ML18059B064
| ML18059B064 | |
| Person / Time | |
|---|---|
| Site: | Palisades  |
| Issue date: | 06/13/1994 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML18059B063 | List: |
| References | |
| NUDOCS 9406200176 | |
| Download: ML18059B064 (14) | |
Text
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ATTACHMENT Consumers Power Company Palisades Plant Docket 50-255 Palisades Simulator Four-Year Test Report and Schedule for Performance Testing* for the next Four-Year Period
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R R ADOCK 05000255
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- --- ---- ___ PDR June 13, 1994 12 Pages
1.0 2.0 3.0 4.0 5.0 6.0 7.0 Palisades Simulator Four-Year Test Report and Schedule for Performance Testing for the next Four-Year Pe.riod Table of Contents FOUR YEAR TEST RESULTS.....
CHANGES TO THE TESTING PROGRAM PERFORMANCE TEST DISCREPANCIES PERFORMANCE TEST SCHEDULE..
SIMULATOR HARDWARE UPGRADE SIMULATOR SOFTWARE UPGRADE INSTRUCTOR STATION UPGRADE 1
5 8
9 11 12 12
I Thii report is submitted in accordance with the requir~ments of IO CFR 55.45(b)(5), "Certification of Simulator Facilities," as it applies to the Palisades simulator which was first certified on June II, I990.
It describes the simulator performance testing completed and the new performance tests planned over the next four years. It provides a list and brief description of each uncorrected deficiency associated with the simulator performance testing during the past four years and the date before which they.will be corrected..
It also provides the schedule for the conduct of approximately 25% of the simulator performance tests per year for the second four-year period.
In addition, it describes the relocation of the simulator and the upgrade to the hardware and software implemented at Palisades.
1.0 FOUR YEAR TEST RESULTS I.I I99I Testing Results The following scheduled tests were completed in September I99I:
Simulator *Real Time Tests RTOI - Control rod timing test RT05 - Timing test of various simulation programs Normal operations tests N002 -
Plant start up from hot standby to rated power (N002 performed in lieu of the schedule NOOI, as N002 is a more comprehensive test)
N008 -
Performed all of the Technical Specifications tests described in Section 2.2 of this report Steady state test N007 -
Steady state test. (99.7%, 75% and 50% Full Power (FP))
Transient tests TOOI -
Manual Reactor trip transient test T002
~ Trip of all feed water pumps transient test T003 -
Closure of all main steam isolation valves transient test T004 -
Trip of all reactor coolant pumps transient test T005 -
Trip of any single reactor coolant pump transient test T006 -
Main turbine trip transient test T007 -
Maximum rate power ramp transient test T008 -
Maximum size unisolable main steam line rupture transient test T009 -
LOCA~tth loss of all off site power transient test TOIO -
Slow p.rimary system depressurization due to stuck open pressurizer relief or safety valve transient test
Malfunction Tests MOOl M042 M076 Ml15 Ml49 Ml86 MOOS M046 MOBO Ml20 Ml53 Ml90 M009 MOSO M084 Ml25 Ml62 Ml94 M020 M054 M095 Ml29 Ml66 Ml98 M025 M57.5 M096 Ml33 Ml70
. M203 M029 M060 Ml03 Ml37 Ml74 M207 M033 M066 Ml07 Ml41 Ml78 M213 M037 M071 Mlll Ml45 Ml82 M218 Note:
M013 and M088 were not performed as scheduled due to deletion of the associated malfunctions.
Additional Testing 2
In April of 1991, benchmark testing was performed prior to dismantling the simulator for relocation to the plant* site. This set of test results was later used to verify the simulator operated the same as before the transport.
The simulator was dismantled and shipped to the plant site in May 1991 and the simulator re-assembled and the hardware checked for functionality.
At that time the simulator was again tested using the same tests that were used as bench mark tests. The test results were compared to the bench mark tests to ensure that the simulator functioned properly.
In September of 1991, the Simulator ENCORE 3277 computer was replaced with a new ENCORE 2050 computer~ At that time the simulator was once again rigorously tested using this same set of tests to verify acceptability. The post computer replacement testing satisfied the 1991 annual -25% performance testing criteria.
The following is a listing and title of benchmark tests and dates performed, after move tests and dates performed, fo 11 owed by post computer replacement.
tests and dates performed.
