ML113560064

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IR 05000271/2011011; 10/17/2011 - 12/1/2011; Vermont Yankee Nuclear Power Station; Review of License Renewal Activities
ML113560064
Person / Time
Site: Vermont Yankee Entergy icon.png
Issue date: 12/22/2011
From: Conte R J
Engineering Region 1 Branch 1
To: Wamser C
Entergy Nuclear Operations
References
IR-11-011
Download: ML113560064 (12)


See also: IR 05000271/2011011

Text

UNITED STATES NUCLEAR REGULATORY

COMMISSION

REGION I 475 ALLENDALE

ROAD KING OF PRUSSIA, PA 19406-1415

December 22, 20lL Mr. Christopher

Wamser Entergy Nuclear Operations, Inc.Vermont Yankee Nuclear power Station 185 Old Ferry Road P.O. Box 500 Brattleboro, VT 05302-0500

SUBJECT: VERMONT YANKEE NUCLEAR POWER STATION - NRC INTEGRATED

INSPECTION

REPORT 0500027 1 t2ol 1 01 1 Dear Mr. Wamser: on october 20,2011, the U.S. NuclearRegulatory

Commission (NRC) completed

an inspection

at the Vermont Yankee Nuclear Power Staiion. the enctosed report documbnts

the results of the inspection, which were discussed

on october 20, and December z 2011, wrth you and other members of your staff.This inspection

was an examination

of activities

under your renewed operating

license related to the completion

of commitments

made during the renewed lic"nre apptication

f,rocess and compliance

with the conditions

of your licenie. Under the renewed operating

license, entry into the period of extended opelations

is planned for March 22,2012. Th; inap;tion

was directed toward those activities

and facilities

accessible

during the refueling

outate. -witnin these areas, the inspection

involved examination

of selected proc6dur"s

and representative

records, observations

of activities, and interviews

with personnel.

on the basis of the samples selected for review, there were no findings identified

during this inspection'

We plan to continue to review Commitment

Nos. 6, 12,aid 2s, along with your process for commitment

change management

during future planned license renewal team inspections, prior to March 22.20112.

C. Wamser 2 tn accordance

with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter and its enclosure

will be available

electronically

for public inspection

in the NRC Public Document Room or from the Publicly Available

Records (PARS) component

of NRC's document system Agencywide

Document Access and Management

System (ADAMS). ADAMS is accessible

from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic

Reading Room).Sincerely,/Z,tr*J>M Richard J. Conte, Chief Engineering

Branch 1 Division of Reactor Safety Docket No. 50-271 License No. DPR-28 Enclosure:

NRC lnspection

Report 0500027 1 1201 101 1 cc w/enclosure:

Distribution

via ListServ

C. Wamser 2 In accordance

with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter and its enclosure

will be available

electronically

for public inspection

in the NRC Public Document Room or from the Publicly Available

Records (PARS) component

of NRC's document system Agencywide

Document Access and Management

System (ADAMS). ADAMS is accessible

from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic

Reading Room).Sincerely,/RN Richard J. Conte, Chief Engineering

Branch 1 Division of Reactor Safety Docket No. 50-271 License No. DPR-28 Enclosure:

NRC Inspection

Report 05000271 1201 1011 cc w/enclosure:

Distribution

via ListServ Distribution

w/encl: W. Dean, RA (RIORAMAIL

RESOURCE)D. Lew, DRA (RIORAMAIL

RESOURCE)D. Roberts, DRP (RIDRPMAIL

RESOURCE)D. Ayres, DRP (RIDRPMAIL

RESOURCE)C. Miller, DRS (RIDRSMAIL

RESOURCE)P. Wilson, DRS (RIDRSMAlL

RESOURCE)M. Franke, Rl OEDO R. Bellamy, DRP T. Setzer, DRP E. Keighley, DRP K. Dunham, DRP S. Rutenkroger, DRP, SRI S. Rich, DRP, Rl A. Rancourt, DRP, OA RidsNrrPMVermontYankee

Resource RidsNrrDorlLl

1 -1 Resource ROPreportsResource@nrc.qov

SUNST Review complete:

RJc (Reviewer's

Initials)

