ML20069H239

Inservice Insp Summary & NIS-1 Data Rept,Winter 1981-82 Outage

ML20069H239
Person / Time
Site:	FitzPatrick
Issue date:	10/15/1982
From:	Burns R, Sancic D POWER AUTHORITY OF THE STATE OF NEW YORK (NEW YORK
To:
Shared Package
ML20069H163	List: ML20069H162 ML20069H198 ML20069H219 ML20069H239
References
NUDOCS 8210190435
Download: ML20069H239 (572)

Text

__

l POWER AUTHORITY OF THE STATE OF NEW YORK 10 Cotuusus CIRCLE NEW YORK. N. Y.10019 t212) 397 6200 LERoY W. SLNCLAIR eme ssonner & cweep oee m atine o*

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\ W ALTER T. MICINSKI

.r ] JOHNCnassuaN S.OYSON esser eascuveva e wees pousses=v &

\ / coseen aaneessesteartw e GEORGE L. ING ALLS ,

t iC E CmassesaN JOSEPH R. SCMMIEDER n- -

executiv a voc e CICH A RO he. F LYN N *esseammT & cweer s ne en e e s CosCRf I M ILLO N Z8 JO H N W. 80STO N executive voce F% E D E RIC E 4.CLARN *e s sioe =v *=oc e oue s s

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t JAMES A. FITZPATRICK INSERVICE INSPECTION

SUMMARY

AND NIS-1 DATA REPORT WINTER 1981-82 OUTAGE (D

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Prepared b : D. Sancic Approved b": R.T. Burns Y

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B210190435 821015 '

gDRADOCK 05000333 PDR .'

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SUMMARY

This report contains the results of the inservice inspections conducted during the winter 1981-82 refueling outage. Also included are the. inspection procedures and ~the certifications for the inspection personnel and for the equipment / materials used., '"~ -

l Examinations (visual, surface and volumetric) were performed in accordance with the requirements of Section XI of the 1974 Edition, Summer 1975 Addenda of the ASME code. The discrepancies discovered consisted almost entirely of minor mechanical de-ficiencies were corrected prior to start-up and did not at any time impair the safety of the plant.

Examinations were also performed in accordance with NUREG-0313, Revision 1, and with NUREG-0619 inspection requirements. The NUREG-0313 inspections consisted of the use of a specialized ultrasonic examination technique to detect the presence of Intergranular Stress Corrosion Cracking (IGSCC) in the stain-less steel piping of the plant. The NUREG-0619 inspection consists of ultrasonic examination f the reactor vessel feed-O- water nozzles to detect the presence of cracking associated with thermal fatigure. This examination requires specialized calibration and testing techniques to ensure inspection coverage of the nozzle inner blend radii regions.

Inspection of the stainless steel portion of the "A" core spray line resulted in the detection of indications that appeared to be IGSCC. This 304 stainless steel piping was removed and re-placed with piping of 316L stainless steel (a material more h resistant to IGSCC). Metallurgical analysis of the original piping was performed by Battelle Columbur Laboratories. This analysis showed that while IGSCC was the failure mechanism, the initiation of the cracking was due to fabrication induced linear surface flaws on the pipe inner diameter. It appears that this occurance of IGSCC is closely related to these surface flaws and there is no evidence of cracking in other stainless steel piping in the plant.

The inspection of the reactor vessel feedwater nozzles revealed no indications of cracking.

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SUMMARY

(continued)

A post-core spray-repair pressure test was performed in the Class 1 portions of the reactor coolant pressure boundary to ensure structural integrity. Pressure tests were also per-formed on some of the Class 2 portions of the core spray, high pressure coolant injection, and residual head removal systems. These tests were conducted in lieu of ASME code required volumetric / surface examinations from which relief has been requested in the JAF ISI program.

The pressure test procedures, visual examination results and inspection certifications are included in this report.

Finally, included in this report are the procedures, certifications, f^3 and results of both the jet pump beam ultrasonic examination

(/_' and the core spray sparger visual inspection, performed in adccordance with IE bulletins 80-07 and 80-13, respectively.

These inspections were successfully carried out and revealed no indications of cracking.

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I EBASCO SERVICES IMCORF0EATED j PART 1

-# 2XAMINATION SLHMARY d

VISUAL Visual examinations were performed by direct visual method with adequate, existing and supplementary lighting to resolve a 1/32" line on an 18% reflective neutral gray background within a 24" object to eye distance. During the outage a snubber testing program was underway ,

by PASNY, hwereby snubbers had been removed from the piping systems to i undergo physical testing. In doing so, the time of removal and the j time of visual inspections overlapped and are so noted on the visual  ;

inspection reports under " Missing Parts".

PASNY's Quality Control Department will close out all DCAR's af ter re-installa. tion of the snubbers.

• Rejectable indications / conditions found are as follows-1 I

l 02-1A-S-19 Missing Snubber l 02-2-1A-S-23 Loose Jam Nut l

02-2-1B-S-18 Missing Snubber l l

02-3A-AN l Loose Jam Nut -

02-3A-NN-1B Loose Jam Nut 02-3A-AN-2 Loose Jam Nut 02-3A-NN-2B Loose Jam Nut 02-3B-AN-1 Loose Jam Nut 02-3B-NN-1B Loose Jam Nut 02-3B-AN-2 Loose Jam Nut

'02-3B-NN-2B Loose Jam Nut 10-2B-ANY-162 Loose nut on wall plate j 10-2C-HSY-186 Missing Snubber 10-2C-HS-187 Missing snubber and cotter pin

~ve -t .m m , m;ry _. m., .

ar__ . ... m m ..~. - --

EBASCO SERVICES IutotPORATER VISUAL (cont'd) 10-9A-NSN-38 Missing snubber 10-32A-NN-262 Rigid strut bent (threaded end) 10-32B-NN-280 Hanger does not conform with detail dwg.

10-35-AN-221 Missing snubber 10-43-AN-236A Spring can travel stops installed 12-14-NSN-5 Wall plate has 1/8" gap for 1/3 of circumference 13-4A-NS-7 Undercut and incomplete weld 1.3-4A-NS-8 Attachment lugs not aligned with mating support membet 14-1A-NS-3 Hanger does not conform with detail dwg.

14-4A-NNN-19 Incomplete Weld 14-5A-S-25 Missing snubber 23-3-NS-40 Incomplete weld 23-3A-AN-7 Short wall anchor plate 23-19-NNN-12 Hanger incorrectly adjusted (not in contact with pipe) 23-19-NNN-16 Hanger incorrectly adjusted (not in contact with pipe)

SURFACE All surface examinations utilized the col"or contrast-solvent removable liquid penetrant method. Manufactured by the Magnaflux Corp. Certification for the materiaA used is provided in Part 5b.

The only rejectable indication found was on weld 8-10-518 of the RHR system and had been repaired, reexamined and found acceptable.

A number of welds requiring surface examination were rejected due to improper surface condition (rust, etc.) and are reported as such.

After surface conditioning, a reexamination was performed and data sheets pertaining to those examinations are contained in Part 3.

[ .

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. . . , . . . . . . ~ _ . _ . - _ - _ . . . _ - - _

_ _ _ _ _ _ _ - _ _ _ - - _ - _ _ _ _ _ _ _ _ _ - - - - - - - -- - -^ -

EBASCO SERVICES incoere8A123 VOLUMETRIC The volumetric examination method employed was ultrascnics. The welds and base material were examined by a combination of 0 longitudinal wave, 45 shear wave and, when required, 60 shear wave techniques for coverage.

The Power Authority for the State of New York had requested from Ebasco a specialized ultrasonic procedure (UT-5) that would readily detect Intergranular Stress Corrosion Cracking (IGSCC) in the Reactor Water Recirculation, Control Rod Drive and Core Spray Systems.

I I

The only reportable indication found during ultrasonic examination this outage was'on the Core Spray System, on Weld #10-14-472. Being a suspected.IGSCC, the Power Authority increased the scope of inspections on the Core Spray Systems. No other rsportable indications being found,

.g . f the Power Authority then decided to replace a section of piping from Safe End Weld N-5A-SE, upstream to Isolation Valve CSP-14A.

Previous to the installation of the spool pieces, a base line ultra- l sonic inspection was performed on all shop welds and' intersecting lcngitudinal welds.

After installation, the base line inspection wa~s performed on the three remaining field welds and intersecting longitudinal welds with no reportable indications.

Further physical evaluation is being performed on the removed section of piping so as to determine the origin of the indication.

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m EBASCO SERVICES SYS*'"M SUPPORT AND WELD IDENTIFICATION LEGEND SUPPORT IDENTIFICATION:

d XX - XX - AA - XXX System Number

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, Support Type {

! l Support Sequence Number WELD IDENTIFICATION:

XX - XX - XXX a

Line Size

/

i System Number Weld Sequence Number SYSTEM NUMBERS:

O 02 - neactor Pressure Vessel SUPPORT TYPE:

NN - Non Adjustable, Non Seismic 02 Recirc AN - Adjustable, Non Seismic 03 - CRD NS - Non Adjustable, Seismic 10 - RHT AS - Adjustable, Seismic 12 - RWC HS - Hydraulic Snubber 13 - RCIC MS - Mechanical. Seismic 14 - Core Spray MN - Mechanical, Non Seismic 23 - HPCI 29 - Main Steam 34 - Feedwater

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INS!!RVICE EXAMINATION CllliCKLIST 1-25-82 oare

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) J. A. FitzPatrick - FAI I.. 1981 OUTAGE Reactor Water Recirculation 02-2 esoutraic Not NE THoo ' "

[j esto on arene sosw rar sca reow on a win o PaoCE.

oune/s TaoN oATE g wuuuca ur er vr ac cusac o eLocM couPLETro REMARKS neouanto b Fitting to Pipe 41E0001 4

4-02-2-38 Sht I of 2 X IIT-5 jjA376-3 11-13-81 Red. Limited Scan 0

. f. _ n ? 9 - 1 t> pino en F1hnu I J 4-02-2-40 Elbow to Pipe X L 4-02-2-41 Pipe to Tee v X v y y

,12-02-2-17 Pipe to Pipe 41E0001 iht lof 2 X UT-5 [X$-N' 11-16-81 Lim. Scan 45 Dual

~ __12-02 _2- 111 Pine to Elbew__ X 11-19~01 J 2.-32-2 19 Elbow to pipe X f J 2-()2-2 ?O Pipe to Pipe v X 3r l

3 2.02-2 69 Pipe to Pipe Sht 2 of 2 X 11-16-81 Lim. Scan 45 Dual l _.]2-02-2 70 Pipe to Elbow X 11-19-81 Elbow to Pipe '

_1j-02-2-71 X

,_,12-02-2-72 Pipe to Pipe X 12-02-2-81 Pipe ta Pipe X 11-16-81 Lim. Scan 45" Dual 12-02-2-82 Pipe to Elbow X 11-19-81 12-02-2-83 Elbow to Pipe X 12-02-2-84 Pipe to Reducer ,, X ,

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PaIin 3 ') 'df' '6 FORM NIS 1 OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS As required by the Provhions of the ASME Code Rules i

10 COLUMBUS CIRCLE

1. Owner POWER AUTHORITY OF THE STATE 9F NEW YORK (Name and Addrer of Owner) NEW YORK, N Y LYCOPING, N Y

2. Planc JAMES A. FIT 2 PATRICK P O BOX 41 (Nasne and Address of Plant)

4. Owner Certificate of Auchorization (if required) N/A l

3. Planc Unic Il

5. P =41 Service Date 7-28-75 6. National Board Number for Unic 2076l.

7.P--; es laspected Manufacturer e-  ; -- -- e or Manufacturer or lastaller State or National Appurtenance or Installer Serial No. Province No. Board No.

