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{{#Wiki_filter:TR-9419-CSE96-1101,Rev.0Attachment2Page1of23Attachment2TestProcedureandCompletedDataSheetsqezoa80<04qesm4PDRADQCK05000335,PPDRABBCombustionEngineeringNuclearOperations TR-9419-CSE96-110Attachment2Page2of23TP-9419-CSE96-2104,Rev.0Page1of11TestProcedureSteamGeneratorTubeIn-SituHydrostaticPressureTestToolHydroChamberPressureDeterminationProcedureNo.TP-9419-CSE96-2104Rev.0ABBCombustionEngineeringNuclearOperationsPreparedBy;ReviewedBy:54'cdt.4c~KF.AUea.CoaaeeheneEnynocrDate;ApprovedBy:+CeMerero+J.F.HalLFrmcepalCDate:ApprovedBy.J.D.FcrreLManager.FieldrOpcranexnABBCombustionEngineeringNuctearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-1101,Rev.0Attachment2Page3of23TP-9419SE96-2104,Rev.0Page2of11TableofContentsSectionntentsP~aeNolo203,04.05.06.0ObjectiveReferencesQualityAssuranceDiscussionandBackgroundPrerequisitesLimitationsandPrecautions70TestProcedure7.172StaticTestDynamicTestFigure1DataSheet1,StaticPressureTestDataSheet2,DytmnicPressureTestDataSheet3,RemarkContinuationPageAttachment1FaxedcoversheetwithReviewandApprovalSignatures10ABBCombustionEngineeringNuclearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-1101,-Rev.0-Attachment2Page4of23TP-9419-CSE96-2104.Rav.0Page3of11I.OObjectiveTheobjectiveofthistestistodeterminetherelationshipbetweenthehydropumpoutletpressure,thehydrochamberpressureandthesealbladderpressureunderflowconditionsforthesteamgeneratorlocalizedin-situpresswetesttools.Inaddition,statictestingwillbeperformedtoestablishabaselinerelationshipundernon-flowconditions.Thedataunderflowconditionswillbeusedtoensurethatintheeventofaleakingdefectindication,theleakagerateismeasuredattheappropriatepressure(s)withinthehydrochamber.Testingwillbeperformedonboththeaxialandcircumferentialtools.20References2.1QAM-100,FourthEdition,Revison42.2FinalTestReportfortheSteamGeneratorTubeIn-SituHydrostaticTestTool.TR-ESE-'030,Rev,00,T.R.No.83D,datedApril5,1994.3.0QualityAssuranceThetestdescribedhereinistobetreatedasSafetyRelated,QualityClass1,inaccordancewiththerequirementsinReference2.1.4.0DiscussioriandBackgroundReference2.2describesthedevelopmentandqualificationtestingforthelocalizedin-situtesttool.ThetooldescribedinReference2.2wasdevelopedtopressuretestprimarilycircumferentialdefectindicationsinsteamgeneratortubesatthetubesheetregion.Itisalsoapplicabletothetestingofaxialindications.Anadditionaltoolwasevolvedforthctestingofaxialdefectswhicharegreaterinlengththanthosewhichcanbeaccommodatedbythehydrochamberinthcoriginaltool.Sincethetooldesignforthecircumferentialdefectshasgreaterrestrictionsthanthoseforaxialdefects,thctestreportisboundingfortheaxialtool.Thelocalizedtesttoolcontainstwopressurecircuits;oneforsealandgripperbladders,andoncforthehydrochamber.Thehydrochambercircuitispressurizedbyanairoperatedpositivedisplacementpump.Thebladdercircuitispressurizedbyeitheranairoperatedpositivedisplacementpumporahandpump.Thepositivedisplacementpumpsusedinthesystemareabletomaintainaprecisecontrolatagivenstaticpressure.Underflowconditions,suchasthoseexperiencedduringatubeleak.thepumpdischargepressurefluctuatesbetweenahighandlowlimitwitheachpumppulse.Themagnitudeofthisbandisafunctionoftheflowrateandtherestrictionswithinthehose/toolassembly.Duetothesedynamicheadlosses,theactualpressureinthchydrochamberwillbelessthanthatobservedatthepumpdischarge.ABBCombustionEngineennpNuciearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-1101,Rev.0Attachment2Page50f23TP-9419-CSE96-2104,Rev:0Page4of11Reference2.2describestestingwhichwasperformedunderflowconditionstoestablishtherelationshipbetweenthehydropumpdischargepressureandthehydrochamberpressure.Thistestconsistedofmeasuriiigtheswingofthepressuregaugeatthedischargeofthehydropumpatvariousleakratesataninitialstatichydrochamberpressureof4,000psigasdirectlymeasuredinacontrolledleaktestfixture.Implementationofthisdatainanin-situfieldtestrequiresaniterativeprocessasthehydrochamberpressureisnotdirectlymeasurable.Theprocessinvolvesmatchingthepumpdischargepressureswingrelativetothedesiredpressureandobservethepumpstrokerateascomparedtothedatainthetestreport.Inaddition,thetestreportexplicitlystatesthattheleakratecorrectiondataapplyonlytotheas-testedconfiguration.ForthetestingatSt.I.ucieUnitI,itwasrequestedthatthecapabilitybeprovidedtotestinthestraighttubeportionsatelevationswellabovethetubesheet.ThisnecessitatedthefabricationofhoseslongerthanthosedescribedinReference2.2.Fornonleakingdefectindications.thelengthofthehosedoesnotaffectmeasuringthedesiredpressureinthehydrochamberasthesystemisstaticandthepressureisequaltothatatthepumpdischarge.Forleakingdefects,thechangeinsystemresistanceduetothechangeinhoselengthdoeshaveaneffectonthedynamicresponseofthepumpdischargepressuregaugeanditssubsequentrelationshiptothehydrochamberpressure.Consequently,foraleakingdefect,theactualpressureinthehydrochamberisindeterminatewithoutadditionaltesting.Inordertodeterminethepressureinthehydrochamberwiththecurrenthoseconfiguration,twomethodswillbeconsidered.I)Hydropumpdischargepressureswingcorrelationmethod,and,2)Sealbladderpressureintensificationmethod.ItemlisthemethoddescribedinReference2.2.Item2isbaseduponanobservationduringlaboratorytestingandfieldapplication.Experienceduringprevioustestinghasshownthatthebladdercircuitpressureincreasesasitsinitialpre-chargepressureisapproachedbytheincreasingpressureinthehydrochamber.Thispressureincreasehasbeentermed'intensification.'ncethebladderpre-chargepressureisreachedinthehydrochamber,thebladderpressurewillincreasewithincreasinghydrochamberpressure.Thispressurehasbeenobservedtobeapproximately200-300psidunderstaticconditions.Itisexpendthattherelationshipwillbesimilarunderflow(leak)conditions.Establishingthisrelationshipwillprovideanaccurate,indirectmethodofmeasuringthepressureinthehydrochamberunderleakingconditions.Asthebladdercircuitisnotinaflowpath,therearenoheadlossestoconsider.Pulsationsmaybeevidentinthebladdercircuitduetothereciprocatingnatureofthehydropump.However,thesepulsationswillreflectthetruepressureinthebladdercircuitindependentoftheheadlossesexperiencedABBCombustionEngineeringNuctearOperationsABBCombustionEngineeringNuclearOperations
