CP-201401035, Relief Requests Nos. B-7, B-12 and B-13 for the Second 10-Year ISI Interval (Second ISI Interval Start Date: August 3, 2004; Second ISI Interval End Date: August 2, 2014): Difference between revisions

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{{#Wiki_filter:a Luminant Rafael Flores Senior Vice President& Chief Nuclear Officer Rafael.Flores@Luminant.com Luminant Power P 0 Box 1002 6322 North FM 56 Glen Rose, TX 76043 T 254 897 5590 C 817 559 0403 F 254 897 6652 CP-201401035 TXX-14103 Ref. # 10CFR50.55a(g)(5)(iii)
{{#Wiki_filter:Rafael Flores                       Luminant Power a                                                        Senior Vice President
August 27,2014 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555  
                                                              & Chief Nuclear Officer Rafael.Flores@Luminant.com P 0 Box 1002 6322 North FM 56 Glen Rose, TX 76043 Luminant                                                                                          T 254 897 5590 C 817 559 0403 F 254 897 6652 CP-201401035                                                                           Ref. # 10CFR50.55a(g)(5)(iii)
TXX-14103 August 27,2014 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555


==SUBJECT:==
==SUBJECT:==
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==Dear Sir or Madam:==
==Dear Sir or Madam:==
Pursuant to 10 CFR 50.55a(g)(5)(iii), Luminant Generation Company LLC (Luminant Power) is submitting Relief Requests B-7, B-12 and B-13 for Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 for the second ten-year inservice inspection interval.
 
A proposed relief is requested from the requirements of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section XI 1998 Edition through the 2000 Addenda, for inspection impracticality for Steam Generator Head-to-Tubesheet welds.The basis and justification for the relief request is attached.A member of the STARS Alliance Callaway -Comanche Peak
Pursuant to 10 CFR 50.55a(g)(5)(iii), Luminant Generation Company LLC (Luminant Power) is submitting Relief Requests B-7, B-12 and B-13 for Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 for the second ten-year inservice inspection interval. A proposed relief is requested from the requirements of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section XI 1998 Edition through the 2000 Addenda, for inspection impracticality for Steam Generator Head-to-Tubesheet welds.
The basis and justification for the relief request is attached.
A member of the STARS Alliance Callaway - Comanche Peak
* Diablo Canyon
* Diablo Canyon
* Palo Verde
* Palo Verde
* Wolf Creek U. S. Nuclear Regulatory Commission TXX-14103 Page 2 of 2 This communication contains no new commitments regarding CPNPP Unit 2.Should you have any questions, please contact Mr. Jack Hicks at (254) 897-6725.Sincerely, Luminant Generation Company LLC Rafael Flores By: /4d W7-a--/Ferld W. Madden Director, External Affairs Attachments:
* Wolf Creek
1.2.3.CPNPP Unit 2 Relief Request Number B-7 CPNPP Unit 2 Relief Request Number B-12 CPNPP Unit 2 Relief Request Number B-13 c -Marc L. Dapas, Region IV Balwant K. Singal, NRR Resident Inspectors, Comanche Peak Jack Ballard, ANII, Comanche Peak Robert Free Environmental Monitoring  
 
& Emergency Response Manager Texas Department of State Health Services Mail Code 1986 P.O. Box 149347 Austin, TX 78714-9347 Attachment I to TXX-14103 Pagel of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g)(5) (iii)-INSERVICE INSPECTION IMPRACTICALITY
U. S. Nuclear Regulatory Commission TXX-14103 Page 2 of 2 This communication contains no new commitments regarding CPNPP Unit 2.
: 1. ASME Code Components Affected: ASME Code Class: Code Class 1  
Should you have any questions, please contact Mr. Jack Hicks at (254) 897-6725.
Sincerely, Luminant Generation Company LLC Rafael Flores By:   /4d         W7-a--
                                                                /Ferld W. Madden Director, External Affairs Attachments:             1. CPNPP Unit 2 Relief Request Number B-7
: 2. CPNPP Unit 2 Relief Request Number B-12
: 3. CPNPP Unit 2 Relief Request Number B-13 c-         Marc L. Dapas, Region IV Balwant K. Singal, NRR Resident Inspectors, Comanche Peak Jack Ballard, ANII, Comanche Peak Robert Free Environmental Monitoring & Emergency Response Manager Texas Department of State Health Services Mail Code 1986 P.O. Box 149347 Austin, TX 78714-9347
 
Attachment I to TXX-14103 Pagel of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g)(5) (iii)
                              - INSERVICE INSPECTION IMPRACTICALITY
: 1.       ASME Code Components Affected:
ASME Code Class:         Code Class 1


==References:==
==References:==
ASME  Section  XI, Table IWB-2500-1 and IWB-3510 Examination Category: B-B Item Number: B2.40
== Description:==
Code required examination coverage for the weld volume is impractical Component:      Steam Generator 2-02 Head-to-Tubesheet Weld TCX-1-3100-2-1 Component    Number:    TCX-RCPCSG-02
: 2.        Applicable Code Edition and Addenda:
ASME Section XI, 1998 Edition through 2000 Addenda.
: 3.        Applicable Code Requirement:
ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B) requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).
Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%."
NRC Information Notice (IN) 98-42, "Implementation of 10CFR50.55a(g) Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be "essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of "essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.
: 4.        Impracticality of Compliance:
The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and seventeen 2.5"x2.5" welded pads (See attached sketch). The examinations were conducted in accordance with procedure TX-ISI-210, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (00) and angle beam (450 shear and 60' longitudinal) scans were used to achieve the weld volume obtained. As shown on the attached examination data sheets the 00 and 450 exam angles were both limited to 22% not examined, and the 600 exam angle was limited to 31% not examined. Taking the worst case limitation this corresponds to a coverage of 69% of the required examination volume.
to TXX-14103 Page 2 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g)(5)(iii)
                                - INSERVICE INSPECTION IMPRACTICALITY
: 5.        Burden Caused by Compliance:
The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical. Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements. This would cause considerable burden to CPNPP.
: 6.        Proposed Alternative and Basis for Use:
Proposed Alternative:
The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent:
: 1. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.
: 2. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval. No evidence of leakage was identified for this component.
Basis for Use:
The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration. Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.
: 6.        Duration of Proposed Alternative:
The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.
: 7.        Precedents:
Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML012490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-14, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 to TXX-14103 Page 3 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g) (5) (iii)
                          - INSERVICE INSPECTION IMPRACTICALITY Weld Profile Page 1 of 2 to TXX-14103 Page 4 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 1OCFR50.55a(g) (5) (iii)
                          - INSERVICE INSPECTION IMPRACTICALITY Weld Profile Page 2 of 2
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COLOSIOE I-Bir IQ 3-632        Is                                                                                            'o tri m
ITS 2    2-1    RDTSIDE    2-SI TO2-616        2A (COLSIDE  2-617 702-232      26
                                                                                                                                                              =10    m 3    -    NTID        -10T 3-016        3.1                                                                                          Z    A  c-, ýr 3      -1    COLIISIDE 3-BIT To 3-832      36                                                                                                CD  rfl r)  cn HUTTIDE    4-Bi TO4-BI6        41                                                                                                oil A    4.1 z  rim COLOI.301  4-BIT 10 4-032      48 En
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iauST6ilIOE USEOR~T DESCRIPTION:  STEAM  GEN3ERATORS  1.2,3 &4                  TU ELECTR IC NOTES:                                                  (TUBESIDE) 5.3'/SA-508 (HEADSIoE) 5.3/SA-216 CPSES UNIT 2 (BOLTING) 1.875' D0A./I6.II LENGTH INSERVICE INSPECTION LOCATION ISOMETRIC
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ASME Section XI, Table IWB-2500-1 and IWB-3510 Examination Category:
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B-B Item Number: B2.40
PDI                                                            Calibration Data Sheet Plant I Unit        CO.ANCHE PEAK UNIT2            DataSheet#        10UT-18A          SO-  --  4        L                              ed                          /-s Company                  WESDYNE                  Page          L    of.
Comp / System STEAM GENERATOR 2                                                        60              -      L60----
Procedure No.            TX-ISI-210              :Cal. Checks            Time                                                                                                  o Rev / Chng. No.              6 / N/A              Initial Calib.        0750          40                                                                          7111 Cal. Block No.              TBX-28                Initial Calib. Date 4112108                                                                                    /
Cal. Block Temp 750 Comp. Temp 800                Intermediate            NIA          ze                          --                    20--
Therm S/N:                    TU-2261              Intermediate            N/A, Size      N/A Sch.                N/A        "I"  Final Calib.          1216                                                                                /                        >
7X Ferrilic            r'"lAustenl[Ic            Final Calib. Date 4112108          0        2        4    b                                                            o      01        )
CRT Div.=          .904"                          CRT Div.                                0    IT8 Cal. Direction:        Axial      Circ. Both              Couplant                                                                                                            r)
Scan Area:        .L- to Weld                    Type:          ULTRA GEL II                    Search Unit #1                                  Sea      Unit0#2
                  =    to Weld                    Batch:            06225      Manufacture:                      KBA              Manufacture:                                    I  M M Serial No.:          01COX2 Freq.: 2.25 MHz Serial No.:                          Freq.:
Recordable        j              Size:            1.0" Shape:              ROUND  Size:                    hape:                            10 Access      I Indications j Exam Sens. Exam Angle 0° Model:                                GAMMA    Exam Angle            Model:                    0  Z 10 n.
Examination Area / Weld                  J~Yes__
I No eorn1                        Measured Angle:                        0°          Measured Angl              --                            U)
TCX-1-3100          " 2-1        .    ,27.0                                dB Wedge Style:                          N/A            Wedge Style:D Soire..h Unit Cable                            S rch Unit Cable Type:                      RG 58 A/U              Type:
Length:        20' No. of Connectors            0 Length:            No. of Connectors            >
Remarks I Reason for Incomplete Scan(s)                                                        Instrument Settings                              I strument Settings                  (      M Make / Model:              KBA / USN 52R        Make / Mo el:                          _                w_
22% NOT EXAMINED                                                              Serial No.:                  102282              Serial No.                                        >
Dis.Delay:        1.227 ps Range:          9.037 Dis.DL.a                                                  -Range:
SEE LIMITATION SHEET                                                          Prb.Delay:        NIA ps Pwidth:            NIA  Prb.Del:              Ps Pwidth:
M'tl CalNet: .2315 .Is Pulser              SINGLE M'tl Cal et:          ps Pulser COVERAGE TAKEN FROM PREVIOUS DATA                                            Damping:          1000 Q Reject:            0%  Dampi g:              0 Reject:
Rep. Rate: AUrro0HIGH        Freq.:        .3-4  Rep. ate: AOHIGH Freq.:
Filter:              N/A Mode:              N/A  Filter.                    Mode:
Voltage:              N/A Rectify: FULLWAVE        Vol ge:        __--        Rectify: FULLWAVE Examiners: WALLACE        REID            Level      II Date          4/12108    Reference Sensitivity (Sens.)                    Re rence Sensitivity (Sens.)
Axial:          13.0 dB Circ:              N/A        al:                    Circ:
Examiners:                NIA            Level N/A Date                NIA    SDH Sensitivity:                  N/A                HSensitivity:
luitner Evaluation Required? Fl Yes [Z] No Rouiaewr J atec~ e-( 2 .~                      0g


== Description:==
rT1                ~t>
PDI                                                              Calibration Data Sheet                                                                                      rbr I. 00 0
Plant / Unit      COMANCHE PEAK UNIT 2              Data Sheet #      10 UT-18B Company                WESDYNE                      Page        2        of )F        60                                                                00 OQ Comp / System STEAM GENERATOR 2                                                                                                                            (0 Procedure No.            TX-ISI-210                  Cal. Checks            Time      40 0                    w Rev / Chng. No.            6 / N/A                  Initial Calib.          0755 Cal. Block No.            TBX-28                    Initial Calib. Dale 4/12108                        I      *i7 Cal. Block Temp 75" Comp. Temp 80" Intermediate                              N/A      20 Therm SIN:                  TU-2261                  Intermediate            NIA Size      N/A Sch.              NIA            7T Final Calib.            1220
[CDrerition:              Aial*t.nitir.            Final Calib. Date 4112/08                  2      4                  0 8                                    rim 0
CRT Div. =         1.297" Cal. Direction:      Axial        Circ. X Both                  Couplant                                                                                            >-
Z Zrf L Scan Area:      . to Weld                        Type:          ULTRA GEL II                    Search Unit #1                                            rEl      "Z  j
              .L    to Weld                        Batch:            06225      Manufacture:                      KBA                  Manuf,
                                                                                  ,Serial No.:        01BXV9 Freq.: 2.25 MHz Serial I Recordable                      Size:        .5" X 1.0" Shape:          RECTANGLE Size:
Access            Indications        Exam Sens. Exam Angle 45" Model:                      GAMMA        Exam j Examination Area / Weld                      ' Yes No Geom                        Measured Angle:                      45            " Measu TCX-1-3100          2-1      2-SIDED                X                  50.0 dB Wedge Style:                        SWS                  Wedge                      Z    ZI Search Unit Cable Type:                    RG 58 A/U                    Type:
Length:        20' No. of Connectors 0 Length                                >          n Remarks / Reason for Incomplete Scan(s)                                                        Instrument Settings                                                '
                                                                                                                                                              -
Make ( Model:            KBA - USN 60 SW              Make 1 22% NOT EXAMINED                                                              Serial No.:                    105419                  Serial I Dis.Delay: 1.077 ps Range:                    12.97    Dis.Del SEE LIMITATION SHEET                                                          Prb.Delay: 8.5034 ps Pwidth:                  330 ns Prb.De MIt CalNet: .1246 ps Pulser                'SQUARE M'tl Ca COVERAGE TAKEN FROM PREVIOUS DATA                                              Damping:          500 (1 Reject:              0%      Dampi I                                                                                Rep. Rate: AUTOHIGH          Freq.:        2.25 MHz Rep.
Filter:              N/A Mode:              SINGLE Fille.
Voltage:            450 Rectify: FUU.WAVE            Vol gE Examiners:                                            II Date          4/12/08 Reference Sensitivity (Sens.)                            R erer Axial:          36.0 dB Circ:            36.0 dB      A/ial:
Examiners:              NIA                Level N/A Date                N/A    SDH Sensitivity:                  N/A            -      DH Si  ty:
Further Evaluation Required? [1 Yes [1 No wt5kff                                                Aut~er      )L    p-ot                        111
 
rTI WESTINGHOUSE NUCLEAR SERVICE DIVISION INSPECTION SERVICES BEAM SPREADS              C C
C r)i m        rri 03
 
X PDI                                                            Calibration Data Sheet                                                                                                  ['T Plant I Unit        COMANCHE PEAK UNIT2            Data heet#        1OUT-18C              o                                                                        I                03' 10 Company                    WESDYNE                  Page Comp / Syslem STF-AMENE4ATOk 2 Procedure No.
Rev / Chng. No.
TX-ISI-210 8I N/A Cal. Checks Initial Callb.
Time 0800                    -Ar.          1 I-----      40__'                                  0}
I Cal. Block No.
Therm SIN:
TBX-28 Cal. Block Temp 75" Comp.jTemp 80.
TU-4261 Initsal Calib, Date 4112108 Interm ediate Interm emdiate N/A WITA 20                          -      .                20 t
Size      NIA Sch.                NIA        IT'  Firnal Calib.            1230                                    .
jX Ferritlc            -Au~tenltic              Final Calib.ate 4112108              0        2      4      6        8                    0    2      4                8 CRT Dlv. -      1.48"                            CRT Dlv.                                        0 Cal. Direction:        Axial      Circ. X Both                Couplant Scan Area:        -L to Weld                        Type:          ULTRA GEL II                      Search UnIt #1                                      Search nlt#2 to Weld                      Batch:            06225        Manufacture:                      KBA                Manufacture: .            l/
Serial No.:          01BXVB Freq.: 2.25 MHz          Serial No.:                  r    eq.:          1-d tTIl
                                .      .        Recordabhle                        Size:        .5" X1.0" Shape:        RECTANGLE      Size:          .      Shape:
Access        indicationns        Exam. Sons. Exam Angle W0* Model:                      GAMMA        Exam Angle ._          Model:
Examination  Area /Weld I_                Yes No C        Geom          _    ._ Measured Angle:                      600            Measured Angle*
TGX-1-3100          2-1    124IDED!
_
                                                  ~                    59.0 dB    Wedge Style:                      SWS                Wedge Style:      __
0['I Search Unit Cable                                  Se rch Unit Cable I    I                          Type:                      RG 58 A/U                  Type:                                                    l-  l)'T I_ _I Remarks I Reason for Incomplete Scan(s)
I I                              Length:        20' No. of Connectors Instrument Settings 0    Length:    __/. No. of Conncctor IMtrument Settings Make I Model:            KBA / USN 60 SW            Make / M el:t
      %1NOT EXAMINED                                                              Serial No.:                  105420                  Serial No., _          _          _    _
Dis.Delay:        .&35 p3 Range:            18.48    D0s.Dela .                  Range:
SEE LIMITATION SHEET                                                          Prb.Delay. 14.8894        P8 Pwdth:          220 ns Prb.Del :                psPwidth:
MU Cal/Vet .1270 ps Pulser                SQUARE 1iI Cajet:                ps Pulser COVERAGE TAKEN FROM PREVIOUS DATA                                              Damping:            500 0 Reject              0%      Damp' g.              0) Reiect:
Rep. Rate: AUTOtIG*          Freq.:      2.25 MHz Rep. ate: AUTO*GH              Freq.:
Filter:              N/A Mode:            SiNGLE Filt :            _            -Mode:
Voltage:            453 Rectify:            lLw"-A*Vc Voll get                    Rectify: ruuWAVE Examiners:    _____________              Level____          Date      4/12108    Reference Sensilivilty (Sons.)                        Refe'ence Sensitivity (Sens.)
Axial:          45.0dB Circ:            45.0 dB      A*iaN:                      Circ:
Examiners:                N/A            Level      NIA    Date        N/A      SDH SenslUvity:                    NIA              *H Sensitivity:
F*Oter Evaluaton Required? j] Yes            IT -o Rýitwwicaw      S;Z-ý9                  vfirlo          ý                          ""      D!a  4,o7r          ?Ri                -_ A0110.


