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Category:REPORTABLE OCCURRENCE REPORT (SEE ALSO AO LER)
MONTHYEARML20205A6551999-03-19019 March 1999 Ro:On 990310,main Ventilation Damper Failed to Close on Receipt of High Radiation Test Signal.Cause Indeterminate. Relays Associated with Main Exhaust Damper/Fans & Main Intake Damper Were Replaced ML20206P5321999-01-0606 January 1999 Ro:On 981229,only One Nuclear Safety Period Scram Channel Was Operable,For Period of Five Minutes.Caused by Placement of Nuclear Safety Sys Channel 1 Input Signal Cable on Wrong Bnc Connector.Placed Channel on Correct Bns Connector ML20217E8071998-03-23023 March 1998 Ro:On 980127,containment Integrity No Longer Existed & Key Switch Was Still 'On' for One of Test & Calibr Procedures. Caused by Retrieving Tool Box from Truck Air Lock.Discussed Occurrence W/Personnel & Will Consider TS Rev Re Key Switch ML20092K8281995-09-22022 September 1995 Corrective Action for RO 50-20/1995-4,re Abnormal Situations Which Occurred on 950711 ML20091K3091995-08-18018 August 1995 Ro:On 950809,malfunction of Shim Blade Drive Mechanism Occurred.Determined That Mechanism Experienced Intermittent Slippage When Blade Being Withdrawn.Blade Drive Mechanism Assembly Procedure PM 7.1.1.1 Will Be Reviewed ML20086T7571995-07-28028 July 1995 RO 50-20/1995-4:on 950720,operated W/One Shim Blade Fully Inserted.Caused by Failure of Licensed Operators to Follow Written Procedure for Investigating Mismatch.Failed Proximity Switches Replaced ML20082B8551995-03-30030 March 1995 RO 50-20/1995-2:on 950320,operation of Reactor in natural- Circulation Mode W/O Required Two Operable Nuclear Safety Level Channels Set to Scram at or Less than 100 Kw,Mitr TS 3.7 ML20078S2241995-02-17017 February 1995 Reportable Occurrence 50-020/95-01:on 950206,voltage & Specific Gravity Measurements of Cell of Emergency Battery Bank Recorded at Less than Specified Weekly SR in TS 4.3.5. C/A Will Modify SR to Monthly ML20058Q2371993-12-17017 December 1993 RO 50-20/1993-1:on 931207,operation W/Fewer than Required Number of 100 Kw Nuclear Safety Sys Level Channels Identified.Caused by Faulty four-segment Relay in low-range Amplifier of Channel 5.Amplifier Replaced ML20094K0721992-03-12012 March 1992 RO 50-020/1992-2:on 911030,three Fission Chambers Missing During Annual Inventory of SNM Matl.Search for Missing Chambers Completed on 920311 W/O Locating Chambers.Snm Inventory for 1991 Has Been Amended ML20090D6661992-03-0202 March 1992 RO 50-20/92-1 on:920218,malfunction Occurred in Reactor Analog Controller Due to Improper Performance of Increase in Reactor Power.Caused by Operator Error.Analog Automatic Control Sys Investigated & Temporarily Repaired ML20082K5911991-08-22022 August 1991 RO 50-20/1991-1:on 910813,fission Product Gas Levels Rose from Normal Operating Levels to Max of 15% of Mpc.Caused by Small Blister on One of Element MIT-17 Fuel Plates. Corrective Action Consisted of Removing MIT-17 from Core ML20248C7111989-08-0404 August 1989 RO 50-20/1989-2:on 890726,console Operator Received Abnormal Bldg Alarm.Leak Test Revealed Crack on Sys Ref Line Which Senses Atmospheric Pressure Outside Containment.All Polyethylene Tubing in Sys Replaced ML20246P3071989-03-17017 March 1989 RO 50-20/1989-1:on 890308,operation W/Fewer than Required Number of Nuclear Safety Channel Level Scrams Due to Lack of High Voltage Power Supply (Hvps) to Channel 5.Reactor Shut Down & Hvps Energized