REACTOR l ~~ '

PRESSURE i VESSEL CENERAL ELECTRIC CE-66108 N/A 20764 l

CLOSURE HEAD CENERAL ELECTRIC CE-66208 N/A N/A

~

Note: Supplemental sheets in form of lists, sketches. or drawings may be used provided (1) size is 8% in. x 11 in..

(2) information in items I through 6 on this data report .s included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

1 This form (E00029) rney be obtained from the Oroer Dept. ASME. 345 L 47th St. New Ycrk N.Y. 10017 k

Paga 2 of 6 FORM NIS 1 OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS As required by the Provisions of the ASME Code Rules

1. Owner POWER AUTHORITY OF THE STATE OF NEW YORK 10 cotuMBus cIprir (Name and Address of Owner) NEW YORK, N Y

2. h JAMES A. FITZPATRICK P O BOX 41 LYCOMING, N Y i

(Name and Address of Plant)

3. Plant Unit 4. Owner Certificate of Authorization (if required)

5. Commercial Service Date 7/28/75 6. National Board Number for Unit 20764

7. Components inspected NOMIN.E s STEM ",*"",',*$

,g ,

PIPE SIZE THICKNESS MATERI/.L RECI?C KELLOGG 28" DIA. 1.235" STAINLESS 12" DIA. .688" 4" DIA. .351" CONTROL ROD DRIVE KELLOGG 3" DIA. .300" STAINLESS 83 CORE SPRAY KELLOGG 10" DIA. .594" STAINLESS 10" DIA. .594" CARBON RtAGIOR WATER CLEAN UT . KELLOGG 6" DIA. .432" STAINLESS MAIN STEAM RELLOCG 24" DIA. 1.219" CARBON l I

Note: Supplemental sheets in form of lists, sketches, or drawmp may be uwd provided (1) size is it's in, u 1 I in..

(2) information in items I through 6 on this data report is msluded on cach sheet. and (3) each sheet is numbered and the number of sheets is recorded at the top of trm form.

This fum q(00291 may te et.t.a.ned frem tM Creer Cent., ASVE. 345 E. 4 7th St., Ne.v YA. ':.4 ' 317

Ra9+ } of 6 FORM NIS 1 OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS As required by the Provisions of the ASME Code Rules

1. Owner POWER AUTHORITY OF Ti1E STATE OF NEW YORK 10 COLUMBUS CIRCLE (Name and Address of Owner) NEW YORK, NY JAMES A. FITZPATRICK P O BOX 41 LYCCMING, N Y

2. Plant (Name and Address of Plant)

3. Plant Unit #1 4. Owner Certificate of Authorization (if required) N/A

5. Commercial Service Date 7/28/75 6. National Board Number for Unit 20764

7. Components inspected NOMINAL SYSTEM Manufacturer PIPE SIZE T11ICIC.'ESS MATERIAL or lastaller FEEDWATER KELLOGG 18" DIA. 1.156" CARBON l

" " 12" DIA. .844" i

l l

RHR KELLOGC 24" DIA. 1.218" STAINLESS 24" DIA. 1.218" CARBON 16" DIA. .500" 10" DIA. .365" RCIC KELLOCC 8" DIA. .322" CARBON f

HPCI KETfOGG 24" DIA. .375" CARE,0N 16" DIA.

14" DIA.

l Note: Supplemental diects in form of lists. slictches, or Jrswings may 1 e used provided (1) site is 8'i in. x 1 I in.. l (2) information in items I through 6 on this Jata reg *nts is irisluded on each sheet. and ( 3) ca6-h sheet is numbered and the number of slicets is recorded at the top of this form, thin teren it4Wh e.iy t..> mia.o.*<1 from the Orrer cert.. ASP.*E. 345 E. 8 7th it.. *aw Yor A. N.Y. 10017

- Paga 4 of 6 - ' " .

FORM NIS 1 (back) -

.i 00 '

8. Examination Dates Nov. '81 to May '82 9. Inspection Interval from 8/80 to 11/81 I

~

10. Abstract of Examinatio instir.is and a statement concerning status of work required -

for current i ncOr udecomp alistet o ex1*cn of second interval; Core Spray Sparger and Jet y Pump Beam Sterval.nspection and Feedwater and Closure IIead Nozzle exams, including Inner

11. Abstract of Conditions Noted Blend Radii performed by General Electric. -g ~

See summary

12. Abstract of Corrective Measures Recommended and Taken T a

See sua.mnary (,

i We certify that the statements made in this report are correct and the exami ations and cd tive mes- ',,, * ~

sures taken conform to the rules of the ASME Code,Section XI. , ,

Power Authority of -- . s.

Date hb7 19 81 Signed the State of NY By Owner -f i -

Certificate of Authorization No. (if applicable) NA Expiration Date l 9,.

l CERTIFICATE OF INSERVICE INSPECTION .J I, the undersigned, holding a valid enmmission issued,by the National Board of Boiler and Pressure Vessel '17 ,, ,

and employed by HSB I&I Co. of

~

inspectors and/or the State or Province of New York ,

, Hartford. Conn. have inspected the components described in this Owners' Data Report during the period l s' Nov. 1981 May 1982 to . and state that to the best of my Irnowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owners' Data Report in accordance [:s., " '

with the requirements of the ASME Code,Section XI. -

• By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, -

concerning the examinations and corrective measures described in this Owners' Data Report. Furthermore, *-

neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage n., f.

or a loss of any kind arising from or connected with this inspection. C Date Y/ 7 19 A Commissions NB 8496 -

f Inspector's Signature National Board, State. Province and No. .N O

e' aw.

• \

I a s i* .-.

r k

~

O O

Y sa.. ._- _f E- .

NIS-1 Supplement Pcga 5 og 6 l 1. Owner: Power Authority of the State of New York

2. Plant: James A. FitzPatrick l () 3.

5.

Plant Unit: #1 4. Owner Certificate of Authorization:

Commercial Service Date: 2-28-75 N/A

6. National. Board Number for Unit: 20756 Class 2 Components Examined via pressure test as per Relief Request R2 of the Inservice Inspection Program for the James A. Fit?. Patrick Nuclear Power Plant, May 1979.

Manufacturer / Nominal System Installer Pipe Size Thickness Material l

Core Spray Kellogg 12" .406" Carbon Steel l

I RHR Kellogg 24" .688" Carbon Steel Kellogg 20" .594" Carbon Steel Kellogg 20" .375" Carbon Steel Kellogg 16" .500" Carbon Steel Kellogg 12" .375" Carbon Steel Kellogg 8" .322" Carbon Steel HPCI Kellogg 14" .750" Carbon Steel Kellogg 10" .594" Carbon Steel Class 2 Components Examined via Flow Test as per Relief Request R2 of the Inservice Inspection program for the James A. FitzPatrick Nuclear Power Plant, May 1979.

HPCI Kellogg 20" .375" Carbon Steel Kellogg 18" .375" Carbon Steel Kellogg 16" .375" Carbon Steel l

r. --

Pago 60f 6 NIS-1 Supplement

1. Owner: Power Authofity of the State of New York

2. Plant: James A. FitzPatrick

3. Plant Unit: #1

4. Owner C,ertifI3 ate of Authorization: N/A

5. Commercial Service Date: 7-28-75

6. National Board Number for Unit 20756 Class I piping and components examined via post repair Pressure Test, performed in lieu of hydrostatic test as per *elief request to NRC of December 14, 1981 and January 20, 1982 and via refuel outage system leakage test.  ;

Systems Examined: )

Reactor Water Recirculation Nuclear Boiler Vessel Instruments Residual Heat Removal Standby Liquid Control Reactor Water Clean up Reactor Core Isolation Cooling Core Spray (Post-repair test)

High Pressure Coolant Injection Main Steam Feedwater l

f l

(

i

) POWER AUTHORITY OF THE STATE OF NEW YORK QUALITY CONTROL INSPECTION REPORT 1.0 QCIR # __

2.0 SITE LOCATION JAFNPP 6.0 W.R.E.D. /2 39/(/ ,

3.0 SYSTEM NAME/No. / 2 ,8N e 7.0 QA CLASSIFICATION I 3.1 COMPONENT NAME/NO.&m//2. N-x/fp . f 8.0 MAT. REPLACEMENT REQ'D e/d

<t 4.0 RESPONSIBLE DEPT /CROUPA/uZ 8.1 MAT. CERTIFICATION REQ'D #4 5.0 ACTIVITY LOCATION A k 8 , /J'7S ,

'44. 8.2 MAT. PURCH. ORDER NO. "/

9.0 PROCEDURE TITLE /NO. N

• 10.0 PREREQUISITES ACCOMPLISHED YES NO (IF NO, EXPLAIN UNDER REMARKS) 11.0 REASONS FOR ACTIVITY:

UU *' Sy Y0 W Y W s o un To*} ,to /4 7E & d Tr, 12.0 WORK DESCRIPTION (INCLUDE MATERIAL AND COMPONENTS USED):

qr4 toyue w e,och @r- O/3; c+f. WM AO Y ro ven ;<p ve,,p rosyaa .;c u rn.1b.is.s is A a~o y- ro 13.0 RETEST REQUIREMENTS:

zzz mn)

NW 14.0 TESTS PERFORMED:

15.0 TEST DATA: (Where Filed) 16.0 REMARKS:

7A' 764fae ep z% #1* ee4 // Mow 7, del 7. WJ f 47e wer An<.<4 n fe .7?. fr Afa. er c./ #ed Ry, 7% .r,rps,etrier 012 d p/+7E  % 'Z 4 w t/ is' edu.

O a%; we,4f p) pe+ remet wMle 4 b ic47/~1 auspyzm"c%y , r4 r y f o' f' cPr a r, r,<e.- -

&sieawcp es,rn fla- esafe arer A g^'h [.

(j

$5kCT YL / Ag/

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DATE: d'

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NUCLE AR POWER PLANT J /\ F hW Attcchm:nt i

, VISUAL EXAMINATION REPORT .

