IR 05000269/2024010

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Focused Engineering Inspection - Age-Related Degradation Report 05000269/2024010 and 05000270/2024010 and 05000287/2024010
ML24212A073
Person / Time
Site: Oconee  
(DPR-038, DPR-047, DPR-055)
Issue date: 08/01/2024
From: James Baptist
NRC/RGN-II/DRS/EB1
To: Snider S
Duke Energy Carolinas
References
IR 2024010
Download: ML24212A073 (15)


Text

SUBJECT:

OCONEE NUCLEAR STATION, UNITS 1, 2 & 3 - FOCUSED ENGINEERING INSPECTION-AGE-RELATED DEGRADATION REPORT 05000269/2024010 AND 05000270/2024010 AND 05000287/2024010

Dear Steven M. Snider:

On June 27, 2024, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Oconee Nuclear Station, Units 1, 2 & 3 and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety Docket Nos. 05000269 and 05000270 and 05000287 License Nos. DPR-38 and DPR-47 and DPR-55

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000269, 05000270 and 05000287

License Numbers:

DPR-38, DPR-47 and DPR-55

Report Numbers:

05000269/2024010, 05000270/2024010 and 05000287/2024010

Enterprise Identifier:

I-2024-010-0045

Licensee:

Duke Energy Carolinas, LLC

Facility:

Oconee Nuclear Station, Units 1, 2 & 3

Location:

Seneca, SC

Inspection Dates:

June 10, 2024 to June 27, 2024

Inspectors:

P. Braxton, Reactor Inspector

G. Ottenberg, Senior Reactor Inspector

A. Ruh, Senior Reactor Inspector

Approved By:

James B. Baptist, Chief

Engineering Branch 1

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a Focused Engineering Inspection-Age-Related Degradation at Oconee Nuclear Station, Units 1, 2 & 3, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.21N.04 - Age-Related Degradation Age-Related Degradation

For each sample listed below, inspectors reviewed licensee activities credited to address age-related degradation to assess whether they were being performed using appropriate standards and procedures, assessed against appropriate acceptance criteria, and that maintenance was being performed at an appropriate interval. Inspectors assessed whether issues identified during licensee activities were being appropriately entered into and addressed by the station corrective action program, and whether periodic assessments of maintenance effectiveness and operating experience were being completed.

(1) Standby Shutdown Facility Diesel Generator
(2) Keowee Turbine Generator Cooling Water Strainers
(3) Main Feedwater Control Valve, 1FDW-CV-32
(4) Main Condenser Inlet and Outlet Expansion Joint Sleeves
(5) Keowee Cabling (trench and buried cable) located between the Keowee Hydro Station and Oconee Nuclear Station (6)3A & 3B Motor Driven Emergency Feedwater Pump Overcurrent Relays
(7) PSW-BK-B6T04, Protected Service Water High Pressure Injection Pump Alignment Switch
(8) Condenser Circulating Water Inlet Piping from Intake to Interface with Low Pressure Service Water Piping
(9) Unit 3 Main Steam System Snubbers

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On June 27, 2024, the inspectors presented the Focused Engineering Inspection-Age-Related Degradation results to Steven M. Snider and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.04