Additional Tests Pre-Move Post-Move Computer Replacement N002 - Normal Operation 4/17 /91 6/12/91 9/13/91 N007 - Steady State 4/16/91 6/11/91 9/12/91 TOOl - Transient Test 4/15/91 6/11/91 9/12/91 T002 - Transient Test 4/15/91 6/12/91 9/12/91 T003 - Transient Test 4/15/91 6/11/91 9/12/91 T004 - Transient Test 4/15/91 6/11/91 9/12/91 TOOS - Transient Test 4/15/91 6/11/91 9/12/91
.T006 - Transient Test 4/15/91 6/11/91 9/12/91 T007 - Transient Test 4/15/91 6/13/91 9/12/91 T008 - Transient Test 4/16/91 6/13/91 9/12/91 T009 - Transient Test 4/16/91 6/13/91 9/12/91 TOlO - Transient Test 4/16/91 6/11/91 9/12/91
1.2 '1992 Testing Results The entire performance test was conducted in 1992 since the software models listed in Section 6.0 of this report were replaced. Testing was completed in August of 1992.
1.3 1993 Testing Results The following testing was completed in 1993:
Simulator Real Time Tests RTOl - Control rod timing test RTOS - Timing test of various simulation programs Normal Operations Tests NOOl Plant start up from cold shut down to hot stand by condition NOOS -
Performed the following Technical Specification Surveillance Tests QO-1, RO-11, R0-12, MO-3 Steady State Test N007 -
Ste~dy state condition for greater than one hour at 99.7% FP, 75% FP and at 50%* FP Transient Tests TOOl - Manual Reactor trip transient test J002 - Trip of all feed water pumps transient test T003 - Closure of all main steam isolation valves transient test T004 - Trip of all reactor coolant pumps transient test TOOS - Trip of any sin9le reactor coolant pump transient test T006 - Main turbine tr1p transient test T007 - Maximum rate power ramp transient test TOOS - Maximum size unisolable main steam line rupture transient test T009 - LOCA with l-0ss of all off site power transient test TOlO Slow ~rimary system depr.essurization due to stuck open pressurizer relief or safety valve transient test Malfunction Tests MOOl M042 M076 Mll5 Ml49 MlS6 MOOS M046 M080 Ml20 Ml53 Ml90 M009 MOSO MOS4 Ml25 Ml62 Ml94 M020 M054 M095 Ml29 Ml66 Ml9S M025 M57.5 M096 Ml33 Ml70 M203 M029 M060 Ml03 Ml37 Ml74 M207 M033 M066 Ml07 Ml41 Ml7S M213 M037 M071 Mlll Ml45 Ml82 M21S Note:
MOSS was not ~erf ormed as scheduled due to the deletion of the associated ma function 3
The following were new malfunction tests that were added to the program and were also performed in 1993. Section 2.1 of this report describes these new tests.
M222 M223 M224 1.4 1994 Testing Results M225 M226 M227 M228 M229 M230 M231 M232 M233 The following testing was completed in April 1994:
Simulator Real Time Tests M234 M235 M236 RT03 - Volume rate of change of Chemical Volume Control System (CVCS)"
RT05 - Timing test of various simulation programs Normal Operations Tests N004 - Operations at hot standby during steady state conditions N005 - Load changes greater than 10% and turbine valve testing M237 M238 N006 - Controlled shut down from full power to cold shut down condition N008 - Performed the following Technical Specification Surveillance tests:
QOl, Q08C, Q013, Q05, Q06, MCllB, M07A-1, M07A-2, M025, M029, M033, M037, R021, R065, R0112, SH0-1, D/W01,Q08B, Q021, Q023, ROil, R012.
Steady State Test N007 - Steady state condition for one hour at 99.7% FP, 75% FP and at 50% FP Transient Tests TOOi - Manual Reactor trip transient test T002 - Trip of all feed water pumps transient test T003 - Closure of all main steam isolation valves transient test T004 - Trip of all reactor coolant pumps transient test T005 - Trip of any single reactor coolant pump transient test T006 - Main turbine trip transient test T007 - Maximum rate power ramp transient test T008 - Maximum size unisolable main steam line rupture transient test T009 - LOCA with loss of all off site power transient test TOIO - Slow primary system depressurization due to stuck open pressurizer relief or safety valve transient test Malfunction Tests M003 M031 M056 M086 M113 Ml39 M007 M035 M062 M090 M117 M141 MOll M039 M069 M094 M123 M143 M018 M044 M073 M098 M127 M145 M022 M048 M078 M105 M131 M147 M027 M052 M082 M109 M135 M151 4
Malfunction Tests (continued)
Ml54 Ml80 M205 M241 M247 M250 Ml60 Ml84 M211 M242 M248 M251 Ml64 Ml88 M216 M243 M249 M252 Ml68 Ml95 M220 M244 Ml72 Ml96 M239 M245 Ml76 M201 M240 M246 Notes: M013 was not performed as scheduled due to deletion of the associated malfunction In addition to the schedul~d testing, Ml41 and Ml45 were performed along with new malfunction tests M239 through M252.
