Text

Rev 6 to ASME Code Section XI Inservice Insp & Testing Program,Second 10-Yr Insp Interval 810630-920530
	ML20203L395
Person / Time
Site:	Monticello
Issue date:	04/18/1986
From:	; NORTHERN STATES POWER CO.
To:	;
Shared Package
ML20203L381	List: ML20203L379; ML20203L395;
References
	PROC-860418-01, NUDOCS 8605010260
	Download: ML20203L395 (78)
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O NORTHERN STATES POWER COMPANY MONTICELLO NUCLEAR GENERATING PLANT DOCKET No. 50-263 LICENSE NO. DPR-22 ASME CODE SECTION XI INSERVICE INSPECTION AND TESTING PROGRAM 8

SECOND TEN YEAR INSPECTION INTERVAL JUNE 30, 1981 - May 30, 1992 l

O ISI~ Review and Approval Date IST Review and Approval Date Prepared by:

6

/ e- -

V-/ 7-JL Prepared by:

X,<>uh M Ne[VS ow

%/ 7.R, Reviewed by: [k$,I):fr4.[c E'/3 'Ib Reviewed by:

'SupJ/. Watl 's Spec Proc

~PlantgectXICoord i

l-

- i II

$ fl1 Approved by:

d/ /'/ 7 ' VW ude/ tl /_)

4-/4-h/g Manager Prodytion Plant Maintenance Revision 6 4/18/86 8605010260 860410 PDR ADOCK 05000263-G PDR

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v TABLE OF CONTENTS SECTION PAGE 1

Inservice Inspection Nondestructive Examination Program Class 1 1-1 Class 2 1-49 Class 3 1-73 2

Inservice Testing Pressure Testing Program 2-1 Inservice Testing of Pumps and Valves 2-2 3

Requests for Relief from ASME Code Section 3-1 XI Requirements Determined to be Impractical 4

Quality Croup Classification Drawings 4-1

-s

\\. __-)

Revision 6 4/11/36 lt-) '

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1 1

~ O RECORD OF REVISIONS Page No.

Revision No.

Page No.

Revision No.

Cover 6

3-1 6

11 6

3-2 4

iii 6

3-3 5

iv 4

3-4 Original 1-1 through 1-2 6

3-5 5

1-3 3

3-6 through 3-7 4

1-4 Original 3-8 through 3-9 Original 1-5 through 1-6 6

3-10 3

1-7 Original 3-11 4

1-8 3

3-12 through 3-13 Original 1-9 through 1-20 6

3-14 through 3-15 3

1-21 3

3-16 2

1-22 through 1-41 6

3-17 through 3-20 Original 1-42 through 1-43 Original 3-21 4

1-44 6

3-22 through 3-24 Original 1-45 through 1-47 3

3-25 4

1-48 Original 3-26 Original 1-49 6

3-27 6

O 1-50 Original 3-28 through 3-29 Original

'w/,

1-51 through 1-52 3

3-30 5

1-53 6

3-31 1

1-54 Original 3-32 2

1-55 through 1-61 6

3-33 4

1-62 Original 3-34 through 3-35 3

1-63 through 1-70 6

3-36 through 3-41 4

1-71 through 1-72 Original 3-42 5

1-73 6

3-43 through 3-48 4

2-1 4

3-49 5

2-2 through 2-3 5

4-1 5

2-3a through 2-3b 5

4-2 through 4-13 Original 2-4 through 2-5 5

4-14 5

2-6 through 2-18 4

4-15 through 4-16 Original 2-19 through 2-21 5

4-17 4

2-22 4

4-18 through 4-19 Original 2-23 5

4-20 4

2-24 4

4-21 Original 2-25 through 2-26 5

4-22 5

2-27 through 2-33 4

O

-111-Revision 6 4/18/86

2 1

\\

OU ASME SECTION XI NONDESRUCTIVE EXAMINATION PROGRAM - CLASS I PROGRAM PERIOD:

2nd Ten Year Interval June 30, 1981 through May 30, 1992 ASME SECTION XI: 1977 Edition through and including the Summer 1978 Addenda Exception: (Note 3) 1975 Edition through and including the Summer 1975 Addenda NOTES:

1.

The following tables identify the specific Class 1

componentsand their supports to be examined.

These tables can be directly correlated with Table IWB-2500-1 of ASMI Section XI.

The tables show the amount of items required to be examined during inspection period

one, two and three and the corresponding percentage that will have been completed by the end of that period.

2.

Request for relief from some specific ASME Section XI examination require =ents that have been determined to g3 be impractical are included in Setion 4

of this t'~')

report.

Specific Request for Relief numbers are referenced in the tables.

3.

The 1974 Edition through and including the Summer 1975 Addenda of ASME Section XI was utilized to determine the extent of examination for Class 1 pipe welds (Program Table 9.1).

4.

LEGEND:

VT

- visual examination S

- surface examination VOL

- volumetric examination L

- length 5.

INSPECTION PERIODS:

ONE

- June 30, 1981 to September 29,1985 TWO

- September 30, 1985 to December 30, 1988 THREE - December 31, 1988 to May 30, 1992 6.