{{#Wiki_filter:TR-9419-CSE96-1101, Rev.0Attachment 2Page1of23Attachment 2TestProcedure andCompleted DataSheetsqezoa80<04 qesm4PDRADQCK05000335, PPDRABBCombustion Engineering NuclearOperations TR-9419-CSE96-110 Attachment 2Page2of23TP-9419-CSE96-2104, Rev.0Page1of11TestProcedure SteamGenerator TubeIn-SituHydrostatic PressureTestToolHydroChamberPressureDetermination Procedure No.TP-9419-CSE96-2104 Rev.0ABBCombustion Engineering NuclearOperations PreparedBy;ReviewedBy:54'cdt.4c~KF.AUea.Coaaeehene EnynocrDate;ApprovedBy:+CeMerero+J.F.HalLFrmcepalCDate:ApprovedBy.J.D.FcrreLManager.FieldrOpcranexn ABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0Attachment 2Page3of23TP-9419SE96-2104, Rev.0Page2of11TableofContentsSectionntentsP~aeNolo203,04.05.06.0Objective References QualityAssurance Discussion andBackground Prerequisites Limitations andPrecautions 70TestProcedure 7.172StaticTestDynamicTestFigure1DataSheet1,StaticPressureTestDataSheet2,DytmnicPressureTestDataSheet3,RemarkContinuation PageAttachment 1FaxedcoversheetwithReviewandApprovalSignatures 10ABBCombustion Engineering NuclearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101,-
Rev.0-Attachment 2Page4of23TP-9419-CSE96-2104.
Rav.0Page3of11I.OObjective Theobjective ofthistestistodetermine therelationship betweenthehydropumpoutletpressure, thehydrochamberpressureandthesealbladderpressureunderflowconditions forthesteamgenerator localized in-situpresswetesttools.Inaddition, statictestingwillbeperformed toestablish abaselinerelationship undernon-flowconditions.
Thedataunderflowconditions willbeusedtoensurethatintheeventofaleakingdefectindication, theleakagerateismeasuredattheappropriate pressure(s) withinthehydrochamber.Testingwillbeperformed onboththeaxialandcircumferential tools.20References 2.1QAM-100,FourthEdition,Revison42.2FinalTestReportfortheSteamGenerator TubeIn-SituHydrostatic TestTool.TR-ESE-'030, Rev,00,T.R.No.83D,datedApril5,1994.3.0QualityAssurance Thetestdescribed hereinistobetreatedasSafetyRelated,QualityClass1,inaccordance withtherequirements inReference 2.1.4.0Discussiori andBackground Reference 2.2describes thedevelopment andqualification testingforthelocalized in-situtesttool.Thetooldescribed inReference 2.2wasdeveloped topressuretestprimarily circumferential defectindications insteamgenerator tubesatthetubesheet region.Itisalsoapplicable tothetestingofaxialindications.
Anadditional toolwasevolvedforthctestingofaxialdefectswhicharegreaterinlengththanthosewhichcanbeaccommodated bythehydrochamberinthcoriginaltool.Sincethetooldesignforthecircumferential defectshasgreaterrestrictions thanthoseforaxialdefects,thctestreportisboundingfortheaxialtool.Thelocalized testtoolcontainstwopressurecircuits; oneforsealandgripperbladders, andoncforthehydrochamber.Thehydrochambercircuitispressurized byanairoperatedpositivedisplacement pump.Thebladdercircuitispressurized byeitheranairoperatedpositivedisplacement pumporahandpump.Thepositivedisplacement pumpsusedinthesystemareabletomaintainaprecisecontrolatagivenstaticpressure.
Underflowconditions, suchasthoseexperienced duringatubeleak.thepumpdischarge pressurefluctuates betweenahighandlowlimitwitheachpumppulse.Themagnitude ofthisbandisafunctionoftheflowrateandtherestrictions withinthehose/tool assembly.
Duetothesedynamicheadlosses,theactualpressureinthchydrochamberwillbelessthanthatobservedatthepumpdischarge.
ABBCombustion Engineennp NuciearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0Attachment 2Page50f23TP-9419-CSE96-2104, Rev:0Page4of11Reference 2.2describes testingwhichwasperformed underflowconditions toestablish therelationship betweenthehydropumpdischarge pressureandthehydrochamberpressure.
Thistestconsisted ofmeasuriiig theswingofthepressuregaugeatthedischarge ofthehydropumpatvariousleakratesataninitialstatichydrochamberpressureof4,000psigasdirectlymeasuredinacontrolled leaktestfixture.Implementation ofthisdatainanin-situfieldtestrequiresaniterative processasthehydrochamberpressureisnotdirectlymeasurable.
Theprocessinvolvesmatchingthepumpdischarge pressureswingrelativetothedesiredpressureandobservethepumpstrokerateascomparedtothedatainthetestreport.Inaddition, thetestreportexplicitly statesthattheleakratecorrection dataapplyonlytotheas-tested configuration.
ForthetestingatSt.I.ucieUnitI,itwasrequested thatthecapability beprovidedtotestinthestraighttubeportionsatelevations wellabovethetubesheet.
Thisnecessitated thefabrication ofhoseslongerthanthosedescribed inReference 2.2.Fornonleakingdefectindications.
thelengthofthehosedoesnotaffectmeasuring thedesiredpressureinthehydrochamberasthesystemisstaticandthepressureisequaltothatatthepumpdischarge.
Forleakingdefects,thechangeinsystemresistance duetothechangeinhoselengthdoeshaveaneffectonthedynamicresponseofthepumpdischarge pressuregaugeanditssubsequent relationship tothehydrochamberpressure.
Consequently, foraleakingdefect,theactualpressureinthehydrochamberisindeterminate withoutadditional testing.Inordertodetermine thepressureinthehydrochamberwiththecurrenthoseconfiguration, twomethodswillbeconsidered.
I)Hydropumpdischarge pressureswingcorrelation method,and,2)Sealbladderpressureintensification method.Itemlisthemethoddescribed inReference 2.2.Item2isbaseduponanobservation duringlaboratory testingandfieldapplication.
Experience duringprevioustestinghasshownthatthebladdercircuitpressureincreases asitsinitialpre-charge pressureisapproached bytheincreasing pressureinthehydrochamber.Thispressureincreasehasbeentermed'intensification.'nce thebladderpre-charge pressureisreachedinthehydrochamber,thebladderpressurewillincreasewithincreasing hydrochamberpressure.
Thispressurehasbeenobservedtobeapproximately 200-300psidunderstaticconditions.
Itisexpendthattherelationship willbesimilarunderflow(leak)conditions.
Establishing thisrelationship willprovideanaccurate, indirectmethodofmeasuring thepressureinthehydrochamberunderleakingconditions.
Asthebladdercircuitisnotinaflowpath,therearenoheadlossestoconsider.
Pulsations maybeevidentinthebladdercircuitduetothereciprocating natureofthehydropump.However,thesepulsations willreflectthetruepressureinthebladdercircuitindependent oftheheadlossesexperienced ABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations


