ML20028C027
| ML20028C027 | |
| Person / Time | |
|---|---|
| Site: | McGuire, Mcguire |
| Issue date: | 12/22/1982 |
| From: | DUKE POWER CO. |
| To: | |
| Shared Package | |
| ML20028C025 | List: |
| References | |
| PROC-821222, NUDOCS 8301050290 | |
| Download: ML20028C027 (147) | |
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INSERVICE INSPECTION PLAN l
MCGUIRE NUCLEAR STATION UNIT 1 LOCATION:
MECKLENBURG COUNTY, NORTH CAROLINA i
COMMERCIAL SERVICE DATE:
DECEMBER 1, 1981 (Unit 1)
OWNER:
DUKE POWER COMPANY 422 S. CHURCH ST.
CHARLOTTE, N. C.
28242 i
i VOLUME 1 REVISION 1 O
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I 8301050290 821222 l PDR ADOCK 05000369 G
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TABLE OF CONTENTS (4
SECTION TITLE REVISION 1.
Applicable Codes and Standards for the Inservice 0
Inspection of McGuire Unit 1 2.
System Boundaries Subject to Inspection 1
3.
Inspection Methods and Procedures to be Used for 1
Inservice Inspection 4
Description of Inservice Inspection Plan for 0
ASME Class 1 Items 5.
Description of Inservice Inspection Plan for 0
ASME Class 2 Items 6.
Description of Inservice Inspection Plan for 0
ASME Class 3 Items 7.
Description of Augmented Inservice Inspection 1
Plan 8.
Description of Examination Listings and Schedules 0
()
9.
Requests for Relief From ASME Code Requirements 0
10.
Calibration Standards 1
11.
Detailed Inspection Plans 1
APPENDIX 11-A McGuire Unit 1 Inservice Inspection Examination 1
Listing APPENDIX 11-B McGuire Unit 1 Inservice Inspection Examination 1
Schedule 12.
Reference Drawings 0
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INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 1 C/6550013
CONTROLLED DISTRIBUTION
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Cooy ?!o.
Assioned To Original J 0 Barbour 1
C B Cheezem 2
R P Ruth (McGuire) 3 T E Smith (Lynchburg) 4 R J Patterson (McGuire) 4 5
R J Patterson (McGuire) 6 R J Patterson (McGuire)
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INSERVICE INSPECTION PLAN REV. 1 I
MCGUIRE NOCLEAR STATICN PAGE 2 C/6550013
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- 1. 0 Applicable Editions and Addenda of ASME Boiler and Pressure Vessel Code -
Section XI In accordance with the requirements of Paragraph 50.55a(g) of 10CFR Part 50, the inservice inspection of Unit 1, of the McGuire Nuclear Station will be performed in accordance with the 1980 edition of ASME Section XI, including all addenda through Winter 1980 (hereafter referred to asSection XI),
'.o the extent practicable within the limitations of design, geometry and materials of constructions of the component.
1 1.1 Additional Codes and Standards Used Inspections performed in addition to those required by Section XI are i
described in Section 7 of this Plan.
The following codes and standards apply to these inspections.
1.1.1 Reactor coolant pump flywheels will be inspected as required by USNRC Regulatory Guide 1.14, Revision 1,
and the Technical Specifications for McGuire Nuclear Station.
1.1.2 Steam Generator Tubing will be inspected as required by USNRC Regulatory
- Guide, 1.83, Revision 1,
anc:
the Technical Specifications for McGuire Nuclear Station.
1.1. 3 Reactor vessel welds will be inspected in accordance with USNRC Regulatory Guide 1.150, Revision 0, to the extent committed by Duke Power Company.
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INSERVICE INSPECTION PLAN REV. 0 l,
MCGUIRE NUCLEAR STATION PAGE 3 C/6500309 i
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- 2. 0 System Boundaries Subject to Inspection i
Q The boundaries of Class 1 and 2 nonexempt systems are shown on the system flow diagrams in section 12.
Unless otherwise noted, systems designated i
as Class A are equivalent to Class 1, Class B is equivalent to Class 2, and Class C is equivalent to Class 3.
2.1 Comoonents Exemoted From Examination i
2.1.1 Class 1 component connections, piping, associated valves, and supports for portions of systems which are one inch nominal pipe size and smaller are exempted from examination, except for steam 1
generator
- tubing, as allowed by ASME Section XI, Paragraph IWB-1220(b).
2.1.2 Class 2 components in systems where the design pressure is equal to or less than 275 psig and the design temperature is equal to or less than 200 F are exempted from examination. as allowed by ASME
.l Section XI, Paragraph IWC-1220(b).
2.1.3 Class 2 component connections (including nozzles in vessels and pumps),
- piping, associated
- valves, and vessels and their attachments that are 4 in.
nominal pipe size and smaller are exempted from examination, as allowed by ASME Section XI, Paragraph IWC-1220(c).
m 2.1.4 Class 3 components (integral attachments) J inch and less are
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exempted from examination, as allowed by ASME Section XI, Paragraph i
IWD-2500-1.
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- 2. 2 Examination Boundaries The flow diagrams contained in section 12 (Controlled Distribution only) are color coded to identify the inspection required on eacn portion of the i
system.