to Supply Channel 5 ML20154M6501988-05-26026 May 1988 RO 50-20/1988-1:on 880511,incipient Fuel Clad Defect Detected.Caused by Small Blister on One Element MIT-12 Fuel Plate.Element MIT-12 Removed from Core ML20236S4931987-11-19019 November 1987 RO 50-20/1987-2:on 871110,improper Performance of Reactor Reshim Resulted in Excessive Power Rise.Caused by Operator Error.Operator Suspended from All Licensed Duties Pending Further Review of Circumstances & Disciplinary Measures ML20213G0601986-11-0606 November 1986 RO 50-20/1986-3:on 861027,shim Blade 6 Could Not Operate at full-out Position Due to Mechanical Interference.Caused by Misalignment of Blade Proximity Switch Tube.Switch Tube Reinstalled Properly ML20214V9001986-10-17017 October 1986 Revised RO 50-20/1986-2:on 861008,elevated Levels of Fission Gases Discovered in Primary Containment.Cause Undetermined. Refueling Initiated & Element MIT-19 Removed.All in-core Elements Sipped.No Abnormalities Found ML20214H9541986-10-17017 October 1986 RO 50-020/86-02:on 861008,elevated Levels of Fission Gases in Primary Containment Observed.Cause Unknown.Element MIT-19 Removed from Core & All in-core Elements Sipped ML20154S4591986-02-28028 February 1986 RO 50-20/1986-1:on 860219,fission Product Gas Levels Rose from Normal Operating Levels.Caused by Blister on Surface of Outer Fuel Plate of Element MIT-11.Element MIT-11 Removed from Core ML20137G3661985-07-23023 July 1985 RO 50-20/1985-2:on 850715,defect in Fuel Element Cladding Observed.Caused by High Rate of Outgassing from Fuel Element MIT-32.Defective Element Removed ML20137G3531985-04-18018 April 1985 RO 50-20/1985-1:on 850408,main Intake Valve Failed Light Test Maint Procedure.Caused by Excessive Wear of Valve Gasket.Gasket Replaced ML20081H8191983-09-15015 September 1983 RO 50-20/1983-2:on 830906,fission Product Gas Levels Rise from 2.8% Max Permissible Concentration in Jul 1983 to 4.57% in Aug Noted.Caused by Excessive Outgassing of Fuel Element MIT-08.Element Removed from Core ML20074A7521983-04-29029 April 1983 RO 50-20/1983-1:on 830419,main Intake Valve Closed & Could Not Be Reopened.Caused by Piston Rod Rupture Near Rod Eye, Leaving Valve in Closed Position.Defective Hydraulic Cylinder Shaft Replaced ML20063B9221982-08-17017 August 1982 Ro:On 820809,slight Increase Found in Levels of Fission Products in Reactor Primary Sys.Cause Under Investigation. Criterion for Operation W/Possible Faulty Core Element Per RO 50-20/79-4 Will Be Observed 1999-03-19
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20209C9331999-07-0808 July 1999 Vols 1 & 2 to SAR for Ma Institute of Technology Nuclear Reactor Lab ML20196K0331999-06-30030 June 1999 Quality Mgt Program for Generation of MITR-II Medical Therapy Facility Beams for Human Therapy, Reflecting Change to Provision 14 ML20205A6551999-03-19019 March 1999 Ro:On 990310,main Ventilation Damper Failed to Close on Receipt of High Radiation Test Signal.Cause Indeterminate. Relays Associated with Main Exhaust Damper/Fans & Main Intake Damper Were Replaced ML20206P5321999-01-0606 January 1999 Ro:On 981229,only One Nuclear Safety Period Scram Channel Was Operable,For Period of Five Minutes.Caused by Placement of Nuclear Safety Sys Channel 1 Input Signal Cable on Wrong Bnc Connector.Placed Channel on Correct Bns Connector ML20199H2371998-12-31031 December 1998 Revised SER for Fission Converter Facility ML20196B7541998-06-30030 June 1998 Mit Research Reactor Nuclear