TR-9419-CSE96-1101,Rev.0Attachment2Page6of23TP-941&CSE96-2104,Rev.0Page5of11bythehydrocircuit.Byinference,thepressureinthehydrochambercanthenbedeterminNLThistestwillfocusonestablishingmethod2asthemethodofchoicefordeterminingthehydrochamberpressureunderflowconditions.However,additionaldatawillberecordedinordertoprovidefortheuseofmethod1shouldmethod2provetobeinvalid.50LimitationsandPrecautions5.1AsnotedinSection4,themethod1correlationisaFunctionofsystemdynamicresistance.Useofthetestresultsinmethod1correlationsislimitedtosystemswithanidenticalconfigurationtothattested.ThehoseconfigurationinthistestisidenticaltothatinFigure2ofReference2.2withtheexceptionthatthelengthofthe3/16"braidedhosehasbeenincreasedfrom30feetto50feet.Useofthelongerhoselengthinthetestwillqualifymethod2fo'ruseintheastestedconfiguration..6.0Prerequisites6.1Allpressuregaugestobeusedinthetestshallbeverifiedtobewithinthecalibrationperiod.NoteThetestprocedureisintendedtoprovtdeaprotocol.Itisnotintendedtolimitthetypeoftestingconducted.Asanexample,<<ddittonalpressuresmaybetestedorconditionschangedinordertoadapttolessonslearnedduringthetest.AnychangesoradditionsshaHberecordedandexplainedontheappropriatedatasheet.Blankdatasheetsmaybecopiedtoprovideforeachparameterchange.NoteMinorleakagemayoccurduringtheconductofthistest.Acceptabilityofleakagewithrespecttocontinuedoperationofthetestisatthediscretionofthetestoperator.However,anyleakageshaHberecordedintheremarkssectionofthedatasheet.70TestProcedureNoteThestatictestwillbeperformedusingboththecircumferential/axialtoolandthelongaxialtool.Theorderofperformanceisatthediscretionofthetestoperator.Datasheet1isusedtorecordinformationforthestatictest.A88CombustionEngineeringNuciearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-110'1.Rev.0Attachment2Page7of23TP-9419-CSE96-2104,Rev.0Page6of117,1.1Assemblethetestfixture,in-situtoolandpumpcircuitsasshowninFigurel.Recordthetool(circ.orlongaxial),hydropumppressuregauge,hydrochamberpressuregaugeandbladderpressuregaugeserialnumbersonthedatasheet.712Operatethebladderpumptofillthebladdercircuittubingwithwater.Pressurizethebladdercircuittoapproximately4,000psig~200psigandreleasethepressureatthepumpdischarge.Repeatthisprocessatleast10timestoremoveairfromthebladderCIrcuit.713Usingthebladderpump,pressurizethebladdercircuittoaninitialpressureof1,500psig=100psigasindicatedbythebladderpressuregauge.Observethepressuregaugereadingtoensurethattherearenosignificantleaks.Recordtheinitialbladderpressure90psighydrochamberpressureonDataSheet1.7,1.4Close/verifyclosed'theleakratecontrolvalve.NoteThestatictestistobeconductedattargethydrochamberpressuresof1,500,1,600,1,800,3,000,4,000and5,000psig.7.1,5Pressurizethehydrocircuittothetargetpressures100psigasindicatedbythehydrochamberpressuregauge.Observeforleaksandsteadypressurereadingsonallgauges.Recordallpressuregaugeasreadvaluesonthedatasheet.Repeatthisstepforeachofthetargetpressuresfistedonthedatasheet.7.1,6Ensureallnecessarydatahavebeenrecordedonthedatasheet,signatureanddatesignifycompletion.71,7Repeatsteps7.1.3through7.1.6foraninitialbladderpressureof2,000psig<100psig.71.8Repeatsteps7.1.1through7.1,7forthesecondtool.72~Dggj~gNoteThedynamictestwillbeperformedusingboththecircumferential/axialtoolandthelongaxialtool.Theorderofperformanceisatthediscretionofthetestoperator.Datasheet2isusedtorecordinformationforthedynamictest.72,1Assemblethetestfixture,in-situtoolandpumpcircuitsasshowninFigure1.Recordthetool(circ.orlongaxial),hydropumppressuregauge,hydrochamberpressuregaugeandbladderpressuregaugeserialnumbersonthedatasheet.ABBCombustionEngineenngNuciearOperationsABBCombustionEngineeringNuclearOperationsI+W'/
TR-9419-CSE96-1101, Rev.0Attachment 2Page6of23TP-941&CSE96-2104, Rev.0Page5of11bythehydrocircuit.Byinference, thepressureinthehydrochambercanthenbedeterminNL Thistestwillfocusonestablishing method2asthemethodofchoicefordetermining thehydrochamberpressureunderflowconditions.
TR-9419-CSE96-1101Rev.0.-.Attachment2Page8of23TP-94194SE96-2104,Rev.0Page7af11,NoteIfthehydrotoolhasnotbetaseparatedfromthehose,thebladdercircuitdoesnotrequiredegassingandthefollowingstepisN/A.7,2.2Operatethebladderpumptofillthebladdercircuittubingwithwater.Pressurizethebladdercircuittoapproximately4,000psiga200psigandreleasethepressureatthepumpdischarge.Repeatthisprocessatleast10timestoremoveairfromthebladderCircuit.7.2.3Usingthebladderpump,pressurizethebladdercircuitto1,500psig~100psigasindicatedbythebladderpressuregauge.Observetheprcssuregaugereadingtoensurethattherearenosignificantleaks.Recordtheinitialbladderpressure0psighydrochamberpressureonDataSheet2.7.2.4Close/verifyclosedtheleakratecontrolvalve.NoteThedynamictestistobeconductedattargethydrochamberpressuresof1,700,3,000,4,000and5,000psig.Eachtargetpressurerequiresaseparatedatasheet.7.2.5Pressurizethehydrocircuittothetargetpressure+100psigasindicatedbythehydrochamberpressuregauge.Observeforleaksandsteadypressurereadingsonallgauges.Recordallstaticpressuresasthezeropumpratevalues.PNoteIterativeadjustmentoftheleakratecontrolvalveaadthehydropumpaircontrolregulatorwillbeforestablishingthedesiredpumpstrokerateatagiventargethydrochamberpressure.72.6Slowlyopentheleakratecontrolvalvetoestablishahydropumpstrokerateof20strokes/minutewhilemaintainingthctargetpressureasindicatedbythchydrochamberpressuregauge.Adjustthehydropumpaircontrolregulatorandtheleakratecontrolvalveasnecessary.Ifthehydrochamberpressureisnotsteady,adjusttothetargetpressureatapproximatelythemiddleoftheswing.Recordallprcssurereading'sonthedatasheet.Repeatthisstepforeachofthepumpstrokerateslistedonthedatasheet.7,2.7Ensureallnecessarydatahavebeenrecordedonthedatasheet,signatureanddatesignifycompletion.7,2.8Repeatstep7.2.4through7,2.7foreachofthetargetpressurevalues.7.2.9Repeatsteps7.2.1through7.2.8forthesecondtool.ABBCombustionEngineeringNuciearOperationsABBCombustionEngineeringNuclearOperationsA.h CD0)O0UCr/l0DfllD(O(D(D(0ZCorDQ0(D0DVlOO3FLtOfn4.g82',Q0II-lydroPumpIlydroPumpGaugeIn-SituToolSteamGeneratorTubeBladderPressureGaugeHydroChamberFigure1TestApparatusConfigurationHydroChamberGaugeLeakRateControlValveBladderPump TR-9419-CSE96-1101,.Rev.0Attachment2Page10of23TP-941&CSE96-2104,Rev.0Page9of11DataSheet1StaticPressureTestTool(circ.orlongaxial)InitialBladderPressnre~sigTargetHydroChamberPressureS1ObservedHydroChamberPressureS1HydroPumpDischargePressure(siBladderPressureSIHydroPumpDischargePressureGaugeNo.HydroChamberPressureGaugeNo.BladderPumpDischargePressureGaugeNo.Remarks:Completedby:NametSitsaaatreDate:Witnessedby:Name~signattleDate:ABBCombustionEngineenngNudearOperationsABBCombustionEngineeringNuclearOperations/+w~g TR-9419-CSE96-1101,Rev.0Attachment2Page11of23TP-941&CSE96-2104,Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ.orlongaxial)initialBladderPressurepsigHydroChamberTargetPressurepstgPumpRateStrokes/min0static20406080100HydroChamberPressure"'tMaximumMinimumHydroPumpDischargePressure"(siMaximumBladderPressure"'siMaximumMinimumNotes:i)Fornon-fiuctuaungpressurevalues.recordpressureasthemaximumpressureachieved.HydroPumpDischargePressureGaugeNo.HydroChamberPressureGaugeNo.BladderPumpDischargePressureGaugeNo.Remarks:Completedby:Name.SignamreDate:Witnessedby:Nuns.signamnDate:ABBCombustionEngineeringNuclearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-1101~ev0.Attachment2Page12of23TP-941&CSE96-2104,Rev.0DataSheet3RemarkContinuationPagePage11of11Test(staticordynamicInitialBladderPressureTool(circ.orlongaxial)psigHydroChamberTargetPressurepstgRemarks:Completedby:.'raneisigaatureDate:Witnessedby:.'raaasignamreDate:ABBCombustionEngineeringNuctearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-11Gi~aLQAttachment2Page13of23Z8d~ZG'%Md'WLQi~M:LZ966TWV~~~$w~fgQ~pj'y6'Msprd-2l/gcuoTP-941~EBS-2104.Rev.0Pe1of11TestProcedureStcamGeneratorTubeIn4ituHydrostaticPressureTestToolHydroChamberPressureDeterminationProcedureNo.TP-9419CSE96-2104Rev.0ABBCombuarionEngineeringhhclearOperationsPreparedBy:6,5.cdnse:~6-o-LApprovedBy:aRA<4Kaaa~r,fic14geary~Dare:ASSCombuarionEnqinwringNaalaaroperationsJulLG'96l4:51ZGrZG'dG6Z~~tOltelicSSZG98TOTALP.82ABBCombustionEngineeringNuclearOperations TR-9419-CSE96-1101,Rev.0Attachment2Page14of23TP-9419-CSE96-2104,Rev.0Page9of11DataSheet1StaticPressureTestTI('*.Ig'd)~initialBladderPressure~Is~sigTargetHydroChamberPressureS1/tabsIge'/Ossa4>ssnhatt~ObservedHydroChamberPressureSl5'oo/4"cHydroPumpDischargePressureS1I5oc(ge-rZo~3cc=sstC~oSte&OBladderPressureS1g)h3v~K'43$,0+HydroPumpDischargePressureGaugeNo.5,-Io-r~~lHvdroChamberPressureGaugeNo.A-7-oo0BladderPumpDischargePressureGaugeNo.W-n'zo>MRemarks:Completedby:C~>z,,~<~k.'NacmsSilttgureWitnessedby:3I~<lol.VattseSittaatttreDate:4<<~~Date:~<a/RteABBCombustionEngineeringNuctearOperationsABBCombustionEngineeringNuclearOperationsp+->)
However,additional datawillberecordedinordertoprovidefortheuseofmethod1shouldmethod2provetobeinvalid.50Limitations andPrecautions 5.1AsnotedinSection4,themethod1correlation isaFunctionofsystemdynamicresistance.
TR-9419-CSE96-11Attachment2Page15of23TP-941&CSE96-2104,Rev.0Page9of11DataSheet1StaticPressureTestTool(circ.orlongaxial)InitialBladderPressnre~gee=sigTargetHydroChamberPressureSI1Ir"oaQtteIOOtasse~ObservedHydroChamberPressures1I5owdtOCHydroPumpDischargePressure(si/tssoo305o~ee=misoaBladderPressure(si+2SoHydroPumpDischargePressureGaugeNo.rS-r-IWIHydroChamberPressureGaugeNo.FS-II-o3~BladderPumpDischargePressureGaugeNo.--o<MRemarks:Completedby:Ct=-~Vane;SilsatstrnDate:~"~8slatsseSttnatttrtsABBCombustionEngineenngNuoiearOperationsABBCombustionEngineeringNuclearOperations
Useofthetestresultsinmethod1correlations islimitedtosystemswithanidentical configuration tothattested.Thehoseconfiguration inthistestisidentical tothatinFigure2ofReference 2.2withtheexception thatthelengthofthe3/16"braidedhosehasbeenincreased from30feetto50feet.Useofthelongerhoselengthinthetestwillqualifymethod2fo'ruseintheastestedconfiguration..


