ML20080K302

Rev 2 to Trend Analysis. Related Info Encl

ML20080K302
Person / Time
Site:	Perry
Issue date:	11/02/1981
From:	Michael Brown CLEVELAND ELECTRIC ILLUMINATING CO.
To:
Shared Package
ML20079G896	List: ML20080K266 ML20080K277 ML20080K281 ML20080K287 ML20080K302 ML20080K318 ML20080K332 ML20080K342 ML20080K357 ML20080K361 ML20080K422 ML20080K457 ML20080K461
References
FOIA-83-199 PROC-811102, NUDOCS 8309290094
Download: ML20080K302 (26)

Text

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TITLE Trend Analysis I N T E R F A C E S PREPARER M. A. Brown '/,".?fi _ CORPORATE NUCLEAR QUALITY REVIEWER /,.- [ / / ,

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.' Procedure and Recoros

[ ADMINISTRATION PROCEDURE APPROVERS y

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.M [4 V0LLME 2 1 6 0 2 REVISION NUMBER 3 EFFECTIVE 11 / 2/81 CONTENTS SECTION PAGE Purpose 1.1 1 Responsibilities and Procedure 1.2 1 Trend Analysis Procedure 1.2.1 1

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_ REFERENCES SECTION PAGE Construction Quality Assurance 2- 1801 Construction Quality Assurance 2- 1802 Construction Quality Assurance 2- 1603 Construction Quality Assurance 2- 1601 Construction Quality Assurance 2- 1001 Nuclear Design & Procurement 3- 0501 Project Administration 1502 Project Administration 1504 g O.

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8309290094 E)30622

. PDR FDIA i HIATT83-199 PDR (gg av

. This document is written in response to the Code of Federal Regulations, Title 10, Part 50 (10CFR50) Appendix B, and The Cleveland Electric Illuminating Company Corporate Nuclear Quality Assurance Program.

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PROGRAM REVISION NOTICE PERRY NUCLEAR POWER PLANT DOCUMENT TITLE MANUAL NAME & NUM5ER Eev -

TREND ANAL.YSI3 Constrg+ g g lity b~1 ((

SPECIFIC EXPLANATION FOR THIS PROGRAM PROGRAM REVISION (exact point of change CHANGE: and exact wording to be inserted):

To address the use of the monthly Perfor- Page 2, of 3, after the sixth para, add:

mance Analysis Report as a trending tool for upper management. NOTE: Trend Analysis Reports may be in the form of the Monthly Performance An-alysis Report (P.A.R.) for use as a management trending tool.

9 CHECK ACTION LEVEL (ONE ONLY) @ INTERFACING REVIEW SIGNATURES (Print Names)

@ Incluoe change with next revision. Coglete , p SIGNATUR!,S) 1/ '

signature block @ only and send to Procedures. (OA) p un1, m + w -f7 . . _. a E Initiate document revisio Complete signature block r Proj. Admin. 0203.

only and send to O., 8a 0 5TC(2_

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Procedures.

k Process this notice at once. Complete signature block 1 , and deliver to Procedures. PROCEDURES UNIT pGNATURES (For details see Proj. Aamin. 0501.) INTERFACING REVIEW NOTE: Program Revision Notices need not be COMPLETED L M typewritten, but must be legible and R. Krotseng [ . u, A /C/4

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EFFECTIVE DATE/ _1 p / 3

Construction Quality Assurance 2-1602 Rev. 3 Effective 11/ 2 / c1 Page 1 of 3 TREND ANALYSIS

/

1.1 PURPOSE To provide analysis of problem areas identified at the Perry Nuclear Power Plant for Trend Reporting to management and ef fecting corrective actions.

1.2 RESPONSIBILITIES AND PROCEDURE References Supervisor, Assign Construction Quality Engineering personnel to per- Construction Cons truc- form special studies or audits of those activities where Quality tion analysis has indicated recurring problems. Assurance Quality 2-1801 Engineer- Assign Construction Quality Engineering personnel the ing responsibility for performing and reporting Quality Trends in accordance with this procedure.

Provide guidance to Quality Engineering personnel in per-forming the investigation and in formalizing the results.

