IR 05000397/2024001
| ML24115A189 | |
| Person / Time | |
|---|---|
| Site: | Columbia  |
| Issue date: | 04/24/2024 |
| From: | Patricia Vossmar NRC/RGN-IV/DORS/PBA |
| To: | Schuetz R Energy Northwest |
| References | |
| IR 2023001 | |
| Download: ML24115A189 (14) | |
Text
April 24, 2024
SUBJECT:
COLUMBIA GENERATING STATION - INTEGRATED INSPECTION REPORT 05000397/2024001
Dear Robert Schuetz:
On March 31, 2024, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Columbia Generating Station. On April 18, 2024, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
No findings or violations of more than minor significance were identified during this inspection.
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely, Patricia J. Vossmar, Chief Reactor Projects Branch A Division of Operating Reactor Safety Docket No. 05000397 License No. NPF-21
Enclosure:
As stated
Inspection Report
Docket Number:
05000397 License Number:
NPF-21 Report Number:
05000397/2024001 Enterprise Identifier:
I-2024-001-0002 Licensee:
Energy Northwest Facility:
Columbia Generating Station Location:
Richland, WA Inspection Dates:
January 1, 2024, to March 31, 2024 Inspectors:
J. Brodlowicz, Resident Inspector R. Bywater, Senior Project Engineer D. Dodson, Senior Reactor Inspector S. Hedger, Senior Emergency Preparedness Inspector C. Highley, Senior Resident Inspector C. Kline, Senior Resident Inspector J. Melfi, Project Engineer C. Rosales-Cooper, Senior Emergency Preparedness Specialist Approved By:
Patricia J. Vossmar, Chief Reactor Projects Branch A Division of Operating Reactor Safety
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Columbia Generating Station, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
List of Findings and Violations
No findings or violations of more than minor significance were identified.
Additional Tracking Items
None.
PLANT STATUS
The unit began the inspection period near rated thermal power. On March 10, 2024, the unit was down powered to 29 percent for planned maintenance. The unit was returned to rated thermal power on March 12, 2024. On March 14, 2024, the unit was down powered to 79 percent for planned maintenance. The unit was returned to rated thermal power on March 14,
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed activities described in IMC 2515, Appendix D, Plant Status, observed risk significant activities, and completed on-site portions of IPs. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
REACTOR SAFETY
71111.01 - Adverse Weather Protection
Impending Severe Weather Sample (IP Section 03.02) (1 Sample)
- (1) Inspected adequacy of severe weather protections in the service and circulating water structures, diesel generator building, and outside building areas prior to the artic freeze conditions on January 11, 2024.
71111.04 - Equipment Alignment
Partial Walkdown Sample (IP Section 03.01) (4 Samples)
The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:
(1)standby liquid control train A on January 4, 2024 (2)service water loop A on January 22, 2024 (3)stator cooling water system on February 15, 2024 (4)emergency diesel generator division 1 on March 19, 2024
Complete Walkdown Sample (IP Section 03.02) (1 Sample)
(1)low-pressure core spray system on March 20, 2024
71111.05 - Fire Protection
Fire Area Walkdown and Inspection Sample (IP Section 03.01) (7 Samples)
The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:
(1)cable spreading room, fire area RC-2, on January 4, 2024 (2)reactor building 522-foot elevation, fire area R-1-E522, on January 10, 2024 (3)emergency diesel generator room 1 and 2, fire area DG-2, DG-3, DG-4, DG-5, DG-8, and DG-9, on January 11, 2024 (4)reactor building 471-foot elevation, fire area R-1-E471, on January 16, 2024 (5)service water standby pump houses, fire area SW1 and SW2, on February 13, 2024 (6)makeup water pump house on February 15, 2024 (7)radioactive waste demin alley unused rooms level 487-foot elevation, fire area RC-1-E487, on March 5, 2024
Fire Brigade Drill Performance Sample (IP Section 03.02) (1 Sample)
(1)evaluated on-site fire brigade response and de-brief to an announced fire drill at reactor feed pump 1 on January 25, 2024
71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance
Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)
- (1) The inspectors observed and evaluated licensed operator performance in the control room during a reactor down power to 62 percent, rod sequence exchange, and loss of a reactor recirculation pump leading to single loop operations on March 10, 2024.
Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)
- (1) The inspectors observed and evaluated the loss of the electrical switchgear medium voltage bus on January 24, 2024.
71111.13 - Maintenance Risk Assessments and Emergent Work Control
Risk Assessment and Management Sample (IP Section 03.01) (5 Samples)
The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:
(1)elevated risk due to low-pressure core spray surveillance on January 2, 2024 (2)elevated risk to work on emergency control room chilled water on January 23, 2024 (3)risk-informed completion times and risk mitigation actions due to diesel generator 2 and service water B pump inoperable on January 24, 2024 (4)elevated Yellow risk due to stator cooling water heat exchanger cleaning on February 15, 2024 (5)elevated Yellow risk due to failure of the reactor core isolation cooling quarterly surveillance on March 29, 2024
71111.15 - Operability Determinations and Functionality Assessments
Operability Determination or Functionality Assessment (IP Section 03.01) (2 Samples)
The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:
(1)emergency diesel generator 2 following AHU-21 coil failure on January 24, 2024 (2)emergency diesel generator 2 bearing sump low level, condition report (CR) 00456622, on March 25, 2024
71111.24 - Testing and Maintenance of Equipment Important to Risk
The inspectors evaluated the following testing and maintenance activities to verify system operability and/or functionality:
Post-Maintenance Testing (PMT) (IP Section 03.01) (4 Samples)
- (1) OSP-SLC/IST-Q701 standby liquid control pumps operability test following relief valve replacement on January 3, 2024
- (2) OSP-CCH/IST-M702 control room heating, ventilation, and air conditioning operability test following work on January 25, 2024 (3)reactor core isolation cooling valve 90 flush of the seat on March 14, 2024 (4)emergency diesel generator 2 air handling unit DMA-AH-21 following replacement of damaged cooling coil on March 30, 2024
Surveillance Testing (IP Section 03.01) (4 Samples)
- (1) ISP-RCIC-Q903 RCIC isolation on RCIC steam supply flow high division 2 on January 9, 2024
- (2) OSP-ELEC-B202 emergency diesel generator 2 monthly operability test on January 18, 2024
- (3) OSP-RCIC/IST-Q701 RCIC operability test on March 11, 2024
- (4) OSP-LPCS/IST-Q702 low-pressure core spray system operability test on March 29, 2024
Inservice Testing (IST) (IP Section 03.01) (1 Sample)
- (1) ISP-LPCS/RHR-X301 emergency core cooling system low-pressure coolant injection (LPCI) A and low-pressure core spray pump discharge flow on January 2, 2024
Reactor Coolant System Leakage Detection Testing (IP Section 03.01) (1 Sample)
- (1) OSP-INST-H101 shift and daily instrument checks (Mode 1, 2, 3) section 9.3 on March 5, 2024
71114.01 - Exercise Evaluation
Inspection Review (IP Section 02.01-02.11) (1 Partial)
(1)
(Partial)
The inspectors evaluated the biennial emergency plan exercise conducted on March 26, 2024. However, at the end of the first quarter 2024, the licensee had not completed its critique process for the exercise. As such, the inspectors had not completed the full evaluation of the exercise and the critique process. The inspectors plan to complete the inspection in the second quarter, and the results of the inspection will be documented in NRC Inspection Report 05000397/2024002.
71114.08 - Exercise Evaluation - Scenario Review
Inspection Review (IP Section 02.01 - 02.04) (1 Sample)
- (1) The inspectors reviewed the licensee's preliminary exercise scenario that was submitted to the NRC on January 18, 2024 (Agencywide Documents Access and Management System [ADAMS] Accession No. ML24018A078), for the exercise scheduled on March 26, 2024. The inspectors discussed the preliminary scenario comments with Jennifer Kuklinski, Manager, Emergency Preparedness, and other members of the emergency preparedness staff on February 20, 2024. The inspectors' review does not constitute NRC approval of the scenario.