TR-9419-CSE96-1101-,-Rev.0Attachment2Page16of23TP-941&CSE96-2104,RN'.0DataSheet1StaticPressureTestPage9of11Tool(circ.orlongaxial)rQC.InitialBladderPressure~/3'ucsigTargetHydroChamberPressure(si/4oo'3oooQeo0OOObservedHydroChamberPressureSIgooIbm'7ogooHydroPumpDischargePressurestigeoISoel8oG3ccQdf(g~BladderPressure(siI$0020m-aSl~Ct~I5ogtgoz.HydroPumpDischargePressureGaugeNo.-l-oHydroChamberPressureGaugeNo.S-I-loO3~BladderPumpDischargePressureGaugeNo.S-(7-laO33Remarks:GI<tLfLH~~Q~:Aowg5~,%Qj-spo,~5th'K-(<)SQCaw,t"Is4saMiwWk.gICompletedby:C~u~~al-r~kstunstSirtaarttrcWiutessedby:.~f'f:.'IarrscSiltarttrcDate:<'>~<Date:~d-VdABBCombustionEngineeringNuotearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-1101,Rev.0Attachment2Page17of23TP-9419-CSE96-2104,Revs0Page9of11DataSheet1StaticPressureTestTool(circ.orlongaxial)CQCInitialBladderPressnre~2seosigTargetHydroChamberPressureSIt~aO/bt4igo~.tsocddfdtOa~C~ObservedHydroChamberPressureSIlg)cf7~~gg~oeeoc~ooHydroPumpDischargePressureSIt5ctQsoIGcc3~BladderPressureSI'CooOtsst35'OQgaQ820~(t)Qg6~ZHydroPumpDischargePressureGaugeNo.5-i3-LdeelHydroChamberPressureGaugeNo.PS-il-eo3BladderPumpDischargePressureGaugeNo.5-I-leossRemarkS:()5c,4gc.40O~6-~d~~R.A~i~.-~J.~~ADO~~S(2XS<4Ittt.a~-~L1t2uSAootes)n~.~Qal(S~ttusaaZ~~.OaWf'0Completedby:C~t-./eP/aDF/~IC.'staaluSittaatttteWitnessedby:.Woi.'sameStttatttreDate:~6//ptsDate:Co-/(-~4ABBCombustionEngineeringNuotearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-1101,Rev.0-Attachment2Page18of23TP-9419-CSE96-2104,Rev.0Page10of11DataSheetZDynamicPressureTestrTool(circ.orlongaxial)5t0LinitialBladderPressureI>~>psigHydroChamberTargetPrmeurefkeiopdgPumpRateStrokes/minHydroChamberPressure'"stHydroPumpDischargePressure"(siBladderPressure"'tMaximumMinimumMaximumMinimumMaximumMinimum0(static)100/&5olpgao/guOl7o~l9cc5ptooI'7>t=eI7am/~>oflo&/go>/g@oj9co/EoOr9suNotes:t)Fornon-ftuctuaungpressurevalues.recordpressureasthemaximumpressureachieved.HydroPumpDischargePressureGaugeNo.6's-l7-lc~teyechbp*Gre.~BladderPumpDischargePressureGaugeNo.F5-l'7-l<<~9Remarks:Completedby:VgmgrSithggttyg(:7Date:<I~<Witnessedby:VgmgignanaeDate:6-il-CABBCombustionEngineeringNuctearOperationsABBCombustionEngineeringNuclearOperationsp4-5i TR-9419-CSE96-1101~ev.0Attachment2Page19of23TP-941&ZSE96-2104.Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ,orlongaxial)%tALInitialBladderPressurele~psigHydroChamberTargetPressure38~~psigPumpRateStrokesimin0static)HydroChamberPressure'"SIMaximumMinimumMaximumMinimumQqooHydroPumpDischargePressure"'lBladderPressure"'sitMaximumMinimumgeoPZgl40.QjQ100'3looQ)v35~qDgqoC0'%coA/00f+ooQ7oooc$2Oe-/googazooNotes:l)Fornon-lluctuatingpressurevalues.recordpressureasthemaximumpressureachieved.HydroPumpDischargePressureGaugeNo.HydroChamberPressureGaugeNo.-s-ls-I49'BladderPumpDischargePressureGaugeNo.A-(7-Ic933Remarks:Completedby:C~gCI-i~5vametSiltatureWitnessedby:eci~VtStttanareeDate:~iA88CombustionEngineeringNuclearOperationsABBCombustionEngineeringNuclearOperationsr~-:<
==6.0 Prerequisites==
TR-9419-CSE96-1101,>ev0Attachment2Page20of23Tp-9419-CSE96-2104,Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ.orlongaxial)'i(>I>~>aq~~InitialBladderPressureIzc0psigHydroChamberTargetPressure+~4+psigPumpRateStrokes/minHydroChamberPressure"'tMaximumMinimumHydroPumpDischargePressure'siMaximumMinimumBladderPressure'"slMaximumMinimum0static)b+~8'I~o&20t8+ceo!liOQ7E)C)80100Notes:i)Fornon-fluctuaungpressurevalues.recordpressureasthemaximumpressureachevcd.HydroPumpDischargePressureGaugeNo.PS-l1-Io~~IHydChbPGgNBladderPumpDischargePressureGaugeNo.Cs-t7-too33Remarks:Completedby:.'raneisignanueDate:rl'<9<Witnessedby:vsiyeneeDate:6~i5'6ABBCombustionEngineenngNuctearOperationsABBCombustionEngineeringNuclearOperations+-3i TR-9419-CSE96-1101;.Re.e---Attachment2Page21of23TP-941&CSE96-2104,Rev.0Page10of11sr'rrTool(circ.orlongaxial)DataSheet2DynamicPressureTestlultlalBladderPressure~the-'hpsigHydroChamberTargetPressureJ1+0pslgPumpRateStrokes/min.HydroChamberPressure"'IHydroPumpDischargePressure"slBladderPressure"(siMaximumMinimumMaximumMinimumMaximumMinimum0static)l~~l1+~tgOO60Qgether~oDesWee]gCu1'Voa<A-ai~5Q/Qoc:IZcy>>I3o~IQ~odtI0t-"s/dr'eo/6OO/4tao/betol7ZOl7om7oog.Ietot75ot160rPcycpNotes:t)Fornon-fluctuaungpressurevalues.recordpressureasthemaxtmumpressureachiared.HydroPumpDischargePressureGaugeNo.s-i7-foalhidChIIhoh*ha.~BladderPumpDischargePressureGaugeNo.5-6-Ia>>>Remarks:loICompletedby;CvzaI-h~kVgtttchStttgtttyeWitnessedby:V.SittgtttggDate:~th/rrABBCombustionEngineeringNuclearOperationsABBCombustionEngineeringNuclearOperations TR-94'i9-CSE96-1101,,R&V.0Attachment2Page22of23TP-9419-CSE96-2104,Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ.orlongaxial)A~<fnitialBladderPressuret~cs~psigHydroChamberTargetPressure3t"SopsigPumpRateStrokes/minHydroChamberPressure"'lHydroPumpDischargePressure"'lBladderPressure'"Sl0static)MaximumMinimumMaximum%55C'ryosMinimum3/o"MaximumMinimum100>So~neso3~odle~7~o$rfoo'3goo$gOO9(oestqOsOQv~0~QclasOggoQQ~c2IL9'~o39~DNotes:l)Fornon-Auctuaungpressurevalues.recordpressureasthemmumumpressureachieved.HvdroPumpDischargePressureGaugeNo.55-I1-loooIHvdroChamberPressureGaugeNo.s-I-I~>~BladderPumpDischargePressureGaugeNo.E5-f'7-0~2~Remarks:Completedby:VasnersignantteWimessedby.!4.SignatureDate:>>~>Date:~~ricABBCombustionEngineenngNuclearOperationsABBCombustionEngineeringNuclearOperations'/fw/
6.1Allpressuregaugestobeusedinthetestshallbeverifiedtobewithinthecalibration period.NoteThetestprocedure isintendedtoprovtdeaprotocol.
TR-9419-CSE96.-'iiG1,MKLQ.Attachment2Page23of23TP-9419-CSE96-2104,Rev.0Page10of11DataSheetZDynamicPressureTestTool(circ.orlongaxial)ClP<initialBladderPressureI>~psigHydroChamberTargetPressure&3oapsigPumpRateStrokes/minHydroChamberPressure"ISIHydroPumpDischargePressure"'siBladderPressure"'siMaximumMinimumMaximumMinimumMaximumMinimum0static)20AO"+z.100~r~+geoH5~~gleQ~9~CI~o%5oog'leo93~Itoes3'3goo"f5~oq$ocsNotes:I)Fornon-fluctuaungpressurevalues.recordpressureasthemaximumpressureactueved.HydroPumpDischargePressureGaugeNo.FS.t1-/chooIHydroChamberPressureGaugeNo.S-l-toe>~BladderPumpDischargePressureGaugeNo.C"-tv-(eassRemarks:LowL~KlentCompletedby:Wane.sigaamceDate:b"<<Witnessedby:NameSigncunABBCombustionEngineeringNuciearOperationsABBCombustionEngineeringNuclearOperations TR-9419-CSE96-1101,Rev.0Attachment3Page1of5Attachment3PressureGaugeCalibrationRecordsABBCombustionEngineeringNuclearOperationsp-4/  
Itisnotintendedtolimitthetypeoftestingconducted.
Asanexample,<<ddittonal pressures maybetestedorconditions changedinordertoadapttolessonslearnedduringthetest.Anychangesoradditions shaHberecordedandexplained ontheappropriate datasheet.Blankdatasheetsmaybecopiedtoprovideforeachparameter change.NoteMinorleakagemayoccurduringtheconductofthistest.Acceptability ofleakagewithrespecttocontinued operation ofthetestisatthediscretion ofthetestoperator.
However,anyleakageshaHberecordedintheremarkssectionofthedatasheet.70TestProcedure NoteThestatictestwillbeperformed usingboththecircumferential/axial toolandthelongaxialtool.Theorderofperformance isatthediscretion ofthetestoperator.
Datasheet1isusedtorecordinformation forthestatictest.A88Combustion Engineering NuciearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-110'1.
