Information Notice 2014-02, Failure to Properly Pressure Test Reactor Vessel Flange Leak-Off Lines
| ML13193A002 | |
| Person / Time | |
|---|---|
| Issue date: | 02/25/2014 |
| From: | Michael Cheok, Kokajko L Division of Construction Inspection and Operational Programs, Division of Policy and Rulemaking |
| To: | |
| Anchondo I, Wallace J | |
| References | |
| TAC MF1794 IN-14-002 | |
| Download: ML13193A002 (4) | |
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF NUCLEAR REACTOR REGULATION
OFFICE OF NEW REACTORS
WASHINGTON, DC 20555-0001 February 25, 2014 NRC INFORMATION NOTICE 2014-02: FAILURE TO PROPERLY PRESSURE TEST
REACTOR VESSEL FLANGE LEAK-OFF LINES
ADDRESSEES
All holders of an operating license or construction permit for a nuclear power reactor under
Title 10 of the Code of Federal Regulations (10 CFR) Part 50, Domestic Licensing of
Production and Utilization Facilities, except those who have permanently ceased operations
and have certified that fuel has been permanently removed from the reactor vessel.
All holders of and applicants for a power reactor early site permit, combined license, standard
design certification, standard design approval, or manufacturing license under 10 CFR Part 52, Licenses, Certifications, and Approvals for Nuclear Power Plants.
PURPOSE
The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice (IN) to inform
addressees of instances in which inspections of reactor vessel flange leak-off lines as required
by Section XI of the American Society of Mechanical Engineers (ASME) Code and, therefore,
10 CFR 50.55a were not performed or were inadequately performed. The NRC expects that
recipients will review the information for applicability to their facilities and consider actions, as
appropriate, to avoid similar problems. However, suggestions contained in this IN are not NRC
requirements; therefore, no specific action or written response is required.
DESCRIPTION OF CIRCUMSTANCES
Palo Verde Nuclear Generating Station (Palo Verde), Unit 2 During an inservice inspection (ISI) at Palo Verde, Unit 2, NRC inspectors identified that the
licensee had not adequately performed the required system leakage test of the reactor vessel
flange leak-off lines, as described by ASME Code,Section XI, Rules for Inservice Inspection of
Nuclear Power Plant Components. The licensee entered the issue into its corrective action
program and submitted a proposed alternative examination to the Office of Nuclear Reactor
Regulation (NRR) for review and authorization. The proposed alternative employed a VT-2 visual examination of the accessible areas of the vessel flange leak-off lines while they were
subjected to the static pressure head of water when the reactor cavity was filled, a pressure less
than that required by ASME Code,Section XI, IWC-5220. The NRC authorized the use of the
proposed alternative in the licensees ISI program (Agencywide Documents Access and
Management System (ADAMS) Accession No. ML13085A254).
ML13193A002 Additional information appears in Palo Verde Nuclear Generating Station - NRC Integrated
Inspection Report 05000528/2012005, 05000529/2012005, and 05000530/2012005, dated
February 7, 2013 (ADAMS Accession No. ML13038A565).
Arkansas Nuclear One (ANO), Unit 2 During an ISI at ANO, Unit 2, NRC inspectors questioned whether the reactor vessel flange seal
leak-off line was included in the licensees ISI program for Unit 2. Even though the flange leak- off line was classified as ASME Code Class 2, the licensee failed to incorporate the flange leak- off line into their ISI program and failed to perform the system leakage test and associated VT-2 visual examination, required by subparagraph IWC-5221 of ASME Code,Section XI, during
prior 10-year intervals. The licensee performed a VT-2 visual examination of the accessible
areas of the vessel flange leak-off line while the reactor vessel head was removed and the
reactor cavity was filled to its normal refueling water level. Since the static pressure head
developed by the refueling water level was less than the pressure required by ASME Code,Section XI, the licensee requested and received authorization of this alternative from the NRC
(ADAMS Accession No. ML13161A241).
Additional information appears in Arkansas Nuclear One - NRC Integrated Inspection Report 05000313/2012005 and 05000368/2012005, dated February 13, 2013 (ADAMS Accession No.
BACKGROUND
Related NRC Requirements & Industry Standards
As required by 10 CFR 50.55a(g)(4), ASME Code Class 1, 2, and 3 components (including
supports) must meet the requirements, except the design and access provisions and the
preservice examination requirements, set forth in Section XI of the ASME Code, to the extent
practical within the limitations of design, geometry, and materials of construction of the
components. The regulations also require that inservice examination of components and
system pressure tests conducted during the first 10-year interval and subsequent intervals
comply with the requirements in the latest edition and addenda of Section XI of the ASME Code, incorporated by reference in 10 CFR 50.55a(b), Standards approved for incorporation by
reference,12 months prior to the start of the 120-month ISI program interval, subject to the
limitations and modifications listed therein.
The ASME Code,Section XI, Tables IWB-2500-1, IWC-2500-1, and IWD-2500-1 require that a
system leakage test be conducted in accordance with IWB-5220, IWC-5220, and IWD-5220 for
Class 1, 2, and 3 pressure retaining components, respectively, prior to plant startup following
each refueling outage.
Subarticle IWA-5200 of Section XI of the ASME Code specifies the system test requirement for
pressure-retaining components and states that the system leakage tests shall be conducted at
the pressure and temperature for Class 1, Class 2 and Class 3 components specified in
IWB-5000, IWC-5000 and IWD-5000, respectively.
DISCUSSION
The reactor head flange is sealed to the vessel flange by two concentric, self-energizing, metallic O-rings positioned inboard of the reactor vessel closure stud circle. Potential O-ring
leakage is monitored by the O-ring leak detection system that is comprised of the O-ring flange
leak-off lines and supporting components. The portions of the detection system that are
classified as ASME Code Class components are subject to pressure testing as described by the
applicable paragraphs of the ASME Code,Section XI, and, therefore, inadequate testing fails to
be in compliance with NRC regulations as provided by 10 CFR 50.55a(g)(4). This IN provides
examples of instances where the licensee did not perform, or inadequately performed, a system
pressure test of the reactor vessel flange leak-off lines.
CONTACT
This IN requires no specific action or written response. Please direct any questions about this
matter to the technical contacts listed below or to the appropriate NRC project manager.
/RA/ /RA/
Lawrence E. Kokajko, Director Michael C. Cheok, Director
Division of Policy and Rulemaking Division of Construction Inspection
Office of Nuclear Reactor Regulation and Operational Programs
Office of New Reactors
Technical Contacts: Isaac Anchondo, RIV Jay Wallace, NRR
817-200-1152 301-415-7638 E-mail: Isaac.Anchondo@nrc.gov E-mail: Jay.Wallace@nrc.gov
Note: NRC generic communications may be found on the NRC public Web site, http://www.nrc.gov, under NRC Library.
ML13193A002 *concurred via e-mail TAC MF1794 NRR/DE RIV/DRS NRR/DE NRR/DPR
OFFICE Tech Editor* NRR/DE/D
ESGB PSB2* EPNB/BC PGCB/PM
TLupold
NAME JWallace IAnchondo JDougherty PHiland MBanic
(DAlley for)
DATE 01/27/2014 02/11/2014 07/18/13 02/11/2014 01/29/2014 02/11/2014 NRR/DPR NRR/DPR
OFFICE NRO/DCIP/D NRR/DPR/DD NRR/DPR/D
PGCB/LA PGCB/ABC*
NAME CHawes SStuchell MCheok SBahadur LKokajko
DATE 02/12/2014 02/12/2014 2/21/2014 2/21/2014 2/25/2014