ML20080K281
| ML20080K281 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 09/16/1982 |
| From: | John Miller PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.) |
| To: | |
| Shared Package | |
| ML20079G896 | List: |
| References | |
| FOIA-83-199 NUDOCS 8309290086 | |
| Download: ML20080K281 (26) | |
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f' 4Q Pullman Power Products XV - 2 y
00cOSA[ NT Nn, 1 PREPARED BY: J. Miller APPROVED BY: A. A. Eck _AAE h M 4/23/80 PERRY TO BE USED ' PAGE PROJECT')ROCEDURE ONLY ON JOB 8 V NO. 1 of 8 j l
LATEST REV. DATE 9-16-82 RECElVED
' PROCEDURE FOR HANDLING NOV - 31982 NONCONFORMANCES (FIELD)
Docu= El b g Copyright 1982 PULLMAN POWER PRODUCTS
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HEADQUARTERS AT WILLIAMSPORT, PENNSYLVANIA pEvl510h PREPARED BY APPROVED BY INITIALS DESCRIPTION 7/25/77 J.Townsend K. Swisher KS Initial Issue 4/21/78 J. Miller K. Swisher KS Revised para. 5.1.2, 9.1, 10.1 Added para.
5.1.5, 5.2, App. C, Fom J-Deleted para.11, 2/12/79 R.Hunnicutt N.Hol l erbus t. NH Extensively Revised Revised para. 6.1.2 and App. A. Nonconform-3/05/79 J. Miller N.Hollerbust NH ance Codes and Cause Codes App. B.
A. A. Eck Extensively Revised 4/23/80 J. Miller AE Added para. 5.2.5, Appendix E and Fom AL.
11/18/80 R.Hunnicutt J. Willis JW Added 1.2, Rev. 5.2, 5.2.2, 5.2.3 5.4, 1/02/81 J. Miller J. Willis JW deleted 6.1.3, 6.1.4, 6.1.5, revised 6.1.6 and Added 6.6.
Revised para. 1.2, 5.4.1, 5.4.2, 6.1, 6.6, 6/16/81 R.Hunnicutt J. Willis JW 7.0, 8.1, 9.0, 10.0 Added Form AQ.
J.E. Miller J. Willis JW Revised para. 5.5.
4/06/82 Revised Para 5.2.4 and 5.2.5; added Form 9/16/82 J.E. Miller J. Willis (.d BP and Appendix G. Added 5.2.6, 5 2 7. Am 5 2.8 - .
'C y 8309290086 830622 PDR FOIA HIATT83-199 PDR 7 8 I l
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( Jg Pullman Power Products XV - 2 gp 7 DOCUMENT No.
PREPARED BYr J. Miller APPROVED BY, A. A. Eck AAE $1?N 4/23/80 PERRY TO BE USED .c::p e B PAGE PROJECT PROCEDURE ONLY ON JOB # 'g . Q NO. 2 Of 8 INDEX Title Paragraph Page Title Page --- 1 1 Index --- 2 1 Scope 1.0 3 Policy 2.0 3 j Responsibility 3.0 3 Unacceptable Conditions 4.0 3 )
Nonconformances 5.0 3-5 Resolution of Nonconformances 6.0 5-7 Distribution 7.0 7 Records 8.0 7 Steps to Prevent Recurrence 9.0 7 Documenting 10.0 8 Review 11.0 8
- ('
. Nonconformance Codes Appendix A 1 of 1
~! Cause Codes Appendix B 1 of 1 NR Information Sheet Instructions Appendix C 1 of 1
.j
- NCR Torm Instructions Appendix D 1 of 2 i NCR Distribution Appendix E 1 of 1 l MPL Form Instructions Appendix F 1 of 1 '
NR Information Sheet .
Form BP NR Review Stamp Appendix G 1 of 1 Nonconformance Report Form 17 Field Process Sheet Form 18 Field Weld Process Sheet Form 19 Field Weld Process Sheet / Repair Form 19A Field Multi-Weld Process Sheet Form ISB Hold Tag Form 22 Nonconformance Report Index Form J tiPL Report Index Form AL Interface Nonconformance Review Sheet Form AQ W
1
( Ig Pullman Power Products xV - 2 y .
ooCUMENT No.
