Similar Documents at Perry |
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' 6200 00k Tree Boutevoro Mail Accress:
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July 13, 1990 PY-CEI/NRR-1198 L U.S.-Nuclear Regulatory Commission Document Control Desk L-Washington, D.C..
20555 Perry Nuclear Power Plant Docket No. 50-440 LER 90-013 I
Dear Sir:
Enclosed is Licensee Event Report 90-013 for the Perry Nuclear Power Plant.
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Michael D.-L ster Vice President, Nuclear - Perry i
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- MDL:nje-j Enclosure: LER 90-013 l
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NRR Project Manager l
NRC Resident Inspector-l
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'U.S. Nuclear Regulatory Commission l
799 Roosevelt Ro.d Glen Ellyn, Illinois 60137
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i Personnel Error During Surveillance Results in an Inoperable Main Steam Line Radiation Monitor in Excess of Technical Sr.eelfication Allowances 4vtNT DAT4168 Ltn,synetR f6)
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LICENG8t COetTACT 70m TMis Len uti NiMt YtLEPHONE i.umetR AmtAC004 Henry L. Hegrat, Compliance Engineer, Extension 6855 21116 215191-13171317 CORAPLif t ONE Liast pom S ACM COnposiENT PalLURE D00CAISED iN TMe8 RSPOAT H31
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...., nei On June 19, 1990 at 1035, it was realized that the "C" Main Steam Line' Radiation.
Monitor [IL) '(MSL RM) had been inoperable for greater than the time allowed by Technical Specification 3.3.1.a and 3.3.2.b without taking the required actions.
The root cause of this event is personnel error, inattention to detail.
Both the 4'
Tc.nnician who performed the surveillance and the Control Room Unit Supervisor who reviewed the results failed to recognize that one of the tested values was outside of its allowable value. After replacing the faulty MSL RM drawer, the mode of failure could not be recreated while performing additional bench testing.
. AfLer further review, it has been determined that a prob'able cause of the drawer failure was due to oxidation of the drawer test switch contacts.
At the time of the event discovery, the faulty MSL RM drawer was replaced and a complete retest and calibration of the new circuitry was performed.
Both the operator and technician involved were counseled on the importance of surveillance reviews and attention to detail.
All Instrument and Control Technicians will be trained on the lessons learned from this event.
All Licensed Operators will be trained on the lessone learned from this event through routine requalification training.
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,acettiv NAME tu DoCIL41 NUMBER 42) gga tsubdSER (46 PA06 (31
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- '"J,.*.O vsaa Perry Nuclear Power Plant, Unit I o p lojoloj4]4l0 9l 0 0l0 0l2 or 0 l3 0lll 3 ru,wn mm.
ns m-mm.amcu.amavnn On June 19, 1990 at 1035, it was realized that the "C" Main Steam Line Radiation Monitor [IL) (MSL RM) had been inoperable for greater than the time allowed by Technical Specification (TS) 3.3.1.a and 3.3.2.b without taking the required
- - actions.
At the time of the event, the plant was in Operational Condition !
(Power Operation) with reactor power at 100 percent of rated thermal power. The Reactor Pressure Vessel [RPV) was at oaturated conditions.at approximately 1038 lj.
psig.
fl On June 18, 1990 at 2101, Surveillance Instruction (SVI-D17-T0040-C) "MSL RM
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Channel C Functional For ID17-K6100" was released for work by the control room.
The applicable steps of the procedure were physically completed and then reviewed by the technicians. Upon completing the cover sheet of the surveillance at 2145, the technicians marked that three of the test readings had as found values outside of their leave as is zones (LAIZ) but within their allowable values. The Control Room. Unit Supervisor then reviewed the results of the testing and concurred with the technician by signing the cover sheet. A work reouest was then submitted to correct the calibration of the drawer. On June 19, the system engineer reviewed the work package and identified that an additional parameter had been outside of both its LAIZ and allowable value. The engineer immediately brought this to the attention of the control room at 1035. The "C" MSL RM was then. declared inoperable and the trip system for this chanoc1 was placed in the
. tripped condition in accordance with Technical Specification Action Statement 3.3.1.a and 3.3.2.b.
Troubleshooting activities determined that a problem existed within the MSL RM instrumentation drawer. This drawer was replaced and a system retest was conducted.
At 0546 on June 20, 1990, the "C" MSL RM was declared operable and the manually inserted trip condition was removed.