SYSTEM A70 o f/- C COMPONENT [A,M MATER!AL #/e VT PROCEDURE NO. X g -/ GOVERNING SPEC. A/// E E X AM O R COMP. NO. ()S 2 -/A ~ 5-/A CATEGORY f k. n ITEM NO. M ISOMETRIC'NO. I VT EXAMINATJON DETAILS V DIRECT VISUAL <

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REMOTE VISUAL SURFACE CONDIT10N M SURFACE PREPARATION METHODS / TOOLS USED (i f any) a/J -faM #

I LLUMI N AT I ON l HS T RUMENT S US E D _ p/w,vdA A/cr--

DIRECT VISUAL AIDS USED /pG m-rmi gm M REMOTE VISUAL EQUIPMENT USED 4 HANCE RS AND SUPPORTS FIPE WELDS AND BASE MATERIAL Di s con t i nui t y Yes g Discontinuity Yes No Ground Blend Areas Mi sa li gnrnent Undercuts B roken Herrb'e rs ' Corrosion Buildup Gouges _t / Gouges Arc Strikes / Evidence of Lea ag Grind Marks Arc Strikes Movewnt Other (Id ti fy)

Other (Identi fy)

,e BUSHINGS, NUTS, BOLTS,

- STUDS t, WASHERS PUMP AND VALVE INTERNALS l Discontinuity Yes No Di s con t i nui ty Yes o Loose Merr6ers Pitting.

C racks Corrosion Corrosion Erosion Gouge s Foreign Materi Thread Da g Couged Part (Identif

. Other den t i fy)

• Vear fs Other (Identi fy) .

O P.e viewe d by [

<j f Photo Sketch Yes* No Roll frane T j. , .

L.

I W. EU/f2- _

HUCLE AR P0t!ER PLANV U M l (N I' f~ ,

Attachment I .

, VISUAL EXAMINATION REPORT o"f SYSTEM MO COMPONENT [4spo# MATERIAL N//.

VT PROCEDURE NO. ' ' A /t> e p 7. 5 - / GOVERNING SPEG. Afe g' M EXAH OR COMP. NO. o 3 -3 d ~#A/ - I  !

CATEGORY A g- g l 1 TEM NO.f/A I SOMETRI C' NO. dM VT EXAMINATION DETAILS

[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDITIONSka SURFACE PREPARATION METHODS / TOOLS USED (if any)

ILLUMINATION INSTRUMENTS USED &_pregIqar-DIRECT VISUAL AIDS USED /8 % h . ,w ma

'~ F REMOTE VISUAL EQUIPMENT USED .v/#

HAllGERS AND SUPPORTS PIPE WELDS AND BASE MATERIAL

. Discontinuity Yes No Di s con t i nui ty Yes/ g Ground Blend Areas  !

Mi sali gnnen t [ Undercuts Broken Members d Corrosion Buildup Couges g Gouges Arc Strikes / Evidence of eakage Grind Marks Y Arc Strik Movenent Other denti fy)

. Other (identi fy) #

BUSHINGS, HUTS, BOLTS, STUDS r, WASHERS PUMP AND VALVE ' INTERNALS Discontinuity Yes No Di s conti nui ty Ye[ No /*

Pitting Loose Men 6ers /

Cracks Corrosion Corrosion Erosion .

/

Gouges

/ Foreign Mater

• al A

Thread Da e Gouged Par

(!denti y) '

. Other (I enti fy)

Vear Othe (Identi fy) .

Reviewed by [/ / Jg; /g .

/ /

Photo #/) [4 Sketch Yes* X Ho Bri n A f/20/51 N Roli Frane Inspected By:_ -~ / [ Level -7/~f' Datc: / .

rs, ,,

_ l

p p Attechment 1 .

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VISUAL EXAMINATION REPORT COMPONENT [uppo) f SYSTEM CM)

MATE RI AL N/j. ,

VT PROCEDURE No. ' ' A/DCP T. S~#/ GOVERNING SPEC. ALff d* $

EXAH OR COMP. NO. O 3-30 -//A/T CATEGORY- A //-

M f ITEM NO. M ISOMETRIC'NO. e/M VT EXAMINATION DETAILS l

[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDITl0NS6' ooh SURTACE PREPARATION METHODS / TOOLS USED (if any)

ILLUMINATION INSTRUMENTS USED N w ,y u q a r-( DIRECT VISUAL AIDS USED /8 % & mes _ m 3 REMOTE VISUAL EQUIPMENT USED .v% . '~ F HANGERS AND SUPPORTS PIPE WELDS AND BASE MATERIAL Di s con t i nui ty Yes g Discontinuity Yes/ N_o, o Ground Blend Areas  !

Mi s a l i gnnen t Undercuts Broken Members V Corrosion Buildup Gouges V Gouges Arc Strikes 'V Evidence of eakage Grind Marks V Arc Strik Movement Other den ti fy)

. Other (identi fy) #

BUSHINGS , HUTS , BOLTS ,

STUDS f, WASHE RS PUMP AND VALVE INTERNALS Di s con tinui ty Yes o No, Di scon ti nui ty Ye[ M ..<*'

Loose Men 6ers _

Pitting [

Cracks Corrosion Corrosion Erosion . i

/

Gouges

/ foreign Mater' al A

Thread Da e Gouged Par (identi y) -

, Other (1 enti fy)

Vear Othe (Iden ti fy) .

Reviewed by [ / Jc C s' / /

Photo 4 Sketch Yes*

M'M ;

X No Inspected By: M d evel: Y ' Date: _

m ~ _ _

~

HUCLEAR POWER PLANT d M l' IN F F Attachtnent i .

y VISUAL EXAMINATION REPORT

.y SYSTEM @

h COMPONENT 84jpop f MATE RI AL N/,/. _

~

VT PROCEDURE NO. ' ' A//>cp 9'. 5 - / GOVERNING SPEC. Arg X f EXAM 0R COMP. NO. /73 -M-//A/- 7 CATEGORY A #,-dME., I ITEM NO. #/A ISOMETRIC'NO. dM .

VT EXAMINATION DETAILS

[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDITIONSGA SURFACE PREPARATION METHODS / TOOLS' USED (I f any)

ILLUMINATION INSTRUMENTS USED N w ,y u q u y-DIRECT VISUAL AIDS USED /8 'E., & mfp me REMOTE VISUAL EQUIPMENT USED v/# F HANGERS AND SUPPORTS PIPE VELOS AND BASE MATERIAL

-Di sconti nui ty Yes g Discontinuity Yes/ No Ground Blend Areas  !

Mi s a li gninent Undercuts Broken Merrbers Corrosion Buildup Gouges V Gouges Arc Strikes Evidence of eakage i

Grind Marks M Arc Strik Movertent V Other den ti fy)

. Other (Identi fy) <

4--

BUSHINGS, HUTS, BOLTS, STUDS & WASHERS PUMP AND VALVE INTERNALS Discontinulty Yes N o, Discontinulty Ye[ Ho .7 Loose Merrbers Pitting  !

Cracks _

Corrosion Corrosion Erosion , i Gouges d Forei gn Mater' al l

A Thread Da e Gouged Par (identi y) -

0 Other (1 enti fy)

Vear N Othe (Identi fy) .

Reviewed by & //5 C

1. / Sketch X No #m Qa eh2.

Photo _

4_ _ Yes*

Inspected sy: evel: q * "* * " " nate: j N/dL .

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NUCLEAR POWER PLANT J A F IN P P Attcchment 1

. VISUAL EXAMINATION REPORT .

gs COMPONENT //f MC -U/[7([

YSTEM /M[

7 - g j VT PROCEDURE NC.

~

tATERIAL #fA a

9,f~/ COVERNING SPEC. ,'As"rpg X/

EXAM OR COMP. NO. /d -2C fY87 '

CATEGORY

/' u-5 % d g-A ITEM NO. p I SOMETRI C* NO.

7 /

VT E X AMl NytCN DET AI LS V DIRECT VISUAL REMOTE VISUAL SURFACE CONDITIONS M i SURFACE PREPARATION METHODS /TOO(S USED (i f any) M&M /~ '

ILLUMINATION INSTRUMENTS USED g/g/// /SA/P DIRECT VISUAL AIDS USED /P G, WM re F c ///)

REMTE VISUAL EQUIPMENT USED /p HAllCERS AND SUPPORTS PIPE WELDS AND BASE MATERI AL/

Discontinuity Yes No Discontinuity Yes o Ground Blend Areas Mi sali gnrren t Undercuts _,

B roken Memb'e rs / Cerrosion Builduo Gouges Gouges /

i Arc Strikes Evidence of eakage Grind Marks [ Arc Stri es Move re n t Other (Identi fy)

Other (Identi fy) #

7.- ./ -

BuSNiNGS, NUTS,BordS, STUDS & WASHEg5 PUMP AND VALVE INTERNALS Discontinuity Yes Di s con t i nui ty Yes o

' cose Merrbers Pitting /

Cracks [ Corrosion Corrosion I Erosion _

Gouge s Foreign Materi Thread amage Gouged Parts l (I den ti f

, Oth r (identify)

Vear Other (identi fy) .

Reviewed by [ 2.

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Photo Sketch - Yes* [ No I . Rol l F r a. e f g a a r/2e/s 2.

2~M . -

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NUCLE AR POWER PLANT JAFNPP. . _ - . -

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. VI,5UAL EXAMINATION REPORT p

p ,, COMPONENT _G up/ M r SYSTEM /M4 MATE RI AL o e .Wt Q ) VT PROCEDURE NO. 9;p/ GOVERNING SPEC. % '_s,p/ ( M EXAM OR COMP. NO. /d -fg-//9 7 CATEGORY g ,;q ^7 cc-p l TEM NO. _

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/ DIRECT VISUAL p REMOTE VISUAL SURFACE C0tDITIONS M SURFACE PREPARATION METHODS / TOOLS'USED (if any) d W J '

ILLUMlHATION INSTRUMENTS USED p/w #4/fA/F A DIRECT VISUAL AIDS USED REMOTE VISUAL EQUIPMEllT USED

/r 27, 44/

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HAllCE RS AND SUPPORTS PIPE WELDS AND BASE MATERIAL

, Di s con t i nui t y Yes No Discontinuity Yes No Ground Blend Areas Hi s a l i gntne n t V Undercuts B roken Membe rs V Corrosion Buildup Gouges Gouges Arc Strikes Evicence of a Grind Marks Arc Strik Moverren t V Other i den'.i fy)

Other (identi fy)

,R BUSHINGS, NUTS, BOLTSI STUDS & WASHERS PUMP AND VALVE lHTERNALS Discontinulty Yes N o, Discontinuity Yes o Loose Mernbers Pitting Cracks Corrosion

/

Corrosion _

Erosion j Gouge s j/ Forei gn Materi 1

/

Thread Damage Couged Par

/ (Identi y)

, 0t (I den ti fy)

Vear p th r (identi fy) .

Reviewed by

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• Photo Sketch _ Yes* No

""'fSO N ? Y '" " l ? " ~ h

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NUCLEAR POWER PLANT JAFNPP Attachment i

, VISUAL EXAMINATION REPORT g.

COMPONENT VT PROCEDURE NO.

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9. /

SYSTEM HATERIAL [M GOVERNING SPEC. ###

"M.

EXAM OR COMP. NO. /d T4 gfN- f g/

CATEGORY L " L A C- E.2 ITEM NO. 7g

_ I SOMET RI L* NO.