Section 2.1 of this report describes those new tests.
2.0 CHANGES TO THE TESTING PROGRAM 2.1 The following is a list of new*malfunction tests added since initial certification:
Test
. Number Malfunction Number EG06 EG07 EGOS ACB 25F7 TRIP ACB 25H9 TRIP Description STATOR HOT GAS RTD 13 (0-100 DEG.C)
INSTRUMENT AIR COMP. TRIP (A,B OR C)
LOSS OF FWP BUILDING AIR COMP.
HP AIR COMP. TRIP (C6A) 5 M222 M223 M224 M225 M226 M227 M228 M229 M230 M231 M232
- M233 M234 M235 M236 M237 M238 M239
. IA04 IAOS IA06 MS15 PC02 RC23 RM09 RMlO RMll RM12 RX16 RX17 TC14 TC15 CC04 MAIN STEAM LINE BREAK (OUTSIDE CONTAINMENT):
.. M240 M241 M242 M243 M244 M245 M246 ccos ED40 ED41 ED42 ED43 IA07 IAOS
. TMM POWER FAILURE PRESSURIZER INSTRUMENT LINE LEAK RGEMS PUMP FAILURE RGEMS PLUGGED FILTER RGEMS PROCESSOR FAILURE RGEMS COMMUNICATIONS FAILURE LTOP CPU FAILURE LTOP SENSOR/SWITCH FAILURE DEH CRT FAILURE (MONITOR)
DEH COMPUTER FAILURE CCW LEAK BETWEEN CV0910 AND CONTAINMENT BLDG.
PSOA CCW LEAK 0-20 GPM BYPASS REGULATOR FAILURE FAULT BETWEEN BREAKER 152-402 AND STAT.
POWER XFMER SAFEGUARDS BUS FAULT (RELAY 186-1)
FAIL TO FAST TRANSFER BUS A OR B INST. AIR LEAK IN CONTAINMENT BLDG.
INST. AIR LEAK IN AUX. BLDG.
'(c9ntinued from previpus p~ge)
Test Malfunction Number Number M247 M248 M249 M250 M251 M252 RDOl swo8 -
TC16 TC19 TC20 ED44 2.2 Changes to Existing Tests Description ERROR IN AUTO. SEQUENCING OF CONTROL RODS SERVICE WATER LEAK IN CONTAINMENT EHC FLUID LOW LEVEL LOSS OF DEH UPS LOSS OF LIGHTING PANEL L21 12SVDC 72-209 FAIL (FROM D21-l)
Ml41 and the associated malfunction, RP02 - _"STARTUP RANGE NI HIGH VOLTAGE FAILURE", were deleted in 1993.
In January 1994, test Ml41 and malfunction RP02 were replaced with "STARTUP & LOGARITHMIC CHANNEL 1/3 C HIGH VOLTAGE POWER SUPPLY FAILURE AT Cl50A PANEL".
6 N008, the simulator performance test that i~volves technical specification surveillance tests normally conducted by the control room operators, has been expanded.
In the initial certification submittal, only two technical specffication surveillance tests were a part of this test.
An additional 22 tests were added to N008 in response to NRC questions, subsequent to the initial submittal.
In the additional 22 ~ests, only those steps which are performed tn the control room or that result in a change in control room indications are performed.
These steps are performed using remote functions, malfunctions or by an instructor's response.. These additional tests were*
performed as described in section 1.0 of this report. The following plant technical specification surveillance tests were added to N008 during 1991.
{The plant technical specification sur~eillance test numbers are identified in parentheses.)
