ML20199B546
| ML20199B546 | |
| Person / Time | |
|---|---|
| Site: | Wolf Creek  |
| Issue date: | 05/31/1986 |
| From: | KANSAS GAS & ELECTRIC CO. |
| To: | |
| Shared Package | |
| ML20199B530 | List: |
| References | |
| PROC-850531, NUDOCS 8606170170 | |
| Download: ML20199B546 (180) | |
Text
F KANSAS GAS AND ELECTRIC COMPANY WOLF CREEK GENERATING STATION INSERVICE TESTING PROGRAM FOR PUMPS AND VALVES REV. 5 May, 1986 PREPARED BY _
IST Engifeer REVIEWED B?
Operations Coordinator-Projects & Planning i
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APPROVAL SuperintendeptofOperatans P
0606170170 060610 PDR ADOCK 05000402 P
pon eb
-s LIST OF TABLES Table Title Page 1.1 PIPING AND INSTRUMENTATION DIAGRAMS 2
l 3.1-1 INSERVICE VALVE TESTS 25 l
3.1-2 TEST FREQUENCY 28 l
1
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TABLE OF CONTENTS Page List of Tables i
1.0 INTRODUCTION
1 2.0 TESTING PROGRAM FOR PUMPS 4
2.1 General In forma tion 4
2.1.1 Applicable Code 4
2.1.2 Pump Program Tables 4
2.1.3 Measurement of Test Quantities 5
2.1.4 Allowable Ranges of Test Quantities 5
2.1.5 Instrument Accuracy 5
2.2 Relief Requests for Pump Testing Program 6
3.0 TESTING PROGRAM FOR VALVES 21 3.1 General Information 21 3.1.1 Applicable Code 21 3.1.2 Valve Program Tables 21 3.1.3 Measurement of Test Quantities 23 3.1.4 Allowable Ranges of Test Quantities 24 3.1.5 Instrument Accuracy 24 3.2 Relie f Requests for Valve Testing Program 29 l
Appendix A - Pump Testing Program 52 l
Appendix B - Valve Testing Program 55 l
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1.9 INTHODUCTION The Wolf Creek Generating Station ASME Inservice Testing Program for Pumps and Valves will be in effect through the first 120 month inspection period and will be updated in accordance with the requirements of 10CFR
- 50. 5 5a (g).
This document outlines the inservice testing (IST) program based on the requirements of Section XI of the ASME Boiler & Pressure Vessel Code, 1980 Edition through the Winter 1981 Addenda.
All references to IWP or IWV, respectively, of ASME Section XI, reflect the 1980 Edition through the Winter 1981 Addenda, unless otherwise noted.
The inservice inspection (ISI) classification boundaries are identical to the design classification or quality group boundaries shown on the plant piping and instrument diagrams (P& ids) listed in Table 1.1.
Some valves within the ISI boundaries are identified as nonclassed (NC).
This IST program was developed using the ISI classification boundaries and the following documents:
Title 10, Code of Federal Regulations, Part 50, paragraph 50.55a (g)
NRC Regulatory Guides Division 1 Standard Review Plan 3.9.6, " Inservice Testing of Pumps and Valves" Division 1 (draft), Regulatory Guide and Value/ Impact Statment, " Identification of Valves for Inclusion in Inservice Test Programs" "NRC Staff Guidance for Preparing Pump and Valve Testing Programs and Associated Relief Request,"
January 1978 Final Safety Analysis Report, Wolf Creek Generating Station Technicial Specifications, Wolf Creek Generating Station The inservice tests identified in this program will verify the operational readiness of pumps and valves whose functions are required to mitigate the consequences of an accident or to bring the reactor to a cold shutdown condition.
Rev. 5 Page 1 of 169
Table 1.1 PIPING AND INSTRUMENTATION DIAGRAMS SYSTEM P&ID MAIN STEAM SYSTEM M-12AB01 M-12AB02 MAIN PEEDWATER SYSTEM M-02AE01 M-02AE02 AUXILIARY FEEDWATER SYSTEM M-12AL91 REACTOR COOLANT SYSTEM M-12BB01 M-12BB02 M-02BB03 M-12BB04 CilEMICAL & VOLUME CONTROL SYSTEM M-12BG01 M-12BG02 M-12BG03 M-12BG34 M-12BG05 REACTOR MAKE-UP WATER SYSTEM M-12BL01 STEAM GENERATOR BLOWDOWN SYSTEM M-12BM01 l
BORATED REFUELING WATER STORAGE SYSTEM M-12BN01 FUEL POOL COOLING AND CLEAN-UP SYSTEM M-12EC01 M-02EC02 ESSENTIAL SERVICE WATER SYSTEM M-K2EF01 M-02EF01 M-02EF02 COMPONENT COOLING WATER SYSTEM M-12EG01 M-12EG02 M-02EG03 RESIDUAL llEAT REMOVAL SYSTEM M-12EJ01 IIIGil PRESSURE COOLANT INJECTION SYSTEM M-12EM01 l'
M-12EM02 CONTAINMENT SPRAY SYSTEM M-12EN01 l
ACCUMULATOR SAFETY INJECTION SYSTEM M-02EP01 AUXILIARY TURilINES-AUXILIARY FEEDWATER PUMP TURBINE M-12FC02 Rev. 5 Page 2 of 169
Table 1.1 PIPING AND INSTRUMENTATION DIAGRAMS SYSTEM P&ID CONTAINMENT liYDROGEN CONTROL SYSTEM M-12GS01 CONTAINMENT PURGE SYSTEM M-12GT01
. LIQUID RADWASTE SYSTEM M-12HB01 DECONTAMINATION SYSTEM M-02HD01 EMERGENCY FUEL OIL SYSTEM M-12JE01 COMPRESSED AIR SYSTEM M-02KA01 M-02KA02 M-02KA05 CONTAINMENT BREATifING AIR M-12KB01 FIRE PROTECTION SYSTEM M-12KC02 l
STANDBY DIESEL GENERATOR M-02KJ01 M-12KJ02 M-02KJ03 M-02KJ04 M-12KJ05 M-02KJ06 REACTOR BUILDING AND HOT MACHINE SHOP FLOOR AND EQUIPMENT DRAIN SYSTEM M-12LF03 M-02LF09 NUCLEAR SAMPLING SYSTEM M-12SJ01 M-12SJ04 Rev. 5 Page 3 of 169
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2.9 INSERVICE TESTING PROGRAM FOR PUMPS 1
2.1 General Information 2.1.1 Applicable Code This testing program for ISI Class 1, 2 and 3 pumps meets the requirements of Subsection IWP of Section XI l
of the ASME Boiler and Pressure Vessel Code, 1980 Edition through the Winter of 1981 Addenda.
Where i
these requirements are determined to'be impractical, j
specific requests for relief have been written and included in Section 2.2.
2.1.2 Pump Program Tables i
ll The tables in Appendix A list all pumps included in the Wolf Creek Generating Station (WCGS) IST Program.
Data i
contained in these tables identifies those pumps i
subject-to inservice testing, the inservice test quantities to be measured, the inservice testing frequency, and any applicable remarks.
The column j
headings are listed and explained below:
PUMP IDENTIFICATION
}
PUMP NUMBER:
The pump identification number.
t i
SYSTEM:
The system of which the pump is j
a component.
I ISI CLASS:
The ISI classification of the pump.
P&ID NUMBER:
The WCGS drawing number for the P&ID referring to the pump.
i P&ID COORD:
The drawing coordinate location of the l
pump on the P&ID.
ISI REQUIREMENTS i
}
PUMP SPEED, INLET (SUCTION) PRESSURE, DIFFERENTIAL
]
PRESSURE, FLOW RATE, VIBRATION, BEARING TEMPERATURE AND l
LUBRICANT LEVEL OR PRESSURE:
When the word "YES" appears in a particular test quantity column, that quantity will be measured or observed during inservice l
testing in accordance with subsection IWP.
If a modified test is planned or a test is being waived, a j -
request for relief number will appear in the test quantity column referencing the pump relief request.
Requests for relief are identified as PR-X, where X is t
the sequential number of the relief.
The requests for relief are included in Section 2.2.
i Rev. 5 i
Page 4 of 169 l
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2.1.3 Measurement of Test Quantities SPEED:
Per IWP-4400, shaft speed need not be measured for pumps directly coupled to synchronous or induction type motor drivers.
For variable speed pumps, the pump speed is set at the reference speed por IWP-3100.
INLET (SUCTION) PRESSURE:
For submerged pumps, inlet pressure will be calculated (using appropriate correction factors) from a measured tank or basin level.
All other inlet pressure measurements will be taken using pressure instruments at or near the pump inlet.
DIFFERENTIAL PRESSURE:
Differential pressure will be calculated from inlet and discharge pressure measurements or by direct differential pressure measurement.
FLOW RATE:
Flow rate will be measured using a rate or quantity meter installed in the pump test circuit.
VIBRATION:
Pump vibration will be measured with one of the instruments referenced in IWP-4520.
BEARING TEMPERATURE:
Pump bearing temperature (s) will not be measured.
(Relief Request PR-1).
LUBRICANT LEVEL OR PRESSURE:
Pump lubricant level or pressure will be observed during each inservice test when applicable.
2.1.4 Allowable Ranges of Test Quantities The allowable ranges specified in Table IWP-3100-2 will be used for differential pressure, flow and vibration measurements with the following exceptions.
The Acceptab3e Range (on the high side) for differential pressure (DP) and flow (Q) shall be 1.05 times the reference value.
The Alert Range (High Values) shall be >1.05 times the reference value for differential pressure and flow.
Also for DP and Q the Required Action Range (High Values) will not be used. 'Should a measured test quantity fall outside the allowable range, corrective action per IWP-3230 shall be followed.
2.1.5 Instrument Accuracy Allowable instrument accuracies are given in Table IWP-4110-1.
If the 'ccuracies of the station's a
instruments are not acceptable, temporary instruments meeting those requirements in Table IWP-4110-1 will be used.
Rev. 5 Page 5 of 169 s'
f SECTION 2.2 RELIEF REQUESTS FOR PUMP TESTING PROGRAM k
i l
Rev. 5 Page 6 of 169 r
RELIEF REQUEST NO. PR-1 PUMPS:
PALOl A and B, Motor Driven Aux. Feedwater Pumps; PALO2, Turbine Driven Aux. Feedwater Pump; PBG02 A and B,
Boric Acid Transfer Pumps; PBG05 A and B, Centrifugal Charging Pumps; PEC01 A and B, Fuel Pool Cooling Pumps PEF 01 A and B, Essential Service Water Pumps; PEG 01 A, B, C and D, Component Cooling Water Pumps; PEJ01 A and B, Residual Heat Removal Pumps; PEM01 A and B, Safety Injection Pumps; PEN 01 A and B, Containment Spray Pumps; PJE01 A and B, Emergency Fuel Oil Transfer Pumps.
CLASS:
ISI Class 2 and 3 TEST REQUIREMENT:
The temperature of all centrifugal pump bearings outside the main flow path shall be measured at points selected to be responsive to changes in the temperature of the bearing.
(IWP-4310)
BASIS FOR RELIEF:
a)
Bearings of certain pumps addressed in this relief.
request are cooled by their respective process fluid.
Thus, bearing temperature measurements would be highly dependent on the temperature of the cooling medium.
b)
Bearing temperature taken at one-year intervals provide little data toward determining the incremental degradation of a bearing or providing any meaningfully trend information.
c)
All pumps addressed by this relief request, except for the Emergency Fuel Oil Transfer Pumps, are subjected to vibration measurements on a quarterly basis in accordance with Subsection IWP-4500.
Vibration measurements are a significantly more reliable indication of pump bearing degradation than are temperature measurements.
l In summary, other measurable parameters are more indicative of pump performance and in some instances the measured temperature does not represent the actual bearing temperature.