Calculations

KC-0111

Turbine Generator Cooling Water Supply Piping

System Problem No. 0-WL-01

71111.21N.04

Calculations

OSC -10783

ONS CCW Buried Pipe ASME Code Case N-752 Risk

Assessment

71111.21N.04

Calculations

OSC-0681

Condenser Cooling Water Pipe Design

71111.21N.04

Corrective Action

Documents

NCRs

1749385, 1779329, 1785471, 1789296, 1790096,

1794564, 1795801, 1808141, 1909441, 2240646,

2453055, 1345441, 1345442, 1726643, 2430367,

2417011, 2426484, 1787207, 1791073, 1794962,

2062487, 2062573, 2146304, 1905634, 1726643,

2497107, 2488778, 2270477, 2494943, 2425296,

255309, 2282748, 2293544, 2341326, 2466153,

2492483, 2504330, 2367963, 1784715, 2202906,

202906, 2325512, 2405877, 2427319, 2325916,

26322, 2256428, 2256429, 2256432, 2256433,

256434, 2287137

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2518902

24 ARD SSF Diesel Air Motor Hoses

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2519151

Snubber ER Risk Categorization

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2519173

Error in CCW 78 in Expansion Joint Qualification

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2519187

UFSAR Clarification for CCW Intake Piping Codes

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2519191

SSF DJW & DLO Flex Couplings Not Replaced

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2519193

SSF Diesel Air Start Motor Not Replaced IAW PMRQ

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2519250

Grinnell snubber manual needs to be updated

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2519428

Return U3 AB roof drains to their as-designed

condition (also WR 20270784)

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

2519742

QA records are not being generated by the ONS

Snubber Program

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

20296

Consider improving specificity regarding RB ambient

temp. zones in EQCM

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

20533

Discrepancy between UFSAR information and Service

Water Piping Inspection Program

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

20577

PM Strategy ER Classification Disconnect

71111.21N.04

Corrective Action

Documents

20593

MP/0/A/5050/039 Procedure Step Signed Off

Incorrectly

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Resulting from

Inspection

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

20608

24 ARD Improvement needed to SSF diesel

generator PM program

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

20614

K2 Generator Cooling Water Strainer AMP

discrepancies

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

20886

Lisega Snubber Service Life Conditions not bounded

by ONS specification

71111.21N.04

Drawings

0-6700

One line Diagram, Main PSW Switchgear 12.8/4.16kv

System

71111.21N.04

Drawings

0EE-611-01

4160 PSW Switchgear B6T-4, Feed to Alignment SW

2HPISXALGN001 for HPI Injection Pimps 2A & 2B

71111.21N.04

Drawings

KFD-100A-02-01

Flow Diagram Turbine Generator Cooling Water

System

71111.21N.04

Drawings

KM 203-0001.001

Gate Type Duplex Strainer

71111.21N.04

Drawings

O -0334

CONDENSER COOLING WATER INTAKE PIPE

LAYOUT & DETAILS

71111.21N.04

Drawings

O -0335

CONDENSER COOLING WATER PIPE

71111.21N.04

Drawings

O-331

Condenser Cooling Water Intake & Discharge Pipe

General Layout

71111.21N.04

Drawings

O-332

Condenser Cooling Water Intake Pipe Layout &

Details

71111.21N.04

Drawings

O-333

Condenser Cooling Water-Units 1, 2 & 3, Intake Pipe

Layout & Details

71111.21N.04

Drawings

O-334-A

Condenser Cooling Water Intake Pipe Layout &

Details

71111.21N.04

Drawings

O-396 T2-010

Oconee-Keowee Underground Cable Trench

Excavation, Earthwork & Drainage Trench Drain Pipe

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Layout

71111.21N.04

Drawings

O-422M-31

Instrument Details Main FDW Hdr. A Valve Control

1FDW-32

71111.21N.04

Drawings

OFD-121B-1.3

Flow Diagram of Feedwater System (Final Feedwater)

71111.21N.04

Drawings

OFD-133A-01-02

Flow Diagram of Condenser Circulating Water System

(Normal Intake & Discharge)

71111.21N.04

Drawings

OFD-135A-01-02

Flow Diagram of Fuel Oil System (SSF Diesel

Engines)

71111.21N.04

Drawings

OFD-135B-01-04

Flow Diagram of Lube Oil System (SSF Diesel

Engines)

71111.21N.04

Drawings

OFD-137B-1.4

Flow Diagram of Instrument Air Accumulator Supply to

Main and Start-up Feedwater Control Valves

71111.21N.04

Drawings

OFD-137D-01-01

Flow Diagram of Starting Air System (Diesel Engine

"A" - 16 Cylinder)

71111.21N.04

Drawings

OFD-137D-01-02

Flow Diagram of Starting Air System (Diesel Engine

"B" - 12 Cylinder)

71111.21N.04

Drawings

OFD-137D-01-03

Flow Diagram of SSF Engine Air Intake and Exhaust

System

71111.21N.04

Drawings

OFD-138A-01-01

Flow Diagram of SSF Diesel Engine Jacket Water

System (DJW) (Engine A & B)

