ML17214A555
| ML17214A555 | |
| Person / Time | |
|---|---|
| Site: | Saint Lucie  |
| Issue date: | 09/15/1983 |
| From: | Williams J FLORIDA POWER & LIGHT CO. |
| To: | |
| Shared Package | |
| ML17214A554 | List: |
| References | |
| NUDOCS 8311110213 | |
| Download: ML17214A555 (29) | |
Text
FLORIDA POWER a LIGHT COMPANY QUALI'ZY ASSURANCE MANU CONTROL OF REQUISI'HONS
&.THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS,&SERVICES Proc.No.P 4.1 Rev.14 DaI<<Se tember 15, 1983 Pag<<of 1.0 APPROVAI: The following signatures have been obtained prior to issuance of this procedure:
Manager of Purchasing Manager of Power Plant Stores Director of Corporate Contracts Manager of Nuclear Energy/'Pd~~Manager of Quali'ssurance 2.0 PURPOSE: This procedure provides a system to assure that the appropriate technical and quality requirements are placed upon suppliers who provide material, equipment, and services for operating nuclear plants.3.0 SCOPE: This procedure applies to all FPL Requisitions on Purchasing Agents (RPAs), Purchase Orders (POs), contracts and other procurement documents originated by the Stores Department-Operating Power Plants, and by Nuclear Energy (Operating Plant Personnel Only).The requirements for all of the other FPL organizations are defined in QP 4.4.4.0 RESPONSIBIIZI'IES:
4.1 The originator is responsible for initiating the RPA, incorporating adequate technical requirements and routing the RPA in accordance with this procedure.
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~4<'PDR 4 I'ig,pg g~"4 FLORIDA POWER a LIGHT COMPANY ASSURANCE MANUAL CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, h SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15, 1983 Page 2 25 of 4.2 The plant QC Supervisor is responsible for'.1.identi fying the RPA classification and including appropriate quality requirements in RPAs;2.reviewing QC-Required, QL-2, RIR and RPAs for adequacy of technical requirements; 3.routing RPAs in accordance with this procedure.
4.3 The Manager of QA Procurement St: Reliability or his designee is responsible for: r 1.reviewing and routing RPAs submitted to QA to verify the adequacy of the inclusion of items such as quality level, quality requirements, scope of work, and source verification as specified in this procedure; 2.assisting the originator of RPAs and QC in resolving problems or questions V concermng RPAs;3.maintaining an Approved Suppliers List (ASL)for QC-Required and QL-2 items and services and controlling the utilization of suppliers not on the ASL)4.signing POs, PO supplements and final drafts of contracts (including amendments and supplements) signifying review and approval as required by this procedure including supplier bid exceptions; 5.providing Purchasing and Corporate Contracts with a list of personnel authorized to review and sign procurement documents for the QA Department.
QUALITY ASSURANCE MANU P.N Rev.14 P 1 FLORIDA POWER a LIGHT COMPANY CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, 4 SERVICES Date Se tember 15, 1983 Page ot 3 Z5 4.4 The Purchasing Agent or Contracts Agent is responsible for: 1.reviewing proper routing and approvals of RPAs when received in their department with the exception of RPAs for replacing material transferred from another plant (where the originating quality assurance or quality control group is responsible to obtain the second quality assurance or quality control review);Z.incorporating RPA requirements into PO or contract documents; 3.assuring that record copies of POs (including supplements) are signed by QA signifying review and approval as required by this procedure.
4.Assuring that purchase orders for.QC-Required and QL-Z items and services are placed with suppliers, locations and scope/limitations approved by Quality Assurance.
5.0 PROCEDURE
5.1 Originating RPAs-the originator of the requisition or change to the requisition shall: l.include information such that the item requested is described in enough detail that it is clear what is desired.Depending on the complexity of what is requested, the details may consist of: a.scope (extent of work to be performed or application of item).The I CC z C'cope may be in the form of a specification or contract which shall be referenced on the RPA and if the supplier does not have access to these documents they must be attached to the RPA;b.referenced and/or attached specific drawings, codes, standards, procedures, instructions, etc., including the particular revision data (where the revision is critical to the proper form, fit or function).
F LORIOA POWER a LIGHT COMPANY Q AIZIY'SSURANCE MANUAL CONTROL OF REQUISITIONS Sc THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS~h SERVICES Proc.No.P 4.1 Rev.14 DaTe September 15, 1983 Page of 4 Z5 5.1 (Cont'd)c.dimensions on simple items, i.e., inside diameter, outside diameter, length, width, etc.;d.catalog numbers, part numbers, FPL material and supplies (MRS)numbers may be used to describe the item;Z.when practical, reference the original purchase order number and supplier for spare or replacement parts;3..when available, reference the PCM number the RPA is being issued against;4.methods used for determining that spare parts meet or exceed original requirements shall be delineated in plant procedures or instructions; 5.consider, as applicable, the following:
a.need for an engineering evaluation, e.g., o the need for upgrading of the item o the reliability of the item o effect of code changes on the item b.need for special tests, c.need to supply any special instructions or requirements to the supplier for.'esigning, identification, fabrication, cleaning, erecting, packaging, handling, shipping, extended storage, and testing;d.need for supplier to provide to ordering location instructions or requirements for: cleaning, erecting, handling, shipping, and extended storage;e.need for chemical and physical analysis;f.performance data; FLORIDA POWER a LIGHT COMPANY QUALXTY ASSURANCE MANUAL CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, h, SERVICES Pro.No.P 4.1 R ev.14 Date IL Se tember 15 1983 Page of 25 5.1 (Cont'd)g.calibration data;h.qualification of personnel performing the service;6.utilize plant implementing procedures for confirming purchase orders, when they are necessary.