Rev.0Attachment2 Page7of23 TP-9419-CSE96-2104, Rev.0Page6of117,1.1Assemblethetestfixture,in-situtoolandpumpcircuitsasshowninFigurel.Recordthetool(circ.orlongaxial),hydropumppressuregauge,hydrochamberpressuregaugeandbladderpressuregaugeserialnumbersonthedatasheet.712Operatethebladderpumptofillthebladdercircuittubingwithwater.Pressurize thebladdercircuittoapproximately 4,000psig~200psigandreleasethepressureatthepumpdischarge.
Repeatthisprocessatleast10timestoremoveairfromthebladderCIrcuit.713Usingthebladderpump,pressurize thebladdercircuittoaninitialpressureof1,500psig=100psigasindicated bythebladderpressuregauge.Observethepressuregaugereadingtoensurethattherearenosignificant leaks.Recordtheinitialbladderpressure90psighydrochamberpressureonDataSheet1.7,1.4Close/verify closed'the leakratecontrolvalve.NoteThestatictestistobeconducted attargethydrochamberpressures of1,500,1,600,1,800,3,000,4,000and5,000psig.7.1,5Pressurize thehydrocircuittothetargetpressures100psigasindicated bythehydrochamberpressuregauge.Observeforleaksandsteadypressurereadingsonallgauges.Recordallpressuregaugeasreadvaluesonthedatasheet.Repeatthisstepforeachofthetargetpressures fistedonthedatasheet.7.1,6Ensureallnecessary datahavebeenrecordedonthedatasheet,signature anddatesignifycompletion.
71,7Repeatsteps7.1.3through7.1.6foraninitialbladderpressureof2,000psig<100psig.71.8Repeatsteps7.1.1through7.1,7forthesecondtool.72~Dggj~gNoteThedynamictestwillbeperformed usingboththecircumferential/axial toolandthelongaxialtool.Theorderofperformance isatthediscretion ofthetestoperator.
Datasheet2isusedtorecordinformation forthedynamictest.72,1Assemblethetestfixture,in-situtoolandpumpcircuitsasshowninFigure1.Recordthetool(circ.orlongaxial),hydropumppressuregauge,hydrochamberpressuregaugeandbladderpressuregaugeserialnumbersonthedatasheet.ABBCombustion Engineenng NuciearOperations ABBCombustion Engineering NuclearOperations I+W'/
TR-9419-CSE96-1101 Rev.0.-.Attachment 2Page8of23TP-94194SE96-2104, Rev.0Page7af11,NoteIfthehydrotoolhasnotbetaseparated fromthehose,thebladdercircuitdoesnotrequiredegassing andthefollowing stepisN/A.7,2.2Operatethebladderpumptofillthebladdercircuittubingwithwater.Pressurize thebladdercircuittoapproximately 4,000psiga200psigandreleasethepressureatthepumpdischarge.
Repeatthisprocessatleast10timestoremoveairfromthebladderCircuit.7.2.3Usingthebladderpump,pressurize thebladdercircuitto1,500psig~100psigasindicated bythebladderpressuregauge.Observetheprcssuregaugereadingtoensurethattherearenosignificant leaks.Recordtheinitialbladderpressure0psighydrochamberpressureonDataSheet2.7.2.4Close/verify closedtheleakratecontrolvalve.NoteThedynamictestistobeconducted attargethydrochamberpressures of1,700,3,000,4,000and5,000psig.Eachtargetpressurerequiresaseparatedatasheet.7.2.5Pressurize thehydrocircuittothetargetpressure+100psigasindicated bythehydrochamberpressuregauge.Observeforleaksandsteadypressurereadingsonallgauges.Recordallstaticpressures asthezeropumpratevalues.PNoteIterative adjustment oftheleakratecontrolvalveaadthehydropumpaircontrolregulator willbeforestablishing thedesiredpumpstrokerateatagiventargethydrochamberpressure.
72.6Slowlyopentheleakratecontrolvalvetoestablish ahydropumpstrokerateof20strokes/minute whilemaintaining thctargetpressureasindicated bythchydrochamberpressuregauge.Adjustthehydropumpaircontrolregulator andtheleakratecontrolvalveasnecessary.
Ifthehydrochamberpressureisnotsteady,adjusttothetargetpressureatapproximately themiddleoftheswing.Recordallprcssurereading's onthedatasheet.Repeatthisstepforeachofthepumpstrokerateslistedonthedatasheet.7,2.7Ensureallnecessary datahavebeenrecordedonthedatasheet,signature anddatesignifycompletion.
7,2.8Repeatstep7.2.4through7,2.7foreachofthetargetpressurevalues.7.2.9Repeatsteps7.2.1through7.2.8forthesecondtool.ABBCombustion Engineering NuciearOperations ABBCombustion Engineering NuclearOperations A.h CD0)O0UCr/l0DfllD(O(D(D(0ZCorDQ0(D0DVlOO3FLtOfn4.g82',Q0II-lydroPumpIlydroPumpGaugeIn-SituToolSteamGenerator TubeBladderPressureGaugeHydroChamberFigure1TestApparatus Configuration HydroChamberGaugeLeakRateControlValveBladderPump TR-9419-CSE96-1101,
.Rev.0Attachment 2Page10of23TP-941&CSE96-2104, Rev.0Page9of11DataSheet1StaticPressureTestTool(circ.orlongaxial)InitialBladderPressnre~sig TargetHydroChamberPressureS1ObservedHydroChamberPressureS1HydroPumpDischarge Pressure(siBladderPressureSIHydroPumpDischarge PressureGaugeNo.HydroChamberPressureGaugeNo.BladderPumpDischarge PressureGaugeNo.Remarks:Completed by:NametSitsaaatre Date:Witnessed by:Name~signattle Date:ABBCombustion Engineenng NudearOperations ABBCombustion Engineering NuclearOperations
/+w~g TR-9419-CSE96-1101, Rev.0Attachment 2Page11of23TP-941&CSE96-2104, Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ.orlongaxial)initialBladderPressurepsigHydroChamberTargetPressurepstgPumpRateStrokes/min 0static20406080100HydroChamberPressure"'t MaximumMinimumHydroPumpDischarge Pressure" (siMaximumBladderPressure"'
siMaximumMinimumNotes:i)Fornon-fiuctuaung pressurevalues.recordpressureasthemaximumpressureachieved.
HydroPumpDischarge PressureGaugeNo.HydroChamberPressureGaugeNo.BladderPumpDischarge PressureGaugeNo.Remarks:Completed by:Name.SignamreDate:Witnessed by:Nuns.signamn Date:ABBCombustion Engineering NuclearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101~ev 0.Attachment 2Page12of23TP-941&CSE96-2104, Rev.0DataSheet3RemarkContinuation PagePage11of11Test(staticordynamicInitialBladderPressureTool(circ.orlongaxial)psigHydroChamberTargetPressurepstgRemarks:Completed by:.'raneisigaature Date:Witnessed by:.'raaasignamreDate:ABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1 1Gi~aLQAttachment 2Page13of23Z8d~ZG'%Md'WLQi~M:LZ966TWV~~~$w~fgQ~pj'y6'Msprd-2l/
gcuoTP-941~EBS-2104.
Rev.0Pe1of11TestProcedure StcamGenerator TubeIn4ituHydrostatic PressureTestToolHydroChamberPressureDetermination Procedure No.TP-9419CSE96-2104 Rev.0ABBCombuarion Engineering hhclearOperations PreparedBy:6,5.cdnse:~6-o-LApprovedBy:aRA<4Kaaa~r,fic14geary~Dare:ASSCombuarion Enqinwring Naalaaroperations JulLG'96l4:51ZGrZG'dG6Z~~tOltelicSSZG98TOTALP.82ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0Attachment 2Page14of23TP-9419-CSE96-2104, Rev.0Page9of11DataSheet1StaticPressureTestTI('*.Ig'd)~initialBladderPressure~Is
~sigTargetHydroChamberPressureS1/tabsIge'/Ossa4>ssnhatt~ObservedHydroChamberPressureSl5'oo/4"cHydroPumpDischarge PressureS1I5oc(ge-rZo~3cc=sstC~oSte&OBladderPressureS1g)h3v~K'43$,0+HydroPumpDischarge PressureGaugeNo.5,-Io-r~~lHvdroChamberPressureGaugeNo.A-7-oo0BladderPumpDischarge PressureGaugeNo.W-n'zo>MRemarks:Completedby:
C~>z,,~<~k.'NacmsSilttgure Witnessed by:3I~<lol.VattseSittaatttre Date:4<<~~Date:~<a/
RteABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations p+->)
TR-9419-CSE96-11 Attachment 2Page15of23TP-941&CSE96-2104, Rev.0Page9of11DataSheet1StaticPressureTestTool(circ.orlongaxial)InitialBladderPressnre~gee=
sigTargetHydroChamberPressureSI1Ir"oaQtteIOOtasse~ObservedHydroChamberPressures1I5owdtOCHydroPumpDischarge Pressure(si/tssoo305o~ee=misoaBladderPressure(si+2SoHydroPumpDischarge PressureGaugeNo.rS-r-IWIHydroChamberPressureGaugeNo.FS-II-o3~BladderPumpDischarge PressureGaugeNo.--o<MRemarks:Completed by:Ct=-~Vane;Silsatstrn Date:~"~8slatsseSttnatttrts ABBCombustion Engineenng NuoiearOperations ABBCombustion Engineering NuclearOperations
 