OTHER ACTIVITIES - BASELINE
===71151 - Performance Indicator Verification The inspectors verified licensee performance indicators submittals listed below:
IE01: Unplanned Scrams per 7000 Critical Hours Sample (IP Section 02.01)===
- (1) January 1, 2023, through December 31, 2023 IE03: Unplanned Power Changes per 7000 Critical Hours Sample (IP Section 02.02) (1 Sample)
- (1) January 1, 2023, through December 31, 2023
IE04: Unplanned Scrams with Complications (USwC) Sample (IP Section 02.03) (1 Sample)
- (1) January 1, 2023, through December 31, 2023
EP01: Drill/Exercise Performance (DEP) Sample (IP Section 02.12) (1 Sample)
- (1) January 1, 2023, through December 31, 2023 EP02: Emergency Response Organization (ERO) Drill Participation (IP Section 02.13) (1 Sample)
- (1) January 1, 2023, through December 31, 2023 EP03: Alert And Notification System (ANS) Reliability Sample (IP Section 02.14) (1 Sample)
- (1) January 1, 2023, through December 31, 2023
71152S - Semiannual Trend Problem Identification and Resolution Semiannual Trend Review (Section 03.02)
- (1) The inspectors reviewed the licensees corrective action program for potential adverse trends in emergency diesel generator subsystems performance that might be indicative of a more significant safety issue. The inspectors observed a negative trend in performance. This observation is further detailed in the results section of this report.
INSPECTION RESULTS
Observation: Semiannual Trend Review of Issues Associated with Emergency Diesel Generator Subsystems 71152S The inspectors reviewed the licensees corrective action program for potential adverse trends in emergency diesel generator subsystem performance that might be indicative of a more significant safety issue. The inspectors observed a negative trend in performance of emergency diesel generator subsystems, including one fuel oil and six ventilation system problems in a 3-month period:
- CR-452870: On November 22, 2023, during a monthly surveillance of DG-2, a fuel oil pipe crack failure and fuel oil leak required the engine to be shut down.
- CR-453346: On December 7, 2023, DG-3, mixed air damper 32/2, was found partially open due to a failed motor, which provided a flow path for additional outside air into the DG-3 room. The licensee determined DG-3 was operable in the as-found condition.
- CR-454585: On January 18, 2024, during a monthly surveillance of DG-2, a significant leak of service water occurred due to ruptured piping on cooling coil DMA-CC-21. The licensee determined that the cooling coil had been exposed to cold outside air because the outside air/recirculation dampers DMA-AD-21/2 were operating backwards.
- CR-454897: On January 29, 2024, during an extent of condition investigation for CR-454585, the licensee found DG-3 face/bypass dampers DMA-AD-31/1 did not spring-return properly on a third attempt after two successful functional checks. One of the DMA-AD-31/1 damper motors had failed. The licensee determined DG-3 was operable prior to the failure.
- CR-455030: On February 1, 2024, the NRC identified that two door hinges on DG-2 air handling unit DMA-AH-21 had cotter pins that were not fully engaged in the hinges.
The licensee determined the air handling unit was functional in the as-found condition.
- CR-455075: On February 3, 2024, during an extent of condition investigation for CR-454585, the licensee found DG-1 air handling unit DMA-AH-11 outside/recirculation dampers would not close completely. Also, the licensee found the DG-1 air handling unit DMA-AH-12 outside/recirculation dampers and face/bypass dampers would not close completely. The condition resulted in approximately six times the evaluated bypass flow evaluated by the room temperature design calculation. The licensee determined DG-1 was operable in the as-found condition.
- CR-455140: On February 6, 2024, the licensee identified a large temperature difference between the DG-1 and DG-2 rooms. The licensee found that DG-1 temperature controller DMA-TIC-11/2 had a setpoint drift of 24 degrees Fahrenheit and was not controlling temperature properly. The licensee determined DG-1 was operable in the as-found condition.