PREPAREo BY J. Miller APPROVED DY A. A. Fck AAF $$$U 4/23/80 PERRY To BE USED f"*' PAGE No. of 8 PROJECT PROCE0llRE oNLY oN job #
d 1.0 SCOPE 1.1 This procedure defines the actions recuired to orocess nonconfomances (NCR's) in accordance with Section XV of the Connany's Quality Assur-ance Manual.
6/16/81 1.2 In additinn, this procedure defines the Comoany's resnonsibility in-volving " Interface Nonconformances". Interface Nonconformances are those nonconfomino conditions which are identified by PPP personnel against work perfomed by other contractors or aoainst items / material supplied by the owner, and/or those Nonconfoming conditions which have been added to the Company's scope of work.
2.0 POLICY 2.1 Nonconformances in items may be detected at Source Inspection, Re-ceiving Inspection. In-Process Inspections, durino fabrication or in-stallation, at Final Inspection or during testino.
{ 2.2 To provide interface between the Company and the Client, specific
" description" and "cause" codes on nonconfomities are included in this procedure. (Appendix A and B.)
3.0 RESPONSIBILITY 3.1 It is the responsibility of the 0.A. Manaaer for the implementation of this procedure through his examination, inspection and testing personnel.
4.0 UNACCEPTABLE CONDITIONS 41 Unacceptable conditions which can be corrected at the time of dis-covery under the control and to the satisfaction of the inspector, and which can be made acceptable by controls imposed by operations as outlined on a previously approved Process Sheet are not considered nonconfoming.
5.0 NONCONFORMANCES 5.1 Unacceptable conditions other than those outlined in the precedino paragraph are considered as nonconformances. The 0.A. Department shall use Fom 17 "Nonconformance Report" to document nonconfom-
. ities.
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l Jij Pullman Power Products XV-2 pi/ DOCUMENT NO.
PREPARED BY: J. Miller APPROVED BY, A. A. Eck AAE oi s 4/23/80 PERRY TO BE USED O u
.h4
" PAGE NO.
4 of 8 PROJECT PROCEDURE ONt.Y ON JOB #
5.0 NONCONFORMANCES (Cont.)
9/16/82 5.2 All nonconformances except as identified in para. 5.4 (Interface Nonconformances), require the approvals of the Q.A. Manager, Chief Field Engineer, Authorized Nuclear Inspector and the Owner / Agent prior to proceeding with the proposed disposition.
5.2.1 Nonconformances may include, but are not limited to incorrect materials, incomplete or incorrect documentation or identifi-cation, improper dimensions, special process out of control or serious misalignment during installation.
5.2.2 When a nonconformance is discovered, the item (s) involved 1/2/81 shall be segregated when possible. A Q.C. Inspector shall attach a " Hold Tag" to the item or adjacent to the operation, as in the case of welding. Refer to " Hold Tag Usage" procedure.
,1h . 81 5.2.3 Process sheets involved shall be withdrawn and returned to the point of issurance. The Q.C. Inspector will note on the Process
- Sheet, the NCR number where and when applicable. Once the nonconformance has been resolved, the original Process Sheets, revised if necessary or new Process Sheet together with re-(
vised drawings, if applicable, can be issued to resume work.
Hold Tag shall be removed as set forth in the Hold Tag Pro-cedure. ,
5.2.4 NR Information Sheets shall be initiated for all possible non-9/16/82 conforming conditions in accordance with the attached instructions (Appendix C).
5.2.5 The NR Information Sheet shall be reviewed by QA to determine 9/16/82 if the condition described is correct. The NR information sheet shall be forwarded to the QA Manager or his designee for their concurrence. If at any point it is determind that an NR coc-dition does not exist, the sheet shall be with drawn and the inspector notified so that the hold tag can be removed and the appropriate action, if any, taken..
5.2.6 After obtaining the concurrence required above, the NR Information 9/16/82 Sheet shall be used to prepare a Nonconformance Report to be filled out in accordance to the attached instructions (Appendix D).
5.2.7 For Nonconformance Reports written against more than one item 9/16/82 - of equipment, Form Al shall be used. This shall be filled out
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in accordance with the attached instructions (Appendix F).