Reactor Lab Ma Inst of Technology,Annual Rept to Us NRC for Period 970701-980630. with ML20217E8071998-03-23023 March 1998 Ro:On 980127,containment Integrity No Longer Existed & Key Switch Was Still 'On' for One of Test & Calibr Procedures. Caused by Retrieving Tool Box from Truck Air Lock.Discussed Occurrence W/Personnel & Will Consider TS Rev Re Key Switch ML20217G2181997-10-0303 October 1997 SER for Fission Converter Facility ML20198P8071997-06-30030 June 1997 Annual Operating Rept for Jul 1996 - June 1997 ML20137L5901997-04-0303 April 1997 Safety Evaluation Supporting Amend 30 to License R-37 ML20129B3201996-06-30030 June 1996 Annual Rept to Us NRC for Period 950701-960630 ML20092K8281995-09-22022 September 1995 Corrective Action for RO 50-20/1995-4,re Abnormal Situations Which Occurred on 950711 ML20091K3091995-08-18018 August 1995 Ro:On 950809,malfunction of Shim Blade Drive Mechanism Occurred.Determined That Mechanism Experienced Intermittent Slippage When Blade Being Withdrawn.Blade Drive Mechanism Assembly Procedure PM 7.1.1.1 Will Be Reviewed ML20086T7571995-07-28028 July 1995 RO 50-20/1995-4:on 950720,operated W/One Shim Blade Fully Inserted.Caused by Failure of Licensed Operators to Follow Written Procedure for Investigating Mismatch.Failed Proximity Switches Replaced ML20092K2301995-06-30030 June 1995 Mit Research Reactor Annual Rept to NRC for Period Jul 1994 - June 1995 ML20082B8551995-03-30030 March 1995 RO 50-20/1995-2:on 950320,operation of Reactor in natural- Circulation Mode W/O Required Two Operable Nuclear Safety Level Channels Set to Scram at or Less than 100 Kw,Mitr TS 3.7 ML20078S2241995-02-17017 February 1995 Reportable Occurrence 50-020/95-01:on 950206,voltage & Specific Gravity Measurements of Cell of Emergency Battery Bank Recorded at Less than Specified Weekly SR in TS 4.3.5. C/A Will Modify SR to Monthly ML20072T3041994-06-30030 June 1994 Annual Rept for Mit Research Reactor for 930701-940630 ML20058Q2371993-12-17017 December 1993 RO 50-20/1993-1:on 931207,operation W/Fewer than Required Number of 100 Kw Nuclear Safety Sys Level Channels Identified.Caused by Faulty four-segment Relay in low-range Amplifier of Channel 5.Amplifier Replaced ML20056G8011993-06-30030 June 1993 Mit Research Reactor Nuclear Reactor Lab Mit,Annual Rept to NRC for Period 920701-930630 ML20128P4371993-02-16016 February 1993 Safety Evaluation Supporting Amend 27 to License R-37 ML20073H1451992-12-0909 December 1992 Study of MITR-II Core Tank Aging for Relicensing Consideration ML20114D9261992-06-30030 June 1992 Mit Research Reactor Nuclear Reactor Lab Mit,Annual Rept to NRC for 910701-920630 ML20094K0721992-03-12012 March 1992 RO 50-020/1992-2:on 911030,three Fission Chambers Missing During Annual Inventory of SNM Matl.Search for Missing Chambers Completed on 920311 W/O Locating Chambers.Snm Inventory for 1991 Has Been Amended ML20090D6661992-03-0202 March 1992 RO 50-20/92-1 on:920218,malfunction Occurred in Reactor Analog Controller Due to Improper Performance of Increase in Reactor Power.Caused by Operator Error.Analog Automatic Control Sys Investigated & Temporarily Repaired ML20082K5911991-08-22022 August 1991 RO 50-20/1991-1:on 910813,fission Product Gas Levels Rose from Normal Operating Levels to Max of 15% of Mpc.Caused by Small Blister on One of Element MIT-17 Fuel Plates. Corrective Action Consisted of Removing MIT-17 from Core ML20082L8451991-06-30030 June 1991 Mit Research Reactor