IR 05000440/1979012
| ML19257C130 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 12/10/1979 |
| From: | Danielson D, Lee E K NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML19257C128 | List: |
| References | |
| 50-440-79-12, 50-441-79-12, NUDOCS 8001250012 | |
| Download: ML19257C130 (5) | |
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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT
REGION III
Report Nos. 50-440/79-12; 50-441/79-12 Docket Nos. 50-440; 50-441 License Nos. CPPR-148; CPPR-149 Licensee: The Cleveland Electric Illuminating Company Post Office Box 5000 Cleveland, OH 44101 Facility Name: Perry Nuclear Plant Project, Units 1 and 2 Inspection At: Perry Site, Perry, Ohio Inspection Conducted: November 27 - 29, 1979 d
/2/0/79 Inspector:
E. W. K. Le'
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Approved By:
D. H. Danielson, Chief Engineering Support Section 2 Inspection Summary Inspection on November 27-29, 1979, (Report No. 50-440/79-12; 50-441/79-12 Areas Inspected: Reactor Collant Pressure Boundary and Safety Related Piping work activities, procedures, and quality records. The inspection involved a total of sixteen onsite-hours by one NRC inspector.
Results:
No items of noncomplaince or deviaitions were identified.
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DETAILS Persons Contacted
- M. Edelman, Manager, Nuclear QA Department
- G. Groscup, Manager, Nuclear Engineering Department
- W. Kacer, CQS General Supervising Engineer Other Personnel
- R. Crofton, CQS Lead Piping Quality Engineer (GAI)
- D. Fitzpatrick, Site Construction Manager, (KEI)
J. Mehaffey, CQS Lead Mechanical Quality Engineer (GAI)
J. Steele, Level III NDE Examiner (PPP)
- R. Vondrasek, CQS Quality Engineering Supervisor (GAI)
- Denotes those present at the exit interview.
The inspector also contacted and interviewed other licensee and contrac-tor personnel employees, including area superintendent and craftsmen.
Licensee Action Son Previous Inspection Findings (Closed) Unresolved Item (50-440/79-03-03 and 50-441/79-03-03) Clarifica-tion of Newport News Industrial Corporation (NNI) procedures: The in-spector was informed that NNI is not the contractor for the Reactor Coolant Pressure Boundary Piping any more.
Functional or Program Areas Inspected 1.
Reactor Coolant Pressure Boundary and Safety Related Piping Observa-tion of Work and Work Activities (Units 1 and 2)
The inspector toured the piping storage area.
It was determined that (1) spocls are identified; (2) ends are covered and (3) spools are resting on dunnage.
No items of noncompliance or deviations were identified 2.
Reactor Coolant Pressure Boundary Piping Observation of Work and Work Activities (Unit 1)
The inspector observed the following work activities:
a.
Counterboring and weld end preparation of the safe-end at the 30 nozzle of the Reactor Pressure Vessel.
b.
Setting up the cutter for the No. I cut of the safe-end at the 170 nozzle of the Reactor Pressure Vessel.
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It was determined that:
(1) cut line was determined prior to cutting; (2) procedure requirements were met; (3) good construction practices were adhered to and (4) cleanliness requirements were maintained.
No items of noncompliance or deviations were identified.
3.
Reactor Coolant Prer ure Boundary and Safety Related Piping Review of Records (Units 1 and 2)
The inspector reviewed the pipe storage surveillance records for periods between October 1978 and November 1979.
It was determined (1) records indicated inspections were made at the required frequency and (2) minor deficiencies were identified and corrective actions were not evident on the records. The inspector was informed that the deficiencies were corrected and the "short-coming" of the records is being corrected by revising the inspection form to include verifica-tion of corrective actions.
No items of noncompliance or deviations were identified.
4.
Safety Related Piping-Welding Material Control (Units 1 and 2)
a.
Review of Docements The inspector reviewed the following documents:
(1) Pullman Power Products (PPP) procedure No. VIII-3, dated Februa ry 20, 1979, " Control of Welding Materials."