Code required examination coverage for the weld volume is impractical Component:
WESTINGHOUSE NUCLEAR SERVICE DIVISION 0z        o ~
Steam Generator 2-02 Head-to-Tubesheet Weld TCX-1-3100-2-1 Component Number: TCX-RCPCSG-02
INSPECTION SERVICES                           REPORT NO.         10 UT-18C BEAM SPREADS                                  PAGE             OF 0<
: 2. Applicable Code Edition and Addenda: ASME Section XI, 1998 Edition through 2000 Addenda.3. Applicable Code Requirement:
                                                                                                                                          -s 5-.
ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B) requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%." NRC Information Notice (IN) 98-42, "Implementation of 10CFR50.55a(g)
                                                                                                                                              -'
Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be "essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of"essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.4. Impracticality of Compliance:
5-5 0
The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and seventeen 2.5"x2.5" welded pads (See attached sketch). The examinations were conducted in accordance with procedure TX-ISI-210, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (00) and angle beam (450 shear and 60' longitudinal) scans were used to achieve the weld volume obtained.
H PLANT                     COMANCHE PEAK                     UNIT   II   PROCEDURE             TX-ISI-210, REV. 6 0
As shown on the attached examination data sheets the 00 and 450 exam angles were both limited to 22% not examined, and the 600 exam angle was limited to 31% not examined.
TRANSDUCER S/N     01BXVB   ANGLE   60'   SIZE   .5"X 1" FREQUENCY   2.25 MHz CAL. RLOCK   TBX-28     THICKNESS       5.45"                 (A EXAMINER    CAREY LASOYA                                                              DATE            04/11108
Taking the worst case limitation this corresponds to a coverage of 69% of the required examination volume.
                                              /
Attachment 1 to TXX-14103 Page 2 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g)(5)(iii)
0
-INSERVICE INSPECTION IMPRACTICALITY
        ~9O     6/0         0     s~         65.6-0 ST10
: 5. Burden Caused by Compliance:
                                                                                                                                  -   cn SURFACE DIST. FORWARD     MAX   BACKWARD 114 T       2.00     2.45     2.90 1/2 T       4.20     4.90     5.80 3/4 T       6.50     7.40     8.45 to TXX-14103 Page 11 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g) (5) (iii)
The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical.
                                    - INSERVICE INSPECTION IMPRACTICALITY Exam Report Page 7 of 7 WESTINGHOUSE NUCLEAR SERVICES DIVISION                               P-0 -e   ,
Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements.
LIMITATION TO EXAMINATION PLANT               COMANCHE PEAK                         UNIT     2     SKETCH       TCX-1-3100     REV 1 SYST.ICOMP.         STEAM GENERATOR 2                             PROCEDURE           TX-ISI-210 REV. 4 EXAMINER           &#xfd;       1q&,*?--
This would cause considerable burden to CPNPP.6. Proposed Alternative and Basis for Use: Proposed Alternative:
                                      -         4     -                         DATE       1 i-. 8-97 RELATED TO:         UT X         PT                 MT                                       IDENT. NO. 2-1 PROVIDE GENERAL INFORMATION TO DESCRIBE APPROXIMATE SIZE. LOCATION AND TYPE OF UMITATION.
The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent: 1. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.2. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval.
FOUR 2A" X 24" SUPPORT PADS RESTRICTES ALL SCAN FOR 22%
No evidence of leakage was identified for this component.
SEVENTEEN 2.5" X 2.5" WELDED PADS APPROXIMATELY 7- FROM THE CENTERLINE LIMITS 60' SCAN SUPPORT COLLAR LIMITS 60" SCAN 0' - 22% NOT EXAMINED 45* - 22% NOT EXAMINED 60 - 31% NOT EXAMINED 31% OF REQUIRED EXAMINATION VOLUME NOT EXAMINED I   SEE   I.MITATION AND WVELD PROFILE EXAMINATION DATA SHEET                                       w                 [
Basis for Use: The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration.
v to TXX-14103 Page 1 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.6. Duration of Proposed Alternative:
                              - Inservice Inspection Impracticality -
The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.7. Precedents:
: 1. ASME Code Components Affected:
Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML012490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-14, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 Attachment 1 to TXX-14103 Page 3 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g)
ASME Code Class:           Code Class 1
(5) (iii)-INSERVICE INSPECTION IMPRACTICALITY Weld Profile Page 1 of 2 Attachment 1 to TXX-14103 Page 4 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 1OCFR50.55a(g)
(5) (iii)-INSERVICE INSPECTION IMPRACTICALITY Weld Profile Page 2 of 2 x 0 0~1*, 0).-,-~4 ,-r 0-3 0 WELD 2 REF. 2-11001 EIaU['- (!IR&T !UI UAoou& AJjIj I1ISI0 AflOJS 11 HOTSIDE 1-81 TO 1-816 I COLOSIOE I-Bir IQ 3-632 Is 2 2-1 RDTSIDE 2-SI TO 2-616 2A (COLSIDE 2-617 70 2-232 26 3 -NTID -10T 3-016 3.1 3 -1 COLIISIDE 3-BIT To 3-832 36 A 4.1 HUTTIDE 4-Bi TO 4-BI6 41 COLOI.301 4-BIT 10 4-032 48 Z z U) >m r)r)>z Z (1) r)'o m tri ITS=10 m Z A c-, &#xfd;r CD rfl r) cn oil z rim En> P r) aq w t-4"q iauST6ilIOE USE OR~T NOTES: DESCRIPTION:
STEAM GEN3ERATORS
: 1. 2,3 &4 TU ELECTR IC (TUBESIDE) 5.3'/SA-508 (HEADSIoE) 5.3/SA-216 CPSES UNIT 2 (BOLTING) 1.875' D0A./I6.II LENGTH INSERVICE INSPECTION LOCATION ISOMETRIC--,%inn IT fir Q -FAPP&#xfd;RO:VAL:
X>PDI Calibration Data Sheet Plant I Unit CO.ANCHE PEAK UNIT 2 DataSheet#
10UT-18A SO --- 4 L ed /-s Company WESDYNE Page L of.Comp / System STEAM GENERATOR 2 60 -L60----Procedure No. TX-ISI-210
:Cal. Checks Time o Rev / Chng. No. 6 / N/A Initial Calib. 0750 40 7111 Cal. Block No. TBX-28 Initial Calib. Date 4112108 /Cal. Block Temp 750 Comp. Temp 800 Intermediate NIA ze 20-- --Therm S/N: TU-2261 Intermediate N/A, Size N/A Sch. N/A "I" Final Calib. 1216 / >7X Ferrilic r'"lAustenl[Ic Final Calib. Date 4112108 0 2 4 b 01 o )CRT Div.= .904" CRT Div. 0 IT8 Cal. Direction:
Axial Circ. Both Couplant r)Scan Area: .L- to Weld Type: ULTRA GEL II Search Unit #1 Sea #2 Unit0= to Weld Batch: 06225 Manufacture:
KBA Manufacture:
I M M Recordable j Access I Indications j Exam Sens.Examination Area / Weld Yes__ J~ I No eorn1 TCX-1-3100 " 2-1 .,27.0 dB Remarks I Reason for Incomplete Scan(s)22% NOT EXAMINED SEE LIMITATION SHEET COVERAGE TAKEN FROM PREVIOUS DATA Examiners:
WALLACE REID Level II Date 4/12108 Examiners:
NIA Level N/A Date NIA Serial No.: 01COX2 Freq.: 2.25 MHz Serial No.: Freq.: Size: 1.0" Shape: ROUND Size: hape: 10 Exam Angle 0&deg; Model: GAMMA Exam Angle Model: 0 Z 10 n.Measured Angle: 0&deg; Measured Angl -- U)Wedge Style: N/A Wedge Style:D Soire..h Unit Cable S rch Unit Cable Type: RG 58 A/U Type: Length: 20' No. of Connectors 0 Length: No. of Connectors
>Instrument Settings I strument Settings ( M Make / Model: KBA / USN 52R Make / Mo el: w_ _Serial No.: 102282 Serial No. >Dis.Delay:
1.227 ps Range: 9.037 Dis.DL.a -Range: Prb.Delay:
NIA ps Pwidth: NIA Prb.Del: Ps Pwidth: M'tl CalNet: .2315 .Is Pulser SINGLE M'tl Cal et: ps Pulser Damping: 1000 Q Reject: 0% Dampi g: 0 Reject: Rep. Rate: AUrro0HIGH Freq.: .3-4 Rep. ate: AOHIGH Freq.: Filter: N/A Mode: N/A Filter. Mode: Voltage: N/A Rectify: FULLWAVE Vol ge: __-- Rectify: FULLWAVE Reference Sensitivity (Sens.) Re rence Sensitivity (Sens.)Axial: 13.0 dB Circ: N/A al: Circ: SDH Sensitivity:
N/A H Sensitivity:
luitner Evaluation Required?
Fl Yes [Z] No Rouiaewr J atec~ 2 .~ e-(-1-0 g PDI Calibration Data Sheet I.Plant / Unit COMANCHE PEAK UNIT 2 Company WESDYNE Comp / System STEAM GENERATOR 2 Procedure No. TX-ISI-210 Rev / Chng. No. 6 / N/A Cal. Block No. TBX-28 Cal. Block Temp 75" Comp. Temp 80" Therm SIN: TU-2261 Size N/A Sch. NIA 7T[C Drerition:
Cal. Direction:
Axial Circ. X Both Data Sheet # 10 UT-18B Page 2 of )F Cal. Checks Time Initial Calib. 0755 Initial Calib. Dale 4/12108 Intermediate N/A Intermediate NIA Final Calib. 1220 Final Calib. Date 4112/08 60 40 20 I  2 4 8 0 CRT Div. = 1.297" rT1 00 0 00 OQ (0 0~t>rbr w Couplant Scan Area: .to Weld Type: ULTRA GEL II Search Unit #1.L to Weld Batch: 06225 Manufacture:
KBA Manuf, ,Serial No.: 01BXV9 Freq.: 2.25 MHz Serial I Recordable Size: .5" X 1.0" Shape: RECTANGLE Size: Access Indications Exam Sens. Exam Angle 45" Model: GAMMA Exam j Examination Area / Weld ' Yes No Geom Measured Angle: 45 " Measu TCX-1-3100 2-1 2-SIDED X 50.0 dB Wedge Style: SWS Wedge Search Unit Cable Type: RG 58 A/U Type: Length: 20' No. of Connectors 0 Length Remarks / Reason for Incomplete Scan(s) Instrument Settings Make ( Model: KBA -USN 60 SW Make 1 22% NOT EXAMINED Serial No.: 105419 Serial I Dis.Delay:
1.077 ps Range: 12.97 Dis.Del SEE LIMITATION SHEET Prb.Delay:
8.5034 ps Pwidth: 330 ns Prb.De MIt CalNet: .1246 ps Pulser 'SQUARE M'tl Ca COVERAGE TAKEN FROM PREVIOUS DATA Damping: 500 (1 Reject: 0% Dampi I Rep. Rate: AUTOHIGH Freq.: 2.25 MHz Rep.Filter: N/A Mode: SINGLE Fille.Voltage: 450 Rectify: FUU.WAVE Vol gE Examiners:
II Date 4/12/08 Reference Sensitivity (Sens.) R erer Axial: 36.0 dB Circ: 36.0 dB A /ial: Examiners:
NIA Level N/A Date N/A SDH Sensitivity:
N/A -DH Si Further Evaluation Required?
[1 Yes [1 No rim 0>-Z Zrf L rEl "Z j Z ZI> n-'ty: wt5kff Aut~er )L p-ot 111 WESTINGHOUSE NUCLEAR SERVICE DIVISION INSPECTION SERVICES BEAM SPREADS rTI C C C r)i m rr i 03 PDI Plant I Unit COMANCHE PEAK UNIT 2 Data Company WESDYNE Page Comp / Syslem STF-AM ENE4ATOk 2 Procedure No. TX-ISI-210 Cal. C Rev / Chng. No. 8I N/A Initial Cal. Block No. TBX-28 Initsal Cal. Block Temp 75" Comp.jTemp
: 80. Interm Therm SIN: TU-4261 Interm Size NIA Sch. NIA IT' Firnal jX Ferritlc -Au~tenltic Final Cal. Direction:
Axial Circ. X Both Scan Area: -L to Weld to Weld Type: Batch:..Recordab Access indication Examination Area /Weld I_ _ Yes No C TGX-1-3100 2-1 124IDED! ~Calibration Data Sheet heet# 1OUT-18C o I hecks Time I-----Callb. 0800 -Ar. 1 40__'Calib, Date 4112108 I ediate N/A 20 20 .-emdiate WITA t Calib. 1230 .Calib.ate 4112108 0 2 4 6 8 0 2 4 8 CRT Dlv. -1.48" CRT Dlv.Couplant ULTRA GEL II Search UnIt #1 Search nlt#2 06225 Manufacture:
KBA Manufacture:
.l /Serial No.: 01BXVB Freq.: 2.25 MHz Serial No.: r eq.: hle Size: .5" X 1.0" Shape: RECTANGLE Size: .Shape: ns Exam. Sons. Exam Angle Model: GAMMA Exam Angle ._ Model: Geom _ ._ Measured Angle: 600 Measured Angle*59.0 dB Wedge Style: SWS Wedge Style: __Search Unit Cable Se rch Unit Cable Type: RG 58 A/U Type: Length: 20' No. of Connectors 0 Length: __/. No. of Conncctor Instrument Settings IMtrument Settings Make I Model: KBA / USN 60 SW Make / M el:t Serial No.: 105420 Serial No., _ _ _ _Dis.Delay:
.&35 p3 Range: 18.48 D0s.Dela .Range: Prb.Delay.
14.8894 P8 Pwdth: 220 ns Prb.Del : psPwidth: MU Cal/Vet .1270 ps Pulser SQUARE 1iI Cajet: ps Pulser Damping: 500 0 Reject 0% Damp' g. 0) Reiect: Rep. Rate: Freq.: 2.25 MHz Rep. ate: Freq.: Filter: N/A Mode: SiNGLE Filt : _ -Mode: Voltage: 453 Rectify:
Voll get Rectify: ruuWAVE Date 4/12108 Reference Sensilivilty (Sons.) Refe'ence Sensitivity (Sens.)Axial: 45.0dB Circ: 45.0 dB Circ: Date N/A SDH SenslUvity:
NIA Sensitivity:Evaluaton Required?
j] Yes IT -o X['T 03'0}10 0 1-d tTIl 0['I l- l)'T I I I_ _I I I Remarks I Reason for Incomplete Scan(s)%1 NOT EXAMINED SEE LIMITATION SHEET COVERAGE TAKEN FROM PREVIOUS DATA Examiners:
_____________
Level____Examiners:
N/A Level NIA R&#xfd;itwwicaw S;Z-&#xfd;9 vfirlo &#xfd;"" 4,o7r D!a ?Ri A0110. -_
WESTINGHOUSE NUCLEAR SERVICE DIVISION INSPECTION SERVICES BEAM SPREADS REPORT NO. 10 UT-18C PAGE OF TX-ISI-210, REV. 6 0z 0<o ~-s -'5-. 5-5 0 H 0 (A PLANT COMANCHE PEAK UNIT II PROCEDURE TRANSDUCER S/N 01BXVB ANGLE 60' SIZE .5"X 1" FREQUENCY 2.25 MHz CAL. RLOCK EXAMINER CAREY LASOYA TBX-28 DATE THICKNESS 5.45" 04/11108/~9O 6/0 0 s~ 65.6-0 0 ST10-cn SURFACE DIST. FORWARD MAX BACKWARD 114 T 2.00 2.45 2.90 1/2 T 4.20 4.90 5.80 3/4 T 6.50 7.40 8.45 Attachment 1 to TXX-14103 Page 11 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g)
(5) (iii)-INSERVICE INSPECTION IMPRACTICALITY Exam Report Page 7 of 7 WESTINGHOUSE NUCLEAR SERVICES DIVISION P-0 -e , LIMITATION TO EXAMINATION PLANT COMANCHE PEAK UNIT 2 SKETCH TCX-1-3100 REV 1 SYST.ICOMP.
STEAM GENERATOR 2 PROCEDURE TX-ISI-210 REV. 4 EXAMINER &#xfd; 1-4 -DATE 1 i-. 8-97 RELATED TO: UT X PT MT IDENT. NO. 2-1 PROVIDE GENERAL INFORMATION TO DESCRIBE APPROXIMATE SIZE. LOCATION AND TYPE OF UMITATION.
FOUR 2A" X 24" SUPPORT PADS RESTRICTES ALL SCAN FOR 22%SEVENTEEN 2.5" X 2.5" WELDED PADS APPROXIMATELY 7- FROM THE CENTERLINE LIMITS 60' SCAN SUPPORT COLLAR LIMITS 60" SCAN 0' -22% NOT EXAMINED 45* -22% NOT EXAMINED 60 -31% NOT EXAMINED 31% OF REQUIRED EXAMINATION VOLUME NOT EXAMINED I SEE I.MITATION AND WVELD PROFILE EXAMINATION DATA SHEET w [v Attachment 2 to TXX-14103 Page 1 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
-Inservice Inspection Impracticality  
-1. ASME Code Components Affected: ASME Code Class: Code Class 1  


==References:==
==References:==
ASME Section XI, Table IWB-2500-1 and IWB-3510 Examination Category:      B-B Item Number:              B2.40


ASME Section XI, Table IWB-2500-1 and IWB-3510 Examination Category:
== Description:==
B-B Item Number: B2.40
Code required examination coverage for the weld volume is impractical Component:                Steam Generator 2-01 Head-to-Tubesheet Weld TCX- 1-3100-1 -1 Component Number:         TCX-RCPCSG-01


== Description:==
===2. Applicable Code Edition and Addenda===
ASME Section XI, 1998 Edition through 2000 Addenda.
 