7.route the RPA for review to Plant Quality Control at the plant where the material or item will be delivered, and then to the Quality Assurance Department (site or staff).5.2 Plant Quality Control Review of RPAs-the plant Quality Control group shall review all requisitions for proper classification and shall review all QC-Required, OL-Z, and RIR for adequacy of technical requirements.
The Plant QC Group shall review the source documents (e.g., Q-List, Spin-List, Line List, Instrument List, Valve List, Drawings, etc)which identify safety related items and requirements as applicable.
The performance and documentation of this review shall be described in plant procedures.
If quality requirements are required, then QC shall provide the necessary quality requirements to assure that the item meets or exceeds the requirements of the original specification.
Methods used for determining that spare parts meet or exceed original requirements shall be delineated in plant procedures or instructions.
5.3 Classification of RPAs-the RPA shall be classified by Plant QC (marked)in one of the following ways: 1.QC-Required Z.OL-2 (Note: For purposes of identifying RPAs, Form 2115-QC, and DWAs,"QC-Required
-QL-2" or"QC-Required (QL-2)" are to be considered I synonvTnous with"QL-2" FLORIDA POWER 6 LIGHT COMPANY Q ALITY ASSURANCE MANUAL CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS~h.SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15, 1983 6"25 5.3 (Cont'd)3.Receiving Inspection Required (RIR)4.No QC-Required or QC Not Required 5.4"QC-Required" Classification
-this classification shall be used when one or more of the following conditions exist: 1.The item is for use in, or in conjunction with, a safety related system and the item or service does not meet the definition of a"Commercial Grade Item".2.The Plant QC Group desires to upgrade an item or assure that only suppliers with approved QA Programs are used when purchasing the item or service.3.Doubt exists as to the Quality Assurance Program requirements to be imposed on the item or service.Where possible, the originator or any other interested party should contact the Power Plant Engineering Department to make a determination as to whether or not an item or service is safety related.Refer to QP 2.7 for identification of safety related structures, system, and components.
The results of this determination shall be documented by the person requesting the response.4.For items and services when no other classification level properly applies.5.5"QL-2" Classification This classification should be used when one of the following conditions exists.'.The item is for use in, or in conjunction with, a safety related system and meets the definition of a"commercial grade item" and documentation (e.g., mill test reports, certification of compliance, chemical or physical test reports, heat treat certification, reports of inspection, etc.)is required.
FLORIDA POWER a LIGHT COMPAt4v'UALI'XV ASSURANCE MANU CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, h.SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15 1983 Page of 7 25 5.5 (Cont'd)Z.The item is for use in, or in conjunction with, a safety related system and meets the definition of a"commercial grade item" and the functional or material characteristics of the item cannot be verified upon receipt inspection or post installation.
3.The Plant QC Group desires to upgrade an item meeting the definition of"commercial grade item" or to assure that only suppliers approved by QA are used for the purchase.5.6"Receiving Inspection Required" (RIR)Classification
-this classification may be used when one or more of the following conditions are met: 1.The item is for use in, or in conjunction with, a safety related system and meets the definition of a"Commercial Grade Item" and no documentation is required (if documentation is required, refer to paragraph 5.5).2.The item is for use in, or in conjunction with, a safety related system and the functional or material characteristics of the item can be verified upon receipt inspection or post installation testing.3.The item is for use in, or in conjunction with, fire protection equipment or components that are important to safety.4.'Ke item or service is not for use in, or in conjunction with, a safety related system but plant QC desires to perform a QC receiving inspection.
NOTE: FOR ADDITIONAL GUIDANCE ON DETERMINING QUALITY LEVELS, REFER TO FIGURE 4.1-8 AND 4.1-9.5.7 Items classified as"QC-Required","QL-2", or"RIR" require a QC inspection in addition to the normal Stores Department receiving inspection.
These inspections shall be accomplished in accordance with QP 7.1.
FLORIDA POWER a LIGHT COMPANY ALLY ASSURANCE MANUAL CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS'c SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15, 1983 Page Gf 8 Z5 5.8"No QC-Required" Classification
-this classification may be used in lieu of the above classifications when any of the following conditions exist.1.the item is not for a safety related system or 2.the item is used in a safety related system, satisfies the definition of a"Commercial Grade Item" and the normal Stores Department inspection for shipping damage, quantity and identification is satisfactory to assure that the item or services meets the requirements of the original equipment and the needs of the plant.Items to be installed in safety related systems which require traceability or documentation submittal or certification to standard(s) shall not be classified as"No QC-Required." 5.9 Quality Assurance Department review of RPAs-the QA Department shall review RPAs as stated in this procedure to assure adequate inclusion of information specified in paragraphs 5.1 through 5.8 of this procedure.
