06-09-2016 | On April 10, 2016, at 2335, with Unit 1 in Mode 5, during a planned extent-of-condition inspection of the Unit 1 reactor coolant system ( RCS), engineering personnel at the Palo Verde Nuclear Generating Station ( PVNGS) identified white residue on a one-inch instrument nozzle on the reactor coolant pump 2B discharge pipe. Isotopic analysis confirmed the white residue resulted from leakage of RCS coolant and, at 0535 on April 11, 2016, engineering personnel determined that RCS pressure boundary leakage had occurred resulting in a condition prohibited by Technical Specification 3.4.14, RCS Operational Leakage.
The cause of the event was determined to be primary water stress corrosion cracking of the Alloy 600 instrument nozzle.
To correct the condition, the nozzle was repaired utilizing a Mechanical Nozzle Seal Assembly. A final repair of the nozzle will be addressed in the Corrective Action Program.
PVNGS reported similar events in licensee event report numbers 50-530/2015-001-00 (on June 5, 2015, when RCS pressure boundary leakage was identified on a Unit 3 RCP 2A suction pipe instrument nozzle) and 50-530/2013-001-00 (on December 6, 2013, when RCS pressure boundary leakage was identified on a Unit 3 reactor vessel bottom mounted instrument nozzle). |
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Category:Letter
MONTHYEARML24019A2012024-01-19019 January 2024 Fourth 10-Year Interval, Second Period Owners Activity Report Number 1R24 ML24019A1362024-01-18018 January 2024 Inservice Inspection Request for Information ML24012A2452024-01-12012 January 2024 Response to Request for Additional Information to Proposed Method to Manage Environmentally Assisted Fatigue for the Pressurizer Surge Line ML24010A1532024-01-10010 January 2024 Information Request for the Cybersecurity Baseline Inspection, Notification to Perform Inspection ML23341A0062023-12-21021 December 2023 Project Manager Assignment IR 05000528/20230112023-12-18018 December 2023 License Renewal Inspection Report 05000528/2023011 ML23335A0782023-11-30030 November 2023 Independent Spent Fuel Storage Installation - Request for Exemption from Enhanced Weapons, Firearms Background Checks, and Security Event Notifications Implementation ML23325A1602023-11-17017 November 2023 Supplemental Submittal - Relief Request 70 Proposed Alternatives for Pressurizer Lower Shell Temperature Nozzle IR 05000528/20234032023-11-13013 November 2023 NRC Security Inspection Report 05000528 2023403, 05000529 2023403, 05000530 2023403 (Full Report) ML23311A2082023-11-0909 November 2023 Reassignment of U.S. Nuclear Regulatory Commission Branch Chief in the Division of Operating Reactor Licensing for Plant Licensing Branch IV ML23299A3052023-10-26026 October 2023 Response to Request for Additional Information Relief Request 70 Proposed Alternatives for Pressurizer Lower Shell Temperature Nozzle IR 05000528/20230032023-10-17017 October 2023 Integrated Inspection Report 05000528 2023003 and 05000529 2023003 and 05000530 2023003 ML23270B9232023-09-28028 September 2023 Notification of Age-Related Degradation Inspection (05000528/2024012, 05000529/2024012, and 05000530/2024012) and Request for Information ML23251A2332023-09-13013 September 2023 Notification of Post Approval Site Inspection for License Renewal and Request for Information Inspection (05000528/2023011) ML23241B0182023-09-13013 September 2023 Use of Honeywell Mururoa V4F1 and MTH2 Supplied Air Suits within Respiratory Protection Program IR 05000528/20243012023-09-0606 September 2023 Notification of NRC Initial Operator Licensing Examination 05000528/2024301; 05000529/2024301; 05000530/2024301 IR 05000528/20230102023-08-22022 August 2023 Biennial Problem Identification and Resolution Inspection Report 05000528/2023010, 05000529/2023010 and 05000530/2023010 IR 05000528/20230052023-08-21021 August 2023 Updated Inspection Plan for Palo