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Annual Operating Rept,1980. Includes Personnel Exposure, Reactor Vessel Matl Surveillance Capsules,Production Facility Changes,Tests & Experiments & Steam Generator Inservice Insp
	ML19341C952
Person / Time
Site:	Crystal River
Issue date:	02/27/1981
From:	; FLORIDA POWER CORP.
To:	;
Shared Package
ML19341C949	List: ML19341C948; ML19341C952;
References
	TAC-04548, TAC-4548, NUDOCS 8103040594
	Download: ML19341C952 (62)
	v • d • e

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Attachment (STS 6.9.1.5 report) 1930 Report of Special Maintenance Exposures Special maintenance exposures recorded during calendar year 1980 were associated repair and evaluation efforts of camaged upper tube ends in the "B" Once Through Steam Generator. This work is a continuation of efforts reported in 1978 and 1979. i e

REPORT ON REACTOR VESSEL MATERIAL SURVEILLANCE CAPSULES ^^ w n 7g

~. = STANDARD ANNUAL REPORT ON REACTOR VESSEL MATERIAL SURVEILLANCE CAPSULES AS ' REQUIRED BY STS 6.9.1.5(b) Reporting Period August 8, 1980 to December 31, 1980 Capsules Currently Installed Holder Capsules Closure Assembly Tube Installed (l) Installed WZ T-CR3-L1 27-113-2007-60-6 B-CR3-L2 + ZY T-CR3-C 27-113-2007-60-3 B-CR3-A YZ T-0CI-C 27-113-2007-60-2 B-0CI-A YX T-0CII-E 27-113-2007-60-1 B-0CIII-D XW T-CR3-E 27-113-2007-60-5 B-CR3-D WX T-TMI-I-C 27-113-2007-60-4 B-CR3-F Insertions / Withdrawals During Report Period Insertions: T-0CI-C, T-TMI-I-C Withdrawals: T-0CII-A, T-0CIII-B Ownership of Capsules Florida Power Corporation: T-CR3-L1, B-CR3-L2, T-CR3-C, B-CR3-A, T-CR3-E, T-CR3-D, T-CR3-F, T-0CIII-B t Duke Power Corporation: T-0CI-C, B-0CI-A, T-0CII-A, T-0CII-E, 3-0CIII-D Metropolitan Edison Company: T-TMI-I-C i Irradiation Location See Holder Tube Listing Note: (1) T= top B= bottom i

i i REPORT ON PRODUCTION FACILITY CHANGES, TESTS AND EXPERIMENTS 1 i

. STANDARD ANNUAL REPORT ON PRODUCTION FACILITY CHANGES, j TESTS AND EXPERIMENTS AS REQUIRED BY 10 CFR 50.53b l d Facility Changes MAR 76-10-12, completed 9/29/80: Provide redundant Reactor Coolant flow ~ instrument. sensing line. This modification is required by the NRC. MAR 76-12-35, completed 2/18/SO: Route RCP. seal leak-off to the core flood tanks rather than the floor drain. i This reduces rad waste processing. O MAR 77-3-20, completed 7/12/80: Perform machining on impellers from WDP-5A, SB and SC to reduce the pump discharge pressure and eliminate lifting of diaphragm valves. SMR 77-5-12, completed 7/29/80: Install calibration "T" on SU-14-LT to allow calibrating without dismantling the level transmitters. This reduces personnel exposure and equipment -contamination. SMR 77-5-23,- completed 4/21/80: Install a pressure reducing valve (WDV-672) to reduce nitrogen pressure from 100 psig to 10 psig. This modification will prevent the danger of overpressurizing waste drums while purging. MAR'77-6-3, completed 10/30/80: Relocate WDV-549 to downstream of nitrogen pressure regulator. This modification will prevent over pressuri:ing RM-A13, which collapses the GM tube. MAR 77-12-9a,b,c, completed 8/4/80: Relocate piping hangers CFH-9 and CFH-10 to allow for clearance of shielding wall inside of the Reactor Building. Moved hangers 10". Reviewed and approved by AE (Gilbert A2,sociates, Inc.). MAR 78-2-8, completed 11/5/30: Store a spare 1000kva transformer and oil assembly on site for 4160/480v E.S.. This will prevent an extended outage in case of transformer failure. MAR 73-2-10, completed 11/3/S0: Repair channel in SWHE-1A, 1B and coat with Kynar. This will enhance the corrosion resistance of this heat exchanger. MAR 78-2-10a, completed 11/13/80: Remove Kynar coating that was applied by >MR 78-2-10. This coating failed to remain adherent. MAR 78-3-12, completed 11/17/80: Replace Reactor Building Auxiliary Hoist motor with the equivalent motor trom the Turbine Building Hoist. This does not change the design and minimi:es downtine. M\\R 78-4-7, completed 11/1/80: Add a signal ground test circuit for RPS channels. B 6 W determined the need of this to be 10 CFR-21 reportable. This allows ground continuity to be tested.