5.10 Quality Requirements
-if QC review indicates that the requisition needs to be stamped"QC-Required" the specific quality requirements shall be referenced on, written on, or attached to the RPA utilizing the form shown in Figures 4.1-1.All RPAs for items and services classified"QC-Required" shall state that the provisions of 10CFR Part Zl apply to the purchase and should reference the latest revision of FPL Special Quality Assurance Document SQAD-100Z.
Other Quality requirements which may be included on"QC-Required" or"QL-2" RPAs are the following:
1.Requirements for the supplier to have a documented Quality Assurance Program that implements the applicable portions of 10CFR50, Appendix B, or ANSI N45.2.
f LORIDA POWER d LIGHT COMPANY QUALITY ASSURANCE MANU'ONTROL OF REQUISITIONS 8c THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, h SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15, 1983 Page 9 25 of 5.10 (Cont'd)2.Right of access for inspection or audit by FPL or designee.This requirement should also include the identification of, or method for identification of witness and hold points, if applicable.
3.Documentation requirements shall identify the documentation to be submitted, including quality assurance records for information, review, or approval.The statement,"Documentation Required is per the attached Form 3524" is to be used to reference Form 35Z4, (Figure 4.1-1)on the RPA.4.Nonconformances
-The method for reporting and requirements for approving nonconformances shall be specified.
Nonconformance reports shall include corrective action to be taken.5.Lower tier suppliers-.The requirement that the supplier shall include the appropriate quality assurance requirements in all lower tier purchases.
6.If Special Quality Assurance Documents are to be used, they shall be the lastest revision and properly referenced.
Any additions or exceptions to Special Quality Assurance Documents shall be made on the RPA.Exceptions shall be noted immediately adjacent to the referencing statement.
SQAD 1001 should be used for"QC-Required" items, SQAD 100Z should be used for identifying the provisions of 10CFR Part 21, SQAD 1003 for"QC-Required" services, SQAD 1004 should be used for requested surveillances, SQAD 1005 should be used when documentation is requested and SQAD 1006 for"QL-2" items or services.
FLORIOA POWER d LIGHT COMPANY ALXTY ASSURANCE MANUAL CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, 8c SERVlCES Proc.No.P 4.1 Rev.14 Date Se tember 15 1983 10-25 5.10 (Cont'd)Special Quality Assurance Documents and associated Quality Control Notices may be shown on the face of Form 2115 QC or 2115 RI RPAs by checking the appropriate blocks and indicating the proper Quality Control.Notices code number on the form.5.11 Routing of RPAs for quality review.1."No QC-Required" RPAs shall be routed to plant QC for review.No review by the QA Department is required.2."QC-Required","QL-2", or"RIR" RPAs shall be routed to both plant QC and the OA Department for review.3.If the RPA is for replacing material or an item transferred from another plant, then route the RPA to the Quality Control or Quality Assurance group at the plant from which the material or item was transferred.
4.Quality Control reviews shall be documented by signing, initialing, or stamping (traceable to an individual) either the Form 1 RPA or the hard card (Figure 4.1-2 and Figure 4.1-3)and any quality clauses which may be at tached.5.Quality Assurance shall document their review by signing or initialing either the Form 1 RPA or the hard card and any quality clauses which may be attached.6.Quality reviews shall assure that both technical and quality requirements are adequate and complete.7.In the situation where the generic SQAD Documents.
are not applied to provide comprehensive QA Program requirements on an RPA, the QA PP i FLORIDA POWER S LIGHT COMPANY QUAIJKY ASSURANCE MANU CONTROL OF REQUISITIONS Zc THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, fk SERVICES Proc.No.P 4.1 R ev.14 Date September 15, 1983 Page of ll 25 5.11 (Cont'd)reviewer should consider whether the scope of work covered by a"QC-Required" RPA interfaces with work covered by other procurement documents or work done by FPL.If so, the QA reviewer shall assure that the Quality Assurance ,requirements incorporated in separate procurement documents, in conjunction with the FPL QA Program, will collectively satisfy the QA requirements applicable to the total items and services procured.5.12 Automatic Release Order (Inventory Resources)
-Quantity releases against current BPO's do not require QA or QC review.Automatic Release Order (Inventory Resources)
BPO's can not be used for QC-Required or QL-2 items.5.13 Use of Hard Card RPAs-"QC-Required" items may be requisitioned on Form Z115 QC (Figure 4.1-2)."RIR" items may be requisitioned on Form 2115 RIR (Figure 4.1-3).QL-2 items shall be requisitioned on Form 2115 QC by stamping the card"OL-2" (see paragraph 5.3.2)only."No QC-Required" items may be ordered on Form Z115 (Figure 4.1&).l.If form 2115 QC or Form Z115 RIR is used, QC shall review the requisition initially and each time the material is requisitioned.