Verde Nuclear Generating Station, Units 1, 2, and 3 (Report 05000528/2023005 and 05000529/2023005 and 05000530/2023005) ML23222A2762023-08-10010 August 2023 Independent Spent Fuel Storage Installation, Registration of Dry Spent Fuel Transportable Storage Canister Identification Numbers AMZDFX175 and AMZDFX176 and Vertical Concrete Cask Identification Numbers AMZDNE175, and AMZDNE176 ML23199A2942023-08-0909 August 2023 Issuance of Amendment Nos. 221, 221, and 221, to Revise Technical Specifications to Adopt TSTF-107, Separate Control Rods That Are Untrippable Versus Inoperable IR 05000528/20230022023-08-0808 August 2023 Integrated Inspection Report 05000528/2023002 and 05000529/2023002 and 05000530/2023002 ML23207A2482023-07-26026 July 2023 License Renewal Pressurizer Surge Line Inspection ML23188A1872023-07-0707 July 2023 Fourth 10-Year Interval, Second Period Owners Activity Report Number 2R24 ML23166B0832023-07-0505 July 2023 Independence Spent Fuel Storage Installation - Issuance of Exemption ML23181A1602023-06-30030 June 2023 2 to Updated Final Safety Analysis Report, and Revision 3 to Operations Quality Assurance Program Description ML23180A2222023-06-29029 June 2023 Application to Revise Technical Specifications (TS) 3.5.1, Safety Injection Tanks (Sits) - Operating, TS 3.5.2, Safety Injection Tanks (Sits) - Shutdown, and TS 3.6.5, Containment Air Temperature ML23181A0772023-06-29029 June 2023 Program Review - Simulator Testing Methodology ML23157A1292023-06-0101 June 2023 Annual Report of Guarantee of Payment of Deferred Premium ML23144A3722023-05-24024 May 2023 Response to Regulatory Issue Summary (RIS) 2023-01, Preparation and Scheduling of Operator Licensing Examinations ML23143A3912023-05-23023 May 2023 Independent Spent Fuel Storage Installation - Request for Exemption from NAC-MAGNASTOR Certificate of Compliance 72-1031 - Cask Lid Batch 3 Design Requirements ML23145A2772023-05-17017 May 2023 10-PV-2023-05 Post-Exam Comments ML23132A3392023-05-12012 May 2023 Application to Revise Technical Specifications 3.3.11 to Adopt TSTF-266-A, Revision 3, Eliminate the Remote Shutdown System Table of Instrumentation and Controls IR 05000528/20230012023-05-0808 May 2023 and Independent Spent Fuel Storage Installation - Integrated Inspection Report 05000528/2023001 and 05000529/2023001 and 05000530/2023001 and 07200044/2023001 ML23128A0692023-05-0808 May 2023 Notification of Biennial Problem Dentification and Resolution Inspection and Request for Information ML23122A1822023-04-29029 April 2023 Transmittal of Technical Specification Bases Revision 76 ML23122A1912023-04-29029 April 2023 Unit 1 Core Operating Limits Report Revision 32, Unit 2 Core Operating Limits Report Revision 25, Unit 3 Core Operating Limits Report Revision 31 ML23116A2772023-04-26026 April 2023 Independent Spent Fuel Storage Installation, Annual Radioactive Effluent Release Report 2022 ML23115A4012023-04-26026 April 2023 Review of the 2022 Steam Generator Tube Inspections During Refueling Outage 23 ML23115A4982023-04-25025 April 2023 2022 Annual Environmental Operating Report IR 05000528/20230122023-04-19019 April 2023 Notification of Commercial Grade Dedication Inspection (05000528/2023012, 05000529/2023012, and 05000530/2023012) and RFI ML23108A0342023-04-18018 April 2023 NRC Initial Operator Licensing Examination Approval 05000528/2023301; 05000529/2023301; 05000530/2023301 ML23103A4642023-04-13013 April 2023 Annual Radiological Environmental Operating Report 2022 ML23103A4312023-04-13013 April 2023 Emergency Core Cooling System Performance Evaluation Models, 10 CFR 50.46(a)(3)(ii) Annual Report for 2022 IR 05000528/20224012023-04-13013 April 2023 Cyber Security Inspection Report 05000528/2022401 and 05000529/2022401 and 05000530/2022401 ML23102A3292023-04-12012 April 2023 Application for Authorized Use of Mururoa Single-Use, Supplied Air Suits, Models V4F1 