9/16/82 5.2.8 With prior approval of the QA Manager, individuals may be allowed to submit nonconfonnances via the use of form 17 without the requirements of the NR Information Sheet.
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b y Pullman Power Products xy_,
DOCUMENT No.
PREPARED BY: J. Miller _ APPROVED BY A. A. Eck AAE - oi?N 4/23/80 PERRY TO BE USED py 'f 3 O PAGE 5 of 8 PROJECT PROCEDURE ONLY ON JOB 8 gggQ NO.
- 5.3 The Q.A. Manager shall evaluate all nonconformances for applicability for reporting under 10 CFR 50 55 (e) to the Customer. This evalua-tion shall also take into consideration the Company's obligation to
, report defects or noncompliances under 10 CFR 21.
5.4 Interface Nonconformance 5.4.1 Nonconformances identified by Company, but involving other 6/16/81 site contractors or the Owner's vendors / suppliers, the report shall be filled out as set forth in Appendix C with the following exceptions:
a) The NCP. number will be assigned by the Customer.
b) Only complete lines 1 through 8, remainder of form to be completed by responsible organization.
c) If line 9 is known Proposed Disposition / Justification, it g shall be attached to the NCR on a separate sheet.
- 6/16/81 - 5.4.2 Nonconformances which have been added to the company's scope
- of work will be received by the company with the NR. filled out
," . through line 12.
4/6/82 S.5 In effort to keep the number of open nonconformances to a minimum, all nonconformances shall be closed within 30 days from approval of l the resolution, when pos'sible.
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6.0 RESOLUTION OF NONCONFORftANCES 8
6.1 Appropriate resolution of the nonconformance will be determined by the Field Engineering Department inconjunction with Quality Assurance
'l' the Customer and the Quality Engineering Group at Corporate Headquarters, if necessary. In all cases, the final resolution shall be reviewed by the Q.A. Manager for Code compliance and concurrence shall be obtained from the Authorized Nuclear Inspector. It in this review the
. Q.A. Manager or Authorized Nuclear Inspector do not concur, the NCR will be returned to the originator for re-evaluation of the proposed '
i solution, except as noted in paragraph 5.4.
6.1.1 For nonconformances which do not meet the Code, the item may 6/16/81 be scrapped / returned for replacement, repaired or reworked
- to bring it within the Code requirements.
'- 6:1[2 'For nonconformances which do meet the Code, but deviate from l("
' tustoner requiremen'ts, the item may be rejected and scrapped /
returned for replacement, reworked or repaired to bring it into specification or accepted to "Use-as-is".
i s f~ ig Pullman Power Products p XV-2 DOCUMENT NO.
PREPARED BY: J. !! iller APPROVED BY A. A. Eck _
AAC $$ N 4/23/80 PERRY TO BE USED et PAGE PROJECT PROCEDURE ONLY ON JOB # NO. 6 of 8 6.0 RESOLUTION OF NONCONFORMANCES (Cont'd) , ,
6.1.3 Submittal and approval of nonconformances involving changes to or deviations from design, permits the Owner or his Agent
" to review the proposed change for reconciliation of the Design Report without the initiation of a Deviation Report.
6.2 Scrap 6.2.1 The Q.A. Engineer-Materials shall identify the material " Scrap" and segregate it in the designated scrap area or return for replacement, as required.
6.2.2 The Chief Field Engineer will initiate the required documents for replacement, if necessary.
6.2.3 For Owner furnished material, the Chief Field Engineer will forward the NCR to the Owner for approval of the proposed dis-
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. - position. Upon return of the NCR from the Owner, the Q.A.
j Engineer-Materials will either arrange for return to the Owner
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.or " Scrap" and segregate in the designated scrap area at the direction of the Owner. The st'ps to prevent recurrence shall e
be the Owner's responsibility.
6.3 Rework ..
6.3.1 When rework is the resolution, the Chief Field Engineer shall indicate, on the NCR, the bxtent to the rework.
6.3.2 The Q.A. Manager shall review the, solution 'for compliance to the Code, Customer specification and obtain concurrence from the Authorized Nuclear Inspector. ,
6.3.3 The Chief Field Engineer shall prepare instructions, drawings, Process Sheets and other documents which may be required. All such documents will be controlled in accordance with approved procedures. .
