ML102871149

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7.2 Vibration Induced by Hydro Blasting Part 2
ML102871149
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 02/07/2010
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- No Known Affiliation
To:
Office of Information Services
References
FOIA/PA-2010-0116
Download: ML102871149 (23)
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Text

FM 7.2 Exhibit 5 page 1 of 11 Vibration Analysis of the Crystal River Unit 3 Reactor Containment Structure November 17, 2009 Rev. 2 Summary:

The analysis presented here is part of the root cause investigation by Performance Improvement International of the Reactor Building Containment Wall failure during the Steam Generator Replacement (SGR).

This analysis considers the entire Reactor Building and does not include the detail modeling that may predict local stress concentrations. Further, the wall at the SGR opening location is assumed to be intact in this analysis.

The vibration of the Reactor Building due to the following loads are modeled and analyzed:

" Hydro Cutting of the SGR opening

" Shock Load of Cutting Post-Tensioned Wires The result of this analysis is:

1. The resonant frequencies of the structure are:
a. 4.43 Hz - Swaying of Reactor Building
b. 6.42, 7.48 & 8.37 Hz -Vibration frequencies of Wall Panels between buttresses
2. The modal analysis compares favorably to physical testing (7.4 Hz calculated vs. 7.3 Hz measured).

3.The vibration induced by Hydro Cutting for the SGR opening produces displacements less than 3.5 x 10-4 inch and tensile stresses less than 0.55 psi in the concrete.

4. The shock load of cutting 20 individual Wire Strands of one Hoop Tendon at one time induces vibrations with displacements less than 7 x 10-3 inch and tensile stresses less than 11 psi in the concrete.

1 2/ 6?

FM 7.2 Exhibit 5 page 2 of 11 Analysis Objective The objective of the presented analysis is to study the following two loads for vibrations of the Reactor Containment Structure:

1. Pulsating load of the Hydro Cutting
2. Shock load of cutting of 20 individual Wire Strands of one Hoop Tendon at one time Modeling Approach and Properties The geometry of the Crystal River Plant Unit No. 3 Containment structure was modeled based on references 1 though 10. Abaqus version 6.9-1 Finite Element Analysis software was used to model and analyze the structure.

The following components of the structure are included in the model:

1. Concrete base (cylindrical geometry)
2. Concrete wall panels and buttresses (6 panels and 6 buttresses)
3. Concrete dome
4. Interior steel liner (3/8 inch thick wall and roof, 1/4 inch floor)
5. 144 Vertical Tendons (24 ea x 6 Bays) equally spaced around 360 degrees
6. 282 Hoop Tendons (47 ea x 6 Pairs of Bays)

The concrete structure is modeled using the 8-node linear brick elements with incompatible modes, C3D81, for accurate bending representation. The steel liner is modeled using the 4-node linear shell element 54. The vertical and horizontal tendons are modeled using the 2-node truss element T2D2. The truss elements are embedded in the solid concrete elements with a prescribed initial stress.

The Tendons are made up of 163 individual wire strands, each with a diameter of 7 mm). The Tendons are modeled as being tensioned to 1,400 kip force which results in a prescribed stress of roughly 144,000 lb/in2 .

The Modulus of Elasticity and Mass Density of the concrete is based on Reference 11. The Poisson's Ratio of the concrete is based on Reference 12:

2 SEc= 4.287 x 106 lb/in

" vc = 0.2

" pc = 150lb/ft 3 The steel Tendon and Liner properties are taken as:

6 2 0 Es = 30 x 10 lb/in vs = 0.29 3

Ps = 0.282 Ibm/in The bottom of the concrete base is fixed in all translational degrees of freedom.

2

FM 7.2 Exhibit 5 page 3 of 11 Finite Element Model Description The model consists of three types of Finite Elements:

1. Continuum Solid Elements (C3D81) representing the concrete structure
2. Structural Shell Elements (S4) representing the steel Liner Interior
3. Structural Truss Elements (T2D2) for the representation of the Vertical and Hoop Tendons Figure 1 depicts the mesh of the concrete structure and the steel liner.

Figure 1: Finite Element Mesh of the Reactor Building. The exterior shown on left and the interiorliner mesh shown on the right.

3

FM 7.2 Exhibit 5 page 4 of 11 Figure 2 shows the mesh of the Vertical and Hoop Tendons and the location on the solid structure.

Figure 2: Vertical and Hoop Tendons shown separatelyon the left and where they are embedded in the concrete solid structureon the right.