QC shall indicate their review by initialing and dating the form in the"Quality Control" section of the form.QA shall review the requisition initially and thereafter only if changes are made in the"Description" or"Spare Parts For" area of the card.QA shall indicate their review by signing and dating the"QA Approval" block in the"Spare Parts For" area of the card.5.14 Whenever any changes to"QC-Required","QL-2", or"RIR" RPAs are necessary C C Z t because of an error in assignment of part number, description, quality requirements, typing error, etc., and the error is found during the review process FLORIOA POWER 6 LIGHT COMPANY ALITY ASSURANCE MANUAL CONTROL OF REQUISITIONS 5 THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, hc SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15 1983 Page Gf 12 25 5.14 (Cont'd)and prior to an order being placed, the person discovering the error shall cross out the error and initial and date the correction.
This correction shall then be initialed by the originator, Quality Control, and Quality Assurance (only for requisitions with quality requirements), or a memo showing concurrence of these individuals shall accompany the RPA to the Purchasing Department and be filed in the PO file.5.15 Evaluation of Supplier Exception-Purchasing shall route all supplier exceptions on RPAs addressing technical or QA requirements to the originator for resolution.
Resolution of these supplier exceptions shall be documented.
Exceptions to Technical or Quality requirements approved by FPL will result in a change to these requirements which will be processed in accordance with Paragraph 5.14.5.16 FPL Changes to Technical or Quality Requirements of an issued Purchase Order or Contract-shall result in the generation of a supplement to the purchase order or a change to the contract, which will list the changes to these requirements.
To generate the supplement, the originator (or person requesting'he change)shall issue an RPA or Contract Change Order (CCO)requesting a supplement to the Purchase Order, and route the RPA or CCO to the plant Quality Control and Quality Assurance for review in accordance with this procedure.
To generate a contract change, the originator shall prepare an RPA or CCO (Figure 4.1-5)requesting Corporate Contracts to amend the contract and route the RPA or CCO through Quality Assurance for review.Whether used to generate supplements to purchase orders or changes to contracts, the CCO must have the FLORIDA POWER a LIGHT COMPANY QUALITY ASSURANCE MANU CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, h SERVICES Proc.No.P 4.1 R ev.14 Date September 15, 1983 Page 13 25 of 5.16 (Cont'd)quality level identified on the form and shall conform to the content requirements for an RPA as specified in this procedure.
NOTE: All supplemental RPAs or CCOs for QC-Required, QL-2, and RIR items/services require review and signature by QA with the following exceptions:
1.cancellation of a PO in its entirety, 2.cancellation of a PO line item in its entirety, 3.price and schedule changes only, 4.change in the number of items ordered on any line item.Supplemental RPAs for"No QC-Required" items/services do not require review by QA.5.17 Confirming Purchase Orders-shall be evaluated by QC for both Technical and Quality Requirements to assure that the proper requirements are conveyed to the supplier.When, ordering"QC-Required","QL-2", or"RIR" items or services, Quality Assurance shall be contacted by the originator for their concurrence with the requirements prior to officially contacting the supplier.If this is not expedient, QA and QC shall be contacted by the originator for concurrence CC C D V IJ 0 Vl C Z within one working day of placement of the verbal order.In the event that the necessary requirements were not imposed, a supplemental purchase order will be negotiated including these necessary requirements.
The Purchasing Agent/Contracts Agent placing the confirming order shall assure that the supplier is on the FPL ASL when required by this procedure.
The originator of the request shall follow all confirming purchase orders with an RPA that will be routed for review and approval in accordance with this procedure.
FLORIDA POWER 6 LIGHT COMPANY ALECKY ASSURANCE MANUAL CONTROL OF REQUISITIONS
&THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT 1TEMS, 8c SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15 1983 Page of 14 25 5.18 Preparation of Purchase Orders and Supplements
-when a PO or supplement is issued, it shall include the technical and quality requirements.
Purchasing or Corporate Contracts shall assure that all RPAs or CCOs for items/services within the scope of this procedure have been identified as"QC-Required","QL-2","RIR" or"No QC-Required", and that all QC-Required, QL-Z, and, RIR RPAs or CCOs have been signed or initialed by Quality Assurance (indicating the initial review).CCOs shall be used only to generate Purchase Order supplements or changes to Corporate Contracts.
Purchase Orders generated from RPAs or CCOs marked"QC-Required","QL-2", or"RIR" shall have the quality classification identified on the purchase order.POs and supplements generated from RPAs or CCOs marked"QC-Required""QL-2" and"RIR" except as noted in 5.16 shall be reviewed and approved by QA.Prior to issuing a supplement to extend the termination date of a P.O.the Purchasing Agent shall consult the QA/ASL to ensure that the vendor is still on the list and present the supplement for QA review and approval.QA will indicate their review and approval by stamping and signing as follows: "Approved" If QA cannot perform this review immediately upon request, a copy of the PO is to be sent to QA for their review and approval on the following working day.5.19 Preparation of Contracts signed by Corporate Officers: When a contract or an amendment signed by a corporate officer is issued, it shall include the technical and quality requirements.