Therefore, pump bearing temperature will not be measured.
ALTERNATE TESTING:
None Rev. 5 Page 7 of 169
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i RELIEF REQUEST NO. PR-2 PUMPS:
PALOl A and B, Motor Driven Aux. Feedwater Pumps; PALO2, Turbine Driven Aux. Feedwater Pump; PBG02 A and B,
Boric Acid Transfer Pumps; PBG05 A and B, Centrifugal Charging Pumps; PEC01 A and B, Fuel Pool Cooling Pump PEF 01 A and B, Essential Service Water Pumps; PEG 01 A, B,
C and D, Component Cooling Water Pumps; PEJ01 A and B, Residual Heat Removal Pumps; PEM01 A and B, Safety Injection Pumps; PEN 01 A and B, Containment Spray Pumps; PJE01 A and B, Emergency Fuel Oil Transfer Pumps.
CLASS:
ISI Class 2 and 3.
TEST REQUIREMENT:
After completion of a pump test, test results shall be analyzed within 96 hours0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br />.
(IWP-3220)
BASIS FOR RELIEF:
Test results are analyzed for pump operability (Action Range) immediately following the test by the Shift Supervisor, which is well within the 96 hr. time requirement.
The pump test procedure is then routed to the Inservice Test (IST) Engineer or his designee for determination of Alert Range / Acceptable Range test values.
Completing the Alert Range / Acceptable Range analysis within the 96 hr. time limit is sometimes hindered for the following reasons:
a) Increased Control Room activity may slow down the procedure routing process, b) The IST Engineer or his designee are not readily available during weekends and holidays.
Increasing the completion time limit for the Alert / Acceptable analysis to one week (7 days) allows adequate time to initiate the increased testing frequency requirement for corrective action when required.
ALTERNATE TESTING:
The Alert Range / Acceptance Range analysis will be completed within one week (7 days) after completion of a test.
Rev. 5 Page 8 of 169
RELIEF REQUEST NO. PR-3 PUMPS:
PEF 01 A and B, Essential Service Water Pumps;-PJE01 A and B, Emergency Fuel Oil Transfer Pumps.
CLASS:
ISI Class 3 TEST REQUIREMENT:
Measure pump inlet pressure before starting the pump and during the test.
(Table IWP-3100-1)
BASIS FOR RELIEF:
The Essential Service Water and Emergency Fuel Oil pumps are submerged and the pump inlet pressure are assumed to correspond to that of the static head of the medium in which the pumps reside.
Since these levels remain essentially constant through the duration of the tests, only one measurement is required.
ALTERNATE TESTING:
For the ESW and Emergency Fuel Oil Transfer pumps, a l
single suction pressure will be calculated for each test based on the submergence of the pump.
4 t-l 1
Rev. 5 Page 9 of 169 i
RELIEF REQUEST NO. PR-4 PUMPS:
PJE01 A and B, Emergency Fuel Oil Transfer Pumps 1
CLASS:
ISI Class 3 TEST REQUIREMENT:
Pump vibration shall be measured during each Inservice Test.
(IWP-3100)
BASIS FOR RELIEF:
The Emergency Fuel Oil Transfer pumps are submerged within the Diesel Fuel Oil tanks, thus inaccessible.
l Therefore, a vibration measurement is impractical.
ALTERNATE TESTING:
None t
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Rev. 5 f.
Page 10 of 169 bh t
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RELIEF REQUEST NO. PR-5 PUMPS:
PBG02 A and B, Boric Acid Transfer Pumps; PJE01 A and B,
Emergency Fuel Oil Transfer Pumps.
CLASS:
ISI Class 3 TEST REQUIREMENT:
Proper lubricant level or pressure shall be observed during each Inservice test.
(IWP-3100)
BASIS FOR RELIEF:
The Boric Acid Transfer Pumps and the Emergency Fuel Oil Transfer Pumps are canned motor-pumps.
These pumps are continuously lubricated by their process fluid when the pamp is running.
There are no gauges installed to indicate lubricant level or pressure and it would be impractical to do so.
Therefore, lubricant level or pressure will not be observed.
ALTERNATE TESTING:
None
?
Rev. 5 Page 11 of 169
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RELIEF REQUEST NO. PR-6 PUMPS:
PJE01A and B, Emergency Fuel Oil Transfer Pumps.
CLASS:
ISI Class 3 TEST REQUIREMENT:
Instrument accuracy shall be within the limits of Table IWP-4110-1.
(IWP-4110) Pressure measurement instrumentation accuracy shall be no greater than + 2%
of full scale.
BASIS FOR RELIEF:
Inlet pressure and differential pressure of Pumps PJE01A and PJE01B are calculated utilizing a level measurement (see Relief Request No. PR-3).
The only practical means available for level measurement is with
-permanent plant instrumentation.
Level is measured with a level indicator that has a maximum allowable accuracy of + :2.5%.
Other methods to measure level would involve lifting the Emergency Fuel Oil Storage Tanks' missile shields, one shield ever 46 days.
Removing missile shields poses a threat to safety and increases the potential for fuel oil contamination and damage to equipment.
Latest calibration of instrumentation has revealed an accuracy of < + 2%.
ALTERNATE TESTING:
Inlet pressure and differential pressure will be calculated using a level measurement with a maximum allowable accuracy of + 2.5% of full scale.
Rev. 5 Page 12 of 169
RELIEP REQUEST NO. PR-7 I
(Not Used)
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l Rev. 5 Page 13 of 169
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4.
RELIEP REQUEST NO. PR-8 PUMPS:
PBG02 A and B, Boric Acid Transfer Pumps; PBG05 A and B,
Centrifugal Charging Pumps; PJE01 A and B, Emergency Fuel Oil Transfer Pumps.
CLASS:
ISI Class 2 and 3 TEST REQUIREMENT:
Flow rate shall be measured using a rate or quantity meter installed in the pump test circuit.
(IWP-4600)
BASIS FOR RELIEF:
a)
There is no flow instrumentation installed in the test flow path for the pumps listed above, b)
All of the pump tests will be performed with the system lined up in a recirculation flow path or fixed resistance flow path.
Therefore, system flow characteristics will be the same for each test.
c).
In a fixed resistance system (pump running in a recirculation test flow path) pump differential pressure is indicative of pump performance.
For the reasons stated above flow rates will not be
. measured.
ALTERNATE TESTING:
None.
Rev. 5 Page 14 of 169 n
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RELIEF REQUEST NO. PR-9 4
PUMPS:
PEF 01 A and B, Essential Service Water Pumps CLASS:
i ISI Class 3 i
TEST REQUIREMENT:
On a pump coupled to the driver the vibration measurement shall lx3 taken on the bearing housing near the coupling.
(IWP-4510)
BASIS FOR RELIEF:
The Essential Service Water pumps are, vertical, multistage pumps submerged in their process fluid and thus are inaccessible.
Therefore, vibration measurement is impractical.
ALTERNATE TESTING:
Vibration measurements will be taken on the pumps' associated motor bearings housing for indication of pump bearing. degradation.
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Rev. 5 Page 15 of 169 6_
RELIEF REQUEST NO. PR-19 PUMPS:
PJE01 A and B, Emergency Fuel Oil Transfer Pumps.
CLASS:
ISI Class 3 TEST REQUIREMENT:
When measurement of bearing temperature is not required, each pump shall be run at least 5 min under conditions as stable as the system permits.
[IWP-3 500 (a ) ]
BASIS FOR RELIEF:
The Emergency Fuel Oil Day Tanks have an automatic pump shutoff corresponding to a certain level of oil.- The pumps would have reached-the level of automatic pump shutoff before the 5 minutes had elapsed.
Therefore a 5 min. pump run time is impractical.
ALTERNATE TESTING:
The Emergency Fuel Oil Transfer Pump will be run for one minute before specified measurements are recorded.
l Rev. 5 Page 16 of 169
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'I RELIEF REQUEST NO. PR-ll PUMPS:
All pumps CLASS:
ISI Class 2 and 3 TEST REQUIREMENT:
The allowable ranges of inservice test quantities in relation to the reference values are tabulated in Table IWP-3100-2.
This table limits the acceptable performance of each pump dependent variable (flowrate or differential pressure) to a maximum of 103 percent of the respective reference value.
If the test parameter should exceed this limit, it shall be declared inoperative and removed from service.
(IWP-3200)
BASIS FOR RELIEF:
The requirement to declare a pump inoperative when a test parameter exceeds the reference value by 3 percent is not technically justified, sound engineering judgement, nor acceptable plant operating practice for the following reasons:
Indiscriminately declaring safety system pumps inoperative results in excessive and unneeded testing of other plant safeguard systems and components.
Such testing could ultimately detract from the overall reliability of the plant safety systems.
In addition, unwarranted testing unnecessarily adds to the burden of the operations force and dilutes efforts focused on the performance of their primary duties.
Also, operators are subjected to additional, and unnecessary radiation exposure.
The case where a test parameter exceeds the reference value is not necessarily indicative of pump degradation.
It may merely signify that the reference value is probably at the lower side of the statistical scatter of the test data and the specific test in question is on the upper side.
Note that the reference values are subject to the same elements of statistical error associated with any other individual test.
Rev. 5 Page 17 of 169
ye a**+a RELIEF REQUEST NO. PR-ll (continued)
The 3-percent limitation is overly restrictive when compared to the accuracy of the instrumentation used to gather the test data.
Analysis has.shown that, in order to consistantly remain below the 3-percent limit, instrument loop accuracies in the range 0.5 to 0.75 percent would be required.
This presents a significantly more restrictive requirement than that established by Paragraph IWP-4110 (+2 percent).
Power plant operating systems are not configured in a manner that provides the laboratory-type conditions demanded to meet the repeatability implied by the 3-percent restriction.
Several of the tests require throttling with large gate or butterfly valves using remote manual control.
- Thus, non-quantifiable system flow conditions are created 4
that are certain to affect measured test quantities.
To ensure the reference values do not reflect operations at the lower end of the performance spectrum and, thus, ultimately be reflected in frequently exceeding the upper performance limits as a result of instrument drift, all related instrumentation is calibrated on a frequent basis.
This requirement provides no additional measure of reliability to the equipment.
When the upper limits are exceeded, the only reasonable way of correcting the inoperative condition is to conduct an analysis to ensure that the pump is indeed operable and capable of meeting its intended function.
When this is done, in accordance with Subarticle IWP-3230(c), a new reference value must be established.
Due to the test conditions and methods of testing at WCGS, any change in the reference point eliminates the correlation of future test results with past pump performance.
Because, the usefulness of any past data in determining a trend for pump performance is essentially eliminated a primary goal and basis for the inservice testing program could be jeopardized.
Rev. 5 Page 18 of 169
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RELIEP REQUEST NO. PR-ll (Continued)
ALTERNATE TESTING:
Pumps will.be tested in accordance with Subsection IWP with the following exceptions:
A 4
a)
The Required-action range (HIGH) will be l
eliminated for test quantities flowrate and differential pressure; and b)
The Alert-range (HIGH) will be above a value_ equal to 105 percent of the reference value for test.
1 quantities cf flowrate and differential pressure.
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i Rev. 5 Page 19 of 169
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RELIEF REQUEST NO. PR-12 PrJMPS :
All Pumps CLASS:
ISI Class 2 and 3 TEST REQUIREMENT:
The full-scale range of each instrument shall be three times the reference value or less. (IWP-4120)
BASIS FOR RELIEF:
Vibration detectors usually have multiple over lapping scales rather than a single ~ full scale range.
It is not practical to apply the requirement of three times the reference value or less.
When the reference value falls under 0.5 mils a detector with the three-times-or-less scale would not allow a measurement in the Required Action Range of > 1.5 mils.