and MTH2 ML23102A3242023-04-12012 April 2023 Supplement to Application to Revise Technical Specifications to Adopt TSTF-107-A, Separate Control Rods That Are Untrippable Versus Inoperable ML23089A4002023-03-30030 March 2023 Consolidated Decommissioning Funding Status Report - 2022 ML23088A4012023-03-30030 March 2023 Project Manager Assignment IR 05000528/20234022023-03-29029 March 2023 and 3 - NRC Security Inspection Report 05000528-2023402, 05000529-2023402, and 05000530-2023402, (Cover Letter Only) ML23080A3002023-03-21021 March 2023 Present Levels of Financial Protection 2024-01-19
[Table view] Category:Licensee Event Report (LER)
MONTHYEAR05000528/LER-2017-0012017-06-14014 June 2017 Essential Chiller B Inoperable Due to Refrigerant Leak Resulting in Safety System Functional Failure, LER 17-001-00 for Palo Verde Nuclear Generating Station, Unit 1 Regarding Essential Chiller B Inoperable Due to Refrigerant Leak Resulting in Safety System Functional Failure 05000530/LER-2016-0012017-01-10010 January 2017 Control Room Essential Filtration System Air Filtration Unit Failure Resulting in a Condition Prohibited by Technical Specifications, LER 16-001-01 for Palo Verde, Unit 3, Regarding Control Room Essential Filtration System Air Filtration Unit Failure Resulting in a Condition Prohibited by Technical Specifications 05000528/LER-2016-0022016-11-0404 November 2016 Reactor Trip due to Partially Open Pressurizer Main Spray Valve, LER 16-002-00 for Palo Verde, Unit 1, Regarding Reactor Trip due to Partially Open Pressurizer Main Spray Valve 05000528/LER-2016-0012016-06-0909 June 2016 . Leakage from Reactor Coolant Pump 2B Discharge Pipe Instrument Nozzle, LER 16-001-00 for Palo Verde Nuclear Generating Station Unit 1 RE: Leakage from Reactor Coolant Pump 2B Discharge Pipe Instrument Nozzle 05000530/LER-2015-0042016-02-0505 February 2016 Condition Prohibited by Technical Specifications 3.0.4 and 3.7.2 Due to an Inoperable Main Steam Isolation Valve, LER 15-004-01 for Palo Verde, Unit 3, Regarding Condition Prohibited by Technical Specifications 3.0.4 and 3.7.2 Due to an Inoperable Main Steam Isolation Valve ML1034000852010-11-22022 November 2010 LER Palo Verde, Unit 3 - Submittal of Special Report 3-SR-2010-001-00, Fuel Building Ventilation System High Range Radioactive Gaseous Effluent Monitor Inoperable ML0612902562006-04-25025 April 2006 LER 04-02-001 for Palo Verde, Unit 3 Regarding Main Turbine Control System Malfunction Results in Automatic Reactor Trip on Low DNBR ML0602403892005-11-29029 November 2005 Final Precursor Analysis - Palo Verde 1, 2, 3 - Emergency Core Cooling System Piping Voids May Have Prevented Fulfillment of Safety Function ML0530400642005-10-19019 October 2005 Special Report 2-SR-2005-003-00 ML0523802472005-08-13013 August 2005 LER 005-003-00 for Palo Verde, Unit 2 Regarding Two Independent Trains of Auxiliary Feedwater Inoperable ML0413204582004-05-0404 May 2004 Special Report 2-SR-2004-001 for Palo Verde Nuclear Generating Station (PVNGS) Unit 2 Regarding Boron Deposit at Control Element Drive Mechanism Vent ML0303805312003-01-31031 January 2003 LER 03-S01-00 for Palo Verde, Units 1, 2 and 3 Safeguards Material Left Unattended ML0226304872002-09-11011 September 2002 Special Report 1-SR-2002-01 ML0222506692002-08-0707 August 2002 LER 02-S01-00 for Palo Verde Nuclear Station (Pvng), Units 1,2 & 3 Re Reports Discovery of Uncontrolled Safeguards Material in Palo Verde Nuclear Station (PVNGS) Office Complex Outside of Protected Area ML1014705982002-03-0202 March 2002 Event Notification for Palo Verde on Offsite Notification ML0205904412002-02-12012 February 2002 LER 98-003-02, for Palo Verde Units 1, 2 & 3 Re Main Steam Safety Valve As-Found Lift Pressures Outside of Technical Specifications Limits 2017-06-14
[Table view] |
Reported lessons learned are incorporated into the licensing process and fed back to industry.