===3. Applicable Code Requirement===
ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B) requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).
Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%."
NRC Information Notice (IN) 98-42, "Implementation of 1OCFR50.55a(g) Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be "essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of "essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.
to TXX-14103 Page 2 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
                                - Inservice Inspection Impracticality -
: 4. Impracticality of Compliance:
The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and seventeen 2.5"x2.5" welded pads (See attached sketch).
The examinations were conducted in accordance with procedure TX-ISI-2 10, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (00) and angle beam (450 shear and 600 longitudinal) scans were used to achieve the weld volume obtained.
As shown on the attached examination data sheets the 0' and 45' exam angles achieved 78%
examination coverage, and the 600 exam angle achieved 69% examination coverage. Taking the worst case limitation this corresponds to a coverage of 69% of the required examination volume.
: 5. Burden Caused by Compliance:
The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical. Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements. This would cause considerable burden to CPNPP.
: 6. Proposed Alternative and Basis for Use:
Proposed Alternative:
The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent:
: 3. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.
: 4. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval. No evidence of leakage was identified for this component.
Basis for Use:
The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration. Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.
to TXX-14103 Page 3 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
                            - Inservice Inspection Impracticality -
: 6. Duration of Proposed Alternative:
The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.
: 7. Precedents:
Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. MLO 12490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-14, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 to TXX-14103 Page 4 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                            - Inservice Inspection Impracticality -
Weld Profile Page 1 of 1
 
C:)
0-4 01 I-J 9.I W
COLIISIE  1.817T 16-622 is j                .I&n-E.
HDIIISIDE  Z-8.10 2.0.4 COLDSIOG MIT1 10 ?-832  28 COLOSIDt  3-817io 3-632 2 I., 1210TSD    4-91T 10-6IG  4A                  /
021E OLD      4-01? TOA-832 48 BQLIIK
                                              -  8011mG I
P/ZL