Cons truc- Evaluate, during the course of audits, nonconformance re-tion views, and other Quality Engineering activities, the types Quality and frequencies of problems identified.

?[ Engineer Determine the need for Trend Analysis and the scope of the 1 investigation.

w 1.2.1 Trend Analvsis Procedure 441 'E L Trend Analysis Reports may be used to provide information, initiate a Corrective Action Request, justify special CQS Surveillance or Audit activity or frequency, or warrant rejection of a procedure or Nonconformance Report.

Cons truc- Perform Trend Analysis, obtaining an appropriate data base Construction by considering and referring as necessary to the following: Quality tion Assurance Quality 2-1802, Engineer -

CQS Audit Status Chart. 2-1603,

- CQS Action Request Computer Printout.

- CQS Site Master Nonconformance Control Log and Com- 2-1601 puter Printout. 2-1001

- CQS Corrective Action Request Log.

- CQS Surveillance / Inspection Reports

- Nonconformance Reports. PAP 1502, 1504 Field Questions. Nuclear

- General Correspondence.

Design &

Procurement

• ' 3-0501 .

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9 o .. Construction Quality Assurance 2-1602 w Rev. 3 Effective 11/ 2/ 81

• Page 2 of 3 a

. . f-References p $

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NOTE: The coding systems employed with AR's and NR's allow for computer sorting by several variables including: Contractors, Appendix B Criteria, Cause Codes, and NR Codes.

Obtain from other elements additional information such as tons of steel, yards of concrete, total quantities of pur-chased items and costs when needed to perform a meaningful comparative and trending analysis.

Prepare the Trend Analysis Report or Summary using tabu-lar or graphic illustrations to assess and present the con-ditions.

Present Trend Analysis Report or Summary to the Supervisor, Construction Quality Engineering.

Supe rviso r , Review and approve Trend Analysis Report or Summary and Construction Construc- deter =ine distribution in accordance with audit procedures. Quality tion For example, for Trend Analysis on a Contractor, recipients Assurance Quality of the report are (as a minimum) the Contract Adminis- 2-1801 Engineer- trator, and the Contractor. For CEI Management awareness, ing copies of all Trend Analysis Reports or Summaries are ,,

attached to the CQE Performance Analysis Report (PAR). 9 Give the reviewed Trend Analysis Report or Summary to the Construction Quality Engineer.

Construc- Present reviewed Trend Analysis Report or Summary to the tion appropriate responsible elements (as determined by the Quality Supervisor, Construction Quality Engineering) for corrective Engineer action.

Supe rvisor, Report Trend Analysis recommendations and/or results to Construc- the General Supervising Engineer, Construction Quality tion Section.

Quality Engineer-ing General Report Trend Analysis recommendations and/or results to the Supervising Manager, Nuclear Quality Assurance Department.

Engineer, Construc-tion Quality Section k%*."

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, ,, Construction Quality Assurance 2-1602 Rev. 3 Effective 11/ 2 / 81 Page 3 of 3 References Construc- Maintain copics of Trend Analysis Report or Summary. Unless tion used as an attachment for a CAR, NR or Audit / Surveillance Quality Report, Trend Analysis Reports are considered a management Engineer- tool and not a quality record, ing Record Clerk Q 'E gg$0( b 141/M/3/kd L% %

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, asrECr:0N mEreRT so. OaA ,

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! I,0 CATION /. A'~M. //> A#L 2 e.r> c 4, DATE [M .2 %f 1 uSPEC7cn $ #ivreT~ A4reL - _

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RECOMMENDED CORRECTI7E ACTION: -

at

< Yf RZ7IEi4ED BY eM ACA CORRECTIVE ACTION T.AEIN:

l r a RESPONSE DATE

/

A - AUTHOR M/ <

AWACEME5T, //-

2m DISPOSITION: ACCEPTABI.E h UNACCEPTABI.E h -- //-.2.7-8 A Sigtacu Dace 5, CCMMENTS: ( /# 4 [re/ // .

,,p yy <-n-ru LUFIffDrvtrw __

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, h QA/QC SECT

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TRAINING ATTENDANCE LOC l

, l THE FOLLO'4ING PERSONNEL ATTENDED TRAINING CCNDUCTED 3Y /M7 A&/ .

