IR 05000312/1989013

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Insp Rept 50-312/89-13 on 890722-0908.Violations Noted.Major Areas Inspected:Operational Safety Verification,Health Physics & Security Observations,Esf Sys Walkdown,Maint, Surveillance & Testing & Followup Items
ML19325E579
Person / Time
Site: Rancho Seco
Issue date: 10/17/1989
From: Richards S
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML19325E574 List:
References
50-312-89-13, IEB-88-011, IEB-88-11, NUDOCS 8911080039
Download: ML19325E579 (6)


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S.' NUCLEAR ~ REGULATORY' COMMISSION' "

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REGION V

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50-312/89-13

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Docket No.1 50-312

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.. License No. DPR-54

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m,. Licensee:'. Rancho Seco Nuclear Generating Station,

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Sacramento Municipal Utility District-

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14440 Twin Cities Road

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,?. Herald, California..

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t Facility Name:

Rancho-Seco Unit 1

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Inspection at:. Herald, California' (Rancho Seco Site)

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IInspectionconductedi July 22, 1989 through September 8, 1989.

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Inspectors:

A. J. D'Angelo, Senior Resident-Inspector.

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LC. J. Myers, Resident Inspector'

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P. M.-Qualls. Resident Inspector

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Approved 8y:' XdM

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S. A. Richards, Chief Date Signed Reactor ProjectsSection II

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TSummary:

Inspection between July 22 and September 8, 1989 (Report 50-312/89-13)

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Areas Inspected:

This routine inspection by the Resident Inspectors. involved

the areas of operational safety verification, health physics and' security

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observations,. ESF system walkdown, maintenance', surveillance and testing, and -

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' followup items.

During.this in:pection, Inspection Procedures 71707, 71710, 61726, 62703, 92701 and 30703 were used.

' Results:

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General Conclusions:

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No significant' strengths were observed during this inspection.

NRC concerns

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expressed to licensee management included 1) the reduced plant staffing and compliance with NRC commitments during the shutdown effort and 2) the apparent

.1N reluctance of plant personnel to generate Potential Deviations from Quality

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(PDQs).

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Summary of Violations or Deviations:

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One violation was noted in paragraph 5 of this report concerning failure to

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  • promptly write a PDQ.

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p o; DETAILS-

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Persons Contacted

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  • D. Keuter,-Assistant' General Manager (AGM), Nuclear

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  • J. Shetler, Deputy AGM B. Gibson, Manager, Nuclear Support Services

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  • P. Bender, Manager, Quality and Safety

- r P. Lydon, Manager, Nuclear Plant

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'D. Brockt Manager, Nuclear Maintenance

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  • S. Crunk, Manager, Nuclear Licensing.

1R. Baim, Manager Nuclear Cost Control and Plant Services M. Bua, Manager, Nuclear Radiation Protection J. Clark, Manager, Nuclear Chemistry

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.S Wi Peabody, Manager, Technical Services

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L. Houghtby, Manager, Nuclear Security

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'J. Delezenski, Supervisor,' Regulatory Coordination, Licensing

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Q. Coleman, Quality Assurance

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Other;1icensee employees contacted included technicians, operators,

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i mechanics security, and. office personnel.

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c, 5 * Attended the Exit Meeting on September 8, 1989.

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Operational Status of Rancho Seco

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,The plant started this inspection period in cold shutdown, performing

e activities leading to eventual defueling of the reactor' vessel due to the

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June 6, 1989 vote.

At the conclusion of the inspection period, these

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activities were continuing.

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3.

Ope' rational Safety verification (71707)

The inspectors' reviewed control room operations which included' access i

control,1 staffing, observation of system alignments, procedural.

adherence, and log keeping.

Discussions with the shift supervisors and

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operators indicated an understanding by these personnel of the reasons l

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for annunciator indications, abnormal plant conditions and maintenance

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work in progress.

The inspectors also verified, by observation of valve

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and switch position indicatior.s, that emergency systems were properly aligned as required by technical specifications for plant conditions.

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.The resident inspectors closely monitored' plant staffing during this

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inspection period, checking on staffing levels weekly.

Throughout this period the plant overall staff consisted of about 1000 people, including security personnel.