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VT EXAMINATIOMETAILS [i' M IRECT VISUAL MOTE VISUAL SURFACE CONDITIONS SURFACE PREPARATION METHODS / TOOLS'USED (i f any) M_ Tm//9E

ILLUMlHATION INSTRUMENT 5 USED p/,Ar,Ft'/6M DIRECT VISUAL AIDS USED /r' 46 a rwd df/A

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HAtlCERS AND SUPPORTS PIPE WELDS AND BASE MATERIAL Di s con t i nui ty Yes No Discontinuity Yes !1o Ground Blend Areas Hi s a l i gnrne n t V Undercuts B roken Mernb'e rs Corrosion Buildup Gouges Gouges Arc Strikes Evidence of L age Grind Marks Arc Stri Other (Identi fy)

Noverren t Other (Identi fy) ,

BUSHINGS, HUTS, BOLTS, STUDS t. WASHERS PUMP AND VALVE INTERNALS Di s con t i nui ty Yes No Di scont i nui ty Yes o Loose Merrbe rs Pitting Cracks Corrosion Corrosion ,

Erosion Gouges Thread Da age r Forei gn Mate al Gouged P ts (Ide fy)

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O_j COMPONENT MATERIAL A/4c D ,; VT PROCEDURE NO. " p, f<. / GOVERNING SPEC. J L yne M wr ,

EXAM OR COMP. No.m- Q)yH[N 2R CATEGORY .A g 2 'k ' C - E -2 1 TEM NO. ISOMETRIC'NO.

VT EXAMlHATION DETAILS

/ DIRECT VISUAL e//MEMOTE VISUAL SURFACE CONDIT10NS M SURFACE PREPARATION METHODS / TOOLS 'USED (i f any) Be-7w'*M ' '

ILLUMIN AT ION INSTRUMENTS USED g/wwg/gC47 DIRECT VISUAL AIDS USED /p g ~

wrad r, M c.,ee/J REMOTE VISUAL EQUIPMENT USED a/e F HAtlCERS AND SUPPORTS PIPE WELOS Atl0 BASE MATERIAL Di scon t i nui ty Yes g Discontinuity Yes fjo I

- Ground Blend Areas /

\ Misalignment / Undercuts /

B roken Membe rs Corrosion Buildup rauges g Gouges /

p Arc Strikes E'v idence of Lea 9 ,

Grind Marks V Arc Strikes Other (I n ti fy)

Movere n t Other (identi fy)

BUSHINGS, NUTS, BOLTS, STUDS t, WASHERS PUMP AND VALVE INTERNALS D i s con t i nui ty Yes g Di s con ti nui ty Yes o Loose Menters Pitting Cracks Corrosion Corrosion Erosion ,

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(I den t i f,y

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NUCLE AR POWER PLANT JAFNPP

,- Attachment 1 VISUAL EXAMINATION REPORT

g. SYSTEM ///4 s-a COMPONENT fa[/L t%TE RI AL  %

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VT EXAMINATION DETAILS

/ DIRECT VISUAL REMOTE VISUA SURFACE CONDITIONS M SURFACE PREPARATION METHODS / TOOL 5' USED (i f any) _ e <dM /

ILLUMINATION INSTRUMENTS USED g/w/g,d A/ T DIRECT VISUAL AIDS USED_ ~~ ~ //

REMOTE VISUAL EQUIPMENT USED HANGERS AND SUPP0r.TS FIPE WELDS AND BASE MATERIAL Discontinuity Yes No Discontinuity Yes No Ground Blend Areas Misalignment Undercuts /

B roken Membe rs Corrosion Buiidup f

Gouges / Gouges Arc Strikes V Evidence of Le age Grind Marks # Arc Strikes Moveme n t Other (I n ti fy)

Other (Identi fy) # l

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Other (Identi fy)

F BUSHINGS, NUTS, BOLTS, STUDS & WASHERS PUMP AND VALVE INTERNALS Discontinuity Yes N_o,o Di scon t i nui ty Yes o N,o Lcose Merrbers Pitting Cracks Corrosion Corrosion Erosion Gouge s Forei gn Mate rial Th re a amage Gouged Parts (Identify) V

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~ ~ ~ NUCLEAR POWER PLANT U M i I N f~ f' Attachment 1 .

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s. COMPONENT [4ppo# MATE RI AL N/A VT PROCEDURE NO. ' j' /gep 9'. f- / GOVERNING SPEC. Agp( 7 EXAM OR COMP. NO. / i- /'.I-A 3 CATEGORY A //- E d_ ITEM NO. A ISOMETRIC'NO. M l VT EXAMINATION DETAILS *

[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDIT10NSgooh SURFACE PREPARATION METHODS / TOOLS USED (i f any)

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SYSTEM .4ws/ s 77C M s COMPONENT [q jpos "f' MATERIAL sv//-

VT PROCEDURE N0. A/ pep 7.r / SOVERNING SPEG. As#6' M EXAM OR COMP. NO. 2 7 /d///-'//A/-/o (1 STMETRl C' NO.

CATEGORY A // -1',L ITEM NO. #/,e- M' .

VT EXAMINATION DETAILS

[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDITIONS o6' op SURFACE PREPARATION METHODS / TOOLS USED (if any)

ILLUMINATION INSTRUMENTS USED #Xysstzqffr-DIRECT VISUAL AIDS USED /8 d2., p& meag ma \

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HAllGERS AND SUPPORTS PIPE WELOS AND BASE MATERIAL

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Di scon ti nui ty Yes No Di s con t i nui ty Yes/ No Ground Blend Areas  !

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Other (Identi fy) 4-BUSHINGS, NUTS, BOLTS, STUDS & WASHERS PUMP AND VALVE INTERNALS Dis continui ty Yes N o,o Di scon tinui ty Ye/ No ,#

Loose Members Pitting  !

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A Gouges Foreign Mater' al A

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VT PROCEDURE NO. ' ' A//>cp 7. S -/ GOVERNING SPEC. Ayp( 'Y7 EXAM OR COMP. NO.19-p /Af- X/S-Ep9

('/ 'A g-L% M~

CATEGORY ITEM NO. #/.4 I SOMETRI C' NO.

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[ DIRECT VISUAL i REMOTE VISUAL SURFACE CONDITIONS goop SURFACE PREPARATION METHODS / TOOLS USED (i f any)

ILLUMINATION INSTRUMENTS USED Nwazqf/r DIRECT VISUAL AIDS USED /8 % wQ mfp ma REMOTE VISUAL EQUIPMENT USED #/# F HANGERS AND SUPPORTS PIPE WELDS AND BASE MATERI AL Di scon ti nui ty Yes No Di s con t i nui t y Yes/ No Ground Blend Areas Mi sali gnrnent / Undercuts B roken Mernbe rs / Corrosion Buildup Gouges g Gouges Arc Strikes y - Evidence of eakage Grind Marks g Arc Strik .

Movernent Other den ti fy)

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BUSHINGS, NUTS, BOLTS, STUDS & WASHERS PUMP AND VALVE INTERNALS l

Discontinuity Yes g Di s con t i nui ty Ye/ No',#

Loose Mernbers Pitting  !

Cracks Corrosion

)

Corrosion Erosion . i Gouges p Forei gn Mater

• at A

Thread Da e Gouged Par -

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, Other (I enti fy) .

Vear Othe (Identi fy) .

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Photo ^$h fA _ Sketch _ Yes* f No AMTFHSo'& Qjg s' AoiI Ffarne Inspected By: h M Level: 'd Da t e://.848A .

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[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDITIONSgoo/> ,

SURFACE PREPARATION METHODS / TOOLS USED (i f any)

ILLUMINATION INSTRUMENTS USED N w ,9 6 e a r-DIRECT VISUAL AIDS USED /8 % ek mfp me REMOTE VISUAL EQUIPMENT USED .v%, C NAllGERS AND SUPPORTS PIPE WELDS AND BASE MATERIAL

. Discontinuity Yes No Di scon t i nui ty Yes/ No Ground Blend Areas Misa li gnrnent Undercuts y

Broken Menbers

, Corrosion Buildup Gouges V Gouges Arc Strikes . Evidence of eakage Grind Marks Arc Strik k Movernen t [ Other den ti fy)

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VT EXAMINATION DETAILS

[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDIT10NSgoop SURFACE PREPARATION METHODS / TOOLS USED (if any)

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[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDIT10NSdfooh SURFACE PREPARATION METHODS / TOOLS USED (if any)

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[ DIRECT VISUAL REMOTE VISilAL SURFACE CONDIT10NS goop SURFACE PREPARATION METHODS / TOOLS USED (i f any)

ILLUMINATION INSTRUMENTS USED N w er a v a r-DIRECT VISUAL AIDS USED /8 "J,, _ ,.eQ ,4fp ma REMOTE VISUAL EQUIPMENT USED #/# F PA!!GERS AND SUPPORTS PlPE WELDS AND BASE MATERIAL Discontinuity Yes g Di scon t i nui ty Yes/ g Ground Blend Areas  !

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VT EXAMINATION DETAILS

[ DIRECT VISUAL 4 REMOTE VISUAL SURFACE CONDITIONSgooz>

SURFACE PREPARATION METHODS / TOOLS USED (i f any)

ILLUMINATION INSTRUMENTS USED s/w,yg/wr DIRECT VISUAL AIDS USED /8 % & .m

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HAtlCERS AND SUPPORTS PIPE WELDS AND BASE MATERIAL Discontinuity Yes No Discontinuity Yes/ g r.round Blend Areas  !

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[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDIT10NS & 4 SURFACE PREPARATION METHODS / TOOLS USED (if any)

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54 STEM #4fA/ We. sten COMPONENT [4spo) 7' "

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VT PROCEDURE NO. ' ' A/Ocp 9'.S - / GOVERNING SPEC. Asf( dT s

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[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDIT10NS6o' op SURFAEE PREPARATION METHODS / TOOLS USED (if any)

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[ DIRECT VISUAL ,

REMOTE VISUAL SURFACE CONDIT10NS k o SURFACE PREPARATION METHODS / TOOLS USED (if any)

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[ DIRECT VISUAL PEMOTE VISUAL SURFACE CONDIT10NSdfoc@

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[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDITIONS &z>

SURFACE PREPARATION METHODS / TOOLS USED (if any)

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[ DIRECT VISUAL REMOTE VISUAL SURFACE CONDIT10NSGz>

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POWER AUTHORITY OF THE STATE OF NEW YORK DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR)

JAF NF #

e SITE LOCATION:

s e FROM: C"*"ev contros suoervi ' Report No. 018-81 g TO: D. Franou - NDE Leve1 IiI Date: 1I/12/81 4 VIA: 0"*"'Y ^"'*"ce suoenntencent j e inspection Type: Receipt U Manufacturing Surveillance X Installation 0 -

G Component / System

Description:

Core Spray Sys tem "A" Line Des i gna ti on 10-W23-1504-5A Weld No. 10-14-472.

G Deficiency / Discrepancy

Description:

In the course of eerformino the aucmented exam cortion of the 151. IGSCC exam in adcordance with NUREG 0111. an Indication was recorted (see attached renort) . A review of the renort shows an indication whose measured lenoch is 1/8" and annears en be Inented at the f.D. nf the niet .

Further investication will be renuired en determine the mnvimum extent of the indication.

O O.C. Action: Reviewed original installation radiographs and subsequent UT in service exams. Review reveals no prior reportable indications of subject weld.

wa = Wh r-g.ai C.-a-8 T!

& J aert

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V

,Ouahty ControTSupervisor l

-.--.-..7.... .