The mode of failure for the faulty MSL RM drawer could not be recreated while
- - performing additional bench testing.
After further review, it has been determined that a probable cause of the drawer failure was due to oxidation of the drawer function switch.
Since this function switch does not affect the component operability during normal operation, no negative affects are expected 6
to be experienced in the other.three MSL RM drawers.
The root cause of the failure to comply with Technical Specifications is personnel error, irattention to detail.
Plant Administrative procedure (PAP-1105) " Surveillance Test Control" requires that upon discovering a surveillance value outside the allowable value the person performing the test shall inform the Control Room Unit Supervisor and document the problem through a condition report. This procedural guidance is given so that action can be taken to satisfy any Technical Specification action requirements. During the performance of SVI-D17-T00400, the technician performed all the required steps in accordance with plant procedures; however, he failed to recognize the individual 2
parameter as being outside of allowable value. Additionally, during the review
'A of the surveillance after completion, both the technician and the Control Room Unit Supervisor, who reviews all completed surveillances, failed to recognize that one of the parameters was outside of its allowable value. As a result, the required Technical Specification actions were not taken.
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- - The MSL RM' system monitors the radiation level exterior to the MSL. The
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detectors are geometrically located so that each detector is capable of I
detecting significant increases in radiation levels from any of the MSL's.
The i
detectors are physically located in separate pipe wells which extend into the-j; steam tunnel just downstream of the main steam line isolation valves.
In the event of a gross release of fission products from the core, t.his monitoring
{j;
- - system provides channel trip signals to the Reactor Protection System [JE] (RPS)-
I and the Nuclear Steam Shutoff System [JM) (NSSS) to initiate a reactor scram and containment isolation. The MSL RM system consists of four redundant' instrumentation channels serving two RPS and NSSS trip systems. Since the RPS l
and NSSS trip logics are both one out of two taken twice and with only one MSL RM inoperable, any high level of rs.diation would have been detected and all required protective actions would have been taken. Therefore, this event is not considered safety significant. No previous similar events have been identified.
.At the time of the event discovery, the faulty MSL RM drawer was replaced and a complete retest and calibration of the-new circuitry was performed, Both,the operator and technician involved were counseled on the importance +k surveillance o
reviews and attention to detail. All Instrument and Control Technicians will be trained on the lessons learned from this event.
All Licensed Operators will be trained on the lessons learned form this event through routine requalification i
training.
Energy Industry Identification System Codes are identified in the text as [XX].
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s NIC F.am 3e4A 16491
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| 05000440/LER-1990-001, :on 900107,reactor Scram Occurred After Improper Transfer of 480-volt Ac Power Supplies Resulted in Total Loss of Feedwater Flow & Power Interruption.Caused by Personnel Error.Operator Counseled & Instructions Revised |
- on 900107,reactor Scram Occurred After Improper Transfer of 480-volt Ac Power Supplies Resulted in Total Loss of Feedwater Flow & Power Interruption.Caused by Personnel Error.Operator Counseled & Instructions Revised
| | | 05000440/LER-1990-002, :on 900107,RCIC Sys Isolated Due to High Differential Temp Signal Detected Across RCIC Room Cooler Following Reactor Scram Due to Loss of Feedwater Flow. Caused by Design Deficiency.Procedures Re Flow Rate Revised |
- on 900107,RCIC Sys Isolated Due to High Differential Temp Signal Detected Across RCIC Room Cooler Following Reactor Scram Due to Loss of Feedwater Flow. Caused by Design Deficiency.Procedures Re Flow Rate Revised