The code used is described below:
Red
- Class 1 system, not exempted Yellow - Class 2 system, not exempted uncontrolled copies of this Plan will not contain the color-coded flow diagrams.
O INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 1 C/6550013
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- 3. 0 Insoection Methods and Procedures to Be Used for Inservice Insoection Inservice inspection of McGuire Unit 1 will be performed using procedures which comply with the requirements of the applicable codes referenced in e
Section 1 of this plan.
Volumetric, surface, and visual methods of inspection will be used as required.
3.1 Volumetric Inspection Volumetric Inspection will be performed by the manual ultrasonic method in most cases.
Inspection of reactor vessel welds will be performed using an automated ultrasonic inspection device.
Main steam and feedwater system welds will be examined by radiography.
Steam generator tubing will be examined using the eddy current method.
A specific examination procedure is referencea for each volumetric inspection listed in Section 8 of this plan.
Procedures beginning with "ISI" are found in the Babcock and Wilcox Inservice Inspection Manual for McGuire Nuclear Station.
These inspections will be performed by Babcock Manual.
These inspections will be performed by Duke Power Company.
and Wilcox.
All other procedures are found in Duke Power Company NDE
- 3. 2 Surface Insoection Surface inspection will be performed using either the liquid penetrant or magnetic particle method.
The liquid penetrant method will be used for all surface inspections on stainless steel and may be used on carbon steel.
The magnetic particle method will only be used on carbon steel.
Liquid penetrant inspection will be performed using the solvent removable, color contrast method.
Magnetic particle examination will be prepared using either the color contrast, dry power method, or the flourescent particle method.
Magnetization will be accomplished using either an alternating current yoke or a half wave rectified direct current prod j
l machine.
i A specific examination procedure is referenced for each surface inspection j
listed in Section 8 of this Plan.
Procedures beginning with "ISI" are found in the Babcock and Wilcox Inservice Inspection Manual for McGuire Nuclear Station.
These inspections will be performed by Babcock and l
Wilcox.
All other procedures are found in the Duke Power Company NDE Manual.
These inspections will be performed by Duke Power Company.
3.3 Visual Inspection The inservice visual inspections will be performed using direct methods where practical.
Remote visual examination, using video monitors, may be used in some cases.
A specific examination procedure is referenced for each visual inspection listed in Section 8 of this Plan.
Procedures beginning with "ISI" are Vg found in the Babcock and Wilcox Inservice Inspection Manual for McGuire INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 1 C/6550013 f
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Nuclear Station.
These inspections will be performed by Babcock and Wilcox.
All other procedures are found in the Duke Power Company Quality
)
Assurance Manual.
These inspections will be performed by Duke Power Company.
3.4 Inspection Procedures The following procedures will be used in the inservice inspection of McGuire Unit 1:
PROCEDURE NO.
TITLE i
ISI-50 Technical Procedure Describing Surface Requirements i
of Welds, Adjacent Base Metal, and Components for NDE 151-114 Ultrasonic Examination of Calibration Blocks Prior to Drilling of Calibration Holes 151-120 Ultrasonic Examination of Piping and Vessel Welds Joining Similar and Dissimilar Materials I51-125 Ultrasonic Examination for Intergranular Stress Corrosion Cracking in Stainless Steel or Nickel Base Alloy Piping 15I-240 Penetrant Examination of Weld and Base Materials, I
Including Studs and Nuts 151-270 Wet or Dry Methods of Magnetic Particle Examination of Welds, Studs, Bolts, and Pump Motor Flywheels 151-350 Visual Examination of Welds and Surface Conditions l
151-353 Visual Examination of Pipe Hangers, Supports, and Restraints I
ISI-362 Identification and Layout of Welds and System Components
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ISI-424 Multifrequency Eddy Current Examination of.75'0" OD I
x.044" Wall RSG Tubing for Detection of Tube Wear l
at Support Plates i
NDE-12 General Radiography Procedure for Preservice and Inservice Inspection (1980)
NDE-25 Magnetic Inspection Technique for Preservice and Inservice Inspection (1980) Yoke Method NDE-35 Liquid Penetrant Examination Technique (Color l
Contrast, Solvent Removable Method) for Preservice l
and Inservice Inspection (1980) i INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 2 i
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NDE-44 Ultrasonic Examination of Bolts and Studs for Preservice and Inservice Inspection
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QCL-13 ISI Visual Examination, VT-1 QCL-14 ISI Visual Examination, VT-3 and VT-4 QCL-15 ISI Visual Examination, VT-2 APP-1 Flaw Indication Characterization The latest revision of each procedure that has been approved by Duke Power Company for McGuire Nuclear Station will be used.
Duke Power approval of Babcock and Wilcox procedures will be indicated by the signature of the Quality Assurance Manager, Operations on the title page of the Babcock and Wilcox Inservice Inspection Manual for McGuire Nuclear Station.
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INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 3 C/6550013 1
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m 4.0 Inservice Inspection Plan for ASME Class 1 Items A
The inservice inspection of ASME Class 1 items shall be performed in
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accordance with the requirements of Paragraph IWB-2100 of ASME Section XI.
Specific examination listings and schedules are described in Section 8 of this Plan.
4.1 Examination Categories and Requirements The examination categories to be used are those listed in Table IWB-2500-1 of ASME Section XI.