71111.21N.04

Drawings

OM 247-0006.001

General Arrangement Manually Operated

Combination Rubber Seat Butterfly Valve

A

71111.21N.04

Drawings

OM 260-0001.001

Engineering Data: Mercer Rubber Expansion Joints

03/17/1969

71111.21N.04

Drawings

OM 260-0123.003

Backing Plate for Expansion Joints 3CCW-MJ-005 &

3CCW-MJ-009 2-Required per Expansion Joint

A

71111.21N.04

Drawings

OM 260-0124.001

General Arrangement CCW Condenser Inlet Manually

Operated Combination Rubber Seat Butterfly Valve

71111.21N.04

Drawings

OM 260-0125.001

Engineering Data, Dimensions and Details Rubber

Expansion Joints

71111.21N.04

Engineering

Changes

105321

Exp JT 3CCWMJ0009 Sleeve Backing Plate Material

Chng

71111.21N.04

Engineering

Changes

EC 420718

ALLOW OPTIONAL INSTALL OF CCW PATCH

PLATE FOR THIN WALLED SECTION

71111.21N.04

Engineering

ONOE-17706

Install Expansion Joint Sleeves on CCW Water Box

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Changes

Inlet and Outlet

71111.21N.04

Miscellaneous

Carboguard 635 HAR PRODUCT DATA SHEET

March 2023

71111.21N.04

Miscellaneous

Refueling Outage O3R31 Snubber Testing and

Examination Report

05/24/2022

71111.21N.04

Miscellaneous

Refueling Outage O3R32 Snubber Testing and

Examination Report

05/20/2024

71111.21N.04

Miscellaneous

8001469-FA

Failure Analysis of Jacket Water Pump, Right Bank

10/30/2009

71111.21N.04

Miscellaneous

AD-EG-ONS-1618

OCONEE NUCLEAR STATION SNUBBER

PROGRAM PLAN

& 8

71111.21N.04

Miscellaneous

Air Operated

Valve (AOV) PM

Template

71111.21N.04

Miscellaneous

B6T04

EDB Data Sheet, 2 PSW HPI Alignment Switch

05/30/2024

71111.21N.04

Miscellaneous

DPS-1354.01-00-

0001

Low and Medium Voltage Power Cables

71111.21N.04

Miscellaneous

ESI-EMD Owners

Group Position

Start Motor Replacement Criteria

-

71111.21N.04

Miscellaneous

ESI-EMD Owners

Group

Recommended

Maintenance

Program -

Mechanical

Nuclear Standby Emergency Diesel Generators

01/11/2024

71111.21N.04

Miscellaneous

FCSM-1167.00

FIELD COATING SPECIFICATION MANUAL

various

71111.21N.04

Miscellaneous

Lisega SLR-001

Service Life for LISEGA Hydraulic Snubber Seals

01/09/2008

71111.21N.04

Miscellaneous

Lisega

Specification DS30-002

Lisega Series 30 Snubbers

71111.21N.04

Miscellaneous

Lisega Test

Report

QSPB004/2001

Radiation Testing of AP 280 Fluid Report #

QSPB004/2001

August 2000

71111.21N.04

Miscellaneous

LTAM ON-20-

0009

CON Piping Aging Management Options for SLR

05/19/2020

71111.21N.04

Miscellaneous

M.I. 1742

Scheduled Maintenance Program 999 System

E

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Generating Plants

71111.21N.04

Miscellaneous

Metallurgy File

  1. 4043

Evaluation of ONS SSF Diesel Jacket Water Cooling

Pump Seal

03/12/2009

71111.21N.04

Miscellaneous

NCMM-1167.02

NUCLEAR COATING MAINTENANCE MANUAL

various

71111.21N.04

Miscellaneous

No. PE-04-40-5

Sequential Radiation and Life Testing of Anvil EPS

Suppressors

71111.21N.04

Miscellaneous

No.PE-217-3306

Installation of Fig. 3306(N) and 3307(N) Hydraulic

Snubbers

71111.21N.04

Miscellaneous

O -EQCM

ENVIRONMENTAL QUALIFICATION CRITERIA

MANUAL (EQCM)

71111.21N.04

Miscellaneous

OM 244. --

0060.001

I/B -ITT-GRINNELL FIG 200/201 HYDRAULIC

SNUBBER MODEL PH-74R 1 1/2"-6" I/M

71111.21N.04

Miscellaneous

OM 244. --

0068.001

I/B -HYDRALIC SNUBBER TECHNICAL MANUAL

71111.21N.04

Miscellaneous

OM 244. --

0074.002

NIB -DESIGN REPORT SUMMARY FOR ANVIL FIG.