For example, with a reference value of 0.3 mils and using a detector with a range of 0-0.9 mils, the determination of being in the Alert Range (1.0'- 1.5 mils) or the Required Action Range
(> 1.5 mils) could not be accomplished.
ALTERNATE TESTING:
A vibration detector with multiple over lapping scales will be used.
The amplitude of vibration for each rest will determine which scale is to be used.
Rev. 5 Page 20 of 169 C -
3.9 INSERVICE TESTING PROGRAM FOR VALVES 3.1 General Information i
l 3.1.' l Applicable Code This testing program for ISI Class 1, 2,
3, and NC valves meets the requirements of Subsection IWV of Section XI of the ASME Boiler and Pressure Vessel Code, 1980 Edition through the Winter 1981 Addenda.
Where these requirements are determined to be impractical, specific requests for relief have been written and included in Section 3.2.
3.1.2 Valve Program Tables The tables in Appendix B list all ISI Class 1, 2,.
3, and NC valves that have been assigned valve categories.
Valves exempt per IWV-1200 are not listed.
The following information is included for each valve.
VALVE IDEj{IFICATION AND IST REQUIREMENTS SYSTEM-P&ID:
Located in the top right hand corner of the program table as drawing number (DWG. No.).
This identifies the valve's associated system and P&ID.
VALVE NO:
The valve identification number.
P&ID COOR.:
The drawing coordinate location on the P&ID for the valve.
ISI CLASS:
The ISI classification of the valve.
ISI CAT.:
The category (s) assigned to the valve based on the definitions per IWV-2200.
Four (4) separate categories are defined in the Code:
Category A -
Valves for which seat leakage is limited to a specific maximum amount in the closed position for fulfillment of their function.
Category B -
Valves for which seat leakage in the closed position is inconsequential for fulfillment of their function.
Category C -
Valves which are self-actuating in response to some system characteristic, such as pressure (relief valves) or flow direction (check valves).
Rev. 5 Page 21 of 169
Category D -
Valves which are actuated by an energy source capable of only one operation, such as rupture disks or explosive-actuated valves.
VALVE SIZE:
The nominal size of the valve in inches.
VALVE TYPE:
The valve body design as indicated by the following abbreviations:
ANGLE ANG BALL BAL BUTTERFLY BTF CHECK CK DIAPHRAGM DIA GATE GA GLOBE 3L RELIEF RV RUPTURE DIAPHRAGM RPD SAFETY SV STOP CHECK SCK THREE WAY TWY ACT. TYPE:
The type of valve actuator as indicated by the following abbreviations:
MOTOR OPERATION MO AIR OPERATOR AO SOLENOID OPERATOR SO HYDRAULIC OPERATOR HO MANUAL M
SELF ACTUATED SA NORM. POS.:
The position of the valve during normal plant operation, specified as follows:
O Normally Open C
Normally Closed TEST ROMT:
The test (s) that will be performed to fulfill the requirements of Subsection IWV.
The test definitions and abbreviations used are identified in Table 3.1-1.
TEST FREQ.:
The frequency at which the above mentioned tests will be performed.
Test frequencies are defined in Table 3.1-2.
Rev. 5 Page 22 of 169
MAX STRK TIME:
The limiting maximum value of full stroke time, in seconds, for power-operated valves in Category A or B.
I RELIEF REQUEST: The reference to a relief request in Section 3.2 for valve testing.
Requests for relief are identified as VR-XX.
REMARKS:
This contains any specific comments pertaining to that valve.
(NOTES are located in the back of Appendix B).
3.1.3 Measurement of Test Quantities STROKE TIME:
Stroke time is that time interval from initiation of the actuating signal to the end of the actuating cycle.
Stroke time values for each power operated valve is specified in the valve program table.
l POSITION INIDICATION:
Valve disk movement is determined by exercising the valve while observing an appropriate indicator which signals the required change of disk position, or observing indirect evidence, such as changes in system pressure, flow rate, level or temperature, which reflect stem or disk position.
SEAT LEAKAGE:
(a)
AT-1 valve leak rate testing will be performed via 10 CFR 50 Appendix J (Type C) leak rate testing.
AT-2 valve leak rate testing will be performed via Reactor Coolant System pressure isolation valve leak rate testing.
Rev. 5 Page 23 of 169 4
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j-(b)
Seat leakage is measured by one of I
the following methods:
(1) draining the line, closing l
the valve, bringing one side to test pressure, and measuring leakage through a downstream telltale connection, or (2) by measuring the feed rate l
required to maintain pressure between two valves or between two seats of a gate valve, provided the total apparent leak rate is charged.to the valve or gate valve seat wi.1g tested, and that the
- onditions required by INV-3423 are satisfied.
3.1.4 Allowable Ranges of Test Quantities STROKE TIME:
(a)
If, for power operated valves, an increase in stroke time of 25% or more from the previous test for valves with stroke times greater than 10 sec. or-50% or more for valves with stroke times less than or equal to 10 sec. is observed test frequency shall be increased to once each month until corrective action is taken.
For valves with stroke times less than or equal to two seconds see Relief l
Request VR-2.
(b)
Valve stroke time shall not exceed its specified limiting stroke time value.
POSITION INDICATION:
The valve disk shall move to the position that is indicated by the remote position indicator.
SEAT LEAKAGE:
Valve leakage rates shall not exceed the values specified by Wolf creek Generating Station.
3.1.5 Instrument Accuracy Instruments used to measure stroke times shall be capable of measurement to the nearest second.
Rev. 5 Page 24 of 169
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TABLE 3.1-1 INSERVICE VALVE TESTS TEST TEST NAME TEST DESCRIPTION AT-1 Type C leaktest Containment isolation valves will be seat leak tested in accordance with WCGS Technicial Specification requirements and Appendix J, 10CFRSO.
AT-2 Pressure isolation valve Those valves so designated leaktest will be leak tested in accordance with WCGS Technical Specification 4.4.6.2.2.
AT-3 Accumulator check valve Check valves designed to test maintain air-accumulator charge upon loss of normal plant service or instrument air will be subjected to air pressure drop.
BT-O Full-stroke exercise Exercise testing in the test to the OPEN open direction, verified position (IWV-3412 by stroke time and 3413) measurement, will be performed to confirm the full stroke capability of each valve.
The stroke direction tested and timed (open) is based on the direction the valve disk must travel to fulfill a safety function.
Rev. 5 Page 25 of 169
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f TABLE 3.1-1 a.-
}
INSERVICE VALVE TESTS (Continued) 4 1l' TEST TEST NAME TEST DESCRIPTION' BT-C Full-stroke exercise Exercise testing in the test to the CLOSED closed direction, verified position (IWV-3412 and by stroke time measurement, 3413) will be performed to confirm the full stroke capability of each valve.
The stroke i
' direction tested and timed
~l (close) is. based on the direction the valve disk must. travel to fulfill a safety function.
BT-P Partial-stroke Partial-stroke exercise exercise test testing will be performed to (IWV-3412) confirm partial stroke capability of each valve.
a The stroke direction tested is based on the direction the valve disk must travel to fulfill a safety 4
j.
function.
l CVT-0 Check valve exercise Check valves will be l
test to OPEN position exercised from the fully
- ( IWV-3 520) closed to the fully open positions.
Verification of safety basis system flow or full stroke calculated flow through a check valve shall be an adequate demonstration that the valve is full open.
CVT-C Check valve exercise Check valves will be test to CLOSED position exercised from the fully (IWV-3520) open to the fully closed positions.
The stroke i
direction tested (closed) is l
based on the direction the valve disk must travel to fulfill a safety function.
i i.
Rev. 5 Page 26 of 169 L
.-....,--e%-,--,r,------m,,--w
. _ ~
TABLE 3.1-1 INSERVICE VALVE TESTS (Continued)
TEST TEST NAME TEST DESCRIPTION CVP-O Partial check valve Partial check valve exercise exercise test to OPEN test to the open position.
position (IWV-3522)
RVT Relief valve set point Relief and safety valve set verification test point will be verified in (IWV-3510) accordance with IWV-3510.
FST Fail-safe test Valves with fail-safe (IWV-3415) actuators will be tested to verify proper fail-safe operation upon loss of actuator electric power.
PIT Position indication Valves with position checks (IWV-3300) indicators will'be checked to verify that remote valve indicators accurately reflect valve position.
PAS Indicates passive valve This is a passive valve and does not require testing.
t I
Rev. 5 Page 27 of 169
_., ~,.
TABLE 3.1-2 TEST FREQUENCY I
TEST OPERATIONAL FREQUENCY OF FREQUENCY CONDITION (1)
TESTING l
Q (3)
At least once per 92 days CS Cold Shutdown See (2) below RR (3)
Each Reactor Refueling Outage SY (3)
Every five years i
(3)
Every two years 1.5Y (3)
At least once per 18 months (1)
Operational conditions are defined in WCGS Technicial Specifications, page 1-9.
(2)
Inservice valve testing will commence within 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> of l
reaching the cold shutdown conditions as defined in the WCGS Technicial Specifications.
Testing not completed before startup may be completed during subsequent cold shutdowns.
Valve testing need not be performed more often than once every three months.
In the case of extended cold shutdowns, the testing need not be started within the 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> l
limitation.
However, in these instances, all valve testing must be completed prior to startup.
NOTE:
Completion of all valve testing during cold shutdown is l
not required if plant operating conditions do not permit testing of specific valves.
(3)
Specific operational conditions are stated in the Surveillance procedure directing the test.
Rev. 5 Page 28 of 169
SECTION 3.2 RELIEF REQUESTS FOR INSERVICE VALVE TESTING PROGRAM R-3 v. 5 Page 29 of 169
- =- _
A RELIEF REQUEST NO. VR-1 VALVE (S) :
See Appendix B CATEGORY:
t A and B
+
FUNCTION:
Various I
TEST REQUIREMENT:
When practical, valves with fail-safe actuators shall be tested by observing the operation of the valves upon loss of. actuator power.
(IWV-3415)
BASIS FOR RELIEF:
i
{
Sol'enoid and air operated valves that stroke upon loss of actuator power are the only type in the Wolf Creek IST Program.
De-energizing the solenoid or pilot valve during normal valve exercising effectively simulates i
loss of actuator power.
ALTERNATE TESTING:
Valves which must stroke to a specified position upon f
loss of actuator power will be exercised in accordance with Paragraph IWV-3412 to their respective fail-safe position.
This test will constitute 'the fail-safe test.
No additional testing will be conducted.
1 4
l-s 1
Rev. 5 Page 30 of 169 b
1 2
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aw
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RELIEF REQUEST NO. VR-2 VALVE (S):
Valves with measured stroke times of two seconds or less.
CATEGORY:
A and B FUNCTION:
Various TEST REQUIREMENT:
If, for power operated valves, an increase in stroke time of 50% or more from the previous test for valves with full-stroke times less than or equal to 10 sec. is observed, test frequency shall be increased to once each month.
[IWV-3417(a)].
BASIS FOR RELIEF:
It is impractical to apply the strict requirements of Paragraph IWV-3417 (a) in any meaningful way without installing sophisticated timing devices.
Operator reaction time could easily vary by 0.5 seconds thereby adding considerable error to test results of quick-acting valves.
Therefore, the 50% increased-test-frequency criteria will not be applied when measured valve stroke times are two seconds or less.
ALTERNATE TESTING:
None.
Rev. 5 Page 31 of 169
RELIEF REQUEST NO. VR-3 VALVE (S):
BB-Vll8, BB-V148, BB-V178, BB-V208, BG-V135, BG-8381, BL-8046, EG-V204, EM-V006, EP-V046, KA-V039, KA-V204, KC-V478, SJ-Vill CATEGORY:
A/C FUNCTION:
Various depending on component and system function.
TEST REQUIREMENT:
Check valves shall be exercised at least once every 3 months, except as provided by IWV-3522.
