05000272/LER-2014-002

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LER-2014-002, Manual Reactor Trip Due to Loss of the 11 Steam Generator Feedwater Pump
Salem Generating Station - Unit 1
Event date: 04-08-2014
Report date: 06-04-2014
Reporting criterion: 10 CFR 50.73(a)(2)(iv)(A), System Actuation
2722014002R00 - NRC Website

PLANT AND SYSTEM IDENTIFICATION

Westinghouse - Pressurized Water Reactor (PWR/4) Main Feedwater System {SJ/-}

IDENTIFICATION OF OCCURRENCE

Event Date: April 8, 2014 Discovery Date: April 8, 2014

CONDITIONS PRIOR TO OCCURRENCE

Salem Unit 1 was in operational Mode 1, operating at 100 percent rated thermal power. No additional structures, systems or components were inoperable at the time of discovery that contributed to this event.

DESCRIPTION OF OCCURRENCE

On April 8, 2014 at 2112, Salem Unit 1 control room operators received an alarm indicating failure or swap-over of the 12 Essential Controls Inverter followed shortly after by a SGFP {SJ/P} Speed Deviation alarm. At 2113, operators received indications of failure of the 11 SGFP as evidenced by an increase in 12 SGFP flow to maximum, Feedwater Control Valve positioner demands at 100 percent, and decreasing SG levels. A Main Turbine automatic runback was initiated by manually tripping the 11 SGFP in accordance with alarm response procedure guidance. A boration of the reactor coolant system was commenced in accordance with procedure.

Operators monitored SG levels which lowered throughout the transient due to insufficient recovery of SG secondary side inventories. At 2114, the reactor was manually tripped in accordance with abnormal operating procedures when narrow range level in the 13 SG reached 16 percent. The SG Low-Low level reactor trip setpoint is 14 percent.

All control rods fully inserted on the trip. All three AFW pumps started automatically as expected in response to low SG levels and decay heat was removed by the steam dumps to the main condenser.

Operators entered the emergency procedures for the plant trip and stabilized the plant in Mode 3 (HOT STANDBY).

CAUSE OF OCCURRENCE

115V AC power is supplied to the 11 SGFP governor controls and supervisory instrumentation from breaker 8 on the 12 Miscellaneous AC (MAC) panel. The 12 MAC panel is supplied by the 12 Essential Controls Inverter. A chafed wire to a test limit switch on 11MS43, SGFP Turbine High Pressure Stop Valve, caused a hard ground to occur, opening breaker 8 on the 12 MAC panel and actuating the 12 Essential Controls Inverter Failure alarm in the control room. With breaker 8 opened, 115V AC power was lost to the 11 SGFP speed probe power supplies. The 11 SGFP Governor then sensed the loss of all speed signals which resulted in the 11 SGFP control valves going to minimum speed position. In accordance with procedure, operator response to these indications is to manually trip the 11 SGFP to initiate a Main Turbine runback.

PREVIOUS OCCURRENCES

A review of Licensee Event Reports at Salem Station dating back to 2010 identified one other similar event. LER 311/2010-002, "Automatic Reactor Trip Due to 21 Steam Generator Feedwater Pump Trip and Steam Generator Low Level" describes a trip of the 21 SGFP due to a wiring short in the 12 SGFP trip control circuit that resulted in a false low suction pressure trip signal.

SAFETY CONSEQUENCES AND IMPLICATIONS

There were no safety consequences associated with this event. Operators appropriately responded to plant conditions to manually trip the reactor and shutdown the plant. All plant safety systems operated as required.

A review of this event determined that a Safety System Functional Failure (SSFF) as defined in Nuclear Energy Institute (NEI) 99-02, Regulatory Assessment Performance Indicator Guidelines, did not occur.

CORRECTIVE ACTIONS

1. All wires going to the 11MS43 test limit switch were replaced and tested to eliminate the ground.

2. A root cause evaluation is in progress to identify the root cause, extent of condition, and other corrective actions to prevent similar events.

COMMITMENTS

No commitments are made in this LER.