4

FM 7.2 Exhibit 5 page 5 of 11 Frequency Analysis The frequency analysis is performed after a static baseline analysis which includes the tensioning of the Tendons and the application of gravity acceleration.

The following vibration modes and associated natural frequencies are found:

" Mode 1 & 2 (4.43 Hz): Swaying of the structure (increasing vibration amplitude with height)

  • Mode 3 (6.42 Hz): Radial vibration of the panels of the cylindrical structure. The mode is three panels deflecting in as the other three are deflecting out (every other in and every other out)
  • Mode 4 (6.57 Hz): Radial vibration of the cylindrical structure - similar to Mode 3 but rotated 30 degrees such that the buttresses are mostly vibrating instead of the panels

" Mode 5 & 6 (7.48 Hz): Radial vibration of the cylindrical structure with two peaks and two valleys in the circumferential direction

" Mode 7 & 8 (8.37 Hz): Radial vibration of the cylindrical structure with four peaks and four valleys in the circumferential direction

" Mode 9 (8.88 Hz): Twisting of the structure around the vertical centerline.

  • Mode 10 & 11 (12.1 Hz): vibration of the cylindrical structure with five peaks and five valleys in the circumferential direction.

5

FM 7.2 Exhibit 5 page 6 of 11 Experimental Validation of Frequency Analysis The natural frequencies of the Containment Structure were measured by Crystal River Unit 3 Personnel (Reference 13). Accelerometers and two types of excitations were employed: (1) hammer impact, and (2) movement of the Polar Crane and lifting equipment during the installation of the Replacement Steam Generator.

The hammer test mostly excites the following frequencies: 7.3 Hz and 15 Hz where the 15 Hz is likely the first harmonic of the 7.3 Hz vibration. However, careful inspection of the spectrum plot of the wall between Buttress 2 and 3 (in Ref. 13) indicates a small peak around 4 Hz. Typically, hammer impact tests may excite more high frequencies than low frequencies. It is likely that the hammer impact test is not exciting the very low frequency associated with the swaying of the structure. In order to excite the tower swaying modes (Mode 1 & 2) a higher amount of energy that a hammer can produce may be needed.

The inspection of the spectrum that was collected during the movement of the crane clearly shows a peak at around 4 Hz. The movement of the crane will likely produce much higher energies and able to excite the bending vibration modes (Mode 1 & 2).

The frequency analysis of the Finite Element Model indicates that the following set of vibration modes exists of the radial vibration of the wall panels (between buttresses):

  • Mode 3 (6.42 Hz)
  • Mode 5 & 6 (7.48 Hz)

" Mode 7 & 8 (8.37 Hz)

" Mode 10 & 11 (12.1 Hz)

The three closely spaced natural frequencies of the model (6.42, 7.48 and 8.37 Hz) produce the average frequency 7.4 Hz. Depending on what the resolution of the test instrument is and the amount of averaging used, it is likely that the test was unable to resolve the closely spaced frequencies in this range.

It is concluded that the FEA model is likely a good approximation of reality (7.4 Hz calculated vs. 7.3 Hz measured).

6

FM 7.2 Exhibit 5 page 7 of 11 Transient Dynamic Analysis of Hydro Demolition A Modal Dynamic Analysis including the first 50 modes of free vibration along with the natural frequencies and the associated participation factors is utilized to study the response of the Reactor Building due to Hydro Demolition loads. Modal damping equal to 2% of the critical damping for each mode is assumed.

According to Reference 14, the Hydro Demolition equipment has the following characteristics:

  • High pressure water is ejected from two heads, each containing three nozzles
  • The vWater is pumped using individual positive displacement pumps operating at 500 rpm (8.33 Hz or 52.36 rad/s)
  • The average pressure of the water is 17,000- 17,500 psi
  • The nozzles are 1/8 inch in diameter (0.012272 in2 opening area)

For this analysis, it is assumed that the pressure pulsation is 25% of the average pressure. It is conservatively assumed that all nozzles are pumping Water in phase. The average pressure was converted to a force as follows:

Faverage = (3 nozzles) x (2 heads) x (17000 psi pressure) x (0.012272 in2 nozzle opening area) = 1252 lbf The equation of the time dependent force used in the model is:

(1252 Ibf) x (1 + 0.25 x Sin[52.36 t]), where t is time in seconds.

The force was conservatively concentrated at the most critical point at the midpoint of the bottom .SGR opening.