(IWV-3 521)
BASIS FOR RELIEF:
When these valves are in operation there is no practical means to test valve closure.
Therefore a seat leak test will be conducted to verify valve closure.
ALTERNATE TESTING:
Verification of valve closure will be done in conjunction with the 10 CFR 50 Appendix J Type C leak tests (AT-1) conducted during each refueling outage, but in no case at intervals greater than 2 years.
Rev. 5 Page 32 of 169
.+r 4
RELIEF REQUEST NO. VR-4 VALVE (S):
~
BB-8948A through.D, BB-8949A.through D, BB-V001,
'BBkv022 BB-V040, BB-V059, EJ-8841A, EJ-8841B, EM-8815
,EP'8819A through D, EP-8956A through D, EP-V010, EP-V020, EP-V030, EP-V040.
CATEGORY:
A/C l
,e FUNCTION:
Reactor coolant system pressure boundary isolation.
TEST REQUIREMENT:
p Check _, valves _shril be exercised at least once every 3 m,onths',lexcept as provided by IWV-3522.
(IWV-3521) f
- t BASIS FOR RELIEF:. />
?
Y a)
The only practical method of verifying valve closure is to conduct'a seat leak test.
' ALTERNATE TESTING:
Verification of valve closure for all valves listed will be done in conjunction with React.or Coolant System pressure isolation valve, leak rate tes' ting which will be performed at least once.per 18 mon.ths.
l^
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l
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1 1
J o
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1 Rev. 5 Page 33 of 169 g
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4 er t
nh' r
- p J.-
-RELIEP REQUEST NO. VR-5 VALVE (S):
See Appendix B CATEGORY:
A and A/C FUNCTION:
Various TEST REQUIREMENT:
IWV-3426 and IWV-3427(a)
BASIS FOR RELIEF:
(IWV-3426):
Category "A" valve leak rate testing is performed via Appendix J, Type C, leak test procedures.
The Appendix J leak test procedures do not specify permissible leakage rates but do include guideline leakage rates.
The guideline leakage rates were assigned sa as to not exceed the 0.60 La limit as defined in 10 CFR 50, Appendix J.
The 0.60 La limit ensures leak-tight integrity for the primary containment isolation valves which meets the intent of the' Code.
[IWV-3427(a)]:
Exceeding the guideline leakage rate on a particular valve does not necessarily constitute a replacement or repair.
When a guideline leakage rate is exceeded the " corrective" action is to evaluate the leakage rate to ensure the 0.60 La limit has not been exceeded or that the overall leakage rate is not approaching the 0.60 La limit.
ALTERNATE TESTING:
A guideline leakage rate will be assigned to each specific valve.
Leakage rate measurements will be compared with guideline leakage rates.
Valves with leakage rates exceeding their guideline leakage rates will be evaluated, and will be replaced or repaired as necess'ary to maintain the overall local leakage rate within the 10 CFR 50 Appendix J limits.
Rev. 5
^
Page 34 of 169
e RELIEF REQUEST NO. VR-6 VALVE (S):
KJ PV-1A, KJ PV-1B, KJ PV-101A and KJ PV-101B CATEGOPY:
l B
FUNCTION:
Provides control air for actuation of the Main Air Start Valves.
TEST REQUIREMENT:
IWV-3413(b)
BASIS FOR RELIEF:
a) There are no practical means of measuring valve stroke time.
b) The valves have no position indication devices.
c) These valves are solenoid operated and are enclosed along with the solenoid.
For the reasons stated above valve stroke time will not be measured.
ALTERNATE TESTING:
Diesel generator start relies on the proper operation of these valves.
KJ PV-1A, PV-1B, PV-101A and PV-101B will be demonstrated operable upon acceptable start of their associated diesel generator.
Rev. 5 Page 35 of 169
RELIEF REQUEST NO. VR-7 (Not Used)
Rev. 5 Page 36 of 169 b
RELIEF REQUEST NO. VR-8 VALVE (S):
See Appendix B CATEGORY:
A/C and A l
FUNCTION:
Various TEST REQUIREMENT:
For valves 6 in, nominal pipe size and larger, if a leakage rate exceeds the rate determined by the previous test by an amount that reduces the margin between measured leakage rate and the maximum permissible rate by 50% or greater, the test frequency shall be doubled; the tests shall be scheduled to coincide with a cold shutdown until corrective action is taken, and a projection based on three or more tests indicates that the leakage rate of the next scheduled test will exceed the maximum permissible leakage rate by greater than 10%, the valve shall be replaced or repaired.
[IWV-3427(b)]
BASIS FOR RELIEF:
a)
Past experience at other utilities indicates that no reliable trend can be established for leakage rates.
Past experience also indicates that the difference between leakage rates from one test to another is more likely due to other factors or plant conditions and usually not valve degradation, b)
A recent draft of the ANSI /ASME OM-10 standard (Inservice Testing of Valves) has deleted these test requirements from the corrective action paragraph for valve leak rate testing.
c)
The AT-2 leak rate tested valves are located inside containment and testing on an increased frequency would increase radiation exposure for testing personnel.
Testing is now being performed during mode 3 to minimite exposure.
With increased frequency, operational contraints would be placed upon the plant requiring possible shutdown for i
testing.
Therefore, corrective action per IWV-3427(b) will not he utilized due to ALARA considerations and operational constraints on the plant.
ALTERNATE TESTING:
None.
IWV-3427(a) will be followed except as stated in Relief Request No. VR-5.
Rev. 5
^
j Page 37 of 169
RELIEF REQUEST NO. VR-9 (Not Used)
Rev. 5 Page 38 of 169 7
RELIEF REQUEST NO. VR-19 VALVE (S):
AB HV-ll, AB HV-12, AB HV-14, AB HV-15, AB HV-17, AB HV-18, AB HV-20, AB HV-21, AE FV-39, AE FV-40, AE FV-41, AE FV-42, AE FCV-510, AE FCV-520, AE FCV-530, AE FCV-540, AE FCV-550, AE FCV-560, AE FCV-570, and AE FCV-580.
CATEGORY:
B FUNCTION:
AB HV-ll, HV-14, HV-17 and HV-20:
AB HV-12, HV-15, HV-18 and HV-21:
Main steam isolation bypass valves.
AE FV-39, FV-40, FV-41 and FV-42:
Main feedwater isolation valves.
AE FCV-510, FCV-520, FCV-530 and FCV-540:
Main feedwater control valves.
AE FCV-550, FCV-560, FCV-570 and FCV-580:
Main feedwater control bypass valves.
TEST REQUIREMENT:
1 When a valve............has undergone maintenance that could affect its performance, and prior to the time it is returned to service, it shall be demonstrated that the performance parameters which could be affected by.......... maintenance are within acceptable limits.
{ Adjustment of stem packing,............are examples of.
IWV-3200) maintenance that could affect valve performance parameters.
BASIS FOR RELIEF:
Good maintenance practices require periodic, minor packing adjustments to minimize valve leakage and to minimize steam cutting of valve components.
Full 1
stroke testing of these valves during unit operation, for the purpose of demonstrating the performance parameters were not affected after maintenance, is impractical for the reasons stated in Notes 2, 3,
4, 5
and 24 of Appendix B.
A partial stroke test will indicate excessive binding or over adjustment of packing.
Therefore a full stroke test will not be performed following minor packing adjustments.
ALTERNATE TESTING:
Following minor packing adjustments a partial stroke test will be performed to demonstrate the valve is operating properly without excessive binding.
Rev. 5 Page 39 of 169
RELIEF REQUEST NO. VR-ll VALVE (S):
BB-8010A, BB-8010B and BB-8010C l
CATEGORY:
C FUNCTION:
The Pressurizer Safety Relief Valves provide overpressurization protection for the pressurizer.
TEST REQUIREMENT:
Valves-with remote position indicators shall be observed at least once every 2 years to verify that valve operation is accurately indicated.
(IWV-3300).
BASIS FOR RELIEF
- If these valves are actuated for the position indication test they need to be retested to ensure the set relief pressure is correct.
This involves increased testing and unnecessary radiation exposure to test personnel.
ALTERNATE TESTING:
The valve's lift indicating switch assembly will be detached from the valve spindle.
A magnet and a lift indicating switch setting tool will be used to simulate valve opening and valve closing position which verifies lift indicating switch assembly position with remote position indication.
Rev. 5 Page 40 of 169
.b
)
i RELIEP REQUEST NO. VR-12 (Not Used)
Rev. 5 Page 41 of 169
RELIEF REQUEST NO. VR-13 VALVE (S):
l EM-V001, EM-V002, EM-V003, EM-V004 CATEGORY:
A/C l
FUNCTION:
V001, V002, V003 and V004:
Pressure boundary isolation valves for safety injection pump hot leg injection.
TEST REQUIREMENT:
Check valves shall be exercised at least once every 3 months, except as provided by IWV-3522.
(IWV-3521)
BASIS FOR RELIEF:
The only practical method of verifying valve closure is to conduct a seat leak test.
ALTERNATE TESTING:
Verification of valve closure will be done via Reactor Coolant System pressure isolation valve leak rate testing which will be performed at least once per 18 months.
Rev. 5 Page 42 of 169
RELIEF REQUEST NO. VR-14 (Not Used)
Rev. 5 Page 43 of 169
RELIEF REQUEST NO. VR-15 VALVE (S):
EN-V002, EN-V008, EN-V013, EN-V017 CATEGORY:
C FUNCTION:
V002, V008:
Prevent draining RWST and containment l
spray system to the containment sump.
V013, V017:
Containment spray containment isolation l
valve; open to pressurize containment spray headers.
TEST REQUIREMENT:
Normally Closed Valves.
Valves that are normally closed during plant operation and whose function.......
[IWV-3522(b)].
BASIS FOR RELIEF:
a) Testing these valves open per Section XI would involve installing elaborate test equipment and flooding the Containment Recirculation Sump, which is operationally undesirable, and discharging water through the Containment Spray Headers, which is also operationally undesirable.
b) EN-V013 and EN-V017 cannot be tested closed in the manner specified by IWV-3522 due to the check valves being normally closed.
Furtnermore, any attempt at closure testing during Modes 1, 2,
3 or 4 would break containment integrity.
1 ALTERNATE TESTING:
Valves will be disassembled and inspected for operability on a cold shutdown testing f regency.
This will satisfy EN-V002 & EN-V008 open check valve test and EN-V013 & EN-V017 open and close check valve test.
Rev. 5 Page 44 of 169 4
RELIEF REQUEST NO. VR-16 VALVES (S):
f
-FC-V001, FC-V024, FC-V002 and FC-V025 l
CATEGORY:
l C
FUNCTION:
Function to maintain steam supply to'the Aux. Feedwater Pump Turbine during a steamline break.
TEST REQUIREMENT:
Check valves shall be exercised at least once every 3 months, except as provided by IWV-3522.
(IWV-3521).
i BASIS FOR RELIEF:
FC-V001 and FC-V024 are in series in one of the main steam supply lines to the AFWP Turbine.
FC-V002 and FC-V025 are located in the opposite main steam supply i
line.
Two check valves in a single line function as one for the purpose of maintaining a steam supply during a break.
A closed check valve test cannot be performed on each valve due to there not being drain or test lines located between either pair of check valves.
ALTERNATE TESTING:
Each pair of check valves will be test'ed as a single check valve.
Rev. 5 Page 45 of 169 4
i
{
'I
~
RELIEF REQUEST NO. VR-17 VALVE (S):
EN-V003, EN-V004, EN-V009, EN-V010 l
CATEGORY:
C FUNCTION:
Provide flow path from refueling water storage tank to the spray headers.
TEST REQUIREMENT:
Check valves shall be exercised at_least once every 3 months, except as provided by IWV-3522.
(IWV-3521)
BASIS FOR RELIEF:
The flow path that would provide sufficient flow to fully open these valves cannot be utilized since it could result in spraying containment.
