05000361/LER-2002-007, Pressurizer Spray Valve Malfunction Results in a Reactor Trip
| ML030060072 | |
| Person / Time | |
|---|---|
| Site: | San Onofre |
| Issue date: | 12/31/2002 |
| From: | Waldo R Southern California Edison Co |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| LER 02-007-00 | |
| Download: ML030060072 (4) | |
| Event date: | |
|---|---|
| Report date: | |
| Reporting criterion: | 10 CFR 50.73(a)(2) 10 CFR 50.73(a)(2)(iv)(A), System Actuation |
| 3612002007R00 - NRC Website | |
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SOUTHERN CALIFORNIA EDISONO An EDISON INTERNATIONALIP Company Dr. Raymond W. Waldo Station Manager San Onofre December 31, 2002 U.S. Nuclear Regulatory Commission Document Control Desk Washington, D.C. 20555-0001
Subject:
Docket No. 50-361 Licensee Event Report No. 2002-007 San Onofre Nuclear Generating Station, Unit 2 Gentlemen:
This submittal provides a Licensee Event Report (LER) for an occurrence involving a manual reactor trip caused by a Pressurizer spray valve malfunction.
Any actions listed are intended to ensure continued compliance with existing commitments as discussed in applicable licensing documents; this LER contains no new commitments. If you require any additional information, please so advise.
Sincerely, Enclosure: LER No. 2002-007 cc:
E. W. Merschoff, Regional Administrator, NRC Region IV C. C. Osterholtz, NRC Senior Resident Inspector, San Onofre Units 2 & 3 P.O Box 128 San Clemente, CA 92672-0128 949-368-8725/PAX 88725 Fax 949-368-6183 waldorw@songs sce corn
Abstract
On November 4, 2002, at about 1625 PST, one of the two-pressurizer spray valves began operating erratically, and ultimately stopped moving at 47 percent open and caused pressurizer pressure to decrease. Attempts to close the spray valve were unsuccessful At 1638 PST, plant operators manually tripped the reactor. At 2215 PST, SCE made a 4-hour telephone notification to the NRC in accordance with 10 CFR 50 72(b)(2)(iv)(B)
SCE is providing this follow-up report in accordance with 10 CFR 50.73(a)(2)(rv)(A)_
The cause of pressurizer spray valve's behavior has not yet been determined. Testing and observation suggest internal binding This valve will be disassembled during the next refueling outage. On November 4, 2002, spray valve PV-0100A was isolated when the inlet and outlet manual block valves were closed The second pressurizer spray valve will be used for the remainder of the operating cycle.
A causal evaluation and applicable corrective actions will be performed following the valve disassembly as part of the corrective actions program.
The pressurizer spray valves are not safety related, are not included within the Technical Specifications and are not required for accident mitigation purposes. SCE concludes that this event was of low to no safety significance.
NRC FORM 366 (7-2001)U.S. NUCLEAR REGULATORY COMMISSION (7-2001)
LICENSEE EVENT REPORT (LER)
TEXT CONTINUATION 1
FAC2T.Y NAA2 DOCKET NUMBER 6 LER NUMBER PAGE 3 a
I SEQUENTIAL l
REV NO 2
San Onofre Nuclear Generating Station (SONGS) Unit 2 050 I6 ET NUMBER I2o 1
2002 1 -007 -
00 Reactor Vendor Combustion Engineering Description of the Event On November 4, 2002 (event date), with the Unit 2 at about 18 percent power, plant operators were returning the unit to full power operation following an unscheduled shutdown (see LER 2-2002-006). At about 1625 PST, one of the two-pressurizer spray valves (PV-O100A, model number 84/10900/0673) {EIIS Component Code PCV} began operating erratically, and ultimately stopped moving at 47 percent open and caused pressurizer pressure to decrease. Attempts to close the spray valve were unsuccessful. At 1638 PST, Reactor Coolant System (RCS) pressure decreased below TS 3.4.1 minimum allowed pressure of 2025 psia and at 1644 PST, plant operators (utility, licensed) manually tripped the reactor. At 2215 PST, Southern California Edison (SCE) made a 4 hour4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> telephone notification to the NRC Operations Center (Log No. 39343) in accordance with 10 CFR 50.72((b)(2)(iv)(B) for a manual actuation of the Reactor Protection System. SCE is providing this follow-up report in accordance with 10 CFR 50.73(a)(2)(iv)(A).
Cause of the Event
The cause of pressurizer spray valve's behavior has not yet been determined. Testing and observation suggest internal binding (Cause Code. X). This valve will be disassembled during the next refueling outage.
Corrective Actions
On November 4, 2002, spray valve PV-01 OOA was isolated when the inlet and outlet manual block valves were closed. Some testing of this valve was performed and then the valve was left isolated with the manual inlet and outlet valves closed.
The second pressurizer spray valve (2PV01 00B) will be used for the remainder of the operating cycle. This valve was tested on November 5, 2002 and the test results and observation indicate the valve is operating as expected.
A causal evaluation and applicable corrective actions will be performed following the valve disassembly as part of the corrective actions program.
Safety Significance
The pressurizer spray valves are not safety related, are not included within the Technical Specifications and are not required for accident mitigation purposes. The requirement for these valves to function is not credited in any of the Chapter 15 analysis. A malfunction of these valves, causing increased spray flow, is considered in the design of the Core Protection Calculator (CPC) system. Protection for this malfunction is provided by the CPC DNBR trip. Therefore, SCE concludes that this event was of low to no safety significance.U.S. NUCLEAR REGULATORY COMMSSION (7-2001)
LICENSEE EVENT REPORT (LER)
TEXT CONTINUATION I FACLITY NAAE
- 2. DOCKET NUMBER S LER NUMBER PAGE (3)
I YEAR SEQUENTIAL REV NO San Onofre Nuclear Generating Station (SONGS) Unit 2 05000-361 YE A NUMBER 1 3 of 3 I
2002 1-007 -
00 An assessment of the conditional core damage probability (CCDP) and the conditional large early release probability (CLERP) for the November 4, 2002 event, determined that the Unit 2 CCDP and CLERP were 3.4E-7 and 1.6E-8, respectively. The assessment was based on the reported actual component unavailability and system alignments at the time of the event.
Additional Information
Spray valves have previously experienced galling in the anti-rotational device Design changes were implemented to correct this condition by removing the anti-rotation device from the internal bellows.