Send comments regarding burden estimate to the FOIA, Privacy and Information Collections Branch (T-5 F53), U.S. Nuclear Regulatory Commission, Washington, DC 20555-0001, or by intemet e-mail to Infocollects.Resource@nrc.gov, and to the Desk Officer, Office of Information and Regulatory Affairs, NEOB-10202, (3150-0104), Office of Management and Budget, Washington, DC 20503. If a means used to impose an information collection does not display a currently valid OMB control number, the NRC may not conduct or sponsor, and a person is not required to respond to, the information collection.
Palo Verde Nuclear Generating Station 2016 - 001 00 All times are Mountain Standard Time and approximate unless otherwise indicated.
1. REPORTING REQUIREMENT(S):
This Licensee Event Report (LER) is being submitted pursuant to 10 CFR 50.73(a)(2)(ii)(A) as a degraded principal safety barrier and 10 CFR 50.73(a)(2)(i)(B) as a condition prohibited by Technical Specification (TS) Limiting Condition for Operation (LCO) 3.4.14, RCS Operational Leakage, due to reactor coolant system (RCS) pressure boundary leakage.
On April 10, 2016, at 2335, with Unit 1 in Mode 5, during a planned extent-of-condition inspection of the Unit 1 RCS cold leg instrument nozzles, engineering personnel at the Palo Verde Nuclear Generating Station (PVNGS) identified white residue on a one-inch instrument nozzle on the reactor coolant pump (RCP) 2B discharge pipe. Isotopic analysis confirmed the white residue
This condition was reported to the NRC pursuant to 10 CFR 50.72 (b)(3)(ii)(A) at 1237 on April 11, 2016, via the Emergency Notification System (ENS 51861).
2. DESCRIPTION OF STRUCTURE(S), SYSTEM(S) AND COMPONENT(S):
A primary function of the RCS (EIIS: AB) is to provide a barrier against fission product release to the environment. In order to ensure integrity of the RCS, piping and component joipts are made by welding, bolting, rolling, or pressure loading, and valves are provided to isolate connecting systems from the RCS. During plant life, the joint and valve interfaces can produce varying amounts of reactor coolant leakage, through normal operational wear or mechanical deterioration.
The RCS piping is arranged with two flow loops connected in parallel to the reactor vessel. Each of the two loops consists of one 42-inch outlet (hot leg) pipe, one steam generator, two 30-inch RCP inlet (cold leg) pipes, two RCPs, and two 30-inch RCP outlet (cold leg) pipes. The RCS piping is configured with various penetrations which serve to provide connections to interfacing systems and instrumentation. Each instrumentation penetration is provided with a nozzle which creates the interface between the pipe and the connected instrumentation. There are 47 instrument nozzles on RCS piping including 27 hot leg pipe nozzles and 20 cold leg pipe nozzles. Specific to this event, the nozzle is a thermowell instrument nozzle and is located on the 2B RCP cold leg discharge pipe. The cold leg instrument nozzles were fabricated from Alloy 600 and were connected to the RCS piping with internal J-groove welds made with Alloy 82/182 weld materials. The thermowell instrument nozzle was welded using Alloy 182 weld material. These weld materials and Alloy 600 have been determined to be susceptible to primary water stress corrosion cracking (PWSCC). Three factors must be present for PWSCC to occur: susceptible material, a corrosive environment, and stress.