TR-9419-CSE96-1101-,-Rev.
0Attachment 2Page16of23TP-941&CSE96-2104, RN'.0DataSheet1StaticPressureTestPage9of11Tool(circ.orlongaxial)rQC.InitialBladderPressure~/3'uc sigTargetHydroChamberPressure(si/4oo'3oooQeo0OOObservedHydroChamberPressureSIgooIbm'7ogooHydroPumpDischarge PressurestigeoISoel8oG3ccQdf(g~BladderPressure(siI$0020m-aSl~Ct~I5ogtgoz.HydroPumpDischarge PressureGaugeNo.-l-oHydroChamberPressureGaugeNo.S-I-loO3~BladderPumpDischarge PressureGaugeNo.S-(7-laO33Remarks:GI<t LfLH~~Q~:Aowg5~,%Qj-spo,~5th'K-(<)SQCaw,t"Is4saMiwWk.gICompleted by:C~u~~al-r~kstunstSirtaarttrc Wiutessed by:.~f'f:.'IarrscSiltarttrc Date:<'>~<Date:~d-Vd ABBCombustion Engineering NuotearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0Attachment2 Page17of23 TP-9419-CSE96-2104, Revs0Page9of11DataSheet1StaticPressureTestTool(circ.orlongaxial)CQCInitialBladderPressnre~2seo sigTargetHydroChamberPressureSIt~aO/bt4igo~.tsocddfdtOa~C~ObservedHydroChamberPressureSIlg)cf7~~gg~oeeoc~ooHydroPumpDischarge PressureSIt5ctQsoIGcc3~BladderPressureSI'CooOtsst35'OQgaQ820~(t)Qg6~ZHydroPumpDischarge PressureGaugeNo.5-i3-LdeelHydroChamberPressureGaugeNo.PS-il-eo3BladderPumpDischarge PressureGaugeNo.5-I-leossRemarkS:()5c,4gc.40O~6-~d~~R.A~i~.-~J.~~ADO~~S(2XS<4Ittt.a~-~L1t2uSAootes)n~.~Qal(S~ttusaaZ~~.OaWf'0Completed by:C~t-./eP/aD F/~IC.'staaluSittaatttte Witnessed by:.Woi.'sameStttatttre Date:~6//ptsDate:Co-/(-~4ABBCombustion Engineering NuotearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0-Attachment 2Page18of23TP-9419-CSE96-2104, Rev.0Page10of11DataSheetZDynamicPressureTestrTool(circ.orlongaxial)5t0LinitialBladderPressureI>~>psigHydroChamberTargetPrmeurefkeiopdgPumpRateStrokes/min HydroChamberPressure'"
stHydroPumpDischarge Pressure"(siBladderPressure"'t MaximumMinimumMaximumMinimumMaximumMinimum0(static)100/&5olpgao/guOl7o~l9cc5ptooI'7>t=eI7am/~>oflo&/go>/g@oj9co/EoOr9suNotes:t)Fornon-ftuctuaung pressurevalues.recordpressureasthemaximumpressureachieved.
HydroPumpDischarge PressureGaugeNo.6's-l7-lc~teyechbp*Gre.~BladderPumpDischarge PressureGaugeNo.F5-l'7-l<<~9Remarks:Completed by:VgmgrSithggttyg
(:7Date:<I~<Witnessed by:VgmgignanaeDate:6-il-CABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations p4-5i TR-9419-CSE96-1101~ev.
0Attachment 2Page19of23TP-941&ZSE96-2104.
Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ,orlongaxial)%tALInitialBladderPressurele~psigHydroChamberTargetPressure38~~psigPumpRateStrokesimin 0static)HydroChamberPressure'"
SIMaximumMinimumMaximumMinimumQqooHydroPumpDischarge Pressure"'l BladderPressure"'
sitMaximumMinimumgeoPZgl40.QjQ100'3looQ)v35~qDgqoC0'%coA/00f+ooQ7oooc$2Oe-/googazooNotes:l)Fornon-lluctuating pressurevalues.recordpressureasthemaximumpressureachieved.
HydroPumpDischarge PressureGaugeNo.HydroChamberPressureGaugeNo.-s-ls-I49'BladderPumpDischarge PressureGaugeNo.A-(7-Ic933Remarks:Completed by:C~gCI-i~5vametSiltature Witnessed by:eci~VtStttanare eDate:~iA88Combustion Engineering NuclearOperations ABBCombustion Engineering NuclearOperations r~-:<
TR-9419-CSE96-1 101,>ev0Attachment 2Page20of23Tp-9419-CSE96-2104, Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ.orlongaxial)'i(>I>~>aq~~InitialBladderPressureIzc0psigHydroChamberTargetPressure+~4+
psigPumpRateStrokes/min HydroChamberPressure"'t MaximumMinimumHydroPumpDischarge Pressure'siMaximumMinimumBladderPressure'"
slMaximumMinimum0static)b+~8'I~o&20t8+ceo!liOQ7E)C)80100Notes:i)Fornon-fluctuaung pressurevalues.recordpressureasthemaximumpressureachevcd.HydroPumpDischarge PressureGaugeNo.PS-l1-Io~~IHydChbPGgNBladderPumpDischarge PressureGaugeNo.Cs-t7-too33 Remarks:Completed by:.'raneisignanueDate:rl'<9<Witnessed by:vsiyeneeDate:6~i5'6ABBCombustion Engineenng NuctearOperations ABBCombustion Engineering NuclearOperations
+-3i TR-9419-CSE96-1101;.Re.
e---Attachment 2Page21of23TP-941&CSE96-2104, Rev.0Page10of11sr'rrTool(circ.orlongaxial)DataSheet2DynamicPressureTestlultlalBladderPressure~the-'h psigHydroChamberTargetPressureJ1+0pslgPumpRateStrokes/min
.HydroChamberPressure"'I HydroPumpDischarge Pressure"slBladderPressure"(siMaximumMinimumMaximumMinimumMaximumMinimum0static)l~~l1+~tgOO60Qgether~oDesWee]gCu1'Voa<A-ai~5Q/Qoc:IZcy>>I3o~IQ~odtI0t-"s/dr'eo/6OO/4tao/betol7ZOl7om7oog.Ietot75ot160rPcycpNotes:t)Fornon-fluctuaung pressurevalues.recordpressureasthemaxtmumpressureachiared.
HydroPumpDischarge PressureGaugeNo.s-i7-foalhidChIIhoh*ha.~BladderPumpDischarge PressureGaugeNo.5-6-Ia>>>Remarks:loICompleted by;CvzaI-h~kVgtttchStttgtttyeWitnessed by:V.Sittgtttgg Date:~th/rr ABBCombustion Engineering NuclearOperations ABBCombustion Engineering NuclearOperations TR-94'i9-CSE96-1101,,R&V.
0Attachment 2Page22of23TP-9419-CSE96-2104, Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ.orlongaxial)A~<fnitialBladderPressuret~cs~psigHydroChamberTargetPressure3t"SopsigPumpRateStrokes/min HydroChamberPressure"'l HydroPumpDischarge Pressure"'l BladderPressure'"
Sl0static)MaximumMinimumMaximum%55C'ryosMinimum3/o"MaximumMinimum100>So~neso3~odle~7~o$rfoo'3goo$gOO9(oestqOsOQv~0~QclasOggoQQ~c2IL9'~o39~DNotes:l)Fornon-Auctuaung pressurevalues.recordpressureasthemmumumpressureachieved.
HvdroPumpDischarge PressureGaugeNo.55-I1-loooIHvdroChamberPressureGaugeNo.s-I-I~>~BladderPumpDischarge PressureGaugeNo.E5-f'7-0~2~Remarks:Completed by:Vasnersignantte Wimessedby.!4.Signature Date:>>~>Date:~~ri cABBCombustion Engineenng NuclearOperations ABBCombustion Engineering NuclearOperations
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TR-9419-CSE96.-'i iG1,MKLQ.
Attachment 2Page23of23TP-9419-CSE96-2104, Rev.0Page10of11DataSheetZDynamicPressureTestTool(circ.orlongaxial)ClP<initialBladderPressureI>~psigHydroChamberTargetPressure&3oapsigPumpRateStrokes/min HydroChamberPressure"I SIHydroPumpDischarge Pressure"'
siBladderPressure"'
siMaximumMinimumMaximumMinimumMaximumMinimum0static)20AO"+z.100~r~+geoH5~~gleQ~9~CI~o%5oog'leo93~Itoes3'3goo"f5~oq$ocsNotes:I)Fornon-fluctuaung pressurevalues.recordpressureasthemaximumpressureactueved.
HydroPumpDischarge PressureGaugeNo.FS.t1-/chooIHydroChamberPressureGaugeNo.S-l-toe>~BladderPumpDischarge PressureGaugeNo.C"-tv-(eassRemarks:LowL~KlentCompleted by:Wane.sigaamceDate:b"<<Witnessed by:NameSigncunABBCombustion Engineering NuciearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0Attachment 3Page1of5Attachment 3PressureGaugeCalibration RecordsABBCombustion Engineering NuclearOperations p-4/  
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TR-9419-CSE96-11Attachment3Page4of5STO-400-159Rev.00ABB-CombustionEngineering~&#xb9;xclearOperationsPage5of5Attachment1CERTlFICATEOFCAUBRATlONinstrunlentTypeManufaaurerRange0-'O@ccracyMfg.SerialNo.C.ElONoP'5-(7/dbZBCalibrationDateCalibrationDueDateCalibrationDocument:glProcedure[)ManutacturersSpecificationsTestEquipmentUsedToPerformCalibration:TestEquipmentK~~SenalorIDNo.V-oo<TestEquipmentSerialorloNo.CAiJBRATlONRESULTSStandardValueAsFoundiAsLeft(CgStandardValueAsFoundAsLeftloCAUSRATIONHASafEHP&FORMEOUnUDNQMEASUREMEHTOfvlcf5WHICHH*vEKNOWNRELATIONSIII&ToNssSTANOAAOSWlifafSUCHST*NO*ROSKXIS.WHcfaf5UCHSTAHOARO5OoNQTQ(IST,AHA~QVEOIVOCOUREWAnicNIHACCOROAHCEWnlTHMAHUFA~iRfcL'5RECQMMfiIQATIQNSHA5BfcENUSEQAHOTHESTAHOAAOSOOCUMEHico.REMAR(S:1ACCEPTEO(1REJECTEDCALlBRATEDBY:ORGANIZATION:ABBCombustionEngineeringNuclearOperations TR-9419-CSE96-110~evQ.Attachment3Page5of5STD-400-159Rev.00ABB-CombustionEngineeringNuclearOperationspage5of5Attachment1CERTlFICATEOFCALIBRATlONInstrunlentTypeManufacturerRange0-raeevraeyg~2FSMfg.SerialNo.C-EIDNo.CalibrarionDateCalibrationOueDateCalIbratIonOacurnent.(+Pracedure~~~)Manufacturer'sSpecificationsRev.TestEquipmentUsedToPerformCalibration:TestEquipmentHI=ISL=SerialorIONo.~rrTestSquIonlentSerialorIONo.CALIBRATIONRESULTSStandardValueAsFoundlAsLen0Rl<iIlaof46IlocpQ<ciLaoCIIZlou'2lrr0I~i~If~Io~oI~IloIioloStandardValueAsFoundAsLeftCAUSRATloNH*5IEKHPEaIFORMKOUnUZINOMEASUREMENTQEVIC'ESWHICHHAVKKNOWNRELATIONSHIPSTaNesSTANQARQSWHERESUCHSTANOARQSKXISi.WHERESUCH5iANOARQ5QONOTEXIST.ANAPPROVEQPROCEQURWRITTENINACCOROANCEVIPiilTHEMANUFA~iRER'5RFCOarIMEVQATloaISHASBEgaIUSEOANOTHESTANOAROSQOCUMENa=O.R":MAR(S()ClACC:?T"=DIlR"=J"=CT"-OCALIBRAT"0BY:ORGAraNaIZATION:ABBCombustionEngineeringNuclearOperationsIg(}}
TR-9419-CSE96-11 Attachment3 Page4of5STO-400-159 Rev.00ABB-Combustion Engineering
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glProcedure
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TestEquipment K~~SenalorIDNo.V-oo<TestEquipment SerialorloNo.CAiJBRATlON RESULTSStandardValueAsFoundiAsLeft(CgStandardValueAsFoundAsLeftloCAUSRATION HASafEHP&FORMEOUnUDNQMEASUREMEHT Ofvlcf5WHICHH*vEKNOWNRELATIONSIII&
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ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1 10~evQ.Attachment 3Page5of5STD-400-159 Rev.00ABB-Combustion Engineering NuclearOperations page5of5Attachment 1CERTlFICATE OFCALIBRATlON Instrunlent TypeManufacturer Range0-raeevraeyg~2FS Mfg.SerialNo.C-EIDNo.Calibrarion DateCalibration OueDateCalIbratIon Oacurnent.
(+Pracedure
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TestEquipment HI=ISL=SerialorIONo.~rrTestSquIonlent SerialorIONo.CALIBRATION RESULTSStandardValueAsFoundlAsLen0Rl<iIlaof46IlocpQ<ciLaoCIIZlou'2lrr0I~i~If~Io~oI~IloIioloStandardValueAsFoundAsLeftCAUSRATloN H*5IEKHPEaIFORMKO UnUZINOMEASUREMENT QEVIC'ESWHICHHAVKKNOWNRELATIONSHIPS TaNesSTANQARQS WHERESUCHSTANOARQS KXISi.WHERESUCH5iANOARQ5QONOTEXIST.ANAPPROVEQPROCEQURWRITTENINACCOROANCE VIPiilTHEMANUFA~iRER'5 RFCOarIMEVQATloaIS HASBEgaIUSEOANOTHESTANOAROS QOCUMENa=O.R":MAR(S()ClACC:?T"=D IlR"=J"=CT"-OCALIBRAT"0BY:ORGAraNaIZATION:
ABBCombustion Engineering NuclearOperations Ig(}}