Specific examinations will be identified by an Item Number composed of the item number assigned in Table IWB-2500-1 of Section XI, plus an additional number to uniquely identify that examination.
IWB-2500-1 Item Component To Be Examined Comments Reactor Vessel Shell Welds Bl.11 Circumferential Bl.12 Longitudinal Head Welds Bl.21 Circumferential Bl.22 Meridional Bl.30 Shell-to-Flange Weld
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Bl.40 Head-to-Flange Weld Repair Welds 81.51 Beltline region Pressurizer Shell-to-Head Welds B2.11 Circumferential B2.12 Longitudinal l
l Head Welds 82.21 Circumferential i
B2.22 Meridional i
Steam Generators (Primary Side) l Head Welds B2.31 Circumferential l
82.32 Meridional B2.40 Tubesheet-to-Head Weld l
INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 1 C/6500309 l
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IWB-2500-1 Item Component To Be Examined Comments N t>I Reactor Vessel t
B3.90 Nozzle-to-Vessel Welds B3.100 Nozzle Inside Radius Section Pressurizer B3.110 Nozzle-to-Vessel Welds 83.120 Nozzle Inside Radius Section Steam Generators (Primary Side) 83.130 Nozzle-to-Vessel Welds B3.140 Nozzle Inside Radius Section Partial Penetration Welds B4.11 Vessel Nozzles B4.12 Control Rod Drive Nozzles B4.13 Instrumentation Nozzles Pressurizer B4.20 Heater Penetration Welds 85.10 Reactor Vessel Nominal Pipe Size > 4 in.
Nozzle-to-Safe End Butt Welds CiJ B5.11 Nominal Pipe Size < 4 in.
Nozzle-to-Safe End Butt Welds 85.12 Nozzle-to-Safe End Socket Welds Pressurizer B5.20 Nominal Pipe Size > 4 in.
Nozzle-to-Safe End Butt Welds i
B5.21 Nominal Pipe Size < 4 in.
Nozzle-to-Safe End Butt Welds 85.22 Nozzle-to-Safe End Socket Welds 1
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s IWB-2500-1 Item Component To Be Examined Comments-p i
hgy" Steam Generator N
i B5.30 Nominal Pipe Size > 4 in.
Nozzle-to-Safe End Butt Welds s
B5.31 Nominal Pipe Size < 4 in.
Nozzle-to-Safe End Butt Welds 1
B5.32 Nozzle-to-Safe End Socket Welds Piping B5.50 Nominal Pipe Size > 4 in.
1 Dissimilar Metal Butt Welds 85.51 Nominal Pipe Size < 4 in.
Dissimilar Metal Butt Welds x
B5.52 Dissimilar Metal Socket Welds 4
s Reactor Vessel 86.10 Closure Head Nuts 86.20 Closure Studs, in place B6.30 j7,g Closure Studs, when removed kk:p B6.40 Threads in Flange f
B6.50 Closure Washers, Bushings Pressurizer B6.60 Bolts and Studs B6.70 Flange Surface, when connection disassembled 86.80 Nuts, Bushings, and Washers Steam Generators B6.90 Bolts and Studs B6.100 Flange Surface, when connection s
disassembled B6.110 Nuts, Bushings, and Washers Piping B6.150 Bolts and Studs s.
B6.160 Flange Surface, when connection disassembled i
B6.170 Nuts, Bushings, and Washers
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INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 3 C/6550013
,, n IWB-2500-1 Item Component To Be Examined Comments Pumps B6.180 Bolts and Studs B6.190 Flange Surface, when connection disassembled B6.200 Nuts, Bushings, and Washers Valves 86.210 Bolts and Studs 86.220 Flange Surface, when connection disassembled 86.230 Nuts, Bushings, and Washers Reactor Vessel 87.10 Bolts, Studs, and Nuts 1
Pressurizer B7.20 Bolts, Studs, and Nuts Steam Generators B7.30 Bolts, Studs, and Nuts Piping i
87.50 Bolts, Studs, and Nuts
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Pumps B7.60 Bolts, Studs, and Nuts Valves l
B7.70 Bolts, Studs, and Nuts CRD Housings 87.80 Bolts, Studs, and Nuts Reactor Vessel 88.10 Integrally Welded Attachments Pressurizer B8.20 Integrally Welded Attachments 4
Steam Generator 88.30 Integrally Welded Attachments Piping Nominal Pipe Size > 4 in.
89.11 Circumferential Welds 89.12 Longitudinal Welds s
Nominal Pipe Size < 4 in.
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89.21 Circumferential
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Longitudinal 89.22 INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 4 C/6500309 i
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IWB-2500-1 Item Component To Be Examined Comments
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Branch Pipe Connection Welds B9.31 Nominal Pipe size > 2 in.
89.32 Nominal Pipe size < 2 in.
89.40 Socket Welds Piping B10.10 Integrally Welded Attachments Pumps 810.20 Integrally Welded Attachments Valves B10.30 Integrally Welded Attachments Pumps B12.20 Pump Casing B12.30 Valves, Nominal Pipe Size
< 4 in.
Valve Body Welds 812.31 Valves, Nominal Pipe Size r
> 4 in.
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VaTve Body Welds B12.40 Valve Body, > 4 in.