M8 , CN/d-M-[b FOR PERIOD / .

(TITLE) (DATE) (IDE)  ;

! TOPICS CCVERED LUDE: (INSTRUCTOR MAY ATTACH OUTLINE OR COURSE .%TERIALS.)

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• • 70 l.80$ kl lAl$d W '( x . w r.,:+:5 4 . y._ e .ua 3 j * .

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QA/CC SECT

• N'" .

USPECTION REPCRT NO. A/ / #70 _

l 1.ocAT10N A 6/AW nATE f- N t -

usPECTon /HrdA4 retd 11-A64* _

I nEhUEnmENTANDnETERENCEs: Ltd /Af/. 46W AV 71W1- I

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I MIMMM DOM FINOD G: /sf4 M

,$4$0'/ddO NM75 Ms41?Mt**998. $ &//69) $MWAY

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REColetENDED CORRE3IVE ACTICN: ogsLQT '

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REVIEtiED BY M ' A..AC CORKICTIVE ACTION TAXIN: g-i A- AUTHOR # ATTACHMENT M-RESPONSE DATE DISPOSITION: ACCEPTA31.E UNACCEPTAB -- #MM

~

Date COMMENTS:

41[aturU _ d* ,

LEVEL il REVIEW M. lW " 'A-'

e 2

I.

O RIG. Q AT E mEv.DATE PACE entsanEQ apomovgo AEvtSED TITLE PROCEDURE 7/14/80 4/2S/82 TORM 4118 RSL PRM TWP .

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,...ej- e *g 4 * ,

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f._..~.m.

) ...

'^, O O O b, Tio Cimland Electric lilaminsting Csmpi ny

,3 m m . 4

. ..- v. 9 -o s . - HUCLEAR QUALITY ASSURANCE DEP" . ORIGINAL AS OF A IN SI D te /d[/3[$1nt's 7/ph File No. .30117.O91.

Responsible Ot9anization .P .P ,P , ,0 ,h ,b ,

Audi.t Nember . O,0,(,,3 S.. H Criteria Nn. .. l. 9.

MAB 120h81 t A. Brown W/_ /_' .o# Initials w issue Date i i Prepare! By: - _M._-.

Nonconforming Material, Parts or Components Appendix 8 Criteria _

Observation:

PPP's system for NR clese-out deae net ~ ev4an fn - en = 4 +4 va va*4 *d e n+ d e -

i.e. , NRs are closed via verbal communication between the field and CA Manacer: ?'R s are closed out without the supportinc documentation attached to the NRs: NPs are closed out without proper review of available documentation.

Review for Significance: b//[ .

Justification: __ Audit No. 630, ARs 001-005; Audit No. Sh3 ARs 001 & 002 h Recommendation: PPP should evaluate their system for NR close-out as previously recot: mended. The P/0 realizes that PPP has known about this problem from Audit No. %3 cnd while a stu_dy is in _ progress , there still exists some_problegg_. It.cannot be determined at this,,ti_m.e. whnt,, prob 1ces_ have been found and_e_orrected _durinr tAe PPP study, CQS recommands that NRs be closed out by the inspectors doing the actual ver$ficatd.en and the supporting documentati,on_ be attached to the NRs.

_ _ _ _ _ _ _ - . _ _ _ . -. . . . . . _ . . _ / )

f ) //- /z _ s Acknowledged By: i r-Action Due By Date ,1.213 _0 B 1 Corrective Action Reply: See Attachment L'a A Resporese By: -

C- -

M Response Date ./ 212R/

Response Evaluation: N 8

/

OM Yd[2 dM

, (j _

Accept eject Evaluation:

/> A - VMN Evaluation Date: abo.d fM Evaluation By:

-- Verification Date d 4-t d. 7t D .

Verified By: ,

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J /#/432_ ORICi;!AL /.S OF

n. so

.. avTs.is ao Date..ph),9 f Th Cleveload El ettle ille=Imellas Cweear - " - ' '"jhnt's ~/??)/v CONSTRUCTION QUALITY SECTION  !