- 1. SAFETY INJECTION SYSTEM (QOl)
- 2. SAFETY INJECTION TANK CHECK VALVE TEST (HOT SHUTDOWN) (Q08C)
- 3. IODINE REMOVAL VALVES STROKE TEST (Q013)
- 4. VALVES TEST PROCEDURE (INCLUDES CONTAINMENT ISOLATION VALVES) (Q05)
- 5. COLD SHUTDOWN VALVE TEST PROCEDURES (INCLUDES CONTAINMENT ISOLATION VALVES) (Q06)
- 6. SAFEGUARDS BORON SAMPLE, SAFETY INJECTION TANKS (MCllB)
- 7. EMERGENCY DIESEL GENERATOR K6A (M07A-l)
- 8. EMERGENCY DIESEL GENERATOR K6B (M07A-2)
- 9. IODINE REMOVAL EQUIPMENT SURVEILLANCES {M025)
- 10. ENGINEERED SAFETY SYSTEM ALIGNMENT (M029)
- 11. CONTROL ROOM VENTILATION EMERGENCY OPERATION (M033) 12-. FUEL HANDLING AREA VENTI-LATION SYSTEM (M037)
- 13. CONTROL ROD DRIVE SYSTEM INTERLOCKS (R021)
- 14. HIGH PRESSURE SAFETY INJECTION (HPSI) TRAINS 1 AND 2, AND HOT LEG INJECTION (HLI) CHECK VALVE TEST (R065)
- 15. REACTOR HEAD/PRESSURIZER VENT FLOW CHECK (R0112)
- 16. OPERATORS SHIFT ITEMS (SH0-1)
- 17. OPERATORS DAILY/WEEKLY/BIWEEKLY ITEMS (D/WOl)
- 18. ESS CHECK VALVE OPERABILITY TEST (COLD SHUTDOWN) (Q08B)
7 (2. 2*
ehanges to Existing tests cont i.nued)
- 19. AUXILIARY FEEDWATER SYSTEM VALVES, INSERVICE TEST PROCEDURE (Q021}
- 20. AUXILIARY HOT SHUTDOWN PANEL INSTRUMENTATION CHECKS (Q023}
- 21. CONTAINMENT HIGH RADIATION TEST (ROil}
- 22. CONTAINMENT HIGH PRESSURE (CHP} AND SPRAY SYSTEM TESTS (R012}
8 3.0 'PERFORMANCE TEST DISCREPANCIES The following is a listing of Simulator Deficiency Reports (SDRs) and the performance tests that had the deficiency. These SDRs will be corrected in future software load saves as prioritized by the Operations Curriculum Committee (OCC) in accordance with simulator configuration control procedures and no later than May 31, 1995.
Deficiency Test Number SDR-94-018 N005 SDR-94-025 M031 SDR-94-026 M073 SDR-94-035 T008 SDR-94-038 M113 SDR-94-041 M105 SDR-94-042 M052 SDR-94-043 M052 SDR-94-047 MOB/
NOOB SDR-94-059 Q05/
N008 SDR-94-061 M135 SDR-94-062 M192 SDR-94-063 M188 SDR-94-064 M239 SDR-94-066 M241 SDR-94-068 Q021/
NOOB Description of Problem DEH will not stay in "Imp-In" during valve testing eves malfunction, little or no effect radio call, module upset,parameters not correct (PCS/CVCS) not all containment temperature indicators trend in same magnitude/direction improper PCP seal pressure response with PCP shaft shear, PCS does not respond properly instrument (HI1815) should fail due to power loss but does not controller (ASDV/HIC-0780) should fail due to power loss but does not out of sequence alarm did not annunciate when required valve stroke times do not match plant test improper alarm response improper lamp indication improper alarm response improper Volume change/CCW improper response upon loss of power/YlO valve stroke times do not match plant test aux.
feed valve
4.0 'PERFORMANCE TEST SCHEDULE, JUNE 1994 THROUGH MAY 1998 4.1 Tests to be conducted the fifth year following certification, June 1994 through May l 99S.
Operability Test One Steady State Test, (N007)
Ten Transient Tests, (TOOI-TOIO)
Performance Test Malfunction Tests MOO!
M04S M092 Ml32 Ml7S MOOS M049 M096 Ml36 Ml79 M009 MOS3 MlOO Ml40 Ml83 M017 MOS7 Ml04 Ml44 Ml87 M021 M060
'Ml08 Ml48 Ml91 M025 M068 Mll2 MlS2 Ml9S M029 M072 Mll6 Ml60 M203 M033 M076 Ml20 Ml64 M207 M037 MOBO Ml24 Ml67
.M211 M041 M084 Ml28 MI71 M21S Normal Operations Tests NOOI - 2S% of NOOB Technical Specification Surveillance tests:
QOI, Q06, M07A-l"M07A-2, R021, SH0-1 and Q023 Real Time Tests RTOl RTOS 4.2 Tests to be conducted the sixth year follbwing certification, June 1995 through May 1996.
