ML17213A598

Procedure for Insp of Concrete Masonry Walls.

ML17213A598
Person / Time
Site:	Saint Lucie
Issue date:	01/08/1982
From:	Karan T, Krauss G, Pavlovsky R EBASCO SERVICES, INC.
To:
Shared Package
ML17213A599	List: ML17213A598 ML17213A600 ML17213A601 ML17301A004
References
PROC-820108, NUDOCS 8211010212
Download: ML17213A598 (29)

Text

EBASCO SERVXCES INCORPORATED ST. LUCIE UNIT N2 P ROCEDURE FOR ENSPECTZON OF CONCRETE MASONRY WALLS 2-ESSE/AS-Ool REV. NO. DATE PREPARED BY REViEWED BY APPROVED BY PAGES AFFECTED Or igina1 l/8/82 R vlovsky T.G. Kar an G> . Krauss y ~COMM A TYRch @ted .T 82ii0i0212 82i027 PDR ADOCK 05000389 A PDR

Project Identification No. 2-ESSE/AS-001 EBASCO SERVICES INCORPORATED ST. LUCIE UNIT Ã2 PROCEDURE FOR INSPECTION OF CONCRETE MASONRY WALLS CONTENTS PARAGRAPH PAGE PURPOSE 1.0 SCOPE

2.0 REFERENCES

3.0 PRECAUTIONS 4.0 PROCEDURE 5.0 SIGNATURE LIST 6.0 RESPONSZBZLITY 7.0 DEFINITIONS 8.0 TRAINING 9.0 RECORD RETENTION 10. 0 ATTACHMENTS ATTACFAENT $ 1 INSPECT ZON DATA SHEET ATTACHMENT E2 SIGNATURE LIST ATTACHMENT 53 NBL BULLETIN IIBO-11 ( 'e', I'mlwg~(g )

ATTACHMENT 84 INSPECTION FLOW PLAN ATTACHMENT n 5 JAMES R-METER OPERATING MANUAL ( vuI I.L.-" ~<'.1-'L'< J ATTACHMENT $ 6 RECORD OF TRAINING 1-

Project Identification No. 2-ESSE/AS-001 EBASCO SERVICES INCORPORATED ST. LUCZE UNIT 82 PROCEDURE INSPECTION OF CONEGETE MASONRY WALLS 1.0 PURPOSE The purpose of this procedure is to describe the method of field investiga-tion and data compilation for use in the masonry wall design re-evaluation.

2.0 SCOPE Phase I Inspection - The buildings on the St. Lucie Unit 82 site that contain concrete masonry walls covered by this procedure- are the Reactor Auxiliary Building, Reactor Containment Building, and the Fuel Handling Building.

The RAB has many- concrete masonry walls performing various functions throughout the building. The RCB contains one concrete masonry wall

'near the pressurizer at Elevation 73.00'or radiation shielding.

The FHB has two concrete masonry walls at Elevation 19.50'or shielding around the valve chamber for the'uel pool purification filter.

Phase I of the inspection will be to identify the number, location and type (i.e., reinforced or non-reinforced) of all concrete masonry walls in the above buildings. This will be accomplished by using the Ebasco concrete masonry wall drawings along with a confirmatory plant walk through and a spot check on each wall for the verification of the existence of reinforcing (reinforcing bar and/or dur-o-wall) .

.2 Phase ZZ Inspection - This phase will be, to inspect the concrete masonry walls identified in Phase I; to identify and locate safety related items mounted on the walls or in close proximity to the walls and to record the location to verify wall thickness & composition (where possible) and weight of significant safety related and non-safety related items mounted on the walls.

.3 Phase ZII Verification After the inspections are completed the capacity of the concrete masonry walls to withstand design loads will be verified.

3.0 REFERENCES

.1 NRC Bulletin 80-11 dated May 8, 1980

.2 General Arrangement, Dwgs.

Reactor Auxiliary Building 2998"G-069 (R9)

G-070 (R9)

G-071 (R9)

G-072 (R9)

G-075 (R8)

G-076 (R7)

Reactor Containment Building 2998-G-065 (R7)

Handling Building 'uel 2998-G-073 (R8)

Pxoject Identification No . 2-ES SE/AS-001 PROCEDURE FOR F INSPECTION OF CONCRET" MASONRY WALLS

.0 .3

~ i4liscellaneous Structural Steel Dwg. 2998-G-814 Sh 5 (R 0)

.4 Concrete Masonry Wall Drawing 2998-G-786, Sh 2, (R4) 786, Sh 3, (R3) 820, Sh 1, (R3) 820 Sh 2 (R4 )

P P FSG-2998-CH-155, (R5)

CH-156, (R3)

CH-183, (R2)

CH-184, (Rl)

CH-185, (R2)

CH-202, (R2 )

FSG-2998-CH-203, (R3) 2998-G-603, Sh 4, (R3) 4.0 PRECAUTIONS 2998-G-604, Sh 4, (R2)

During this inspection period the plant will be under construction.