ADAMS ACCESSION

NO': ML1 13560064 DOCUMENT NAME: G:\DRS\Engineering

Branch 1\-- Meyer\W Lic Renewal\2o111206

05000271 2011011 VY 1P71003 Inspection

Report'docx

After declaring

this document "An Official Agency Record" it will be released to the Public.To receive a copy of this document, indicate in the box: "C" = Copy without attachmenVenclosure "E" = Copy with attachment/enclosure "N" = No OFFICE RI/DRS 12112111 DATE 1219111 OFFICIAL RECORD COPY

Docket No.: License No.: Report No.: Licensee: Facility: Location: Dates: Inspectors:

Approved By: U.S. NUCLEAR REGULATORY

COMMISSION

REGION I 50-271 DPR.28 0500027112011011

Entergy Nuclear Operations, Inc. (Entergy)Vermont Yankee Nuclear Power Station Vernon, VT October 17 - 20, and December 1, 2011 G. Meyer, Senior Reactor Inspector, Division of Reactor Safety M. Modes, Senior Reactor Inspector, Division of Reactor Safety Richard J. Conte, Chief Engineering

Branch 1 Division of Reactor Safety Enclosure

SUMMARY OF FINDINGS lR 0500027112011011;

1011712011 - 121112011;

Vermont Yankee Nuclear Power Station;Review of License Renewal Activities.

The report covers a one week inspection

of the implementation

of license renewal activities

during the Vermont Yankee refueling

outage. lt was performed

by two region based engineering

inspectors

under lnspection

Procedure

71003.Enclosure

4.4042 RePort Details oTHER ACTTVIilES (OA)Other - License RenewalActivities

On March 21,2011, NRC issued a renewed operating

license for the facility, based on review of the Vermont Yankee License RenewalApplication (LRA) submitted

on January 27 , 2006. ln March 2011, NRC issued Supplement

2 to NUREG 1907, "Safety Evaluation

Report Related to the License Renewal of Vermont Yankee Nuclear Power Station," which contained

Appendix A, Commitment

Listing, listing 55 commitments.

The applicant

made the commitments

to provide aging management

programs to manage aging effects on structures, systems, and components (SSC) prior to and during the period of extended operation, as well as other information.

The period of extended operation

begins on March 22,2012, upon expiration

of the plant's original license term.lnspection

Scope (lP 71003)This inspection

was performed

by two NRC Region I based inspectors

to evaluate the license renewal activities

at the Vermont Yankee Nuclear Power Station in accordance

with Inspection

Procedure (lP) 71003. The inspection

was directed toward those activities

and facilities

accessible

during the refueling

outage in order to determine

if license renewal commitments

were being met.b. Findinos and Observations

No findings were identified.

b. 1 In-plant Observations

The inspectors

observed ongoing activities

and inspected

the general condition

of SSCs within the scope of license renewal. The inspectors

performed

reviews in the following areas, as related to commitments

and aging management

programs (AMP): o Drywell- Inservice

Inspection (lSl) Program. Service Water System - Commitment24 (System Walkdown Program). Reactor Building - Commitment

12 (Heat Exchanger

Monitoring

Program). Turbine Building - Commitmenl24 (System Walkdown Program). Cooling Tower - Commitments

21 and 23 (Cooling tower structural

examinations). Yard - Commitment

1 (Offgas system buried piping 24'OG-5 and 16" OG-2). Yard - Commitment

54 (Standby gas treatment

system buried piping 12'SGT-1). Advanced Offgas Building - Commitment

15 (Non-EQ Insulated

Cables and Connections

Program)The inspectors

determined

the general conditions

to be satisfactory

and the Entergy activities

to be in accordance

with facility programs and procedures.

Enclosure

2 b.2 Commitments

Reviewed Commitment

6 - Computerized

fatigue monitoring

In the March 2011 SER Supplement, Commitment

6 states, "A computerized

monitoring

program (e.9., FatiguePro)

will be used to directly determine

cumulative

fatigue usage factors (CUF) for locations

of interest." The inspectors

determined

that Entergy had removed the use of FatiquePro

as a part of Commitment

6. Specifically, Entergy submitted

the Vermont Yankee license renewal application

on January 27,2006, with an enhancement

to the Fatigue Monitoring

Program, which stated that "A computerized

monitoring

program (e.9., FatiguePro)

will be used to directly determine

CUFs for locations

of interest." On March 30, 2007, NRC issued "Safety Evaluation

Report with Confirmatory

ltems Related to the License Renewal of Vermont Yankee Nuclear Power Station," which contained

Appendix A, Commitment

Listing, in which Commitment

6 was recorded.