In addition to the abovementioned Hydro Cutting load, the dynamic response to the following loads are also analyzed:

1. Higher pressure (22,000 psi) at 600 rpm
2. Higher pressure (22,000 psi) at 500 rpm
3. Higher pressure (22,000 psi) at 385 rpm (= 6.42 Hz, resonant frequency of Mode 3)

The third additional load listed above is the worst case hypothetical load where the forcing frequency exactly matches the lowest resonant frequency of the wall panels.

7

FM 7.2 Exhibit 5 page 8 of 11 Figure 3 shows the maximum Principal Stress of the concrete structure due to load 17,000 psi @ 500 rpm, and 22,000 psi @ 600 rpm.

IiBE-Ct .c. 54a-t - ~aa~mp~n~Ct Figure 3: Maximum PrincipalStress contours (psi) due to the Hydra Blasting load (17,000 psi @ 500 rpm on the left, and 22,000 psi @ 600 rpm on the right) 8

FM 7.2 Exhibit 5 page 9 of 11 Figure 4 shows the maximum displacement of the structure due to the Hydro Blasting loads for the first 2 seconds for loads 17,000 psi @ 500 rpm; 22,000 psi @ 500 rpm; and 22,000 psi @ 600 rpm.

3.0E-04 2.5 E-04 i

. 1.5E-04 I i I 1.5E-04 S.OE-0S I II 0.OE+00 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 Time (s)

Figure 4: Maximum Displacement Magnitude (inch) of the Reactor Building due to three Hydra Cutting loads for the first two seconds.

9

FM 7.2 Exhibit 5 page 10 of 11 Figure 5 shows the dynamic response due to the hypothetical worst case load where the forcing frequency matches the lowest natural frequency of the wall panel. As seen in the figure, the vibration of the wall panel reaches steady state within 4 seconds. After four seconds the amplitude of vibration is not increasing as the damping energy equals the applied energy due to the Hydro Cutting load.

4.00E-04 3.50E-04 3.00E-04 a' 2.50E-04 Si

'I 200E-04 C

a' E

a' 1.50E-04

'U a.

0 1.00E-04 5.00E-05 O.OOE+00 3 4 5 6 7 8 lime (s)

Figure 5: Maximum Displacement Magnitude (inch) of the Reactor Building due to the Hydro Cutting load 22,000 psi @ 385 rpm for the first eight seconds.

The summary of the Maximum Displacement and Maximum Principal Stress due to the Hydro Cutting loads analyzed are listed in Table 1.

Table 1: Displacementand stress results of the concrete structuredue to various Hydro Blasting loads.

Hydro Cutting Hydro Cutting Max Displacement Max Principal Tensile Pressure (psi) Frequency (rpm) Magnitude (in) Stress (psi) 17,000 500 2.0 x 10' 0.36 22,000 500 2.6 x 10' 0.46 22,000 600 2.2 x 10' 0.29 22,000 385 (wall resonance) 3.5 x 10' 0.55 10

FM 7.2 Exhibit 5 page 11 of 11 References

1. Gilbert Associates, Inc., 1970, drawing "Reactor Building Exterior Wall - Concrete Outline"
2. Florida Power, Final Safety Analysis Report, Revision 31.3, Figure 5-2 "Reactor Building Typical Details"
3. Florida Power, Final Safety Analysis Report, Revision 31.3, Figure 5-18 "Base - Cylinder Junction Detail"
4. Florida Power, Final Safety Analysis Report, Revision 31.3, Figure 5-21 "Reactor Building Segments"
5. Florida Power, 1998, drawing "IWE/IWL Inspection Hoop Tendon 13 Layout"
6. Florida Power, 1998, drawing "IWE/IWL Inspection Hoop Tendon 42. Layout"
7. Florida Power, 1998, drawing "IWE/IWL Inspection Hoop Tendon 53 Layout"
8. Florida Power, 1998, drawing "IWE/IWL Inspection Hoop Tendon 64 Layout"
9. Florida Power, 1998, drawing "IWE/IWL Inspection Hoop Tendon 51 Layout"
10. Florida Power, 1998, drawing "IWE/IWL Inspection Hoop Tendon 62 Layout"
11. MPR Associates, Inc., 11/3/2009, "Radial Pressure at Hoop Tendons", Calculation No. 0102-0906-0135
12. Progress Energy, 11/8/1985, "Design Basis Document for the Containment", Rev. 6
13. Memorandum from Virgil W. Gunter, CR3 Systems Engineering, 11/14/2009, "Report of CR3 Containment Structure Vibration Monitoring and Impact Testing"
14. Telephone Interview with Dave McNeill (Mac&Mac, Vancouver), 10/28/2009. Documented in "10 28 interview Dave MacNeil.pdf" 15