Corporate Contracts shall assure that all RPAs and p~FLORIDA POWER a LIGHT COMPANY QUALlTY ASSURANCE MANU CONTROL OF REQUISITIONS Ec THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, h SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15, 1983 Page of 15 25 5.19 (Cont'd)CCOs for items or services within the scope of their procedure have been identified as"QC-Required","QL-Z" or"No QC-Required" and that all"QC-Required","OL 2", and"RIR" RPAs and CCOs have been signed by QA (indicating the initial review).Contracts and amendments generated from RPAs or CCOs marked"QC-Required","QL-2" or"RIR" shall be reviewed and approved by QA.Prior to issuing a supplement to extend the termination date of an"accounting purposes only" PO, the contracts agent shall consult the QA/ASL to ensure that the vendor is still on the list and present the supplement for QA review and approval.QA will indicate their review and approval of original contracts by stamping and signing the file copy of the"accounting purposes only" PO referencing the contract.For amendments not affecting QA or Technical Requirements, QA shall sign the RPA only, no further review is required.For amendments affecting the QA or Technical obligations of the contract, QA shall indicate their review and approval by stamping and signing the file copy of the"accounting purposes only" supplement referencing the contract.5.20 Blanket Purchase Orders: 1.Whenever a Blanket Purchase Order (BPO)is used for the procurement of a QC-Required, QL-Z, or RIR item or service, the RPA shall specify the Quality level.Each Delivery Et Work Authorization (DWA)released against a QC-Required, QL-2 or RIR purchase order shall specify the quality requirements consistent with the BPO, the technical requirements (unless D CJ ll lh teclmical requirements are specified in the original order), and shall be reviewed by QC and QA prior to issue in accordance with this procedure.
ALITY ASSURANCE MANUAL P N P 4 1 Rev.14 FLORIDA POWER 8 LIGHT COMPANY CONTROL OF REQUISITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT XI%MS, 8c SERVICES Date Se tember 15 1983 Page of 16 25 5.20 (Cont'd)DWAs of a different quality level than the BPO may not be issued against a BPO issued by the Purchasing Department.
IF the SQAD requirements are not included on the DWA, the following statement must be included: "QUALITY ASSURANCE REQUIREMENTS APPLY-refer to Blanket Purchase Order and Supplements".
In addition, where the QA-ASL requires a statement to appear on the DWA, this statement must be specified whether or not it is stated in the original purchase order.BPO DWAs shall not be used for procurement of inventory items controlled by Inventory Resources.
2.If QA or QC cannot perform the review of DWAs immediately upon request, a copy of the DWA is to be sent to OA or QC for their review and approval on the following working day.3.When items to be procured on a blanket purchase order are fully specified in the BPO itself, (including all quality and technical requirements), the following method may be employed to authorize release of material from the supplier: a.Inventory Resources Release (Form 1019)As a minimum, identify to the vendor the blanket purchase order number, FPL stock number and release number.These methods shall not be used to specify technical or quality requirements or to change or modify conditions in the BPO or supplements.
b.Any changes to technical or quality requirements or changes modifications to conditions can only be made by supplement which will require review by QC and QA prior to issue in accordance with this procedure.
FLORIDA POWER a LIGHT COMPANY QUALITY ASSURANCE MANU CONTROL OF REQUISITIONS
&.THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, h SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15 1983 Page of 17 5.21 Check requests may be used for the procurement of RIR items for immediate use in lieu of Purchase Orders as required, upon approval of the plant Quality Control Supervisor and are subject to all of the controls of this procedure for RIR items.Check requests shall not be used for the procurement of"QC-Required","QL-2" or for any inventory items controlled by Inventory Resources.
Changes to issued check requests shall be processed as in Paragraph 5.16 except that any changes shall result in the creation of a new check request incorporating the change and the cancellation of the original check request.5.Z2 Other Procurement Documents:
Only those documents specifically identified in 6.0 this procedure shall be used for the procurement of"QC-Required","QL-Z" or"RIR" items or services.RECORDS: Purchase Orders, Contracts, Supplements, Check Requests and DWAs including quality and technical requirements referenced in this QP shall be maintained in accordance with QP 17.1.
