IR 05000446/1982011

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IE Insp Rept 50-446/82-11 on 821101 & 03-05.Noncompliance Noted:Failure to Follow Procedure Re Verification of Documentation Requirements & Matl Not Tested in Accordance W/Purchase Order
ML20028D208
Person / Time
Site: Comanche Peak 
Issue date: 11/19/1982
From: Gilbert L, Hunnicutt D, Westerman T
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20028D209 List:
References
50-446-82-11, NUDOCS 8301170233
Download: ML20028D208 (3)


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APPENDIX B U. S. NUCLEAR REGULATORY COMMISSION

REGION IV

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Report:

50-446/82-11 Docket:

50-446 Category A2 Licensee:

Texas Utilities Generating Company 2001 Bryan Tower Dallas, Texas 75201 Facility Name:

Comanche Peak, Unit 2 Inspection at:

Comanche Peak Steam Electric Station Inspection conducted:

November 1, 3-5, 1982 W

llf/7f82 N

suru Inspecto -

u u* L. D. Gilbert, Reactor Inspector, Engineering Section

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/ 9!da Reviewed:

T. F. Westerman, Chief, Reactor Project Section A

'Date Appraved:

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D. M. Hunnicutt, Chief, Engineering Section

/ Dat'e Inspection Summary:

Inspection During November 1, 3-5, 1982 (Report 50-446/82-11)

Areas Inspected:

Routine, unannounced inspection of licensee action on previous inspection findings; site tour; and review of records for welding and nondestructive examination of safety-related piping.

The inspection involved 26 inspector-hours onsite by one NRC inspector.

Results: Within the three areas inspected, one violation was identified (failure to follow procedure, paragraph 2).

8301170233 821124 PDR ADOCK 05000446 G

PDR

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I DETAILS 1.

Persons Contacted

l Principal Licensee Personnel

  • R. G. Tolson, Site QA Supervisor, TUGC0
  • B.

Deatherage, Executive Assistant, TUSI

  • M. McBay, Engineering Manager, TUSI Other Personnel D. O. Cromeans, QA Supervisor, Brown & Root (B&R)

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E. Holland, Supervisor, QC-Receiving, B&R i

E. Opelski, Site NDE Level III, B&R

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W. E. Baker, Senior Project Welding Engineer, B&R The NRC inspector also interviewed other licensee and contractor employees during the course of the inspection.

  • Denotes those attending the exit interview.

2.

Licensee Action on Previous Inspection Findings (Closed) Unresolved Item (446/6209-01):

Certification of liquid penetrant

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j examination materials.

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The NRC inspector reviewed the licensee action on resolving the problem concerning " pen and ink" changes to a certified copy of test results for i

residues in ifquid penetrant examination developer, Batch 82-C-068, as

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documents in Nonconformance Report M-4050R1.

The folicwing batch numbers were identified in the nonconformance report as having

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certification documents that had been altered.

Batch Receiving Inspection Report 81LO71 19685 828035 19423 81L008 18022 l

82C068 19011 j

820055 19240 t

828085 18923 78G089 11950 & 11096 In reviewing the new certification documents which replaced the altered

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or questionable documents in the receiving inspection report, the NRC inspector noted that receiving inspection had accepted two certification j

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documents for which the material type on the certification differed from

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that specified,in che purchase order and on the receiving inspection report.

In one case, a developer type SKD-NF was purchased and the

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receiving inspection report recorded the batch number as Batch 81 LOO 8 but the certification for Batch 81L008 is for a cleaner type SKC-NF.

In the second instance, a cleaner type SKC-NF was purchased and the receiving inspection report records the batch number as Batch 79J083 but the certification for Batch 79J083 is for a cleaner type SKC-H.

This unresolved item is being upgraded to a violation for failure to follow Procedure QI-QAP-8.1-15, Revision 0, which requires that the receiving inspection shall verify that documentation requirements are met and the material has been tested in accordance with the purchase order.

3.

Site Tour The NRC inspector toured the reactor building for Unit 2 to observe construction on progress and to inspect housekeeping.

No violations or deviations were identified.

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Safety-Related Pipe Welding and Nondestructive Examination The NRC inspector reviewed the weld history and nondestructive examination documentation related to the fabrication of the following seven completed welds.

l Weld Drawing System Class

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FW-6A SI-2-RB-026-2 Safety Injection

FW-4 SI-2-RB-026-2 Safety Injection

FW-2 SI-2-RB-028-1 Safety Injection

FW-1 SI-2-RB-028-1 Safety Injection

FW-1 RC-2-RB-065-1 Reactor Coolant

FW-5 SI-2-RB-031-0 Safety Injection

FW-6 SI-2-RB-031-0 Safety Injection

In areas reviewed, the records indicated that specified inspections were completed; the records reflected adequate weld quality; and the weld history records were adequate.

No violations or deviations were identified.

5.

Exit Interview

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i The NRC inspector met with licensee representatives (denoted in para-

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graph 1) and R. G. Taylor (NRC Resident Reactor Inspector) on November 5,

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1982, and summarized the scope and findings of the inspection.

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