Operations had'about 85 people and experienced no large personnel losses.

Tours of the auxiliary, reactor, and turbine buildings, including i

exterior areas, were made to assess equipment conditions and plant conditions.

Also, the tours were made to assess the effectiveness of radiological controls and adherence to regulatory requirements.

The

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inspectors also observed plant housekeeping and' cleanliness, looked for i

potential fire and safety hazards, and observed security and safeguards

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practices.

Several minor housekeeping deficiencies were noted inside of t

containment during t.ours.

Plant management was informed and corrective'

actions initiated.

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During work activities. It appeared that the health physics managers were s

t-condut. ting plant tours and monitoring work in pro press.- They appeared i

aware'of significant work which occurred during tiis period.

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L J, The, inspector's Radiation Work Permit (RWP) review revealed that the RWPs.

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did include:

ob description, radiation levels, contamination, airborne s

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j radioactivity if expected), respiratory. equipment, protective clothing,

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dosimetry, special equipment, RWP expiration, health physics (HP)

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coverage, and signatures.

The RWP radiation and contamination surveys

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were kept, current.- Employees understood the RWP requirements.

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S wearing the aroper dosimetry and personnel exiting the controlled areas

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The inspectors observed that personnel its the controlled areas were

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Labeling of containers appeared

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appropriate.

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The inspectors walked down portions of the protected and vital area

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boundaries to ensure that they were intact and that security personnel

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were properly posted where'known deficiencies existed.

The inspectors

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also observed protected area access control, personnel screening, badge l

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issuing and maintenance on access control equipment. Access control was.

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observed.

Personnel entering with packages were properly searched and

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W ess control was in accordance with licensee procedures.

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inspectors observed no obstructions in the isolation zone which could

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conceal a person or interfere with the detection / assessment system.

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Protected area illumination appeared adequate.

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.The inspector verified that'the plant licensed operators had received

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The inspector checked a

L sample of 24 of 33 licensee records and verified that licensed personnel

currently performing licensed activities had received the required

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examination.

Nn discrepancies were noted.

i No violations or deviations were' identified.

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ESF System Walkdown (71710)

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During the inspection period the inspectors walked down the "B" Train

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Decay Heat Removal System, the Vital Electrical Switchgear and the "B" i

Train Emergency Diesel Generators.

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The inspectors concluded that:

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  • All observed hangers and supports were properly made up and aligned.

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Housekeeping was adequate except as noted in paragraph 3.

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No excessive packing leakage was observed on valves.

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V Major system components were properly labeled lubricated and

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Instrum ntation appeared to be properly installed.

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Flow path components appeared to be in the correct position.

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Required support systems were available.

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Proper breaker and switch positions were verified.

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.No violations or' deviations were identified.

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Honthly Sbrvei11ance Observation (61726)

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lTechnicalSpecification(TS)requiredsurveillancetestswereobserved

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and reviewed to ascertain that they were conducted in accordance with

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T The following surveillance activities were observed'

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.SP.568

"B" Bruce GM Monthly Operability Surveillance

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The following items were considered during this review:

testing was in

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accordance with adequato procedures; test instrumentation was calibrated; '

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limiting conditions for operation were met; removal and rest 9 ration of

e the affected comonents were accomplished; test results conformed with TS

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and procedure requirements and were reviewed by personnel othar than the

individual. directing the test; the reactor operater, technician or

engineer performitig the test recorded the data and the data was in l

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agreement with observations made by the inspector; and that any

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deficiencies identified during the testing were properly reviewed and l

. resolved by appropriate management personnel.

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While performing SF.56B, the "B" Bruce GM Monthly Operability test, on t

August 17, 1989, the diesel (EDG) tripped while unloading the generator i

.at about 2000kw load.

The diesel control panel indicated an apparent

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local overspeed trip but the operatort did not know what caused this

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indication.

The EDG trip occurred at 2240 on August 17, 1989.

At about t

0715 on August 18, 1989 the inspector questioned the plant operators as

.l to whether a Potential Deviation from Quality (PDQ) had been written.

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. Writing a PDQ the licensee ensures that unexplained test failures get an-Wequate and formal investigation.