7.0 REFERENCES
DEFINITIONS 8c ABBREVIATIONS:
7.1
References:
10 CFR 50, Appendix B-"Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants" ANSI N45.Z-"Quality Assurance Program Requirements for Nuclear Power Plants" QP 4.4 OP 7.1"Review of Procurement Documents for Items and Services other Than Spare Parts"'Receipt Inspection of.Materials, Parts and Components for Operating Plants" FLORIOA POWER d LIGHT COMPANY ALITY ASSURANCE MANUAL CONTROL OF REQUISITIONS Bc THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, 8c SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15, 1983 Page of 18 25 7.1 (Cont'd)QP 17.1"The Collection and Storage of Quality Assurance Records for Nuclear Power Plants" 7.2 Definitions:
'Ihe following terms are defined in the Glossary: Automatic Release Order (Inventory Resources)
Blanket Purchase Order (BPO)Commercial Grade Item Confirming Purchase Order Contract Change Order (CCO)Delivery and Work Authorization (DWA)Requisition on Purchasing Agent (RPA)Special Quality Assurance Document (SQAD)7.3 Abbreviations:
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'slccl pl LItcccr slcJocccccc0O 0 lr C v5 Ca Q V C'N 4H/NOI JYDIQlltHOI KRLl n Figure QP 4.1-1 C c FLORIDA POWER IL LIGHT COMPANY ALIZY ASSURANCE MANUAL CONTROL OF REQUISITIONS Ec THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, h SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15, 1983 Page of 20 25 a U Z U O O CC O I CO g~I fQ Kz&%,O+v5 CJI cv 0-"-2 0 O I D O CC~n VI 0 I Z In K Z lJ C 0 I Z 00~Y VIU OC au J Cl CZ l VZ Z 0 I C ln 0 0 0 Vl'0 0 ol;I 0 oi I)0 Z Oo'g 0 Co V<<0 0 0 Vl C x 0 C 0 0 0 0 Z I z 0O IIJ 0 IV J JP C: 'hC I V 0 KJ I CJ Vl Z CC 0 J I 0 cc Z 0 I 0 cn C Vl 0 I Z 0 V Z KJ tJ 0 0 0 J V I C Z 0 V'Z\J 0 VZ Z 0 Z C 0 0 C 0~V Y'C J lV)V co'%COO 0.<<g XV(lll'.Cc 0 IU e R VV Kl K O CCI 0 0 O 0 0 I Vl Z E CC 0 p Z C Z>0 I Z lV<V OC UJO I 0 Vl C'OII'SJCYIIC 0 Q Z Z lV Qa~n C Vl C C Zavl VCE Co>Z.O CC c Jooo vl Z IV OCOu Oo K n.J I V Oc I VJ V ZC>0 Vl uC Zu+0>C oo Jnclv J JC oo gz 0 a 0 0 C 0 0 0 I C 0 0 n V 0 0 0 0 I C C 0 V V~.0 0 V t N'E 0 0 I C CV 0 I!a c v V IO I I'V C C la I IP~C C I T'l C 0 Z cI\J I 0 CJ C a:I J O~0 gO I l~D Hl e5 P cn5 Vl<<ll C 0 0 C 0 0 Z~~i I l I f I I I I 1 I I I I I;I I'lal l l oz 0 Z Z CJ 0 I cv Z VI 0 I IIJ V 0 Z O 0 lll O-OCC uooo 0 C Ou<<0 u C Z 0 o Z 0 I 0~Vl u CC za KO OC cc 00 t 0 Vl 0 0 I, I=Vl\0 I Vl I='I I 0 l C'V Vl 0'l Figure QP 4.1-2 QUASH%ASSURANCE MANU Proc.No.P 4.1 FLORIDA POWER 6 LIGHT COMPANY CONTROL OF REQUISITIONS 8c THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, Ec SERVICES R ev.Date Se Page 14 tember 15, 1983 21 25 of I I Z IL Cl Ul K O 0: LLl f U<S,U g~Z laL<<I Ch Q)P I4 CZ DD D~'ca<-'5 Z Z 0 0 0 CC Vl 0 I 0 a Va<<Il c 0 I Z Qp I Vl 4 0 QW W ID<<0 Z Z 0 Il Vl W 0 I(O 0/Dl 0 O!Z 0-8 E 0 O<<8" 0 0 I4 4 C 4, 0tc III 0 lal~~O CZ 1C I IJ ZO lll I CJ Ih~C 4 I CIZ DI 0 C 0 0 0 0 Z I O CC Z 0 I 4l C I Vl 0 Z aV IJ 0 00 V V I C Z<0 I ZW 0 av OC 4l Q WO Ow C'0IC SNVICI 0 I'J Z ao 4 I4 W C VI C C Z 04l vcr Cps POZ OCC OOOO Vl Z aa OCOw Ol OOC 4 4,<<W I V Oc I a WO av ZC~)O VI I C Z 4a<<O 0~OOvlc 00 0 0 0<<4 0 0 4 a I\,C 4 4.0 0 0 al C j 0 0 0 I C 4 0'O a~'0 0 0 ID.lo iO iC I~~IC 4 I o!QC i O C D II Vl Z C C al D II~l 0 Ill I