IR 05000461/2021010

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Design Basis Assurance Inspection (Programs) Inspection Report 05000461/2021010
ML21077A196
Person / Time
Site: Clinton Constellation icon.png
Issue date: 03/18/2021
From: Karla Stoedter
Division of Reactor Safety III
To: Rhoades D
Exelon Generation Co, Exelon Nuclear
References
IR 2021010
Download: ML21077A196 (11)


Text

March 18, 2021

SUBJECT:

CLINTON POWER STATION - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000461/2021010

Dear Mr. Rhoades:

On March 11, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Clinton Power Station and discussed the results of this inspection with Mr. T. Chalmers, Site Vice President and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Karla K. Stoedter, Chief Engineering Branch 2 Division of Reactor Safety

Docket No. 05000461 License No. NPF-62

Enclosure:

As stated

Inspection Report

Docket Number:

05000461

License Number:

NPF-62

Report Number:

05000461/2021010

Enterprise Identifier: I-2021-010-0029

Licensee:

Exelon Generation Company, LLC

Facility:

Clinton Power Station

Location:

Clinton, IL

Inspection Dates:

February 22, 2021 to March 12, 2021

Inspectors:

J. Corujo-Sandin, Senior Reactor Inspector

J. Glisan, General Engineer Nran

M. Jones, Reactor Inspector

B. Jose, Senior Reactor Inspector

E. Magnuson, Reactor Inspector

Approved By:

Karla K. Stoedter, Chief

Engineering Branch 2

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Clinton Power Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the Coronavirus Disease (COVID-19), regional inspectors were directed to begin telework. During this time regional baseline inspections were evaluated to determine if all or portions of the objectives and requirements stated in the IP could be performed remotely. In some cases, portions of an IP were completed remotely and on-site.

The inspection documented below was determined that the objectives and requirements stated in the IP could be completed remotely.

REACTOR SAFETY

71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)

The inspectors reviewed the valves listed below to evaluate the following:

a. Whether the sampled power operated valves (POVs) are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

b. Whether the sampled POVs are capable of performing their design-basis functions.

c. Whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.

d. Maintenance activities through performance of a walkdown of the sampled POVs (if accessible).

(1)1C11-139; Control Rod Drive (CRD) Hydraulic Control Unit Scram Pilot Solenoid Operated Valve (2)1C11F011; CRD Scram Drain Line Flow Control (FC) Air Operated Valve (AOV)

(3)1C41F004A; Standby Liquid Control (SLC) Pump A, Discharge Explosive (Squib)

Valve (4)1E51F063; Reactor Core Isolation Cooling Steam Line Inboard Isolation Motor Operated Valve (MOV)

(5)1SX041A; Shutdown Service Water (SSW) 1VY085A High Pressure Core Spray Pump Room Service Water Outlet FC - AOV (6)1E12F042B; Residual Heat Removal (RHR) Pump1B, Low Pressure Core Injection MOV (7)1E21F005; Low Pressure Core Spray (LPCS) Shut Off MOV (8)1C11F180; CRD Scram Vent Line FC - AOV (9)1E12F064A; RHR Pump 1A, Minimum Flow (MF) MOV (10)1E12F068A; RHR Heat Exchanger 1A, SSW Outlet MOV (11)1E22F012; HPCS Suppression Pool MF Bypass MOV

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On March 11, 2021, the inspectors presented the design basis assurance inspection (programs) inspection results to Mr. T. Chalmers, Site Vice President and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.02 Calculations

1E12F042B

(CPS-1)

MIDACALC Result 1E12F042B (CPS-1) AC Motor

Operated GL96-05 Gate Valve

1E12F068A

(CPS-1)

MIDACALC Results 1E12F068A (CPS-1) AC Motor

Operated GL96-05 Gate Valve

2/05/2013

1E21F005

(CPS-1)

MIDACALC Results1E21F005 (CPS-1) AC Motor

Operated GL96-05 Gate Valve

1E22F012

(CPS-1)

MIDACALC Results 1E22F012 (CPS-1)

AD Report

R90.162

Maximum and Required Thrust Analysis Report

2/07/1991

AD Report

R90.168

Maximum and Required Thrust Analysis Report -

1E22F012

2/14/1990

AD Report

R90.202

Maximum and Required Thrust Analysis Report

AD Report

R90.207

Maximum and Required Thrust Analysis Report

01/14/1991

AOV-MARG-

CPS-1C11F011

ACE (Air Operated Valve Calculation Engine) Calculation

for 1C11F011

CL-MISC-005

CL-MISC-005 - REV. 004 - MOV Program Risk Ranking

Input

CL-MISC-011

Air Operated Valve (AOV) Program Risk Ranking Input

DC-ME-09-CP

Equipment Environmental Design Conditions

07/20/2020

IP-CL-023

Seismic Qualification of Motor Operated Valves (MOVs)