FM 7.2 Exhibit 6 11I MIII I IIIDI HI~1IDIIIliiII IIIM US 20040182960A1 IDI 1IIIIhuI Iliii page 1 of 12 (19) United States (12) Patent Application Publication (1O) Pub. No.: US 2004/0182960 Al Hach (43) Pub. Date: Sep. 23, 2004 (54) DUAL NOZZLE HYDRO-DEMOLITION (52) U.S. CI .................................................. 241/301; 241/1 SYSTEM (75) Inventor: William W. Hach, Baltimore, MD (US) (57) ABSTRACT A dual nozzle hydro-demolition system is mounted on a Correspondence Address:

robot vehicle having a tower, with the robot vehicle and H JAY SPIEGEL tower permitting the device to be positioned in any desired P.O. BOX 444 location on a vertical wall surface. The robot vehicle MOUNT' VERNON, VA 22121 (US) includes a plurality of tires and a motive power system (73) Assignee: Ash Equipment Company, Inc. Doing allowing it to be moved to a desired location. Bearing pads Business as AMERICAN HYDRO are mounted on jacks allowing the tires of the robot vehicle INC. to be elevated slightly off the ground to preclude undesired movements. A carriage is slidably mounted on a beam and (21) Appl. No.: 10/378,130 carries dual nozzles, each of which is connected to a supply of high pressure water via a heavy duty hose. The nozzles (22) Filed: Mar. 4, 2003 are rotated using a hydraulic motor. A coupling is provided within the flow circuit from the source of water to the nozzle Publication Classification allowing a conduit adjacent the nozzle to rotate with respect to a conduit receiving water from the source thereof, so that (51) Int. CI.7 ............ .......... B02C 19/18 each nozzle can be rotated without any water leakage.

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  • ----10 H0 PREmtmPOSETOP5

FM 7.2 Exhibit 6 page 2 of 12 Patent Application Publication Sep. 23, 2004 Sheet 1 of 7 US 2004/0182960 Al C)

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FM 7.2 Exhibit 6 page 3 of 12 Patent Application Publication Sep. 23, 2004 Sheet 2 of 7 US 2004/0182960 Al WOMACO. ADDED SUPPORT STRUCTURE HOIST AND TOWER ASSY.

A3 ADDEDSUPPORTT ROLLERS NOZZLE EXTENSIONS ---.-..

I 11

>JACK LEGS L--3 I

FM 7.2 Exhibit 6 page 4 of 12 Patent Application Publication Sep. 23, 2004 Sheet 3 of 7 US 2004/0182960 AI

&Li RAICINEVTURNIIJCKLIF Pact"Y z

A X 1 S# 13 10 WORKLOADCAI X 3. X 1,4* So. UBEf 33A t7)~14 It CUtRED ICGITIIIR IONS Aft O2L111110 1VAI 10T WALLATTACAMENT

FM 7.2 Exhibit 6 page 5 of 12 Patent Application Publication Sep. 23, 2004 Sheet 4 of 7 US 2004/0182960 Al

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-7

FM 7.2 Exhibit 6 page 6 of 12 Patent Application Publication Sep. 23, 2004 Sheet 5 of 7 US 2004/0182960 Al (p7 SHAFT SPROCKETS

-7 TIMING BELT

-7/

DRIVE SPROCKET OPPOSED THRUST ANGLE (COUNTER- BALANCED) 1o

FM 7.2 Exhibit 6 page 7 of 12 10 HIGH PRESSURE WATER FLOW DIAGRAM

FM 7.2 Exhibit 6 page 8 of 12 Patent Application Publication Sep. 23, 2004 Sheet 7 of 7 US 2004/0182960 Al 143 1-;-,? F)6- 10 1o0

FM 7.2 Exhibit 6 page 9 of 12 US 2004/0182960 Al Sep. 23,2004 1

DUAL NOZZLE HYDRO-DEMOLITION SYSTEM rotation of the motor to reverse, to thereby reverse the direction of movement of the carriage along the beam. The BACKGROUND OF TIlE INVENTION position of the switches may suitably be adjusted to adjust the extent of travel of the carriage on the beam.