| | | 05000440/LER-1990-003, :on 900222 & 23,discovered That Stroke Time Measurements Not Performed in Both Directions for motor- Operated Valves in safety-related Sys.Caused by Program Deficiency.Procedural Enhancement Implemented |
- on 900222 & 23,discovered That Stroke Time Measurements Not Performed in Both Directions for motor- Operated Valves in safety-related Sys.Caused by Program Deficiency.Procedural Enhancement Implemented
| | | 05000440/LER-1990-004, :on 900329,determined That 12 Snubbers Not Inspected on 900302 & Two Snubbers Not Inspected on 900327, Per Tech Spec 4.7.4.Caused by Program Inadequacy.Procedures Changed & Snubber Program Evaluated |
- on 900329,determined That 12 Snubbers Not Inspected on 900302 & Two Snubbers Not Inspected on 900327, Per Tech Spec 4.7.4.Caused by Program Inadequacy.Procedures Changed & Snubber Program Evaluated
| | | 05000440/LER-1990-005, :on 900405,HPCS Declared Inoperable Due to Fuel Oil Sediment Exceeding Tech Spec Limits.Caused by Fuel Oil & Storage Tank Degradation,Due to Contaminant in Biocide Additive.Contaminated Biocide Additive Removed |
- on 900405,HPCS Declared Inoperable Due to Fuel Oil Sediment Exceeding Tech Spec Limits.Caused by Fuel Oil & Storage Tank Degradation,Due to Contaminant in Biocide Additive.Contaminated Biocide Additive Removed
| | | 05000440/LER-1990-006, :on 900411,control Room Emergency Recirculation Sys Found to Be Inoperable & Tech Specs 3.0.3 Entered on Three Occasions.Caused by Operator Error & Component Failure,Respectively.Personnel Retrained |
- on 900411,control Room Emergency Recirculation Sys Found to Be Inoperable & Tech Specs 3.0.3 Entered on Three Occasions.Caused by Operator Error & Component Failure,Respectively.Personnel Retrained
| | | 05000440/LER-1990-007, :on 900418,ruptured Seal on Outer Door of Upper Containment Airlock Occurred Causing Loss of Containment Integrity.Caused by Inadequate Communications & Equipment Failure.Seal on Outer Door Replaced |
- on 900418,ruptured Seal on Outer Door of Upper Containment Airlock Occurred Causing Loss of Containment Integrity.Caused by Inadequate Communications & Equipment Failure.Seal on Outer Door Replaced
| | | 05000440/LER-1990-008, :on 900420,unexpected Isolation of RWCU Sys Occurred.Caused by Component Failure.Faulty Transmitter Transmitter Identified & Replaced |
- on 900420,unexpected Isolation of RWCU Sys Occurred.Caused by Component Failure.Faulty Transmitter Transmitter Identified & Replaced
| | | 05000440/LER-1990-009, :on 900517,RHR Sys B HX Bypass Valve Failed to Reposition on Demand,Rendering RHR Sys Train Operable for Containment Spray Cooling Mode of Operation.Caused by Failure of Valve Stem Nut.Stem Nut Replaced |
- on 900517,RHR Sys B HX Bypass Valve Failed to Reposition on Demand,Rendering RHR Sys Train Operable for Containment Spray Cooling Mode of Operation.Caused by Failure of Valve Stem Nut.Stem Nut Replaced
| | | 05000440/LER-1990-010, :on 900521,Tech Spec Action Requirements Not Implemented for Inoperable Control Rod Scram Accumulators. Caused by Inadequate Procedures & Malfunctioning Transformer.Analyzer Reset & Leakage Monitored |
- on 900521,Tech Spec Action Requirements Not Implemented for Inoperable Control Rod Scram Accumulators. Caused by Inadequate Procedures & Malfunctioning Transformer.Analyzer Reset & Leakage Monitored
| | | 05000440/LER-1990-011, :on 900521,discovered That Divisional LPCI & LPCS Sys Inoperable in Excess of Tech Spec Action Limits Between 871119-23 & 891218-22.Caused by Procedural Deficiency.Sys Operating Instruction Revised |
- on 900521,discovered That Divisional LPCI & LPCS Sys Inoperable in Excess of Tech Spec Action Limits Between 871119-23 & 891218-22.Caused by Procedural Deficiency.Sys Operating Instruction Revised
| | | 05000440/LER-1990-013, :on 900619,discovered That Main Steam Line Radiation Monitor C Inoperable for Greater than Time Allowed by Tech Specs 3.3.1.a & 3.3.1.b.Caused by Personnel Error. Personnel Counseled |
- on 900619,discovered That Main Steam Line Radiation Monitor C Inoperable for Greater than Time Allowed by Tech Specs 3.3.1.a & 3.3.1.b.Caused by Personnel Error. Personnel Counseled