ALTERNATE TESTING:
Valves will be partial-stroke exercised open overy 3 months.
/
/
Rev. 5 Page 46 of 169
.b
RELIEF REQUEST HO. VR-18 (Not Used)
Rev. 5 Pago 47 of 169
V RELIEP REQUEST NO. VR-19 (Not Used)
Rev. 5 Page 48 of 169
T RELIEF REQUEST NO. VR-29 VALVE (S):
KA-V648, KA-V649, KA-V650, KA-V651 l
CATEGORY:
A/C FUNCTION:
These valves maintain the auxiliary feedwater control / main steam atmosphere relief valve accumulators (TKA02 through 05) pressurized in the event that the service air is lost.
TEST REQUIREMENT:
Check valves shall be exercised at least once every 3 months, except as provided by IWV-3522.
(IWV-3 521)
BASIS FOR RELIEF:
There is no convenient means to verify operation of these valves without adversely affecting the availability of the associated safety-related components.
ALTERNATE TESTING:
Verification of valve closure will be done in conjunction with pressure drop testing (AT-3) which will be performed once per 2 years.
l Rev. 5 Page 49 of 169 m
RELIEF REQUEST NO. VR-21 VALVE (S):
KJ-V711 A and B, KJ-V712 A and B l
CATEGORY:
A/C_
l FUNCTION:
These valves maintain the diesel generator starting air tanks pressurized in the event that the normal starting air supply line is broken.
TEST REQUIREMENT:
Check valves shall be exercised at least once every 3 months, except as provided by IWV-3522.
( IWV-3 521)
BASIS FOR RELIEF:
There is no convenient means to verify operation of these valves without disabling the diesel generators.
ALTERNATE TESTING:
Verification of valve closure will be done in conjunction with pressure drop testing (AT-3) which will be performed once per 2 years.
l Rev. 5 Page 50 of 169 6
M
I RELIEF REQUEST NO. VR-22 (Not Used)
Rev. 5 Page 51 of 169
U APPENDIX A PUMP TESTING PROGRAM Rev. 5 Page 52 of 169
- - - -. - - ~. -
y l
j l
WOLF CREEK NUCLEAR PLANT INSERVICE TESTING PROGRAM PLMPS 4
i' Rye l of 2 PLMP IDEMPIFICATION IST RfQUIRhM!'.V. PS PLMP ISI P&ID P& ID SUCT.
DIFF.
FLOW BRG.
LUBRICAMP M.NBER SYSTEM CLASS NUMBER COORD.
SPEED PRESS PRESS RATE VIBRA TEMP LEV OR PRESS REMARKS i
1
{
i PALGIA AUX ED 3
M-12ALG1-E-4 N/A YES YES YES YES PR-1 YES Note 2, 3I j
1 i
PALOlB AUX FD 3
M-12ALOL H-4 N/A YES YES YES YES PR-1 YES Note 2, 3 1
i PALO2 AUX FD 3
M-12AL01 B-4 YES YES YES YES YES PR-1 YES Note 2, 3 l
1 l I PBG02A CVCS 3
M-12BG05 B-6 N/A YES YES PR-8 YES PR-1 PR-5 Note 2, 31 1
1 1
I PIG 028 CVCS 3
M-12BG05 A-6 N/A YES YES PR-8 YES PR-1 PR-5 Note 2, 3I 1
l ;
F3G05A CVCS 2
M-12BG03 C-5 N/A YES YES PR-8 YES PR-1 YES Note 2, 3i '
i 1
j PBG058 CVCS 2
M-12BG03 B-5 N/A YES YES PR-8 YES PR-1 YES Note 2, 3 1
PEC01A FPC 3
M-12EC01 H-6 N/A YES YES YES YES PR-1 YES Note 2, 3 1
i !
PEC01B FPC 3
M-12EC01 E-6 N/A YES YES YES YES PR-1 YES Note 2, 3 1
i 3
M-K2EF01 G-6 N/A PR-3 YES YES PR-9 PR-1 YES Note 2, 3 PEF 01A
'ESW 1
PEF 018 ESW 3
M-K2EF01 C-6 N/A PR-3 YES YES PR-9 PR-1 YES Note 2, 3 i
1
[ i i
PEG 01A CCW 3
M-12EE01 G-4 N/A YES YES YES YES PR-l YES Note 2, 3I !
I 1
l PES 01B CW 3
M-12EG01 D-4 N/A YES YES YES YES PR-1 YES Note 2, 31
, IDrE:
1.
IWP-4400 states that for peps directly coupled to synchronous or induction type motor drivers, pmp speed need i
not be measured.
l 2.
Frequency of testing will be in accordance with IWP-3400 which requires an inservice test to be run every three I
months during normal operation.
3.
Other relevant relief requests specify the applicable pap (s) on the request.
l
.i I
4 Re% 5 l
Fage 53 of 169 I
M WOLF CREEK NUCLEAR PULVP INSERVICE TESTING PROGRAM PUMPS Page 2 of 2 PJ'2 IDENTIFICATION IST RF4)UIRtMENTS EU'S ISI P& ID P& ID Srr.
DIFF.
FIAM BRG.
LUBRICANT NWBER SYSTEM CLASS NUMBER COORD.
SPEED PRESS PRESS RATE VIBRA TD1P LEV OR PRESS REMARKS 1
Pm31C CCW 3
M-12EG31 E-4 N/A YES YES YES YES PR-1 YES Note 2, 31 g
1 Pm31D CCW 3
M-12EG01 B-4 N/A YES YES YES YES PR-1 YES Note 2, 3i g
PEJ31A RHR 2
M-12EJ01 G-6 N/A YES YES YES YES PR-1 YES Note 2,3!
1 PFJ01B F2iR 2
M-12EJ01 C-6 N/A YES YES YES YES PR-1 YES Note 2, 3 1
PSGlA SIS 2
M-12m31 E-6 N/A YES YES YES YES PR-1 YES Note 2, 3 1
PEP.31B SIS 2
M-12EM31 D-6 N/A YES YES YES YES PR-1 YES Note 2,3l 1
M-12EN31 G-6 N/A YES YES YES YES PR-1 YES Note 2,3l 1
l PD331B CS 2
M-12EN31 B-6 N/A YES YES YES YES PR-1 YES Pbte 2, 3l 1
l PJE01A EPOT 3
M-12JE01 E-7 N/A PR-3 YES PR-8 PR-4 PR-1 PR-5 Note 2, 3I 1
l PJE01B EEUr 3
M-12JE31 A-7 N/A PR-3 YES PR-8 PR-4 PR-1 PR-5 Note 2, 3I l
i Revo 5 Page 54 of 169
1 f
APPENDIX B VALVE TESTING PROGRAM Rev. 5 Pago 55 of 169
l i-
.3eo........................***........ **..................................................................................... o SYSTEM: MAIN & RDIEAT STEAM (AB) eco cco.............................................................. ING. NO. : M-12AB01(Q)
...........................................................o VALVE P&ID ISI IST VALVE VALVE /Cr NOfM TEST TEST MAX STRK RELIEF NO.
COOR. CIASS CAT SIZE TYPE TYPE EOS R
oc oco n e................................ * *........... * * * * *CMT FRD2 TIME REQUEST REMARKS l
l PV-1 G-3 2
B 10 GL AO C
BT-C L
20 VR-1 BT-O Q
20 FST Q
PIT 2Y P/-2 D-3 2
B 10 GL AO C
BT-C Q
20 VR-1 BT-O Q
20 FST Q
PIT 2Y F/-3 D-6 2
B 10 GL AO C
BT-C Q
20 VR-1 BT-O O
23 FST Q
PIT 2Y l
PI-4 G-6 2
B 10 GL AO C
BT-C Q
20 VR-1 BT-O O
20 PST Q
}
PIT 2Y E
t i
B:n. 5 Page 56 of 169 b
T c:
1 1
1
'cococo...**..................**..**....................*****....................**...**......***......********....**.........,
SYSTEM: MIN & REHEAT STEM (AB)
DWG. NO.: M-12AB0 osocoon........*..........****.......**.*****.........***......**...**********.****2(Q)
..............**********.............**.a VALVE P&ID ISI IST VALVE VALVE ACT NOiN TEST TEST MAX STRX RELIEF NO.
COOR. CLASS CAT SIZE TYPE TYPE POS R
ooooooo................************...... ***********... *Q*MT FREQ TIME REQUEST RD%RKS BT-O O
10 VR-1 HV-5 D-4 2
B 4
CL AO C
FST Q
10 VR-1 HV-6 C-4 2
B 4
G[.
AO C
FST Q
Note 2 HV-ll H-3 2
B 28 GA AO O
BT-P Q
VR-10 l
PIT 2Y BT-C CS 10 VR-10 Note 24 HV-12 G-3 2
B 2
GL AO C
BT-P Q
I l
l l
l l
1 s
l t
l I
?
Rev. 5 Page 57 of 169
ce00 0e........**.....****..*.*****ee..ee.**
..e....ee*ee**************
e....ee...***e.
.***...***..***......e..e SYSTDt: MAIN & REHEAT STEAM (AB)
DC. m. : M-12AB02(O) ooooooo*............................... **............................****....**..******.***..********............***.........o VALVE P&ID ISI IST VALVE VALVE ACT NOEtt TEST TEST MAX STRK RELIEF NO.
COOR. CLASS CAT SIZE TYPE TYPE POS ROMT FRR)
TIME RR)OEST REMARKS ooooooo**......................**.......... **......... *** **..... **........ ****............ ***........................
BT-C CS S
Note 2 HV-14 F-3 2
B 28 GA AO O
BT-P Q
VR-10 l
PIT 2Y BT-C CS 10 VR-10 Note 24 HV-15 F-3 2
B 2
GL AO C
BT-P Q
Note 2 HV-17 D-3 2
B 28 GA AO O
BT-P Q
VR-10 l
PIT 2Y BT-C CS 10 VR-10 Note 24 HV-18 D-3 2
B 2
GL AO C
BT-P Q
Note 2 l
HV-23 C-3 2
B 28 GA AO O
BT-P Q
VR-10 PIT 2Y BT-C CS 10 VR-10 Note 24 HV-21 C-3 2
B 2
GL AO C
BT-P Q
5 VR-1 HV-48 D-4 2
B 1
GL AO O
FST Q
PIT 2Y BT-C Q
5 VR-1 HV-49 C-4 2
B 1
GL AO O
FST Q
l PIT 2Y R:n. 5 Page 58 of 169
/
o.3o.........................**...................................**........**.............***........+.......................,
SYSTm: MAIN & REHEAT STEAM (AB)
DWG. No.: M-12AB02(Q) ecocooce................**...**..
!OfM TEST TEST MAX STRK RELIEF NO.
COOR. CLASS CAT SIZE TYPE TYPE POS RQMT FRED TIME REQUEST RSiARKS cocooe......**.........***.............. ********.........***.....** *****.........**..........**.....***....................
LV-7 B-4 2
B 2
GL AO C
BT-C O
5 VR-1 l
FST Q
PIT 2Y LV-8 D-5 2
B 2
GL AO C
BT-C Q
5 VR-1 l
eST Q
PIT 2Y LV-9 E-4 2
B 2
GL AO C
BT-C Q
5 VR-1 l
FST Q
PIT 2Y LV-10 G-4 2
B 2
GL AO C
BT-C O
5 VR-1 l
FST Q
PIT 2Y P
V345 H-7 2
C 6
RVT SY t
V346
'H-7 2
C 6
RVP SY V347 H-6 2
C 6
RVr SY i
V348 H-5 2
C 6
RVr SY R:n. 5 Page 59 of 169
em oec............................................**...........................................'................................