Repairs will be performed in accordance with the applicable requirements.of the latest Edtion and Addenda of the ASME Code,Section XI.

s 1-1 Revision 6 4/18/86 s

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II MONilCELLO NUCLEAR GENERATING FLANT TABLE _I TEN YEAR INTERVAL - EXAMINAllON

SUMMARY

PAGE OF 2

'N C IOtHMtMC REMARKS Mj,NAHgl,

courosaur oR $YSifM

DENHHCAHON Of5CRWHON N

OTAL 8;su EXAMINATION CATEGORY A i NiE35UR D ETATHING UELTi3 IDEXCTWVETSE Bl.10 SilELL WELDS B1.11 CIRCUf1FEREilTI AL Figure 2 L=57' RELIEF NO. 16 VCBB-1 IID-SilELL VOL 1

6'8" 100%

ONE 12 6'8" 100%

TilREE 23 VCBA-2 BELTLillE 1

NOT ACCESSIBLE VCBB-3 COURSE 2-3 1

NOT ACCESSIBLE VCBB-4 C0tlRSE 3-4 V0L 1

4'5" 100%

ONE 8

10'8" 100%

IWO 26 5'4" 100%

TilREE 36

i

" Bl.12 LONGITUDINAL FIGURE 2 L=ll' RELIEF NO. 16 VLAA-1 27" BELTLINE VOL 1

4' 100%

TilREE 36 VLAA-2 27" BELTLINE V0L 1

9'(l'4")l00%

TWO 82 DELT)

VLBA-1 Il7"BELTLINI 1

NOT ACCESSIBLE VLBA-2 Il7" BEL 1LIN!

1 NOT ACCESSIBLE VLCD-1 COURSE 3 VOL 1

5'8" 100%

TilREE 52 VLCB-2 C0t,RSE 3 VOL 1

5'8" 100%

ONE 52 VLDB-1 C0llRSE 4 V0L 1

4' 100%

TilREE 36 VLDB-2 C0llRSE 4 V0L 1

4'9" 100%

ONE 43 Bl.20 !!EAD WELDS

,gg

,RE Bl.21 CIRCUf1FERENTIAL llCCB-2 CLOSURE 110 VOL 1

8.5'HIN 100%

ONE 34

$E FIGURE 5 8' HIN 100%

TWO 66

{

L=25' 8.5'HIN 1001 TilREE 100

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MONilCELLO NUCLEAR GENERATING PLANT TABLE 7 2

TEN YEAR INTERVAL - EXAMINATION

SUMMARY

PAGE OF cOuroratu on sysitu

DENiflCA!Ott D15CRIPIOt1 TOI L XWINA i stM IOti U# 0 pguApg5 Ig Bl.21 (C0flTINUEO)

IICAB-1 B0T llD V01.

1 3'

100%

ONE 7

FIGURE 5 3'

100%

IWO 14 L=44 3'

100%

TilREE 20 Bl.22 HERIDONAL WELD N0'S FIGURE 5 VOL 16 IIMCB-1 CLOSURE 110 VOL 1

7 100%

OflE 100 IIMCB-2 1=7' VOL 1

7' 100%

ONE 100 IIMCB-3 VOL 1

7' 100%

TilREE 100 IIMCB-4 VOL 1

7' 100%

TilREE 100 IIMCB-5 VOL 1

7' 100%

TWO 100 IIMCB-5 V0L 1

7' 100%

TWO 100 llMAli-1 00T llD VOL 1

2'5" 100%

ONE 100 llMAB-2 L=6'2" VOL 1

2'5" 100%

TWO 100 llMAB-3 VOL 1

2'5" 100%

TWO 100 7

IIMAB-4 V0L 1

2'5" 100%

TilREE 100 IIMAB-5 VOL 1

2'5" 100%

TliREE 100 IIMAB-6 VOL 1

2'5" 100%

ONE 100 llMAB-7 VOL 1

2'5" 100%

OflE 100 littAB-8 VOL 1

2'5" 100%

ONE 100 IIMAB-9 VOL 1

2' 100%

ONE 100 llMAB-lG VOL 1

2' 100%

TilREE 100 Bl.30 SilELL-TO-FLA' IGE WELD VCBC-5 FIGURE 6 V0L 1

19' MIN 1001 OflE 33 L=57' 19' MIN 100%

TWO 67 19' MIN 100%

TilREE 100 05' Il 81.40 IIEAD-10-FLAN;1E WEL3 IICCC-1 FIGURE S&6 VOL 1

19' Mitt 100%

ONE 33 jh L=57' 19' MIN 100%

TWO 67 m

19' HIN 100%

TilREE 100 u

Bl.50 REPAIR WELOS fl0NE FORM G P 49 7 9 g

v i

1 e

4 V

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el m0

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l-5 Revision 6

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s 3.1 MONilCELLO NUCLEAR GENERATING PLANT TABLE 2

OF_2 IEN YEAR INTERVAL-EXAMINAllON

SUMMARY

PAGE X

C IAN#W0 pguApg$

IgIAj IN,A 4,

I;EM COMPOtu t3 OR $YS IM IDENTEICAHOta DESCRIPHOtt B3.90 (CONTINUED)

WELD N0'S FIGURE 4 VOL 29 B3.10 RECIRC OUI.ET NIA RCAD-1 ISI-13A 1

100%

ONE 50 RECIRC OUI.ET filB RCBD-1 151-138 1

100%

lilREE 100 RECIRC INI.ET N2A RRAD-1 151-130 1

100%

ONE 10 RECIRC IN!.ET N2D RRDD-1 151-130 1

100%

ONE 20 RECIRC INI.ET N2J RRJD-1 ISI-13C 1

100%

ONE 30 RECIRC IN!.ET N2il RRIE '

