ML20210A720

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Rev 3 to Startup Test Instruction, Torus Transient Pressure Wave Test. Related Info Encl
ML20210A720
Person / Time
Site: Quad Cities, 05000000
Issue date: 10/17/1972
From:
GENERAL ELECTRIC CO.
To:
Shared Package
ML20209J032 List: ... further results
References
FOIA-87-40 98A, 98A-R03, 98A-R3, NUDOCS 8705050147
Download: ML20210A720 (66)
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Text

{{#Wiki_filter:u, GENER AL h ELECTRIC j ~ b ATO%IC P0;ER EQUlFMENT DEP ARTuENT QUAD CITIES UtlIT II j STARTUP TEST IflSTRUCTIO;is 9bA.0 c o,.,(([,' 3 1 Plant: QUAD CITIES Uti!T II Test

Title:

Torus Transient Pressure Wave Test Test flo:. 98A Revision flo: 3 Date: 17 October,1972 PREPARED BY: Startup Test Design and Analysis Unit Startup and Training Subsection Atomic Power Equipmnt Department San Jose, California APPROVED BY: / //[8f[M ~ bc 44,..$( l 4'qi,.

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~ APPROVF.D DY STAT!O." 'i'.:. 3.'! P"'AP.D SIGNED @ DATE. M..r/d T.21...... 8705050147 070428 ,,,u t o. PDR FOIA THOMAS 87-40 PDR

i ATCMIC Po:ER EQUIPMENT DEPARTMENT QUID CIII[S UNIT II ',o .m2 ~3 c a. r., 3 '.'o STARTUP TEST INSTRUCTID.*ls .- -e98 A.1 ce~,s~.-cr' .2 '[. 1. PURPOSE s.

/.n TAe' purpcse of this test is to measure the pressure wave through the torus water re'sulting from the actuation of one or more relief valves.

The torus water 7 temperature distributien as a. result of the opening of these relief valves will be measured. Confirmatory data on torus surface movement and torus.shell stress will be recorded. 2. DESCRIPTION ,d Elevey pressure sensors, fourteen strain gages arid eigh't. ' isplacement sensors pill be installed hear the discharge point for relief valve "B". Twenty-six ,, temperature sensors will be in an array inside the torus. Three pressure sensors

  • Will be installed on or near the HPCI discharge pipe.

The absolute pressure &nd temperature will be reasured by the pressure and temperature sensors. The

  • strain gages will indicate the local strain relative to the cold steady-state condition. The displacement sensors will indicate the movement of the torus" surface relative to the reactor building or' relative to the ring header.

Pressures, temperatures, strains, and displacerents will be reasured during the actuation of cne or more relief valves. Data will be taken to indicate the difference between the initial transient for a cold relief valve, discnarge pipe full of non-condensable gasses, and a hot relief valve, discharge pipe nearly full of steam.. The repeatability of the data will be checked. Data will be recorded during an extended actuation of relief valve "B". The pressure .in the HPCI discharge pipe and the torus near the HPCI discharge will be recorded during HPCI operation. The performance of this test will be coordinated with STI-980 in order to minimize the number of relief valve actuations. The test will be directed by a General Electric Co. Test Director who will work through the CECO. Shift Engineer. The CECO. Shift Engineer is responsible for the operation of the station and has the authority to terminate testing at any time if in his opinion a potentially unsafe condition is being approached. 3. CRITERIA 3.1 Level 1 3.1.1 Do not exceed the bulk torus air or water temperature limit specified in Figure 26.1 of the Quad Cities Test Instruction. 3.1.2 Stop all testing and evaluate the test results if t s 3.1.2.1 Strain on any strain gage reading torus shell strain near a ring [ hanger exceeds 1950 micro strain. e" ); *( v ig g j, e,-,o IllW L D: .I}(s e n