SYSTDt: MAIN & REHEAT STEAM (AB)
DW comee................................................................G.NO.:
M-12AB02(Q)
VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
COOR. CLASS CAT SIZE TYPE TYPE POS R
o coo o *....... * *.. * * *.. * *................... * *...........Q.Pfr FREQ TIME REQUEST REMARKS
...........**.........****......**........................*.........n V049 H-5 2
C 6
RVT Sv VOSS F-7 2
C 6
RVr SY I
V056 P-7 2
C 6
' SA C
RVr SY V057 F-6 2
C 6
RVT SY V058 F-5 2
C 6
RVP SY V059 F-5 2
C 6
RVF SY V065 D-7 2
C 6
RVP SY vo66 D-7 2
C 6
RVT SY Rev. 5 Page 60 of 169
- _ - - _ - _ _ _ - _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ ~
I ocoooooococooooooooooooooooooooooooooeocoeooe m e
- e * * * * *
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- e * * * * * * * * * * *
- e e m e
- e +4 * *
- e * * * * * * * * * *.n e
- S.*
- SYSTDi: MAIN & REHEAT STEAM (AB DKI NO.: M-12AB02(Q) ec c o o n e * * * * * * *
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- e n e p *
- e * * * * *
- e e m e *.
- eme****ene**********e*******een,*****a.. ********** r VALVE P&ID
'IS['IST VATNE. VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
COOR. CLASS CAT SIZE TYPE TYPE POS FREQ TIME RfQUEST REM 3
cocooo*******ene*****************************************RQMT************eme******en************e**en********en==***
- e.*********
V067 D-6 2
C 6
RVP 5Y t
A C
V06!?-
D 2 C
RVP
)3Y V065 D-5 2'
C 6
RVr SY 1
V075 C-7 2
C 6
KVP SY s.
~
V076 C-7 2
C 6
RVT SY b
V077 C-6 2
C 6
RVT 1 SY x
V078 C-5 2
C 6
RVT SY g
~
V079 C-5 2
C 6
RVT SY t
Rev. 5 l
Page 61 of 169 i
I s
ococcooccoonocoo**coce***oo********co***ce*cce*come*************************************************************************
o SYSTEM: MAIN FEEDWATER (AE) occoce**************************************************************DWG. NO.: M-02AE01
000R. CLASS CAT SIZE TYPE TYPE POS R
oooooo****************************************************Q*MT FREQ TIME REQUEST RENARKS
- we*************n BT-C CS 5
VR-1 Note 3 BT-P Q
ECV-510 E-7 NC B
14 ANG AO O
VR-1 Note 3 BT-P Q
ECV-520 C-7 NC B
14 ANG AO O
~
i BT-C CS 5
VR-1 Note 3 BT-P Q
EUV-530 B-7 NC B
14 ANG AO O
FST CS i
VR-1 Note 3 BT-P Q
EUV-540 G-7 NC B
14 ANG AO O
VR-1 Note 4 BT-P Q
EUV-550 E-7 NC B
4 GL AO C
VR-1 Note 4 BT-P Q
ECV-560 C-7 NC B
4 GL AO C
FST CS PIT 2Y VR-10 lbv. 5 Page 62 of 169
cooooooeoosanomescoe**oceaeococoocoeoc******en*************************************************~**************************
r SYSTDi: MAIN PEEDWATER (AE M-02AE01 oceooo****************e*******)**************************************DWG.
NO.:
r VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
COOR. CLASS CAT SIZE TYPE TYPE POS FREQ TIME REQUEST RDiA cocace***************************************************RQMT*******************************************************RKS BT-C CS S
VR-1 Note 4 BT-P Q
EUV-570 A-7 NC B
4 GL AO C
VR-1 Note 4 BT-P Q
ECV-580 G-7 NC B
4 GL AO C
FST CS PIT 2Y VR-10 Rav. 5 Page 63 of 169
l e e ee e e * * * * * * * *... * * * * * * * * * * * * * * * * * * * * * * *. * * * * * * * *... *
- e... e e..... m e n e * * * * * * * *. e.. * * * * *
- e * *
- e n. * *. n e m m e n,, * * * * *. e...., * *, e * * *
- m SYSTD1: MAIN FEEDWATER (AE)
DWG. NO.: M-02AE02(Q) oneseoene********************************************************eennen*********************.e**************ncee**e***eeseen ne r VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
COOL CLASS CAT SIZE TYPE TYPE POS RQMT FRE7 TIME REQUEST RD1 ARKS eeeee**************************************************************************************************meone***en**me***mane ***u BT-C CS 5
VR-1 Note 5 FV-39 G-3 2
B 14 GA AO O
BT-P Q
~
FST CS VR-10 l
VR-1 Note 5 FV-40 C-3 2
B 14 GA AO O
BT-P Q
FST CS VR-10 l
VR-1 Note 5 FV-41 C-6 2
B 14 GA AO O
BT-P Q
FST CS VR-10 l
VR-1 Note 5 FV-42 G-6 2
B 14 GA AO O
BT-P Q
FST CS VR-10 l
PIT 2Y 4_
FV-43 G-4 2
B 1
GL AO C
BT-C Q
5 VR-1 FST Q
B 1
GL AO C
BT-C 0
5 VR-1 FST Q
B 1
GL AO C
BT-C Q
5 VR-1 FST Q
B 1
GL AO C
BT-C 0
5 VR-1 FST Q
PIT 2Y Rev. 5 i
Page 64 of 169 l
I
co ee********************************************************************************************************.*****************,
SYSTai: MAIN FEEDWATER (AE)
DWG. NO.: M-02AE02(O)
- ee****************************************************************************************************************************a VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYPE POS RQMT FREQ TIME REQUEST RDiARKS eeeee**************************************************************************************************************************n CVT-O Q
Note S V120 C-4 2
C 14 CK SA O
CVT-C CS CVT-O Note S V121 F-4 2
C 14 CK SA O
CVT-C CS CVT-O Q
Note S V122 F-7 2
C 14 CK SA O
CVT-C CS CVT-O Q
Note 5 V123 C-7 2
C 14 CK SA O
CVT-C CS Note 6 V124 C-3 2
C 4
CK SA C
CVT-O CS Nota 6 V125 F-3 2
C 4
CK SA C
CVT-O CS
.=
Note 6 V126 F-6 2
C 4
CK SA C
CVT-O CS Note 6 V127 C-6 2
C 4
CK SA C
CVT-O CS
=
j Rev. 5 i
Page 65 of 169
coceeococoo************************************..****************..*********..******** *****...'******...*****.***..***...***.**,
SYSTEM: MAIN FEEDWATER (AE)
DWG NO oooooo***********...**********. ***************************..***** ****,..*.: M-02AE02(Q)
VALVE P&ID ISI IST VALVE VALVE ACP NORM TEST TEST MAX STRK RELIEF NO.
000R. CIASS CAT SIZE TYPE TYPE POS R
oceeee******..*************************************.******OMT FREQ TIME REQUEST RINARKS V132 C-3 2
C 1
CK SA C
PAS NA V133 G-3 2
C 1
CK SA C
PAS NA V134 G-6 2
C 1
CK
' SA C
PAS NA V135 C-6 2
C 1
CK SA C
PAS NA Rcv. 5 Page 66 of 169 i
I oceae.*************************************************************************en**************ee.******e SYSTEM: AUXILIARY FEEDWATER (AL) ococee*************************************************=***ne*******DWG. NO.: M-12AL01(Q)
COOR. CLASS CAT SIZE TYPE TYPE POS R
oooooo****************************************************Q*MT FREQ TIME RB20EST Ru N
- n****************************a********************
V001 B-4 3
C 10 CK SA C
CVT-O Q
V002 D-4 3
C 8
CK SA C
CVT-O Q
V003 H-4 3
C 8
CK SA C
CVT-O Q
V006 F-4 3
C 6
CK SA C
CVT-O Q
V009 E-4 3
C 6
CK SA C
CVT-O Q
V012 C-4 3
C 8
CK SA C
CVT-O Q
V015 B-4 3
C 8
CK SA C
CVT-O Q
V029 G-5 3
C 2
CK SA C
CVT-O Q
Ibv. 5 Page 67 of 169
eeeeeeoceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeo*************************************e************************************************
SYSTIN: AUXILIARY FEEDWATER (AL) eeooo***************************************************************DWG. NO.: M-12AL01(Q)
- e**********************************************.
VALVE P&ID ISI IST VALVE VALVE ACT NOIN TEST TEST MAX STRK RTIEF' NO. -
COOR. CLASS CAT SIZE TYPE TYPE POS R
oeeeo*****************************************************Q*MT FREQ TIME RB]UEST RENARKS
- =***************************a****
Note 6 V030 H-5 3
C 6
CK SA C
CVT-O CS Note 6 V033 P-7 2
C 4
CK SA C
CVT-O CS Note 6 V036 H-7 2
C 4
CK SA C
CVT-O CS V041 F-5 3
C 2
CK SA C
CVT-O Q
Note 6 V042 D-5 3
C 6
CK SA C
CVT-O CS Note 6 V045 C.7 2
C 4
CK SA C
CVT-O CS Note 6 V048 D-7 2
C 4
CK SA C
CVT-O CS V053 B-5 3
C 3
CK SA C
CVT-O Q
Rev. 5 Page 68 of 169
ce come**ee**eceaeeeeeeeeeooneeeeo*************************************************************~********************************
SYSTD4: AUXILIARY FEEDWATER (AL)
000R. CLASS CAT SIZE TYPE TYPE POS R
oeeeo*****************************************************Q*MT FREQ TIME REQUEST RENARKS Note 6 V054 B-5 3
C 8
CK SA C
CVT-O CS Note 6 V057 E-7 2
C 4
CK SA C
CVT-O CS Note 6 V062 G-7 2
C 4
CK
' SA C
CVf-O CS Note 6 V067 D-7 2
C 4
CK SA C
CVT-O CS Note 6 V072 B-7 2
C 4
CK SA C
CVT-O CS y
HV-6 G-6 2
B 4
GL AO O
PAS RT J
HV-8 E.6 2
B 4
GL AO O
PAS RT
__.4 HV-10 D-6 2
B 4
GL AO O
PAS RT Rev. 5 Page 69 of 169
~
3 ocoone************** ************************************************************************************g,********************i SYSTDi: AUXILIARY FEEDWATER (AL)
DWG NO.: M-12AL01(Q) ococoo*************************************************************************************************************************i-VALVE P&ID ISI IST VALVE VALVE ACT NOIN TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYPE POS RQMT FRED TIME REQUEST RD%RKS conose********************************************************************=****************************************************$
IW-12 B-6 2
B 4
GL AO O
PAS NA BT-O Q
18 Note 36 l
HV-30 F-3 3
B 6
BTF MO C
PIT 2Y BT-O O
18 Note 36 l
IW-31 E-3 3
B 6
BTF MO C
PIT 2Y BT-O Q
18 Note 36 l
IW-32 C-3 3
B 8
BTF MO C
PIT 2Y BT-O Q
18 tiote 36 l
IW-33 B-3 3
B 8
BTF MO C
PIT 2Y BT-C Q
30 Noto 36 IW-34 H-3 3
B 8
GA MO O
PIT 2Y BT-C 0
30 Note 36 IW-35 D-3 3
B 8
GA MO O
PIT 2Y Rev. 5 Page 70 of 169
eneoc.*************************************************************************************************************************,
SYSTD1: AUXILIARY FEEDWATER (AL)
DWG. NO.: M-12AL91 ecoce***********************************************************************************(Q**)*************************************e VALVE P&ID ISI IST VALVE VALVE ACT NOR1 TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYPE POS RQMT FREQ TIME RE RENARKS cocoo********************************************=*****************************************Q*UEST BT-C 0
30 Note 36 HV-36 B-3 3
B 10 GA MO O
PIT 2Y Rev. 5 Page 71 of 169
oceaeceoceceso*********************************************************************************~e******************************.