• O Attention: RECIPIENT 013-8 1 '

4 Describe Corrective / Preventive Action (Response due by: November 19, 1981 te corrective action cannot de comoieteo witn n so envi, prov.oe a seneouieo este for completion.

1. Further ultrasonic examination shall be performed in order to determine the shape and length of the indication.

I 2. Additional UT examinations usirg the same procedures for welds in the same -

i category will be performed to comoly with the reouirements of Section XI, ,

Paragraph IWC-2430.

3 Di sposi tion of the reportable indicatiens will follow completion of the above tasks.

y .- ,

9 Action Recomynded By: Approsed By:

signature h

Defe 2' l

%. f&

Head of Departmenf

//-/2 - 8/

Date

/

4 Response Accepted By: Approved By: ,

e

)2msY co.nty cgyg

// 2-l / /@d /S-/2 -O o.te C osti / pTry contros suoy.jf y r- ..

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1. Corrective Action Verification: /s 9#' ON 4o/ MM /#M4N BY /

G.E creen /y-/tooo?. 2t me.nc/ sxe<7 n rs per a- - eus peso aces a.,

E73dffs Spe# L/ezaS 7H G . E MtJ Set?" X/ dWJ&&r Sc:Anl 5 SIA "uocamen sns-nN P1/c7) ut r1/ IST fe7M7~S MrMv/ cat' Jew /fa De;>7~

1. Verified By: Date

. -- - ..et5ntrarinsoector j' /

4 Closed: - - -'I%-

au.hty Control sucesvisor Date / - 2 2'd 1 .

/

Resident Manager. QAM (NYo!

Copyt0:

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6043/S.78

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.. QU ALITY ASSURANCE ENGlHEERING

, lHSERVICE INSPECTION CAllBRATION DATA PROJECT / #SA/P = [ As**

% "" D AT A SHEET NO.8///-8/ dA D ATE //~/#

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COMPONENT OR SYSTEM PIPE 00 (IF APPLICA8LE)

ITEM IDENTIFICATION NO(St. LISTED ON REVERSE SICE - COMPONENT TEMP [8D~

es* AA mnd THICKN ESS /as 77b C ALIB R ATION BLOCX NO. IJw TEM P SCAN COVERAGE F WHAZ @ & B ASE MATERI AL 0 exie' ciacuM FERENTi AL EQUIPMENT DATA SEARCH UHlT INST RUM EN T Manufacturer ###erup Manufacturer 8/A*7M'sAr m A- Model /d'fl -- W Style S#/*r A,4 Serial No. S/#/['1A Cable Lange /N' Serial No. M /voo i Frequency M* f Reject A1/w-

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Qn ff T LEyE s. NL indicare reference reflector location and amplitude above. ' ~

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REVIEWED BY * -

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SCAN COVERAGE J4Sd C

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NOTE: If reseense above is 'NO* refer to Calibrarian C),eck section of procedure.

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~ji a. EXAMIN S)

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NOTE: non performing examinations Jere no OAC is required, Indicare reference reflector location and analltude above.

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ADDITION AL REM ARKS *

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.. QU ALITY A$$UR ANCE ENGINEERING

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EQUIPMENT DATA

$EARCH UNIT IN STRUM EN T uanutaeture R USI u nutactura WR A ur- A R . uodel ()SL-3R l $ryi. C, Il 4 fI Serial No. 2/O72M Cale Length /2 Serial No. SN Frecuency 2

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70 /Al/ 7 y s0 l l 50 30 2 NOTE: Il response above is *N0* refer to Calibration Check l section of p,ocedure.

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NOTE: wk.n periormin, e,arn nations where no DAC is renwires. - ac.s A unysu Y

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e POWER AUTHORITY OF THE STATE OF NEW YORK JAMES A. FITIPATRicx NUCLEAR power Pt. ANT w

P. o. BO X 41 LycoueNo. NEW Yonic 13o93 t

315-342 3840

) ADDENDUM TO DCAR 018-81 i

f t

SUBJECT:

Evaluation of Indication in Core Spray System A Veld No. 10-14-472 Furtner Ultrasonic examination revealed the extent of Indication to be 1-3/8" in length, originating on the weld root running longitudinally into base metal and penetrating the wall thickness for approximately .140".

It is recommended that the indication in 10-14-472 weld be evaluated

( using paragraph IWB 3514.3 and Table IWB 3514.3 " Allowable Indication Standards for Austeni tic Piping." ~ ASME Code Section XI,1977 Edition.

According to Table IWB 3514.3 for aspect ratio of A/g = 0.1 the acceptable A/7 = 12.5%.

The actual calculated A/7= 24%.

The Indication is unacceptable for further service.

1 r \

/u 11/23/81 D. Frangu v Dist.: Resident Manager Superintendent of Power Technical Services Supt.

Outage Coordinator V. Simpson - NY0

[.

. POWER AUTHORITY OF THE STATE OF NEW YORK DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR)

JAFNP9 e SITE LOCATION:

e FROM: C"*"tv contros suo.""" Report No. 030-81 w

g TO: D. Franqu - Level lII Date: 12/15/81 4 VIA: 0"*8Y ^""'*nce suoenntencent .

e inspection Type: Receipt Manufacturing Surveillance X Installation U G Component / System

Description:

System 10. Ploe Support Weld No. 10-9A-NSN-38 l i l

l 9 Deficiency / Discrepancy

Description:

Bottom of vertical member not on hancer in accor-

, dance with sketch 11825-PFSK-2072. (Oniv the member cresent . no added ciece as

. i shown.) See attached recort.

S QC. Action: Reviewed insoection recort and submitted DCAR.

r

& #Aidcontros r v3 2.inio.cn WML j// /

J

/ouanty contros supervisor f v

.- - _ . . . _ . ~ . . _ _ . _ . _ ... _ _ _ . . . . . .

03 o-1.f

'O Attention: RECIPIENT ,

0 Describe Corrective / Preventive Action (Response due by: 12/28/81 if corrective action cannot be completed vmthin 30 days. provice a scheduled date for comotetson.

- Repair & inspect to comply with the requirements of Dwg. 11825-PFSK-2072.

~ ,

- Re-inspect thc component.

- Perform additional inspections to comply with ASME Section XI, Paragraph IWB-2430. .

- Inspection was performed using wrong as-built drawing.

- Reinspected with PFSK-2086, results satisfactory.

/ s A FL .. -

[ Glen H:!:trtM. L5ziero'rt 1h;tae--

OD G Action Recomniended By:

Approved By:

signature W& d (YI7ll[

Date

,9y Q Head of Departrdent

,1./y g, Date G Response Accepted By: Approved By:

Y Quality ContMi p.

/A-/2-[/

Date

$ dr m Quality Corfiro Dv.

/J-f7-//

Date O Corrective Action Verification: /I&4I I Y -- M M <fb

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_AP_f N/T /C h'T Y

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1. Verified By: -

Date / / [M Date go G Closed: ' ~~~

c/ 19 Reedent Manager. QAM (NYo)

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POWER AUTHORITY OF THE STATE OF NEW YORK

., DFFICIENCY and CORRECTIVE ACTION REPORT (DCAR)

J^'N

e SITE LOCATION:

B e FROM: C"*",v connoi suo.nnio' Report No. 031-81 ws

, TO: D. Frangu - Level iII Date: 12/15/81 4 VIA: 0"*" A ""c' 5"*'""""d'"' i e Inspection Type: Receipt Manufacturing Surveillance X Installation .

G Component / System

Description:

System 13. Ploe Succort Veld No. 13-hA-NS-8 S Deficiency / Discrepancy

Description:

Attachment welds on cice not aligned with succort

,m .

[

u.-) ) member. See attached recort.

O GC. Action: Performed in<nectinn nf wala u. c r f t .a m i e s t i ,.n,n.n , ,,,s,,, r n a n r s o t

O

. u . +>ut ,y....c-....--

mp,-. ...=g

er o31- 71" '.

' S Attention: RECIPIENT 12/28/81 O Describe Corrective / Preventive Action (Response due by:

If corrective action cannot be comodeted vietnin 30 days, orovice a seneduled date for comoterron.

- Investicate if recair is recuired as determined bv engineerine evaluation.

u

- Reenir aM inseece eer Dwe. recuirerents (if necessary).

- Rednseect the emeenent. .

- Perform additional inspeccions to comp 1v with ASME Section XI, Paragrcph IVB-2430.

- Vertical members to be removed per Plant Hod No. F1-82-01.

- Additional Inspections performed as recuired bv code.

f_ . ra Glen M. fozier Assistant Plant Enoineer G Action Recommended By: Approved By:

3C" hdMfu 9/l7/)I wLn Head of Department

/1 / 7-8/

Date Si9iature ' U Cate Approved By:

O Response Accepted By:

/.I 4 ?~E h /.2 " W Date

~

Date duait/contfo .

Quakty contronnep Oi.C W J #c-rT3'M A V #/ 6 E 77% ( M e W. #arfus M

1. Corrective Action Verification: -

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l 8 Verified By:

] e 'N M// Date 1/#lA7/

Date /

C'M O Closed: ~ ocanty contros suo rvisor Resident Manager. QAM (NYo)

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I CIECKLIST ATTRISUTE3:

I SAT. UII st/A QC 18:5P. DATE SAT.

l 1. QC Inspectim (Pterequi si tes)

• a) Enwre administrative procedure prere- [ f h quisites, including initistion of tork w

rogues t , sys tem ma r k-w. etc . , are cour-l

' pleted prior to,comuusscenent of work. P.

h g) [n%rg aggrogrjate procedures and/or instructiores have been deveIoped, y revie W . and properly approved prior to cosemecement of activi ty.

c) All radiological controls in effect In / IN

] accordance wi th Rad. Protection Procedures and Radioactive yort .

Permit.

'd) veri fy casoliance to MousekeevifHI W Cleanliness Centrol.

i j e) Procedure and/or instruction aanwal *  !.'

j available at work location.

f) Proper documentatim for replacement kh $f parts om file.

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QUALITY CONTa01. IusPFCTION REPORT 1,0 QCIE # _h /N) 2.0 $ITE LDCAT!au JAPNPP 6.0 W.E,I.D. 13*/T/9'l j 1.0 SYSTEM MANE /NO. li d*/ /.' 7.0 QA CLAsstFICAT!DN f

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5.0 ACTIVITY LOCATIou /r i ( *J i r ' 8,2 MAT, FUgol, 0E088 No, 4/ A ,

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10.0 PREEFOUISITES ACCOMPLISHED YES V NO

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, POWER AUTHORITY OF THE STATE OF NEW YORK DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR)

J^ *

• e SITE LOCATION:

O FROM: cuanty contros suo.""' '

Report No. 032-81

._ ,s D. Frangu - Level lII 12/15/81 O TO: - Date:

U"*uty Anurance suo.nnt.no.nt e VIA: _

G Inspection Type: Receipt Manufacturing U Surveillance X Installation .

O Component / System

Description:

System 10, Pipe Support ISI Weld No. 10-32A-NN-262.

G Deficiency / Discrepancy

Description:

While performino the ISI. It was found that one

{} of the rigid sway strut threaded ends to 8" lue is bent aooroximatelv 1/k". Also.

the lock nuts on both ends of sway strut are loose. See at tached recort .