ISI-13C 1

100%

TWO 10 REClRC INI.ET N2I RRED-1 151-13D 1

100%

TWO 50 RECIRC INI.ET N2ti RRGD-1 ISI-13C 1

100%

TWO 60 RECIRC INI.ET H23 RRBD-1 151-130 1

100%

IllREE 10 RECIRC INI.ET N2/

RRID-1 151-130 1

100%

TilREE 80 RECIRC IHl.ET N2 RRCD-1 151-130 1

100%

TilREE 90 RECIRC IHl.ET N2.(

RRKD-1 ISI-13C 1

100%

lilREE 100

{

e JET PUMP INSTR,

NBA JPAD-1 151-16 1

100%

ONE 50 N83 JPBD-1 151-16 1

100%

TilREE 100 83.13t PRESSURIZER VESSEL N/A B3.14t B3.15t STEAM GENERATORS N/A A

y B3.16f B3.170 llEAT EXCilN4GERS N/A g

B3.180 FOstteIF4979 L

O O

O MONIICELLO NUCLEAR GENERATING PLANT TABLE A.1 TEN YEAR INTERVAL - EXAMINATION

SUMMARY

PAGE_1 OF __1 MIHA 4

WF C Maat0 RE MAf*s Q

1,otA1 tfN courcurr4t oe sys.tu sottatincAnota osscarisota g,

EXAMINATION CATEGORY B-E, PPE55UDE'RETAINIfiG i

FMiflAI TENETRXIIHN WELDS Ili7E33ELS

~

64.10 REACTOR VESSEL AREAS SUBJECT TO PLAf1TS OPTION 84.11 PARTIAL PENET WELDS

RELIEF NO. 18 I

B4.12 VESSEL NGZZLES N15 RPV DRAIN VT-2 1

1 100%

TilREE 100 TilREE i

N13 IID SENSOR VT-2 1

TilREE l

N14 IID SENSOR VT-2 1

7 B4.13 CRD PENEIRATIONS CRD FIGURE 1 VT-2 121 10 100%

ONE 8

i fl0ZZLES 10 100%

TWO 17 11 100%

TliREE 26 B4.14 INSTR PENEIRATIONS fillA VT-2 1

1 100%

TilREE 25 tillB VT-2 1

1 N12A VT-2 1

1 N128 VT-2 1

1 1

B4.20 PRESSURIZER N/A y Gee se 3 F G S P S L

a MONilCELLO NUCLEAR GENERAllNG PtANT IARLE L1 I

IEN YEAR INTERVAL-EXAMINAllON

SUMMARY

PAGE C-Q TOIAj g'l,NA t4 RlM

'tff' couronttn oe sysitu otniscArcts otsceieiion (NT EXAMINATION CATEGORY B-F, ITE55URE RETXIIllNG UllTIHitAji HIlAl-'UELDS 9

REACTOR VESSEL B5.10 N0ZZLE-TO-SACE Ef4D WELDS WELD N0'S FIGtlRE 4 S.V01. 25 llEAD VENT N7 IIVAF-2 151-15 1

100%

ONE 33 IIEAD SPRA( N6A RilDJ-2 151-11D 1

1001 IWO 67 IIEAD SPARE N6B llSBF-2 151-14 1

100%

TilREE 100 STAHDBY LIQUID CPATR-2 151-17 1

100%

TWO 100 l

CONTROL N10 1

CORE SfRAf NSA CSAF-2 151-6A 1

100%

TilREE 100 CORE SPRAf NSB CSBf-2 151-68 1

100%

ONE 50 CRD REIUR4 N9 CRAT-2 151-10 1

100%

ONE 100 RECIRC OllTLET NIA RCATR-2 ISI-13A 1

100%

OflE 50 RECIRC OUILET HIB RCBfR-2 151-13B 1

100%

lilREE 100 RECIRC INLET N2A RRAFR-2 151-130 1

100%

ONE 10 RECIRC INLET N2D RRDfR-2 151-13D 1

100%

ONE 20 RECIRC INLET N2J RRJfR-2 ISI-13C 1

100%

ONE 30

E' RECIRC INLET N2il RRiffR-2 ISI-13C 1

100%

TWO 10

1 RfCIRC INLET N2E RREFR-2 151-13D 1

100%

TWO SO RECIRC IriLET N2G RRGFR-2 ISI-13C 1

100%

TWO 60

8 RECIRC IflLET H2B RRBfR-2 151-130 1

100%

TilREE 10 RECIRC INLET N2F RRffR-2 151-13C 1

100%

TilREE 11 0 m

RECIRC INLET N2C RRCFR-2 151-130 1

100%

TilREE 10 RECIRC INLET N2K RRKfR-2 ISI-13C 1

1001 TliREE 100 Fostte9P4570

PAGE p.l IABLE MONilCEttO NUCLEAR GENERATING PLANT IEN YEAR INTERVAL-EXAMINAllON

SUMMARY

OF__.3 totAt wurestra pgux,xs gg yxg';tsAgt4

'tgc ori

','g' ccworarn oe sysi,tu sottunicAriota otsceieriori B5.10 (CONT INtlED)

WELD N0'S FIGURE 4 S,V0i 25 JET PUMP INSTR F48A JPATR-2 151-16 1

100%

ONE 50 N88 JPBfR-2 151-16 1

100%

TilREE 100 INSTRUllENT LINES NilA VIAF-2 151-18 1

100%

ONE 25 HilB VIBF-2 ISI-18A 1

100%

TWO 50 N12A VICF-2 151-19 1

100%

TilREE 75 N128 V10f-2 151-19 1

100%

TilREE 100 B5.20 PRESSURIZER I

N/A B5.30 STEAM GENERATORS N/A B5.40 !! EAT EXCilANGERS N/A PIPING B5.50 SAFE END WELOS CORE SPRA( A CSP-90-7 TW7-8"EF S.VOI 4

3 100%

ONE IS CSP-90-3 ISI-6A 1

100%

TilREE 100 CSAT-14 CSAF-18 b

CORE SPRAY B CSP-2/0-7 TWil-8"Ef S V01 4

2 100%

OflE S0

7 CSP-210-9 151-68 2

100%

TilREE 100 E

CSBF-12 CSBF-16 L

g O

3 gg A

po yg 1

5 3

EE C

tG M

0 0

0 8AA 0

0 30 70 0

W TP 1

1 31 61 1

d t

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O OR OR E

W W

Wi Wi N

l l

T T

TT Tl O

%1

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0 0

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1 1 1 11 1

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1 12 21 1

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MONTICELLO NUCLEAR GENERAllNG PLANT TABLE. 6.1 l

PAGE OF._3 IEN YEAR INTERVAL-EXAMINAllON

SUMMARY

8'

"'M##"*

'g IOIAj yXg*iAy,8

Ib ithu courotattat oe systiu sotters cAiota otscevriota m

EXAMiliATI0f1 CATEGORY WITPREMIIRETtEIAINIflG BDLTlfiG, LIEER 111Af4 2 lfElfFDIAMETER REACTOR VESSEL 86.10 CLOSURE IIEAD NUTS PRB l-64 FIGURE 3 5

64 22 100%

ONE 34 21 100%

TWO 67 21 100%

TilREE 100 (SEE B6.30)

B6.20 CLOSURE SiliDS, IN PLACE NONE 86.30 CLOSURE STUDS, Wile!!