Tag No. 1E12-F014A/B, 1E12-F068A/B

04/21/1998

IP-CL-023

Seismic Qualification of MOVs 1E12-F014 A/B,

1E12-F0068 A/B with SMB-0-25 Operator

IP-CL-028

Seismic Qualification of MOV 1E22-F012 Anchor Darling

(A/D) 4" - 900# Gate Valve with SB-0-25 Operator

IP-CL-032

Seismic Qualification of MOVs 1E12-F064A, B, C, A/D,

4"-300# Gate with SB-00-10 Operator

IP-M-0001

Bounding Differential Pressure Calculation for Selected

High Pressure System MOVs

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

IP-M-0129

Residual Heat Removal (RHR) Loop A and B Differential

Pressure Calculation for GL 89-10

4-E

IP-M-0612

Design Basis System Parameters for AOVs 1C11F010,

1C11F011, 1C11F180, and 1C11F181

IP-M-0612

Design Basis System Parameters for AOVs 1C11F010,

1C11F011, 1C11F180, and 1C11F181

10/06/2000

IP-M-0622

ACE Calculation for 1C11F180

ME-04.00

Stem Thrust/Torque Evaluation for MOVs

Mida F064A

MIDACALC MOV Datasheet [1E12F064A]

Corrective Action

Documents

00687545

Water Hammer on Service Water Piping to High Pressure

Core Spray (HPCS) Room Coolers

10/22/2007

270721

Change 1E22F012 Replacement Date

08/09/2019

4135906

Valve Stem Broken for 1E22-F012

05/09/2018

Corrective Action

Documents

Resulting from

Inspection

04404920

(POV) NRC ID: Ambiguity in ER-AA-300

2/26/2021

04406232

1C11F011 Model Number Does Not Match Information on

E02-1RP99-02A

03/03/2021

04407939

NRC ID No IRs For UNSAT As-Found Data

03/10/2021

04408159

NRC ID Oil/Grease Leak on 1E12F042B

03/11/2021

Drawings

93-14626

4"- 300 Weld Ends, Carbon steel Flex Wedge Gate Valve

with SB-00 Limitorque

B

93-15009

18"-150 Weld Ends, Carbon Steel Flex Wedge Gate Valve

with SMB-0 Limitorque and Indicator Rod

B

E02-1AP53

Key Diagram, Auxiliary Building Motor Control Center

(MCC) 1B3

X

E02-1RI99

Schematic Diagram, Reactor Core Isolation Cooling

(RCIC) Steam Isolation Valves 1E51-F063 & 1E51-F064

M

E02-1SC99,

Sh. 2

Electrical Schematic Diagram, Standby Liquid Control

(SLC) System

W

M05-1002, Sh. 1

Piping and Instrumentation Drawing (P&ID), Main Steam

System

V

M05-1046

P&ID Containment Building Equipment Drain System

M

M05-1073

P&ID Low Pressure Core Spray (LPCS) System

AH

M05-1074

P&ID High Pressure Core Spray (HPCS)