Annual Rept to NRC for Jul 1990 to June 1991 ML20058N5741990-08-10010 August 1990 QA Program for MITR-II Spent Fuel Shipment ML20059G4331990-06-30030 June 1990 Mit Research Reactor Annual Rept to NRC for Jul 1989 - June 1990 ML20012D9651990-03-22022 March 1990 RO 50-20/1990-1:on 900312,incorrect Calculation of Estimated Critical Position (ECP) Attained During Reactor Startup. Caused by Failure to Check Second Portion of ECP Calculation Performed by Individual in Training ML20012C2771990-03-0909 March 1990 SER for BWR Coolant Chemistry Loop to Be Installed & Operated in Mitr ML20248C7111989-08-0404 August 1989 RO 50-20/1989-2:on 890726,console Operator Received Abnormal Bldg Alarm.Leak Test Revealed Crack on Sys Ref Line Which Senses Atmospheric Pressure Outside Containment.All Polyethylene Tubing in Sys Replaced ML20247H7041989-06-30030 June 1989 Mit Research Reactor Annual Rept for Jul 1988 - June 1989 ML20246P3071989-03-17017 March 1989 RO 50-20/1989-1:on 890308,operation W/Fewer than Required Number of Nuclear Safety Channel Level Scrams Due to Lack of High Voltage Power Supply (Hvps) to Channel 5.Reactor Shut Down & Hvps Energized to Supply Channel 5 ML20195K1161988-10-24024 October 1988 Suppl to PWR Loop Ser:Use of Large Circulating Pump ML20154J6221988-08-29029 August 1988 Revised Mit Research Reactor Annual Rept to NRC for Jul 1987 - June 1988 ML20153F5591988-06-30030 June 1988 Mit Research Reactor Annual Rept to NRC for Jul 1987 - June 1988 ML20154M6501988-05-26026 May 1988 RO 50-20/1988-1:on 880511,incipient Fuel Clad Defect Detected.Caused by Small Blister on One Element MIT-12 Fuel Plate.Element MIT-12 Removed from Core ML20151R7341988-04-19019 April 1988 Sser for PWR Coolant Chemistry Loop (Pccl) MITNRL-020 ML20236S4931987-11-19019 November 1987 RO 50-20/1987-2:on 871110,improper Performance of Reactor Reshim Resulted in Excessive Power Rise.Caused by Operator Error.Operator Suspended from All Licensed Duties Pending Further Review of Circumstances & Disciplinary Measures ML20237K6121987-06-30030 June 1987 Mit Research Reactor Annual Rept to NRC for Jul 1986 - June 1987 ML20151R7271987-02-13013 February 1987 SER for PWR Coolant Chemistry Loop (Pccl) MITNRL-020 ML20213G0601986-11-0606 November 1986 RO 50-20/1986-3:on 861027,shim Blade 6 Could Not Operate at full-out Position Due to Mechanical Interference.Caused by Misalignment of Blade Proximity Switch Tube.Switch Tube Reinstalled Properly ML20214V9001986-10-17017 October 1986 Revised RO 50-20/1986-2:on 861008,elevated Levels of Fission Gases Discovered in Primary Containment.Cause Undetermined. Refueling Initiated & Element MIT-19 Removed.All in-core Elements Sipped.No Abnormalities Found ML20214H9541986-10-17017 October 1986 RO 50-020/86-02:on 861008,elevated Levels of Fission Gases in Primary Containment Observed.Cause Unknown.Element MIT-19 Removed from Core & All in-core Elements Sipped ML20148B3011986-06-30030 June 1986 Mit Research Reactor Annual Rept to NRC for Period Jul 1985 - June 1986 ML20154S4591986-02-28028 February 1986 RO 50-20/1986-1:on 860219,fission Product Gas Levels Rose from Normal Operating Levels.Caused by Blister on Surface of Outer Fuel Plate of Element MIT-11.Element MIT-11 Removed from Core ML20214R3811986-01-31031 January 1986 Rept of Educational & Research Activities for Academic/ FY84-85 W/Selected Data from Previous Yrs ML20137G3661985-07-23023 July 1985 RO 50-20/1985-2:on 850715,defect in Fuel Element Cladding Observed.Caused by High Rate of Outgassing from Fuel Element MIT-32.Defective Element Removed ML20133H4081985-06-30030 June 1985 Mit Research Reactor Annual Rept to Us NRC for Jul 1984 - June 1985 1999-07-08