3306N/3307N HYDRAULIC SNUBBERS

71111.21N.04

Miscellaneous

OM 251-0498.001

Instructions for Control Valves and Regulators Catalog

D13

71111.21N.04

Miscellaneous

OM 260-0126.001

Qualification of Internal Seal Assembly for 78" NPS

CCW Piping

D0D

71111.21N.04

Miscellaneous

OM 302.0705.001

Vendor Manual, ABB Protective Relays

71111.21N.04

Miscellaneous

OM 302.A-

00800.001

Vendor Manual-Instruction and Operation Manual for

PSW 15kV AND 5kV Square D Switchgear with Type

VR Vacuum Circuit Breakers

71111.21N.04

Miscellaneous

OM 351-0180-

0001

Design Specification 3/8" and 1" Stainless Steel

Flexible Hose

01/22/1981

71111.21N.04

Miscellaneous

OM 351-0180.003

1" FJ Series Metal Hose

A

71111.21N.04

Miscellaneous

OMCS-0170.02-A

OCONEE MAINTENANCE COATING SCHEDULE

(OMCS)

71111.21N.04

Miscellaneous

ONND-0170.02-

0003

OCONEE SERVICE LEVEL II, III, AND IV COATINGS

VARIATIONS

71111.21N.04

Miscellaneous

ONS C-FDW

System Health Report

Q4 2023

71111.21N.04

Miscellaneous

ONS CCW -

Condenser

System Health Report

Q4-2023

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Circulating Water

System

71111.21N.04

Miscellaneous

OSC-10403

License Renewal Calculation - Condenser Circulating

Water System Internal Coating Inspections

(Commitment 4.32.5) Program

71111.21N.04

Miscellaneous

OSS-0027.00-00-

0001

Design Specification for Class A, B, C, D and F Pipe

Supports and Restraints

71111.21N.04

Miscellaneous

OSS-0101.00-00-

0000

(CIVIL) CONDENSER COOLING WATER INTAKE

AND DISCHARGE PIPE

71111.21N.04

Miscellaneous

OSS-0101.00-00-

0002

COAT MATERIALS REQUIRED FIELD PAINTING OF

CONDENSRO COOLING WATER PIPE

71111.21N.04

Miscellaneous

OSS-0139.00-00-

0010

Purchase Spec for Keowee Underground

Replacement Medium Voltage Single Conductor

Power Cable

71111.21N.04

Miscellaneous

OSS-0244.00-00-

0001

(CIVIL) PURCHASE SPEC COMPONENT SUPPORT

PRODUCTS

71111.21N.04

Miscellaneous

OSS-0244.00-00-

0001

(CIVIL) PURCHASE SPEC COMPONENT SUPPORT

PRODUCTS

71111.21N.04

Miscellaneous

OSS-0254.00-00-

1000

Design Specification for the Emergency Feedwater

System

71111.21N.04

Miscellaneous

OSS-0254.00-00-

1036

Design Basis Specification for the Feedwater System

71111.21N.04

Miscellaneous

OSS-0254.00-00-

1053

Protected Service Water System

71111.21N.04

Miscellaneous

OSS-0254.00-00-

2000

4Kv Essential Auxiliary Power System

71111.21N.04

Miscellaneous

OSS-0254.00-00-

2005

Keowee Emergency Power Design Basis Document

71111.21N.04

Miscellaneous

OSS-0274.00-00-

0005

Oconee Mechanical Component Aging Management

Review for License Renewal

71111.21N.04

Miscellaneous

OSS-0274.00-00-

0016

Oconee License Renewal Commitments

71111.21N.04

Miscellaneous

Part 21 Report

Event# 51788

PART 21 - HYDRAULIC SNUBBER SEAL MATERIAL

DEVIATION INTERIM REPORT

04/26/2016

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.04

Miscellaneous

PHD-9044-1

INSTRUCTION MANUAL - GRINNELL FIG. 200N &

201N SNUBBER CONFIGURATION "A" (1 1/2 11 - 6"