Nominal Pipe Size Reactor Vessel B13.10 Vessel Interior Reactor Vessel B13.30 Core Support Structure Reactor Vessel 814.10 Welds in CRD Housing Reactor Vessel 815.10 Pressure Retaining Boundary B15.11 Pressure Retaining Boundary Pressurizer B15.20 Pressure Retaining Boundary B15. 21 Pressure Retaining Boundary O
INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 5 C/6500309
.. - -.. n IWB-2500-1 Item Component To Be Examined Comments Steam Generators B15. 30 Pressure Retaining Boundary B15.31 Pressure Retaining Boundary Piping B15.50 Pressure Retaining Boundary B15.51 Pressure Retaining Boundary Puthps B15.60 Pressure Retaining Boundary B15. 61 Pressure Retaining Boundary Valves B15.70 Pressure Retaining Boundary B15.71 Pressure Retaining Boundary B16.20 Steam Generator Tubing in U-Tube Design Component Supports Q
F1.1 Mechanical Attachments, Including Bolting F2.1 Welded Attachments F3.1 Component Displacement Settings of Guide and Stops Misalignment of Supports Assembly of
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Support Items F4.1 Spring Type Supports Constant Load Type Supports Shock Absorbers Hydraulic and Mechanical Type Snubbers
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5.0 Inservice Inspection Plan For ASME Class 2 Items The inservice inspection of ASME Class 2 items shall be performed in g3GII accordance with the requirements of Paragraph IWC-2500 of ASME Section XI.
Specific examination listings and schedules are described in Section 8 of this Plan.
5.1 Examination Categories and Requirments The examination categories to be used are those listed in Table IWC-2520 of ASME Section XI.
Specific examinations will be identified by an Item Number, composed of the Item Number assigned in Table IWC-2600 of Section XI, plus an additional number to uniquely identify that examination.
Class 2 items to be inspected include:
IWC-2500-1 Item Component to be Examined Comments C1.10 Shell Circumferential Welds C1.20 Head Circumferential Welds C1.30 Tubesheet-to-Shell Weld C2.10 Nozzles in Vessels <~
in.
Nominal Thickness C2.20 Nozzels in Vessels >
in.
PIN Nominal Thickness C2.21 Nozzle-to-shell (or head) weld C2.22 Nozzle inside radius section Pressure Vessels C3.10 Integrally Welded Attachments Piping C3.40 Integrally Welded Attachments Pumps C3.70 Integrally Welded Attachments Valves C3.100 Integrally Welded Attachments O
INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 1 C/6500309
IWC-2500-1 Item Component to be Examined Comments
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Pressure Vessels C4.10 Bolts and Studs Piping C4.20 Bolts and Studs Pumps C4.30 Bolts and Studs Valves C4.40 Bolts and Studs Piping Welds <
in.
Nominal Wall Thickness C5.11 Circumferential weld C5.12 Longitudinal weld Piping Welds >
in.
Nominal Wall Thickness
'C5.21 Circumferential weld C5.22 Longitudinal weld O.
Pipe Branch Connections C5.31 Circumferential weld Pumps C6.10 Pump Casing Welds Valves C6.20 Valve Body Welds Pressure Vessels C7.10 Pressure Retaining Components C7.11 Pressure Retaining Components Piping C7.20 Pressure Retaining Components C7.21 Pressure Retaining Components Pumps C7.30 Pressure Retaining Components C7.31 Pressure Retaining Components b
INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 2 C/6500309
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IWC-2500-1 Item Component to be Examined Comments O
valves C7.40 Pressure Retaining Components C7.41 Pressure Retaining Components Component Supports F1. 2 Mechanical Attachments Including Bolting F2.2 Welded Attachments F3.2 Component Displacement Settings of Guides and Stops Misalignment of Supports Assembly of Support Items F4.2 Spring Type Supports Constant Load Type Supports Shock Absorbers Hydraulic and Mechanical Type Snubbers O
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INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 3 C/6500309
6.0 Inservice Inspection Plan for ASME Class 3 Items The inservice inspection of ASME Class 3 items shall be performed in h
accordance with the requirements of Paragraph IWD-2400 of ASME Section XI.
Specific examination listings and schedules are described in Section 8 of this Plan.
6.1 Examination Categories and Requirements Examination categories will be those contained in Table IWD-2500-1 of ASME Section XI.
Class 3 inspections are composed of the following categories:
IWC-2500-1 Item Component to be Examined Comments D1.10 Pressure Retaining Components D1.20 Integral Attachment -
Component Support and Restraints D1.30 Integral Attachment -
Mechanical and Hydraulic Snubbers 01.40 Integral Attachment -
Spring Type Supports b
D1. 50 Integral Attachment -
Constant Load Type Supports 01.60 Integral Attachment -
Shock Absorbers D2.10 Pressure Retaining Components D2.20 Integral Attachment -
Component Support and Restraints D3.30 Integral Attachment -
Mechanical and Hydraulic t
l Snubbers 03.40 Integral Attachment -
Spring Type Supports D4.50 Integral Attachment -
Constant Load Type Supports D4.60 Integral Attachment -
Shock Absorbers b
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r IWC-2500-1 Item Component to be Examined Comments D3.10 Pressure Retaining Components 03.20 Integral Attachment -
Component Support and Restraints 03.30 Integral Attachment -
Mechanical and Hydraulic Snubbers D3.40 Integral Attachment -
Spring Type Supports D3.50 Integral Attachment -
Constant Load Type Supports D3.60 Integral Attachment -
Shock Absorbers O
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- 7. 0 Auomented Inservice Insoection Plan h
Augmented inservice inspection shall be performed as reauired in Section 1 of this Plan.