7 RDf0WD PRA 1-64 FIGURE 3 S,VO 64 22 1001 OfiE 34 21 100%

TWO 67 21 100%

TilREE 100 B6.40 LIGAftENTS f.ETWEEN PRE l-64 FIGURE 3 V0L 64 22 100%

ONE 34 iTUTliDLET 21 100%

TWO 67 21 100%

TilREE 100 86.50 CLOSURE WA51IERS &

IRj5lIlfiCS WAS!!ERS PRD l-64 flGURE 3 VT-1 64 22 PAIRS 100%

ONE 34 (PAIRS) 21 PAIRS 100%

TWO 67 21 PAIRS 100%

TifREE 100

~,

I[

BUSillf1GS PRC 1-64 FIGURE 3 VT-1 64 22 100%

OfiE 34 21 100%

TWO 67 21 1001 illREE 100 L

,e y e

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6.1 MON 11 CELLO NUCLEAR GENERATING PLANT TABLE _7 TEN YEAR INTERVAL-EXAMINATION

SUMMARY

PAGE OF 3 l

E G Waf0 p(MARKS XAMIH,A ti,

coueor.snion sY$1EM OENHICATON DESCmPION P

IOIA

'g' B6. 61:

PRESSliRIZER fi/A B6.90 STEAM GEliERA10RS ft/A B6.

IlEAT EXCllAtlGERS ft/A 120 PIPittG fl0f1E PUMPS B6.

BOLIS A:iD S100S, Ifl PL LCE RELIEF fl0. 24 180 RECIRC PUMP A P-200A ISI-13A VOL 16 5

100%

OfiE 31 FLNIGE BOLTS 1-16 5

100%

TWO 63 6

100%

TilREE 100 RECIRC PUf1P B P-200B 151-138 VOL 16 5

100%

OflE 31 FLNIGE B0lis 1-16 5

100%

TWO 63 6

100%

TliREE 100 B6.

BOLIS NtD STUDS, WilEft 190 REIWJEri RfCIRC Pl!MP A & B P-200A &

ISI-13A S,VO 32

100% WilEf1 FL AtlGE BOLTS P-2008 151-13B REMOVED

. :=

D6 BOLT IfiG 1fl CONJUflCT10ft

3 200 WITil B6.180 AllD

7 RECIRC PUMP A P-200A ISI-13A VT-1 16 5

100%

OllE 31 86.190

E FL AfME BOLIS 5

100%

TWO 63 6

100%

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PAGE tit M COMPONENI OR SYSitM IDEN1tflCAllON DESCRIPI)Ott il TAL X MitiAllOta et IC Usat0 REMARKS B9.I1 89.12 (CONTINUED)

RilR TW20 BUTTWELDS TW20-16"DB S,V01 23 2

100%

OfiE 09 ISI-IIB 2

100%

TWO 17 2

100%

TilREE 26 BUTTWELDS TW20-18"DB S,VOL 5

fl0NE OflE 151-110 2

100%

TWO 40 1

100%

TilREE 60 BUTTWELDS TW20-4" S,VOL 2

1 100%

TilREE 50 7

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100%

OllE 10 ISI-llc 2

100%

TWO 20 w"

1 100%

TilREE 25 BUTTWELDS TW30-18"DB S,V01 2

NONE OftE 0

151-11C 1

100%

TWO 50 N0flE TIIREE 50 l

BUTTWELDS TW30-4" S,VOL 2

1 100%

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100%

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100%

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100%

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100%

TWO 17 2

100%

TilREE 28 L

O O

O 91 MONilCELLO NUCLEAR GENERATING PL ANT TABLE.0 Op 12 l

TEN YEAR INTERVAL - EXAMINATION

SUMMARY

PAGE lIEM COMPONE NI OR $YSIEM IDENilFICAllOt1 DESCRIPilOrg i

101At X W it4AllOtl

'Pl [CIONU #atJG pguApg$

B9.11 89 l?

(CONilNUED)

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100%

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100%

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100%

ONE 11 ISI-13C &

2 100%

TWO 22 151-130 1

100%

TilREE 28 RISER F BUT1WELOS REW14-12" S,VOL 5

fl0NE OrlE ISI-13C N0llE TWO 2

100%

lilREE 40 7

5 RISER G BUTTWELOS REW15-12" S,VOL 3

fl0flE ONE ISI-13C 1

100%

TWO 33 N0flE TilREE 33 RISER 11 BUT1 WELDS REW16-12" S,V01 2

1 100%

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NONE ONE ISI-13C NONE TWO NONE lilREE 0 %'

Eh IllSER X BUTTWELDS REW18-12" S,VOL 5

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O MONilCELLO NUCLEAR GENERAllNG PLANT TABLE 11 7

TEN YEAR INTERVAL - EXAMINATION

SUMMARY

PAGE OF _12____.