| | | 05000440/LER-1990-014, :on 900621,trains of Control Room HVAC Sys Actuated Unexpectedly in Emergency Recirculation Mode of Operation.Caused by Multiple Personnel Errors.Personnel Reinstructed Re Using Appropriate Drawings for Application |
- on 900621,trains of Control Room HVAC Sys Actuated Unexpectedly in Emergency Recirculation Mode of Operation.Caused by Multiple Personnel Errors.Personnel Reinstructed Re Using Appropriate Drawings for Application
| | | 05000440/LER-1990-016, :on 900710,condensate Storage Tank Level Low Actuation Instrumentation Failure Resulted in HPCS Shift. Caused by Component Failure.Rosemount Master Trip Unit Replaced |
- on 900710,condensate Storage Tank Level Low Actuation Instrumentation Failure Resulted in HPCS Shift. Caused by Component Failure.Rosemount Master Trip Unit Replaced
| | | 05000440/LER-1990-017, :on 900814,thermal Power Exceeded Authorized Limits Due to Feedwater Heater Level Control Failure.Caused by Component Failure W/Contributing Procedural Deficiency. Off Normal Instruction Enhanced |
- on 900814,thermal Power Exceeded Authorized Limits Due to Feedwater Heater Level Control Failure.Caused by Component Failure W/Contributing Procedural Deficiency. Off Normal Instruction Enhanced
| | | 05000440/LER-1990-018, :on 900817,determined That Containment Average Temp/Relative Humidity Not Verified within Tech Spec Figure 3.6.5.2-1 Limits.Caused by Programmatic Weakness in Use of Process Computer Sys Info to Determine Tech Spec Compliance |
- on 900817,determined That Containment Average Temp/Relative Humidity Not Verified within Tech Spec Figure 3.6.5.2-1 Limits.Caused by Programmatic Weakness in Use of Process Computer Sys Info to Determine Tech Spec Compliance
| | | 05000440/LER-1990-019, On 900817 & 0901,liquid Radiological Effluent Releases Performed W/Radioactive Effluent Monitoring Instrumentation Inoperable W/O Completing Independent,Per Tech Spec 3.3.7.9.On 900820,channel Improperly Calibr | On 900817 & 0901,liquid Radiological Effluent Releases Performed W/Radioactive Effluent Monitoring Instrumentation Inoperable W/O Completing Independent,Per Tech Spec 3.3.7.9.On 900820,channel Improperly Calibr | | | 05000440/LER-1990-020, :on 900831,maint Activities on Control Room Emergency Recirculation Sys Resulted in Tech Spec Violation & Compromise of Safety Sys.Caused by Program Deficiency. Maint Acitivities & Insp Being Revised |
- on 900831,maint Activities on Control Room Emergency Recirculation Sys Resulted in Tech Spec Violation & Compromise of Safety Sys.Caused by Program Deficiency. Maint Acitivities & Insp Being Revised
| | | 05000440/LER-1990-021, :on 900907,MSIV Failed to Close Following Successful Slow Closures |
- on 900907,MSIV Failed to Close Following Successful Slow Closures
| | | 05000440/LER-1990-023, :on 900907,reactor Protection Sys Bus Deenergization & Shutdown Cooling Isolation Occurred During Surveillance Testing Due to Personnel Error.Personnel Instructed on Ramifications of Inattention During Tests |
- on 900907,reactor Protection Sys Bus Deenergization & Shutdown Cooling Isolation Occurred During Surveillance Testing Due to Personnel Error.Personnel Instructed on Ramifications of Inattention During Tests
| | | 05000440/LER-1990-024, :on 900909,determined That Failure to Properly Control Surveillance Testing Resulted in Suppression Pool Instrumentation Being Out of Svc.Caused by Procedural Deficiency.Licensed Operators Trained to Lessons Learned |
- on 900909,determined That Failure to Properly Control Surveillance Testing Resulted in Suppression Pool Instrumentation Being Out of Svc.Caused by Procedural Deficiency.Licensed Operators Trained to Lessons Learned
| | | 05000440/LER-1990-025-01, Responds to NRC Ltr Re Violations Noted in Insp Rept 50-440/90-20 on 900920-1116.Corective Actions:Valve Repair & Rebuilding,Per LER 90-025-01,dtd 901123 & Restoration of Six MSIV That Required Disassembly to Original Condit | Responds to NRC Ltr Re Violations Noted in Insp Rept 50-440/90-20 on 900920-1116.Corective Actions:Valve Repair & Rebuilding,Per LER 90-025-01,dtd 901123 & Restoration of Six MSIV That Required Disassembly to Original Condition | | | 05000440/LER-1990-027, :on 900925,personnel Error Resulted in Air Roll of Div 1 Diesel Generator |