Plant Procedure, RSAP-1308, Potential i

Deviation from Quality, requires that a PDQ be written within 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br />

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after a problem meeting specified criteria, e.g., malfunction of plant-a equipment, is identified.

No PDQ nad been written at that time.

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operators indicated that one soculd be written but took no action at that

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time to do so.

A PbQ was written later after management had discussed

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the issue.

The problem was later identified and corrected as a faulty electrical overspeed switch.

The failure to write a PDQ within 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br />

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as required by RSAP-1308 is an apparent violation (50-332/89-13-01).

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This violation is a repeat violation of item 88-33-02.

Although a

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b siellar violation was identified in late 1988, the inspector'did not

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consider this violation to constitute a breakdown of the PDQ system or c

the establishment of a significant trend, however the inspector cautioned the licensee that future similar violations could be viewed more seriously.

Another issue the inspectors discussed with licensee

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t management is the apparent reluctance of plant personnel to write a PDQ l

without a clear management consensus to do so.

One violation was identified.

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Monthly Maintenance Observation (62703)

Maintenance Activities I;

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Maintenance activities for the systems and components listed below were

observed and reviewed to ascertain that they were conducted in accordance

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with approved procedures, regulatory guides, industry codes or standards,-

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Troubleshooting of the "B" Bruce GM Diesel Generator.

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The following items were considered during this review: The limiting ~J

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conditions for operation were met while components or systems were

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l removed from service; approvals were obtained prior to initiating the

work; activities were accomplished using approved procedures and.were i

irispected as applicable; functional testing or calibration was performed

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' prior to returning components or systems to service; activities were accomplished by qualified personnel; and fire prevention controls were

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implemented.

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No violations or deviations were identified.

7.

NRC Open Items (92701)

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IE Bulletias IB-88-11 (Closed), " Pressurizer Surge Line Thermal Stratification" i

By letter dated March 6, 1989, the licensee responded to the r-I bulletin requirements to conduct an inspection of pressurizer surge

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line piping.

No discrepancies were identified by this inspection.

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For the generic analysis required by the bulletin, the licensee

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stated in the letter that a B&W Owners Group (BWOG) analyses is in progress and will be reported to the NRC by October 31, 1989.

This item is closed.

b.

Enforcement Items 89-04-02 (Closed), " Replacement Part Review" In response to this violation, the 1icensee changed the applicable procedures, NEAP-4202 and NEAP-4205 to highlight the procurement requirements for processing replacement parts.

This item is closed.

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- 88-3101 (C1tssed), " Calibration Frequency for Steam Generator'

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Pressure Transmitters i

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'This issue concerned steam generator pressure transmitters which had e'

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an 18 month programmatic calibration frequency while a licensee

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evaluation hai documented the need for a 12 month calibration.

The licensee calileated the instruments and changed both the L

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surveillance procedures and schedule to require 12 month

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r, calibrations. This item is closed.-

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Followup Items-88-14-02 (Closed), "No Contingency Plan for Coping With Strikes"

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Although the licensee still has no contingency plan for strikes due tostaffingrequirementsforcurrentcoldshutdowrplantconditIons

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and imminent defueling of the plant and the licensee's closure plan,

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88-22-01 (Closed), " Verification of Comp ^liance to RG'1.97

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Standby Power Instrumentation" g

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The inspector reviewed licensee actions to document the instruments

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used to monitor the status of standby power.

This instrumentation

is documented also in a letter to the NRC dated September 30, 1989.

This item is closed.

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88-27-02 (Closed), " CST Level Indication Discrepancies"

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By letter dated September 30, 1988, the licensee committed to.

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correct the condensate storage tank (CST) level indication unit-

discrepancies by the end of the Cycle 8 refueling.

This itu is closed.

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Licensee Event Reports (92700)

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88-06-LO(Closed),"SpuriousCR/TSCHVACActuation"

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This actuation was caused by high control room temperature.

There was no NRC requirement to have a high temperature actuation.

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licensee changed the high temperature actuation to an alarm function

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only.

This item is closed.

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Exit Meetino (30703)

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The inspector met with licensee representatives (noted in paragraph 1) at

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various. times during the report period and formally on September 8, 1989.

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report were summarized at the meeting.

Licensee representatives

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acknowledged the inspector's findings at that time.

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