SYSTD1: REACTOR COOLAMI' (BB)
DW omono*****************************************************************G. NO.: M-12BB01(Q)
- n*******************************************************
r VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
000R. CLASS - CAT SIZE TYPE TYPE POS R
ocemen***********e****************************************Q*MT FREQ TIME REQUEST RDiARKS 8378A E-4 1
C 3
CK SA O
CVT-O Q
83788 E-4 1
C 3
CK SA O
CVT-O Q
8379A E-7 1
C 3
CK
- SA O
CVT-O Q
8379B E-7 1
C 3
CK SA O
CVT-O Q
AT-2 1.5Y VR-4 Note 45 8948A E-4 1
A/C 10 CK SA C
CVT-O CS VR-8 CVT-C 1.5Y AT-2 1.5Y VR-4 Note C 8948B D-4 1
A/C 10 CK SA C
CVT-O CS VR-8 CVT-C 1.5Y AT-2 1.5Y VR-4 Note 45 8948C D-6 1
A/C 10 CK SA C
CVT-O CS VR-8 i
CVT-C 1.5Y AT-2 1.5Y VR-4 Note 45 8948D E-6 1
A/C 10 CK SA C
CVT-O CS VR-8 CVT-C 1.5Y Rcv. 5 Page 72 of 169
SYSTEM: REACIOR COOLANT (BB) eeeo..**********************...*****************************.****W**G.NO.:
M-12BB01(Q)
VALVE P&ID ISI IST VALVE VALVE ACT NOIN TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYl-E POS R
ocoe.***************************************************Q*MT FRED TIME REQUEST RINARKS AT-2 1.5Y VR-4 Note 45 8949A E-5 1
A/C 6
CK SA C
CVT-O CS VR-8 CVT-C 1.5Y AT-2 1.5Y VR-4 Note 45 8949B C-5 1
A/C 6
CK SA C
CVT-O CS VR-8 CVT-C 1.5Y AT-2 1.5Y VR-4 Note 45 8949C E-6 1
A/C 6
CK SA C
CVT-O CS VR-8 CVT-C 1.5Y AT-2 1.5Y VR-4 Note 45 8949D G-6 1
A/C 6
CK SA C
CVT-O CS VR-8 CVT-C 1.SY AT-2 1.5Y VR-4 Note 45 V001 D-5 1
A/C 1.5 CK SA C
CVT-O CS CVT-C 1.SY AT-2 1.5Y VR-4 Note 45 V022 D-4 1
A/C 1.5 CK SA C
CVT-O CS CVT-C 1.5Y AT-2 1.5Y VR-4 Note 45 V040 D-6 1
A/C 1.5 CK SA C
CVT-O CS CVT-C 1.5Y AT-2 1.5Y VR-4 Note 45 V059 E-6 1
A/C 1.5 CK SA C
CVT-O CS CVT-C 1.5Y Rev. 5 Page 73 of 169
ocecocoooooooooooooooooooooooooooooooeooo*************************************************************************.************
SYSTEM: REACIOR COOfANT (BB) co c o a e * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
- IMG. NO. : M-12BB01(Q)
VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO, 000R. CLASS CAT SIZE TYPE TYPE POS R
oooooo****************************************************Q*MT FRB2 TIME REQUEST REMARKS AT-2 1.5Y VR-8 Note 8, 36 l
PV-8702A E-4 1
A 12 GA MO C
BT-O CS 120 BT-C CS 120 PIT 2Y AT-2 1.5Y VR-8 Note 8, 35 l
PV-8702B H-6 1
A 12 GA MO C
BT-O CS 120 BT-C CS 120 PIT 2Y
\\
~
l Rev. 5 Page 74 of 169
ococeaccone.ooneeeenoconocoecoceeeeeeeeoooooooo*eeeeee*****************************************'******************
SYSTEM: REACTOR COOIRfr (BB) ooooooo*************************************************************DWG. NO.: M-12BB02(Q)
VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYPE POS R
FREQ TIME REQUEST REMAR oceaeoe***************************************************Q*MT******************************************************KS 8010A H-7 1
C 6
RVr SY VR-ll PIT 2Y 8010B H.6 1
C 6
RVT SY VR-ll PIT 2Y 80100 H-5 1
C 6
RVT SY VR-ll PIT 2Y Note 9 V084 C-4 1
C 2
CK SA C
PAS NA BT-O Q
10 Note 36 HV-8000A E-7 1
B 3
GA MO O
BT-C Q
10 PIT 2Y BT-O Q
10 Note 36 HV-8000B E-7 1
B 3
GA MO O
BT-C Q
10 PIT 2Y AT-1 2Y VR-1 l
HV 3026 E-3 2
A 1
DIA AO C
BT-C Q
10 VR-5 FST Q
l PIT 2Y AT-1 2Y VR-1 l
' HV-8027 E-3 2
A 1
DIA AO C
BT-C Q
10 VR-5 FST Q
PIT 2Y I
=..
l Rev. 5 Page 75 of 169
g ocococe************************************************************************************************************************ u SYSTEM: REACTOR COOLANP (BB)
.DNG. NO.: M-12BB02(Q) cocees*************************************************************************************************************************u VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYPE POS RQMT FREQ TIME RE RENARKS cocooe*************************************************************************************Q*UEST BT-O Q
15 Note 36 HV-8037A E-5 3
B 4
GA MO C
BT-C Q
15 PIT 2Y BT-O Q
15 Note 36 HV-8037B E-5 3
B 4
GA MO C
BT-C Q
15 PIT 2Y 8038A E-2 3
C 3
CK SA C
PAS NA 8038B E-2 3
C 3
CK SA C
PAS NA BT-O Q
10 VR-1 l
FST Q
HV-8157A E-1 3
B 1
GL SO C
PIT 2Y BT-O Q
10 VR-1 l
FST Q
HV-8157B E-1 3
B 1
GL SO C
VR-1 Note 10 PCV-455A E-7 1
B 3
GL SO C
BT-C CS 2
VR-2 FST CS PIT 2Y PCV-455B A-4 1
B 4
BAL AO O/C PAS NA Rev. 5 Page 76 of 169
- oce...oe***********************************************************************************************************************.,
SYSTEN: REACIOR COOLANI' (88)
DWG. NO.: M-12BB02 oooooooe********************************************************************************(Q**)**************************e**********a VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYPE POS RQMT FRE o c o c e a e e * * * * * * * * * * * * * * * * * * * * * = * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *Q* * * * *
- TIM E REQUEST REMARKS
- a***************************************
ICV-455C B-4 1
B 4
VR-1 Note 19 FCV-456A E-8 1
B 3
GL SO C
BT-C CS 2
O O
Rev. 5 m
occocoo************************************************************************************************************************,
SYSTEM: REAC'IOR COOLAMP (BB)
DWG ooooooo*****************************************************************. NO.: M-02BB03 (Q)
VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYPE POS R
ooooooo***************************************************Q*MT FREQ TIME REQUEST RENARKS
- n AT-1 2Y VR-3 V118 C-5 2
A/C 2
CK SA O
CVT-O Q
VR-5 CVT-C 2Y V120 C-4 1
C 2
CK SA O
CVT-O Q
V121 C-4 1
C 2
CK SA O
CVT-O Q
V122 C-4 3
C 3
CK SA O
CVT-O CS Note 31 CVT-C CS V124 B-3 3
C
.75 RV SA C
RVP SY AT-1 2Y VR-3 V148 E-6 2
A/C 2
CK SA O
CVT-O Q
VR-5 CVT-C 2Y V150 E-6 1
C 2
CK SA O
CVT-O Q
V151 E-6 1
C 2
CK SA O
CVT-O Q
Rev. 5
.o a.oeoo****** ****************************** *********** **....**. ******************.********************....*.*** **.**.**
SYSTEM: REAC'IDR COOLAffr (BB
=concocoo**********************)*************************************CHG.
NO.: M-02BB03(Q)
VALVE P&ID ISI IST VALVE VALVE ACT NOIN TEST TEST MAX STRK RELIEF o
NO.
000R. CLASS CAT SIZE TYPE T
FOS RQMT FRD)
TIME RE wooooooeo************************************YPE********************************************** QUEST RENARKS
- .*********************************u Note 31 V152 E-6 3
C 3
CK SA O
C
.75 RV SA C
RVT SY AT-1 2Y VR-3 V178 E-6 2
A/C 2
CK SA O
CVT-O Q
VR-5 CVT-C 2Y V180 E-6 1
C 2
CK' SA O
CVT-O Q
W181 E-6 1
C 2
CK SA O
CVT-O Q
V182 E-6 3
C 3
CK SA O
I E184 D-6 3
C
.75 RV SA C
RVT SY AT-1 2Y VR-3 V208 E-6 2
A/C 2
CK SA O
CVT-O
-Q VR-5 l
CVT-C 2Y Rev. 5
oooooooo********************************************************************************************************
SYSTEM: REAC'IOR COOLAffr (BB oco c o o o c e * * * * * * * * * * * * * * * * * * * * * *) * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
- IMG. NO. :
M-02BB03(Q)
VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEE' n
NO.
000R. CLASS CAT SIZE TYPE TYPE RQMT FREQ TIME RE REMARKS nooooooo******************************************POS*****************************************Q*UEST
- n V210 E-6 1
C 2
CK SA O
CVT-O Q
V211 E-6 1
C 2
CK SA O
CVT-O O
V212 E-6 3
C 3
CK SA O
-~~
V214 D-6 3
C
.75 RV SA C
RVT SY BT-O CS 30 Note 11, 36 l
HV-13 C-2 3
B 3
GA MO O'
BT-C CS 30 PIT 2Y BT-O CS 30 Note 11, 36 l
HV-14 C-6 3
B 3
GA MO O
BT-C CS 30 PIT 2Y BT-O CS 30 Note 11, 36 l
HV-15 C-6 3
B 3
GA MO O
BT-C CS 30 PIT 2Y BT-O CS 30 Note 11, 36 l
.HV-16 C-6 3
8 3
GA MO O
i Rev. 5 N
SYSTD1: REACTOR COOLAMI' ococ o.co * * * * * * * * * * * * * * * * * *(BB)***. **********..***************************. NO.: M-02BB03(Q)
DWG ***************.... ******.....***......***.***.....**.
VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
000R. CLASS CAT SIZE TYPE TYPE ROMT FREQ TIME RD 3 eo o o o o * *. * * * * * * * * * * * * * * * * * * * * * *. * * *. * * * * * * * * * *
- EOS*.*****************************.
- .***Q*UEST REMARKS
.**.***n HV-8141A E-3 2
B
.75 GL AO O
PAS NA HV-8141B C-6 2
B
.75 GL AO O
PAS NA HV-8141C C-6 2
B
.75 GL AO O
PAS R\\
t HV-8141D C-6 2
B
.75 GL AO O
PAS R4 AT-1 2Y VR-5
' Note 12, 35 W-8351A C-5 2
A 2
GL MO O
S, PIT 2Y AT-1 2Y VR-5 Note 12, 36 W-8351B C-6 2
A 2
GL MO O
BT-O
-CS 10
~
BT-C CS le
.,.pyg,
PIT 2Y
~
l AT-1 2Y VR-5 Note 12, 35 W-8351C C-6 2
A 2
GL MO O
BT-O CS 10
- * "~' #.*1^"
AT-1 2Y VR-5 Note 12, 35
-8351D C-6 2
A 2
GL MO O
BT-O CS 10 BT-C CS 10 PIT 2Y Rev. 5 Page 2 mR 169
....e.................................**.......................................................................................
SYSTDI: REACIOR CODULNT (BB)
DHG NO.: M-12BB94
.................................***.............**.....................................(Q..)..................................... m VALVE P&ID ISI IST VALVE VALVE ACT NORM TEST TEST MAX STRK RELIEF NO.