Operability Test One Steady State Test, (N007)
Ten Transient Tests, (TOOl-TOlO)
Performance Test Malfunctton Tests M002 M006 MOIO M017 M018 M022 M026 M030 M034 M042 M046 MOSO MOS4 MOS7.S
- M061 M069 M073 M077 M081 MOBS M089 M093 M097 MlOl Ml OS Ml09 Mll3 Mll7 Ml21 Ml2S 9
M219 M223 M227 M231 M23S M240 M244 M248 M2S2 Ml29 Ml33 Ml37 Ml41 Ml4S Ml49
10 "Malfunction Tests {continued)
MlS3 Ml61 Ml6S Ml68 Ml72 Ml76 Ml80 Ml84 Ml88 Ml92 Normal Operations Tests N004 NOOS N006 Ml96 M200 M204 M208 M2l2 M216 M220 M224 M228 M232 2S% of N008 Technical Specification Surveillance Tests:
Q013, M02S, M037, R0112, QOSB and D/WOl Real Time Tests RT04 RTOS M236 M241 M24S M249 4.3 Tests to be conducted the seventh year following certification, June 1996 through May 1997.
Operability Test One Steady State Test, (N007}
Ten Transient Tests, (TOOi through TOIO}
Performance test Malfuncti-0n Tests M003 M043 M082 Ml18 MISS Ml89 M007 M047 M086 Ml22 Ml62 Ml93 MOH M051 M090 Ml26 Ml66 Ml97 M015 MOSS M094 Ml30 Ml69 M201 M019 M058 M098 Ml34 Ml67 M20S M027 M062 Ml02 Ml38 Ml73 M209 M031 M066 Ml06 Ml42 Ml77 M213 M035 M070 MllO Ml46 Ml81 M217 M039 M078 Mll4 Ml54.
Ml85 M221
- Normal Operations Tests N002 2S% of NOOS Technical Specification Surveillance tests:
- QOI, QOS~ M033, Qo21-*and R012 Real Time Tests RT02 RT03 M225
- M229 M233 M237 M242 M246 M250
11 4.4 "Jests to be conducted the eighth year following certification, June 1997 through May 1998.
Operability Test One Steady State Test, {NOOJ)
Ten Transient Tests, {TOOi through TOIO)
Performance Test Malfunction Tests M004 MOOS M012 M020 M024.
M028 M032 M036 M040 M044 M048 M052 M056 M059 M063 M071 M075 M079 Normal Operations Tests N003 N004 M083 M087 M091 M095 Ml03 Ml07 Mill Mll5 Ml23 Ml63 Ml64 Ml67 Ml70 Ml74 Ml78 Ml82 Ml86 Ml90 Ml94 Ml98 M202 M206 M210 M214 M218 M222 M226 25% of N008 Technical Spe~if~cation Surveillance tests:
QOI, Q06, M07A-l, M07A-2, M029, R0-65 and ROil Real Time Tests RTOI RT05 5.0 SIMULATOR HARDWARE UPGRADE M230 M234 M238 M243 M247 M251 After the simulator was moved to the Palisades plant site, the computer hardware was upgraded from Gould Model 77 to the following:
Develop System Training System Peripheral switch Additional equipment 1 SGI 4D/440S 8 CPU, I Encore RSX2050 1 SGI 4D/440S 6 CPU, 1 Encore RSX2050 2 board, swaps 1/0 between develop and training systems I - back up Aydin display generator for TMM {Thermal Margin Monitor)
I - Silicon Graphics "Indy" machine for sound development and network monitoring 5 - Gateway PC's with ethernet network 3 - X-Terminals with ethernet network
6.0 SIMULATOR SOFTWARE UPGRADE -
The following list of software models were upgraded by General Physics, Incorporated in May 1992.
Core Reactor Coolant System including the Pressurizer Conta.i nment Radi~tion Monitoring System Service water Safety Injection Steam Generators Main Steam Main and Auxiliary Feed, Condensate and Condenser 7.0 INSTRUCTOR STATION UPGRADE 12 The Simulator Instructor Station (l/S) was also upgraded in April 1991.
The l/S consists of 3 Gateway 486 - 66 Mhz personal computers.
Two of the PCs are the man-machine interface while the third is a communications server, communicating with the simulator ENCORE computers.
The I/S software is continuously upgraded as the simulator is refined to remain current in regard to malfunctions, remotes, enhancements and the resolution of deficiencies.
- .*