ML20212G528

Partially Withheld Summary of 840222 Meeting Re Allegations of Poor Practices & Documentation at Plant.Record of 830203 Telcon & Other Related Info Encl

ML20212G528
Person / Time
Site:	Wolf Creek, 05000000
Issue date:	03/08/1984
From:	Madsen G NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:	Johnson W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
Shared Package
ML20212G491	List: IR 05000482/1984012 IR 05000482/1984023 IR 05000482/1984058 IR 05000482/1985003 IR 05000482/1985022 ML20212G487 ML20212G528 ML20212G576 ML20212G637 ML20212G672 ML20212G679 ML20212G702 ML20212G723 ML20212G741 ML20212G766 ML20212G831 ML20212G865 ML20212G927 ML20212G939 ML20212G950 ML20212G978 ML20212G982 ML20212H031 ML20212H036 ML20212H048 ML20212H075 ML20212H081 ML20212H087 ML20212H092 ML20212H108 ML20212H121 ML20212H129
References
FOIA-85-594 NUDOCS 8608130535
Download: ML20212G528 (17)

Text

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UNITED cTATES

['s k N!.fCLEAR REGULATORY COMMISSION

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' M,/ l/G jo , REGloN IV k, O gy [ 611 RYAN PLAZA DRIVE. SulTE 1000

,,, , ARLINGTON. TEXAS 76011 l

y,AR 08 @

MEMORANDUM FOR: W. Johnson, Chief, Reactor Project Section C '/ ,

i ./ i FROM: G. L. Madsen, Reactor Inspector fI  ;

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SUBJECT:

WOLF CREEK ALLEGATION -

- )

F -- ,

On Februay 22,' 1984, I met with{ lat .I residence,

{general allegations of poor pract, ices and~}to obt'Jih information relating to documentation at the Wolf Creek i

Nuclear Plant. Discussionswith/ started at 6:00 p.m.

During previous telephone discussions with William Johnson of Region IV,

} 'had indicated a desire to retain anonymity; however, when asked if this remained as/ Tdesire, ,, i 7 ndicated that this was no longer a concern in that[ 'was not p[resently e'mployed at the Wolf Creek Nuclear

[.

_ was informed that the purpose of my meeting withi was to permit receipt of specifics relative toj ' concerns at Wolf CreeR, which would assist the NRC in followup, inspection activities. During the initial phare of ourdiscussions,{ ~~

expressed general concerns regarding (1) availioility r of QA Manuals, (2) failure to follow established procedures, (3) qualification, assignment, and training of personnel, (4) lack of QA audits of document i

review ac Plant. / tivities_,,and (5) quality of documentation at the Wolf Creek Nuclear provided copies of (1) Daniel Drawing C-M-03HA03, Revision 7; (2) Engineering Change Report (ECR) Nos. I-M-03HA03 - ECR01, I-M-03HA03 -

ECR02, and I-M-03HA03 - ECR03; (3) traveler turnover record for I-M-03HA03 Revision 8 and (4) System Discrepancy List - EF-1. To demonstrate some of concerns of errors, omissions, and illegibility of pertient documentation.f

~

supplied the attached resume of[_ 'ex started

' employment at the Wolf Creek Nuclear PlanIin l perience. 7 work assignment for Daniel Construction was primaril las ai client. to the 8608130535 860723 PDR FOIA STEPHEN 85-594 PDR G 3-2S S b v 9p C-co

l W. Johnson 'l providedthefollowinginformationtoexpandupon/ previously 7 resented' concerns:

1. Drawing C-M-03HA03, Revision 7 and associated ECRs 01, 02, and 03

a. ECR!01 - duplicate numbers for a weld (W 575 - FW 508)  !

b. ECR:01 - well W 582 - actually a field weld (FW 301)

c. ECR201 - FW 300 not on drawing

- d. ECR02 and 03 - Documentation for welding of valves does not indicate valves were in closed position at time of welding.

l ' contends that valves might not operate properly.

e. 'ECR 01, T2, and 03 portions illegible and weld numbers enhanced -

not initialed

2. Control Drawings -Practice of lining out spool numbers and assigning new spool numbers without signoff by person.

3. System Discrepancy List EF-1, Support Verification Checklist, page 1 of 1 Deficiency identified - QIC, Revision 1, needs to be stamped " Field see later revision." Resolution provided by reviewing engineer for stamping was lined out by a clerk, who added comments that craft will not work the earlier sheets and hence stamping is not necessary for QICs as they are quality inspection checklists and not issued to field. This was initialed off by the clerks supervisor.

4. Traveler Turnover Record (TTR), Revision 0 2

final assignment was working on TTR - I-M-03HA03, Revision 8.