al Z 0 al 0 J o~Ia 0 Z 4 O.0 Ill+III Ia vl 5 0 0 0 0 Z)(~I I I I I~I I~.;I I~i I I I I I I'I:l',i I O1'C ICI Z W<<<0 OC ll W av I C OQ IC 0 Va 0 Vl Vl 0 Vl I 0.aA/O iC C 0 Z Figure QP 4.1-3 0 0 Ii Proc.No.P 4.1 FLORIOA POWER 6 LIGMT COMPANY CONTROL OF REQ~jITIONS h THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, 8c SERVICES Rev.Date Se Page 14 tember 15 1983 of 22 25 I I 5 I-z III U$0:8~II P III 0 5OI-DA CO O al IA Ch D O III K W I 0 I Ill AI o C C 0 I Z oo~C IA D OC OW I OZ Z 0 I A C CJ AI 0 0 I IA X a W I I Z'O III 0 IV W O C+IC j I Q IZO OI C OI 0 xl wIO~ZIS~C j~CC O IZ I Z OI>>CJ!Q C<<Ow Qo Ow WIA IC lC C WW o~Ao~o>~WWi C a 8 Z a C 0 IC 0 CC III CA n 0 U e C7 III ID K 0 I0 O 0 I Z 0 c!op I AI)O O O III I C 0 O O Z C x lo Zw a AI OC WP KO 0 C OII SIIYM 0 Z L 0 w I co 5 AA W C~AC C aww Z OIA OCC 5 POO.OCC wooo wZ~OCOw CW p CA 0 fC WW CI Z C lo I P-C ZW ao 0 IC Oo 0 a 0 C C 0~C 0\0 C 5 0 X t 0 I 2 0 C I C C 0 C i 0 I lt~0!0 I C~A 0 0 0 0 I 0 C C 0't 0 a I 2 I IO r<IA 8 IO Ia I~C IO 0 0 I 0 a C 0 e 0 3"-II W 0 0 M 0 IA Cl IA C 0 0 C w<~W oZ O I O.0 I III O O Z O O~OCC WoOo WZW OCOW 0 C o a o Z o>0 I W PC Z5 50 OC W IA I C OO C 0 a\0 I D 0 r IA i 0 a 0 Ij C.t 0 0~A 0 0 0 Figure QP 4.1-4 IC FLORIDA POWER a LIGHT COMPANY QUALIITY ASSURANCE MANU CONTROL OF REQUISITIONS Sc THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITZMSP Bc SERVICES Pro.No.P 4.1 Rev.14 Date Se tember 15 1983 Of 23 25 I I I ON OA PDVI R~I RHI COSPRSST I i Convector Purchase Order No, Florida Posvcr/k Light Company CONTRACTCNANGE OROER NO.Convact Tide Pr Diect H sAO Date OL SIT c ss LDC CDDC CONTRACT CHANGE: (Deuil)0 In Scope O Out of Scope AMOUR'f ICsscrc Crcdsul Ht I CHAISGC to MAIIHOURS THIS CCO Work/Service surt date Schedule of PHCeS'ork'Service Completion Date Tout Authorited Amount This Change Order ICoccc 0.If coosiovcd)
PLRPOSE AND NECESSITY tcrscct 0.)f coouovcd)The total estimated cost (savings)of this change (considering the billing for this change, direct FPL costs, pro ect srhedule impact, effects on other contractorS, etC.)iS S fcrscca O.ff cooriovcd)
COST HISTORY Origina)Contract Commivnent Toul of Previous Changes Authorited
'I out Pending Change Orders This Change (Nct'Amount)0 Firm 0 Est.lou)Comrnnment to Date (Inc).Ibis change)Could This Change Order Impact Other Contracts?
0 Yes ONo (Check 0, If continued)
PRIMARY CAUSE OF CHANGE (Check One)0 Variance from Quantity Esk Oother (specify)0 Regulatory Requirements 0 Construction Changes 0 Engineering Cnanges 0 Other Depanment Requeu O Vendor Caused (Identify back charges in Purpose g Necessity) 0 Conwrucubility ROU'lC roc*PPROVAL a AUTHOREZAT ross QRIosssarco sv oA'rc APPROVCO ev oATc Appaovco ev OATC AI S ROVCO SV AVTHSRIaco sv C 0 Z E 0 EO D IE 0 n PART 2 PURCHASING/CORPORATE CONTRACTS Figure QP 4.1-5 possss~Sa ISIGEAEOI Rcs, 10 S.