Reviewed inseection renere and < nhmi r e,. 4 D C A F1.

G Q.C. Action:

.- U f sr

1. [v 'C,ntros im e

[

ceux Qwakty ntrot Supervisor l "

-* e *e ea #a %+.mg m he e gn

O ttention: RECIPIENT 039-2 ( k .

12/28/81 i

O Describe Corrective / Preventive Action (Response due by: e if correctm action cannot be comoieted veen n 30 cevs.provice a scheduled date for completion, s is required.

( 's - Invest 12 ate component functionability and determine if replacement

~

d

- Reolace and inspect per dwe. requirements (if necessarv).

- Reinspect the component.

E Seccion XI, Paragraph

- Perform additional inspections to comply with ASM .

Ik'B-2430.

l i

- Tl'ghtened lock nuts per TTL recommendation, see attached memo.

- Support can still oerform i ts intended function and is not a failure.

- No addi tional inspections requi red by code.

/1 -

mE ,

G

~

7Glen M.L/ozi~

Assistant Plant Engineer bS' g-l e Action Recommended By:

- Approvad By:

II'flIf8 I //M l W /.2 ~/7- a/

JQht $1dM&v J Date Hood of Decertmdnt Date s gnature .............,,,,

Approved By:

e Response Accepted By:

$WW /2~~/PN oste

'Dere tv cdntrot 5

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Date 4-8' Verified By: - N- ~~

ityL.41nspector

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[. . , . POWER AUTHORITY OF THE STATE OF NEW YORK

- DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR)

JAN l' 8 SITE LOCATION:

Report No. 035 -8I

/3 cu.uty contros suo."""

V 9 FROM: .

Date: 12/15/81 g TO: D. Francu - Level III cuahty Anurana $ucennunent 9 yg4 Installation U Receipt Manufacturing C Surveillance O

1. Inspection Type: .

System 29, Pipe SuccortVeld No. 29-IC-NN-24.

O Component / System

Description:

During performance of the 151, the inside half of

$ Deficiency / Discrepancy

Description:

the clamo on the suoport number could not be inspected due to insulation in the way. The other half of the clamp showed a loose bolt present. See attached report.

G Q.C. Action: Reviewed inseection recort & submitted DCAR.

( CO

1. A Al/ MuA

- .= = _ _ "~ _ - - , _ _ _ _ .

olf-8 l . 7 b- +

e.

9 Attention: RECIPIENT

- 9 oescribe Corrective / Preventive Action (Response due by: _

If corrective action Cannot be Cornoleted within 30 cays, provide a scheduied date for Cornosetion.

- Remove insA ttien as necessarv.

- Correct the described condition.

3

- Reinsoect tile cocoonent. .r

- Perform additional insoections to ecmolv vith the recuiremenc of ASME Section XI Paracraoh IWB-2430.

- Bolts retightened, see VRED 29-15144.

l - Hangars can still perform their design function and are not fa!!cres.

- No additional inspections required by code. ,

Loz er Assistant Plant Engineer l

v) l 9 Action Recommended By: Approved By:

r W Oh.4 klIfEI W lm - /.2 -M- 8/ i He.d of oso rtrndit om s.gn ture // om Approved By:

4 Response Accepted By:

1

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tity C .;.e; Supervisor W //)

Reedent M naRper.QAM (NYol CO W to.

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~ gf POWER AUTHORITY OF THE STATE OF NEW YORK J q DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR) 4.s JAFNPP e site LOCATION:

036-81 u h e FROM: 0 '"tv contros suo."a' ' Report No. l D. Franqu - Level lII Date: 12/15/81 g TO: ,

s

^""""a suo.rinteno.nr  ;

e VIA: 0"*"'"

e inspection Type: Receipt U Man ifacturing U Surveillance 3 Installation e Component / System

Description:

Sys tem 29. Ploe Succort Weld No'. 29-18-NNN-208.

l

~

9 Deficiency / Discrepancy

Description:

During the performance of ISI. insulation was found

,9 v to be covering the clamo that attaches to the oice makino it i.acossible to inspect th.t portion of the support member. See attached reoort.

Reviewed insoection reoort r, s ubmi tted DCAR.

4 Q.C. Action:

. A Os&A w

- 9N G m =

olP9i -

0 Attention: RECIPIENT (D

.6 Describe Corrective / Preventive Action (Response due by: 12/28/81 -

If corrective action cannot be completed utnin 30 days, provide a scheduled date for comoietion.

v - Remove insulation as necessarv.

- Reim rect the cocoonent.

- Insulation rernoved and hanger reinspected. Results satisfactory.

w/

k YfW

• 11 1 s

/.,,,rGlen M. Lo ler [

Assistant Plant Engineer 4 CD e 9 Action Recommended By: Approved By:

2 WW V I2llIf8l Date di1 & ,ta Head of Decertnnnt 2 / 2 -/7-8/

Date S @ sture O Response Accepted By: Appr ved By:

// A /d0$

oste tv contros s

/ /) -f,7h o.te aty cytroip

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. /d>c XLDP(AsYe D1 ~ fk.s.+ni' W 5h et2 Jaa .

f ~! f 8 Verified By: # r- Date / /

ity contro Gooctor

] //  !

O) 4 Closed: #

Quality Control Sucennsor Date / b b g Readint Menegar. QAM (NYol (A* py t0

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POWER AUTHORITY OF THE STATE OF NEW YORK DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR)

JA" e SITE LOCATION:

9 FROM- C"* '"' C*" ' s" " ' Report No. 0 37-81

y. -

, TO:

D. Frangu - Level iII Date: 12/15/81 e VIA: C"*'"Y ^ $5"'*"c' 5" '"" "d'"'

e Inspection Type: Receipt Manufacturing U Surveillance E Installation e Component / System

Description:

System 13. Pice Succort Weld f 11-ILA-NS-7.

1 O Deficiency / Discrepancy

Description:

Velds en elece #1 have grnss undercur enndfrinn c.

one weld miss ino on one section. See attached rennet-l x _4 I

l l

6 0.C. Action: Insn.cred ennarrinn nf m ia.<,,s,.,r+..a nean l

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03 7 -I l O Attention: R EC1PIENT 4 Describe Corrective / Preventive Action (Response due by: 12/28/81 if correcuve action cannot tm comoieted utnin 30 days, prowoe a seneouted care for comotorion.

L L - Reoair defected area usine aporoved reoair procedures.

- Perform liquid penetrant examination of the repaired area.

- Reinspect the component.

- Perform additional inspections to comply with ASME Section XI, Paragraph IVB-2430.

- Existing weld is sufficient to support load. (see attached sheets)

Sucoort can perform its design function and is not a failure.

- No additional insoections required by code.

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Description:

H neer No. 23-3A-AN-7, System 23

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G Deficiency / Discrepancy

Description:

Short stud - 1/2 of nut encased on embedment in N -- wall olate (see attached renort) .

O Q.C. Action: Reviewed the ISI Inspection Report and submitted DCAR.

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.. ~ , .._. . WORK REQUEST / EVENT / DEFICIENCY / FORM No.

Comp. th 4. Safety Rel. Yes. No q e 2. ft3/3. O.C Cat. 5. Dateh@/6. Time /33/7 C 1

7. 2PF &JfM T h 8. Work Equip.Req.

Title:

_ Even/dP t _J1 S G N He & '7A/ '

~~ _.6All-,iMSN: '5 or (ar.dDef. location) Descriptyln:&

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_-___-__? h ==2BMRP.u13*_ AL 4/EiEss48.4_' zBLL.1M_aAM.CELS./MJ_Wf OCCURRENCE REPORT PARTI 10. YES (see AP 8.2) % NO 42. OR No. 49. LER No.

11. Operating Occurrence Basic Component Defect C Security infraction C

12. Means of Discovery: a. Testing Proc No.

b. Normal Ops. c. Sys/ Equip - S/U or S/D d. Maint

e. NRC Insp No. Name f. Other

13. Power Level MWT MWe 14. Mode Switch Position

15. Plant Status 16. Tech. Spec. Yes/No Para No.

17. a) Surv. Test Req. YES/NO 18. Surv. Test Comp. YES/NO Date Time b) Surv. Test No. 19. Redundant Sys. Avail. YES/NO/NA

20. Initial Corrective Action:

21. Preliminary Classification: a. Reportable Yes No b Yes No __

22. Notification: Datehm.10 e - CFR 21 .

Date/ Time

,' Ops. Supt. / Res. Manager /

Supt.of Power / Other- /

23. Completed By (SS/Mtg. Supv.) Time r

__---___ --___ _-_--___-_________--______D_at_e _ ____________ -

25. Priority:h 2 3 26. Outage: hRefuel/No 27. Dept: I&C/

______-__- -_________________-___--_____-_______--___o.tn_er___ .

29j Stat. Torne Fasi. 30 JEft. Foi en M Q) 31 j Ef f. Fed. Pint. OPS of 32j Fs. lure oetection Q1133 J Mode of FsHure

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ST,EM NO. IT MSK NO. / 7- A PIPE SUPPORT DWG. d[ ! 8/ * .

"J .

Inspection Required U YES LJ NO PROJECT CCORDINATOR

l. Piping configuration, pipe support location and pipe support agrees with isometric drawing and pipe support drawing C YES O NO

~

l If no, details of discrepancies indicated on isometric drawing or pipe support drawing ;I as appropriate-Initial -

g ANCHOR BOLT

S Wedge Type a n a j. Size -M^

• I/P @ Sleeve pe With Bo NoRTtt Si=e W s ' '

3%

C Sleeve Type With Stt l

. Si=e ~ --%--- Grouting Present

                       .                                             ,,                                                                                                                                          C YES d                                                                                                                                                                    Thickness
       '                      ~
                                                                                                                                                                                                                 @ NO
                                                                                                                            .         ..&A  ~
                                             --9                                           .                                                                                                                    Base Plate Thicknes:

l?h ~ [ ,l$~, . (rej _l

/3*  :

Inspected by , wt DATE

                                                                                                                                                                   ,   -7 TEAM LEADER Indicate base plate size, location of attached members and anchor bolts, number anchor bolts as listed in Figure II, indicate location of edges, anchors, holes w/1 to inches of c h nchors for this support, indicate up or north.

Rev. No. 0 , Date S/79 Page 20 of 26

                                                                                  ~
                    ,  [ ,; . .                       SLEEVE TYPE INSPECTION DATA SFIET         gg         j     ,

i t A1SM /rs 7A REMARKS : Include details of . discrepancies found, on-the-spot corrective action, and th ' items still requiring resolution. l 7he 6 os;wnL AacLar kleu drased 8a r' 1 1d' D ie n o cie a ri z e k L e.s Aa d fa s n%bT  ; Alove Fa'seplare Belwille U,+s4ce.c C.,u a r bi Z~ssrelled. OA/Gijat A a c4oss cu e,ee -ggpresed. ~

                          ,Gu,e, Jew                kLes wae die.ued ra Baseflare-
                         )9a'el Cosenere claiLLed bL lhdedsear;-                                                        *
                                                                                                                     *1 - r.
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                              ~

M 6,a ns,6cens of SuestLle kJashea SLwed A/o $ lax.and- , . C_'i'D

                      'Due          C--iflxA,,esu.c. S'rce1 Ca Gwcwe BLr %4 AsJ K 8e A%ed it ~ Ce,m ae:c,sa Lsics.