- on 900925,personnel Error Resulted in Air Roll of Div 1 Diesel Generator
| | | 05000440/LER-1990-028, :on 901009,failure to Perform Surveillance Resulted in Inoperable Containment Isolation Valves |
- on 901009,failure to Perform Surveillance Resulted in Inoperable Containment Isolation Valves
| | | 05000440/LER-1990-030, :on 901011,failure to Perform Required Surveillance Prior to Resuming Fuel Movement Discovered |
- on 901011,failure to Perform Required Surveillance Prior to Resuming Fuel Movement Discovered
| | | 05000440/LER-1990-031, :on 901022,control Rod Withdrawn W/O First Demonstrating by Channel Check That Scram Discharge Vol Level Instrumentation Operable |
- on 901022,control Rod Withdrawn W/O First Demonstrating by Channel Check That Scram Discharge Vol Level Instrumentation Operable
| | | 05000440/LER-1990-032, :on 901116,disconnecting Wires to Test Relay Contact Resulted in RHR a Shutdown Cooling Sys Isolation. Caused by Procedure Deficiency & Inadequate Instructions. Personnel Trained Re Review of Work Orders |
- on 901116,disconnecting Wires to Test Relay Contact Resulted in RHR a Shutdown Cooling Sys Isolation. Caused by Procedure Deficiency & Inadequate Instructions. Personnel Trained Re Review of Work Orders
| | | 05000440/LER-1990-033, :on 901120,Train B of Control Room HVAC Sys Actuated Unexpectedly in Emergency Recirculation Mode.Caused by Inadequate Instruction.Procedure Revised Re Correct Guidance During Loss of Power to Bus K-1-N |
- on 901120,Train B of Control Room HVAC Sys Actuated Unexpectedly in Emergency Recirculation Mode.Caused by Inadequate Instruction.Procedure Revised Re Correct Guidance During Loss of Power to Bus K-1-N
| | | 05000440/LER-1990-034, :on 901125,discovered That Reactor Pressure Vessel Water Level Instrumentation Equalizing Valve Mispositioned.Caused by Personnel Error.Equalizing Valve Closed & Walkdown Performed |
- on 901125,discovered That Reactor Pressure Vessel Water Level Instrumentation Equalizing Valve Mispositioned.Caused by Personnel Error.Equalizing Valve Closed & Walkdown Performed
| | | 05000440/LER-1990-036, :on 901207,control Rod Scram Accumulator Level Switch Inoperable Throughout Second Fuel Cycle in Violation of Tech Spec 3.1.3.3.Caused by Unidentified Sys Interaction. Sys Operating Instruction Revised |
- on 901207,control Rod Scram Accumulator Level Switch Inoperable Throughout Second Fuel Cycle in Violation of Tech Spec 3.1.3.3.Caused by Unidentified Sys Interaction. Sys Operating Instruction Revised
| | | 05000440/LER-1990-038, :on 901211,control Room Noble Gas Radiation Monitor Inoperable for More than 7 Days W/O Taking Compensatory Actions.Caused by Personnel Error.Valve Lineup Instruction Changed & Monitor Will Be Included in Training |
- on 901211,control Room Noble Gas Radiation Monitor Inoperable for More than 7 Days W/O Taking Compensatory Actions.Caused by Personnel Error.Valve Lineup Instruction Changed & Monitor Will Be Included in Training
| | | 05000440/LER-1990-039, :on 901211,discovered That Both Loops of Containment Spray Mode of RHR Sys Inoperable.Caused by Inadequate Instructions.Instructions Revised to Include Isolation Valve for Position Verification |
- on 901211,discovered That Both Loops of Containment Spray Mode of RHR Sys Inoperable.Caused by Inadequate Instructions.Instructions Revised to Include Isolation Valve for Position Verification
| | | 05000440/LER-1990-040, :on 901218,RWCU Isolation Occurred While Correcting Cause of RWCU Sys Outboard Isolation Valves Not Opening.Caused by Personnel Error.Panel & Tools Inspected for Shorting & Fuses Replaced |
- on 901218,RWCU Isolation Occurred While Correcting Cause of RWCU Sys Outboard Isolation Valves Not Opening.Caused by Personnel Error.Panel & Tools Inspected for Shorting & Fuses Replaced
| | | 05000440/LER-1990-041, :Between 901212 & 28,inoperable Reactor Pressure Vessel Level Instrumentation Channels Resulted in HPCS Sys Being Inoperable & in Tech Spec Violation.Caused by Personnel Error.Memo Issued |
- Between 901212 & 28,inoperable Reactor Pressure Vessel Level Instrumentation Channels Resulted in HPCS Sys Being Inoperable & in Tech Spec Violation.Caused by Personnel Error.Memo Issued
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