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1 AN INTERDEPARTMENTAL CENTER OF hhfp#
MASSACHUSETTS INSTITUTE OF TECHNOLOGY O K. HARLING 138 Albany Street Cambridge, Mass. 02139 L. CLARK. JR Dir:ctor (617)253- 4211/4202 Director of Reactor Operations October 17, 1986
" REVISED" Dr. Thomas E. Murley, Administrator Region i U.S. Nuclear Regulatory Commission Attn: Mr. R. Sommers, Reactor Inspector 631 Park Avenue King of Prussia, PA 19406
Subject:
Reportable Occurrence 50-20/1986-2, License R-37 ,
Excess Outgassing from a Fuel Element Centlement Massachusetts Institute of Technology hereby submits the 10-day report of an occurrence at the MIT Research Reactor, in accordance with paragraph 7.13.2(d) of the Technical Specifications. An initial report of this occurrence was made by telephone to Region 1 on October 10, 1986.
The format of this report is based on Regulatory Guide 1.16, Revision I.
- 1. Report No: 50-20/1986-2 2a. Report Date: 17 October 1986 2b. Occurrence Date: 9 October 1986
- 3. Facility: MIT Nuclear Reactor Laboratory 138 Albany Street Cambridge, MA 02139
- 4. Identification of Occurrence:
Slightly elevated levels of fission product gases in the air purge that is maintained across the surf ace of the primary cool-ant were observed at 2030 8 October 1986. A sample of the purge gas was then drawn and analyzed. The preliminary analysis indi-cated that fission product gas icvels were approximately 20%
higher than normal. (Note: The maximum fission gas level ob-served was approximately 6% of MPC. The normal background level 0612100003 DR 061027 -
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PDR 4
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.. *a Dr. Thomas E. Murley Page 2 is currently 5% of MPC.) Power was then reduced in accordance with existing procedures. It was decided to keep the reactor operating but at the reduced power level in order to maintain enough activity so as to be detectable by the " sipping" process.
Further purge gas samples were drawn and analyzed on 9 October.
These confirmed the existence of a slight increase in the fission gas levels. The reactor was shutdown at 1030 on 9 October 1986.
All fuel elements were sipped on 10 October 1986. Element MIT-19 was identified as having an abnormally high rate of outgassing.
A refueling was then initiated and element MIT-19 was removed from the core. Reactor operation was resumed on 14 October in accordance with the normal operating schedule and fission product gas release levels were observed to be normal.
- 5. Condition Prior to Occurrences Element MIT-19 was first inserted in the reactor's B-Rir.g on 29 March 1982. It remained in-core continuously until 8 November 1982 when it was removed. It was again inserted in the B-Ring on 29 September 1986. With minor exceptions, the reactor was oper-ated on its normal schedule of 90-100 hours / week of full power operation during all periods in which element MIT-19 was in the core.
- 6. Description of the Occurrence The fission product gas levels obtained in accordance with standard sampling procedores rose f rom normal operating levels to about 6% of MPC. All increases were well below the permitted conceatrations (even without averaging over time).