6.4 Repair
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6.4.1 'Where repairs are required, the NCR and supporting documen-tation shall be submitted to the Customer /0wner for approval.
The Authorized Nuclear Inspector shall be notified and his e 6.4.2 r
L concurrence received prior to repair. .
l l-Pullman Power Products p9 C XV-2 l
DOCUMENT No. _ i PREPARED 8v J. Miller APPRoVEo 8Y A. A. Eck AAC $1IN 4/23/80 l 0
PROJEC ROCEDURE oNa a !h* h h NO.
6.0 RESOLUTION OF NONCONFORMANCES (Cont'd) ,
6.4.3 The Chief Field Engineer shall prepare instructions, drawings, Process Sheets and other documents which may be required. All such documents will be controlled in accordance with approved procedures.
6.5 Use-As-Is 6.5.1 When an item conforms to the Code, but deviates from Cus-tomer specifications, the Chief Field Engineer shall obtain approval from the Owner to "Use As Is".
6.6 Interface Nonconformances are the Project Organization's respon-sibility to review and approve. NCR's, which affect ASME Code items and which will be added to the Company's scope of work to perform proposed disposition, shall be reviewed and concurrence
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received from the Q.A. Manager, Chief Field Engineer and the ANI
on Form AQ prior to commencement of the work.
7.0 DISTRIBUTION
- ! 7.1 ' Distribution shall be in accordance with Appendix E, except for those NR's identified in paragraph 5.4.1. The printed distribution list at the battom of Form 17 shall not be used.
8.0 RECORDS 8.1 Records of all nonconformances and their disposition except for those identified in paragraph 5.4.1 shall be maintained under the supervision of the Q.A. Manager. NCR's shall be easily retrievable for review.
8.1.1 In cases where the decision is made to " Scrap" all associated records for the scrapped item, shall be properly noted to disposition and retained.
8.1.2 In all cases where return for rep 1'acement is decided, the records shall be returned with the item.
9.0 STEPS TO PREVENT RECURRENCE 9.1 The Q.A. Manager or his designee shall initiate and record the necessary steps to prevent recurrence of all nonconfonnities. _
,br except for those identified in paragraph 5.4.1, as required.
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,G Pullman Power Products xv - 2 y ooc *.fvENT No.
ArPRoVED BY A. A. Fck AAF l31)N 4/23/8G PREPAREo BY: J. 19111er PERRY To BE UsED PAGE PROJECT PROCEDURE oNLY ON Joe # Q'g, No. 8 of 8 10.0 DOCUMENTING , ,
6/16/81 10.1 Nonconforrance Reports shall be assioned an NCR number, except those identified in paracranh 5.4. All NR's except those iden-tified in paranraph 5.4.1 shall be indexed on Fom J. The Index (Form J) shall contain the NCR number, the revision number, the initiator, a brief description, and the status.
11.0 REVIEW 11.1 In order to control and eliminate the possible recurrence of a nonconfomance, the 0.A. Manaaer shall review the NCR's on a monthly basis. See " Corrective Action Procedure".
11.1.1 In cases of repeated nonconformances, the 0.A. Manaaer shall report in writino to the Director of Duality As-surance explaining the corrective action taken to stop
' recurrences of specific nonconfomances and solicit the recomendations of the Director of Ouality Assurance.
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C Aj Pullman Power Products xv-2 y DOCUMENT NO.
PREPARED BY J. Miller APPROVED BY A. A. Eck AAE oIIN 4/23/80 PERRY PROJECT PROCEDURE TO BE USED Onty on ;oB -
7026 PAGE
~o. i er i APPENDIX A
- NONCONFORMANCE CODES CONCRETE ELECTRICAL 001 Materials 050 Tagging / Labeling 002 incorrect Mix '051 Improper Installation 003 Physical Properties 052 Cable Pulling Tension (Slump, Air Temp, Strength, 053 Condult/ Tray Fill Permeability) 054 Separation Criteria 004 Olm or Location 055 Hanger / Support / Mounting 005 Placement Technique (Vibrator, 056 Minimum Sending Radius Placement Rate) 057 Welding 006 Curing 058 Cable / Wire
- 007 Post Pour Visual (Voids, "
Honeycomb,etc.)