(2) PPP procedure No. VI-5, dated March 27, 1979, " Control of Process Sheets and Weld Rod Stores Requisitions."
(3) PPP procedure No. IV-504, dated April 29, 1977, " Purchasing Specification for Mild Steel Filler Wire for Gas Tungsten Arc Welding."
(4) PPP procedure No. IV-500 dated April 29, 1977, " Purchasing Specification for Mild Steel Covered Arc Welding Electrodes."
(5) PPP procedure No. X-5, dated May 25, 1978, " Field Receiving Inspection Procedure."
(6) Purchase Order, Receiving Inspection Report and Material Certifications for E7018 welding electrodes with lot No. 02-2-J727P and heat No. 401-B4021; lot No. 02-1-J728P and heat No. 411-B6841; lot No. 02-3-S719R and heat No. 402-B1441; lot No. 02-1-S720R and heat No. 402-B1441 and E700S-6 rod with heat No. F5757.
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It was determined that the above documents met the PSAR, 10 CFR 50, Appendix B and the applicable Code requirements.
b.
Control of Materials The incpector toured PPP welding material issuing station located at the control complex.
It was determined that (1)
the welding materials are properly identified and segregated; (2) the temperature of the rod ovens is maintained; (3) records are properly kept; and (4) issuance and return of welding materials are controlled in accordance with approved procedures.
No items of noncompliance or deviations were identified.
5.
Safety Related Piping-Observation of Welding Activities (Unit 1)
The inspector observed the following welding activities:
a.
Fuel Pool Cooling and Clean-up System Weld No. 17 on isometric drawing No. 0-G41-23.
b.
Residual Heat Removal System Weld No. 01 on isometric drawing No. 1-E12-4.
c.
Emergency Service Water System Weld No. 17 on isometric drawing No. 1-P45-16.
It was determined that (1) work was conducted in accordance with traveler; (2) proper welding materials were used; (3) welding procedure requirements were met; (4) work area was free of weld rod-stubs; and (5) physical appearance was acceptable.
No items of noncomplianc_ or deviations were identified.
6.
Safety Related Piping-Weld Heat Treatment (Unit 1)
While observing welding activities for items stated in paragraph 5 of this report, the inspector determined that preheat met the welding procedure requirements.
No items of noncompliance or deviations were identified.
7.
Safety Related Piping-Welder Qualification (Unit 1)
The inspector reviewed the following documents:
a.
PPP procedure No. dated May 12, 1978, Welder Performance Qualification."
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b.
Qualification records of welders performed welding on welds stated in paragraph 5 of this report.
The inspector determined that the above documents met the require-ments of ASME B & PV Code,Section IX.
8.
Safety Related Piping-Observation of NDE Work Activities (Unit 1)
The inspector observed liquid penetrant examination of Emergency Service Water System Weld No. 02 on isometric drawing No. 1-P45-24.
It was determined that: (1) surface condition was acceptable; (2)
procedure requirements were met and (3) personnel were properly qualified.
No items of noncompliance or deviations vere identified.
9.
Safety Related Piping-Observation of Work and Work Activities (Unit 1)
The inspector observed the fitting-up and alignment for the following weld joints:
a.
Residual Heat Removal System Weld No. 04 on isometric drawing No. 1-E12-15 and Weld No. 01 on isometric drawing No. 1-E12-4.
b.
Emergency Service Water System Weld No. 17 on isometric drawing No. 1-P45-16 and weld No. 7 on isometric drawing No. 1-P45-1.
It was determined that work activities were performed in accordance with the applicable procedures and good construction practices were adhered to.
No items of noncompliance or deviations were identified.
Exit Interview The inspector met with licensee representatives (denoted under Persons Contacted) at the conclusion of the inspection on November 29, 1979.
The inspector summarized the purpose and findings of the inspection. The licensee acknowledged the findings reported herein.
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