- 7. Description of Apparent Cause of Occurrence The apparent cause of this occurrence is not known. Visual examination (through water) of element MIT-19 revealed no de-facts. This examination was repeated using Cerenkov radiation to backlight the fuel plates. Both tests were performed with the element in its normal orientation and with it inverted. No defects or blisters were observed. (Note Small defects on interior portions of the pintes would perhaps not be detectable. )
- 8. Analysis of Occurrencet Qual ity assurance records on the manufacture of element MIT-19 do not indicate any deviations from the MiTR element specifications. Element MIT-19 had been in-core while 13,860.31 MWil of energy were produced. It has 471.77 grams of its original 506 gram loading of U-235 remaining. The point of peak burnup on L
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I Dr. Thomas E. Murley Page 3 MIT-19 was 19.21% of the allowed fission density (1.8 x 10 21 fissions /cc). The element as a whole had only attained 6.76% of the limit. Primary coolant chemis try is carefully monitored.
The three parameters measured (pH, chloride, conductivity) have generally been as specified. The few deviations that have occurred were too brief and of too low a magnitude to have caused this occurrence.
Relative to effluent releases, the combination of standard sampling procedures and the existence of procedures for handling any abnormalities in the sampling results means that the problem was quickly diagnosed, identified, and corrected. No significant t
I release occurred.
- 9. Corrective Action The immediate corrective action consisted of removing ele-ment MIT-19 f rom the core. Fission product gas levels subsc-quently decreased and are currently what was measured prior to the occurrence. All other in-core elements have been " sipped" and no abnormalities were found.
f 10. Failure Data:
A cladding f ailure occurred to a "4M" series element in June 1979. Refer to ROR #50-20/79-4 dtd. 2 July 1979 and #50-20/79-4A dated 26 November 1980. Excess outgassing occcurred in an "MIT" l
series element in September 1983, in July 1985, and in February 1986. Refer to ROR #50-20/83-2, #50-20/85-2, and 50-20/86-1.
l The current failure was less severe than the one in 1979. ("MIT" series fuel was mada by Atomics International. The "4M" series by Gulf Atomic.) The existence of a gradual and a slight in-crease in the fission product levels in the MITR's primary cool-l l
ant was reported to Region I as a matter of information on 17 August 1982. One element, MIT-21, was identified as being sus-pect at that time. MIT-19 was in the core during that portion of 1982 in which the elevated fission product gas levels were detected, and there was subsequent evidence that it experienced excessive outgassing and may have contributed to the p roblem.
Accordingly, it is anticipated that ele ment MIT-21 may be re-i tested at some future date.
l Operating experience with fuel f rom both manuf acturers has been good, except as noted below. Of 43 elements made by Culf Atomic, 35 elements (525 pintes) have been permanently discharged from the core af ter peak burnup approached the license limit.
Seven other elements (105 pintes) are still in use. One failed in 1979 as reported earlier, at an average burnup of 32.5%.
Average burnups on the Gulf Atomic fuct are in the range 42-44%.
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Dr. Thoma3 E. Muricy Pegg 4 Of the 36 elements made by AI, three elements (45 plates) have achieved the maximum pergissible burnup and have peak fission densities of 1.58 x 10 fissions /cc and average burnups of 37.4%. Twenty-nine other AI series elements (435 plates) now g use have peak fission densities in the range 0.14-1. 25 x 10 fissions /cc. As previously reported, three other AI series elements were previously discharged due to excess outgassing.
The f ailure of this fourth AI element means that four plates from a total of 540 plates have now exhibited excessive outgas-sing. Because of the sensitivity of MITR-II monitoring equip-ment, radiation releases have been insignificant. The loss of four elements at relatively low burnup levels, however, does represent a significant economic penalty. For other reasons, a new fuel f abricator is now producing MITR-II fuel.
Sincerely,
(/ k k John A. Bernard, Ph.D Superintendent Lincoln Clark, Jr.
Director of Operations
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