1 1L X IfJATIOil st & IC IOtdluaatJG RIMARKS PJ {E litM COMPOtittJ10R SYSit M IDit1TIFICAllOta DESCRIPilOta 89.11 B9.li (CONTINUED)

CRD SCRAM llDR A BUTTWELDS CRD13A-4"Dl' S,VOL 13 2

100%

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100%

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MONilCELLO NUCLEAR GENERATING PLANT TABLE 992.1 54 YEAR INTERVAL - EXAMINAllON

SUMMARY

PAGE OF_12 s

11[M COMIOtJtt4T OR $YSIEM IDENilFICAllOta DESCRIPiloti.

t TOTAL XAfAltlATIOtt it EC IU#At0 RIMARKS B9.21 89.2F (C0f1TlfiUED)

MAIN STEAM BUTTWELDS PS15-3"ED S

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100%

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1 100%

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MONilCELLO NUCLEAR GENERAllNG PLANT TABLE 1g.1 TEN YEAR INTERVAL - EXAMINATION

SUMMARY

PAGE OF_12 g,'g 1,0f^I E

a'ia $' tnt

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1 100%

ONE 33 WELDS 151-3 NONE TWO 33 NONE TilREE 33 3" BRANCll MSC.1-22 S,V01 1

NONE WELD 151-3 MAIN STEAM D 6" BRANCll PS4-18"ED S,VOL 6

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100%

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1 100%

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100%

TilREE 67

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100%

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TilREE 67 a

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MONilCELLO NUCLEAR GENERATING PLANT TABLE 'y 1 TEN YEAR INTERVAL-EXAMINAllON

SUMMARY

PAGE OF_12 l

11[M COMPONE NI OR SYS.E M IDENilFICAllON DESCRIPilON i IA X INA 4

lNSPIC & iMafE pluAngs B9.31 (CONTINUED)

RllR E 4" BRANCII TW40-4"DBA S V01 3

1 100%

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1 100%

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1 N0flE 7

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8 1

100%

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100%

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N0flE OilE WELD 2"CCD fl0NE TWO CRD168-1 100%

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2 1

100%

TWO 50

g WELD REW29-2" 151-26

O O

O 9*I MONilCELLO NUCLEAR GENERATING PLANT TABLE I2 TEN YEAR INTERVAL-EXAMINATION

SUMMARY

PAGE Op 12 IIIM COMPOtif NI OR SYSIEM IDErlitFICAllOrt DESCRIPilOtt t

IOIAL X Mir4AllOta it SPEC JIMJtat8tK' ptuApgs 89.4t1 SOCKET WELDS IlEAT VEllT SOCKET V15-2"ED S

54 4

100%

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100%

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100%

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36 3

100%

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100%

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100%

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40 3

100%

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100%

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100%

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STANDBY LIQUID.

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15 1

100%

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100%

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100%

TilREE 27 ftAlti STEAM SOCKET PS15A-2" S

34 3

100%

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100%

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100%

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1 100%

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100%

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lilREE 27 i

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MONTICELLO N'JCLEAR GENERAllNG PLANT TABLE.{0.1 IEN YEAR INTERVAL - EXAMINATION

SUMMARY

PAGE OF.__3 IOIAL XAMitlAll 4 it & EC IOrdiaJt#8ltK; ptMApgs III COMPOtJttil OR $YSIIM IDitlifflCAllOtt DESCRIPilOtt l