Subsequent

versions of the Safety Evaluation

Report (SER) as NUREG-1907

did not revise the commitment.

Entergy approved the removal of FatiguePro

on January 6,2011. The renewed license was issued March 21, 2011. In letter BVY 1 1-026 dated May 19, 2011, Entergy informed NRC that Commitment

6 had been changed to be "Manual cycle counting will be used to track and compare accumulated

cycles against allowable

values to determine if cumulative

usage factors are required to be updated." The inspectors

noted that this change, in essence, rescinded

the commitment, as manualcycle

counting had been the existing method at the time of the application

submittal

and would not have necessitated

an enhancement

and subsequent

commitment.

Also, the Entergy letter did not request approval of the rescinding, as indicated

by the statement

that no action was required of NRC.The inspectors

could not clearly determine

whether Entergy had met the expectations

of the commitment

change processes

as specified

in the license conditions

of the renewed Vermont Yankee license, NRC-endorsed

NEI 99-04 "Guidelines

for Managing NRC Commitment

Changes,' (ML003680088), and Entergy procedure

EN-LI-1 1 0, Commitment

Management

Program, Revision 4. The key concern is whether NEI 99-04 and EN-Ll-110

were consistent

in pointing Entergy towards NRC notification

versus NRC approval in making changes to its commitments.

The answer was not apparent in this situation

due to various possible interpretations

of the two guidance documents, particularly

on how the commitment

was considered

during the staffs review and the implementation

timing of the commitment (scheduled

for March 22,2012).The inspectors

noted that the significance

of the above concerns was minimal in this particular

case. Manual cycle counting has represented

an acceptable

method in some applications.

The Pilgrim license renewal application, which was submitted

concurrently

with the Vermont Yankee license renewal application, had used manual cycle counting, and NRC issued the Pilgrim Safety Evaluation

Report and supplements

without a commitment

for fatigue monitoring.

Other plants with renewed licenses have had manual cycle counting.

Also, Entergy chose to notify NRC in writing of the commitment

change.Enclosure

3 In response to inspector

questioning, Entergy wrote a condition

report (CR-HON-2011-1213)

to address the commitment

change guidance regarding

NRC notification

vs. approval and disparities

between the step-by-step

form and a flowchart.

Further the renewed Vermont Yankee license includes a license condition (No. 3.P) that requires Vermont Yankee to use the process stipulated

in Title 10 of the Code of Federal Regulations

(10 CFR) 50.59 for changes to the updated final safety analysis report (UFSAR) supplement

submitted

as part of a license renewal application

pursuant to 10 CFR 54.21(d).

10 CFR 50.59 is required for any changes made to the information

in the UFSAR supplement

if the changes are made in the supplement

prior to the UFSAR supplement

being incorporated

into the next UFSAR update. The UFSAR update is scheduled

in compliance

with 10 CFR 50.71(e) without regard to the date the new license is issued. Because Commitment

6 is not referenced

in the information

in the UFSAR supplement, the license condition

does not apply.The inspectors

determined

that the revised Commitment

6 was being implemented.

The review of the May 19, 2011,letter

is pending further NRC staff review.Commitments

21 and 23 - Structural

examinations

of cooling tower Commitment

21 states that "Guidance

for performing

structural

examinations

of wood to identify loss of material, cracking, and change in material properties

will be added to the Structures

Monitoring

Program" by March 21,2012. Commitment

23 states that"Guidance

for performing

structural

examinations

of PVC cooling tower fill to identify cracking and change in material properties

will be added to the Structures

Monitoring

Program procedure" by March 21, 2012.The inspectors

reviewed the commitment

completion

review report, the structural

monitoring

program procedure, and the cooling tower inspection

procedure.

In addition, the inspectors

inspected

the general condition

of the cooling towers and discussed

the most recent inspection

records and repairs with the responsible

engineer.

The inspectors

reviewed condition

reports from 2009, 2010, and 2011 related to identified

conditions

and repairs for the cooling towers.The inspector

determined

that Commitments

21 and 23 had been completed.