(2) MAR 78-5-9, completed 12/11/80: Install support braces on AHF-14A discharge duct to eliminate fatigue cracking. This modification does not change the FSAR evaluation. MAR 78-5-10, completed 12/11/80: Install support braces'on AHF-14C discharge duct to eliminate fatique cracking. This modification does not alter the FSAR evaluation. MAR 78-5-16, completed 11/26/80: Change yoke and actuator on MUV-16 and MUV-31. This allows the use of John Crane packing 187-I in place of the Teflon packing originally used. The teflon is not acceptable for this particular service. MAR 78-7-2, completed 9/30/80: Add a by-pass around MS pressure switches to allow on line surveillance and maintenance. This circuit modification does not alter the MSIV actuation circuitry under normal operating conditions. MAR 78-8-10, completed 7/21/80: Install a pipe from the secondary plant environmental release point (SDP-7) to the decay heat sea water lines. This modification will allow all releases to be monitored in case the secondary plant becomes contaminated. This is in accordance with 10 CFR 20, Environmental Technical Specifications. MAR 78-B-15c, completed 3/5/80: Perform Swiss Hammer Test on RCP power monitor cabinet foundation to verify strength of concrete in lieu of cylinder samples which were not obtained. Change is method of testing only. MAR 78-9-67, completed 9/20/78: Seal weld the vent and hydro ports on the incore monitor system piping closure. Reco== ended by reactor vendor (B&W) to seal against primary coolant leakage. MAR 78-10-3, completed 8/19/80: Replace corroded carbon steel channels in SW heat exchangers with new channels. Cathodic protection will protect the naw channels. MAR 78-11-3, completed 8/19/80: Change power supply to welding receptical WR-27 from ACDP-5 to ACDP-8. ACDP-5 is an E.S. panel and should not feed non-essential loads. MAR 79-1-60, completed 10/30/6C: Add Vernier potentiometer on high voltage shutdown card to allcw closer resciution of trip setpoint. This makes it possible to comply with j system specifications (battery charger). 4 MAR 79-1-60a, completed 1/13/80: Upgrade battery high voltage setpoint adjustment using vendor supplied 4 (C&D) circuit card rather than MAR 79-1-60. The design concept is unchanged and trip at specified voltage is more reliable. MAR 79-2-66, completed 5/12/80: Change the oil pump cover on CC water chiller 3a to allow the use of an i "o" ring gasket instead of flat type. This change was recommended by Borg Warner Corporation, (5/27/76, 10/7/76).

(3) MAR 79-3." 'mpleted 1/29/80: Install anchors for the fuel transfer system cable drive modification. Material certification weld procedures and NDE requirements are met for the spent fuel pool. FMR 79-3-20, completed 9/16/80: Install interface with the new Energy Control Center. This madification is safety-related only because of DC feed. MAR 79-3-27, completed 10/30/80: Install anchors for the fuel transfer system cable drive modification in the Reactor Building. Material certification weld pfccedures and NDE requirements are met. MAR 79-4-11, completed 9/9/80: Relocate BSV-50 and BSV-53 to the 98' elevation. This is for operator personnel safety to avoid climbing in PC's and air packs. This modification does not change the function of these valves. All design and seismic requirements are met. MAR 79-4-11a, completed 9/9/80: Upgrade the ASTM specification on item 1 of drawing CR3-MSI-A-0 because original specification was incorrect and unobtainable. (For MAR 79-4-11). SMR.79-4-66, completed 10/30/80: Weld pressuri:er heater bundle diaphragm per B 5 W Field Change 04-306S-01 to prevent possible leakage of RC. No change to equipment design; additional sealing only.