Code required examination coverage for the weld volume is impractical Component:
wv -
Steam Generator 2-01 Head-to-Tubesheet Weld TCX- 1-3100-1 -1 Component Number: TCX-RCPCSG-01
    ~IWESDynl Calibration Data Sheet Plant I Unit          COMANCHE PEAK UNIT 2                   Data Sheet 9          12 UT-017A                                                F                                                      0 Company                  WesOyne International                Page          I'      of      /0 Como I System            STEAM GENERAT'OR C)
: 2. Applicable Code Edition and Addenda: ASME Section XI, 1998 Edition through 2000 Addenda.3. Applicable Code Requirement:
Procedure No.                TX-ISI-210 Cal. Checks          Time Rev/ Chng. No.                   710 CJ Cal. Block No.                  TBX-28 Initial Calib.             0808                                                                                        C&#xfd; Cal. Block Temp.                  83 &deg;F Thermometer S/N:                IC - 1454 Initial Calib. Date      04108/11 Size    19 L X 6 W X5.45 T          Sch. N/A M      Ferritic      M      Auslenitic Intermediate                1320            hi.-         4      G      2 Search Unit #1                                Search U it #2 Each Major CRT Div. z                    1.428" Intermediate                  N/A Manufacture:          KRAUTKRAMER              Manufacture:
ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B)requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%." NRC Information Notice (IN) 98-42, "Implementation of 1OCFR50.55a(g)
Serial No.:              0IBXV9              Serial No.:
Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be"essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of "essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.
Cal. Direction:      IDAxial    []    Circ. []    Both                                            No. of Elements:                   1          No. of Elements:
Attachment 2 to TXX-14103 Page 2 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
Final Calib.                 1655 Size: .5 x 1.0"         Shape: RECT.
-Inservice Inspection Impracticality
U1 Size:                  Shape:
-4. Impracticality of Compliance:
Scan Area:      .._    o Weld                                                                    Freq.     25 MHz Style:        GAMMA        Freq.               Syle:
The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and seventeen 2.5"x2.5" welded pads (See attached sketch).The examinations were conducted in accordance with procedure TX-ISI-2 10, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (00) and angle beam (450 shear and 600 longitudinal) scans were used to achieve the weld volume obtained.As shown on the attached examination data sheets the 0' and 45' exam angles achieved 78%examination coverage, and the 600 exam angle achieved 69% examination coverage.
Final Calib. Date          04/08/11                                                                                            CD toWeld                                                                    Exam Angle:        60    ,IMode:SHEAR        Exam Angle:             Mode:
Taking the worst case limitation this corresponds to a coverage of 69% of the required examination volume.5. Burden Caused by Compliance:
Calibration Reference Check:                                                 Couplant              Measured Angle:              60&deg;              Measured Angle:          I              n U,
The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical.
Rompas Block: #        104874 Ref. Reflector:        SDH      Type:            ULTRAGEL I1        Wedge Style:        NON INTEGRAL              Wedge Style:                                CD Batch:                06225 Search Unit Cable                                    An Cable Recordable Exam Access          Indications                Type:                  RG 174                  Type:                RG 174 Examination Area / Weld                                          Yes      No Geom              Length:        12'  No. of Con.:      0      Length:            No. of Con.:
Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements.
el TCX-1-3100            1-1                          BOTH                  X            75 dB                Instrument Settings                            I strument Settings Make / Model: KRAUTKRAMER USN 60SW            Make / Mo el: KRAUTKRAMER USN 605W Serial No.:            SAP 105205            Serial No.
This would cause considerable burden to CPNPP.6. Proposed Alternative and Basis for Use: Proposed Alternative:
Probe Delay: 15.8003 Range:          14.28    Probe 0 ay: __        Range:
The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent: 3. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.4. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval.
MIlCal/ Vet: .1266 Pulser: SQUARE              MIlCal Vet: _          Pulser:
No evidence of leakage was identified for this component.
Damping: 500 0 Reject:                0%      Dampi :            0 Reject:
Basis for Use: The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration.
Remarks / Reason for Incomplete Scan(s)                         COMPONENT TEMP:        95*F    PRF: AUTOHIGH Freq: 2.25 MHz                  PRF: IAUTOHIGH          Freq:
Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.
Filter:      FIXED      Mode:      P/E      Filler:        -       Mode:    P/E 69% EXAMINATION COVERAGE ACHIEVED                                                              Rectify:      rULLWAVE    Voltage: 450        Recti y:                Vnllage:
Attachment 2 to TXX-14103 Page 3 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
Pulse Width:                220ns              Puls Width:.--
-Inservice Inspection Impracticality
Examniners: TOMAZ ,,DRIH      11 V'..-- Level            II      Date        04/08/11      Reference Sensitivity (Sens.)                  Ref rence Sensitivity (Sens.)
-6. Duration of Proposed Alternative:
N/A                              Level      N/A      Date            N/A        Axial:      63.5 dB      Cire:      N/A      Ax 1:                  Circ:
The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.7. Precedents:
SDH Sensitivity:            47.6 dB          S HSensitivity:
Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5,"Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. MLO 12490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-14,"Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 Attachment 2 to TXX-14103 Page 4 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Reviewers:                                    Further Evaluation Required? r-vYes        M ojN CRT Div./SOH                    1.1              RT Div./SOH V--1                                                                              44 UIh T. l. -VL to TXX-14103 Page 7 of 14 IOCFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
-Inservice Inspection Impracticality
                                                      - Inservice Inspection Impracticality -
-Weld Profile Page 1 of 1 C:)0-4 01 I-J 9.I COLIISIE 1.817 T 16 -622 is W HDIIISIDE Z-8. 10 2.0.4 j .I&n-E.COLDSIOG MIT1 10 ?-832 28 COLOSIDt 3-817 io 3-632 2 I ., 1210TSD 4-91 T 10-6IG 4A OLD 021E 4-01? TO A-832 48 /BQLIIK P/ZL -8011mG I
Weld Exam Report Page 3 of 10
~IWESDynl Plant I Unit COMANCHE PEAK UNIT 2 Company WesOyne International Como I System STEAM GENERAT'OR Procedure No. TX-ISI-210 Rev/ Chng. No. 710 Cal. Block No. TBX-28 Cal. Block Temp. 83 &deg;F Thermometer S/N: IC -1454 Size 19 L X 6 W X 5.45 T Sch. N/A M Ferritic M Auslenitic Each Major CRT Div. z 1.428" Cal. Direction:
    -a w                DspynF Calibration Data Sheet Plant, Umnt          COMANCHE PEAKUNIT 2                Data Sheet/#          12 UI-Ot1B Company                WesOyne Irterrational            Page          .-              Iu Comp / Syslrrm          STEAM GENERAIOR Praucmed    tin            TX.IS!-210 Rev I Chlig o                  7It0 Cal. Checks          Time                          r Cal Bod No. _                 8X.28 Initi Cat:b              0811 CatBock remp.                   83 'F Ri*,emn  uelme SN            IC- 1454 tn~iaCa':b Dale        04108/11 I
IDAxial [] Circ. [] Both Calibration Data Sheet Data Sheet 9 12 UT-017A Page I' of /0 Cal. Checks Time Initial Calib. 0808 Initial Calib. Date 04108/11 Intermediate 1320 Intermediate N/A Final Calib. 1655 Final Calib. Date 04/08/11 Couplant Scan Area: .._ o Weld toWeld Calibration Reference Check: Rompas Block: # 104874 Ref. Reflector:
Sze      19LX6W X5.45 T            Srh. wA Intermediate              1300 E        Fcri.      r-IAusteviic                                                                      Search Unit #1 Eac* bla,ouCRTriv                    .963,3'                                              Manufactroe:       KRAUTKRAMER Ine'rnediate              KIA Serial Nu.               O1BXW7
SDH Type: ULTRAGEL I1 Batch: 06225 hi.- 4 G 2 Search Unit #1 Manufacture:
..a Dieivn E          ]Aal []      Cc    E] Both        Iroa,Cathb                1655 No. cf Elements:                        Noa. of Elemnents:
KRAUTKRAMER Serial No.: 0IBXV9 No. of Elements:
S'ze. 1X.50            Shape: IECI.     Size.               Shape:_____
1 Size: .5 x 1.0" Shape: RECT.Freq. 25 MHz Style: GAMMA Exam Angle: 60 ,IMode: SHEAR Measured Angle: 60&deg;Wedge Style: NON INTEGRAL Search Unit Cable Type: RG 174 Length: 12' No. of Con.: 0 Instrument Settings Make / Model: KRAUTKRAMER USN 60SW Serial No.: SAP 105205 Probe Delay: 15.8003 Range: 14.28 MIl Cal/ Vet: .1266 Pulser: SQUARE Damping: 500 0 Reject: 0%PRF: AUTOHIGH Freq: 2.25 MHz Filter: FIXED Mode: P/E Rectify: rULLWAVE Voltage: 450 Pulse Width: 220ns Reference Sensitivity (Sens.)Axial: 63.5 dB Cire: N/A SDH Sensitivity:
Area Iai oWve.d            MX                        :indlCa.b Da'e          0C0811I Freq. 225 MHz Style.          GAmIMA ExamAnge:       45" Mode-lEAR          Enram  Angle.      Mode:
47.6 dB CRT Div./SOH 1.1 F Recordable Indications C&#xfd;wv -0 C)CJ Access Exam Examination Area / Weld Yes No Geom TCX-1-3100 1-1 BOTH X 75 dB Remarks / Reason for Incomplete Scan(s) COMPONENT TEMP: 95*F 69% EXAMINATION COVERAGE ACHIEVED Search U it #2 Manufacture:
  ,abya'.nn Rclerence Check.                                            Couplant            Measured Angle:            45'          Measured Angle-1,vr'as 6 ocit        104874 Rel Reflec.or:        SOX    T&#xfd;lTr          ULTRAGELII        Wedge Stl*e:     NON INTEGRAL Batch                06225 Search Unit Cable Recordable Exam Access        Indications              type                tIC I BNC Sens.
Serial No.: No. of Elements: Size: Shape: Freq. S yle: Exam Angle: Mode: Measured Angle: I Wedge Style: A n Cable Type: RG 174 Length: No. of Con.: I strument Settings Make / Mo el: KRAUTKRAMER USN 605W Serial No.Probe 0 ay: __ Range: MIl Cal Vet: _ Pulser: Dampi : 0 Reject: PRF: IAUTOHIGH Freq: Filler: -Mode: P/E Recti y: Vnllage: Puls Width: .--Ref rence Sensitivity (Sens.)Ax 1: Circ: S H Sensitivity:
E      hamnaton krea Wold                                    Yes I No I Geom            Lengh:       1Z  NO.of Con.:       0   Length            No. of Con.:___
RT Div./SOH U1 CD n U, CD el Examniners:
TCX-1-310(            I-"                        BOTH              X            e3dB            Instrument Settings                        strument Settings Make I Model: KRAUfKR.IMER      USHtS8. Makte  I Moet,KRAUTKRAMrER  USN66OSW Seua, No..            SAP 10439' Probe Delay 22712 Range          9.633  ProbeD y __ Range:            __
TOMAZ ,,DRIH 11 V'..-- Level II Date 04/08/11 N/A Level N/A Date N/A Reviewers:
M' Call Vet .12W4Pulser: SQUARE             MUalYe. ____Pulser:____
Further Evaluation Required?
DampIrg 500           Rej*ec:     C%
r-vYes M ojN V--1 44 UIh T. l. -VL Attachment 2 to TXX-14103 Page 7 of 14 IOCFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Remarks I R.a~on [crIneomplele Scar(s)                    CO!.'POl*Elfl IE.P      95'F  PRF: AUT    OHIGH Freq: 2.25 MHz         PRF:AUTOH5G-H        Freq____
-Inservice Inspection Impracticality
0' TO 135' AND 315" TO 0' SCANNED                                                    Filter    F'XED      Mode:     D/E    Filler._____ Mode:             PE 78% EXAMNATION COVERAGE ACHIEVED                                                        Rectily:   F.iUwAvEVoltage: 450          Rect, Y: _ ___Voltage:___
-Weld Exam Report Page 3 of 10-a w DspynF Plant, Umnt COMANCHE PEAK UNIT 2 Company WesOyne Irterrational Comp / Syslrrm STEAM GENERAIOR Praucmed tin TX.IS!-210 Rev I Chlig o 7It0 Cal Bod No. _ 8X.28 Cat Bock remp. 83 'Fuelme SN IC- 1454 S ze 19LX6W X5.45 T Srh. wA E Fcri. r-IAusteviicbla,ou CRTriv .963,3'..a Dieivn E ]Aal [] Cc E] Both Iai Area oWve.d MX ,abya'.nn Rclerence Check.1,vr'as 6 ocit 104874 Rel Reflec.or:
PuLse Wid:h.             220ns Reference Sensitivity (Sens)
SOX Calibration Data Sheet Data Sheet/# 12 UI-Ot1B Page .- I u Cal. Checks Initi Cat:b tn~ia Ca':b Dale Intermediate Ine'rnediate Iroa, Cathb:indl Ca.b Da'e Time 0811 04108/11 1300 KIA 1655 0C0811I r Couplant T&#xfd;lTr ULTRAGELII Batch 06225 Access Recordable Indications Yes I No I Geom Exam Sens.E hamnaton krea Wold TCX-1-310( I-" BOTH X e3dB Remarks I R.a~on [cr Ineomplele Scar(s)
E1o"'i..c    JENJRW1 4=                    Level        11    D3le        04108ull                                              Refrece Sensitivity (Sens.)
IE.P 95'F 0' TO 135' AND 315" TO 0' SCANNED 78% EXAMNATION COVERAGE ACHIEVED Search Unit #1 Manufactroe:
NIA                          I eVe)w N/A        Date            NIA      Ax!at:    56 dB       COrc. IIIA        Am1:__ _ C/to              __
KRAUTKRAMER Serial Nu. O1BXW7 No. cf Elements: S'ze. 1 X.50 Shape: IECI.Freq. 225 MHz Style. GAmIMA ExamAnge:
SDIl Senrovtly            40TB0            HSensitreuy I        _________
45" Mode-lEAR Measured Angle: 45'Wedge NON INTEGRAL Search Unit Cable type tIC I BNC Lengh: 1Z NO.of Con.: 0 Instrument Settings Make I Model: KRAUfKR.IMER USHt S8.Seua, No.. SAP 10439'Probe Delay 22712 Range 9.633 M' Call Vet .12W4 Pulser: SQUARE DampIrg 500 C%PRF: AUT OHIGH Freq: 2.25 MHz Filter F'XED Mode: D/E Rectily: F.iUwAvE Voltage: 450 PuLse Wid:h. 220ns Reference Sensitivity (Sens)Ax!at: 56 dB COrc. IIIA SDIl Senrovtly 40TB0 CRT DivJSDH 1.1 Noa. of Elemnents:
Re~.e~rr~                      F.1k~rE    uaWtnRe&#xfd;Led' M        Y.e  M~NO CRT DivJSDH                  1.1            TTDivJSDH REMWER    4 DAIE                          f    (/
Size. Shape:_____
to TXX-14103 Page 8 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
I Enram Angle. Mode: Measured Angle-Length No. of Con.:___strument Settings Makte I Mo et, KRAUTKRAMrER USN 66OSW ProbeD y __ Range: __MU alYe. ____Pulser:____
                                                        - Inservice Inspection Impracticality -
PRF: AUTOH5G-H Freq____Filler._____
Weld Exam Report Page 4 of 10 WEsoyln .
Mode: PE Rect, Y: _ ___Voltage:___
Calibration Data Sheet Fort U, r t            COMANCHE PEAK UNIr 2                  Data Shect 9          12UTO17C I.
Refrece Sensitivity (Sens.)Am 1: __ _ C/to __I HSensitreuy
Company                WesDyne Interroetna;                Page 2              of      10 Comp i Sys'nm          STEAM GENERATOR F,ocedure Nto                X-ISI-210 Cal. Checks          Time Revi Cling Nto                  710 Ca!. SWccv No                TBX-28 IniliaCati,.              (830 Cal Bltck Temup                    83 IF Thrm.rrrmeer SN                IC. 1454 1n65i1tCalb Date        04.I8/11 Size 19LX6WX5.45T                      Sch. N.,A ED    Ferr.t              Auster,' Ic Inlto ediate                1315 Search Unit #11                          Search U it #2 EMah r CRT Div                            9428" Inter',ediale              NIA Manufacure:      KRAUTKRAAIERManufaclure:
_________T T DivJSDH E1o"'i..c JENJRW1 4= Level 11 D3le 04108ull NIA I eVe)w N/A Date NIA Re~.e~rr~
Serial No.            0IBXvB          Serial No-Cal Orecton      []AxioI M         Crc. 0      Both                                        No. of Elements:              I        No. of Elemenets.
F.1k~rE uaWtnRe&#xfd;Led' M Y.e M~NO REMWER 4 DAIE f (/
Final Ca'ib                1645 Size: 5X1.0"        Shape'RECT.      Size.                  Shape:
Attachment 2 to TXX-14103 Page 8 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Scan Area        JMo Weld                                                                      Freq, 2.25MI-z Stlole; GAKAIA          Freq. _             Syte.
-Inservice Inspection Impracticality
Final Calib Dale        04,08111 11 toW~e~d                                                                Exam  Ange- 45 -Mode:          -SHEAR Exam Anle.             Mode:
-Weld Exam Report Page 4 of 10 WEsoyln .Fort r U, t COMANCHE PEAK UNI r 2 Company WesDyne Interroetna; Comp i Sys'nm STEAM GENERATOR F,ocedure Nto X-ISI-210 Revi Cling Nto 710 Ca!. SWccv No TBX-28 Cal Bltck Temup 83 IF Thrm.rrrmeer SN IC. 1454 Size 19LX6WX5.45T Sch. N.,A ED Ferr.t Auster,' Ic EMah r CRT Div 9428" Cal Orecton []AxioI M Crc. 0 Both Scan Area JMo Weld 11 to W~e~d Ca'bra'on RefEerce Check.Rorrmxs Bock' 104874 Re! Retector SOH Calibration Data Sheet Data Shect 9 12 UTO17C Page 2 of 10 Cal. Checks Time Inilia Cati,. (830 1n65i1t Calb Date 04.I8/11 Inlto ediate 1315 Inter',ediale NIA Final Ca'ib 1645 Final Calib Dale 04,08111 Coupfanl Acces Type: ULTRAGEL II Bad(h: 00225 Recordable ss Indications Yes No Geom Sns.I .Search Unit #11 Manufacure:
Ca'bra'on RefEerce Check.                                                 Coupfanl            Measured Angle          45*            Measured Angle:
KRAUTKRAAIER Serial No. 0IBXvB No. of Elements:
Rorrmxs Bock'       104874 Re! Retector            SOH    Type:         ULTRAGEL II        Wedge Sitl: NONINTEGRAL                Wedge Slye*.
I Size: 5 X1.0" Shape' RECT.Freq, 2.25MI-z Stlole; GAKAIA Exam Ange- 45 -Mode: -SHEAR Measured Angle 45*Wedge Sitl: NON INTEGRAL Search Unit Cable Type BNC Length: 12' No. of Con.: 0 Instrument Settings Klakei Model. KRAUfKRA.IERIUSI 581 Serial No.: SAP 10476E, Probe Delzy: =2212Range.
Bad(h:               00225 Search Unit Cable                        We        at Cable Recordable Accesss        Indications             Type                  BNC              Type                RG 174 Yes No Geom           Sns.                                                              No. of Con.:
9.428 NItl ColtI Vat: .1262 Putner. SQUARE Dam~anq 566 Reject: 3%PRF- AUTOHIGH Freq' 2.2i ltila Fi~tel: FIXED Mode. PIE ReeIly RILwAvE Voltage: 450 PulsiefWIh:
Exam nat on Area I eld                                                                    Length:      12' No. of Con.:      0  Length:      /
220iis Reterence SentsitieitySeas.)
TCX-1-3100          I-1                          BOTH               X           67.4 dB            Instrument Settings                      strument Settings Klakei Model. KRAUfKRA.IERIUSI      581 alake  I M .e Serial No.:           SAP 10476E,      Serial No      _    _          _
M~al, 57.4 OH Circ: IV/A SDHl Se*l7 Ty 42.4 dS CRT Otv./SDH NA Search U it #2 Manufaclure:
Probe Delzy: =2212Range. 9.428 ProbeD ay                        Range' NItlColtI Vat: .1262Putner. SQUARE IJ.llCal Vet                PuhLer:
Serial No-No. of Elemenets.
Dam~anq      566      Reject:     3%    aOampi          I) Rejet        __
Size. Shape: Freq. _ Syte.Exam Anle. Mode: Measured Angle: Wedge We at Cable Type RG 174 Length: / No. of Con.: strument Settings alake I M .e Serial No _ _ _ProbeD ay Range'IJ.ll Cal Vet PuhLer: aOampi I) Rejet __PRF: AUTOHIGH Frog: Filter: Mode. PE Recti _ Voltage: Pu WidthJ ens!vly (Sens.)Ax Circ.S RT ScnOtivityH T Oriv./SDH Exam nat on Area I eld TCX-1-3100 I-1 BOTH X 67.4 dB Remarks 'Rason for Incomple'e Scan(s) CO,!PONPeIT TEMIP. %IF 135' TO 315' SCANNED 78% EXAMNI'ATION COVERAGE ACHIEVED WA Lacl NTA- Date N/A Rev rvrs FitrorE-.aWea'or Reqic4? [lYe, [ONDt VEY EWEIfA -Xu, Attachment 2 to TXX-14103 Page 9 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Remarks 'Rason for Incomple'e Scan(s)                        CO,!PONPeIT  TEMIP. %IF      PRF-AUTOHIGH Freq' 2.2i ltila PRF: AUTOHIGH Frog:
-Inservice Inspection Impracticality
135' TO 315' SCANNED                                                                    Fi~tel: FIXED Mode.             PIE    Filter:                 Mode.      PE 78% EXAMNI'ATION COVERAGE ACHIEVED                                                        ReeIly RILwAvE Voltage: 450            Recti      _          Voltage:
-Weld Exam Report Page 5 of 10&#xfd;lar! I Uril C0OMANCHE PEAK UNI 12'Orr81), WesDyne ltiemnuIona!
PulsiefWIh:             220iis          Pu WidthJ Reterence SentsitieitySeas.)            Ret*rence ens!vly (Sens.)
COTp 1 %S512m STEAMI GEIIERATOR PracedureM toX ISI-210 Re; IChng No. 713 Cal ffodt No TOX-28 Cal. 8,U6 Tend. 83 'F iteirrrsrreter SiN C -1454 Size 19iX6W 1(5.451 Sch NIA[J FerrAt.- f Eah"p CR1 Div .67W6 ZlCCV'ecer, E mAa'n E Circ 0 Both 3(vn A'ea 10Weld f?ntmljon RF'erete Chrck Calibration Data Sheet Data Sheet 4 12 UT7417D Page q__ of ik.Cal. Checks Thie nial Caib 0/45 Inital Caib Date 04M81l1 Interrefte 1310 Ilnterned~ate IlfA Fnai Catb, 1m0 Final Calb. Date 04/.8/i 1 Couplant R"mPas BlocK i N/A Re' Reecc. NIA Type ULTRAGEL I Bath: 06225 Recordable Access Indications Erxiam,,tfnAtea,'We'd Yes No Georno n Manufacture:
WA                        Lacl      NTA-Date                N/A      M~al,      57.4OH Circ:        IV/A Ax *:;                    Circ.
KRAUT:RAMER fIaru!acUe Seriat No:- 0 Tai( l. .4fisen No.No. of Elenie I No. of Elements: Szee 1.0' Shape: ROND Size. Shape.___Freq. 2 25 MHz Style: GAMMA Freq. S e: Exarn Anqe. 0 Mode. -STRIAGHi Exam Ang'e: Mode: Measured Angle: .0 ' Ieawued A rgleens Wedge Style: NtA Wedge Sty~e Search Unit Cable Sear Cable I type : RGU174 _ Type. RG174 LeNo: 6E No. o Con.: 0 Lengt e No. of Con.: Instrument Settings I stiument Settings Make I Mlodel: OlrKRAUT(RaER usiN TOsf Make/1Mo el: KRAUTeNIAER USCI&Osv Seriat NO.: SAP 105421 SOW aNo _______Probe Delay. .5212 Range: 6.706 Probe a._ Range.MU/ICallVe.
SDHl  Se*l7 Ty          42.4 dS        SRT ScnOtivityH Rev rvrs                                    FitrorE-.aWea'or Reqic4? [lYe, [ONDt CRT Otv./SDH                        NA                TOriv./SDH VEY              EWEIfA                                              - Xu, to TXX-14103 Page 9 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
.2304 Pulsei: SOVARE M1t Cal Vel- ____Rser:____
                                                - Inservice Inspection Impracticality -
DamoIn: 500 0 Rejec: 0% Damp, .(3 Rqeicl: PRF: AUTOHIGH Freq: 2.25 2iz PRF: AUTOHIGH Freq.Fil.er. FIXED Mode: P/K Fitera _ Mode PIT Rectity FuLLwAvE Voltage- 450 Re t .e Voltage: Puse Width 220ns Puls Width: S __e Reference Sensitivity (Sens) Ref enceSesitimety (Ses)A xial: 10.1 dB 5 2rc N A 1: I SDH Sensititily; IMA S H Senfliviiy:
Weld Exam Report Page 5 of 10 Calibration Data Sheet
_______ORT Div JSDH 50 A FITO DaRJSI d TCX-l-3100 1-I BOTH X 30dB Re-nar~s Icr Scn(s) COYPONENI TE!P 05SF 78-% EXAM NAIION COVERAGE ACHIEVED K'A CLeIj NIA Date NIA Rra.iame~
&#xfd;lar! IUril          C0OMANCHE PEAK  UNI 12          Data Sheet 4          12 UT7417D
Fehrlva'.21onRequiend?
        'Orr81), WesDyne ltiemnuIona!                Page q__              of ik.
M1.e% jmjt tEIMSATE h~1~
COTp    1%S512m        STEAMI GEIIERATOR PracedureM  toX            ISI-210 Cal. Checks            Thie Re; IChng No.              713 Calffodt No              TOX-28                  nial Caib                0/45 Cal. 8,U6 Tend.             83'F iteirrrsrreter SiN          C-1454 Inital Caib Date        04M81l1 Size 19iX6W 1(5.451            Sch NIA
Attachment 2 to TXX-14103 Page 10 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
[J FerrAt.-
-Inservice Inspection Impracticality  
Eah"p CR1          Div f
-Weld Exam Report Page 6 of 10 IwEspyfl Pvt., UxI COMIANCH~E PEAX UNIT 2 Ccmpany Wes Dyno hlereonalora Comp I Ssvsem STEAM 5ENERATOR Proceduwe IIo TX4Sc1210 Rey ICln g&#xfd;lo 710 Cal 810act D. IBX.20 Cad' 8'xc/ Temp 837~Ihermrollrner SA IC -1454.S-re 19LX6WX.45T -Snr. RIA I Ferrili, Aus1e~i~Ea~r.il~rCR-Doj z 1428" Ca. IDena~ A)aM [] CGrn Bo~h SranArea jj.vet lj to Wxeld Ca'bratltn Reference Chek Calibration Data Sheet Da!a Sheet 9 12 UT4I1E Papg 5 of Cal. Checks ntia Ca!b.lnit,a Calib. Date Internediate Interned6ate FinallClb.
                                    .67W6 Interrefte                  1310 Manufacture:      KRAUT:RAMER            fIaru!acUe Ilnterned~ate              IlfA Seriat No:- 0 Tai( l.                .4fisen No.
F:na'C.b Dale TIme 1,147 IVA IVA 1445 Couplant RorpaS Bbo k' IC4874 Ref Refectcr SOH Type ULTRAGEL II BatcO: 06225 Recordabloe EXm Access Indications
ZlCCV'ecer,      E mAa'n  E Circ0      Both                                            No. of Elenie                  I          No. of Elements:
.nav'r Areal ','Ve'.JI Yes INo fGoomI n Search Unit#1 Manufacture:
FnaiCatb,                   1m0 Szee 1.0' Shape: ROND                      Size.                 Shape.___
KRAUTKRAIER Serial No.: 01BXV9 No. of Elemen-s:
3(vn A'ea              10Weld f                    Final Calb. Date          04/.8/i 1 Freq. 225 MHzStyle: GAMMA Freq.                             S e:
1 Size: .5 x 1.0' Shape: RECr.Freq. 2.251,1Hz Style: GAMMNA ExamJgle:
Exarn  Anqe. 0 Mode. -STRIAGHi            Exam  Ang'e:          Mode:
60o' Mode: SHIEA.R Measured Angle- 60" Wedge Slyle. NON INTEGRAL Search Unit Cable Type: RG 174 Len~h: 12" NoolCon.:
  ?ntmljon RF'erete Chrck                                          Couplant              Measured Angle:
0 Instrument Settings Make I Model. KRAUTKAER USN OOS'Selal No.: SAP 105205 Probe Delay: 15.m3RaRge 1428 MT Call Vel' .1266 1 ,31 r.s SQUARE Damping -OA 0 Re/ed: 0%PRF: AUTCIIGH Freq: 2.25 MHz Fillr: FIXED Mode PIE Ret~ly: RFLLLMAV Voltage: 450 Pulse Widit: 220rs Re!erence Sensitily (Sens.)AAiAt: 63.5 dB Circ. N/A SDHN SFni~wVy:
R"mPas BlocK    i    N/A Re' Reecc.      NIA Type                ULTRAGEL I           Wedge Style: . NtA        0 '           Wedge Sty~e Bath:                 06225                                                      Ieawued A rgleens Search Unit Cable                           Sear Cable Recordable Access          Indications                I        : type RGU174 _                  Type.              RG174 Erxiam,,tfnAtea,'We'd                                  Yes No Georno            n    LeNo:        6E No. o Con.: 0           Lengt        e No. of Con.:
476dB CRT Div.ISDH 1. Manufacture:
TCX-l-3100          1-I                  BOTH                X            30dB                Instrument Settings                      I stiument Settings Make IMlodel:  OlrKRAUT(RaER  usiN TOsf Make/1Mo el:KRAUTeNIAER          USCI&Osv Seriat NO.:           SAP 105421          SOWaNo        _______
No. of Elements: Exam Aole: Mode: Mleasurod Angle.~l Wedge Style.LeNh I No.0of Con.: I strument Settings FraeqItec.
Probe Delay. .5212    Range: 6.706Probe a._                    Range.
t~A1t~E S NO!ebProbe0 ay __Range CM0 Cal Vet: Patscr:____
MU/ICallVe. .2304 Pulsei: SOVARE          M1t  CalVel-____Rser:____
DWdam ed: IPIRF: AUTOHIGH Frog:.TPer. Moe RG it7 RIRed 'y _ _ _Vottage: ReL .Sensth y (Seons)S l N lenti~ Settings T DiYJSDH TCX-i-31CC 1t BOTH X 75 dB Remais , Reson for Ircomr'ene Scar(s) -COJPONEWI TEMtP IF 69% EXAN,1AT ION COVERAGE ACHIEVED Einmrprs .15il BELL A&#xfd;, .i_&' LnetIre D1_ate .9 f NrA \J eet N/A Date NIA Re~ie.%rs FutherEvaLut~ionflertred?
DamoIn: 5000 Rejec:              0% Damp, .                 (3 Rqeicl:
[lyes IjNo REVEfWERICAiO e.&sect;-4 5 ,/ B~Jot Attachment 2 to TXX-14103 Page 11 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Re-nar~s R*eRIcrInce*rz'*ee  Scn(s)                  COYPONENI TE!P          05SF PRF: AUTOHIGH  2iz        Freq: 2.25        PRF:AUTOHIGH          Freq.
-Inservice Inspection Impracticality  
Fil.er. FIXEDMode:           P/K Fitera      _,*__      _  Mode    PIT 78-%  EXAM NAIION COVERAGE ACHIEVED                                                  Rectity    FuLLwAvE  Voltage-  450    Ret    . e             Voltage:
-Weld Exam Report Page 7 of 10'w..S.DynE Coveragc&SKETCH r a..# 12 UT-017A_/"p m L- -' (0 L Sa~o COA~ovCM:PFAX Uar..__ Outager 2R,1_1 t-voctxrt v tXISr :FI sysl~q S'i-tv*j "Nedi A 1- I Rt&#xfd;rjor,.  
Puse Width              220ns            PulsWidth:
;_ -&#xfd;r4 VIA 60' Of18M'9 of Omr~R 8  JF-RZLAF.tMFJ
S        __e Reference Sensitivity (Sens)             RefenceSesitimety (Ses)
-00!1 rClc% ) _ee~Data  D4*c ANI &#xfd;C-vpw a/ L Attachment 2 to TXX-14103 Page 12 of 14 1OCFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
K'A                  CLeIj      NIA Date                  NIA          Axial:      10.1dB              NA 5 2rc            1:                          I SDHSensititily;            IMA          S HSenfliviiy:    _______
-Inservice Inspection Impracticality
Rra.iame~                            Fehrlva'.21onRequiend? M1.e% jmjt                ORT Div JSDH50                A              FITO DaRJSI          d tEIMSATE h~1~
-Weld Exam Report Page 8 of 10-~wE-so nfl Ceoerag"SKETCH 2ir!r 2U T-017H 51&#xfd; C-I1-A CH'PF.A< J~iL ', CIjdj .2R=12 Pi;C-u:C A! -X.1 In R L. Li 7A 7,Sysa-n" m-Ara -.vAtJIUv vVef~iv 1.45' SIAV Oo8 V,V-4.77/ 4.-% 3.7 L94 2.54 i eg 1.48 L21 14r-Drcw 0,, ;CR?4C- L 4.DOt. C4f~ld1 7 .1/~o~.o* ii _________Rsi-A-V D.' ____________________________
to TXX-14103 Page 10 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
D-1 1 .%-w r,% tr t or%1 M-n~Cvr&#xfd;, t4&4-k-/
                                                  - Inservice Inspection Impracticality -
Attachment 2 to TXX-14103 Page 13 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Weld Exam Report Page 6 of 10 IwEspyfl Calibration Data Sheet Pvt.,UxI            COMIANCH~E PEAX  UNIT2          Da!a Sheet 9          12UT4I1E Ccmpany              Wes Dyno hlereonalora Papg 5                        of Comp  ISsvsem STEAM          5ENERATOR Proceduwe  IIo            TX4Sc1210 Cal. Checks          TIme Rey ICln g&#xfd;lo                710 Cal810act  D.              IBX.20 ntia Ca!b.                1,147 Cad'8'xc/ Temp                837~
-Inservice Inspection Impracticality
Ihermrollrner SA            IC-1454.
-Weld Exam Report Page 9 of 10 n, VIEsDyfnl CouerauE&ASKETCH S-cct R5&2 I" 2T-J 1TO7 SLtr PEnAI Ujnt. 2 Ou-+/-L.e r. ZRF1.Z P:ccd.re 'jS TXIS-212 -t'or- 7 rac. N, r.S~ l S1IAF.1 :4SI~u Wel .C I 3&#xfd;M:e&#xfd; nti-R X \JB I0 a Z~,' *1 3~~  .c t.J/4 ZT D~rwz. Zy XZWII Mk 4szi2aL LEW3 ______ Orei C4jh R,...v LCVel Oa.e.,rrg ..v"t. nv -, " r,.,:, i / -I- P .,.,, R ,- I.. rv ,, .: t --" -'sp.
lnit,a Calib. Date                                                      *t S-re 19LX6WX.45T -Snr.                 RIA I      Ferrili,          Aus1e~i~                Internediate                IVA Search Unit#1 Ea~r.il~rCR-Doj z                  1428"                                                Manufacture:      KRAUTKRAIER        Manufacture:
Attachment 2 to TXX-14103 Page 14 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Interned6ate                IVA Serial No.:          01BXV9 Ca.                  A)aM [] CGrn Bo~h IDena~                                                                No. of Elemen-s:            1         No. of Elements:
-Inservice Inspection Impracticality
FinallClb.                  1445 Size: .5x1.0' Shape: RECr.
-Weld Exam Report Page 10 of 10 vVEST1INGHOUS-NUCLEAR SEVCES DIVISION LIMITATION TO EXAMINATION PLANr Coir iChC ped UNIT 2  ,ySrIC,'-
SranArea          jj.vet lj                                                              Freq. 2.251,1Hz Style: GAMMNA F:na'C.b Dale to Wxeld                                                          ExamJgle: 60o'Mode: SHIEA.R          Exam  Aole:          Mode:
REACTOR .COOLANT PROCEDUR.E EXAMAikER M:,ot, W. Afldt iEVE FXArk1 HER Naloaeek.
Ca'bratltn Reference Chek                                          Couplant            Measured Angle-        60"            Mleasurod Angle.~l RorpaS Bbok' IC4874 Ref Refectcr            SOH Type                ULTRAGEL II        Wedge Slyle. NON    INTEGRAL        Wedge Style.
Wite L-=VE L III DATEID TCX*l.3i00-1-1 RE'ATCD lo tAT PT 0 Jr VT PROViDE 5U F0R1CATIO7J TZ D-SCRIBE ZIZE LOCATION AID OFZ CF LIMITATi0N CQP ':G jLE P.EPORT M:) UT-OO-021=AGE 2 F CP ?TCX.1-210C TYA-SI.2iC Rmo' 4 FC NJA I0'5J700C Foul 2s SUpPOII Pid9 reO~rSM all =.nf Wr =2. 3*veiilCf LI*X 2-9 wedad pads 8aPPro2 LT0 CL bmI~gSW 11"rM.C * ..2-% "tl C.arnind.
BatcO:               06225 Search Unit Cable          FraeqItec. t~A1t~E    S      NO!
: 46. .=%pLIot Zaxwnwwo.
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tit .3.1% no mm SJ.WtUI. 31 acI 0 0 ijii~ clam vOIItvC not1 cammnd.5Sb=cD..+/-AR vl&#xfd;-M &#xfd;--- I &deg; L = =toP'I 1 S139 L1C.EC-fl?
Len~h:       12"NoolCon.:         0   LeNh          I No.0of Con.:
n:Z'VEW "tT -U CLEC-r11 LEVIZ V) 0t':? NT: AlJCI: OT Attachment 3 to TXX-14103 Page 1 of 14 1OCFR 50.55a Request Number B-13 Relief Requested In Accordance with 1 OCFR50.55a(g)(5)(iii)
TCX-i-31CC          1t                      BOTH              X            75 dB            Instrument Settings                    I strument Settings Make I Model. KRAUTKAER USN      OOS' TPer.               RGMoe        it7 Selal No.:           SAP 105205 Probe Delay: 15.m3RaRge          1428            ay __Range ebProbe0 MTCall Vel' .1266 1 ,31  r.s SQUARE        Cal Vet:
-Inservice Inspection Impracticality  
CM0              Patscr:____
-1. ASME Code Components Affected: ASME Code Class: Code Class 1  
Damping -OA0 Re/ed:               0% DWdam    S N l lenti~ Re*ed:
Settings Remais ,Reson for Ircomr'ene Scar(s)          -        COJPONEWI    TEMtP IF        PRF: AUTCIIGH Freq: 2.25 MHz                                Frog:.
Fillr:     FIXEDMode            PIE      RIRed
                                                                                                                                      'yAUTOHIGH
_
69% EXAN,1AT ION COVERAGE ACHIEVED                                                  Ret~ly: RFLLLMAV      Voltage: 450    IPIRF: _ _Vottage:
Pulse Widit:           220rs Einmrprs .15il BELL  A&#xfd;, .i_&' LnetIre                  D1_ate .9 f                Re!erence Sensitily (Sens.)            ReL . Sensth      y(Seons)
NrA \J                  eet        N/A Date                NIA        AAiAt:63.5 dB Circ.            N/A SDHN  SFni~wVy: 476dB Re~ie.%rs                              FutherEvaLut~ionflertred? [lyes IjNo CRT Div.ISDH                        1.            TDiYJSDH REVEfWERICAiO 5 e.&sect;-4                ,/                                                B~Jot to TXX-14103 Page 11 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                    - Inservice Inspection Impracticality -
Weld Exam Report Page 7 of 10
      'w..S.DynE                                  Coveragc&SKETCH
_/"p m                                r    a..#    12 UT-017A
                                                                                                            -'     L-(0      L Sa~oCOA~ovCM:PFAX Uar..__    Outager 2R,1_1              t-voctxrt v    tXISr :FI      Rt&#xfd;rjor,.   ;_      -&#xfd;r4    VIA sysl~q    S'i-tv*j            "Nedi A           1- I 60'      Of18M'9 8
Omr~R      JF-RZLAF.tMFJ                  -00!1                        Data    CWOW*tI'1                      of rClc%      )                  _ee~                        D4*c ANI &#xfd;C-vpw a/                                            L to TXX-14103 Page 12 of 14 1OCFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                            - Inservice Inspection Impracticality -
Weld Exam Report Page 8 of 10
      -~wE-so                nfl                            Ceoerag"SKETCH                                                  2U T-017H 2ir!r 51&#xfd; C-I1-A CH'PF.A< J~iL ', CIjdj          . 2R=12                  Pi;C-u:C A!      -X.1       In          R L.Li 7A 7,Sysa-n" m-Ara -. vAtJIUv            vVef~iv                1.
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                                                            ~o~.o*  ii _________            DOt.           C4f~ld1                7  .1/
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to TXX-14103 Page 13 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                          - Inservice Inspection Impracticality -
Weld Exam Report Page 9 of 10 n, VIEsDyfnl                                                  CouerauE&ASKETCH                                        R5&2    2T-J I"    1TO7 S-cct SLtr co*A&Nhc*. PEnAI Ujnt. 2 l
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to TXX-14103 Page 14 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                              - Inservice Inspection Impracticality -
Weld Exam Report Page 10 of 10 P.EPORT M:)      UT-OO-021 vVEST1INGHOUS-             NUCLEAR SEVCES DIVISION                            =AGE        2    CPF    ?
LIMITATION TO EXAMINATION TCX.1-210C PLANr              Coir iChC ped                                                    UNIT        2        SKlET*h TYA-SI.2iC      Rmo' 4  FC  NJA
    ,ySrIC,'-         REACTOR.COOLANT                                                                    PROCEDUR.E EXAMAikER        M:,ot,  W. AfldtiEVE I0'5J700C FXArk1 HER        Naloaeek. Wite                                                  L-=VE L    III          DATE CCI*a=>NCN,      ID  TCX*l.3i00-1-1 RE'ATCD lo                      tAT                        PT                    0  Jr                    VT PROViDE 5U *-l*TENT*          F0R1CATIO7J TZ D-SCRIBE ZIZE LOCATION AID                          CF LIMITATi0N OFZ CQP                  ':G      jLE Foul 2s-      4- SUpPOII Pid9 reO~rSM      all =.nf  Wr =2. 3*veiilCf LI*X 2-9 wedad pads 8aPPro2 LT0 CL bmI~gSW 11"rM.
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toP'I 1    S139 L1C.EC-fl?  n:Z'VEW      "tT                      -U  CLEC-r11  LEVIZ V) 0t':?        NT:              AlJCI:      OT to TXX-14103 Page 1 of 14 1OCFR 50.55a Request Number B-13 Relief Requested In Accordance with 1 OCFR50.55a(g)(5)(iii)
                              - Inservice Inspection Impracticality -
: 1. ASME Code Components Affected:
ASME Code Class:           Code Class 1