[0(1)1] The present invention relates to a dual nozzle hydro-demolition system. In the prior art, it is known to [0009] (5) The carriage carries dual nozzles, each of which demolish concrete using a single nozzle system in which a is connected to a supply of high pressure water via a heavy nozzle is reciprocated along a beam while it is also caused duty hose. In one embodiment of the present invention, each to rotate so that high pressure water can be used to pulverize nozzle receives water via a manifold having a single outlet concrete in a wall or floor or road surface. Systems that are and plural inlets, with each outlet supplying a nozzle. Each known in the prior art are limited in that flow capacity and inlet is connected to a high pressure pump fluidly connected pressure are limited, thereby limiting the depth of concrete to a water source. If only one nozzle is being used, water that may be pulverized. Furthermore, such systems are flow to the other nozzle may be shut off by shutting of the limited in that they are only able to be employed at or near high pressure pumps associated therewith.

ground level. [0010(1] (6) Preferably, the nozzles are rotated using a

[000t2] Further, due to limitations on flow through such hydraulic motor. In one embodiment, the hydraulic motor devices, speed of pulverization is also limited. Thus, for rotates a drive sprocket coupled to a driven sprocket on each example, to pulverize a certain thickness of concrete, several drive shaft for each particular nozzle via a common flexible passes of the rotating nozzle back and forth are necessary. If drive belt or timing belt. A coupling is provided within the the capacity for water flow of the device could be increased, flow circuit from the source of water to the nozzle allowing the number of passes back and forth necessary to complete a conduit adjacent the nozzle to rotate with respect to a the pulverization would be drastically reduced along with conduit receiving water from the source thereof, so that each the time period during which such pulverization takes place. nozzle can be rotated without any water leakage.

[0003] It is with these needs in mind that the present [0011] As such, it is a ftrst object of the present invention invention was developed. to provide a dual nozzle hydro-demolition system.

[(1012] It is a further object of the present invention to

SUMMARY

OF TIHE INVENTION provide such a system in which a mobile robot is used to position the device for pulverization of concrete.

[0004] The present invention relates to a dual nozzle hydro-demolition system. The present invention includes the [0013] It is a still further object of the present invention to following interrelated objects, aspects and features: provide such a device in which an elevated boom is affixed to the mobile robot to allow elevation of the nozzles to a

[0005] (1) In a first aspect, the inventive device is mounted desired elevation for pulverization of concrete off the on a robot vehicle having a tower, with the robot vehicle and ground.

tower permitting the inventive device to be positioned in any desired location on a vertical wall surface. The tower allows [0014] It is a yet further object of the present invention to reciprocation of a frame carrying the nozzles up to the height provide such a system in which a plurality of nozzles are limit thereof to facilitate pulverization of concrete at eleva- supplied with high pressure water and are rotated at a desired tions several stories off the ground. rate of rotation.

[(M006] (2) The robot vehicle includes, in one example, a [0015] It is a yet further object of the present invention to plurality of tires and a motive power system allowing it to provide such a device in which a shroud protects the be moved to a desired location. Of course, if desired, the operator from the high pressure water and debris formed tires can be provided without motorization so that the robot during demolition.

vehicle can be towed and positioned in a desired location [11016] It is a still further object of the present invention to and orientation. provide such a device with a wall attachment bracket

[0(1(17] (3) Bearing pads are provided on the robot vehicle, allowing attachment to a wall surface that is being demol-with the bearing pads being mounted on jacks allowing the ished.

tires of the robot vehicle to be elevated slightly off the

[0017] These and other objects, aspects and features of the ground to preclude undesired movements thereof. Tie- present invention will be better understood from the follow-downs may also be provided to facilitate firm securement of ing detailed description of the preferred embodiment when the robot vehicle in a desired fixed location, taking into read in conjunction with the appended drawing figures.

account the large force generated by high pressure water.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008] (4) 'lhe heart of the device consists of a carriage

[0018] FIG. I shows a side elevation view of the preferred slidably mounted on a beam mounted on the frame and reciprocable back and forth along the beam through the use embodiment of the present invention.

of a sprocket, chain and hydraulic motor drive system. The [11019] FIG. 2 shows a further side elevation view show-motor is rotated in one direction or another through the use ing additional details not shown in FIG. 1.

of a unidirectional pump that is electrically activated and the

[0020] FIG. 3 shows a top view of the device illustrated direction of rotation of the motor is reversible through in FIG. 2.

operation of a reversing valve. Switches mounted on the beam are tripped when the carriage reciprocates to them, [11021] FIG. 4 shows an enlarged top view showing details with the switches causing the tripping of an electrical circuit of the carriage, beam, and wall attachment bracket of the which moves the valve to a position causing the direction of present invention.