1 i

SMR 79-4-68, completed 10/30/80: ] Repair damaged tube to Tubesheet welds on Steam Generator (OTSG-B) per 1 B 5 W Field Change Authori:ation 804-3062. This is in accordance with ASME code requirements. d i ] SMR 79-4-71, completed 7/14/80: i Provide auto-start for motor driven emergency feed pump. This will improve the emergency feedwater system flow capabilities, no other design features are altered. A test procedure was approved and completed. FMR 79-4-76, completed 10/1/80: Add an indication light for throttle position of FWV-161 and FWV-162. This modification was in response to NRC concerns about the Emergency l Feedwater System operation. SMR 79-5-70c, completed 2/2/S0: Add acceptance criteria to function test of SMR 79-5-70 as committed in exit interview to NRC (H.D. Jenkins). I SMR 79-5-71d, completed 7/24/30: } Change module location (MAR 79-5-71) from occupied space (5-2-3) to an available space (5-2-10). Implement B 5 W Field Change #04-3110-01 (procedure change). Add low low OTSG 1evel to ICS logic. Add time delay to feedwater flow switches, (FW-314-FS and FW-315-FS). These modifications do not violate existing technical specification requirements. The time delay allows the low low level OTSG trip. This modification assists the ) 1 1.

+ (4) reactor trip circuits, EFP autostart to function more efficiently. MAR 79-5-71a, completed 10/1/S0: Remove Feedwater flow switches. This equipment was previously required by the NRC and now is required to be removed by the NRC. MAR 79-5-74, completed 8/26/80: Inspect and repair 4160 E.S. Bus duct insulation section 7, 8, and 9. Reliability will increase through 100' inspection. There are no changes to the design. MAR 79-5-82, completed 10/30/80: Add a terminal box to facilitate replacing damaged cables that provide FW heater level indication to the computer. Functional testing performed. MAR 79-6-9, completed 10/31/80: Add a support for valve operators (MSV-25 and MSV-26) ' recommended by valve manufacturer (Fisher) to eliminate binding. MAR 79-6-61, completed 10/1/80: Install dead load support for actuators on valves (MSV-25 and MSV-26). The weight of the actuator was causing erratic valve operation. This modification does not impact the function of these valves as related to safety (isolation of Main Steam from atmosphere). MAR 79-6-63, completed 7/14/SO: Wiring correction for >MR 79-4-71 and 79-5 "0 as indicated by the functional testing. Revise alarm circuit to add alarms. This. modification does not alter the intended design. FMR 79-6-67, completed 10/1/80: Use furmanite to repair le'akage from DHV-4 until the next scheduled outage when the valve can be disassembled and the pressure seal ring replaced. MAR 79-6-69b, c jleted 3/10/S0: Increase the length of the anchor bolts for the support pedestal for DCHE-1A. The original bolts were too short after replacing the end bell of the heat exchanger. The original design and material requirements are met. SMR 79-6-71, completed 9/9/F0: Install safety latches and hinges on Vital Bus Distribution Panels to facilitate access. Safety should be enhanced by fc.ter access to this equipment. >MR 79-7-7, completed 7/24/80: Add restraints to the drains from MUP-la, MUP-1B, and MVP-1C. Vibration has caused fatigue cracking of these lines. This modiAcation has been analyzed for thermal and seismic considerations. SMR 79-7-64, completed 11/21/80: Replace the generator stator temperature relay (device 49) on the Emergency Deisel Generators. The original relay had inadequate temperature range. Manufacturer (Colt Industries) identifies this in a letter. SMR 79-7-68, completed 2/29/S0: Make an opening in the shield floor above make up pre-filters. This modification allows the use of a conveyor system utili:ed in filter cartridge ~ removal. Radiation exposure is not increased by using this system. 1 r