==References:==
==References:==
ASME Section XI, Table IWB-2500-1 and IWB-3510 Examination Category:      B-B Item Number:              B2.40


ASME Section XI, Table IWB-2500-1 and IWB-3510 Examination Category:
== Description:==
B-B Item Number: B2.40
Code required examination coverage for the weld volume is impractical Component:                Steam Generator 2-04 Head-to-Tubesheet Weld TCX- 1-3100-4-1 Component Number:         TCX-RCPCSG-04
 
===2. Applicable Code Edition and Addenda===
ASME Section XI, 1998 Edition through 2000 Addenda.


== Description:==
===3. Applicable Code Requirement===
ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B) requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).
Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%."
NRC Information Notice (IN) 98-42, "Implementation of IOCFR50.55a(g) Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be "essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of "essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.
: 4. Impracticality of Compliance:
to TXX-14103 Page 2 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                - Inservice Inspection Impracticality -
The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and nineteen 2.5"x2.5" welded pads (See attached sketch).
The examinations were conducted in accordance with procedure TX-ISI-2 10, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (0&deg;) and angle beam (450 shear and 600 longitudinal) scans were used to achieve the weld volume obtained.
As shown on the attached examination data sheets the 00, 450, and 600 exam angles all achieved 77.5% examined. Therefore, this corresponds to a cumulative exam coverage of 77.5% of the required examination volume.
: 5. Burden Caused by Compliance:
The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical. Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements. This would cause considerable burden to CPNPP.
: 6. Proposed Alternative and Basis for Use:
Proposed Alternative:
The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent:
: 1. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.
: 2. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval. No evidence of leakage was identified for this component.
Basis for Use:
The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration. Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.
: 6. Duration of Proposed Alternative:
to TXX-14103 Page 3 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                            - Inservice Inspection Impracticality -
The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.
: 7. Precedents:
Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML012490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B- 14, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 to TXX-14103 Page 4 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
                              - Inservice Inspection Impracticality -
Weld Profile Page 1 of 2
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                                                                      - -7I-to TXX-14103 Page 5 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
                            - Inservice Inspection Impracticality -
Weld Profile Page 2 of 2 to TXX-14103 Page 6 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
                                      - Inservice Inspection Impracticality -
Weld Exam Page I of 9
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      .I " I'1 to TXX-14103 Page 7 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
                                                            - Inservice Inspection Impracticality -
Weld Exam Page2 of 9 UT Calibrat.                ...aminafon SI~e,Ur:;t CPNPP              1            2                                Piocedu!e                TX-ISI-2I0                          Oj:age No            2RF13 Summary  No                        011700                                    Procedure Rev                                                          Feperl Nao      UT.201205S Workscape                          ISi                                    WomOrder No                      4181105                                  Page I            Of      8 Co'e                ASMESec. XI1998EdJ2000 Add.                            Calijte'              B-.B112.40                    Location                        2.1541,RB, 812 D.a.,nmNo                              TCX-i-3100                                    Decrnpin SG4 CHANNEL          HEADTOTUBESHEET        WELD System ID:     RC CoTocrlelr ID TCX.1.3100.4-i                                                                                                Size,'Lungt      1.5"1426"            Thicknns,'Uamveert        S.3"I136.,"
Linr1tj.*'t    SEE DRAWING                                                                                                                Stan Tire.        1038            Fnish Tirre          1229 Instrument Settings                                            Search Unit                        Cal. T[me        Date                  AxialOrientated Search Unit Spro Neo.                    104765                          Seria: No                01COX1                    Check,                                                            -      .        -
n.lOcver                      GEJT                        1    latre                  KBA                    cal Cal. 0900 10i1021            Cal6r1201n        Signal        Sheep      So      Path
______              GI_,_____Knt__l___0__2                                                                                            Reflecter    Amplrtude %      DOaion tio'c'  USNSOLSW L reaiy                L-2012-004          Srze      1." Dia        Moel:    CompnG          nter0Cal  1037 1      2012        114T              82            1.5            1.36 De!a                0                Ra'te.        9.09        F eo    2.25MHZ Cener Freq:        1.97MHz [ter  InterCo.
: r.                            1/2 1 314 T            810          3.0 45            2.72 40 t.fl Ca'Vel    0.2319        Pu';er Ty:e        Square      ExamAngle        0    S,"nt Angle      NI _      naICa      1308L. 1012012          NIA              70            4.5 R;eto        0%        feasired Angle        0    Mode. Shear                                1n                N/A                                            -Ci_10 Oamprrg      508Ohms 2.25 MHz E;,,,.n I              A      eeofEements        1 PRF          Auto High            SUFrtq
                                                                                                          -      CaN
                                                                                                              -r_____ Bat:h.        07225                Circumferential Orientated Search Unit Fro;evecy      2.25 MHz              Rc12i. Fut~wavn Ccrfu            SINGLE Feces:            NIA-r% 4      SINGe 2ocus'              NI
                                                                                                      --        Type          Ultragel II          Calb!atiin        Signal        Swveep Vc:1,jc            450        PL:5t', l 0_,h      220        Sna        _ Round      Conto    __ur H/        Mfg          Sonoletch            Reflecir      A."nphlude%      t,.vln      Soumn  d Path WedgeS,'&-                    NIA                                                        WA N/A        _      __
A. Gain(d~l          8.9      Crc Ga ' id5)        8.9                    Search Unit Cable                      p        U        lINIA 10 Saeer O.= 9.09          0 Of        SoundPath          Tice    RG-174 Length. 12 No.Conn.. 0            MTy..        Senoteck                N/A Calibration Bloc,                                          Scan Coverage                                                            NIA Uptrean.m    *,trea-n' o'          ,Scan dB. 18.7              Reforence Block                        Reforencelimutatof Block Cal i*c.ANO                      TBX-28 0S                                                              SerialNo.          1078          Gain                  Signal      Sweep P'tt.ress      5.45          Da                0                    CV!            CCW
* ScaOdB                                                  dB    Relletor Ampitude % Diviron SoundPath C9        Terr 9S lerrnt too'                RF2425            Fya, SLKca                    00                Type      Rompas Block CIS        8.9      SDH            54        0.9          .8,4 Cc."npTemp      97    terrp Too            RF2425            Suram Col.lon                  Flush Recordable Ind'cation(s):        Yes            NO7        (if Yes Rel Attached U'trasonic IndicatlonRepore.)
Rcvurfi,      Acc.apt    [V'      Ren        "
__'            Itor.                                                                Comments 77.5% CODECOVERAGE            ACHIEVED Prcc:t O CoeeagcyOb:3=d            -    :  1.O 077.5          Revez*adPre,,;a s Data            Yes bamrrie;          Le-,el11                            )Ziglatoe                              DateReviewer                                                                                              ale D.Sa~t~"
Fang, Chia Wei                                                                            10/1612012Sabo, Steve                                                  .        A.-          /.          .
ole,              Leve, lilA                            Signatare                              Date Ati ReV.ew                                              giialure                                  Date 111A                                                                                                  Ballard, JackMill      (
to TXX-14103 Page 8 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                                        - Inservice Inspection Impracticality -
Weld Exam Page 3 of 9 UT Calibrat                . imination S~te:Ui'      CPNPP        1          2                              ProMedUrt              lO4St. 210                          Outage N1o.          2RF13 Sun'.ma&#xfd;Y No                  011700                                  Procedure Rev"                    7                                ReportNo          UT-2012-055 Workscape                      151                                  WedtOrder No                  4181105                                    Page      2    of    8 Code                ASMESec. X11998    Ed02000 Add.                    CatAlem'              843182.40                  LocraoA                        2.154L,  RB,812 0r1`4.73 Nto                          TCX.1-3100                                Deoz.ltion. SG4 CHANNEL    HEAD  TOTUBESHEET WELD Sierm ID        RC Ccrpcrer. ID TCX-t.3100.,4.1                                                                                          Size.length:      1.5-1426-          IldnesVia"THer            5.3"I '35.V" L..tLsor        SEE DRAWING                                                                                                        StarThne.        1038            Finish Tine        12B9 tInstrument Settings                                    Search  Unit                    CaL Time          Date                  AxialOrientated Search Unit So arto                            105421                  SerAlNo                  OIBXVF                Checks                                lbration S ia l                            -Ca U.Ia-J'omrer                        CGEI'l                  ,an.aclurer              KBA                IntialCat. 0920 10112012            ReSe.c      Amp'.*e %u                          P,",thn
  %!,de'. USN60SW              Unearly      L.2012-003      Size    0.50"X 1.0" tucr            SWS              Cal. 1050 0116201              1/AT 4              80            1.5          1.94 De'ay            11)085              Ran;e      12.95    Freq 2.25MHz CenteiiFi 229M~z                  Intel Ga.                            112T            45            3.0    I    .88 Mtcaie..        0.1261          P&#xfd;' 7e        Square Exam ge              45          Angle -NA        Intel Cal                            Yt4T            30            4.5          5.83
_t_      _,.
_._25              _Squre                                SqCin:krgi      NA    F, F          1309_1011611                  H          12 Carp j    g:    500 Ohms              Re.d        0%      M.easured Artge      45  Mode      Shea1                                          NOTCH            12            .          1.00 Pfl          AutoNigh            SCFrr      2.25 MHz ExI P,,,,          0.65    #0O;Emrents I                  Ceuplant                  1114T    1        9      1    10.0        12.95 F'cTJenCy'*.    .2 MHz 2.25      z            ey. Fullwave Feey.                Cor*9        Single S          Fcs oc        N/A
                                                                                                    -    Cal Balch          07225                Circumferential Orientated Search Unit-o'a.ac.          450          Pulse7r~t.      220                              CType                              Ultiogel II            Caibrabon        Sinal          Sweop
              .                                            Shape        RECT                __or NA
_      Mfg          Sonntlh                ReI*  ,~ot Amplt,,de  e11        v,,      p    ath C c Gar dE)        WA                    Se a UnitoCal                  Exam Batc          07229              NiA        _    __        _
Ar Gar 1dB).          39 1 MalScreenCv - 1.295' i-, of            Sound Path        Type RG-174 Length IZ No Conn" 0 TNpe                      UltragelI                NIA        _                          I Calibration Block                                    Scan Coverage                    9        Sonooch                  N/A                      I CalB':cc.. NO                    TSX.28                  Upstream 4 Devnrstream.4 Scan dB 64,                  Reference Block                        Referener/Simulator Block t':),ress      5.45            Ca            0                  Cw            CcV'I Scan d8 F4.9 Serialt0o              104878            oRnI dl                  Signal%oDd  S,,eep          Pat Ca Bk tetmp 95 TernpTool                    RF24t2S        EvarSriace:                  O0        -    Type Rompas Block C/S                        S Cc!p Ternp        97      ereip0ool        RF242S        Surface Ccnd*lrn              Flush Recordable Indication(s):          Yes -      No 7      (IfYes, Re! Attached U.,asnni: I, cat.rtnReport.)
ReS'It        Accept y            Ree:t -            Ino-                                                              Comnmenrs    T7.5% CODE COVERAGE      ACHIEVED Percel OfCo;,aiage Obtained >SGi            NO-77.5        Re*w*ed Pre*ious Data            Yes wan.ne"      ene' l-pol                            Srgna:ore                            Da.e Rere-ver                                            S Williams. Stephen    T.                                S,    ur                      0    D1,'e2Sabo,Steve                                            >'      /)nRe                    (Date Exarni-or          LevelN/1A                          s~rnal.re                            Dale S:IeReview                                                        ~ ~ale                    Dgam MIA                                                                                                ISEnginneer(                                    ~ i I .
Oti"o              Level NIA                          S&#xfd;Iralore                            Dafe ANOI  Review                                                        ~          /        De Uw~'au NIA                                                                                                Ballard, Jack ANtI                                                            o q, alV-to TXX-14103 Page 9 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                                              - Inservice Inspection Impracticality -
Weld Exam Page 4 of 9 UT Calibrat                        iamination S,:eAJr t        CPNPP                                                        Procedure-                1X-tSI.210                            Outage No            2RF13 Sumnmary    Ito.                    011700                                    Procedure    Rev                                                        Report No        UT-2011-055 Warkocopi                          SI                                    WOaOWerNo                        4181105                                    Page. 3      ol    8 CqjP                  ASME    Sec. XI1998    EdJ2000 Add.                    Cal ,tern                B-BUB2.40                      Locatici                          2.141L, RB,812 0,3'6;n3 No                                'CX.1.3100                                  Descri*[i*  SG4 CHANNEL      HEAD  TOTUBESHEET WELD S,5ieoT  ID      RC CcTrp-nenI    1 ICX.1.3100-4.1                                                                                                  SizeiLenglh        1.5"1426"          lltceess,f'arreter      5.3"1 135.6" Li-!a*or*s      SEE DRAWING                                                                                                                  Stat Time          1038          Ftnrshtime          1229 Instrument Setlings                                            Search Unit                        Cat      Tuee      Date                    AxialOrientated Search Unit Se:al No                            105208                      Sena Nlo              -01BV9                        Checks                      --                                                    -
Ca/to!Snae,      i          S1eepS Seernd      Path tM'nLactI.rer                        GETI,                      ManLdu.er                    KA                    In~%La091          16/12              Reector      Amplpude  1, D:zslon MLWolUSN60SW                Lreawly.        L-2012-001        Sze    0.50" X1.0"        Model: SWS                            103S 1612012                114T                        1.5          2.778 Dcxa,          15.7069                  PRaee      18.52"      Fieq  2.25 MHz Cen'.eFreq.          2.27 MHz I            a~f                  ja112 T                is              3.1        5.7412 11tiCa Vel      0.1274          PLt, fC;e. Square            EarnrAngle        60 SquinlAngle N/A                          .......
                                                                                                                                    .....                    /4T      I                  4.5          3.34 Dampirg        100Ohms                  Rtjed        0        t.M._
ea*eArg'e          60 Mode. Shear                                                        Notch                        5.8          11.55 PRF            ,uto High            SUFreq 2.25 MHz Eoyt          FoAt        0,7      4 ofElements        I            Couplant                      5241T I          2          7.2        14,366 Fuv%)          2.25 Fqco
                  .5MzMHz                it-i R,'y      FullwarSe
* Cool-.      Single        Focus:      Ilia  -    CalBach
_________
07225                  Circumlerential Orientated Search Uni:
Vc r3ge            450            Pu      '1        220                    Rond        C              N          Type.        Ultragetl l              Calb.alon        Si~ngl      S'Tepe A-plude%
1WA I V' -Sape Round          Con.r          NIA        latg"        Sonotech                  Re-r                                n SoundPath Wedge Stye.              Non4Frtegral                                                      N/A A. Gon cB)          45.8        Crc Cai :dB1          0                Searuh niteal                            Exam Batch: 07225 Search Unit Cable                                                              NIA        _________
1.5 Screen DOv 2.778 n of                  Sound Patti        T)e. RG.174 Lenglh. 6' No.Conn.: 0 Type:                        Ultragel 11                NlA
  .                      -.                                                                                      Mig          Sonotech Calibration Bloc.                                          Scan Coverage                                                                NIA C:18c6:. No                        TBX-28                      Ups!tEamrt-          . j ScandB 69.8 i*.sream                                  Reference Block                          Reference/Simulator BIock
                                                                                                                      -Gain                                                  Signal STep Somod            Pathn
,[iceos        5.45            Cia              0                  CW*            CCWV4ScandB 69.8 Senal1lo0                      104879            GaenBRe          A..pliu JSector      Division Ca'01,, Terp      95 TcmpToo:                  RF2425          Eam Surface.                  OD            -    Type Romnpas      Btock CIS        45.8    SON          90        .4        0.740B Cc'rp Temp 97 TempToo'                        RF2425          SurfaceCenAdron                Flash Recordable IndIcalton(s):            Yes          No q      &#xfd;lfYes,Ret Attached UWrasonc:    rndication Report Res-'s        Accepti              R,e.t                  Into                                                                    Comnens 775%CODE COVERAGE                ACHIEVED PacE"-t O Coverage Ottato    ned>>      :      NO.71.5        Revened Pre.-,.eus  Data:          Yes Evamniner          Levet it-PDI                            iotr                                  DateReeenn      m~rs                                                                                  Date 4
Vidrih, Tomaz                                                                              1011862012    Sabo, Steve                                                                  /o/        //
Exa'i-er            Leve'    N./A                          SI atum                                Date Ste Reviow".                                                                                    Dote N/A                                                                                                      ISIEngineer                                                                      /    ./ 2 Cther              Level      NIA                          Signature                              Dale ANII      Reve*ew                                      Signature                                Date NIA                                                                                                      Bat/and. Jack ANtiIc                                                                  I f
                                                                                                                                  /
to TXX-14103 Page 10 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                            - Inservice Inspection Impracticality -
Weld Exam Page 5 of 9 Supplemer.      . ..ort                                            2  2 Revnd No      UT. O1.Ota Page:      5  C1 8 Summary N  011700 ketch urP110:0 0 IJS1A2Rr      ecM.MTCA',I 31CO-4-I 13DlrasmlS                PR0~iLE 8 jog TCX-1-3100-4-1 1 .. :.!:
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* sAqa e        ork4w'                      k to TXX-14103 Page 11 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
                                          - Inservice Inspection Impracticality -
Weld Exam Page 6 of 9 Supplemer.    ,~ort Re~ort Ho  UT.2012.0bo Page: 5    of -8 Summa-i No. 011700 Ske:ch orPhc,.o 0 JSF,2RF                    PROF LEO 13Dafahei Sca%1CCAl-31CO-4.! 8 iiI                    IIT
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                                                                                  /F7 4,BA f Nk to TXX-14103 Page 12 of 14 1OCFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                            - Inservice Inspection Impracticality -
Weld Exam Page 7 of 9 Supplem ei      ,-port                        2012.0=i Page: 6  of  8 Summary'Jo 011700 Ske'd, or Photo 0 *S.r2PF 130o.*ose1 ScrrsfTG.X.          Sp~e~l J5i
                                            .3*0O-4-Bearn TCX-1-3100-4-1
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Code required examination coverage for the weld volume is impractical Component:
Supplemer. jort Rppolt No   UT.20l2-Otio             (D Pawa   7   of Su&#xb6;mlnory No 011700                                                                                     mr (D
Steam Generator 2-04 Head-to-Tubesheet Weld TCX- 1-3100-4-1 Component Number: TCX-RCPCSG-04
Skctdi o- Photo: 0 &#xb6;Sfl!00- 3 UDA~hr- Scarsl L-A--3100-4-I Heam Sprew 50 pg 00 TCX-1-3100-4-1 0o a;
: 2. Applicable Code Edition and Addenda: ASME Section XI, 1998 Edition through 2000 Addenda.3. Applicable Code Requirement:
45 I
ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B)requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%." NRC Information Notice (IN) 98-42, "Implementation of IOCFR50.55a(g)
0" oi
Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be"essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of "essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.4. Impracticality of Compliance:
                                /   .C 7fR,4NV-STfCCA AAJC$6 to TXX-14103 Page 14 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Attachment 3 to TXX-14103 Page 2 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
                                                    - Inservice Inspection Impracticality -
-Inservice Inspection Impracticality
Weld Exam Page 9 of 9 Limitation Record Siteakhr             CPNPP                   2                         TX-ISI-210     Ou.,-Ige No       2RF13 rnlary?40                        011700                Prozedire Rev        7          Repor, No     Ut;-2012.055
-The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and nineteen 2.5"x2.5" welded pads (See attached sketch).The examinations were conducted in accordance with procedure TX-ISI-2 10, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (0&deg;) and angle beam (450 shear and 600 longitudinal) scans were used to achieve the weld volume obtained.As shown on the attached examination data sheets the 00, 450, and 600 exam angles all achieved 77.5% examined.
      *otkSCooe                              I                  Wou1&#xfd; Order No  4181105              Pawe   a   of   a r -t.- ,,r- z.: -&#xfd;.. :- t C
Therefore, this corresponds to a cumulative exam coverage of 77.5% of the required examination volume.5. Burden Caused by Compliance:
                                                                    / ./-
The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical.
4C>(-vT*1CA-4
Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements.
                                          *    \         %
This would cause considerable burden to CPNPP.6. Proposed Alternative and Basis for Use: Proposed Alternative:
                                  \       \~, \~           N   ~                           N N     ~
The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent: 1. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.2. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval.
F ~
No evidence of leakage was identified for this component.
V 4-                                       -                                   i-e(
Basis for Use: The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration.
                                                          *
Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.6. Duration of Proposed Alternative:
                            /- F7CTAL-1C             2-~"             ~
Attachment 3 to TXX-14103 Page 3 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
Limitations fe'rO4 reluiremcnens Radiatio. fed}}
-Inservice Inspection Impracticality
-The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.7. Precedents:
Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5,"Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML012490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B- 14,"Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 Attachment 3 to TXX-14103 Page 4 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
-Inservice Inspection Impracticality
-Weld Profile Page 1 of 2 I..I', b&#xf7;* 'I:-4--.ii-74 31) ** F'k". 6D eIr /IT ~ _ FL _se LjEV 4 Th~. dA. 94;~*1~~--A1--7I-100 Attachment 3 to TXX-14103 Page 5 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
-Inservice Inspection Impracticality
-Weld Profile Page 2 of 2 Attachment 3 to TXX-14103 Page 6 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
-Inservice Inspection Impracticality
-Weld Exam Page I of 9-LLD ) cif.. lDIe I-I -C ,S.E* .lV03 J trttIUSIJ;-a ;c IsaK I-i 1'' 1.6)?2 I' Bit to1812 4.!! 13 4ll 48V II ) .83.I '20 41C ('I"6. f~ *2 I 0.51-Nil *1,~'.21214 1.1 NOZZLE I145126 S:ITII:: ,LUSIM1r1 DO4 DESCRIPTIONJt SIEAIJ GEIJEROCP.S 1.2.3 4 ITUBES IDEI 5.3/SA.508 IVEAOSIU0E) .rS-216 iSOL I 11,43 1.615' 01&U116.1 I* LENGTI TU ELECTRIC CPSES UNIT 2 INSETVICE INSPECI ION LOCATION ISOMETRIC"1 ~POL7~ ~4~4'2-~, ~'.{ gy-I -I--V? -1.31&#xfd;O lprv'. I I.I " I'1 Attachment 3 to TXX-14103 Page 7 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)
-Inservice Inspection Impracticality
-Weld Exam Page2 of 9 UT Calibrat.
...aminafon SI~e,Ur:;t CPNPP 1 2 Summary No 011700 Workscape ISi Piocedu!e Procedure Rev Wom Order No TX-ISI-2I0 4181105 Oj:age No 2RF13 Feperl Nao UT.201205S Page I Of 8 Co'e ASME Sec. XI 1998EdJ2000 Add. Calijte' B-.B112.40 Location 2.1541, RB, 812 D.a.,nm No TCX-i-3100 Decrnpin SG4 CHANNEL HEAD TO TUBESHEET WELD System ID: RC CoTocrlelr ID TCX.1.3100.4-i Size,'Lungt 1.5" 1426" Thicknns,'Uamveert S.3"I136.,"
SEE DRAWING Stan Tire. 1038 Fnish Tirre 1229 Instrument Settings Search Unit Cal. T[me Date Axial Orientated Search Unit Spro Neo. 104765 Seria: No 01COX1 Check, -.-n.lOcver GEJT 1 latre KBA cal Cal. 0900 10i1021 Cal6r1201n Signal Sheep So Path______ GI_,_____Knt__l___0__2 Reflecter Amplrtude
% DOaion tio'c' USN SOLSW L reaiy L-2012-004 Srze 1." Dia Moel: CompnG nter0Cal 1037 1 2012 114 T 82 1.5 1.36 De!a 0 Ra'te. 9.09 F eo 2.25 MHZ Cener Freq : 1.97 MHz [ter r. 1/2 T 81 3.0 2.72 Inter Co. 314 1 0 45 40 t.fl Ca'Vel 0.2319 Pu';er Ty:e Square ExamAngle 0 S,"nt Angle NI _ naICa 1308L .1012012 NIA 70 4.5 Oamprrg 508 Ohms R;eto 0% feasired Angle 0 Mode. Shear -Ci_10 1n N/A PRF Auto High SU Frtq 2.25 MHz E;,,,.n I A ee ofEements 1-r_____ -CaN Bat:h. 07225 Circumferential Orientated Search Unit Fro;evecy 2.25 MHz Rc1 2i. Fut~wavn Ccr fu SINGLE Feces: NIA---r% 4 SINGe 2ocus' NI Type Ultragel II Calb!atiin Signal Swveep Vc:1,jc 450 PL:5t', l 0_,h 220 Sna _ Round Conto __ur H/ Mfg Sonoletch Reflecir A."nphlude
% t,.vln Soumn d Path Wedge S,'&- NIA WA _ __ N/A A. Gain (d~l 8.9 C rc Ga ' id5) 8.9 Search Unit Cable p U lINIA 10 Saeer O. = 9.09 0 Of Sound Path Tice RG-174 Length. 12 No.Conn..
0 MTy.. Senoteck N/A Calibration Bloc, Scan Coverage NIA Cal NO TBX-28 Uptrean.m o' ,Scan dB. 18.7 Reforence Block Reforencelimutatof Block 0S Serial No. 1078 Gain Signal Sweep P'tt.ress 5.45 Da 0 CV! CCW
* ScaOdB dB Relletor Ampitude % Diviron Sound Path C9 Terr 9S lerrnt too' RF2425 Fya, SLKca 00 Type Rompas Block CIS 8.9 SDH 54 0.9 .8,4 Cc."np Temp 97 terrp Too RF2425 Suram Col.lon Flush Recordable Ind'cation(s):
Yes NO 7 (if Yes Rel Attached U'trasonic Indicatlon Repore.)Comments 77.5% CODE COVERAGE ACHIEVED Rcvurfi, Acc.apt [V' Ren __' " Itor.Prcc:t O Coeeagcy Ob:3=d 1. -: O 077.5 Pre,,;a s Data Yes bamrrie; Le-,el 11 )Ziglatoe Date Reviewer D.Sa~t~" ale Fang, Chia Wei 10/1612012 Sabo, Steve /. .A.- .ole, Leve, lilA Signatare Date Ati ReV.ew giialure Date 111A Ballard, Jack Mill (
Attachment 3 to TXX-14103 Page 8 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
-Inservice Inspection Impracticality
-Weld Exam Page 3 of 9 UT Calibrat .imination S~te:Ui' CPNPP 1 2 Sun'.ma&#xfd;Y No 011700 Workscape 151 ProMedUrt Procedure Rev" Wedt Order No lO4St. 210 7 4181105 Outage N1o. 2RF13 Report No UT-2012-055 Page 2 of 8 Code ASME Sec. X11998 Ed02000 Add. CatAlem' 843182.40 LocraoA 2.154L, RB, 812 0r1`4.73 Nto TCX.1-3100 Deoz.ltion.
SG4 CHANNEL HEAD TO TUBESHEET WELD Sierm ID RC Ccrpcrer.
ID TCX-t.3100.,4.1 Size.length:
1.5-1426-IldnesVia"THer 5.3" I '35.V" L..tLsor SEE DRAWING StarThne.
1038 Finish Tine 12B9 t Instrument Settings Search Unit CaL Time Date Axial Orientated Search Unit So arto 105421 SerAl No OIBXVF Checks -Ca lbration S ia l U.Ia-J'omrer CGEI'l ,an.aclurer KBA Intial Cat. 0920 10112012 ReSe.c %u P,",thn%!,de'. USN60SW Unearly L.2012-003 Size 0.50"X 1.0" tucr SWS Cal. 1050 0116201 4 1/AT 80 1.5 1.94 De'ay 11)085 Ran;e 12.95 Freq 2.25MHz CenteiiFi 229M~z Intel Ga. 112 T 45 3.0 I .88 Mt caie.. 0.1261 P&#xfd;' 7e Square Exam ge 45 -Angle NA Intel Cal Yt4T 30 4.5 5.83_t _ _,. _._25 _Squre F, SqCin:krgi NA F 1309_1011611 H 12 Carp j g: 500 Ohms Re.d 0% M.easured Artge 45 Mode Shea1 NOTCH 12 .1.00 Pfl Auto Nigh SC Frr 2.25 MHz ExI P,,,, 0.65 #0O ;Emrents I Ceuplant 1114 T 1 9 1 10.0 12.95 F'cTJenCy 2.25 MHz Feey. Fullwave S oc -Cal Balch 07225 Circumferential Orientated Search Unit.2 z ey. Single Fcs N/A -o'a.ac. 450 Pulse 7r~t. 220 CType Ultiogel II Caibrabon S inal Sweop.Shape RECT __or _ NA Mfg Sonntlh ,~ot Amplt,,de e11 v,, p ath Ar Gar 1dB). 39 C c Gar dE) WA Se a UnitoCal Exam Batc 07229 NiA _ __ _1 Mal ScreenCv -1.295' i-, of Sound Path Type RG-174 Length IZ No Conn" 0 TNpe UltragelI NIA _ I Calibration Block Scan Coverage 9 Sonooch N/A I Cal B':cc.. NO TSX.28 Upstream 4 Devnrstream.4 Scan dB 64, Reference Block Referener/Simulator Block t':),ress 5.45 Ca 0 Cw
* CcV'I Scan d8 F4.9 Serialt0o 104878 dl oRnI Signal S,,eep %oDd Pat Ca Bk tetmp 95 Ternp Tool RF24t2S EvarSriace:
O0 -Type Rompas Block C/S S Cc!p Ternp 97 ereip 0ool RF242S Surface Flush Recordable Indication(s):
Yes -No 7 (If Yes, Re! Attached U.,asnni:
I, cat.rtn Report.)ReS'It Accept y Ree:t -Ino -Comnmenrs T7.5% CODE COVERAGE ACHIEVED Percel Of Co;,aiage Obtained > SGi NO- 77.5 Data Yes wan.ne" ene' l-pol Srgna:ore Da.e Rere-ver S Williams.
Stephen T. S, ur 0 D1,'e2 Sabo, Steve >' /)nRe (Date Exarni-or Level N/1A s~rnal.re Dale S:Ie Review Dgam ~ ~ale MIA IS Enginneer( ~ i I .Oti"o Level NIA S&#xfd;Iralore Dafe ANOI Review Uw~'au ~ / De NIA Ballard, Jack ANtI o q, alV-Attachment 3 to TXX-14103 Page 9 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)
-Inservice Inspection Impracticality
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Revision as of 00:27, 4 November 2019