Commitment

25 - Cast Austenitic

Stainless

Steel Program Commitment

25 states "lmplement

the ThermalAging

and Neutron lrradiation

Embrittlement

of Cast Austenitic

Stainless

Steel (CASS) Program as described

in LRA Section 8.1.29." Section 8.1.29 states the program will be "comparable

to the program described

in NUREG-1801

Section Xl.M13." The applicable

edition of NUREG-1801 (GALL Report) at the time of the application

was Revision 1. In addition to addressing

critical elements of CASS aging, Section 8.1.29 states: "EPRI, the BWR Owners Group and other industry groups are focused on reactor vessel internals

to ensure a better understanding

of aging effects. Future Boiling Water Reactor Vessel Internals

Project (BWRVIP) reports, Electric Power Research Institute (EPRI) reports, and other industry operating

experience

will provide additional

bases for evaluations

and inspections

under Enclosure

4 this program. This program will supplement

reactor vessel internals

inspections

required by the BWR Vessel Internals

Program to assure that aging effects do not result in loss of the intended functions

of reactor vessel internals

during the period of extended operation." The inspectors

determined

that in response to later guidance from the BWRVIP, Entergy's

revised program for: CASS aging management

program was technically

acceptable.

Specifically, after the details of the Vermont Yankee license renewal application

were established, the programmatic

details of the thermal aging and neutron irradiation

embrittlement

of cast austenitic

stainless

steelwere

resolved and specified

in the Boiling Water Reactor Vessels lnternal Program (BWRVIP 234-2009).

Section 6,7 of the VIP states: "The inspection

reco-mmendation

given are based on the following criteria:

(1 ) fluence less than 3 x 10" nlcm', (2) adequate toughness

(>. 255 kJ/m'), and (3) applied stress (< Sksi). Entergy used BWRVIP 234-2009 as the method necessary

to manage the aging effect of thermal aging and neutron irradiation

embrittlement

of cast austenitic

stainless

steelwithin

procedures

and specifications

in the CASS aging management

program. Using the BWRVIP 234-2009 thresholds, all of Vermont Yankee's CASS components

that were within the scope of the original application

were below the stress threshold

of the VIP procedure.

Thus the components

screened out of the aging management

program and needed no inspection.

However, the inspector

noted a contradiction

between the current program and what Entergy had submitted

in the application, including

Commitment

25. More specifically, the inspectors

determined

that use of the BWRVIP 234-2009 contradicted

the application, because GALL Report, Section Xl.M13, Revision 1 , stipulates

the threshold for inspection

be established

based on a single criterion

of fluence > 10 n/cm2 (for E > 1 MeV), which is three orders of magnitude, i.e., 1,000 times, lower than the threshold

used in BWRVIP 234-2009.

lt should be noted that all of Vermont Yankee's CASS components

that were within the scope of the original application

were below this lower stress threshold

also. The inspectors

noted that GALL Report, Section Xl.M13, Revision 2had established

BWRVIP 234-2009 as an acceptable

aging management

approach, but the inspectors

also noted that an appropriate

method of changing the commitment

had not come to completion

using at least the commitment

change process based on NEI 99-04 (LO-LAR-2010-256).

Also, in this case, the inspector

observed that the license condition

3.P that required the use of the 10 CFR 50.59 process for the interim period between the issuance of the license and the extended period would have applied to the changes to the commitment.

On December 1,2011, the NRC staff learned that Entergy had revised LO LAR 2010 0256 by Corrective

Action No. CA-006;and this change was made in order to implement

the necessary

corrective

actions and track the approval by the NRC, if needed, for the upgraded use of the VIP procedure

in their current program.The inspectors

determined

that Commitment

25 and related change process will be further reviewed in the next commitment

inspection.

Enclosure

5 Commitment

12 - Heat Exchanger

Monitoring

Program Commitment

12 provides that Entergy will "lmplement

the Heat Exchanger

Monitoring

Program as described

in LRA Section 8.1.14' by March 21, 2012.The inspectors

reviewed the commitment

completion

review report, the heat exchanger program procedure, and the heat exchanger

monitoring

procedure.

In addition, the inspectors

inspected

the general condition

of the 1A and 1B motor generator

lubricating

oil coolers (E-40-1A and E-40-18) and the turbine lubricating

oil cooler (E-25-1A), which were undergoing

cleaning and inspection

during the outage.The inspectors

determined

that additional

NRC review was appropriate

on Commitment

12 in general and Entergy corrective

actions for any identified

degradations

in particular

during planned NRC inspections

prior to the period of extended operations.

c. Summary No findings were identified

and general conditions

in the plant areas observed were satisfactory.