Specific examination listings and schedules are described in Section 8 of this Plan.
7.1 Examination Categories and Reauirements Items requiring augmented inservice inspectio? are described in the following paragraphs.
Each inspection will be assigned a unique Item Number.
7.1.1 Reactor Coolant Pump Flywheels The entire volume of the flywheel shall be volumetrically examined by the ultrasonic method, and the exposed surface area shall be examined by the magnetic particle method.
These examinations are required by USNRC Regulatory Guide 1.14 Revision 1.
7.1.2 Steam Generator Tubing As a minimum, the examination of Steam Generator tubing shall comply with USNRC Regulatory Guide 1.83, Revision 1 and the applicable McGuire Nuclear Station Technical Specifications.
7.1. 3 Augumented Inservice Inspection for Pipe Rupture Protection O
Pipe rupture protection shall comply with Augumented Inservice Inspection for Pipe Rupture Protection SRG-78-01 Revision 2 for McGuire Nuclear Station.
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INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 1 C/6550013 m
- 8. 0 Detailed Listing of Examinations for McGuire Units 1 and 2 h
All ASME Class 1, 2, and 3 systems and components have been reviewed to determine the inservice examination requirements for McGuire Unit 1.
Examination Listings and Schedules referenced by this section were written in accordance with the criteria found in Sections 3, 4, 5, 6 and 7 of this Plan.
8.1 Examination Information The following information is listed for each examination where applicable:
8.1.1 Item Number The Item Number for each examination is composed of three sections.
The first two sections of the item number for ASME Class 1 or Class 2 items are the same as the Item Numbers assigned in Table IWB-2500-1 or IWC-2500-1 of ASME Section XI.
The first two sections of the item number for Augmented Inspections will be chosen as follows:
E1.01 Reactor Coolant Pump Flywheel Examinations.
E2.01 Steam Generator Tube Examinations on Preheater Section The last section of the Item Number is a three or four character sequence to uniquely identify that inspection.
8.1. 2 ID Number The ID Number is chosen so that, by using the specified Reference l'
Drawing (s) and any applicable comments, the area to be examined can be accurately identified.
Several different weld identification systems were used by various equipment vendors.
A consistent system of weld or component identification has been developed and j
is described below:
8.1.2.1 The first character of each ID Number indicates the Unit to j
which the examination applies.
1 8.1.2.2 The Unit Number is followed by two or three letters to indicate the component or system to be examined.
The abbreviations used are:
PZR Pressurizer SGA Steam Generator A SGB Steam Generator B SGC Steam Generator C SGD Steam Generator D RCP Reactor Coolant Pump BIT Boron Injection Tank i
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ACC Safety Injection Accumulator Tank WAC Upper Head Injection Water Accumulator Tank O
NAC Upper Head Injection Nitrogen Accumulator Tank CA Auxiliary Feedwater System CF Main Feedwater System FW Refueling Water System NC Reactor Coolant System ND Residual Heat Removal System NI Safety Injection System NV Chemical and Volume Control System NS Containment Spray System SA Auxiliary Steam System SM Main Steam System SV Main Steam Vent to Atmosphere 8.1.2.3 The remainder of the ID Number will indicate the exact weld or component to be examined, as shown on the Reference Drawings.
Additional information will be included in the comments space when necessary to positively identify the area to be examined.
Abbreviations were used to indicate the following types of welds:
Safe-End Welds - ID Number ends with "SE" Longitudinal Seam in Fitting - ID Number ends with "L" Westinghouse Butt Weld - ID Number containing "W" Westinghouse Branch Pipe Weld - ID Number containing "WN" h'
8.1. 3 Drawing Numbers At least one Duke Drawing Number is listed for each examination, if l
available.
Drawing numbers beginning with "MCM" are vendor's component drawings.
Drawing numbers beginning with "MC " followed by a four digit number are system flow diagrams, and those beginning "MCIF
" followed by a one-digit number and a two-letter system designation (see par. 8.1.2.2) are system piping isometrics.
8.1. 4 Inspection Required The following abbreviations are used to describe the type of inspection required for each item:
PT Liquid Penetrant Inspection MT Magnetic Particle Inspection RT Radiographic Inspection UT Ultrasonic Inspection ET Eddy Current Inspection VT-1 Visual Inspection General Condition VT-2 Visual Inspection Hydrostatic Test Condition VT-3 Visual Inspection General Condition of Components and Supports VT-4 Visual Inspection Operability of Components or h
Devices INSERVICE INSPECTION PLAN REV. O HCGUIRE NUCLEAR STATION PAGE 2 C/6500309
8.1. 5 Procedure O
The inspection procedure is listed for each item to be inspected.
The procedures are chosen from those in Paragraph 3.4 of this Plan.