Relief Requests Nos. B-7, B-12 and B-13 for the Second 10-Year ISI Interval (Second ISI Interval Start Date: August 3, 2004; Second ISI Interval End Date: August 2, 2014)
ML14253A211
Person / Time
Site: Comanche Peak Luminant icon.png
Issue date: 08/27/2014
From: Flores R, Madden F
Luminant Generation Co, Luminant Power
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
CP-201401035, TXX-14103
Download: ML14253A211 (41)


Text

Rafael Flores Luminant Power a Senior Vice President

& Chief Nuclear Officer Rafael.Flores@Luminant.com P 0 Box 1002 6322 North FM 56 Glen Rose, TX 76043 Luminant T 254 897 5590 C 817 559 0403 F 254 897 6652 CP-201401035 Ref. # 10CFR50.55a(g)(5)(iii)

TXX-14103 August 27,2014 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555

SUBJECT:

COMANCHE PEAK NUCLEAR POWER PLANT DOCKET NO. 50-446 UNIT 2 RELIEF REQUESTS NOS. B-7, B-12 and B-13 FOR THE SECOND 10-YEAR ISI INTERVAL (SECOND ISI INTERVAL START DATE: AUGUST 3,2004; SECOND ISI INTERVAL END DATE: AUGUST 2,2014)

Dear Sir or Madam:

Pursuant to 10 CFR 50.55a(g)(5)(iii), Luminant Generation Company LLC (Luminant Power) is submitting Relief Requests B-7, B-12 and B-13 for Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 for the second ten-year inservice inspection interval. A proposed relief is requested from the requirements of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code,Section XI 1998 Edition through the 2000 Addenda, for inspection impracticality for Steam Generator Head-to-Tubesheet welds.

The basis and justification for the relief request is attached.

A member of the STARS Alliance Callaway - Comanche Peak

  • Diablo Canyon
  • Palo Verde
  • Wolf Creek

U. S. Nuclear Regulatory Commission TXX-14103 Page 2 of 2 This communication contains no new commitments regarding CPNPP Unit 2.

Should you have any questions, please contact Mr. Jack Hicks at (254) 897-6725.

Sincerely, Luminant Generation Company LLC Rafael Flores By: /4d W7-a--

/Ferld W. Madden Director, External Affairs Attachments: 1. CPNPP Unit 2 Relief Request Number B-7

2. CPNPP Unit 2 Relief Request Number B-12
3. CPNPP Unit 2 Relief Request Number B-13 c- Marc L. Dapas, Region IV Balwant K. Singal, NRR Resident Inspectors, Comanche Peak Jack Ballard, ANII, Comanche Peak Robert Free Environmental Monitoring & Emergency Response Manager Texas Department of State Health Services Mail Code 1986 P.O. Box 149347 Austin, TX 78714-9347

Attachment I to TXX-14103 Pagel of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g)(5) (iii)

- INSERVICE INSPECTION IMPRACTICALITY

1. ASME Code Components Affected:

ASME Code Class: Code Class 1

References:

ASME Section XI, Table IWB-2500-1 and IWB-3510 Examination Category: B-B Item Number: B2.40

Description:

Code required examination coverage for the weld volume is impractical Component: Steam Generator 2-02 Head-to-Tubesheet Weld TCX-1-3100-2-1 Component Number: TCX-RCPCSG-02

2. Applicable Code Edition and Addenda:

ASME Section XI, 1998 Edition through 2000 Addenda.

3. Applicable Code Requirement:

ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B) requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).

Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds,Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%."

NRC Information Notice (IN) 98-42, "Implementation of 10CFR50.55a(g) Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be "essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of "essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.

4. Impracticality of Compliance:

The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and seventeen 2.5"x2.5" welded pads (See attached sketch). The examinations were conducted in accordance with procedure TX-ISI-210, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (00) and angle beam (450 shear and 60' longitudinal) scans were used to achieve the weld volume obtained. As shown on the attached examination data sheets the 00 and 450 exam angles were both limited to 22% not examined, and the 600 exam angle was limited to 31% not examined. Taking the worst case limitation this corresponds to a coverage of 69% of the required examination volume.

to TXX-14103 Page 2 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g)(5)(iii)

- INSERVICE INSPECTION IMPRACTICALITY

5. Burden Caused by Compliance:

The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical. Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements. This would cause considerable burden to CPNPP.

6. Proposed Alternative and Basis for Use:

Proposed Alternative:

The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent:

1. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.
2. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval. No evidence of leakage was identified for this component.

Basis for Use:

The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration. Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.

6. Duration of Proposed Alternative:

The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.

7. Precedents:

Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML012490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-14, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 to TXX-14103 Page 3 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g) (5) (iii)

- INSERVICE INSPECTION IMPRACTICALITY Weld Profile Page 1 of 2 to TXX-14103 Page 4 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 1OCFR50.55a(g) (5) (iii)

- INSERVICE INSPECTION IMPRACTICALITY Weld Profile Page 2 of 2

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Procedure No. TX-ISI-210 :Cal. Checks Time o Rev / Chng. No. 6 / N/A Initial Calib. 0750 40 7111 Cal. Block No. TBX-28 Initial Calib. Date 4112108 /

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Examination Area / Weld J~Yes__

I No eorn1 Measured Angle: 0° Measured Angl -- U)

TCX-1-3100 " 2-1 . ,27.0 dB Wedge Style: N/A Wedge Style:D Soire..h Unit Cable S rch Unit Cable Type: RG 58 A/U Type:

Length: 20' No. of Connectors 0 Length: No. of Connectors >

Remarks I Reason for Incomplete Scan(s) Instrument Settings I strument Settings ( M Make / Model: KBA / USN 52R Make / Mo el: _ w_

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Dis.Delay: 1.227 ps Range: 9.037 Dis.DL.a -Range:

SEE LIMITATION SHEET Prb.Delay: NIA ps Pwidth: NIA Prb.Del: Ps Pwidth:

M'tl CalNet: .2315 .Is Pulser SINGLE M'tl Cal et: ps Pulser COVERAGE TAKEN FROM PREVIOUS DATA Damping: 1000 Q Reject: 0% Dampi g: 0 Reject:

Rep. Rate: AUrro0HIGH Freq.: .3-4 Rep. ate: AOHIGH Freq.:

Filter: N/A Mode: N/A Filter. Mode:

Voltage: N/A Rectify: FULLWAVE Vol ge: __-- Rectify: FULLWAVE Examiners: WALLACE REID Level II Date 4/12108 Reference Sensitivity (Sens.) Re rence Sensitivity (Sens.)