However, some systems have been completed and turned over to Florida Power a Light. Care must be exercised to avoid any accidental up-setting of instruments, equipment or systems. Also, many electrical items are energized. The inspector is warned to avoid any contact with these items.

0 PROCEDURE

.1 PHASE I a) All concrete masonry wall drawings (Reference 3.4) will b' assembled:and from them a reproducible set of 'eference drawings will be made. Each concrete masonry wall will be given a unique number and the type of wall (i.e., reinforced, un-reinforced and cantilevered) will be indicated. The master reference drawings will be made from sepias of General Arrangement drawings (Reference 3.2) and will be given field sketch G size (FSG) numbers in accordance with Company Procedure E-74. The person completing the FSG drawings will initial them in the "DRAWN BY" section of the title block.

b) An inspection data sheet will be produced for each wall shown on the master reference drawings. (See attachment $ 1). The person px'oduc-ing the data sheet will fill in the following information:

Wall Number Wall Surface Reference Drawing (FSG)

Plant Area (RAB, RCB, or FHB)

Floor Elevation '-0. 50 ', 19. 50 ', 43. 00 ', 62. 00 '

Location (HVAC RoomE Locker Room, Drumming Station, etc)

Function of Wall (shield wall, pressure retaining wall, etc)

Thickness and Composition of wall Type of Reinforcement Horizontal Type of Reinforcement - Vertical The person preparing the inspection data sheet will sign the sheet in the "PREPARED BY" section.

Project Identification No. 2-ESSE/AS-001 PROCEDURE FOR INSPECTION OF CONCRETE MASONRY WALLS

~ 0 .

~ l PHASE I (continued) c) A detailed walkthrough of the Reactor Auxiliary Building will be performed by Engineering personnel, to identify concrete masonry walls and insure the completeness of the master reference drawings. Care will be taken to insure that all areas of the RAB will be inspected. The engineers performing the walkthrough will initial the FSG drawings in the "CHECKED BY" section of the title block.

d) The master reference drawings will be maintained by the Ebasco Site Support Engineering Group (ESSE).

e) During the walkthrough, each concrete masonry wall will be scanned with a metal detector James Electronics Model C-4952 R-Meter, or equivalent to verify the existence of reinforcing (reinforcing bar and or dur-o-wall). The R-Meter measures the disturbances by external magnetic material of a magnetic field generated by the probe. The R-Meter will be used to detect the existence of reinforcing. No attempt will'e made to determine reinforcing bar size or depth of embedment, therefore no calibration of the instrument is required. Each inspector will:read'he James R-meter .Operating Manual (Attachment $ 6) .

Each wall will be scanned with the James R-Meter horizontally to verify the existence of at least one reinforced -vertical column as shown on the Reference 3.4 drawings and scanned with the James R-Meter vertically for at least six (6) courses of concrete masonry units to verify the existence of at least two (2) durm-wall reinforced horizontal joints. This information will be entered on the inspection'ata sheet and the person performing the inspection will initial the data sheet in the "PHASE I INSPECTION BY" section.

f) All entries made on the inspection data sheets shall be made in black ink. Copies of the data sheets may be made for use as a field work copy. The person doing the inspection must then transfer any markings from the copy to the original.

.2 'HASE II INSPECTION: All walls identified and verified in the Phase I inspection will be further inspected as follows:

1 a) The wall will be located and a survey made to determine if there is any safety related equipment in the vicinity of the wall or if there is any safety related equipment mounted on the wall.

b) If there is no safety related equipment identified, "No Safety Related Equipment" will be written on the inspection data sheet and the inspector(s) will go on to the next wall.

If there 0 c) will proceed is safety related as follows:

equipment identified, the inspection

Project Identification No. 2-ESSE/AS-003.

PROCEDURE FOR INSPECTION OF CONCRETE MASONRY WALLS 0 .2 d) The thickness a composition of the wall will be verified if possible.

e) A sketch will be made of the wall locating all significant safety related a non-safety related equipment loads on the wall.

f) Dimensions on the sketch shall be plus or minus six (6) inches.

g) Loads will be distributed to the location of the thru bolts used in mounting the item. Zf the center of gravity of the item is within l'-0 of the face of the wall, this cantilever will be ignored and loads will be directly distribut'ed to the thru-bolts.

h) If available, existing field change requests (FCR's) that detail items mounted on the block wall shall be attached to the data sheet.

i) Photographs may be used for reference or backup if the inspection team considers them helpful. All photographs will be identified with the wall number and surface and attached to the data sheet for that w'all ~

j) The person performing the inspection will initial the'data sheet in the "PHASE ZZ INSPECTION BY" section.

k) All entries made on the inspection data sheets shall be made in black ink. Copies of the data sheets may be made for use as a field work copy. The person doing the inspection must then transfer any markup from the copy of the original.

.3 PHASE IIZ VERIFICATION:

a) Copies of all inspection data sheets will be forwarded to the N.Y.O.

lead A-S Engineer for evaluation. Wall Designs will then be evaluated and verified by the pew .York'ffice.

b) Following the New York Office review wall acceptance or repair

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suggestions will be forwarded to the field for evaluation.

c) Following disposition, the ESSE lead A-S Engineer will sign the inspection data sheet in the "VERZFIED BY" section.