EXAMINAT10fl CATEGORY INCLUDES Tile j

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1-35 Revision 6 1.110104 1
C^J V
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'~1 MONilCELLO NUCLEAR GENERATING PL ANT TABLE 10.1 TEN YEAR INTERVAL-EXAMINAllON
~~SUMMARY~~
PAGE OF 3 litM COMPOtitt410R $YSitM ID[t411tlCAllOri DESCRIP1 Iota t
IAL Xmir4A 1O74 fMPE OtJ Wi##tKs p(MAngs B10.
(C0flIINUED) 10 REClRC manif 0LD WELDED REW32-22" S
8 4
100%
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100%
TWO 75 VT-4 2
100%
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I 1
100%
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2 1
100%
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100%
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CRD148-6"00 S
1 fl0NE OllE M
151-248 VT-3 NONE TWO VT-4 1
100%
TilREE 100 CRD158-4"DB S
1 1
100%
ONE 100 151-240 VT-3 N0ilE TWO 100 VT-4 NONE TilREE 100 CRD16B-12"l) i S 2
1 100%
ONE 50 151-248 VT-3 N0llE TWO 50 VT-4 1
100%
TilREE 100 C E' INCLUDED UNDER B10.
PUMPS NONE B10.10 21 20 "8
INCLUDED UNDER BIO.
VALVES NONE 810.10 30
MONilCELLO NJCLEAR GENERAllNG PLANT TABLE.I 1 I I
IEN YEAR INTERVAL-EXAMINAllON
~~SUMMARY~~
PAGE OF 5 E
unato atuAnxs JL lolAj ygM(N^j'O',3, "Krc m iitu courontur on sysitu ioturiricAliors orscatriion y
EXAMINAll0N CATEGORY 0-K-2; C6HFDfiEliT 5UPPORTS TOTFFliHtic, PUHFC AtlD RELIEF NO. 23 VALW S PIPlflG Bil.
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2 100%
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100%
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100%
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2 100%
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100%
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p A
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MONilCEILO NUCLEAR GENERATING PL ANT TABtE _ 5.1 lEN YEAR INTERVAL-EXAMINAllON
~~SUMMARY~~
PAGE OF 1 t1tu cOurOtettai Oa sysitM IDitillflCAllOt1 Dt%CRIPIIOlg IN IOIAL X MillA t1
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EXA!!INATION CATEGORY B-P-All PRE 55URERETAININd EDI-iPiliENTS B15.
REACTOR VESSEL PRESSURE VT-F PRESSURE RETAIN-100%
~~SYSTEM LEAKAGE 10 RETAINING ING B0UNDARY TEST PERFORMED B15.~~
PIPING B0UNDARY BY PLANT EACll 50 REFUEllHG OUTAGE B15.
PUMPS BOUNDARY 60 B15.
VALVES 70 B15.
REACTOR VESSEL PRESSURE VT-2 PRESSURE RETAIN-100%
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BIS.
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VALVES 71 815.
PRESSURIZER N/A 20 B15.
STEAM GENERATORS N/A 30 815.
liEAT EXCllANGERS N/A 40
7 ASME SECTION XI NONDESRUCTIVE E M INATION PROGRAM - CLASS II k--
PROGRAM PERIOD:
2nd Ten Year Interval June 30, 1981 through May 30, 1992 ASME SECTION XI: 1977 Edition through and including the Summer 1978 Addenda Exception: (Note 3) 1975 Edition through and including the Summer 1975 Addenda NOTES:
1.
The following tables identify the specific Class 1
componentsand their supports to be examined.
These tables can be directly correlated with Table IWB-2500-1 of ASME Section XI.
The tables show the amount of items required to be examined during inspection period
~~one, two and three and the corresponding percentage that will have been completed by the end of that period.~~
2.
Request for relief from some specific ASME Section XI examination requirements that have been determined to be i= practical are included in Setion 4
of this report.
Specific Request for Relief numbers are 7-referenced in the tables.
t' ' >
3.
The 1974 Edition through and including the Summer 1975 Addenda of ASME Section XI was utilized to determine the extent of examination for Class 1 pipe welds (Program Table 9.1).
4.
LEGEND:
VT
- visual examination S
- surface examination VOL - volumetric examination L
- length 5.
INSPECTION PERIODS:
ONE
- June 30, 1981 to September 29,1985 TWO
- September 30, 1985 to December 30, 1988 THREE - December 31, 1988 to May 30, 1992 6.
Repairs will be performed in accordance with the applicable requirements of the latest Edtion and Addenda of the ASME Code,Section XI.
1-49 Revision 6 4/18/86
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MONilCELLO NUCLEAR GENERATING PLANT TABLE 3.10 IEN YEAR INTERVAL - EXAMINATION
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PAGE OF_10 II COMPONENI OR $Y$ff M IDENilflCAllON DESCRIPilOta t
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TAtlE 5.10 MONilCEtLO NUCLEAR GENERAllNG PL ANT TEN YEAR INTERVAL - EXAMINAllON
~~SUMMARY~~
PAGE_p Of _g 8g couroninionsysnu intuiscAnota otscRtriiori jg yf^t 88p,cy' stuApxs (40YR)
REQUIRED %
C5.11 10YR RUNNING %
C5.12 (CONTINUED)
RilR SUCTION AaB (24)
(6)
(100)
SINGLE STREAM REW10-18"llE CIRC WELDS 151-40 S
24 24 2
ONE 8
18" X.375 151-42 2
TWO 17 2
TilREE 25 (10)
(5)
(1)
(100) HULTIPLE STREAMS TW14B-20"llE CIRC WELDS 151-40 5