Revision as of 15:49, 29 June 2018

Rev 0 to TP-9419-CSE96-2104, Steam Generator Tube In-Situ Hydrostatic Pressure Test Tool Hydro Chamber Pressure Determination.
ML17229A097
Person / Time
Site: Saint Lucie NextEra Energy icon.png
Issue date: 06/10/1996
From: FORD J D, ORSULAK R M
ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY
To:
Shared Package
ML17229A091 List:
References
TP-9419-CSE96-2, TP-9419-CSE96-2104, NUDOCS 9610280104
Download: ML17229A097 (30)


Text

TR-9419-CSE96-1101, Rev.0Attachment 2Page1of23Attachment 2TestProcedure andCompleted DataSheetsqezoa80<04 qesm4PDRADQCK05000335, PPDRABBCombustion Engineering NuclearOperations TR-9419-CSE96-110 Attachment 2Page2of23TP-9419-CSE96-2104, Rev.0Page1of11TestProcedure SteamGenerator TubeIn-SituHydrostatic PressureTestToolHydroChamberPressureDetermination Procedure No.TP-9419-CSE96-2104 Rev.0ABBCombustion Engineering NuclearOperations PreparedBy;ReviewedBy:54'cdt.4c~KF.AUea.Coaaeehene EnynocrDate;ApprovedBy:+CeMerero+J.F.HalLFrmcepalCDate:ApprovedBy.J.D.FcrreLManager.FieldrOpcranexn ABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0Attachment 2Page3of23TP-9419SE96-2104, Rev.0Page2of11TableofContentsSectionntentsP~aeNolo203,04.05.06.0Objective References QualityAssurance Discussion andBackground Prerequisites Limitations andPrecautions 70TestProcedure 7.172StaticTestDynamicTestFigure1DataSheet1,StaticPressureTestDataSheet2,DytmnicPressureTestDataSheet3,RemarkContinuation PageAttachment 1FaxedcoversheetwithReviewandApprovalSignatures 10ABBCombustion Engineering NuclearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101,-

Rev.0-Attachment 2Page4of23TP-9419-CSE96-2104.

Rav.0Page3of11I.OObjective Theobjective ofthistestistodetermine therelationship betweenthehydropumpoutletpressure, thehydrochamberpressureandthesealbladderpressureunderflowconditions forthesteamgenerator localized in-situpresswetesttools.Inaddition, statictestingwillbeperformed toestablish abaselinerelationship undernon-flowconditions.

Thedataunderflowconditions willbeusedtoensurethatintheeventofaleakingdefectindication, theleakagerateismeasuredattheappropriate pressure(s) withinthehydrochamber.Testingwillbeperformed onboththeaxialandcircumferential tools.20References 2.1QAM-100,FourthEdition,Revison42.2FinalTestReportfortheSteamGenerator TubeIn-SituHydrostatic TestTool.TR-ESE-'030, Rev,00,T.R.No.83D,datedApril5,1994.3.0QualityAssurance Thetestdescribed hereinistobetreatedasSafetyRelated,QualityClass1,inaccordance withtherequirements inReference 2.1.4.0Discussiori andBackground Reference 2.2describes thedevelopment andqualification testingforthelocalized in-situtesttool.Thetooldescribed inReference 2.2wasdeveloped topressuretestprimarily circumferential defectindications insteamgenerator tubesatthetubesheet region.Itisalsoapplicable tothetestingofaxialindications.

Anadditional toolwasevolvedforthctestingofaxialdefectswhicharegreaterinlengththanthosewhichcanbeaccommodated bythehydrochamberinthcoriginaltool.Sincethetooldesignforthecircumferential defectshasgreaterrestrictions thanthoseforaxialdefects,thctestreportisboundingfortheaxialtool.Thelocalized testtoolcontainstwopressurecircuits; oneforsealandgripperbladders, andoncforthehydrochamber.Thehydrochambercircuitispressurized byanairoperatedpositivedisplacement pump.Thebladdercircuitispressurized byeitheranairoperatedpositivedisplacement pumporahandpump.Thepositivedisplacement pumpsusedinthesystemareabletomaintainaprecisecontrolatagivenstaticpressure.

Underflowconditions, suchasthoseexperienced duringatubeleak.thepumpdischarge pressurefluctuates betweenahighandlowlimitwitheachpumppulse.Themagnitude ofthisbandisafunctionoftheflowrateandtherestrictions withinthehose/tool assembly.

Duetothesedynamicheadlosses,theactualpressureinthchydrochamberwillbelessthanthatobservedatthepumpdischarge.

ABBCombustion Engineennp NuciearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0Attachment 2Page50f23TP-9419-CSE96-2104, Rev:0Page4of11Reference 2.2describes testingwhichwasperformed underflowconditions toestablish therelationship betweenthehydropumpdischarge pressureandthehydrochamberpressure.

Thistestconsisted ofmeasuriiig theswingofthepressuregaugeatthedischarge ofthehydropumpatvariousleakratesataninitialstatichydrochamberpressureof4,000psigasdirectlymeasuredinacontrolled leaktestfixture.Implementation ofthisdatainanin-situfieldtestrequiresaniterative processasthehydrochamberpressureisnotdirectlymeasurable.

Theprocessinvolvesmatchingthepumpdischarge pressureswingrelativetothedesiredpressureandobservethepumpstrokerateascomparedtothedatainthetestreport.Inaddition, thetestreportexplicitly statesthattheleakratecorrection dataapplyonlytotheas-tested configuration.

ForthetestingatSt.I.ucieUnitI,itwasrequested thatthecapability beprovidedtotestinthestraighttubeportionsatelevations wellabovethetubesheet.

Thisnecessitated thefabrication ofhoseslongerthanthosedescribed inReference 2.2.Fornonleakingdefectindications.

thelengthofthehosedoesnotaffectmeasuring thedesiredpressureinthehydrochamberasthesystemisstaticandthepressureisequaltothatatthepumpdischarge.

Forleakingdefects,thechangeinsystemresistance duetothechangeinhoselengthdoeshaveaneffectonthedynamicresponseofthepumpdischarge pressuregaugeanditssubsequent relationship tothehydrochamberpressure.

Consequently, foraleakingdefect,theactualpressureinthehydrochamberisindeterminate withoutadditional testing.Inordertodetermine thepressureinthehydrochamberwiththecurrenthoseconfiguration, twomethodswillbeconsidered.

I)Hydropumpdischarge pressureswingcorrelation method,and,2)Sealbladderpressureintensification method.Itemlisthemethoddescribed inReference 2.2.Item2isbaseduponanobservation duringlaboratory testingandfieldapplication.

Experience duringprevioustestinghasshownthatthebladdercircuitpressureincreases asitsinitialpre-charge pressureisapproached bytheincreasing pressureinthehydrochamber.Thispressureincreasehasbeentermed'intensification.'nce thebladderpre-charge pressureisreachedinthehydrochamber,thebladderpressurewillincreasewithincreasing hydrochamberpressure.

Thispressurehasbeenobservedtobeapproximately 200-300psidunderstaticconditions.

Itisexpendthattherelationship willbesimilarunderflow(leak)conditions.

Establishing thisrelationship willprovideanaccurate, indirectmethodofmeasuring thepressureinthehydrochamberunderleakingconditions.

Asthebladdercircuitisnotinaflowpath,therearenoheadlossestoconsider.

Pulsations maybeevidentinthebladdercircuitduetothereciprocating natureofthehydropump.However,thesepulsations willreflectthetruepressureinthebladdercircuitindependent oftheheadlossesexperienced ABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations

TR-9419-CSE96-1101, Rev.0Attachment 2Page6of23TP-941&CSE96-2104, Rev.0Page5of11bythehydrocircuit.Byinference, thepressureinthehydrochambercanthenbedeterminNL Thistestwillfocusonestablishing method2asthemethodofchoicefordetermining thehydrochamberpressureunderflowconditions.

However,additional datawillberecordedinordertoprovidefortheuseofmethod1shouldmethod2provetobeinvalid.50Limitations andPrecautions 5.1AsnotedinSection4,themethod1correlation isaFunctionofsystemdynamicresistance.

Useofthetestresultsinmethod1correlations islimitedtosystemswithanidentical configuration tothattested.Thehoseconfiguration inthistestisidentical tothatinFigure2ofReference 2.2withtheexception thatthelengthofthe3/16"braidedhosehasbeenincreased from30feetto50feet.Useofthelongerhoselengthinthetestwillqualifymethod2fo'ruseintheastestedconfiguration..

6.0 Prerequisites

6.1Allpressuregaugestobeusedinthetestshallbeverifiedtobewithinthecalibration period.NoteThetestprocedure isintendedtoprovtdeaprotocol.

Itisnotintendedtolimitthetypeoftestingconducted.

Asanexample,<<ddittonal pressures maybetestedorconditions changedinordertoadapttolessonslearnedduringthetest.Anychangesoradditions shaHberecordedandexplained ontheappropriate datasheet.Blankdatasheetsmaybecopiedtoprovideforeachparameter change.NoteMinorleakagemayoccurduringtheconductofthistest.Acceptability ofleakagewithrespecttocontinued operation ofthetestisatthediscretion ofthetestoperator.

However,anyleakageshaHberecordedintheremarkssectionofthedatasheet.70TestProcedure NoteThestatictestwillbeperformed usingboththecircumferential/axial toolandthelongaxialtool.Theorderofperformance isatthediscretion ofthetestoperator.

Datasheet1isusedtorecordinformation forthestatictest.A88Combustion Engineering NuciearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-110'1.

Rev.0Attachment2 Page7of23 TP-9419-CSE96-2104, Rev.0Page6of117,1.1Assemblethetestfixture,in-situtoolandpumpcircuitsasshowninFigurel.Recordthetool(circ.orlongaxial),hydropumppressuregauge,hydrochamberpressuregaugeandbladderpressuregaugeserialnumbersonthedatasheet.712Operatethebladderpumptofillthebladdercircuittubingwithwater.Pressurize thebladdercircuittoapproximately 4,000psig~200psigandreleasethepressureatthepumpdischarge.