FM 7.2 Exhibit 6 page 10 of 12 US 2004/0182960 Al Sep. 23,2004 2

[0022] FIG. 5 shows a schematic representation of a outlets 41 and 43 shown aiming toward one another. The preferred hydraulic circuit for rotating the nozzles. angular relationship between each nozzle termination 41 and 43 and the carriage 15 may be adjusted in a manner well

[1W)23] FIG. 6 shows a top view of a drive motor and known to those skilled in the art by virtue of ball and socket pulleys for rotating the nozzles of the present invention.

couplings 42 and 44 (see FIG. 9).

[I(124] FIG. 7 shows a front view of the relationship of

[((035] With further reference to FIG. 4, it is seen that a pulleys and belts between the motor and nozzles.

wall attachment bracket 45 may be provided, including the

[0025] FIG. 8 shows a schematic representation of the bracket 47 attachable to a wall using any desired means, and water circuit for the nozzles of the present invention. braces 49 and 51 that may include turnbuckles allowing tightening of the braces with respect to a tube 53 that

[(X126] FIG. 9 shows an enlarged top view of the nozzles connects the bracket 45 to the boom 13.

and drive system therefor.

[01136] With reference, now, to FIGS. 5-Il, certain aspects

[0027] FIG. 10 shows a schematic representation of the of the operation of the present invention will now be hydraulic drive system for the carriage.

explained.

SPECIFIC DESCRIPTION OF ThIE PREFERRED [11037] FIG. 6 shows a schematic representation of a EMBODIMENT hydraulic motor 60 used to drive rotation of the nozzles 37 and 39. The hydraulic motor 60 includes a drive shaft 61 that

[0028] Reference is first made to FIGS. 1-4 so that an carries drive sprocket 63. In FIG. 7, the drive sprocket 63 is overview of the structure of the present invention will be shown and driven sprockets 67 and 69 are also shown, with best understood. the sprocket 67 being coupled to the nozzle 37 and with the

[(X129] With reference to FIG. 1, the present invention is sprocket 69 coupled to the nozzle 39. A timing belt 71 generally designated by the reference numeral 10 and is seen couples the sprockets 67 and 69 to the sprocket 63. As to include a robot vehicle 11, a boom 13, a carriage 15, and should be understood from FIGS. 6 and 7, when the drive shaft 61 rotates, the sprocket 63 rotates therewith, thereby cutting nozzle assembly 17 (shown in a stored position). The robot vehicle 11 includes a plurality of tires 19 allowing the simultaneously rotating the sprockets 67 and 69 along with vehicle 11 to be moved to any desired location. The carriage the nozzles 37 and 39.

15 is mounted to the boom 13 using a frame in a manner not [0038] With reference to FIG. 5, the operation of the shown in detail but permitting the carriage 15 to be recip- hydraulic motor 60 which rotates the motor 60 should be rocated to any desired vertical position along the boom 13. understood. 'Ihepump 75 is unidirectional and is electrically A second alternative position for the carriage 15 is seen in operated. The sump 77 contains a supply of hydraulic fluid phantom at the top of FIG. 1. 79. In the direction of rotation of the pump, the conduit 81

[(9)310] If desired, the robot vehicle I1 may he motorized conveys hydraulic fluid 79 to the pump 75, to the conduit 83, through the motor 611to rotate the motor, and thence via the or, if desired, may just be provided with structure allowing it to be towed and pushed to a desired location. High conduit 85 back to the sump 77, thereby rotating the motor, pressure hoses, such as the hose 26, supply water to the the shaft 61, the sprocket 63, the sprockets 67 and 69 through interaction with the belt 71 and, finally, the nozzles cutting nozzle assembly 17.

37 and 39.