5 3
1 ONE 20 TW14A-20"llE 20" X.375' 151-42 5
5 2
(28)
(7)
(2)
(100)
MULTIPLE STREAMS TW16-14"IIE CIRC WELDS 151-40 5
7 2
1 TWO 14 7
TW18-14"llE 14" X.375' S
7 1
TW15-14"IIE 151-42 5
7 2
TW17-18"IIE S
7 2
1 TilREE 29 RilR DISCllARGE AaB (37)
(19)
(5)
(100)
MULTIPLE STREAMS TW29-10"GE-CIRC WELDS 151-41 S
18 9
2 TWO 11 TW19-10"GE-10" X.365' 151-43 5
19 10 1
TWO 16 2
Ti!REE 26 (19)
(10)
(3)
(100)
MULTIPLE ST' REAMS TW29-14"GE CIRC WELDS 151-41 5
7 4
1 ONE 10 TW19-14"GE 14" X.375' 151-43 S
12 6
2 TWO 30 (67)
(34)
(9)
(100) MULTIPLE STREAMS
~~'a IW30-14"GE CIRC WELDS 151-41 5~~
38 19 2
ONE 6
g 14" X.375*
3 TWO 15 TW20-14"GE 151-43 5
29 15 2
TWO 24 2
Ti(REE 26
O r%
f) b k
V 5.10 MONIICELLO NUCLEAR GENERAllNG PLANT TA8tE TEN YEAR !NIERVAL-EXAMINAllON
~~SUMMARY~~
PAGE _3____ OF __8___.
IXAMitlAIOtt AMOutti
't OU pt M Apk5 II COMPOtJtt4t OR $YSitM IDitifillCAfore Df5CR$1IOra i
I 1A C5.11 (40YR' REQUIRED %
10YR RUNNING %
C5.12 (CONTINUED)
(8)
(4)
(1)
(100' MULTIPLE STREAMS TW30-16"GE CIRC WELOS 151-41 S
4 2
1 TWO 50 TW20-16"GE 16" X.375' 151-43 5
4 2
1 ONE 25 (5)
(1)
(100]
SINGLE STREAM TW22-14"GE CIRC WELDS 151-43 S
5 5
1 ONE 20 14" X.375'
('75 CATEGORY C-G)
IIPCI WATER SUCTION (26)
(13)
(3)
(50)
SINGLE STREAM l
TWl-14"IIE CIRC WELDS ISI-31A S
.24 12 2
TWO 15 C16-14"IIE 14" X.375' ISI-31A S
2 1
1 TilREE 23 IIPCI STREAM (15)
(4)
(52)
SINGLL STREAM PS18-8"ED CIRC WELDS 151-32 S
29 15 2
TWO 13 8" X.500" 2
TilREE 27 lil'Cl STEN-1 D15C11 CIRC WELDS (27)
(14)
(4)
(52)
SINGLE STREAM RS2-16"IIE 16" X.375' 151-33 S
19 10 2
TWO 14 1
TilREE 21
)
RS2-18"IIE 18" X.375' S
4 2
1 TilREE 29 RS2-20"IIE 20" X.375' S
4 2
t 5' E1 CORE SPRAY A&B 3%
SUCTION (52)
(13)
(4)
(50)
MULTIPLE STREAMS
~~8 TW6-12"IIE CIRC WELDS 151-34 S~~
27 7
2 ONE IS IW10-12"llE 12" X.375 151-35 S
25 6
2 TilREE 31 O
I e
WOceaegp4978
l 5.10 MONIICEllO NUCLEAR GENERAllNG Pt ANT TABLE 1EN YEAR INTERVAL - EXAMINAllON
~~SUMMARY~~
PAGE_4 OF.. a __..
1 IOf I &
pguppks t1N couroNtNt oR $Y5 TEM IO(NitflCAllON Di$CRtPflON j
C5.11 (40YR REQUIRED %
A 10VR RUNNING %
l C5.12 (CONTINUED) i CORE SPRAY A&B DISCilARGE CIRC WELDS (76)
(19)
(5)
(50)
MULTIPLE STREAMS i
TW7-10"GE 10" X.365' 151-34 S
21 5
2 ONE 11 ISI-34A S
16 5
1 TWO 16 4
TWil-10"GE 151-35 S
28 6
2 TilREE 26 i
ISI-35A S
11 3
(12)
(3)
(1)
(50)
MULTIPLE STREAMS j
TW7-8"ED CIRC WELDS ISI-34A S
6 2
1 ONE 33 j
TW11-8"ED 8" X.500" ISI-35A S
6 1
i 7
(4)
(2) 1 (50)
MULTIPLE STREAMS I
TW8-8"GE CIRC WELDS ISI-34A S
2 TW12-8"GE 8" X.322" ISI-35A S
2 1
1 TilREE 50 REACTOR WATER FROM
]
SKl41ER SYSTEM (14)
(4)
(50)
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REWil-8"IlE CIRC WELDS 151-36 S
28 14 I
ONE 7
8" X.322" 2
TWO 21 l
1 TilREE 29 i
i RCIC WATER SUCTION (23)
(12)
(3)
(52)
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21 11 1
ONE 8
R g2 6" X.280" 1
IWO 17 i
~~1 C 17-6"IIE S~~
2 1
1 TliREE 25 l
j
~~8 e~~
l j
l 1
o o
o 9
5.10 MONIICEllO NUCLEAR GENERAllNG Pt ANT T ABIE IEN YEAR IN1ERVAL - EXAMINAllON
~~SUMMARY~~
PAGE 8; OF -_ _8 EXAMIt4AIlON AMOUHf 8iSPiCllOf a PiMARE5 litM COMPOH(NI OR $YSI(M IDHlWICAIN EMU tK1 Mt IOD I
40 YR 10 YR C5.Il (40YR)
REQUIRED %
10YR RUNNING %
C5.12 (CONTINUED)
RCIC STEAM DISCllARC :
(14)
(4)
(52)
SINGLE STPEAM RS3-8"IIE CIRC WELDS 151-38 5
27 14 1
ONE 7
8" X.322" 2
TWO 21 1
TilREE 29 RilR SERVICE WATER (24)
(6)
(51)
SINGLE STREAM SW9-8"GE CIRC WELDS 151-39 5
47 24 2
ONE 8
8" X.322" 2
TWO 17 2
1HREE 25 RilR SUCTION A&B (18)
(9)
(2)
(50)
MULTIPLE STREAMS TW28-20"IIE CIRC WELDS 151-40 5
9 5
1 ONE 11 k
TW27-20"ilE 20" X.375
151-42 5
9 4
1 TWO 22 CONTAINMENT SPRAY A&B (33)
(9)
(3)
(55)
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15 4
1 ONE 11 1W33-12"GE 12" X.375*
S 18 5
1 IWO 22 1
TilREE 33 (27)
(7)
(2)
(52)
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17 4
1 ONE 14 1W33-10"GE 10" X.365*
S 10 3
1 TilREE 29
- :o DE C5.20 PIPING WELDS OVER 1/2 IN.
3 HURINAL WALL THICKNESS
~~8 9 0#t4 G P 44 9 9~~
O O
O 1
}
MONilCEllO NUCLEAR GENERAllNG Pi ANT TAttE 5.10 j
TEN YEAR INTERVAL-EXAMINAllON
~~SUMMARY~~
~~PAGE 6 OF,g II COMPOtMNI OR 5YS!EM KMHIWICATION DESCRePftON IOIAL MMARKS C5.21 CIRCUMfERENTIAL AND~~
~~2.5T MIN FROM A~~
WRHTTlifilNAL WELDS EACH SCllEDULED C5.22 CIRC WELD INTER-SECTION WILL BE t
EXAMINED
(*75 CATEGORY C-F)
MAIN STFAM A,8,C&D (63)
(16)
(4)
(100)
MULTIPl.E STREAMS 4
PSI-18"ED CIRC WELDS 151-26 S.V0t 16 4
1 ONE 6
PS2-18"ED 18" X.937' 151-27 S,VOL 15 4
1 TWO 12 PS3-18"ED 151-28 S,V0t 16 4
1 TWO 19 PS4-18"ED 151-29 S,V01 16 4
1 TilREE 25 SUPPLY TO STEAM SEAL SYSTEM (7)
(2)
(100)
SINC'.E STREAM PS7-8"ED CIRC WELDS 151-30 5,VOL 7
7 2
ONE 29 l
8" X.593" l
(18)
(5)
(100)
SINGLE STREAM PS7-10"ED CIRC WELDS 151-30
~~VOL 18 18 3~~
TWO 17 10" X.593' 2
TilREE 28 MAIN STEAM EQUALIZER llDR (21)
(5)
(100)
SINGLE STREAM i
d PS30-18"EDB CIRC WELDS ISI-30A S,VOL 21 21 2
ONE 10 18" X.937
1 TWO 14 l