/' pencil.

indicated that the reyiewers are instructed to document everything in Additionally,/_.offeredthefollowingcomments:

a. If need arises to go to Revision 1, Revision 0 is not retained.

Would only be on I-2 (list of all field added docume'n tation).

b.

Turnover records listed on I-2 are not available to reviewer even though there may be many revisions of TTPs.

c. I ibelieves TTRs should be done i: 1. m , prior revisions remain in

~

'docuEent package, and I-2 items should remain in documentation package.

d. Conf;1icts exist between groups relative to interpretation regarding handling of TTRs. Supervisor dependent.

)

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e

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W. Johnson. .

~

e. Explanation offered for information on TTR, Revision 0 for I-M-03HA03, Revision 3 included the following: l l

(1) I-1, Revision 0, 1 - Not available/not applicable '

(2) 0-2 0 Never issued 1 Ren.ove'd 2 Removed - Void  ;

i l

7 indicated that the documentation at Wolf Creek Insummary,f' is a can o worms.I  ; feels documentation is not complete and true as finalized.

~

i S. Training '

s l l _ ' indicated that document reviewers and engineers recieve no formal training and no checklists are provided on how to perform documentation reviews.

i

6. Assignment of Personnel by Daniels Construction l  !

'bhowledgi"~orexpertisel . .[ indicated indicated thethat7 s, Jots are filled with little consideration f ibroughtI concerns to the attention of Mr. Jim Grirl, Pipe Welding Coinpletion MaFafir and Mr. Frank -[ 1 l

indicated F concerns Smith, includedConstruction qualifications and Manager for Daniels.

lack of needed f.

f drmal train ~ing and resI

[le.ad -quiting to believe for the that first time in {

everything had been Upontaken returning,'.

care"Mwas o i owever, observation was that nothing had changed. Later when questioned %hy things were not performed to the scope of procedures, was sent to the field and assigned reviews of parts of the travelers Eu not the total i traveler packages. '

I

7. QA Audits I

(.,_

~ ] contends that QA audits of the document review activities is not done, especially in the areas of personnel' qualifications, training, and following of procedures. The QA audits ar'e a spot check of paper. They have'only 6 QA auditors which is 'not enough. / ' pieces of indicatedthat/'~appliedforoneofthel ~

' positions but was denied i

the transfer. ,

8. Knowledge of QA Manuals .

/-  ! indicated that copiesortheQAmanual;[however,theydidnot'haveany."had asked t

' ~

O r

~

t

- .=. .

W. Johnson ,

9. Illegal druqs_

During previous contacts,' :had indicated that saw an individual pay $50.00 for 300 downers. Upon inquiry, indicated that this took place around October 1983 and the purchaser had indicated that the pills were downers, indicated that personnel are supposed to report to the supervision any time they are under medication, etc.;

however, employees can bring almost anything on the site without much

_, fear of detection.

10. Additional Potential Contacts

a. .

l , left Wolf Creek about contact point -

. Fathers telephone -

l Believed to be working in a Was previously employed at

)

, J i

b. Contact oint -

Brother - ]

! indicated that might not have much to offer in that l was on y~at the site for a very short time.

l

11. FutureContactPointfo[

s t }

[Mjindicated thatf$would call William Johnson or myself to keep

'us informed of g point'of' contact.

{ The interview with was concluded at 8:15 p.m. on February 22, 1984.

.4 h '/

G. L. Madsen Reactor Inspector l

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• AlY MC'!5 NUMBER l EXTENSIE

.d CONVERSATION

SUMMARY

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0 ADVISE M'E OF ACTION REQUESTED .

ACTION TAKEN.

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JJ -?3 S'l ALLEGATION REVIEW CASE NUMBER 4-83-A iS4 DATE OPENED 08/08/83 4 FACILITY NAME Wolf Creek

.j 40-482 i

i SUBJECT Welding without proper

.j documentation .

'4 1 SOURCE 0F A'LLEGATION Former employee .

' Daniel J.nterm.a.tional d Corp.J NUMBER OF ALLEG. 1 ASSIGNED TO RPS C CROSS REF. NO.

., ACTION SCHEDULED Inspection FIRST/LAST NAME B. Johnson DATE ASSIGNED 08/09/83 i REPORT NUMBER 1st:

j 2nd:

Lst: '

, FTS NUMBER 8-728-8100 ,

i DUE DATE . l lj ALLEGATION SUBSTANT SORT CODE C

OATE CLOSED 4 ACTION OFFICE RIV 1 .. DETAILS

Welder who was laid off from Daniels International Corporation observed welding that occurred about 30 feet from the equipment hatch inside

, containment on line AB Line C004 without a butter sheet or other paper work for 1 the weld.

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