[1(131] A shroud 29 extends in front of the nozzle assem-

[0039] With reference to FIG. 8, the conduits 21 supply bly 17 to protect the operator from the water and debris water from high pressure pumps 22 to manifolds 87 having mixture created through operation of the present invention.

three inlets 89 and one outlet 91. Each outlet 91 couples to Slots (not shown) in the shroud 29 allow the nozzles to one of the nozzles 37 or 39 via swivel couplings 92 and 94 protrude slightly therethrough so that high pressure water that permit rotation of the nozzles 37 and 39 with respect to can impinge on the wall that is being demolished without the manifold 87 while precluding leakage of water there-interference from the shroud 29.

from. The user may, shut off one of the nozzles by shutting

[0032] With reference to FIG. 2, a bracing structure off its supply pumps 22 and operate the other nozzle by 23,may be provided interposed between the boom 13 and the supplying water to it.

rtbot vehicle 11 permitting bracing of the hoom 13 which is necessary given the physical weight of the carriage 15 and [110041]In the preferred embodiment of the present inven-tion, water may be provided at a rate of in the range of 27 cutting nozzle assembly 17 along with the weight of the galloas per minute at a pressure of in the range of 20,000 psi.

water conveyed thereto. In FIG. 2, the nozzle assembly 17 The nozzles 37 and 39 may be rotated at a rotative speed at is shown extended in the operating position.

between 75 and 300 rpms.

[0033] 'The robot vehicle 11 may als, include a plurality of

[11(141] In the operation of the present invention, the robot jacks 25, each having a ground engaging pad 27, as best seen vehicle is conveyed to a desired location and, if desired, the in FIG. 3, to permit the robot vehicle 11, tires 19, to be lifted wall attachment bracket 47 may be used to support the top off the ground to preclude movements of the robot vehicle of the boom 13 at a desired location on a wall surface. The 11 during pulverization operations.

conduit 21 is connected to a source of water supply and the

[0034] With reference to FIG. 4, the carriage 15 is seen to belt 71 is coupled between the pulleys as seen in FIGS. 6 ride on an elongated beam 31 having upper and lower and 7. The pump 75 is activated to facilitate rotation of the vertical surfaces 33 and 35, respectively, on which ride the nozzles 37 and 39 and water flow is activated so that the wheels 16 of the carriage. The nozzle assembly 17 consist of nozzle ends 41 and 43 spray high pressure water on the wall individual nozzle members 37 and 39 having respective surface (not shown) that is to be pulverized. Applicant has

FM 7.2 Exhibit 6 page 11 of 12 US 2004/0182960 Al Sep. 23,2004 3

found that the use of two nozzles greatly enhances the swath of wall to the height of the boom 13 and to the width efficiency of the present invention as compared to relatively of the beam 31 or any desired lesser width has been inefficient prior art systems. In particular, when a single pulverized. At that point, the bracket 45 is released and the nozzle is employed, Applicant has found that the nozzle robot vehicle 11 is moved to a new location where the must be conveyed back and forth across a wall a number of process is repeated.

times to pulverize it. The number of passes necessary to

[0046] In this way, in a highly efficient fashion, an eptire pulverize a wall is greatly reduced when two nozzles, wall may quickly be pulverized so that a construction side-by-side, are employed. The dual nozzles cause a greater process may be continued at the location of the pulverized volume of water to impinge on each region of the wall wall.

during any given period of time, thereby speeding up pulverization. [(1(147] As such, an invention has been disclosed in terms

[(X042] With the robot vehicle 11 appropriately located and of a preferred embodiment thereof, which fulfills each and the boom 13 appropriately positioned, the carriage 15 is every one of the objects of the invention as set forth raised on the boom 13 to a desired elevation and, as hereinabove, and provides a new and useful dual nozzle explained above, the pump 75 is activated and water pres- hydro demolition system of great novelty and utility.

sure is supplied to the nozzles 37 and 39. The carriage 15 is [tt048] Of course, various changes, modifications and reciprocated back and forth along the beam 31 back and alterations in the teachings of the present invention may be forth until the region that is being treated has been pulver- contemplated by those skilled in the art without departing ized. from the intended spirit and scope thereof.

[(X143] With reference to FIG. I(, a hydraulic circuit llt) [0049] As such, it is intended that the present invention is provided to reciprocate the carriage 15 back and forth. The only be limited by the terms of the appended claims.

circuit 100 includes a sump 101 filled with hydraulic fluid 103. A conduit 105 connects between the fluid 103 and the 1. A hydro-demolition system comprising:

pump 107. The pump is activated in any known manner and is unidirectional. The outlet 109 of the pump 107 supplies a) a carriage reciprocably mounted on a beam; hydraulic fluid under pressure to the conduit 111 which b) a pair of fluid nozzles mounted on said carriage, said supplies four port reversing valve 120. A motor 130 receives nozzles being connected to a source of pressurized hydraulic fluid from the four port reversing valve 120. In one fluid; position of the valve 120, hydraulic fluid travels toward the motor through the conduit 121 rotating the motor in the c) means for rotating each nozzle with respect to said direction of the arrow 123 with hydraulic fluid exiting the carriage; and motor 130 via the conduit 125, with the fluid traveling d) means for adjusting elevation of said carriage with through the valve 1120,into the conduit 127 and thence back respect to a ground surface.