Repeatthisprocessatleast10timestoremoveairfromthebladderCIrcuit.713Usingthebladderpump,pressurize thebladdercircuittoaninitialpressureof1,500psig=100psigasindicated bythebladderpressuregauge.Observethepressuregaugereadingtoensurethattherearenosignificant leaks.Recordtheinitialbladderpressure90psighydrochamberpressureonDataSheet1.7,1.4Close/verify closed'the leakratecontrolvalve.NoteThestatictestistobeconducted attargethydrochamberpressures of1,500,1,600,1,800,3,000,4,000and5,000psig.7.1,5Pressurize thehydrocircuittothetargetpressures100psigasindicated bythehydrochamberpressuregauge.Observeforleaksandsteadypressurereadingsonallgauges.Recordallpressuregaugeasreadvaluesonthedatasheet.Repeatthisstepforeachofthetargetpressures fistedonthedatasheet.7.1,6Ensureallnecessary datahavebeenrecordedonthedatasheet,signature anddatesignifycompletion.

71,7Repeatsteps7.1.3through7.1.6foraninitialbladderpressureof2,000psig<100psig.71.8Repeatsteps7.1.1through7.1,7forthesecondtool.72~Dggj~gNoteThedynamictestwillbeperformed usingboththecircumferential/axial toolandthelongaxialtool.Theorderofperformance isatthediscretion ofthetestoperator.

Datasheet2isusedtorecordinformation forthedynamictest.72,1Assemblethetestfixture,in-situtoolandpumpcircuitsasshowninFigure1.Recordthetool(circ.orlongaxial),hydropumppressuregauge,hydrochamberpressuregaugeandbladderpressuregaugeserialnumbersonthedatasheet.ABBCombustion Engineenng NuciearOperations ABBCombustion Engineering NuclearOperations I+W'/

TR-9419-CSE96-1101 Rev.0.-.Attachment 2Page8of23TP-94194SE96-2104, Rev.0Page7af11,NoteIfthehydrotoolhasnotbetaseparated fromthehose,thebladdercircuitdoesnotrequiredegassing andthefollowing stepisN/A.7,2.2Operatethebladderpumptofillthebladdercircuittubingwithwater.Pressurize thebladdercircuittoapproximately 4,000psiga200psigandreleasethepressureatthepumpdischarge.

Repeatthisprocessatleast10timestoremoveairfromthebladderCircuit.7.2.3Usingthebladderpump,pressurize thebladdercircuitto1,500psig~100psigasindicated bythebladderpressuregauge.Observetheprcssuregaugereadingtoensurethattherearenosignificant leaks.Recordtheinitialbladderpressure0psighydrochamberpressureonDataSheet2.7.2.4Close/verify closedtheleakratecontrolvalve.NoteThedynamictestistobeconducted attargethydrochamberpressures of1,700,3,000,4,000and5,000psig.Eachtargetpressurerequiresaseparatedatasheet.7.2.5Pressurize thehydrocircuittothetargetpressure+100psigasindicated bythehydrochamberpressuregauge.Observeforleaksandsteadypressurereadingsonallgauges.Recordallstaticpressures asthezeropumpratevalues.PNoteIterative adjustment oftheleakratecontrolvalveaadthehydropumpaircontrolregulator willbeforestablishing thedesiredpumpstrokerateatagiventargethydrochamberpressure.

72.6Slowlyopentheleakratecontrolvalvetoestablish ahydropumpstrokerateof20strokes/minute whilemaintaining thctargetpressureasindicated bythchydrochamberpressuregauge.Adjustthehydropumpaircontrolregulator andtheleakratecontrolvalveasnecessary.

Ifthehydrochamberpressureisnotsteady,adjusttothetargetpressureatapproximately themiddleoftheswing.Recordallprcssurereading's onthedatasheet.Repeatthisstepforeachofthepumpstrokerateslistedonthedatasheet.7,2.7Ensureallnecessary datahavebeenrecordedonthedatasheet,signature anddatesignifycompletion.

7,2.8Repeatstep7.2.4through7,2.7foreachofthetargetpressurevalues.7.2.9Repeatsteps7.2.1through7.2.8forthesecondtool.ABBCombustion Engineering NuciearOperations ABBCombustion Engineering NuclearOperations A.h CD0)O0UCr/l0DfllD(O(D(D(0ZCorDQ0(D0DVlOO3FLtOfn4.g82',Q0II-lydroPumpIlydroPumpGaugeIn-SituToolSteamGenerator TubeBladderPressureGaugeHydroChamberFigure1TestApparatus Configuration HydroChamberGaugeLeakRateControlValveBladderPump TR-9419-CSE96-1101,

.Rev.0Attachment 2Page10of23TP-941&CSE96-2104, Rev.0Page9of11DataSheet1StaticPressureTestTool(circ.orlongaxial)InitialBladderPressnre~sig TargetHydroChamberPressureS1ObservedHydroChamberPressureS1HydroPumpDischarge Pressure(siBladderPressureSIHydroPumpDischarge PressureGaugeNo.HydroChamberPressureGaugeNo.BladderPumpDischarge PressureGaugeNo.Remarks:Completed by:NametSitsaaatre Date:Witnessed by:Name~signattle Date:ABBCombustion Engineenng NudearOperations ABBCombustion Engineering NuclearOperations

/+w~g TR-9419-CSE96-1101, Rev.0Attachment 2Page11of23TP-941&CSE96-2104, Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ.orlongaxial)initialBladderPressurepsigHydroChamberTargetPressurepstgPumpRateStrokes/min 0static20406080100HydroChamberPressure"'t MaximumMinimumHydroPumpDischarge Pressure" (siMaximumBladderPressure"'

siMaximumMinimumNotes:i)Fornon-fiuctuaung pressurevalues.recordpressureasthemaximumpressureachieved.

HydroPumpDischarge PressureGaugeNo.HydroChamberPressureGaugeNo.BladderPumpDischarge PressureGaugeNo.Remarks:Completed by:Name.SignamreDate:Witnessed by:Nuns.signamn Date:ABBCombustion Engineering NuclearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101~ev 0.Attachment 2Page12of23TP-941&CSE96-2104, Rev.0DataSheet3RemarkContinuation PagePage11of11Test(staticordynamicInitialBladderPressureTool(circ.orlongaxial)psigHydroChamberTargetPressurepstgRemarks:Completed by:.'raneisigaature Date:Witnessed by:.'raaasignamreDate:ABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1 1Gi~aLQAttachment 2Page13of23Z8d~ZG'%Md'WLQi~M:LZ966TWV~~~$w~fgQ~pj'y6'Msprd-2l/

gcuoTP-941~EBS-2104.

Rev.0Pe1of11TestProcedure StcamGenerator TubeIn4ituHydrostatic PressureTestToolHydroChamberPressureDetermination Procedure No.TP-9419CSE96-2104 Rev.0ABBCombuarion Engineering hhclearOperations PreparedBy:6,5.cdnse:~6-o-LApprovedBy:aRA<4Kaaa~r,fic14geary~Dare:ASSCombuarion Enqinwring Naalaaroperations JulLG'96l4:51ZGrZG'dG6Z~~tOltelicSSZG98TOTALP.82ABBCombustion Engineering NuclearOperations TR-9419-CSE96-1101, Rev.0Attachment 2Page14of23TP-9419-CSE96-2104, Rev.0Page9of11DataSheet1StaticPressureTestTI('*.Ig'd)~initialBladderPressure~Is

~sigTargetHydroChamberPressureS1/tabsIge'/Ossa4>ssnhatt~ObservedHydroChamberPressureSl5'oo/4"cHydroPumpDischarge PressureS1I5oc(ge-rZo~3cc=sstC~oSte&OBladderPressureS1g)h3v~K'43$,0+HydroPumpDischarge PressureGaugeNo.5,-Io-r~~lHvdroChamberPressureGaugeNo.A-7-oo0BladderPumpDischarge PressureGaugeNo.W-n'zo>MRemarks:Completedby:

C~>z,,~<~k.'NacmsSilttgure Witnessed by:3I~<lol.VattseSittaatttre Date:4<<~~Date:~<a/

RteABBCombustion Engineering NuctearOperations ABBCombustion Engineering NuclearOperations p+->)

TR-9419-CSE96-11 Attachment 2Page15of23TP-941&CSE96-2104, Rev.0Page9of11DataSheet1StaticPressureTestTool(circ.orlongaxial)InitialBladderPressnre~gee=

sigTargetHydroChamberPressureSI1Ir"oaQtteIOOtasse~ObservedHydroChamberPressures1I5owdtOCHydroPumpDischarge Pressure(si/tssoo305o~ee=misoaBladderPressure(si+2SoHydroPumpDischarge PressureGaugeNo.rS-r-IWIHydroChamberPressureGaugeNo.FS-II-o3~BladderPumpDischarge PressureGaugeNo.--o<MRemarks:Completed by:Ct=-~Vane;Silsatstrn Date:~"~8slatsseSttnatttrts ABBCombustion Engineenng NuoiearOperations ABBCombustion Engineering NuclearOperations

TR-9419-CSE96-1101-,-Rev.

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0Attachment 2Page22of23TP-9419-CSE96-2104, Rev.0Page10of11DataSheet2DynamicPressureTestTool(circ.orlongaxial)A~<fnitialBladderPressuret~cs~psigHydroChamberTargetPressure3t"SopsigPumpRateStrokes/min HydroChamberPressure"'l HydroPumpDischarge Pressure"'l BladderPressure'"

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Attachment 2Page23of23TP-9419-CSE96-2104, Rev.0Page10of11DataSheetZDynamicPressureTestTool(circ.orlongaxial)ClP<initialBladderPressureI>~psigHydroChamberTargetPressure&3oapsigPumpRateStrokes/min HydroChamberPressure"I SIHydroPumpDischarge Pressure"'

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