TESTING EXAMINATION 061 Instrument / Certification /Calibra-tion
(- MECHANICAL 062 Olmension/Visua!
020 Material Identification 063 Operator Certification /Quali fica-021 Identification, Tagging 022 Installation tion ' .
023 Equipment Alignment 064 Hydro / Leak Test 024 Welding 065 Radiographic 025 Mininum Wall 066 Ultrasonic 026 Missing or inadequate Hangers, 067 PT/MT Supports, or Snubbers 068 Hechanical Operational Test 069 Megger/HI-POT Test / Continuity STRUCTURAL STEEL 040 PhysIcol/ Chemical MI5CELLANEOUS AND GENERAL 041 Identification (Missing Tags) 100 Testing 042 Rus t/ Contamination 101 Qualification 043 Olmensional 102 Calibration 044 Fabrication 103 Documentation 045 Erection Technique 104 Inspection 046 Jointing (P.tveting, Bolting, 105 Storage and Hand!!ng Welding) 106 Cleanliness 107 Damage (including Porous Concrete Contamination) e
_ ..___ y 1.01AJ4-79)
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( Pullman Power Products XV-2 h7F ooCUMENT No.
PREPARED BYr J. Miller APPROVED BY A. A. Eck AAE $1%N 4/23/80 To BE UsED 9 . PAGE No. 1 of 1 oNLY oN job #
PERRY PROJECT PROCEDURE g[
APPENDIX "B" .
CAUSE CODES GENERAL (Cont'd)
OPERATIONS _
30 Inadequate Documentation 01 Operator Error 31 Lack of Identification 02 Inadequate Indoctrination &
Training 32 Improper Cure 03 Unqualified Personnel 33 Equipment 34 Does I;ot Meet Specification 04 Insufficient Personnel Requirements 05 Incorrect / Inadequate Planning 06 Poor Workmanship 35 Violation of Procedure 36 Does Not Meet Drawing Requirements 07 Carelessness 37 Intertninate/ Unknown I DESIGN FUNCTIONAL 10 . Wrong Material Called Out 40 Failed Test On Drawing 11 Specification - Wrong Revision EQUIPMENT 12 Specification - Misinterpretation
" ~ 51 Inadequate or Incorrect Tools /
h , _ te p ta ion g Device out of Calibration
'9 52 ot tal per rawing (Interference) SUPERVISION 17 Imprcper Installation (Drawing or Specification) ' te r n 18 Hanger, Support, Mounting Problem 19 Inadequate Information on Drawing h r so 63 Supervisor Failed to Follow 20 Incorrect Dimensions / Tolerances Instructions on Drawing GENERAL ,
21 Environmental 22 Damage - By Others 23 Malfunction / Failure of Construction.
Inspection, or Test Equipment 25 Vendor Supply Problem
- 26 Material Inadequate 27 Mishandling
{'. 28 Improper Storage 29 Inadequate Status Control SF 1.ot A (4-79)
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( y Pullman Power Products xy_,
coCUMENT NO.
PREPARED BY, d. Miller APPROVED BYr A. A. Eck AAE $lyf 4/23/80 PERRY PROJECT PROCEDURE TO BE usED ONLY ON JOB #
rar (r (b G 9 gQ U PAGE NO. I of 2 APPENDIX C 9/16/82 ,
Nonconformance Information Sheet Instructions Instructions Enter Spec. number and current revision to the Spec.
STATUS - Enter installed or hold based on present disposition of item (s) being identified .
Line 1 ITEM ID - Enter complete identification of items (s).
Note: If quantity of item is more than one, then enter "See MPL" and complete multiple problem list in conjunction with NR Information Sheet.
l' Line la ITEM NAME - Enter a description of item (s).
Examples given on NR Information Sheet.
i Line Ib QUANTITY
- Enter number of items, if more than 1, complete in -
j .
conjunction with Line 1. . .
Line Ic LOCATION - Identify building - elevation- azimuth when applicable.
Line 2 ISSUED BY - Name of individual identifying condition on NR Information Sheet.
ITEM MAT'l Enter name of company, vendor or Owner of material Line 3 -
being identified.
Line 4 RESPONSIBLE Identify who is responsible for causing the condition.