to the sump 101. When the valve 120 is moved to its second

2. The system of claim 1, wherein said carriage is carried position, hydraulic fluid in the conduit 111 is supplied to the on a vertically extending boom.

conduit 125 through the valve 120, travels through the motor

3. 'lie system of claim 2, wherein said adjusting means 130 to rotate the motor in a direction opposite to the adjusts elevation of said carriage along said boom.

direction indicated by the arrow 123, exits the motor 130 via

4. The system of claim 1, wherein each of said nozzles the conduit 121, travels through the valve 120 to the conduit includes an elongated conduit having a swivel whereby said 127 and thence back to the sump 101. With this structure, the nozzles may rotate with respect to said carriage.

useful life of the pump 107 is considerably enhanced because the pump is only caused to move in a single 5. The system of claim 1, further including a conduit direction and its operation is continuous rather than inter- connected between said source of pressurized fluid and said mittent. nozzles.

6. The system of claim 5, wherein just upstream of said

[0044] With further reference to FIG. 10, a control 140 nozzles, a manifold is provided for each nozzle including a causes the switching of the valve 120 back and forth. Limit single outlet coupled to a said conduit and a plurality of switches 141 and 143 are mounted on opposite ends of the inlets, each nozzle coupled to one of said outlets and each beam 15. The positions of the limit switches 141 and 143 inlet coupled to a pressurized supply of water.

may be suitably adjusted along the length of the beam 31 in 7. The system of claim 2, wherein said boom is mounted a manner well known to those skilled in the art. Thus, when on a robot vehicle.

the carriage 15 travels along the beam 31 eventually it will 8. The system of claim 7, wherein said robot vehicle has engage one of the limit switches which will close, sending a plurality of pads mounted on respective jacks.

a signal to the control 140 which causes the valve 120 to 9. The system of claim 8, wherein said robot vehicle has move to its alternate position, thereby reversing the direction four tires, said jacks, when activated, lifting said tires off a of rotation of the motor 130 and accordingly reversing the ground surface.

direction of movement of the carriage 15. When the carriage

10. The system of claim 2, wherein said boom includes a 15 travels to the other end of the beam 31 and strikes the bracket for attaching an upper region of said boom to an other limit switch, a signal is provided to the control 140 adjacent wall surface.

which again moves the valve 120 to its first-mentioned

11. 'ibe system of claim 4, wherein each nozzle includes position, thereby, again, reversing the direction of move-an outlet tip at the end of each elongated conduit, each ment of the motor 130 and the carriage 15. elongated conduit having an axis of elongation, each outlet

[1(145] Thereafter, the carriage 15 is raised or lowered with tip being angled with respect to its respective elongated respect to the boom 13 and the operation is repeated until a conduit.

FM 7.2 Exhibit 6 page 12 of 12 US 2004/0182960 Al Sep. 23,2004 4

12. A hydro-demolition system comprising: 14. The system of claim 12, further including a conduit connected between a said source of pressurized fluid and a) a robot vehicle with a vertically extending boom; each of said nozzles.

b) a horizontal beam carried on said boom and vertically 15. The system of claim 14, wherein just upstream of said adjustable along said boom; nozzles, a manifold is provided for each nozzle including a single outlet coupled to a nozzle and a plurality of inlets, c) a carriage mounted on said beam and movable along each inlet coupled to a said source of pressurized fluid.

said beam from one end to another end thereof;

16. The system of claim 12, wherein said robot vehicle d) a pair of fluid nozzles mounted on said carriage, said has a plurality of pads mounted on respective jacks.

nozzles being connected to a source of pressurized 17. The system of claim 16, wherein said robot vehicle fluid; and has four tires, said jacks, when activated, lifting said tires off a ground surface.

c) means for rotating cach nozzle with rcspect to said

18. The system of claim 12, wherein said boom includes carriage.

a bracket for attaching an upper region of said boom to an

13. The system of claim 12, wherein each of said nozzles adjacent wall surface.

includes an elongated conduit having a swivel whereby said nozzles may rotate with respect to said carriage.

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