IR 05000546/1981016
| ML20031D218 | |
| Person / Time | |
|---|---|
| Site: | Marble Hill |
| Issue date: | 09/24/1981 |
| From: | Harrison J, Little W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML20031D216 | List: |
| References | |
| 50-546-81-16, 50-547-81-16, NUDOCS 8110130147 | |
| Download: ML20031D218 (6) | |
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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT RFGION III Report Nos.
50-546/81-16; 50-547/81-16 Docket Nos.
50-546; 50-547 License Nos. CPPR-170; CPPR-171 Licensee: Public Service of Indiana Post Office Box 190 New Washington, IN 47162 Facility Name:
Marble Hill Nuclear Generating Station, Units 1 and 2 Inspection AT: Marble Hill Site, Jefferson County, IN Inspection Conducte August 1-31, 1981
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II Ib I L.
G Inspector:
J. J.
Harrison f
'l Approved By:
W.
S.
Lif le, Chief f,, /
Reactor Projects Section 2C
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Inspecticn Summary Inspection during the peric:: of August 1-31, 1981 (Report Nos. 50-516/
81-16; 50-547/81-16)
Areas Inspected:
Inspection by the IE Regianal Resident Inspector of activities at the site to verify that the activities being performed complied with the NRC Confirming Stop Work Order, dated August 15, 1979, and were within the scope of the Graduated Recission of the Order as identified in letters dated July 7, 1980 (authorization for PSI to resume receiving inspection activities), November 13, 1980 (authorization for two firms, Cherne and Commonwealth-Lord JV, to resume receiving inspection activities), December 5, 1980 (authorization for two firms, Cherne and Commonwealth-Lord JV, to resume construction activities with certain conditions being specified), and March 27, 1981 (authoriza-tion for Newberg-Marble Hill to resume receiving inspection and construction activities with certain conditions being specified).
The inspection also consisted of a review of storage and maintenance activities for safety related items, construction activities being conducted by the mechanical, electrical and civil contractors and a review of the revision to the Project Quality Assurance Manual. This inspection involved a total of 168 inspector-hours on site by one NRC inspector, including 20 inspector-hours onsite during off-shifts.
Results: No items of noncompliance or deviations were identified.
8110130147 810924 PDR ADOCK 05000546 O
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DETAILS 1.
Principal Persons Contacted Public Service of Indiana (PSI)
- S. Shields, Senior Vice President Nuclear Division
- B. Petro, Executive Director - Nuclear Project Management
- L.
Ramsett, Executive Director - Nuclear Quality Assurance
- T. Burns, Project Engineering Manager N. Reichel, contract Manager Civil G. Warner, Civil Construction Engineering Supervisor
- C. Beckham, Quality Engineering Manager
.T. Roberts, Inspection Superintendent B. Morrison, Superintendent ~ Civil Quality Engineering H. Curry, Superintendent Electrical Quality Engineering
- J. Wolfe, QA Administratise a sistant F. Carchedi, Superintendent, Mechanical Quality Engineering Cherne Contracting Corporation (CCC)
J. Mortell, Project Manager A. Dolgaard, QC Manager T. Francis, Principal Engineer Newberg-Marble Hill (N-MH)
D. Stegemoller, Vice President - Power Construction L. Elliott, Preject Manager C. Barbour, Project QA Manager Westinghouse E_ectric Corporation C. Markham, Site Manager Authorized Nuclear Inspector ( ANI)
A. Clark, Hartford Steam Boiler ( ANI-PSI)
Nuclear Regulatory Commitsion F. Hawkins, Reactor Inspector R. Gardner, Reactor Inspector
- Denotes those present at the exit meetings.
The inspector also contacted and interviewed other licensee and contractor personnel.
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2.
Licensee Action on Previous Inspection Findings (Closed) Unresolved (546/80-42-01; 547/80-42-01): Mechanical contractor, Cherne Contracting Company, resolution of problems as follows:
(1) Section 11.1, Rev. 7, of Cherne QA Manual, is not clear as to who performs the inspection on the carrier for " Shipping Damage" (ANSI N45.2.2 Requirement).
(2) Cherne QA Manual Section 18.3.1 & 18.3.2 need review relative to ANSI N45.2.9 requirements for listing " Lifetime Records" as " Permanent".
The QA Manual revisions were completed and issued. These revisions were reviewed and found to be acceptable as to changes and implementing procedures now being consonant. This item is closed.
3.
Functional or Program Areas Inspected a.
Construction Activities Inspection of construction activities were performed by the Resident Inspector to assure that work in Category 1 areas was being performed I
l within the scop; of the NRC Confirmatory Order dated August 15, 1979 and Gradua'ed decission to the Crder by NRC letters of July 7, Novembcr December 5, 1980 and March 27, 1981.
The activities observc_
_ within this scope..Three inspections were conducted during o. f-shift periods.
Also durir.g this reporting period the Resident Inspector observed i
the following:
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l (1) Civil - The chipping, evaluation and repair of defective concrete areas in the Auxiliary, Fuel, and Unit 1 Containment Buildings.