8.1. 6 Material Type The following abbreviations are used to indicate the type of material to be examined:
a CS Carbon Steel SS Stainless Steel IN Inconel 8.1. 7 Diameter or Size The actual outside diameter of the weld is listed for pressure vessel welds less than 100 inches in diameter.
No entry is made in this category if the weld diameter is 100 inches or larger.
The nominal pipe size (NPS) is listed for all valves and piping welds up to 24-inch NPS.
The nominal inside diameter is listed for all Westinghouse - supplied piping larger than 24-in NPS.
The actual outside diameter is listed for all other piping welds.
The nominal outside diameter is listed for examinations of bolts and studs.
For integrally - welded supports or cladding, the smaller weld or area dimension is listed in this category.
8.1. 8 Thickness or Length The dimension listed for component or piping welds is the nominal thickness at the weld.
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The overall length is listed of bolts or studs is listed in this category when applicable.
The larger dimension of support attachment welds or cladding areas is listed in this category.
8.1.9 Calibration Block The calibration standard to be used for each ET or UT examination is listed in this category.
Calibration standards are chosen from those shown in Section 10 of this Plan.
8.1.10 Comments Additional information about the specified examination will be included here when needed.
INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 3 C/6500309 N__
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8.2 Examination Listings O
The detailed examination listing and schedule for McGuire Unit 1 are found in Section 11 of this plan.
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INSERVICE INSPECTION PLAN -
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9.0 Requests for Relief from ASME Code Requirements Each request for relief from a requirement of the ASME Code specified in Section 1 of this Plan will be submitted by the Licensing section of Nuclear Production to the Nuclear Regulatory Commission for approval.
A copy of each approved request for relief will be included in this section of the Inservice Inspection Plan.
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INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 1 C/6500309
e 10.0 Calibration Standards g
Calibration Standards are being prepared for each UT or ET inspection listed in Section 8 of this Plan.
All calibration standards are designed in accordance with the requirements of Section XI,1980 edition including addenda through Winter 1980.
Page 2 of this section contain information concerning the calibration standards to be used for the inservice inspection of McGuire Unit 1.
An as-built drawing of each completed standard is also included in this section, if available.
Design drawings will be used if as-built drawings cannot be obtained.
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% l INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 1 C/6550013
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,,.s 11.0 Detailed Insoection Plans The detailed inspection listing and schedule for inservice inspection of g4 McGuire Unit 1 are contained in this section.
Appendix A is the examination listing for Unit 1, and Appendix B shows when the examinations listed in Appendix A are scheduled to be performed.
1 O
INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 1 C,'6550013
1, a,.,,,
. APPENDIX 11-A McGuire Unit 1 Inservice Inspection Examination Listing Revision 1 O
O INSERVICE INSPECTION PLAN REV. 1 MCGUIRE NUCLEAR STATION PAGE 2 C/6550013
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C40 71 T,3 OllALITY ASStJIP3fCE isEPAR'IMENT 12/1 G / 8
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f iB' t il i:C 1 PRE-SCRV!CE AND IN-SECVICE IflSPECTION SYGYEM t'J Y :
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12.0 Reference Drawings
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Two types of reference drawings are included in this section.
These are system boundary drawings and weld identification drawings.
12.1 System Boundary Drawings Appendix A to this section contain the system boundary drawings for McGuire Unit 1.
The color coding system used on these drawings is shown below:
Red
- Class 1 system, not exempt from inspection Yellow - Class 2 system, not exempt from inspection O
l l
0 l
INSERVICE INSPECTION PLAN REV. 0 MCGUIRE NUCLEAR STATION PAGE 1 l
f Ci6550013 l
r
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APPENDIX 12-A System Flow Diagrams - Unit 1 All flow diagrams included in this section are uncontrolled copies of the most current revision or change order available at the time this plan was released.
The following flow diagrams are included herein:
System Drawing No.
Revision Class 1 Not Exempt Class 2 Not Exempt NC MC-1553-1.0 11 X
1 MC-1553-2.0 10 X
MC-1553-3.0 5
X NV MC-1554-1.0 7
X MC-1554-1.1 3
X MC-1554-1.2 3
X NF MC-1558-4.0 9
X ND MC-1561-1.0 7
X X
j NI MC-1562-1.0 8
X X
MC-1562-2.0 8
X X
MC-1562-2.1 6
X X
MC-1562.3.0 7
X X
h MC-1562-3.1 3
X X
MC-1562-4.0 10 X
X NS MC-1563-1.0 9
X WL MC-1565-7.0 9
X FW MC-1571-1.0 10 X
l KC MC-1573-3.1 4
X i
RN MC-1574-4.0 8
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X CF MC-1591-1.1 3
X CA MC-1592-1.0 9
X SM-SV MC-1593-1.0 8
X SA MC-1593-1.2 5
X SM-SV MC-1593-1.3 1
X h
RV MC-1604-3.0 11 X
INSERVICE INSPECTION PLAN REV. O MCGUIRE NUCLEAR STATION PAGE 2 C/6550013 u
i
/
(1)
Preservice Inspection Program A.
Applicable ASME Boiler & Pressure Code ASME Class 1, 2 and 3 pressure retaining components and thei r supports are being examined in accordance with ASME Boiler & Pressure Vessel Code,Section XI,1974 Edition through Summer 1975 addenda hereafter referred to as Section'XI (1974).