gg 2
illREE 24 kh 10" DRIPLEG CIRC WELDS ISI-30A S,VOL 2
2 SINGLE STREAM
$E 10" X.594*'
a 0%
4 i
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IABLE 5.10 MONilCELLO NUCLEAR GENERAllNG PL ANT TEN YEAR INTERVAL-EXAMINAllON
~~SUMMARY~~
PAGE_7 OF -
EXAMittAllOta AMOtMit 10!A C
iM^
II COMPOt#ENIOR $Y$ FEM ID(til flCAllott DESCRil'Iloti p
C5.21 (40YRl REQUIRED 1 10YR RUNilING %
C5.22 (C0flTINUED)
FEEDWATER A&B (8)
(4)
(1)
(100:
MULTIPLE STREAMS FW2A-14"ED CIRC WELDS 151-37 S,V01 4
2 1
ONE 25 FW28-14"ED 14" X.937 4
2 RilR DISCilARFE A&B (6)
(3)
(1)
(100)
MULTIPl.E STREAMS TW30-16"DB CIRC WELDS 151-41 S,VOI 3
1 TW20-16"DB 16" X.843' 151-43 S,V01 3
2 1
TWO 33
('75 CATEGORY C-G)
IIPCI WATER DISCllARC CIRC WELDS (47)
(24)
(6)
(51)
SINGLE STREAM TW3-12"ED 12" X.687' 151-31 S,V0t 7
3 1
ONE 4
I 12" X.843' S,VOL 38 20 2
ONE 12 3
TWO 25 8" X.
594" 5,V0t 2
1 1
THREE 29 C5.30 PIPE BRANCil CONNECT 10fl i
[40YR)
REQUIRED %
10YR RUNNING %
C5.31 CIRCUitFERENTIAL AND V6fMllDDIliAL WELDS
~~2.5T MIN FROM C5.32 EACil SCllEDULED CIRC WELD INTER-SECTI0ff WILL BE e=23 EXAMINED~~
((
('75 CATEGORY C-F)
SilPPLY TO STEAM SEAL SYSTEM (4)
(1)
(1)
HULTIPLE STREAMS PSil-6"ED WELDOLETS 151-30 S
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'd ASME SECTION XI NONDESTRUCTIVE EXAMINATION PROGRAM - C1. ASS 3 PROGRAM PERIOD:
2nd Ten Year Interval June 30, 1981 through May 30, 1992 l
ASME SECTION XI:
1977 Edition through and including the Summer 1973 Addenda NOTES:
1.
The classification diagram in Section 6 of this report identify the systems that are required to be examined in accordance with IWD-2000 (Quality Group C).
2.
The scope of the inspection program for Class 3 components is based on the classification of the plant's inspection boundaries and exemptions as allowed for in IWD-2600 and IWD-5200. The inspection program will conform to IWD-2400.
3.
Visual examination will be conducted for evidence of component leakage, structural distress, or corrosion when the system is undergoing either a system inservice test, component functional test, or a system pressure test.
('~')s-4.
Supports and hangers for components will be visually examined to detect any loss of support capability or evidence of inadequate restraint.
5.
Repairs will be performed in accordance with the applicable requirements of the latest Edition and Addenda of the ASME Code,Section XI.
6.
INSPECTION PERIODS:
ONE
- June 30, 1981 to September 29, 1985 TWO
- September 30, 1985 to December 30, 1988 THREE - December 31, 1988 to May 30, 1992
(N 1-73 Revision 6
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Section 3 REQUESTS TCR RELIE7 FRCM ASME CCDE SEC*!CN II REQUIREMENTS Dr.i:..dIND TO BE IMPRACTICAL This section contains Requests for Relief from those ASME Code Section II requirements which are impractical to implement en the Mencieello Nuclear Cenerating Plant.
Requests for Relief are numbered consecutively. Requests submitted in earlier ASME Code Section SI Inservice Inspection and Testing Program descriptions have, where possible, been carried over to this program with their original identification numbers.
ASME Code changes or NRC review may result in the deletion of a particular Request for Relief. The following Monticello Requests have been deleted:
4 29 7
32 11 33 12 34 14 35 17 36 19 37 20 38 21 43 22 46 25 48 The following Requests for Relief are new or substantially revised from those contained in the ASME Code Section II Inservice Inspection and Testing Program used for the first ten year interval:
1 40 2
41 56 3
42 l 57 5
44 58 9
45 59 10 47 60 15 49 61 16 50 6:
18 51 63 23 52 64 24 53 65 23 54 66 Revision 6 4/18/86 3-1 l
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~~42. REOUEST FOR REl.lEF CODE PROGRAM CODE EXAM COMPONENT CLASS TABLE ITEM CATEGORY VALVE BODIES I~~
12.1 B.12.20 B-H-2 CRANE CllAPMAN CATE VALVES RECIRCITLATION VALVES MO 2-53A, MO 2-53B MO 2-43A, MO 2-43B C03E REQUIREMENT Perform a visual examination (VT-1) of all internal surfaces in at least one valve in this group.
EASIS Disassembly of the recirculation valves for the sole purpose of visual examination of the internal pressure surfaces requires many manhours from skilled maintenance personnel.
Increased radiation exposures result Y
from this activity. The probability of valve failure is increased by unnecessarily disassembling the units.
El Deferring the examination has on the integrity of the valves.
ALTERNATE Recirculation Valve internal pressure surface will be visually examined when the pumps are disassembled for maintenance.
SCllEDULE FOR IMPLEMENTATION June 30, 1981 Note: Two of the six valves the commission approved the request for relief on April 10, 1981 were removed in the 1984 recirculation piping replacement and refueling outage.
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