BORE; 5 11 - 10 11 STROKE)

71111.21N.04

Miscellaneous

PMDF 02255815

PMDF - Defer Unit 2 CCW Intake Piping Coatings

Inspection

2/04/2019

71111.21N.04

Miscellaneous

PMTB 02512455

Update CCW Internal Coatings Inspection to add

clarity to the technical basis

04/11/2024

71111.21N.04

Miscellaneous

PO 197219

SUPPRESSOR, HYDRAULIC SHOCK, 15.0 KIP,

2987033AN

09/15/2015

71111.21N.04

Miscellaneous

System Health

Report

Emergency Feedwater System

2/07/2024

71111.21N.04

Miscellaneous

System Health

Report

4160VAC Emergency Power System

2/08/2024

71111.21N.04

Procedures

AD-CP-ALL-0003

Closed Cooling Water Chemistry Program

71111.21N.04

Procedures

AD-EG-ALL-1006

CONDUCT OF FLEET PROGRAMS ENGINEERING

71111.21N.04

Procedures

AD-EG-ALL-1202

Preventive Maintenance and Surveillance Testing

Administration

71111.21N.04

Procedures

AD-EG-ALL-1202

Preventive Maintenance and Surveillance Testing

Administration

71111.21N.04

Procedures

AD-EG-ALL-1210

Maintenance Rule Program

71111.21N.04

Procedures

AD-EG-ALL-1613

BURIED PIPING INTEGRITY PROGRAM

IMPLEMENTATION

71111.21N.04

Procedures

AD-EG-ALL-1640

NUCLEAR COATINGS PROGRAM

IMPLEMENTATION

71111.21N.04

Procedures

AD-EG-ALL-1650

LICENSE RENEWAL AGING MANAGEMENT

71111.21N.04

Procedures

AD-EG-ONS-1214

CONDITION MONITORING OF STRUCTURES

71111.21N.04

Procedures

AD-EG-ONS-1650

ONS LICENSE RENEWAL AGING MANAGEMENT

ACTIVITIES & IMPLEMENTATION

71111.21N.04

Procedures

MP/0/A/5050/032

Diesels - SSF - 12 And 16 Cylinder - Preventive

Maintenance - 2, 4, And 6 Year

71111.21N.04

Procedures

MP/0/A/5050/039

Diesels - SSF - 12 And 16 Cylinder - Preventive

Maintenance

And Inservice Inspection - 10 And 12 Year

71111.21N.04

Procedures

PT/1/A/0152/020

AFIS Circuitry Test

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.04

Procedures

PT/2/A/2200/002

KHU-2 - Bi-Monthly Surveillance

71111.21N.04

Procedures

S.D. 41.1.1

Station Surveillance and Preventive Maintenance

Program

71111.21N.04

Work Orders

WOs

01582340, 20513315, 20226495, 20226169,

226170, 20513695, 20513696, 20419153,

299762, 01582340, 01582341, 01895526,

2040194, 02040196, 20041225, 20508855-01,

270706-01, 20353930-01, 20296149-01, 20579745-

05, 20296233-02, 20296203-02, 20307627 01,

20634441-01, 02038519-02, 02116854-02, 20206432-

2, 20254567-02, 20458014-01, 20458015-01,

20187588-01, 20300697-01,20386930-04,20522675-

01, 20150256-01, 20270706-01, 20353930-01,

20437679-01, 20508855-01, 20407439, 20296221,

296203-02, 20296149-01, 20296233-02, 20307627-

01, 20634441-01, 20355281-01, 20651709-01,

20651710-01, 20476053-66, 20612621-43, 20612621-

47, 20612621-01