B.
Examination Techniques and Procedures All examination techniques and procedures satisfy the requirements of subarticles IWA-2210, IWA-2220, IWA-2230 and IWA-2240 of Section XI (1974).
All examinations personnel satisfy the requirements of subarticle IWA-2300 of Section XI (1974).
C.
Excmination Categories and Requi rements The examination categories and requirements are in accordance with Section XI (1974), Subarticles IWB-2500, IWB-2600 for Class I, IWC-2500, IWC-2600 for Class 2 and IWD-2600 for Class 3 systems.
E.
Exceptions are the request for reliefs MC-2-001 through MC-2-004 (Refer to Attachment 2A through 20).
t
/
Serial No. MC-2-001 i A Page I of 2 DUKE POWER COMPANY Request For Relief From Inservice inspection Requirement Station:
McGuire Unit:
2 Reference Code:
ASME Boiler and Pressure Vessel Code,Section XI, 1974 Edi tion through Summer 1975 1.
Component for whi ch exempt ion is requested:
a.
Name and identi fi cation Number:
Residual Heat Removal (flD) Heat Exchangers (2)
National Board Numbers 637, 638 b.
Function:
Primary Coolant Heat Removal c.
ASME Section 111 Code Class:
Class ill d.
Valve Category:
NA
- 11. Reference Code Requirement that has been determined to be impractical:
Category C-B ltem C1.2 Volumetric examination of nozzle to vessel welds (2 per heat exchanger).
Due to welded collar, the nozzle to vessel welds are inaccessible.
See attachment 1.
Ill. Basis for Requesting Relief:
Material - Shell SA-240 Type 304 SS, Nozzles SA312 Type 304SS Es timate of preservice exami nation performed - 0%
Griginal fabrication examination - Radiography and dye penetrant examination Measures which would be required to make the area accessible - Removal of the welded collars.
Reference Drawing - Sketch Attached L
/'
Serial No.
MC-2-001 Page 2 of 2 til.
Basis for Requesting Relief (con t. )
To grind of f the welded collars would not justi fy the high cost and loss of time to inspect the nozzle to vessel welds.
The shop examinations provide adequate assurance of zomponent rel iabi l i ty.
IV.
Alternate Examination:
The filiet welos attaching the collar to the nozzle and shell will be examined wi th dye penetrant.
The vessel has been hydrostatically tested with no evidence of leakage.
V.
Implementation Schedule:
Inservice inspections will include a surface examination of the collar welds and hydrostatic tests.
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MC-2-002 Serial No, B Page 1 of 2 DUKE POWER COMPANY Request For Relief From Inservice inspection Requirement Station:
McGuire Unit:
2 Reference Code:
ASME Boiler & Pressure Vessel Edition through Summer 1975 Addenda,Section XI, 1974 Code 1.
Component for which exemption is requested:
a.
Name and i den t i f i ca t i'on Number :
Steam Generators lA, 18, IC, ID National Board Numbers68-112, 68-113,68-114, 68-115 respectively b.
Function:
Primary to Secondary Coolant Heat Exchanger c.
ASME Section til Code Class:
Class ll d.
Valve Category:
NA l
- 11. Reference Code Requirement that has been determined to be impractical:
Category C-A Item Cl.1 of Table IWC-2600 volumetric examination of l
steam generator transition cone to lower shell barrel circumferential j
weld.
Due to location of seismic restraint, approximately 60% of the weld is obscured.
i l
l Ill. Basis for Requesting Relief:
Material - ASME-SA-533, Grade A Class 2 i
Estiuate of preservice examination performed - 40%
Original fabrication examination - Radiography I
Heasures which would be required to make the area accessible - Removal of seismic restraint.
Reference Drawing - Sketch Attached
F7 1?; ~
l i
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Serial No.
MC-2-002 1
Page 2 of 2 i
111.
Basis for Requesting Relief (cont.)
The welds in question have been ultrasonically tested from one side using 0*,
45, and 60* transducers.
Due to the location of the i
restraint, it is impossible -to perform the 0* scan on the weld centerline or the 45 and 60 scans f rom the lower side of the weld.
All other steara generator welds are accessible.
It is believed that the limited scan plus the periodic hydrostatic tests provide adequate I
assurance of weld integrity.
The high cost in time and money does not justi fy relocating the seismic restrai nt.
IV.
Alternate Examination:
t;one V.
Implementation Schedule:
Inservice inspections will be performed by using the limited scan described above.
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Serial No.
MC-2-003 C Page 1 of 2 OUKE POWER COMPANY Request For Relief From inservice inspection Requirement Station:
McGuire Nuclear Station Unit:
2 Reference Code: ASilE Boiler and Pressure Vessel Code,Section XI 1974 Edition including Agenda through Summer 1975.
1.
Component for which exemption is requested:
a.
Name and Identification Number:
Reactor Coolant Loop Piping Branch Connection Welds See Attachment 1 for a complete list of assemblies of welds.
b.
Function:
Reactor Coolant Pressure Boundary c.
ASME Section 111 Code Class:
Class I d.
Valve Category:
NA li. Reference Code Requirement that has been determined to be impractical:
Table IWB-2600 Item No. 84.6 requires volumetric examination for branch pipe connection welds exceeding six inches in diameter.