ORGAN!ZATION -
Category: (1) Possible significance (10 CFR 21)
Line 5-NCR TYPE -
(2) Major ;
(3) Minor Type: Self-explana tory Line 6 GOVERNING . (1) Acceptance Criteria (2) Line spec.
P.EQUIREllENT (3) Iso.
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i C Jg p Pullman Power Products XV-2 oOCUMENT NO.
PREPARED BY J. Miller APPROVED BY: A. A. Eck AAE SION 4/23/80 PERRY TO BE USED [4 :], () d PAGE PROJECT PROCEDURE ONI.Y ON JOB #
i g Lv G V NO. 2 of 2 9/16/82 - Enter a total description. Give length, depth, Line. 7 NR DESCRIPTION width when identifying a defect or when applicable.
If necessary, attach a sketch to aid in the under-standit'g of the condition.
Line 8 CAUSE OF NR - Identify what or who caused the condition also when, where and why if applicable.
Line 9 PROPOSED - Corrective action needed to correct the condition.
DISPOSITION This can't be N/A'd.
Line 10 STEP TO PREVENT What action is needed to prevent this type of condition from happening again.
RECURRENCE
( COMMENTS: Use back of form for any additional comments or information.
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C g) Pullman Power Products xv-2 DOCUMENT No.
PREPARED BY, J. Miller APPROVED BY A. A. Eck AAE-- El%U 4/23/80~
To BE UsED PAGE PERRY PROJECT PROCEDURE oNLY ON job # No. 1 of 2 APPENDIX D Nonconformance Report Form Instructions Line No. Instructions 1
Enter NCR number and revision sheet number, numerical identification of item, name of item, and quantity.
2 Self-explanatory 3 Source: Vendor, Owner, or Company as applicable.
4 Enter the Company Name and applicable Spec. No, and Revision.
I' Possible Significance (10CFR 21) 5 Category:
- Possible Owner Review Board Action Primarily Quality Program Concern Type: Self-explanatory 6 Enter specification, code procedure, etc. applicable.
7 As found description-clear and concise. Enter NC code (refer to Appendix A)..
8 Detailed cause of nonconfonnity, enter Cause Code.
(Refer to Appendix B.).
9 Indicate disposition by checking. Justification shall define specific disposition method and required actions.
10 Describe in detail the corrective measures taken or to be taken to prevent reoccurrance of the nonconformance.
11 The following shall review and approve:
Chief Field Engineer Field Quality Assurance Manager Authorized Nuclear Inspector (when required).
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_ _ _ _ . _ sF_ _ l .o t A (4-79)__
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I 7 Pullman Power Products xv-2 DOCUMENT No.
PREPARF.D BY: J. Miller APPROVED BY: A. A. Eck AAF SINI 4/23/80 TO BE USED PAGE PERRY PROJECT PROCEDURE ONLY ON job # NO. 2 of 2 APPENDIX D .
Nonconformance Report Form Instructions Line No. Instructions 12 Review required - check as required.
Decision - leave blank.
PNPP Review Board Signatures - leave blank.
13 Self-explanatory.
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SF 1.01 A (4-79)
l Pullman Power Products
( .}: ,
xv-2 DOCUMENT NO.
. er APPRSVED BY: A. A. Eck AAE $ISU 4/23/80 PREPARED BY.
Perry TO BE USED ONLY ON JOB 8 bh U V dief PAGE NO. 1 of 1 Project Procedure APPENDIX E NCR DISTRIBUTION Af ter. Internal Review /Acoroval:
Original to C.E.1.
Copies to:
Q.A.
Engineering Q.C. Supervisor Q.A. Supervisor Responsible Field Engineer Training Officer ANI Af ter C.E.1. Review /Aporoval :
i' Original to Q.A.
Coples to:
Engineering
.- Q.C. Supervisor Q.A. Supervisor Responsible Field Engineer
, ANI
$ Af ter' Comoleti on/ Dispos i tion:
Original to Q.A.
Copies to:
C.E.1.
Engineering Q.C. Supervisor Q.A. Supervisor Responsible F' eld Engineer ANI emu G
SF 1.01 A (4-791
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g") Pullman Power Products xv-2 coCUMENT No.