Inspection Witnessed t td DATE: 3-3-79 Inspection Completed /fD , DATE: [' '3 - 7 f

                                                           " TEAM LEADER-WR /00 -/7C
                                       ~

Issued [-29-79  : Completed [-3-77 DATE DATE Reinspection Required YES NO Reviewed - J b/s DATE: d

                                                                                                       /

[ P ~ ECT COORDINATOR . / Rev. No. I Date S/79 . Page 22 of 26

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W dd~// T /"~y REPLY f SIGNED DATE T&W7' "* rz ^ m '- r %.** m e,  % c y; m . m y g- mg.,we . .., ,,, mn,, . . . - . saNO PARTS I ANO 3 WITH CARSONS INTACT - PART 3 WILL SE RETURNEO WITH REPLY. Redifpe 45 475 me .

         *'                     -----------_m

 /                                      *-                                                                                                                                                                                                                  033-21
         .,.,,-                                  .                                                    PO' DER AUTHCRIrf 0F THE STATE OF NEW YORK                                                                                                                   ,

oy CUALITYCCNTROLIbSPECTIONP.EPORT 1.0 ocIn No:;#~7p-397

 -{-   .-                                                                                       -
                                                                                                  ~

WRED NO. 2.0 SITE LOCATION JAFNPP 6.0 -@ 2-v

   ~ '

30 SYSTEM NAME/NO. 4 3 H PC I 7.0 CLASS (I) II III 31 COMPONENT NAE /NO. Pice Succorts' 8.0 MAT. REPLACEMENT REQ'D V4 5

             . 4.0                                 RESPONSIBLE DEPT / GROUP h' Alt X _ 8.1                                                                                                                           MAT. CERTIFICATION REC'D Ve.]

50 ACTTIITY LCCATION 8.2 MAT. PURCH. ORDER NO. See 12.i MPT-15 Inspection o'f Seismic Cat. 1 Pipe Support

                                                                                                                                                  ~

9.0 PROCEDURE TITLE /NO.- Base Plate and Anchorine Systems. 10.0 PREREQUISITES ACCCMPLISHED YES X NO (IF NO. EXPLAIN UNDER REMARE 11.0 REASONS FOR ACTIVITY: Inspection of pipe support base plate and anchoring er NRC I.E. Bulletin 79-02

           ,-.                                 __ dated March 3,1979. ou                                                                                                                                                            {.54, j {p3 ]                   ..
                                                           ~

MSK } la AI - Pipe Support Dwg bc13'- $39-9@ 12.0 WORE DESCRIPTION (INCLUDE MATERIAL AND COMPONENTS USED): Verified inspection criteria.for the _%f)Cl/E . pipe supports: Mateyial: al % )( 9 k l III. T ( > P.O. IdC '13.'79 Cert. # (' 1

                                             ~

c >/a ' n/w we9+es N.T r < B Ito .k" '

                                                                                                                 \MU.314n 2                                                                                t T r. s - G                            -RR        ~%-

13 0 RETEST RECUIPE N TS: Torque Wrench # D/A- Due Cal . Date A Torque /Belleville washer installation and compression chk. Date 93-2 ~) 9 - .

                                                                                                                                                                                                                                       ~

Status SA-T 14.0 TESTS PERFORMED: _. Torque /Belleville wisher final chk. Dat[ 3 '*> ~l #7 Status EAT!S44cTCP' Cfd SOLTS 15 0 . TEST DATA: (Where Filed) - Pipe Support File 1 b //

   .                                                                                                                                                                                                  iu mow u G- Powf_.

16.0 REMARKS: 191U_ED f_6un_ NSvJ MOLi,5 TD p W(.C CW1c b6T)__ 3/4"x T2 " t.1u_.n GWX WoL.T3. M2W RMc. Pop s I Wrt%LLE.B it' (o" EM%DPm yB Q.URL\CU@ mig ( 69CLGUl!.L Ef \.uW%M,pb (ryLG $1pf ' g ug/e.y ertu Tdu, .WWJ Gea W Cc'.w9.LdT2. . (v iTthTF2_ Cr% C.EO Tt CW eF PAireiWG , N O E6b W W 8 M M N *'

     ,                                             d?7 wasc iv.mu/=n. i'/1% o bi4L- De!"- D"" & ?"' -

g 17.,0 ap m a g rsts.= H y y <#m/o.w m a io, CC INSPEDTOR: M N bli/ts.d t-5-79 DATE/ TIME

                                                   . . - . , - - - -                                . . ~                                     ..
                                                                                                                                                                                                    ~    - -

                                                                  . . . . .      s ;. . . . . . . . . . . ,                . , . . _ .
       . . n. -                                                                                                                                                                               ..

Om I.IST AI"nIrs T.S Installation of iiILTI Anchor 3cles - Pipe Support DWC 14.2$ f>S'58 #(

             'O .      Inspection Points                                                                                     MT.           UNSAT      N/A              CC . DISP.        ;     CA*.~.

r~ A. Observe drilling and installation. ,

                                                                                                                                                                                    ~'

Document the following: l

1) Drill bit type and size 1411~Tl ___

2) Tstal number of anchors installed t-4 .

size 3/4 and length 3'/2.d .

3) Embedment depth each anchor- ALL. _'2. re

B. Verify the following:

1) Installation and preloading of belleville ,/ 1-2-7

             .,                    washers per MPT-15 ensure actual contset.                                                      V                                                            ,
              ~

2) Full thrend T:engagemant of nuts. -

C. Af ter 24 hour period, perform clearance measure- , g'.3 .

• me.4c between belleville washer and flat washer -[

snd/o'r base plate. Ensura proper acceptance - w/ criteria per MPT-15. V e

                                                                     ~   k                 .                                                                           .

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                 ,,                            POWER AUTHORITY OF THE STATE OF NEW YORK
          ~

DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR) J^* e SITE LOCATION: 0"*"tv contros suwv" ' Report No. 039-81 e FROM: D. Frannu - I.evel III Date: 12/28/81

                 , TO:

e VIA: cuahty Anurance Supinuncent e inspection Type: Receipt Manufacturing Surveillance @ Installation . 9 Component / System

Description:

Hanger No. 10-23-ANY-162, System 10. 1 S Deficiency / Discrepancy

Description:

On Sksteh No. 11825. PFSK-2077 (See "A" "A"

      ~.

1 detail). t_he upper left hand bolt ha's either loosened or en11ed out resniting in a 1/4" eso ber. ween the washer and tNe succort ninte (see attnched recort). Reviewed the ISI Inspection Report and submitted DCAR. e O.C. Action: l l r s

                              ' / oCA
                                                -      M                     P            -
                                                                                 / Quais control Supervisor w-Nem' insoector /-                             p

01941 4 Attention: RECIPIENT . 1/11/82 -

 ,s      G Describe Corrective / Preventive Action (Response due by:

[v". . it corrective action cannot be cornoleted vwinin 30 cavi. provice a seneduleo cate or corcoletion, Correct the described condition, reinscect the component, and perform additional examinations as per Section XI. Para. Ik'B-2430 requirements. l 1 r% V) 4 ) G Action Recommended By: Approved By: ( f $l M h_7, - =

                                                                                                                                                                                                  /f . f,6 *ff Signature                                                                                 Date                              Head of Oeosritnent                                      Date 4 Response Accepted B :                                                                                                         Ap roved By:

A. ~ j / .. - & K / ,7 .,2 F Y/' ou F , care / a(tY&ntrf sv. oare O Corrective Action Verification: E ' w s M c i~se d c/ (Omsu'env7 / fawkes 7)rwf~ x.n s:=D

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? 9 Verified By: G S M A V ~) $ W M 'J Date /2- WD QuaHty Control Insoector Closed: # h Date 4. -3c'd7 7fj c et. cont,o. sue _ .o, Copy to: "d'"' "*"*"r QAM (N Yol

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POWER AUTHORITY OF THE STATE OF NEW YORK DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR) l. J^ "

            ' ) e SITE LOCATION:

g ' FROM: _ cuai.n connot suo nnwr Report No. 040-81 TO- - D. Frangu, Level III Date: 12/28/81 e VIA: C"*"" ^""""ce suo nnteno nt G Inspection Type: Receipt Manufacturing Surveillance X ' Installation . t 9 Component / System

Description:

Hanger No. 10-,26- -187, System 10. N. ,. ,

                           "w.

s 9 Deficiency / Discrepancy

Description:

Missing lower cotter ein on succort clamos hee h attached Inspection Report). 2

                                                                         *v.
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                                                               '.4.

Y

                                                        ,3 Revieve IST_Tnspection Report and submitted DCAR.

9 GC Action: w Ag A fc j 3 s .- e . 1.s s~y s g _ . 2 xa, ,e

                                                                                                     ~                   , _,o. __
                                                                                   -       ~ - . .         .-- ,

CSOd $ k O Attention: REC!PIENT S Describe Corrective / Preventive Action (Response due by: 1/11/82 it corr.ctm .ction cannot d. comoi.e.o inin 1o o.vs. provie e icn oui.o eat. for comoietion. Install missing pins on support clamps, reinspect component and perform additional exams in accordance with Sectior XI, Para. IVB-2430 requirements. i

                  - Cotter pin reinstalled                                                                                                                                                                   l
                  - Hanger can still perform It's design function and is not a failure
                  - No additional inspections required by code
                                                                                                            // W '{
                                                                                                           / Glen M. Lozier                                   P[           h-Assistant Plant Engineer D

G Action Recom nded By: Approved By: signatu*e PW ' Ufz3ft / Det.

                                                                                                           /)tf {p Homo of 0.pertfn.nt n .1g.gf Date
         ..............................................................................................................................g...............

O Response Acapted y: Approved By: j_2'd 12 # / - r. /2 2- [~E7 oW . , - J'

                                        '^ _          o te'        /                                    enty         , a suav.

o.t. 8 Corrective Action Verification: M -~ m' s W&n

                                       ./

r- -i J/ 8 Verified By: M' Date / O

                                             ' F %.iy wtre ime.ctor O Closed:                                                                                                                                 Date            ff-M24'N n                                                      cuanty contro suonna or Copy to:                 "'d'"   M*ager. CAM tNYol m_--             _ _ - - _ _ _ . _ _ . _ -- - - - - - - - .

9 Attention: RECIPIENT , 4 Describe Corrective / Preventive Action (Response due by: 12/28/81  ! it corr.ctiv. .ction cannoi e. comoi.i.e in.n so e.vi. orowa. . icn. oui.o est. ,or comoi. tion. b* - Recair defected area usine approved repair crocedures. (

                - Perform liquid penetrant examination of the repaired area.
                - Reinspect the component.
                - Perform additional inspections to comply with ASME Section XI, Paragraph IWB-2430.
                  - Existing weid is sufficient to support load. (see attached sheets)
                   - Suocort can perform its design function and is not a failure.
                   - No additional insoections recuired by code.

r a 7GlenM.!ozier . l Assistant Plant Engineer ( l l l G Action Recommended By: Approved By: l segnature 2 "}^< U ILff?/fI Det.