Stresses that make Alloy 600 nozzles and their Alloy 82/182 J-groove attachment welds susceptible to cracking are inherent residual stresses induced by the welding of the nozzle to the inside surface of the pipe during fabrication.
To monitor the integrity of the RCS pressure boundary, the PVNGS In-service Inspection (ISI) Program requires the conduct of bare metal visual examinations of RCS cold leg pressure retaining welds fabricated with Alloy 600. and Alloy 82/182 once per 10 year interval in, accordance with American Society of Mechanical Engineers (ASME) Code Case N-722-1 as conditioned by 10 CFR 50.55a. In addition to the ISI Program inspections, the PVNGS Boric Acid Corrosion Control Program requires the performance of boric acid walk-down inspections of the RCS in each refueling outage to identify boric acid deposits which may be indicative of leakage. All 20 of the RCS cold leg nozzles in all 3 units have undergone extent-of-condition bare metal inspections by engineering personnel during refueling outages as a corrective action from the Unit 3 RCP 2A suction pipe instrument nozzle leak in June, 2015.
PVNGS TS LCO 3.4.14, RCS Operational. Leakage, is applicable in Modes 1 through 4 when the RCS is capable of being pressurized and provides limitations for RCS leakage. The LCO specifies the types of leakage and provides required actions when leakage rates exceed allowable values.
The LCO specifies that no RCS pressure boundary leakage, defined as non-isolable leakage (except primary to secondary leakage) through a component body, pipe wall or vessel wall, is allowed because such leakage could cause further deterioration and result in higher leakage rates.
3. INITIAL PLANT CONDITIONS:
At approximately 2335 on April 10, 2016, PVNGS Unit 1 was stable in Mode 5 with RCS temperature at approximately 94 degrees Fahrenheit and RCS pressure at approximately 50 pounds per square refueling outage (1R19). There were, no structures, systems, or components inoperable that contributed to the event.
4. EVENT DESCRIPTION:
RCS, engineering personnel identified white residue on a one-inch instrument nozzle on the RCP 2B discharge pipe (thermowell instrument nozzle). This residue appeared to have originated at the penetration for the thermowell instrument nozzle (nozzle). Visual inspections were performed in the immediate area and directly above the nozzle, but no other evidence of leakage was found.
Isotopic analysis confirmed the white residue resulted from leakage of RCS coolant and was most likely greater than 420 days old, based upon the radionuclide half-lives, and that the leak stopped after the initial leakage. At 0535 on April 11, 2016, engineering personnel determined that RCS pressure boundary leakage had occurred. The degraded condition of a principle safety barrier was reported to the NRC pursuant to 10 CFR 50.72 (b)(3)(ii)(A) at 1237 on April 11, 2016, via the Emergency Notification System (ENS 51861).
An investigation was initiated to evaluate the condition and to establish necessary corrective actions.
Scheduled refueling outage activities were continued and Unit 1 transitioned from Mode 6 to a Defueled condition on April 18, 2016, when all fuel was removed from the reactor vessel. The RCS piping was drained as necessary to allow repairs to the nozzle. To characterize the problem, engineering personnel conducted additional inspections of the nozzle and piping penetration. This included visual (VT) and dye-penetrant exams as well as eddy-current testing. The VT exam of the nozzle interior and seal weld revealed an axial crack in the nozzle in the region of the seal weld.
The eddy-current testing results aligned with the VT exam. Repairs to the nozzle were performed per application of Code Case N-733 (no exceptions) with the utilization of a Mechanical Nozzle Seal Assembly (MNSA). Figure 1 illustrates the MNSA.
ITEM NO. NAME 2 TOP PLATE 3 UPPER FLANGE 4 COMPRESSION COLLAR 5 FLAT LOWER FLANGE 6 FLAT SEAL RETAINER 7 MNSA GRAFOI L SEAL 8 TIE ROD 9 HEX NUT 10 RETAINER WASHER 11 HEX HEAD BOLT 12 RETAINER WASHER Figure 1 — Mechanical Nozzle Seal Assembly
5. ASSESSMENT OF SAFETY CONSEQUENCES:
This event did not result in a potential transient more severe than those analyzed in chapters 6 and 15 of the Updated Final Safety Analysis Report or result in the release of radioactive materials to the environment. There were no actual safety consequences as a result of this event and the event did not adversely affect the health and safety of the public.