The inspectors concluded the above examples illustrated a negative trend in performance of emergency diesel generator subsystems. The station has initiated a system vulnerability evaluation for the diesel HVAC system (CR 455790).
EXIT MEETINGS AND DEBRIEFS
The inspectors verified no proprietary information was retained or documented in this report.
- On February 20, 2024, the inspectors presented the emergency preparedness exercise scenario inspection results to Jennifer Kuklinski, Manager Emergency Preparedness, and other members of the licensee staff.
- On April 18, 2024, the inspectors presented the emergency preparedness performance indicator verification results to Robert Schuetz, Chief Executive Officer, and other members of the licensee staff.
- On April 18, 2024, the inspectors presented the integrated inspection results to Robert Schuetz, Chief Executive Officer, and other members of the licensee staff.
DOCUMENTS REVIEWED
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Procedures
SOP-
COLDWEATHER-
Cold Weather Operations
044
Corrective Action
Documents
Action Requests
453426, 453635, 454088, 454160, 454270, 454441,
456282, 456283, 456286, 456317, 456381
M-520
Reactor Building HPSC and LPCS Flow Diagram
105
M512-2
Flow Diagram - Diesel Oil & Miscellaneous Systems Diesel
Generator Building
041
Drawings
M512-3
Flow Diagram Diesel Oil & Miscellaneous Systems Diesel
Generator Building
2
1.3.76
Integrated Risk Management
068
1.3.83
Protected Equipment Program
039
18.1.40
Chemical Cleaning of Generator Stator Cooling Water
000
Standby Service Water Loop A Valve Position Verification
054
SOP-DG1-LU
Emergency Diesel Generator (DIV 1) Valve and Power
Supply Lineup
009
SOP-DG1-STBY
Emergency Diesel Generator (DIV 1) Standby Lineup
24
SOP-LPCS-STBY
Placing LPCS in Standby Status
2
Procedures
SOP-SLC-LU
SLC System Valve and Breaker Lineup
000
Work Orders
204557, WR-29176217
Corrective Action
Documents
Resulting from
Inspection
454332
Makeup Water Pump House Elevations, Details and
Schedules
004
Makeup Water Pump House Building Sections
003
Drawings
Makeup Water Pump House Miscellaneous Details
2
PFP-DG-
BUILDING
Diesel Generator Building
006
Reactor 471
008
Fire Plans
Reactor 522
008
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Radwaste 484-487
007
Miscellaneous
LR002602
Columbia Simulator Scenario Respond to Loss of E-SM-1
000
ABN-ELEC-
SM1/SM7
SM-1, SM-7, SM-75, SM-72, SL-71, SL-73, and SL-11
Distribution System Failures
24
ABN-POWER
Unplanned Reactor Power Change
20
Procedures
ABN-RPS
Loss of RPS
017
Calculations
DMA-CC-21 RICT
RMTS Report R1
DMA-CC-21 RICT
01/18/2024
Corrective Action
Documents
Action Requests
454601
1.3.76
Integrated Risk Management
067
Procedures
1.3.83
Protected Equipment Program
038
Work Orders
2192869, 02207944, 02211744, 02212666,
Procedures
Diesel Generator 2-Monthly Operability Test
071
Work Orders
217212
Miscellaneous
AR CR 443704
CCH-CR-1B Low Oil Level - Adverse Condition Monitoring
Plan
04/26/2023
ISP-LPCS/RHR-
X301
ECCS-LPCI(A) and LPCS Pump Discharge Flow (Min.
