ML100471151

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NEI Gas/Void Workshop - Palo Verde Nuclear Generating Station Optira - Unit 1 SL Pipe Insulation On/Off Study
ML100471151
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 01/21/2010
From:
Nuclear Energy Institute
To:
Office of Nuclear Reactor Regulation
Lyon W, DSSA/SRXB, 415-2897
Shared Package
ML100480102 List:
References
Download: ML100471151 (18)


Text

NEI Gas/Void WorkshopPalo Verde Nuclear Generating Station OptiraUnit 1 SI Pipe Insulation ON/OFF Study Savannah, GA January 2010 Palo Verde Nuclear Generating Palo Verde Nuclear Generating Station (PVNGS)

Station (PVNGS)

O p tira (Omaha , NE)O p tira (Omaha , NE)p(,)p(,)Laser Scanning Insulation Laser Scanning Insulation ON/OFF Study ON/OFF Study Palo Verde Nuclear Generating Palo Verde Nuclear Generating Station (PVNGS)

Station (PVNGS)

  • Frank Gaber
  • Safety Injection System Engineer
  • 1-623-393-6510
  • Frank.Gaber@APS.com Optira San Jose, CA

2 Identical Emergency Core Cooling System (ECCS)

Trains Trains Separate suction feed from the Refueling Water Tank Separate suction feed from the Refueling Water Tank (RWT)(RWT)

Separate suction feed from the Containment Separate suction feed from the Containment Recirculation Sump Recirculation Sump 1 High Pressure Safety Injection (HPSI) pump per train 1 High Pressure Safety Injection (HPSI) pump per train 1 Low Pressure Safety Injection (LPSI) pump per train 1 Low Pressure Safety Injection (LPSI) pump per train 1 Containment Spray (CS) pump per train 1 Containment Spray (CS) pump per train Resulting Actions from Generic Resulting Actions from Generic Letter 2008 Letter 2008-

-01 01Extensive laser scanning of the SI piping to determine pipe slope and high pointsTiiibUi1T o m i n i m i ze su b sequent cost, U n i t 1 was completely laser scanned with insulation on and then off (insulation removed on horizontal piping only)

Resulting Actions from Generic Resulting Actions from Generic Letter 2008 Letter 2008-

-01 01PVNGS uses 3 types of insulation on the SI system.Aluminum clad Calcium Silicate (CalSil) in the AuxiliaryBuilding Auxiliary BuildingStainless Steel Reflective Mirror (RMI) in the Containment BuildingAluminum clad Formed Fiberglass (FFG) in the

Essential Pipe Tunnel Resulting Actions from Generic Resulting Actions from Generic Letter 2008 Letter 2008-

-01 01Laser Scanned approximately 4800 feet of SI piping3300' Auxiliary Building (CalSil)1300' Containment (RMI)200' Essential Pipe Tunnel (FFG)Comparison performed on approximately 3500 feet of SI piping2200' Auxiliary Building (CalSil)1100' Containment (RMI)200' Essential Pipe Tunnel (FFG)

Resulting Actions from Generic Resulting Actions from Generic Letter 2008 Letter 2008-

-01 01Pipe Diameters ScannedAux Suction -24" (Sump), 20" (RWT), 18", 16", 14", 10" Discharge-20",12",10",6",4",3",2"Discharge 20, 12, 10, 6, 4, 3, 2CNTMT Suction -24" (Sump), 16" (SDC)Discharge -14", 12", 10", 3"Essential Pipe TunnelSuction -20" (RWT)

Resulting Actions from Generic Resulting Actions from Generic Letter 2008 Letter 2008-

-01 01Optira performed a statistical (least squared linear regression test) comparison for the 3 individual types of insulation (Al clad Calcium Silicate(CalSil)Alcladformedfiberglass(FFG)

Silicate (CalSil), Al clad formed fiberglass (FFG) and Reflective Mirror (RMI))

Data Collection Data Collection Data Collected with Phase Data Collected with Phase--Based 3D Laser Based 3D Laser Scanners.Scanners.

Lasers validated twice daily by modeling Optira Lasers validated twice daily by modeling Optira designedcalibrationartifactstraceabletoNIST designedcalibrationartifactstraceabletoNIST designed calibration artifacts traceable to NIST designed calibration artifacts traceable to NIST Entire SI system placed on plant grid Entire SI system placed on plant grid coordinates using Total Station Survey Systemcoordinates using Total Station Survey System Acceptable tolerance limits at +/

Acceptable tolerance limits at +/-

-3mm and 3mm and below below Data ExtractionData Extraction Leica Cyclone

Leica Cyclone--MODEL v.6 MODEL v.6 Double Entry Method

Double Entry Method In In--house Data Entry Application house Data Entry Application Microsoft SQL Server 2005

Microsoft SQL Server 2005 Segment Centerline Endpoints Segment Centerline Endpoints WITH Insulation

WITH Insulation WITHOUT Insulation

WITHOUT Insulation Typical One Line Drawing Typical One Line DrawingOne Line Drawings are One Line Drawings are AutoCAD views of a system AutoCAD views of a system by elevation and used to by elevation and used to depict and then calculate high depict and then calculate high points along a centerline of points along a centerline of pipe along that system.pipe along that system.

Data ProcessingData Processing In In--house Data Transform Application house Data Transform Application Normalized Data for each Type [ 0, 1 ]

Normalized Data for each Type [ 0, 1 ]

Microsoft Excel Analysis Pack Add Microsoft Excel Analysis Pack Add--in in Regression

Regression Case 1 as "real" value Case 1 as "real" value Case 2 as sample value Case 2 as sample value Intra Partitions based on residual clustering

Intra Partitions based on residual clustering Model Validation Model Validation R values extremely good-R values extremely good-But, R alone is not enough But, R alone is not enough Graphical model confirmation

Graphical model confirmation Regression Model plots "stacked"

Regression Model plots "stacked" Visually, the sample data fits the Visually, the sample data fits the modeled values modeled values Resulting Actions from Generic Resulting Actions from Generic Letter 2008 Letter 2008-

-01 01Least squared linear regression test demonstrated CalSil and FFG were excellent predictors of the un-insulated pipe's high point havingaccuracybetween9989and9999 having accuracy between 99.89 and 99.99 percent, while the RMI insulation proved less than 45.00 percent accurate based on the Adjusted R from the respective regression

models Regression Fits Regression Fits RMI Model RMI ModelCalSilCalSilModel Model 1 1.2 0.06 0.07 0.08 0 0.2 0.4 0.6 0.800.050.10.150.20.25ExpectedS(B)0 0.01 0.02 0.03 0.04 0.0500.020.040.060.08Expected S QUESTIONS QUESTIONS