                                                                                            /Pt & A Heea of o.certmdt
                                                                                                                                                                    /1-/~7-8/

oat. O Response, Accepted B : Appr ved y: uti coneros i

                                        &                     /2-7'?0 bei.                            tv can'tros s
                                                                                                                                         /                           /.2'Oh o.t.
         # Corrective Action Verification: 84 //# 8 ~'                                  6E'8'Affd'T                                               6 42##' 'd4 ##c ~

Sassas7 /J c o u .t /D e r e ssr71 m nde

                            //                                                                                                           '

I e verified By: ' Q sty Control Inso.ctor Date J-N-R

  - { e Closed:                       #
                                                /
                                                    &h ousuty contros superwoor Date 3W~                     (

Copy to: "'***"' *""". QAM ( NYo1 h.

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           ,                                          POWER AUTHORITY OF THE STATE OF NEW YORK DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR)                                                  '
      /

JAF N" e S'TE LOCATION: Report No. 041-81

    'Y     8 FROM:                             ownw contros s""""'

D. Franeu - Level III Date: 12/28/81 g TO: j 4 VIA: 0"*"" ^""'*"c' suo.nntencent l G Inspection Type: Receipt C Manufacturing U Surveillance @ installation U 4 Component / System

Description:

Haneer No. 10-123-NS-141. System 10 4 Deficiency / Discrepancy

Description:

Role "f**fng on ninre gefne inen cetHng (see arenrkea Tn=ner 4 rn u,enr-T. Reviewed ISI Inspection Report and submitted DCAR. G GC. Mion. m p y/ e -.

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oil-91 l 1 3 Attention: RECIPlENT

• I (3 1/11/82 ,

G Describe Corrective / Preventive Action (Response due by: ( (j h it correctne action cannot n comoi teo =t i n so a.vi. provie. sen.dui.e o.te vor cornoi. tion. ( additional Install missing bolt, reinspect the component, and perform examinations in accordance with Section XI, Para. Ih*B-2430 requirements. f m w O1. ) O Action Recommended By: Approved By: f / j. * $ $ ~ $ /

                                                         '                              h                   S D.te cate                        Hoeo of o.cartrrifent Sign ture Approved By:

G Response Accepted By: JW WP/' * /? -LC 27 N~ , - coact, coneo uov. o.t.

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og C f _ o.te' / .2 313 (uto-yr7) O Corrective Action Verification: Sfv/N of .4.T B oit.7* p <.7,.e

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• Date B- 30'M (

G Closed: - oo...tv contm so-so,

                                                /j Remoent Monspr. QAM (NYol Copy to:
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POWER AUTHORITY OF THE STATE OF NEW YORK DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR) G SITE LC ,'ATION: JA l k' ,/ # FROf.s: 0"*"'y coner i so.""' ' Report No. _042-81 l

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g TO: D. Frangu - Level III Date: 12/28/81 e VIA: C"*"'Y d""c= sewinteno nt G Inspection Type: Receipt Manufacturing Surveillance @ Installation . 2 1 0 Component /Sys:em

Description:

system 02 1) 02-2-3B-AN-1: 2) 02-2-3B-NN-1B: l l

3) 02-2-3B-NN-2B: 4) 02-2-3B-AN-2: 5) 02-2-3A-AN-2: 6) 02-2-3A-NN-2B: i I

7) 02-2-3A-AN-1: 8) 02-2-3A-NN-1B S Deficiency / Discrepancy

Description:

Loose lock nuts on all the above hanners (see r%] attached reportT. G Q.C. Action: Reviewed report and submitted DCAR. NOTE: If olannine for additional inspections. note eight (8) different components covered bv this DCAR. m ) G M-z..,_.._. ,-._;n

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                                                                                                                                                                         @M ,k r 4 Attention: RECIPIENT                                                                                                                                                            y G Describe Corrective / Preventive Action (Response due by:                                    1/11/81 it cor ective action cannot be comoieted witnm so eave. orovice a seneowieo care for comovetion.
  '~

Correct the described deficiencies on all hangers, reinspect the components and perform additional examinations per Section XI, Para. IWB-2430 requirements. Lock nuts tightened per General Electric recommendations, see WRED-02-2-16124.

                     - Hangers can still perform their design function and are not failures.

All spring cans in system 02-2 to be inspected for loose lock nuts and appropriate cdrrective action taken, i f necessary. _ s

                                                                                                   ,,                                               ~,     -

Milen M. Lozier [ - Assistant Plant Engineer CDD G Action Recommended By: Approved By: f signature [ Wh V YN Off =^^ /2 - 2.8-8/ oste Heed of oeoertMt oate e Response Accepted By: Approved By: A- /* /v . l c /2 .2/5l s..tvw w e o.y nty co u one G Cor ' Action Verification: - M M A Y vg S Asww ma ssidew . L m.b J,;u a

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[ ou.uty contros suo-visor Copy to: Rendent Mew. CAM (NYol

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l - ) DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR) JAFNPP e SITE LOCATION: e FROM: 0"'"tv connoi s""'" ' Report No. 005-82 w--

            , TO: TorwnIcat u rvie,< S uoe ri n t enden t                                                      Date:         1/19/82 4 VIA:              0"'"'Y ^""a" suminunoent                                                                                      ;

e inspection Type: Receipt U Manufacturing U Surveillance 3 Installation U . O Component / System

Description:

Residual Heat Removal. System 10. Veld No. 8-10-518. drawino No. Isle 0001 S Deficiency / Discrepancy

Description:

Performance of Licuid Penetrant Examination on above n (, weld. as required by the JAF 151 P roc ram . disclosed an unacceptable PT indication as recorded on attached recort and sketch . e O.C. Action: Initiated DCAR.

     ^O Quality Control Inspector AA / -
                                                                                            " #    'Whty Control Suoervisor

_ - _ _ - _ _ _ _ . _ _ _ . _ J

GObIA

    , O Attention: HtCIPlhNT                                                                                 .                .
,      4 Describe Corrective / Preventive Action (Response due by:                                                              2/2/82 sf correove action cannot be comoseted witnin 30 days, prowde a seneduseo date for comotetion.

1) Perfom UT thickness check to determine actual wall thickness

2) Crind out indication -with QC' present

3) Perfom PT exam to determine if flaw is still present .

4) Perfom UT thickness check to assure minimum wall is not violated (.348")

5) Perfom additional grinding if required

6) Final inspection (PT) per ASME Section XI 1974 edition through su=mer 75 addenda

7) Perform additional examinations as required by code NOTE: IN NO CASE shall minimum wall thickness be violated without prior Tech Services concurrence.

See WRED-10-16013 eco O Action Re mmended By: Approved)By:

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        # Corrective Action Verification: OMMW Am'd                                                                           G 7'JAN# ' admW
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cd /,23~72 M ris' /d - /4 4/3 bd ff"~~-DQ?/ _ 8' Verified By: /i!# h ' - ' Qu ty Contros inspector Date /~"2 # ~J~'2 G Closed: k / 422 m-Quahty Control superwsor Date /~ 27-N

                                                                        ,f Copy to:                                     ad'a' Maa*r. CAM (NYol M

00PD CALCULATION SHEET g ,, , DCAR 005-82 i __ o , __ ACOf0v4WDate Reviewef /Cate Method e PreDeftf/Cate

                                    \ 0 2.tER. %-11-82                                                                                                                                       '"

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POWER AUTHORITY OF TliE S1;TE OF tlEU YOP.r. jar q'- (( uj*. Huc1 car Power Plant _ Liquid Penetrand Exar.iination Report... .. l  : COMPOtlENT/ID/UELD NUMBER - I ISO /DUC I1UMBEP.

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POWER AUTHORITY OF THE STATE OF NEW YORK DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR) JAFNPP e SITE LOCATION: 006-82

       }       e FROM:             0"* .tv contrae suoervise'                                    Report Nc.
               , TO: Technical Servi,ces S uee ri n tenden t                                     Date:                              1/18/82 4 VIA:              C"*'"v ^""'ence superintencent l

e inspection Type: Receipt Manufacturing Surveillance installation X , O Component / System

Description:

HPCf. PFSK lo85 UbMb@D M) W l 4 l 9 Deficiency / Discrepancy

Description:

Ourino cerformance of ISI-VT-76 no cotter pin was found on the wall end of RSTA rioid seismic tie bar. See attached PFSK as built sketch. 1 I e O.C. Action: Initlated DCAR. l r

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       . O Attention: RECIPIENT                                                                                                                                                       .

4 Describe Corredive/ Preventive Action (Response due by: 2/2/82 If nrrective action cannot be completed vatnin 30 days, prowce e sceeduled care for comoietion.

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                        - Cotter pin reinstalled
                        - Support an perform it's designed function and is not a failure
                        - No additional inspections required by code

'X'../ h  : 9 Action Re mmended B - Approved By: ,

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Date e Response Accepted By: Approved By:

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Date UGariEty Contro yJ' _ !Qdelity' Control)/ . 8 Corrective Action Verification: h C4,/m '#MM d# Me V# C,wle'27 v6 .4cr&~/

           # Verified By:                                 #~.                                                                                    Date /WE
                                                        /

Date /-28Td q#C,9 Closed: y '-- Copy to: ( p - ~,rol .-r.sor Resident Mensger. CAM (NYo) mer's- .,w,- .. .mem -===a-ew- e- ..g w, m

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POWER AUTHORITY OF THE STATE OF NEW YORK

    .                                                               DEFICIENCY and CORRECTIVE ACTION REPORT (DCAR)

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• e SITE LOCATION:

e FROM: cu.uty contros suo.rvise' Report No. 007-82

        , TO: Technical Services Suoerintendent                                                                                                     Date:          1/18/82 4 VIA:                       0"*"'v ^**u'*"c' suo-intenant e Inspection Type:                                                             Receipt U    Manufacturing U                         Surveillance X        Installation       .

O Component / System

Description:

Reactor Reci rculation Suocort No. 02-2-1 A-23 1 e Deficiency / Discrepancy

Description:

A loo e iam nut was found on above support during

   ,,[      oerformanc.e of IS I-VT-76-2.                                                      See attached recort.

L/ t i l I i G Q.C. Action: Initiated DCAR. l

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                                                                                /
                                                                                     -l                                                       /             n Quauty Control inspector                                                                     Quahty Coyot Suoervisor

007' O Attention: RECIPIENT O Describe Corrective / Preventive Action (Response due by: 2/2/82 m is corrective .ction canno b. comoietso witn.n so oavi, oravio. . icn.ou..o o.i. ror comoi.e on. ( \ 'y) j

                        - Jam nut' tightened to General Electric recommendations.
                        - Support can perform it's design function and is not a failure No additional examinations required by code                                                                                                                            .

S Action R commended B Approved By: s( iui. ffn ' r

                                                            .                    /

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N %c H o of o.oertment

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care O Response Accepted By: Approved B -

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G Corrective Action ation:Verific/ _ ' C[ s kkd e Verified By: Date /-24-/Z O Closed: -

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atity Control Supervisor Date A-2/I-/ 1 Reedent Manager. CAM (NYol Copy to:

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