Flow)-CC
007
RCIC Isolation on RCIC Steam Supply Flow High Div 2-
CFT/CC
019
Standby Liquid Control Valve Alignment
003
Procedures
OSP-SLC/IST-
Q701
Standby Liquid Control Pumps Operability Test
031
Work Orders
2114148, 02178048, 02197798, 02205848, 02207944,
207952, 02211565, 022117441
Corrective Action
Documents
Action Requests
28926, 432074, 432408, 432500, 434040, 435460,
436639, 436644, 436878, 438355, 441301, 441611,
443431, 446279, 449562, 451402, 451883, 451890,
2196, 452279, 452306, 453359, 453917, 455316
Corrective Action
Documents
Resulting from
Inspection
Action Requests
456734
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
Columbia Generating Station ERO Team "D" Exercise
Report, After Action Report/Improvement Plan
10/26/2021
Columbia Generating Station ERO EDMG Demonstration
Exercise Report, After Action Report/Improvement Plan
11/30/2021
Columbia Generating Station ERO Team "A" ERO Drill,
After Action Report/Improvement Plan
2/22/2022
Columbia Generating Station ERO Team "B" ERO Drill,
After Action Report/Improvement Plan
04/26/2022
Columbia Generating Station ERO Team "C" ERO Drill,
After Action Report/Improvement Plan
06/21/2022
Columbia Generating Station ERO Team "A" ERO Dress
Rehearsal, After Action Report/Improvement Plan
09/13/2022
Columbia Generating Station ERO Team "A" ERO Exercise,
After Action Report/Improvement Plan
10/25/2022
Columbia Generating Station ERO Team "B" ERO Dress
Rehearsal, After Action Report/Improvement Plan
2/06/2024
Miscellaneous
EPI-21
Drill and Exercise Development and Implementation
1.3.1
Operating Policies, Programs, and Practices
141
13.1.1
Classifying the Emergency
(Minor
2)
13.1.1A
Classifying the Emergency - Technical Bases
13.10.1
Control Room Operation and Shift Manager Duties
13.10.9
Operations Support Center Manager and Staff Duties
13.11.1
EOF Manager Duties
(Minor
005)
13.11.10
Security Manager Duties
(Minor 002)
13.11.2
Assistant EOF Manager Duties
(Minor 001)
13.11.7
Radiological Emergency Manager Duties
(Minor 004)
13.12.19
JIC Management
13.14.8
Drill and Exercise Program
Procedures
13.2.1
Emergency Exposure Levels/Protective Action Guides
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
(Minor 002)
13.2.2
Determining Protective Action Recommendations
(Minor 002)
13.4.1
Emergency Notifications
(Minor 002)
13.5.1
Local, Protected Area or Site Evacuation
(Minor 001)
13.8.1
Emergency Dose Projection System Operations
26525
OSC Health Physics Lead Checklist
SWP-CAP-6
Condition Report Review
Energy Northwest, Columbia Generating Station, ERO
Team "B" Exercise, March 26, 2024
01/18/2024
Energy Northwest, Columbia Generating Station, Plume
Phase Exercise, October 25, 2022
08/17/2022
Miscellaneous
Energy Northwest, Columbia Generating Station, Plume
Phase Exercise, March 24, 2020
01/21/2020
13.1.1A
Classifying The Emergency - Technical Bases
(Minor 02)
13.2.2
Determining Protective Action Recommendations
(Minor 02)
13.4.1
Emergency Notifications
(Minor 01)
Procedures
13.8.1
Emergency Dose Projection System Operation
Corrective Action
Documents
Action Requests
440338, 444047, 451768, 452196
Columbia Generating Station, Alert and Notification System
(ANS) Design Report, Revision 2
11/14/2016
Drill, Exercise, and Actual Events Opportunity Evaluation -
PQD Code LR002579, Event #2023-01
01/30/2023
Drill, Exercise, and Actual Events Opportunity Evaluation -
PQD Code LR002537, Event #2023-11
04/04/2023
Drill, Exercise, and Actual Events Opportunity Evaluation -
PQD Code LR002597, Event #2023-24
09/06/2023
71151
Miscellaneous
Drill, Exercise, and Actual Events Opportunity Evaluation -
11/20/2023
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
PQD Code L#E000050, Event #2023-27
13.1.1A
Classifying the Emergency - Technical Bases
(Minor 002)
EPI-18
Emergency Preparedness Performance Indicators
TSI-6.2.22
EP Annual Emergency Response Siren System Activation
Test
(Minor 002)
Procedures
TSI-6.2.32
(Minor 002)
Corrective Action
Documents
Action Requests
2870, 453346, 454585, 454897, 455030, 455075, 455140