COOR. CLASS CAT SIZE TYPE TYPE POS R
FRE one.o..............**.**..................................O.MT.******..D.*...
TIME REQUEST REMARKS BT-O CS 10 VR-1 Note 13 IN-8991A F-4 2
B 1
GL SO C
BT-C CS 19 FST CS PIT 2Y BT-O CS 19 VR-1 Note 13 HV-89918 F-4 2
B 1
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Page 105 of 169
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23 PIT 2Y Rev. 5 Page 113 of 169,
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30 PIT 2Y Rev. 5 Page 115 of 169
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PIT 2Y Rev. 5 Page 119 of 169
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Rev. 5 Page 130 of 169
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Rev. 5 Page 134 of 169
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Page 136 of 169
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PIT 2Y Rev. 5 Page 137 of 169 l
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Rev. 5 Page 138 of 169
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l PIT 2Y Rev. 5 Page 139 of 169
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Page 140 of 169 l
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PIT 2Y VR-8 Rev. 5 Page 143 of 169
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Rev. 5 Page 144 of 169
..................**............................................ ****..........................................................o SYSTDi: DECONTAMINATION (HD)
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l Rev. 5 Page 145 of 169
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SYSTEM: COMPRESSED AIR (KA) e e c e.......... * * * * * * * * * * *..... * *... * *........... * *...... * *.... *
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PIT 2Y Rev. 5 Page 147 of 169
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Rev. 5 Page 148 of 169
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Rev. 5 Page 149 of 169
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1 Itn. 5 Page 150 of 169
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Rev. 5 Page 151 of 169
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PIT 2Y Rev. 5 Page 152 of 169
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Rev. 5 Page 153 of 169
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!bv. 5 Page 156 of 169
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VR-5 PIT 2Y VR-8 Rev. 5 Page 159 of 169
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i Rev. 5 Page 160 of 169
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VR-5 PIT 2Y am. 5 Page 161 of 169
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PAS NA Rev. 5 Page 162 of 169
~
NMM 1.
Open or closure testing.of these valves during normal operation would involve breaking containment integrity as stated in Relief Request VR-15.
Velve testing will be performed during cold shutdown.
2.
Closure of the main' steam isolation valves during unit i
operation could result in reactor trip and safety 1
injection actuation which would introduce a severe transient in the main steam lines which is unacceptable from an operational viewpoint.
Testing by isolating each main steam header is also.possible but would cause a power reduction which is also unacceptable from an operational viewpoint.
These valves will be partially l
stroked every three months and full-stroke tested along with a fail safe test during cold shutdown.,
3.
Exercising these valves during normal operation is considered impractical.
Stroking these valves would isolate feedwater to the steam generaters which could result in a severe transient, possibly causing a unit j
trip.
Valve testing will be performed during cold shutdown.
4.
Exercising these valves during normal operation'is considered impractical.
Stroking these valves could result in a loss of steam generator level control on the corresponding steam generator, possibly causing a unit trip.
Valve testing will be performed during cold shutdown.
5.
During normal operation exercising these valves would be impractical.
Closing these valves during operation l
would isolate feedwater to the steam generators which could result in a severe transient, possibly causing a i
unit trip.
Valves FV-39, 40, 41 and 42'will be partial stroke tested during normal operation while the remaining testing on all the valves pertaining to this l
NOTE will be performed during cold shutdown.
t l
6.
Exercising these valves during normal operation would introduce cold auxiliary feedwater into the steam generators and therefore would cause an unnecessary thermal shock to the auxiliary feed nozzles.
Valve testing will be done during cold shutdown.
i Rev. 5 i
Page 163 of 169 l
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(Continued) 7.
Full stroke exercising of these valves during-normal operation would increase boron ' inventory in the RCS thus decreasing RCS operating temperature. causing potentially severe neutron flux oscillations.
Valves will be partial stroked quarterly and full stroked every cold shutdown.
8.
These valves have an interlock which prevents their
~
opening when reactor coolant system pressure is above l
369 PSIG.
Valve testing will be performed during cold shutdown.
9.
This valve is passive since it is in series with a l
normally closed non-safety-related, air operated valve (BG HV-8145) and does not have to change positions to perform a safety-related function.
19.
The power-operated relief valves have a history of failures and should not be challenged.at power.
Valve
{
testing will be performed during cold shutdown.
11.
Failure of these valves in the closed position during normal operation would inhibit flow to the reactor i
coolant pump thermal barriers.
This is not desirable during pump operation.
Valve testing will be performed during cold shutdown.
I 12.
Failure of these valves in the closed position during normal operation would inhibit flow to the reactor I
coolant pump seals which could damage the reactor i
coolant pump seals.
Valve testing will be performed during cold shutdown.
13.
Stroking these valves during normal operation is impractical.
Upon stroking these valves radiological problems could arise.
This would limit maintenance activity if problems occur with the valves.
Furthermore, failure of any one of these valves in the open direction would reduce the system to single-valve-protection between RCS and containment atmosphere.
Failure would also put the. reactor in a small break LOCA situation.
Valve testing will be performed during cold shutdown.
14.
Failure of one of these valves in the closed position during normal operation would result. in a loss of seal water flow to the reactor coolant pumps and could cause pump seal damage.
Valve testing will be performed during cold shutdown.
Rev. 5 Page 164 of 169
1 NOTES (Continued) 15.
Failure of one of these valves in the closed position during normal operation would result in loss of pressurizer level control and may cause plant shutdown.
Valve testing will be performed during cold
. shutdown.
16.
Failure of these valves in the closed position during normal operation would inhibit letdown flow to the regenerative heat exchanger which would effect normal letdown and charging operation.
Valve testing will be performed during cold shutdown.
These valves are required to stroke close in greater than or equal to 15 seconds.
17.
Closure of one of these valves during normal operation would isolate charging flow to the reactor coolant system which could result in loss of pressurizer level control and cause plant shutdown.
Valve testing will be performed during cold shutdown.
18.
The normal charging pumps' suction would be isolated upon closure of one of these valves during normal operation.
Alternate suction flow paths (e.g. aligned with the refueling water storage tank) would cause a sudden increase in reactor coolant system boron inventory, thereby a plant transient.
Also, seal water injection to the reactor coolant pumps would be inhibited which could result in damage to the seals.
Valve testing will be performed during cold shutdown.
19.
Testing this valve during normal operation would introduce boric acid to the primary side causing unwanted negative reactivity addition.
Valve testing will be performed during cold shutdown.
20.
Exercising these valves during normal operation would result in isolating accumulator injection flowpaths and safety injection system hot leg recirculation loops 2 and 3.
Valve testing will be performed during cold shutdown.'
21.
Failure of this valve in the closed position during normal operation could cause a failure of both SI pumps by isolating the miniflow recirculation path for both pumps.
Valve testing will be performed during cold shutdown.
Rev. 5 Page 165 of 169
M NOTES (Continued) 22.
Failure of these valves in the open position during
!i normal operation could result in introduction of borated water into the reactor coolant system, which could possibly cause plant shutdown.
Valve testing will be performed during cold shutdown.
I 23.
These are solenoid valves of a hermetically enclosed, seal welded design with internally mounted reed switches for position indication.
Visual verification of valve position is not possible unless the valve is removed from service and disassembled.
Valve position will be verified by observation of flow.
24.
Exercising these valves during normal operation is impractical.
Stroking these valves via the fast close hand switch would also close the Main Steam Isolation Valves which for reasons stated in Note 2 would be unacceptable.
These valves will be partial stroke tested every three months and full stroke tested during 1
shutdown.
25.
Testing the valve during normal operation would interrupt component cooling water flow to the reactor coolant pumps and possibly damage the pumps.
Valve testing will be performed during cold shutdown.
26.
Exercising these valves to the open position during normal operation cannot be accomplished due to the 1
system not being able to overcome Reactor Coolant System pressure. Salve testing will be performed during cold shutdown.
27.
These valves have control interlocks with other ECCS valves and cannot be exercised during normal operation.
Valve testing will be performed during cold shutdown.
28.
These valves have their power removed during normal operation so that the ECCS flowpath can be maintained i
operable per Technical Specifications.
Valve testing j
will be performed during cold shutdown.
29.
These valves are locked open with power removed during normal operation with RCS pressure above 1999 PSIG as required by Technical Specifications.
Valve testing will be performed during cold shutdown.
Rev. 5 Page 166 of 169
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NOTES (Continued) 30.
Failure of this valve in the closed position during normal operation would inhibit a portion of'the energency core cooling system.
Valve testing will be performed during cold shutdown.
31.
Exercising of these valves during normal operation would result in interruption of Component Cooling Water flow to the Reactor Coolant Pump's Thermal Barrier Cooling Coil.
Valve testing will be performed during cold shutdown.
32.
Exercising these valves during normal operation would require stroking EJ HV-8804A & B.
Valves EJ HV-8804A &
B have control interlocks with other ECCS valves and cannot be exercised during normal operation.
Valve testing will be performed during cold shutdown.
33.
Exercising these valves during normal operation is impractical.
An open stroke test on these valves requires obtaining a specific flow with the RHR pumps on a recirculation flow path to and from the RWST, which would prohibit the opposite RHR pump from providing adequate flow for Emergency Core Cooling.
Valve testing will be performed during cold shutdown.
34.
Testing of these valves during normal operation is impractical.
Failure of the valves during normal operation would render the associated RHR train inoperable.
Furthermore, access to these valves is limited due to the valves being located inside an encapsulation tank.
Maintenance on those valves would require the plant go to cold shutdown.
Valve testing will be performed during cold shutdown.
35.
Testing of these valves during normal operation is impractical.
Failure of the valves during normal operation would render the associated Containment Spray train inoperable.
Furthermore, access to these valves is limited due to the valves being located inside an encapsulation tank.
Maintenance on these valves would require the plant go to cold shutdown.
Valve testing will be performed during cold shutdown.
36.
All motor operated valves fail-as-is and therefore do not require a fail safe test per IWV-3415.
Rev. 5 i
Page 167 of 169
NOTES (Continued) 37.
Exercising these valves during normal plant operation is not possible because valves cannot be opened against reactor coolant pressure.
Valve testing will be performed during cold shutdown.
38.
Exercising this valve during normal operation would inhibit flow to the reactor coolant pump seals which could damage the reactor coolant pump seals.
Valve testing will be performed during cold shutdown.
39.
Valve testing during normal operation is impractical.
Failure of these valves in the open position would represent a major loss of safety equipment which would force the plant into shutdown.
Testing will be performed during cold shutdown.
49.
Failure of this valve in the closed position or exercising the valve, during normal plant operation, would interrupt the supply of instrument air to valves and equipment necessary for system control and operation.
Testing will be performed during cold shutdown.
41.
Failure of this valve in the open position or exercising the valve, during normal plant operation, would reduce the supply of instrument air to valves and equipment necessary for plant operation.
Testing will be performed during cold shutdown.
42.
During normal operation these valves will not full stroke against full RCS pressure.
Valves EM-8922A & B i
will be partial stroked quarterly and full stroked every cold shutdown while valves EM-V991, V992, V993, V994 will just be full stroked every cold shutdown.
43.
Full stroke exercising during normal operation cannot be accomplished since safety injection pump discharge pressure is not enough to overcome reactor coolant pressure.
Valves will be partial stroked quarterly and full stroked every cold shutdown.
44.
Exercising this valve to the open direction during power operation would cause a power decrease due to the injection of boric acid into the Reactor Coolant System.
Valve EM-8815 will be tested during cold shutdown.
Rev. 5 Page 168 of 169
NOTES (Continued) 45.
Exercising these valves to the open direction during power operation cannot be done due to the system not being able to overcome Reactor Coolant System Pressure.
Valve testing will be performed during cold shutdown.
I i
i i'
Rev. 5 4
Page 169 of 169