6.0 SZMiATURE LIST

.l All personnel involved in this inspection shall have their full name typed, their handwritten signature and initials recorded on the subject list (Attachment N2) .

e RESPONSIBILITY This procedure will be maintained by the ESSE office. The signature of the ESSE Project Engineer is required for implementation.

~

~ ~ I Project Identification No. 2-ESSE/AS-001 PROCEDURE FOR INSPECTION OF CONCRETE MASONRY WALLS 0 RESPONSIBILITY (continued)

.2 The ESSE lead A-S Engineer is responsible for the verification of the concrete masonry walls inspected, by this orocedure.

.3 The ESSE lead A-S Engineer is responsible for reporting any non-conform-ances related to this inspection.

8.0 DEFINITIONS Safety Related System/Component is defined as:

any system that functions to shut down the zeactor, or cool the core; or cool another safety system; or the containment, and contains, controls or reduces radioactivity released in an accident. (LOCA and Post Accident Monitoring)

.2 Significant equipment is defined as:

any equipment which in the judgement of the inspectors, contributes a load to the concrete masonry wall greater than twenty-five (25) + 1 pounds per square foot of wall surface.

.3 Close Proximity is defined as:

1) distance equal to approximately five (5) feet for reinforced and un-reinforced full height walls, and;

2) a distance equal to the height of the wall plus 1'-0 for cantilevered reinforced walls.

9.0 TRAINING

.1 All inspectors will be Ebasco design or engineering personnel.

.2 All inspectors are required to read and be familiar with NRC Bulletin 80-11 dated May 8, 1980.

.3 All inspectors are required to read and be -familiar with this procedure.

.4 Inspectors performing PhaseI inspection are required to read and be familiar with the James R-Meter Operating Manual.

10. 0 RECORD RETENTION All original inspection data sheets (Attachment Nl) shall be stamped "ORIGINAL" in red ink and be retained in the active files by the ESSE Group.

.2 Any changes to the stamped inspection form shall be noted as a revision, initialed and dated by the revisor.

~ l I Project Identification No. 2-ESSE/AS-001 PROCEDURE P FOR INSPECTION OF CONCRETE MASONRY WALLS f

.0 RECORD RETENTION (continued)

.3 Drawings will be kept in the ESSE office until the co'mpletion of the project.

.4 Xerox copies of all original data sheets will be forwarded to the Ebasco New York Office.

.5 At the end of Phase III all data sheets vill be compiled and forwarded to the Project guality Assurance Pile (PILAF) for storage.

Master reference drawings (FSG's) will be maintained by the ESSE office.

Project Identification No. 2-ESSE/AS-001 EBASCO SERVICES INCORPORATED ST. LUCIE UNIT //2 INSPECTION DATA SHEET PHASE I OFFICE WORK:

WALL NO. WALL SURFACE (NORTH, SOUTH, EAST, WEST)

REFERENCE DRAWING PLANT AREA FLOOR ELEVATION LOCATION H7HCTION OF WALL THICKNESS & COMPOSITION OF WALL TYPE OF REINFORCEMENT:

HORIZONTAL VERTICAL PHASE II FIELD WORK:

T CHECK VERIFICATION: SPOT CHECK VERIFICATION:

ORIZONTAL VERTICAL REINFORCEMENT YEE NO REINFORCEMENT YES NO THICKNESS YES NO COMPOSITION YES NO SKETCH: - WALL CONFIGURATION & EQUIPMENT LOCATION (Use additional sheets if required)

N (Indicates North) ~

PREPARED BY: DATE PHASE I INSPECTION BY: DATE PHASE II INSPECTION BY: DATE IFIED BY: DATE

ATTACHMENT /i 2 PROJECT IDENTIFICATION NO. 2-ESSE/AS-001 EBASCO SERVICES INCORPORATED ST. LUCIE UNIT 8 2 SIGNATURE LIST NAME SIGNATURE INITIALS THOMAS G. KARAN ROBERT PAVLOVSKY MARK MILLER aw'

Attachment r'34 Project Identification No. 2-ESSE/AS-001 EBASCO SERVICES INCORPORATED ST. LUCIE UNIT /3 2 INSPECTION FLOW PLAN

l. Identify concrete masonry walls using existing drawings.

2. Verify that all walls have been properly identified by field inspection.

3. Record all safety related equipment and significant non-safety related equipment.

4. Re-evalu ate the structural adequacy of the concrete masonry walls.

Attachment fk 6 Project Identification No. 2-ESSE/AS-001 EBASCO SERVICES INCORPORATED ST. LUCIE UNIT 8 2 RECORD OF TRAINING

1. The following personnel certify that they have read and understand NRC Bulletin 80-11 dated May 8, 1980:

2. The following personnel certify that they have read and understand the Inspection Procedure for Concrete Masonry Walls (2-ESSE/AS-001)

3. The following personnel certify that they have read and understand the Operating Manual for the James R-Meter Model C-4952:

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