The inspectors

determined

that Entergy actions on Commitments

Nos. 23 and 25 were complete and met regulatory

expectations

as reflected

in the staff's SER.Additional

NRC staff review is needed for the others noted in this report.4OAO Exit Meetino The inspectors

presented

the inspection

results to Mr. Michael Colomb, then Site Vice President;

Mr. Steve Wamser, then Plant Manager; and other members of the staff on October 20,2011. The inspectors

confirmed

that no proprietary

material was examined during the inspection.

On December 1, 2011, Mr. Richard Conte, NRC, led a discussion

with Mr. Robert Wanczyk, Manager of Licensing, and other Entergy staff on the observations

related to the commitment

tracking process and how it was used for Commitment

Nos. 6 and 25.The results of this review were discussed

under Commitment

Nos. 6 and 25.ATTACHMENT:

SUPPLEMENTAL

INFORMATION

Enclosure

A-1 ATTACHMENT

SUPPLEMENTAL

INFORMATION

KEY POINTS OF CONTACT Licensee Personnel M. Colomb N. Rademacher

C. Wamser B. Wanczyk G. Thomas P. Guglielmino

J. Hoffman D. Lach J. DeVincentis

Site Vice President W engineering

director W general manager W licensing

manager VY LR project manager VY LR project implementation

manager W LR team Entergy LR team W licensing

engineer AMP BWR BWRVIP CASS CR CUF EPRI EQ GALL IP tsl LRA NEI RFO SER SSC UFSAR UT WO General LIST OF ACRONYMS Aging Management

Program Boiling Water Reactor Boiling Water Reactor Vessel Internals

Project Cast Austentic

Stainless

Steel Condition

Report Cumulative

Fatigue Usage Factors Electric Power Research Institute Environmental

Qualification

Generic Aging Lessons Learned lnspection

Procedure Inservice

Inspection

License Renewal Application

Nuclear Energy Institute Refueling

Outage Safety Evaluation

Report Structure, Systems, and Components

Updated Final Safety Analysis Report Ultrasonic

Test Work Order W License Renewal Commitment

and Program lmplementation, October 17,2011 Attachment

A-2 LIST OF DOCUMENTS

REVIEWED In-plant Observations

EN-DC-348, Non-EQ lnsulated

Cables and Connections

lnspection, Rev. 2 Commitment

6 EN-Ll-110

Rev. 4, Entergy Management

Manual "Commitment

Management

Program" Letter BVY 1 1-026, Entergy Vermont Yankee to NRC, Dated May 19, 2011 LRSICMS A-16774 LRSICMS A-16775 LRSICMS A.16776 LO-LAR-2101-00236

LO-LAR-2101-00237

LO-LAR-2101-00238

Commitment

12 (Heat Exchanqer

Monitorinq

Proqram)VYNPS-LRID-14, Review of the Heat Exchanger

Monitoring

Aging Management

Program for License Renewal lmplementation, Rev. 0 ENN-SEP-HX-001, Heat Exchanger

Program, Rev. 1 EN-DC-316, Heat Exchanger

Performance

and Condition

Monitoring, Rev. 3 wo 52298380 Commitments

21 and 23 (Coolinq tower structural

examinations)

VYNPS-LRID-?7-2, Review of the Structural

Monitoring

Aging Management

Program for License Renewal lmplementation, Rev. 1 EN-DC-150, Condition

Monitoring

of Maintenance

Rule Structures, Rev. 1 and Rev. 2 (dratt)MTMP-CTS-52114-10, Cooling Tower Structural

Inspection

and Repair, Rev. 4 cR -2009-03034

cR-2010-02853

cR-2010-03793

cR-2010-03799

cR-2010-03833

Commitment

25 LO LAR 2010 00256 VYNPS-LRID-29 "Vermont Yankee Nuclear Power Station, ThermalAging

and Neutron lrradiation

Embrittlement

of Cast Austentic

Stainless

Steel (CASS) Program Review for License Renewal lmplementation" BWRVIP-234 "BWR Vessel and Internals

Project Thermal Aging and Neutron Embrittlement." Commitment

54 BVY 11-010 Attachment