(5) i MAR 79-7-73, completed 8/5/80: Replace valve operators for CAV-1, CAV-3, CAV-4 and CAV-5. the original motor operators have been determined to be unqualified for use inside containment, the new equipment is qualified. MAR 79-7-82, completed 10/31/S0: Seal ~the leak in MSV-303 using turmanite in the packing area of the bonnet. This valve can not be isolated and there is no adjustment left for the packing. The consequences of steam leaks are addressed in the FSAR. MAR 79-8-66, completed 8/18/80: Add a seal-4n circuit and reset button to all heat trace recorders. This provides a more reliable means to survey the Heat Trace System. MAR 79-8-67,. completed 10/30/80: I Use #7 wire of E.S. cable ESH-407 instead of #1, because #1 is shorted. This nodification does not effect the design or function. SMR 79-9-67, completed 12/10/80: Reset the limit switches on AHV-1A, AHV-1B, AHV-1C and AHV-1D to prevent opening past 65. The valve manufacturer has not performed a-detailed safety analysis to assure closure during a worst LOCAwith the valve open more than 65. MAR 79-10-60,- completed 7/28/S0: Install a VHF Repeater and two antennas to improve on site radio communications. MAR 79-10-83, completed 6/13/80: j Replace motor overload heaters for Halon Spreader fans from Type N-3 to type N-4x (Allen Bradley) this increases operational assurance. 31AR 79-10-85, completed 11/13/S0: Add pipe support (SWR 0523) to Nuclear Services Closed Cycle Cooling inside the Reactor Bailding. This was determined to be necessary to comply with NRC dulletin 79-14. SMR 79-11-7 Replace butto-type diaphragms in Grinnel valves with the screw-in type as required. Tur outton type diaphragms are no longer aanufactured. MAR 79-11-9, completed 7/9/80: Add a redundant feed to NNIX 24DC supplies, includes transfer switch and separate feeds to supply ICS and NNIX field supplies. New feeds will increase reliability and not degrade system operations. Functional tested. MAR 79-11-67g, completed 11/23/80: Functional tested for MAR 79-11-67d. Alarm function - 11/23/SO. MAR 79-11-67i, completed 11/25/S0: Functional tested to replace 79-11-67g, which could not be performed as described. hMR 79-11-73, completed 6/18/80: Drawing changes to comply with NRC Bull tin IE 79-14, Revisions reflect as-built information from field inspections l

(6) 1 MAR 79-11-75, completed 10/1k/80: Modify pipe supports MSH-210 and MSi-220 on the Main Steam line. Main Steam Safety and Relief Valve Systems Stress Analysis Report indicated this need. Also change inspection requirements from ASME Section XI, l class 3 to Section XI, class 2. MAR 79-12-88, completed 12/9/80: 1 Supply bearing cooling water to the Emergency Feed Pumps. Use the existing i bearing coolers and water source from EFP discharge. This eliminates the need for cooling water to be supplied from electric power dependent sources. i MAR 80-1-67, completed 10/30/80: Revise drawings to show BST-1 as a spare tank and BSV-21, BSV-99 and BSV-100 to be locked closed. This reflects amendment 20 to Technical Specifications and GAI Report 2009. FMR 80-2-61, completed 10/2/80: Provides a method for Post Accident Sampling using Penetration 116 (Leak Rate System). Redundant iss.ation barriers are maintained, does not change the FSAR evaluation. MAR 80-2-72, completed 11/21/80: Modify pipe supports to comply with NRC Bulletin IE 79-14. Analysis of supports indicates this action should be taken. MAR 80-3-60, completed S/12/80: Provide indication lights for each safety related vital bus distribution panel branch circuit. Mounted in boxes in a convenient area for viewing, j This modificaticn provides the control room operator with continuous indication of the status of each circui: from the Vital Distribution Panel. FMR 80-4-90, completed 11/6/80: Install a union on the cooling water line to BSP-1A to allow removal of pump without cutting this pipe. The system integrity is not ritered. j MAR 80-5-61, completed 12/1/80: Rearrange Engineering Safeguard indication lights on the main control board (human factors). Group together non-essential valves. This pr'_ ides a better indication to the operators. Only grouping of indications was made, there is no change to the function or wiring. FMR 80-S-65, completed 10/31/80: 3 Revork FWV-45 check valve. The hinge pin was missing when inspected. All j parts are quality material and one pin is from FWY-46, the other pin is similar to the Manufacturers new design (Crane). Failure of this part was evaluated in the FSAR. hMR 80-5-71, completed 12/22/S0: Weld test nipple on SWV-278 for testing per ASME Section XI Requirement. i This connection is outside the system pressure boundary and does not effect system operation or integrity. J MAR S0-5-74, completed 1/2/80: Install a 15 mil. thick graphite tape in the outer groove of the RV flange. This was recommended by B 6 W, Diamond Power and Flexitallic. This fills in the surface pitt*.ng inat was found in the gasket groove on B-6. The flange joint integrity was lemonstrated by hydrotesting. 4 2 , _,., ~.. _