PREPAREo BY: d. Miller APPROVED BY: A. A. Eck AAE-_ $1?N 4/23/80 PROJE OCEDURE ht.Yo[$8 - 7026 "#.' 2-1 APPENDIX F i 11/18/80 .
Contractor Instructions For Fillitig Out MPL Attachment Form -
instractions l 1. Use fom only when NR is written against more than one item of equipment
- 2. Line One should correspond to the information filled out on the
. . NR fom.
- 3. Fill in:the MPL number on Lines 2 thru 29 as required for each
( item of equipment.
- 4. Submit a m of the attachment tooether with the original of the NR to the OA Doc. Center for logging anj distribution. Retain the original of the attachment. ..
- 5. As each item of equipment is fixed (according to the review board approved disposition), fill in the date the item (s) was (were) either scrapped, repaired, or reworked (as applicable) in the
" Item Comp. Date" block.
- 6. A responsible person within the contractor's organization authorized to sign off the NR's should sign his name on each line for each item when the fix has been made. The date this authorized person signs his name should be filled in to the right of his signature. Submit a copy of the attachment to the QA Doc. Center as ea'ch item of equipment is fixed.
- 7. When all items of equipment have been fixed according to the approved disposition, the original of the NR attachment with all applicable sign-offs should be submitted to the QA Doc. Center together with the closed-out NR. ;
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GR_fL800 ((4-79)
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( 49 Pullman Power Products rorm BP XV - 2 W ,
00CUMENT NO.
PREPARED BY J. Ililler APPROVED BY, A. A. Eck AAE oI*N 4/23/80 6f ON dvph M V PERRY TO BE USED PAGE ONLY ON JOB 8 NO. I of 1 PROJECT PROCEDURE f '~} -
NR INFORMATION $HEET l Safety 44/47 or Augmented Non-Safety 45 (P54-N64) 9/16/82 l $P NO..
Status Installed or on hold?
l
- Complete identification required. (i.e. G-RH-231 RB)
- 3. f " l la. l Description (spool, hanger, valve, etc.) .
"" Number of items involved in the nonconformance?
Ib. l
'*" Building. Elevation, etc.
Ic. .
I 2. Issued By l (name of person writing NR) .
3.lItemMat*1 (name of Vendor. Owner, etc.)
arsoonsiple
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}._ 4. Organuation l (ContractorWho caused the NR)
! cai. coa,. 'O e *,emi- ~ - O i eu. e.i-
, ,,,. gO'a ,'aois.e',s* s.o
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s j . 5. l NCR Type .ou... O" ' 'a sr a u a v io. - 4
'Oia' ==o==== -
(11 A"""t 'M d *
! Governing -
- y. 9.n
- 6. non.,tro n, . (2) Line soce. .
g y.lNRDescription l (Give length, depth, width when applicable)
(Who,what,where,when.why)
- 3. l Cause of HCR l l
I l
Propos TH15 CANNOT BE N/A'd *
. 9. ni e nn e 4,ed 4n, fin datai? what we will do to correct the !ml l
'l0TE: 1. liore than (1) { tem may be placed on a single NR as long as the NR condition is
( the sare for eacn. ~
- 2. Use sketches when ever possible to aid in location and description of the NR.
I ~
- 10. Steps to
~
Prevent
, , Recurrence C0fft[NTS: PLEASE Il5E BACK OF SHEET.
( 1 Pullman Power Products xv-2 pv DOCUMENT NO.
PREPARED BY, J. Mller APPROVED BY, A. A. Eck AAE l,{jyf 4/23/80 PERRY - O I TO BE USED PAGE b At 1 of 1 9
PROJECT PROCEDURE onLy On jos a NO.
APPENDIX G I -
9/16/82 i
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. .. c- c -..~__.__c-,.
_m
,j NCR REVIEW (
ACCEPT ]
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I INITIALS .
5 -
ENG.ICONST:
4 QA/QC -
. j COMMENTS: .
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( y Pullman Power Products gaan u DOCUMENT NO.
PREPARED BY, d. Miller APPROVED BYt A. A. Eck AAE $1?N 4/23/80 PERRY P PROJECT PROCEDURE $ BE o 9 NO. 10F 1 4
. / Puttman Power Products .
"' NONCONFOftf.tANCE REPORT NO. 415112 REv.12 77
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