Ultrasonic examination is impractical due to configuration, and radiography cannot be performed for inservice inspection due to accessibility.
Ill. Basis for Requesting Relief:
9 a.
Material - SA 182 F304-N nozzle welded to SA 351 CF8A pipe.
b.
Estimate of extent of preservice examination which could be performed
- 20%
c.
Original fabrication examination - Liquid penetrant on inside and
u--
/
/
Serial No.
MC-2-003 Page 2 of 2 til.
Basis for Requesting Relief (cont.) {c. continued) outside surfaces and radiography of the entire weld volume plus ultrasonic testing of the enti re volume of the forged nozzle.
d.
Measures which would be required to make the sleds inspectable - the nozzles would have to be re-designed and replacement nozzles prepared and welded in place.
e.
Reference drawing - MCM 1201.01-99 (Attachment 2)
IV.
Alternate Examination:
The welds li sted on Attachment I will be inspected by the liquid penetrant method.
V.
Implementation Schedule:
The alternate examinations listed above will be performed for all preservice and inservice inspections.
e-Recuest for Relief MC-2-003 Attachment i The following is a list of branch connec: ion welds for which rolumetri:
i examination has been determined to be impractical:
Manufacturer's
%' eld Aqsembly Serial Numoer 3 ranch Sire 0.D.
Loop 1:
Crossover 17364 RTD Return 3"Sch. 160 6.700 Cold Leg 3670 Pressuri:er Spray 4"Sch. 160 7.200 Regenerative RX 3"Sch. 160 6.700 Loop 2:
Crossover 17366 RTD Return 3"Sch. 160 6.700 Cold Leg 3673 Pressurizer Spray 4"Sch. 160 7.200 Loop 3:
Crossover 17368 RTD Return 3"Sch. 160 6.700 Regeneracive RX 3"Sch. 160 6.700 Loop 4:
Crossover 17370 RTD Return 3"Sch. 160 6.700 Cold Lag 3679 Regenerative RX 3"Sch. 160 6.700 l
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Serial No. MC-2-004-
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11
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Page 1 of 2
-l DUKE POWER COMPANY c
Request For Relief-From Inservice inspection Requirement l
. Station:
McGuire Nuclear Station Unit:
2 J
I j
i Reference Code: ASME Boiler and Pressure Vessel Code,Section XI 1974 Edition through Summer 1975 i
1.
Component for which exemption is requested:
1 a.
Name and identi fication Number:
30664 Reactor Vessel Closure Head l
i b.
Function:
Reactor coolant pressure boundary i
i c.
ASME Section 111 Code Class:
1 d.
Valve Categery:
l l
- 11. Reference Code Requirement that has been determined to be impractical:
Table IWB-2600 i tem No. Bl.2 Volumetric examination of the closure head ci rcumferential weld.
Due to presence of the 3 4-inch wide lifting lugs, only 97% of the weld is accessible for inspection.
l i
I Ill. Basis for Requesting Relief:
j a.
Material - SA-533 Grade B l
b.
Estimate of extent of preservice examination performed - 97%
c.
Original fabrication ex' amination - The weld was radiographed and examined with dye penetrant.
d.
Measures which would be required to make the area accessible -
i Remove the li f ting lugs i
c.
Reference Drawing - MCM 2201.01-19 Attached
[
on.
I I
a
,p Serial No. MC-2-004 Page 2 of 2 lit.
Basis for Requesting Relief (con t. )
To examine the 3% of weld obscured would require grinding of f the lifting lugs.
Consideri ng that the area was radiographed af ter f abri ca t i on, the added cost and loss in time does not justify lug removal.
IV.
Alternate Examination:
lio alternate examination is possible.
l l
V.
Implementation Schedule:
Inservice inspection will be performed in accordance with the Section XI required by 10CFR 50.55a, paragraph (g) to the extent possible.
9 DOCUVIENT l-PAG E
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OTHER (FILMED ON APERTURE CARD NO M@
l McGuire Nuclear Station, Units 1 and 2 Category 1 Masonry Walls There has been extensive information submitted to the NRC concerning McGuire Category 1 masonry walls. Our records indicate four information request sub-mittals as follows:
- 1) Response to information request, dated July 1, 1980
- 2) Revision to original information request, dated September 16, 1980
- 3) Response to request for information, dated September 19, 1980
- 4) Response to request for additional information, dated October 23, 1980.
The information contained in the above submittals contains detailed discussions of the McGuire Category 1 masonry walls and is applicable to both Unit 1 and Unit 2.
There are no differences between the masonry walls in either Unit.
As a result of the October 23, 1980 response, a reanalysis program was initiated to evaluate the masonry walls to the design criteria specified in the subject response.
In addition, commitments were made to implement structural modifica-tions of any wall which did not comply with the specified criteria. The NRC was notified by letter dated March 9, 1982 that the reanalysis and resulting modifi-cations were complete on Unit 1.
The reanalysis and modifications were completed on Unit 2 several months later.
To date a final staff criteria has not been received. The current Standard Review Plan, Appendix A to Section 3.8.4,' dated July 1981, contains an interim criteria for safety-related masonry wall evaluation. A comparison reveals that the McGuire l
masonry wall design criteria is consistent with the allowable stresses and design and analysis considerations as stated in the interim criteria.
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