/ ACTION REQUEST REVISION SHEET Diri 131982 pp,h

' g TR AIN.fADMI

' ~ ~

)T umber N I# '

File No. I I - '

B CriteriaNo. Activity Nazne ' - IbI 4.u. o. sy o.i. QI il .S8L Corrective Action Reply IWislas As noted in resoonse to AR 51, the NR Coordinator was hired on January 11, 1982.

Response By_. /

Response Date l ,Iil . .. I Response Evaluation:

Jv}~ WWJ4J?h r pgcEWED g 14 W po qid s

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'y L, a PERRY NUCLEAR POV.'ER PLANT  !!.AR 0 3 E32 -

3 ,,,

NONCONFORMANCE REPORT REVIE'.7/REVl510N  :.n NO.1523 - A owuutNI CC"s1 AOLl PEv. 5/78 _

NR No O '

3issueDate N!d Current Date h Review Required: Engr.

@E Other

. GtM Review Comrnents: g~,- y' d M' -;dM, ,6 7 4~/

f ' g.

(), p.ac.,,, 124 0l'P (AC Q& Xh "I * .

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b$tL..l:f gal E gWer 2h.Y hte f2 _[ Quality 0-$a. ~

Etigine(r

'^l &lf Date OBer Date ATTACHMENTS YES NO *

)

o y 0 *

9. THE PROPOSEO DISPOSITION WAS REJECTED. THE RESPONSIBLE ORG AND RE$U9MIT TH E NR TO CQS QU ALITY ACMINISTR ATION.

~~ ~~

ei?G.

• p - 2/ - f d.

DISPOSITION REVISION NO.

PRCPOSED SCRAP (1) REWORK (2) REP AIR ( 31 3

DISPC 58 TIO N

] USE AS t$ ( 4)

J U STl FI C A TIO N:

33 STEF S TO PREVENT RECURRANCE

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', g g o *,g37 PERRY NtJCLEAR POWER PLANT ,i h. - l, Q /)

NONCONFORMANCE REPORT REVIEW / REVISION

~. N s. s s2s - A suggy*

/

REV. 5/78 ----. . _- ..---

uR u. PDW Dm/ Rwssssue case M -A > Current oate a-V9A _-

] Review Required: Q gal Engr. @E i

Other s _

Review Comments: j '2^d .cluuN .be .rwW/ c ~A a-+ GlU d' ,

f c wi. yp. a .r e k g aC -h-L d a m _; &

4 n>wk p,p AWD-

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'GAI Ergirier oate Quality Engineer Date Ott.er Co te ATTACHMENTS YES tid M V [

C'IHE PRCrOSED OISPoSITION W AS HEJECTED, THE RESPON SIBL E ORG ANIZ ATION SH ALL COMPL ETE THE SECTION GFLOW AND RESU9MIT THE NR To CQS QUALlTY ADMINISTR ATION.

DISPOSaTION R2 VISION NO. bb 9 PHOPOSED SCRAP l 1) REP AIR ( 31 Of SPO SITIO N ] REWORK (2) _

] USE AS IS ( 41 _, _

JUSTIFICATION:

Furnish U.T. Inspection Reports giving the dimensires of the relevant linear indications on penetration shown On Iso. 1R72-19 (two linear indications) and penetration shown on iso. 1R72-8 (one linear . _ . _ .

fndication) for further engineering review and dispositioning.

'8 R CURR N E N/A Porosity and pitting in vendor furnished material. _ _.__.

W

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R ESP. O RG.

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PEP.RY NUCt. EAR t'OWER PLANT l NO. 61.hi.12 REV.12 77 .

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.P ,O.4 ,4 i 0 4 0,4 2 1 4 'See, MPC Attachment . PENETRATION . 1 2 _

, .. 3 ,, .;p,3 ~>ac ...T. c s.~i:. Tic ~ / e Tc l

_ , _ y;.,$gg$,,I r y, e y .3- **

a'Y D. Denlinger id'~ ~ SCVRC E CU Mf.

ENT ST.TUS Pullman Power Products LOCATtON 1,2l0,418.1 l,'s.'. tTEMI l' &,' ,

u A T E w L Pullman Power Products

~T s.wE INSTALLED RB/641 Az. 2280 spre,NO.r F. C V. / c C w.