The noted leakage from the nozzle is bounded by.the Probabilistic Risk Assessment (PRA) analysis for Very Small Loss of Coolant Accident or Leak events (NUREG/CR-5750 category G1) which is defined as pressure boundary leakage within the capacity of three charging pumps. These events are modeled as Miscellaneous Events in the PVNGS PRA model. The conditional probability of core damage given a Miscellaneous Event is 1.2E-7 in the PVNGS PRA. This risk impact is characterized as "very small" per NRC Regulatory Guide 1.174. Therefore, this condition had minimal safety significance.
The condition would not have prevented the fulfillment of a safety function, and the condition did not result in a safety system functional failure as defined by 10 CFR 50.73 (a)(2)(v).
6. CAUSE OF THE EVENT:
The cause of the event was determined to be primary water stress corrosion cracking of the Alloy 600 instrument nozzle in the region of the seal weld.
7. CORRECTIVE ACTIONS:
Repairs to the nozzle were performed per application of Code Case N-733 (no exceptions) with the utilization of a MNSA. A final repair of the nozzle will be evaluated and addressed in the Corrective Action Program.
To address the extent-of-condition, the following actions were performed or are planned:
- During 1R19, bare metal visual inspections were performed for the remaining 19 RCS cold leg instrument nozzles. All inspection results were satisfactory.
- Bare metal visual inspections have been performed on each of the 20 RCS cold leg (3R18).
- RCS nozzles will continue to be inspected as part of the Boric Acid Corrosion Control Program and the In-Service Inspection (ISI) Program.
8. PREVIOUS SIMILAR EVENTS:
PVNGS reported the following similar events:
- Licensee event report number 50-530/2015-001-00 was submitted on June 5, 2015, when RCS pressure boundary leakage was identified on a Unit 3 RCP 2A suction pipe instrument nozzle. An ASME code approved and NRC endorsed half-nozzle repair was performed to correct the instrument nozzle leakage.
- Licensee event report number 50-530/2013-001-00 was submitted on December 6, 2013, when RCS pressure boundary leakage was identified on a Unit 3 reactor vessel bottom mounted instrument (BMI) nozzle. The BMI nozzle leakage was corrected with an ASME code approved and NRC endorsed weld pad/half-nozzle repair method.
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05000530/LER-2016-001 | Control Room Essential Filtration System Air Filtration Unit Failure Resulting in a Condition Prohibited by Technical Specifications LER 16-001-01 for Palo Verde, Unit 3, Regarding Control Room Essential Filtration System Air Filtration Unit Failure Resulting in a Condition Prohibited by Technical Specifications | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications | 05000529/LER-2016-001 | Main Steam Isolation Valve Actuator Train Inoperable due to Low Nitrogen Pre-Charge Pressure | 10 CFR 50.73(a)(2)(v), Loss of Safety Function 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications | 05000528/LER-2016-001 | . Leakage from Reactor Coolant Pump 2B Discharge Pipe Instrument Nozzle LER 16-001-00 for Palo Verde Nuclear Generating Station Unit 1 RE: Leakage from Reactor Coolant Pump 2B Discharge Pipe Instrument Nozzle | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded | 05000530/LER-2016-002 | Emergency Diesel Generator Failure Resulting in a Condition Prohibited by Technical Specifications | 10 CFR 50.73(a)(2)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications | 05000528/LER-2016-002 | Reactor Trip due to Partially Open Pressurizer Main Spray Valve LER 16-002-00 for Palo Verde, Unit 1, Regarding Reactor Trip due to Partially Open Pressurizer Main Spray Valve | 10 CFR 50.73(a)(2)(iv)(A), System Actuation 10 CFR 50.73(a)(2)(v), Loss of Safety Function | 05000528/LER-2016-003 | Inoperable Containment Isolation Valve SGA-UV-1134 Due to Failure to Close During Testing | |
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