The Resident Inspector observed the work and inspection activities as detailed in Newberg Procedures:
WPN-25, Concrete Patching, Revision 7 WPN-25-02, Concrete Patch and Repair Area Evaluation, Revision 4 WPN-41, Concrete Curing, Revision 1 QCP-10.04, Concrete Curing Inspection, Revision 1 QCP-10.Ld, Post Placement and Patching Inspection, Revision 4 Also during the month the Resident Inspector observed three concrete placements.
Inspections were conducted for preplacement, placement and post placement activities for pours 1 CW-EXT 10A, 2 CW-EXT 1, and 2 CW-EXT 1A to the following Newberg Procedures:
WPN-9, Concrete Placement, Revision 15 WPN-41, Concrete Curing, Revision 1-3-
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QCP-10.02, Concrete Preplacement Inspection, Revision 3 QCP-10.03, Concrete Placement Inspection, Revir on 2 QCP-10.04, Concrete Curing Inspection, Revision 1 (2) Electrical - The installation of electrical hangers in the Auxiliary Building, elevation 383, to the following Commonwealth-Lord JV Procedures:
CWP-C8A, Welding Procedure General, Revision 2 CWP-C3B, Cable Tray System Installation, Revision 1 CWP-C24, Priming and Galvanizing Renair, Revision 1 (3) Mechanical - The installation of the Containment Spray System in the Unit 1 and 2 dome areas to the following Cherne Contracting Company Procedures:
13.10, Fitting and Alignment, Revision 7 WPS 808B021 - 1.0 CT, Revision 8 No items of noncompliance or deviations were identified b.
Storace and Preservation of Material and Equipment The Resident Inspector observed the storage conditions and maintenance activities in laydown areas, warehouses, and interim storage in the Auxiliary and Fuel Handling Buildings, and other storage areas of material and equipment.
These inspections were performed to assure compliance with the requirements of ANSI N45.2.2 Packaging, Shipping, Receiving, Storage and other requirements of the Nuclear Steam System Supplier (Westinghouse) and the Public Service of Indiana's Project Management Manual.
No items of noncompliance or deviations were identified.
4.
Project Quality Assurance Manual (POAM)
The Resident Inspector reviewed the changes to the PQAM and found these to be acceptable as follows:
SECTION TITLE DATE REVISION QUALITY ASSURANCE POLICY STATEMENT i
TABLE OF CONTENTS 08/10/81
ii GLOSSARY OF DEFINITIONS AND ABBREVIATIONS 08/10/81
1 ORGANIZATION 08/10/81
2 QUALITY ASSURANCE PROGRAM 08/10/81
3 DESIGN CONTROL 08/10/81
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SECTION TITL_E DATE REVISION
PROCUREMENT DOCUMENT CONTROL 08/10/81
5 INSTRUCTIONS, PROCEDURES AND DRAWINGS 08/10/81
6 DOCUMENT CONTROL 08/10/81
7 CONTROL OF PURCIIASED MATERIAL, ITEMS, AND SERVICES 08/10/81
8 IDENTIFICATION AND CONTROL OF MATERIAL AND ITEMS 08/10/81
9 CONTROL OF SPECIAL PROCESSES 08/10,31
10 INSPECTION 08/10/81
11 TEST CONTROL 08/10/81
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CONTROL OF MEASURING AND TEST EQUIPMENT 08/10/81
13 IIANDLING, STORAGE, SiiIPPING AND PRESERVATION 08/10/81
14 INSPECTION, TEST AND OPERATING STATUS 08/10/81
15 NONCONFORMING MATERIAL AND ITEMS 08/10/31
16 CORRECTIVE ACTION 08/10/81
17 QUALITY RECORDS 08/10/81
18 AUDITS 08/10/81
Three concerns were noted due to changes of responsibility, typographical or need some form of clarification. These concerns are very minor and should not compromise the overall integrity of the program.
PSI documented these items on procedure Change Request Memorandums and will be included in the next manual revision.
Specifically these items are:
a) Responsibility of Nuclear Fuel Manager to Executive Utrector Nuclear Operations in sections 1, 4 and 7 needs to be clarified.
b) Typographical error in section 10 t
'.c as to Level Functions,
" Reporting of Inspection and Test Result" for Level I,
"X" placed in the incorrect column.
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c)
Clarify trending of nonconformance reports for PSI contractor and suppliers in Section 15 and 16.
This item is open and will be reviewed in a future inspection (546/81-16-01: 547/81-16-01).
No items of noncompliance or deviations were identified.
5.
Media Contacts on August 14, 1981 with Ms P. Hinsberg, reporter for McGraw-Hill Publication "Inside The NRr".
Interview subjects consisted of status of the Marble Hill Project, current activities, the bases for the NRC Stop-Work-Order, project regulatory history, and Save The Valley contentions to suspend construction.
6.
Exit Meetings The Resident Inspector participated in the exit meetings conducted on:
August 29, 1981, F. Hawkins and R. Gardner The Resident Inspector also met with licensee representatives (denoted under Persons Contacted) periodically throughout this reporting pcriod collectively and individually. The inspector summarized the scope and findings for each part of this activity.
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