ALTIY'SSURANCE MANUAL Proc.No.Rev.14 P 4.1 FLORIOA POWER a LIGHT COMPANY CONTROL OF REQUISITIONS 8c THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, 8c SERVICES Date Se tember 15 1983 Page 24<<J Ce Cf~e 0 C 0~I Q<<1 V 11 C 4 0 0 ie~~Q I<<'0~I e V 0 4 Oe~C Q C 0 Jl I C I 0~J C I 0 a 4 4 Oe C 0 JJ 4~~CI o a, a 0 eJ Q C>><<e V~V C 0~IJ O 4 a IL BB 8~1 IC L, Cei~e w P d 4 C , 0 C 0 a 4 ee p V~1 0 0 ie c4 0,'0 6oS O Ct V~'0 0 V C 4 4~~~0 0 C O Q~~el ll>>4~V 0 le hl CC R,R.JJ I C: e a C Je C 9 0 0 C s<<a f f>>0 L C'0~CC~ee~CL 0 4 4 0 4 4 4 J o 0 0 C 0 4 JJ 4 ll Q>>'Zw C 0 0 O~0~1 w>>V~el ll 0 4 C 4 paoac R.o 0 0 O 0 I 0 C el D~I d 0 0 J Q 11 ie C a 0 4 JJ 0 V C f a 11 C 0 V CI d JI IJ 0 0 4 e 4 Ol~0 O ie 0 d O 0 C V 4 f 0 CI C 0 a el'O C r 0'p 0~1 C 0 ll 4 V 0 Q e 0 0 C C JJ 0 w 04: 0 de 0 Cl~<<Ia ed e CCO O'QO 0 ill CC CC ll Cee'0 Cl f Lge CJ~K-Kov~O I 4 g C~p~0 h C~Oep 0 O~~IJ IJ>>0 4 V Q ie el ie g aFK QC5 0 c 0'u 8 C 0'0 0 d~f'4 Ct 4 JJ a<<1 C Q C eel 4~I Ii~A CO>>JJ 4<<>>g a,w C~JJ a 0 4 0 I<<CCI 0 60 CL 0 a De~JJ P ll a v O'0 I I 0 0 4 V c x a 0 C~1 4 0 p<<1 C 0~ae w ll~<<4 4 I'O 0~0 C Q a 04~f w 0 I a-" IO lJ>>Q Ie~e v~ol I C~SOv 0 C ll<<e 4 C Q 4 a<<e Q 4 1J I<<>C~I a,v v 0 0 4'0 a e 0 p 4 I~1 0'V~I JJ~w~g f C p~I ll 0 V ll~C li g I<<g JJ 4 JJ 0 I P CC 0 le 4 Ql Oe~0 4 C 0 0 V d I re 11 C Q 0~0 0 ll IJ 0 0 4 k4.oec V 0 0 IJ V JJ 0 w 4 4 V Q Q w V 0<<e IJ Ce IJ~E 4 V 4 0 4'ie ee 4 eI ie 0 V I I<<O 0 JI e 4~4 v 0 0 JI P V~o ae CI 4 0 Ca>>all Q ll aa 0 0 4 Cw C I e<<1Q CIO w~Ow aeC JJ 0 elv 0~4 4 C 4 ll 0 a 0 JJ c 11 4 CI 0 o g C WC 0 IJO~1~e<<0 Q 4>>O C 4 0 ae<<d>>aeO~~p J~I 4 V 0 w JI 4 IJ 4~ovrg~1 CI 4 d 4 4 J A 0 0 u C 0'ee 0 0 p~C<<1 LWC IJ'4 4 V~a v 4 o c 0 le>>~IJ 0 IJ C~0 0 0 I~ll 0 lJ C C V 4 Q Q V D 0 le ee~I ll 4 0 V a C Jl EQ"R."-ev Jl 0'O Ol 4 C C 0 a 11 V 0 0 0 CC ae 4 0 0~'0 ea 4 I\8 Oe C CC C k>>~e~e'0 J=0 V 0 0~JJ Ce C el Q Q 4 0 Oe~e~0 4~4 De Qe C, ie 0 ie 0'7 4'0 b C C D JI g 0 24 c 0~I 4 0'4 0 4'0 ee~I 4 C I V 0 4 JJ~~II a O o p 4 C 0 4 C ll I 4~C 4 P'O 11 C g'4 0 0 5.cof f~p~J d 4'0 O)<<0 I 4~4 JJ 4 0 0'0 ee 0 4~ie~ee Q Q 0 0~1 le Q<<1<<J 4~V C 0 w 4 I C C 48, O 0 IJ~C~0 JI 4 (JJ OK Qe X~4~~V 0 P Jill ee 0~dvo 4 4>>4 ee o4R ll IJ~0 JJ C 4 0 p~0 C ae V 0 4 0 Q IJ 4 p 4 le ae 0 0 g 0 4~0 VI IJÃw 5 CJ I<<L1 5 CJ 4 CC ee Figure 4.1-6 JJ~J ie 0 Cd 0 CC CC 0'CC FLORIDA POWER a LIGHT COMPANY QUALM%ASSURANCE MANU CONTROL OF REQUISITIONS 8c THE ISSUANCE OF PURCHASE ORDERS FOR SPARE PARTS, REPLACEMENT ITEMS, Ec SERVICES Proc.No.P 4.1 Rev.14 Date Se tember 15 1983 Page 25 25 of FLOWCHART FOR CLASSIFiCAT1ON OF AN RPA START YES NUCLEAR NO SAFETY REL t NO COMM YES GRADE ITEM t DOCUMENT NO REOUIRED~t NO DESIRE YES TO UPGRADE t STORES IXSP.ONLY IS YES YES ACCEPTASLE t NO QC RED'D DL-2 RI R RIR~XS OC+'E Q'D AOD A STATEM T XOT SR, 1OCFR21 DOES NOT APPLY OL~2 D Cl n C O 2 C'OR Desire To Upgrade OR Critical~ra~irtics Can Not Ba Verified Upon Receipt Figure QP 4.1-7 n a~~()k i~c~STATE OF FLORIDA))ss.COUNTY OF DADE J.M.Milliams, Jr., being first duly sworn, deposes and says: That he is Vice President of Florida Power 5 Light Company, the licensee herein;That he has executed the foregoing document;that the statements made in this document are true and correct to the best of his knowledge, information, and belief, and that he is authorized to execute the document on behalf, of said Licensee.J.M.Milliams, Jr.Subscribed and sworn to before me this ay of , 1983.(>,.~-,NOTARY-PUBLIC, in and for the County'of DadE., State of Florida.Hy commission expires: NOTARY PU8LIC STATE OF FLORIDA AT LARGE MY COMMISSION EXPIRES DEC 6 I984.8ONDED THRU GENERAL INS.UNDERV(RITERS I i~~,~~'e l"rJlp I~1 I h