u t n t il n L Q,1 t L t U l il l U ,o AT mic r;;ER EoulPMENT DEPARTrENT QUAD CITIES UtlIT II aav. ~s. 3- .n e ~,. STARTUP TEST ItlSTRUCTI0 tis i- ~e98A. 2 c o-* o~ $~ c e ' .3 3.1.2.2 The average strain of the two strain gages on a pair of hanger straps exceeds 1000 micro strain.. 7 .n 3!2 Level 2 f. 3.2.1 Do not exceed a torus water temperature of 120*F or the limit under the appropriate Tech Spec or Tech Spec waiver. ~ ~ 3.2.2 Do not exceed a. torus overpressure of 1.75 psig. 4. INSTALLATI0tl IflSTRUCTI0ils 4.1 Install instruments and readout equipment as specified on the attached sheets. The temperature sensors will be installed at positions equivalent to those in the Torus Temperature Distribution test.. 4.2 Set up telephone communications from the control room to the location -of the readout equipment. 4.3 It is desired, but not required that the readout equipment be in the same location as was used during the torus temperature measurement test. 5. IllITIAL C0tIDITI0tlS ~ NOTE: Before you perform this test, be sure to review STI 26 and STI 15 for special instructions or precautions to be taken. Review the operating procedures for the HPCI system. 5.1 An extra NSO available in the Unit 2 control room. 5.2 The system of interest is ready to operate. 5.3 Torus water level is at the lowest water.evel allowed by the plant Technical Specifications. It is understood that this is 11 inches below torus mid-plane. In any case, the water level will not be outside the range specified in the Technical Specifications and should not be more than 1 foot below the torus mid-plane. 5.4 The torus water temperature should be as uniform as possible and as low as possible, preferably near 50 F. 1 5.5 The reactor must be operating at a power level sufficient that reactor depressurization will not occur during the test (approximately 35% to.55% them,al power). !l. e. Ill W E O 4

i GENER AL h ELECTRIC i ATOMIC POWER EQUIPMENT DEPARTMENT GUAD CITIES UNIT II arv. w. 3 sesc. o. STARTUP TEST INSTRUCTIONS .... 9 8 A. 3 e..,......,,4 5.6 The reactor will be operating at the usual pressure for the tes9 power level. 5.7 Plant data for the test will be obtained by a Technical Staff Engineer. 6. PROCEDURE NOTE: A. Steps 6.19 through 6.24 may be performed between steps 6.8 and 6.9 or where indicated. Step 6.6, the long single valve lift, may also be conducted out of the sequence outlined below. The choice is determined by plant oper-ationa l co.nvenience. B. In the unlikely event,that at any time during this test the unit should scram, immediately close any open relief valves. C. In the unlikely event that a relief valve should fail to close, the reactor should be scrammed immediately and data recorded on the special recorders until after the relief valve has been closed. D. Plant conditions for the, test shall be as follows: 1 valve lifts-Approx. 50% gen load and 2 bypass volves open Multiple valve-Turbine - Gen off system ~ 2 valve test - 4 bypass valves open ' 3 valve test - 6 bypass valves open 5 valve tect - 8 bypass valves open Generator may be.on 14 Turbine Trip Scram is not bypassed. .j6.1 Relief Valve B 6.1.1 Put the RHR in service in the torus cooling mode. 6.1.2 Record all steady-state data. These will be similar data to those recarded during STI 98, Torus Movement. 6.1.3 Start all special recorders using chart speeds of at least 25 mm/sec. If high frequency pressure waves are observed, higher chart speeds may be required for data resolution. These recorders will remain in operation until after the relief valve is closed in step 6.1.5. Do not start the temperature recorder. ,\\' 6.1.4 Operate relief valve "B" for approximately 10 to 15 seconds or until steady readings are reached, but not longer than 1 minute. 6.1.5 Cluse relief valve "B" ror approximately 5 sec. I S S 'J E D:

I GENER AL h ELECTRIC ATOMIC POWER EQUIPMENT DEPARTMENT QUAD CITIES UNIT II secc. =o. a r v. wo. 3 STARTUP TEST TUSTRUCTIONS sw wo98A.4 co, o~.-cer.4a n 6.1.6 Reopen relief valve "B" for approximately, 10 to 15 secs. or k 42 \\ until steady readings of the special instrumentation are reached, but / ngt~ longer that 1 minute. / 6.1.7 After the. ~ relief yalve is closed, again record all steady-state. data. 6.2 Approximately 1-1/2 hours after. closing relief valve "B" stop the RHR systems and v'ent the drywell and torus to Atmospheric pressure. ~ 6.3 Wait approximately 2 hours after closing relief valve "B" or until the thermocouple on the relief valve dischar'ge pipe indicates the temperature inside the pipe is less than 200oF. The purpose of this is to assure that the discharge pipe is full of air rather than steam. 6.4 Record all steady-state data recorded in step 6.1.2 6.5 Start all special recorders using the chart speeds determined to be satisfactory in step 6.1. Start the temperature recorder and. set on continuous sweep speed. 6.6 Open relief valve "B" and leave it open until the pool tempera- } ture approaches the Tech. Spec. limit as indicated by a control room reading of 90 or a reading of 95 on individual test thermocouples. The relief valve should be closed when sufficient data is obtained, or after about 25 minutes, or if a 2 inch level is reached in the torus, or if a 1.3 psi pressure is reached in the _ % - D. CcW 7mNNEA. 7~ g, 6.7 Close relief valve "B" andcontinuerecordingeachtyheEbi#'Nd-data; pressure, temperature, etc., until that type reaches steady-state. 6.8 Repeat step 6.1.1. Reject torus water if the torus level is near the maximum. /5 ' 6.9 . Repeat steps 6.1.2 through 6.1.7 substituting relief valve "E" for relief valve "B". 6.10 Repeat step 6.3. 6.11 Repeat step 6.1.2. 6.12 Start all special recorders using the chart speed determined in step 6.1. It is not necessary to start the torus temperature recorder u. 6.13 Simultaneously open relief valves "B" a nd ?' E "/. Leave them open for approximately 10 to 15 secs. or until steady readings are reached, but not longer than 1 minute. 6.14e Close both relief valves. This may be done sequentially to reduce the transient effect upon the reactor. i I IS SWE D:

GEN ER AL h ELECTRIC ATOMIC POJER EQUIPMENT DEPARTMENT QUAD CITIES UNIT II n e v wo. 3 .?- spec. no. RTARTUP TEST INSTRUCTIONS

    • ao98A.4acoat o~ sace r,5 6.15 When both valves are closed again record all steady-state data.

6.16 Repeat step 6.3. 6.17 Repeat steps 6.11 through 6.16 s_. stituting the simultaneous opening of 3 relief valves "A", "B", and ' 'E' for the simultaneous opening of two relief valves. o 6.18 Repeat steps 6.3, 6.11 through 6.16 substituting the simultaneous opening of 5 relief valves "A", "B", "C", "D", and "E" for the simultaneous opening of two relief valves. e ISSUED:

h t H t ll A L bl L L E C T ill C ATCMIC POWER EoulPMENT DEPARTMENT QUAD CITIES WlIT II a c.. ~ 3 ,, c c... STARTUP TEST IflSTRUCTIO*lS s--o98A.5 co-,o~3-ec' .6 6.').9 Repeat steps 6.1 and 6.9 through 6.18. 6.20 Assure that the HPCI is red y to operate. d 6.21 Record steady-state data. 6.22 Start the special recorders at 5 mm/sec. Do not start the temperature recorder. ,6.23 Initiate a quick start of the HPCI without injecting water into the RPV. 6.24 When steady conditions are reached, stop the HPCI. It is expected that this will require less than 5 minutes of HPCI operation. 6.25 Continue data recording until near steady-state conditions are reached. e e 9 \\ ensvLO-i

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PRESSURE TRANSDUCER LOCATIONS Distance Distance from Pressure Sensor Approx. Below Torus Longitudinal Orientation Rating of Number Azimuth Torus Equator Center Line of Transducer Transducer _ 1 70*4' 11 Ft 0 -Vertical-up 200 psi 3 70*34' 15, 0 Vertical-up 200 4 70*3S' 15 0 Vertical-up 100 5 77*43' 15 0 Vertical-up 75 6 87*58' 15 0 Vertical-up 25 7 96* 8' 15 0 Vertical-up 25 8 76*42' 9 ft 7 in 0 Pointed toward 100 discharge 9 81*49' 9 ft 7 in 1 Ft Pointed toward 75 discharge 10 73'38' 7 ft 6 in 3 Ft Pointed toward 200 discharge 3 Ft Pointed tcward 100 11 73*38' 4 ft discharge 12 Located in relief valve B discharge pipe inside torus above 500 the water line (where) 13 Located in HPCI discharge pipe between the check valve and 25 the torus water level 14 Located 2 ft below the HPCI discharge pipe 100 15 Located 2 ft horizontally away from sensor 14 75 Thermocouple Locations Plant thermoccu les will be used to determine when the relief valve discharge r pipes have cooled to the desired temperature. e e d ~'

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SUMMARY

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A SUpMARY OF TIST PROG 5 TAM (Contisped) Test Total Yalve Date Runs

  • No.

12/24/73 2 L 30, 4 3 19 1 22 1 31 1-34 12/28/73 1 41 1 31, 41 12/29/73 1 19 1 34 1/4/74 1 5 1 18 1 23 1 30 1, 42 1 18, 30 1 30, 41 1/5/74 1 5, 30, 41 1 5, 23, 30, 41 1 4, 5, 23, 30, 41 1 4, 5, 23, 30, 41, 42 1/11/74 2 19 1 l 1 4, 18 4d,19 l l 1 19 1 18, 41 30 1 31, 2 .,J 4, 18, 19 Total 58 i j

  • All runs with permanent shims and modified suppcet.

l 19 - L M ch mnels l 47 - Stra,in gauge channels 1 [

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c. .>e f SDNARY OF VALVE OPERATIONS Valve Total

\\

No, Openings 1 5 '5 18 6 2h 19 1 1 22 1 h 23 8 30 8 y 2 34 41 12 42 2 83 O e i I C I o e a D .1' i g

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