AH

M05-1075, Sh. 1

P&ID RHR System

AO

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

M05-1075, Sh. 2

P&ID RHR System

AZ

M05-1076, Sh. 1

P&ID, RCIC System

AH

M05-1077, Sh. 1

P&ID, SLC System

AC

VPF3736-500

1" Control Rod Drive (CRD) Vent Valve

Engineering

Changes

24558

Evaluation of 1E22F012 Valve Seat Degradation

Engineering

Evaluations

ME-04.00

Stem Thrust/Torque Evaluation for MOVs

Miscellaneous

EVP 070925

EVP 070925 - Magnesium Rotor Inspection for MOV

Motors

09/26/2007

FCD

LMAIM1401-00

Limitorque SMB/SB Series Installation and Maintenance

Manual

N-CL-OPS-

209002

HPCS System

Procedures

CPS 9051.02

HPCS Valve Operability Test

2d

CPS 9053.04

RHR A/B/C Valve Operability Checks

46a

CPS 9843.01

In Service Test (IST) Category "A" Valve Leak Rate Test

36d

ER-AA-300

MOV Program Administrative Procedure

ER-AA-302

MOV Program Engineering Procedure

ER-AA-302-1001

Rising Stem MOV Thrust and Torque Sizing and Set-Up

Window Determination Methodology

ER-AA-410

AOV Program Implementing Procedure

MA-AA-723-300

Diagnostic Testing of MOVs

MA-AA-743-310

Diagnostic Testing and Evaluation of AOVs

MA-CA-723-301-

3001

Clinton Specific MOV PM Information

MA-CL-301-1001

Preventive Maintenance (PM) for MOVs

WC-AA-120-F-01

PM Work Order (WO) Disposition Sheet

Work Orders

00155728

Verify MOV Thermal Overload Bypass 1E51-F063

05/02/2018

00155756

MOV Stem Lubrication 1E51-F063

01/29/2017

00500056

Perform MOV Thrust Verification 1E51-F063

2/29/2003

00973837

Overhaul Actuator and Replace Accessories for

1C11F011 AOV

01/30/2008

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

01074425-01

During 1SX041A/B Stroking Water Hammer Heard, Relief

Lift

11/29/2017

01150752-01

Thrust Verification 1E12-F042B

01/29/2010

01308071-01

1E12-F042B - Inspect Magnesium Rotor for Degradation

2/17/2011

01329366

Perform MOV Thrust Verification and Clean/Inspect

1E21F005

2/14/2011

01414304

Perform Thrust Verification and MOV Clean and Inspect

1E12F068A

03/26/2012

01456808

MOV Stem Lubrication 1E12F042B

10/23/2013

01518247

Perform Flow Scan in Support of the AOV Program for

1C11F011

11/04/2013

01580626

Perform MOV Thrust Verification and Clean/Inspect

1E21F005

05/19/2017

01585738

Perform Thrust Verification and MOV Clean and Inspect

1E12F068A

10/20/2017

01614767

MOV Stem Lubrication 1E12F064A

10/17/2017

01686197-01

1E12-F042B Clean & Inspect/Thrust Verification

05/15/2015

01697759

Perform Thrust Verification/Clean and Inspect - 1E22F012

03/14/2017

01759037

Overhaul Actuator and Replace Accessories for

1C11F011 AOV

07/07/2017

01760312

Scram Discharge Volume (SDV) Vent and Drain Valve

Operability Test

10/29/2015

01858827-01

1E12-F042B Perform Boroscopic Motor Inspection

05/24/2017

01878384

MOV Stem Lubrication

05/19/2017

01922633

SDV Vent and Drain Valve Operability Test

10/24/2017

04629180

MC021K01 Local Leak Rate Test (LLRT) RHR A System

09/04/2019

04630521

MC037K05 LLRT HPCS System

05/16/2018

04632095

9053.04C001/D001 Operations Perform RHR A Valve

Position Indication Test

10/16/2018

04645310

1C11F180 Bench Set Low, Friction High

10/11/2019

04668604

Replace Limitorque Actuator 1E12F068A

04/08/2019

04702113-01

Perform Flowscan in Support of the AOV Program

1SX041A

01/10/2019

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

04711083

Perform Flow Scan in Support of the AOV Program for

1C11F011

10/17/2019

04711186

Perform Flowscan in Support of the AOV Program

1C11F180

10/07/2019

04774071

1E12-F042B Clean & Inspect/Thrust Verification

10/04/2019

04780605

Hydraulic Control Unit (HCU) 40-45 Scram Pilot Solenoid

Vent Valve Leaking Air, Replace Valve

09/28/2019

04782517

Valve Stem Broken for 1E22-F012

05/12/2018

04788521

1E22-F012 MOV Stem Lubrication

04/06/2020

048668135

Perform Thrust Verification and Clean/Inspect

MOV 1E51-F063

2/18/2019

04964521

Repair/Replace Field Wiring on MOV 1E51-F063

10/04/2019

04993658

9051.02A21 HPCS Valve Operability (Stroke Time)

03/10/2020

05016755

9051.02A21 HPCS Valve Operability (Stroke Time)

06/10/2020

05051514

9051.02A21 HPCS Valve Operability (Stroke Time)

09/11/2020

05078817

9051.02A21 HPCS Valve Operability (Stroke Time)

2/10/2020

22633

9012.01B20 SDV Vent and Drain Valve Operability Test

10/24/2017

4779767

9012.01B20 SDV Vent and Drain Valve Operability Test

10/29/2019

4805097

LLRT LPCS System Water Test

09/04/2019

4975558

9012.01A20 SDV Vent and Drain Valve Operability

(Stroke Time)

01/20/2020

5002645

9012.01A20 SDV Vent and Drain Valve Operability

(Stroke Time)

04/21/2020

5035342

9012.01A20 SDV Vent and Drain Valve Operability

(Stroke Time)

07/21/2020

5066132

9012.01A20 SDV Vent and Drain Valve Operability

(Stroke Time)

10/20/2020