', ,*','.. i') e. ,p ' E SP 3OLNEQt : ',

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? O2 cuA cai- a 3 v uiscai: . Odd, ,,__6 e-f6 T Y P E .,yp,f.'q . --TYrt M CI EQUIP. <' M AT'L. . .. C: II It:IT ALL A TION -

/ Oipi eaocaaw- ~

. .2l.'['.'N[ Yac ~- ' 'NCLUD E ACCE;*T ANC E

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v.g.p' E SO RIP y , , ,g C O F ';'t5.*.mT .'o'. :;.,.7i.v:.;- y NC- l '! - IFELATE To 5'_ After surface preparations t.'ere made for. _

t '? E *o

p. .'xq,voN

cN ronu AN c E .3 j.3,COOE l 0l 0) i i ultrasonic insnec. tion, both visual and U.T. indicated a relevent linear indication on tuo  !'

, penetrations. Penetration shown on 7 o.1R72-1 ad two linear indications and the Nae-  !

% / ~~

j '

l tration shown on Iso.1R72-8 had one linear indication./) ~(- -v>t..

co . O .

- = - - - - - = . .s a c . - . . .a ,. . . a.a

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. Base metal material problem.

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<2i -[g] c.c u .n iai. O usc A:.. _ . e- . . . - -  !

._ .=_ .

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~ .

i Explore extent of porosity and pitting per PPP Procedure

's IX-114. Foport findings on a revision to this NR for . _ . -

i

\g dispositioning. }

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-- =,

.  : 6

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- Ferry Welear Power Plant

i. - MPL ATTACHMENT FOR NRs and DRs

'- E

( fId )

g ',"n, NQ. $175 REV,11 80 wcn no m av, sM T . or osscmepteow or ar gus l*

P,0,4,4 0,2,0,4 2 2 4 Penetration n so co- . o.n

• urso izao m ~*1uas om,,

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' 22 23 J. . . . . .

24

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27

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28 l

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Tha Cisvol:nd El:ctric illuminxting Ctmpany

,,o. m .

nr.y. p30 CORRECTIVE ACTION REQUEST kJ N UM B E R DaTE IIID E D T O

~

82-06 February 25, 1982 L. K. COMSTOCK, SP-33 REQUIREMENT: Title 10. Code of Federal Renulations. Part 50. Appendix B._' Criteria IX.

which states in nart " Measures shall be established to assure that special precesses.

includine... Nondestructive Testinn are controlled and accomnliched by cualified norsonnel usinc cualified procedures in accordance with applicable codes. . ."

CONDITION: T . K. Comstock Procedure 4,1,8 "Macnetic Ear.ticle Inspection"_does not include ,

all of the accentance standards reauired by AWS DL1 (1975).

/ / RECEW E O

\

i~it.*

//

-op

/ oncawizarion: ..AH g N <b3 nespouse ove 6 . Leidich N a - .

D l'fff.' W S4 f) NQAD be QRE wm

([.SPONSE 1) Peference addendu 7.8-1 to LKC Procedure 4.7.8 (Attached)

2) Magn' etic Particle Inspection procedure currently provides cdequate control, test and accept-ance criteria to perform and evaluate required test with the exception of the paragraph ,

ep cified in addendum 4.7.8-1. 3) Proper screening and procedural review will prevent recurrance.

J $fY -

m'

,, f L 1"ZLL& /

CLOSE OUT:

"E / o^TF' <

/ '

Accept y Reject ^

A 7

g '

f COMMENTS:

Th2 cbove response is acceptable with the following recommendation. A percentage of the itemr, that were previously MT examined should be re-examined. The re-examination program chould be based on a recognized Sampling Plan such as those provided in Mil-Std-105D, "Scmpling Procedures and Tables for Inspection by Attributes", of April 1963;

. t OISTRIBUTION:

L 20 Crpy Distribution: Irhite - Original Canary - Organization Pink - File Goldenrod - Follow-up ' ""s's**? "

u g 1.. x. COMSTOCK & COMPANY, itsC.

7 '

' 7 8-1 PROCEDURE ADDENDUM P. A NO.

?