-(7) MAR 80-5-85, completed 10/21/80: Replace MSV-303 (gate valve) with a globe valve. The gate vahe is furmanited and has a broken stem. A replacement gate valve was not available. Failure of this valve is part of the FSAR Analysis form . function and integrity of the system is not altered. I MAR 80-J-96a, completed 12/19/80: Replace.125 inch gasket with.140_ inch gasket on Reactor flange for CRDM-B-6. A hydrotest and visual inspection prior to power operation assured sealing integrity of the thicker gasket. This was because of - some pitting that was evident. MAR 80-6-2a, completed 11/13/80: Add a functional test precedure to SMR 80-6-2. This was not included in the original MAR. MAR 80-6-83, completed 11/25/80: Replace swagelock fitting on CAV-2 piping with a coupling. The integrity of the system is not altered. MAR 80-7-71,-completed 12/11/80: Change the Emergency Feedwater autostart circuit from the non-safeguard feed to a vital bus feed. This upgrade increases the reliability of the existing system. MAR 80-7-71a, completed 12/11/80: Revise drawing ss-201-003 to show Breaker #12 as the spare rather than Breaker #8 of EFF-31. This drawing change was omitted in the original SMR 80-7-71. ~ FMR_80-7-72, completes 10/7/80: Replace Gulf Hartsny 6B oil in the Woodward Governor of EFTB-1.with Mobil 1 synthetic. oil. This is recommended by Woodward Governor Company and Terry Turbine. The new oil is more stable than the original type for the expected running temperatures. SMR 80-7-81, completed 11/13/80: Create new one line drawings for all Motor Control Centers. These replace the Associated Arrangement drawings (E-201 series), the motor, breaker and Heater Data Book (MBH-1), and the 480 volt Motor Control Center Breaker Form. This. compiles the information from these documents into one, easy-to-understand, drawing for each motor control center. This modification does t 1. not effect any eo,uipment or systems. i SMR 80-10-71, completed 11/21/80: Update the Cable Tray Hanger Drawing =. This provides up-to-date documentation for locating and identifying the cable tray hangers. l t 1 i y1 m 4 g-r. pis--- -.---*-m-m w y g w +r 5 g-*- --my-a -- - 7 w y--t-ppr =' ~ w

i i l REPORT ON STEAM GENERATOR INSERVICE INSPECTION l ? I a m 4 __r

9 REV. O DATE: 8-6-80 PAGE: 8-A 8.0 AUGMENTED INSPECTION DATA Steam Generator B Tubes The inconel tubing (Figure X0.1.2) of steam generator B of Crystal River Unit #3 was examined in accordance with the NRC R2gulatory Guide 1.83 using eddy current techniques. This is dsscribed in the letter dated July 25, 1980, in section 12 of this rGport. There were four tubes which contained defects greater than 20% of the wall thickness. A listing of these tubes and their status is given below.

ype Depth Tufe Location g

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EWral' Tlin 2 Babouk Fe Wilcox iluclear Power Gmesation Divisimi EDDY CUflIII.f1T DATA FOnn 600 car,t 21or 44 c us ioME n: FPC Crystal Ili_ver III conin Ac t NO.: 599-0723 COMPONENT:,}Ugmentea insp9ction PR c EDun t: 401, 1111 r.C. A.lsl: g Tuscf(NC S$:.035 DATE: 4-1-80 "' 5C"'""$'_' OTSG Tub t ly OTSG-11 _ igg E M AMINE R: g, [ggdgggy tDe: R-8403 LEVEL: I] C AL. S T O.: 49006 C A L. SH E E T: 7 E.F.P D.'s: N/A '0 W- 0 0 0 'a LEVEL: INDIC A TION IMOIC A TION INDIC A T ION IN DIC A T M)H ' *^"'"E"* J. Wh i te / T. Altizer A-5685 y bb b ROW TUBE TAPE lEIE CHART CAL. ,.,. Q, REMARKS LOC TYPE %TWD LOC IYfY f.T wt i LOC IYfT %Two TOC TVIV.
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v t e Letter Sequence Other
TAC:04548, (Approved, Closed) TAC:4548, (Approved, Closed)
Initiation Request, Request, Request, Request Acceptance... Administration Questions 14 June 1977 Answers Results Approval Other: ML19250B849, ML19256F834, ML19308D652, ML19308D751, ML19308D892, ML19317G522, ML19319D228, ML19327A382, ML19327A384, ML19341C948, ML19341C952, ML20010G595, ML20031E322, ML20150F069
MONTHYEAR1979-12-04 [Table View]

ML19341C952

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S*c.jn_g

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