PROCEDURE AFTECID:

4.7.8 ,

REFERENCE ECN/DWC. NO. N/A  ;

DCAILS AND BACKGROUND OF PROCEDURE CHANCE PROCEDURE REVISION TO INCLUDE ADDITIONAL ACCEPTANCE ADD PARAGRAPH 3.8.2 TO READ:

CRITERIA AS SPECIFIED IN A.W.S.DI.1-75, 3.8.2 INDEPENDENT OF Tile REQUIREMENTS SECTION 10, PART E, PARAGRAPH 10.17 0F PARAGRAPH 3.8.1, DISCONTINU-SUBPARAGRAPH 10.17.2.2. ITIES HAVING A GREATEST DIMEN-jg SION OF LESS THAN 3/32" (2.4mm)

IF THE SUM OF THEIR GREATEST DIMENSION EXCEEDS 3/8" (9.5mm)-

p IN ANY LINEAR INCH OF WELD.

f

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( , ,- N .~ . #

l 0

ATTACDE.HT(S)

APPROVALS:

L.K. COMSTOCK N / t. _ d.+c/.-..- Data

' ;t/(Acz Pr et Manager .

L.K. COMSTOCK c - !f/ b Qun11ty-Kisdrsace Manscer Date P 8_ . n._ M // 2--

PROJECT ORCANIZATION Dscd /  !

( An's flovt.O polity Assurstice Engineering NCVILCO TITLE ORIG.QAIC 04CV. U AT E PAGG PMCPAftCD ,

9 '

W RPR PROCEDUnE 6/4/80 PORM i117 j I

i

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. PERRY NUCLEAR POWER PLANT '7 NONCONFORMANCE REPORT REVIEW / REVISION 4wu NO.1623

• A l'.EV. S/75 NR No. [ l'C 1OII lssueDate ,2 4- A L Current Date 3

• Y. 8 8.-

Review Regired: @AlEngr. QQE Other Review Comments:

NE 'Us2 4s Is* hlSPoctriou m NCGPraBm 'iv rHe sa3imeeA, THE

$t+E OF 'rtHE trac Lusrew.s ,MS M @ cuinhN 19cceArp8t2 Lmors AND U!'U-ror AGREct 'T?fs in17s 6 Airy of p,LG ft , &cd'7AcrGD C, UiR1Mr-6R \

tENG totGBAtti)6 QN 3-31 -2 1) l

.W :"%d la = & '~M -7 f ; ,24 @Q f 4*e*~ f' f h w?= =*/ A W den.fwy G,./ mhr W ' & w p ,,: 4 g . 4 Auss tob m f >: G A b- W.'

& ,' yM 3 . 2. 3 . .2 d e S y 4 5 M Ae &k T ^ ^^ ^- '

6, A WY fbE$.

e i .

L/$A1 Engineer 1% 3- 31-e 2. -r4dmn

1. Quality Efigineer n!,/,r~e ivA.

g Date 'Date Other Date ATTACHMENTS yg, ,

NO O /

IF THE PPOPOSED DISPOSITION WAS REJECTED. THE RESPONSIBLE ORG ANIZATION SH ALL COMPLETE THE SECTION BELOW AND RESusulf THE NR TO CCS QU ALtTY ADMINISTR ATION.

i OlSPOSITION REVISION NO.

i 9 OPOS O SCR AP ( 1) REWORK (2) REP AIR ( 3)

] USE AS IS ( 4)

JU STI fig O N:

IJ A - 3r TCI\,/Ch w, w g Undr hrn -

.cepg mesa j ,.f e l " !Pf./f 7g). X. COMSTBCK C0., INC. _

g3 STEPS TO PREVENT y ', j' ff%E/ '

RCCURRANCE L. _w 6 .

E~ G.e C o ~. r. o.,oC ... o.1E II APPROV.*L , l , l ,

R EVIEW REQ'O. C YES ] NO DE Ci sIONt ] ACCEPT R EJ E C T

'- 12 R EVI E W ENGINE ER DATE QA/QC l OATE I'

BOARD NAME TI T 1. E o.yE 1 ,, D E SP O S17,0 N

\r ERIFIED l ,l ,l ,

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Jg* [g ERATNUCLEAR POWER PLANT AND1 FR21 REFCRTAEMTY. )

w.'

' NONCONFORMANCE REPORT  ;- J 2.  :

.N.." Mas REv. 4 7s N/A COVER PLATES W

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