Axial: 13.0 dB Circ: N/A al: Circ:

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,Serial No.: 01BXV9 Freq.: 2.25 MHz Serial I Recordable Size: .5" X 1.0" Shape: RECTANGLE Size:

Access Indications Exam Sens. Exam Angle 45" Model: GAMMA Exam j Examination Area / Weld ' Yes No Geom Measured Angle: 45 " Measu TCX-1-3100 2-1 2-SIDED X 50.0 dB Wedge Style: SWS Wedge Z ZI Search Unit Cable Type: RG 58 A/U Type:

Length: 20' No. of Connectors 0 Length > n Remarks / Reason for Incomplete Scan(s) Instrument Settings '

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Make ( Model: KBA - USN 60 SW Make 1 22% NOT EXAMINED Serial No.: 105419 Serial I Dis.Delay: 1.077 ps Range: 12.97 Dis.Del SEE LIMITATION SHEET Prb.Delay: 8.5034 ps Pwidth: 330 ns Prb.De MIt CalNet: .1246 ps Pulser 'SQUARE M'tl Ca COVERAGE TAKEN FROM PREVIOUS DATA Damping: 500 (1 Reject: 0% Dampi I Rep. Rate: AUTOHIGH Freq.: 2.25 MHz Rep.

Filter: N/A Mode: SINGLE Fille.

Voltage: 450 Rectify: FUU.WAVE Vol gE Examiners: II Date 4/12/08 Reference Sensitivity (Sens.) R erer Axial: 36.0 dB Circ: 36.0 dB A/ial:

Examiners: NIA Level N/A Date N/A SDH Sensitivity: N/A - DH Si ty:

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- cn SURFACE DIST. FORWARD MAX BACKWARD 114 T 2.00 2.45 2.90 1/2 T 4.20 4.90 5.80 3/4 T 6.50 7.40 8.45 to TXX-14103 Page 11 of 11 10CFR 50.55a REQUEST NUMBER B-7 RELIEF REQUESTED IN ACCORDANCE WITH 10CFR50.55a(g) (5) (iii)

- INSERVICE INSPECTION IMPRACTICALITY Exam Report Page 7 of 7 WESTINGHOUSE NUCLEAR SERVICES DIVISION P-0 -e ,

LIMITATION TO EXAMINATION PLANT COMANCHE PEAK UNIT 2 SKETCH TCX-1-3100 REV 1 SYST.ICOMP. STEAM GENERATOR 2 PROCEDURE TX-ISI-210 REV. 4 EXAMINER ý 1q&,*?--

- 4 - DATE 1 i-. 8-97 RELATED TO: UT X PT MT IDENT. NO. 2-1 PROVIDE GENERAL INFORMATION TO DESCRIBE APPROXIMATE SIZE. LOCATION AND TYPE OF UMITATION.

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v to TXX-14103 Page 1 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

1. ASME Code Components Affected:

ASME Code Class: Code Class 1

References:

ASME Section XI, Table IWB-2500-1 and IWB-3510 Examination Category: B-B Item Number: B2.40

Description:

Code required examination coverage for the weld volume is impractical Component: Steam Generator 2-01 Head-to-Tubesheet Weld TCX- 1-3100-1 -1 Component Number: TCX-RCPCSG-01

2. Applicable Code Edition and Addenda

ASME Section XI, 1998 Edition through 2000 Addenda.

3. Applicable Code Requirement

ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B) requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).

Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds,Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%."

NRC Information Notice (IN) 98-42, "Implementation of 1OCFR50.55a(g) Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be "essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of "essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.

to TXX-14103 Page 2 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

4. Impracticality of Compliance:

The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and seventeen 2.5"x2.5" welded pads (See attached sketch).

The examinations were conducted in accordance with procedure TX-ISI-2 10, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (00) and angle beam (450 shear and 600 longitudinal) scans were used to achieve the weld volume obtained.

As shown on the attached examination data sheets the 0' and 45' exam angles achieved 78%

examination coverage, and the 600 exam angle achieved 69% examination coverage. Taking the worst case limitation this corresponds to a coverage of 69% of the required examination volume.

5. Burden Caused by Compliance:

The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical. Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements. This would cause considerable burden to CPNPP.

6. Proposed Alternative and Basis for Use:

Proposed Alternative:

The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent:

3. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.
4. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval. No evidence of leakage was identified for this component.

Basis for Use:

The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration. Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.

to TXX-14103 Page 3 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

6. Duration of Proposed Alternative:

The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.

7. Precedents:

Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. MLO 12490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-14, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 to TXX-14103 Page 4 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Profile Page 1 of 1

C:)

0-4 01 I-J 9.I W

COLIISIE 1.817T 16-622 is j .I&n-E.

HDIIISIDE Z-8.10 2.0.4 COLDSIOG MIT1 10 ?-832 28 COLOSIDt 3-817io 3-632 2 I., 1210TSD 4-91T 10-6IG 4A /

021E OLD 4-01? TOA-832 48 BQLIIK

- 8011mG I

P/ZL

wv -

~IWESDynl Calibration Data Sheet Plant I Unit COMANCHE PEAK UNIT 2 Data Sheet 9 12 UT-017A F 0 Company WesOyne International Page I' of /0 Como I System STEAM GENERAT'OR C)

Procedure No. TX-ISI-210 Cal. Checks Time Rev/ Chng. No. 710 CJ Cal. Block No. TBX-28 Initial Calib. 0808 Cý Cal. Block Temp. 83 °F Thermometer S/N: IC - 1454 Initial Calib. Date 04108/11 Size 19 L X 6 W X5.45 T Sch. N/A M Ferritic M Auslenitic Intermediate 1320 hi.- 4 G 2 Search Unit #1 Search U it #2 Each Major CRT Div. z 1.428" Intermediate N/A Manufacture: KRAUTKRAMER Manufacture:

Serial No.: 0IBXV9 Serial No.:

Cal. Direction: IDAxial [] Circ. [] Both No. of Elements: 1 No. of Elements:

Final Calib. 1655 Size: .5 x 1.0" Shape: RECT.

U1 Size: Shape:

Scan Area: .._ o Weld Freq. 25 MHz Style: GAMMA Freq. Syle:

Final Calib. Date 04/08/11 CD toWeld Exam Angle: 60 ,IMode:SHEAR Exam Angle: Mode:

Calibration Reference Check: Couplant Measured Angle: 60° Measured Angle: I n U,

Rompas Block: # 104874 Ref. Reflector: SDH Type: ULTRAGEL I1 Wedge Style: NON INTEGRAL Wedge Style: CD Batch: 06225 Search Unit Cable An Cable Recordable Exam Access Indications Type: RG 174 Type: RG 174 Examination Area / Weld Yes No Geom Length: 12' No. of Con.: 0 Length: No. of Con.:

el TCX-1-3100 1-1 BOTH X 75 dB Instrument Settings I strument Settings Make / Model: KRAUTKRAMER USN 60SW Make / Mo el: KRAUTKRAMER USN 605W Serial No.: SAP 105205 Serial No.

Probe Delay: 15.8003 Range: 14.28 Probe 0 ay: __ Range:

MIlCal/ Vet: .1266 Pulser: SQUARE MIlCal Vet: _ Pulser:

Damping: 500 0 Reject: 0% Dampi : 0 Reject:

Remarks / Reason for Incomplete Scan(s) COMPONENT TEMP: 95*F PRF: AUTOHIGH Freq: 2.25 MHz PRF: IAUTOHIGH Freq:

Filter: FIXED Mode: P/E Filler: - Mode: P/E 69% EXAMINATION COVERAGE ACHIEVED Rectify: rULLWAVE Voltage: 450 Recti y: Vnllage:

Pulse Width: 220ns Puls Width:.--

Examniners: TOMAZ ,,DRIH 11 V'..-- Level II Date 04/08/11 Reference Sensitivity (Sens.) Ref rence Sensitivity (Sens.)

N/A Level N/A Date N/A Axial: 63.5 dB Cire: N/A Ax 1: Circ:

SDH Sensitivity: 47.6 dB S HSensitivity:

Reviewers: Further Evaluation Required? r-vYes M ojN CRT Div./SOH 1.1 RT Div./SOH V--1 44 UIh T. l. -VL to TXX-14103 Page 7 of 14 IOCFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Report Page 3 of 10

-a w DspynF Calibration Data Sheet Plant, Umnt COMANCHE PEAKUNIT 2 Data Sheet/# 12 UI-Ot1B Company WesOyne Irterrational Page .- Iu Comp / Syslrrm STEAM GENERAIOR Praucmed tin TX.IS!-210 Rev I Chlig o 7It0 Cal. Checks Time r Cal Bod No. _ 8X.28 Initi Cat:b 0811 CatBock remp. 83 'F Ri*,emn uelme SN IC- 1454 tn~iaCa':b Dale 04108/11 I

Sze 19LX6W X5.45 T Srh. wA Intermediate 1300 E Fcri. r-IAusteviic Search Unit #1 Eac* bla,ouCRTriv .963,3' Manufactroe: KRAUTKRAMER Ine'rnediate KIA Serial Nu. O1BXW7

..a Dieivn E ]Aal [] Cc E] Both Iroa,Cathb 1655 No. cf Elements: Noa. of Elemnents:

S'ze. 1X.50 Shape: IECI. Size. Shape:_____

Area Iai oWve.d MX :indlCa.b Da'e 0C0811I Freq. 225 MHz Style. GAmIMA ExamAnge: 45" Mode-lEAR Enram Angle. Mode:

,abya'.nn Rclerence Check. Couplant Measured Angle: 45' Measured Angle-1,vr'as 6 ocit 104874 Rel Reflec.or: SOX TýlTr ULTRAGELII Wedge Stl*e: NON INTEGRAL Batch 06225 Search Unit Cable Recordable Exam Access Indications type tIC I BNC Sens.

E hamnaton krea Wold Yes I No I Geom Lengh: 1Z NO.of Con.: 0 Length No. of Con.:___

TCX-1-310( I-" BOTH X e3dB Instrument Settings strument Settings Make I Model: KRAUfKR.IMER USHtS8. Makte I Moet,KRAUTKRAMrER USN66OSW Seua, No.. SAP 10439' Probe Delay 22712 Range 9.633 ProbeD y __ Range: __

M' Call Vet .12W4Pulser: SQUARE MUalYe. ____Pulser:____

DampIrg 500 Rej*ec: C%

Remarks I R.a~on [crIneomplele Scar(s) CO!.'POl*Elfl IE.P 95'F PRF: AUT OHIGH Freq: 2.25 MHz PRF:AUTOH5G-H Freq____

0' TO 135' AND 315" TO 0' SCANNED Filter F'XED Mode: D/E Filler._____ Mode: PE 78% EXAMNATION COVERAGE ACHIEVED Rectily: F.iUwAvEVoltage: 450 Rect, Y: _ ___Voltage:___

PuLse Wid:h. 220ns Reference Sensitivity (Sens)

E1o"'i..c JENJRW1 4= Level 11 D3le 04108ull Refrece Sensitivity (Sens.)

NIA I eVe)w N/A Date NIA Ax!at: 56 dB COrc. IIIA Am1:__ _ C/to __

SDIl Senrovtly 40TB0 HSensitreuy I _________

Re~.e~rr~ F.1k~rE uaWtnReýLed' M Y.e M~NO CRT DivJSDH 1.1 TTDivJSDH REMWER 4 DAIE f (/

to TXX-14103 Page 8 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Report Page 4 of 10 WEsoyln .

Calibration Data Sheet Fort U, r t COMANCHE PEAK UNIr 2 Data Shect 9 12UTO17C I.

Company WesDyne Interroetna; Page 2 of 10 Comp i Sys'nm STEAM GENERATOR F,ocedure Nto X-ISI-210 Cal. Checks Time Revi Cling Nto 710 Ca!. SWccv No TBX-28 IniliaCati,. (830 Cal Bltck Temup 83 IF Thrm.rrrmeer SN IC. 1454 1n65i1tCalb Date 04.I8/11 Size 19LX6WX5.45T Sch. N.,A ED Ferr.t Auster,' Ic Inlto ediate 1315 Search Unit #11 Search U it #2 EMah r CRT Div 9428" Inter',ediale NIA Manufacure: KRAUTKRAAIERManufaclure:

Serial No. 0IBXvB Serial No-Cal Orecton []AxioI M Crc. 0 Both No. of Elements: I No. of Elemenets.

Final Ca'ib 1645 Size: 5X1.0" Shape'RECT. Size. Shape:

Scan Area JMo Weld Freq, 2.25MI-z Stlole; GAKAIA Freq. _ Syte.

Final Calib Dale 04,08111 11 toW~e~d Exam Ange- 45 -Mode: -SHEAR Exam Anle. Mode:

Ca'bra'on RefEerce Check. Coupfanl Measured Angle 45* Measured Angle:

Rorrmxs Bock' 104874 Re! Retector SOH Type: ULTRAGEL II Wedge Sitl: NONINTEGRAL Wedge Slye*.

Bad(h: 00225 Search Unit Cable We at Cable Recordable Accesss Indications Type BNC Type RG 174 Yes No Geom Sns. No. of Con.:

Exam nat on Area I eld Length: 12' No. of Con.: 0 Length: /

TCX-1-3100 I-1 BOTH X 67.4 dB Instrument Settings strument Settings Klakei Model. KRAUfKRA.IERIUSI 581 alake I M .e Serial No.: SAP 10476E, Serial No _ _ _

Probe Delzy: =2212Range. 9.428 ProbeD ay Range' NItlColtI Vat: .1262Putner. SQUARE IJ.llCal Vet PuhLer:

Dam~anq 566 Reject: 3% aOampi I) Rejet __

Remarks 'Rason for Incomple'e Scan(s) CO,!PONPeIT TEMIP. %IF PRF-AUTOHIGH Freq' 2.2i ltila PRF: AUTOHIGH Frog:

135' TO 315' SCANNED Fi~tel: FIXED Mode. PIE Filter: Mode. PE 78% EXAMNI'ATION COVERAGE ACHIEVED ReeIly RILwAvE Voltage: 450 Recti _ Voltage:

PulsiefWIh: 220iis Pu WidthJ Reterence SentsitieitySeas.) Ret*rence ens!vly (Sens.)

WA Lacl NTA-Date N/A M~al, 57.4OH Circ: IV/A Ax *:; Circ.

SDHl Se*l7 Ty 42.4 dS SRT ScnOtivityH Rev rvrs FitrorE-.aWea'or Reqic4? [lYe, [ONDt CRT Otv./SDH NA TOriv./SDH VEY EWEIfA - Xu, to TXX-14103 Page 9 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Report Page 5 of 10 Calibration Data Sheet

ýlar! IUril C0OMANCHE PEAK UNI 12 Data Sheet 4 12 UT7417D

'Orr81), WesDyne ltiemnuIona! Page q__ of ik.

COTp 1%S512m STEAMI GEIIERATOR PracedureM toX ISI-210 Cal. Checks Thie Re; IChng No. 713 Calffodt No TOX-28 nial Caib 0/45 Cal. 8,U6 Tend. 83'F iteirrrsrreter SiN C-1454 Inital Caib Date 04M81l1 Size 19iX6W 1(5.451 Sch NIA

[J FerrAt.-

Eah"p CR1 Div f

.67W6 Interrefte 1310 Manufacture: KRAUT:RAMER fIaru!acUe Ilnterned~ate IlfA Seriat No:- 0 Tai( l. .4fisen No.

ZlCCV'ecer, E mAa'n E Circ0 Both No. of Elenie I No. of Elements:

FnaiCatb, 1m0 Szee 1.0' Shape: ROND Size. Shape.___

3(vn A'ea 10Weld f Final Calb. Date 04/.8/i 1 Freq. 225 MHzStyle: GAMMA Freq. S e:

Exarn Anqe. 0 Mode. -STRIAGHi Exam Ang'e: Mode:

?ntmljon RF'erete Chrck Couplant Measured Angle:

R"mPas BlocK i N/A Re' Reecc. NIA Type ULTRAGEL I Wedge Style: . NtA 0 ' Wedge Sty~e Bath: 06225 Ieawued A rgleens Search Unit Cable Sear Cable Recordable Access Indications I  : type RGU174 _ Type. RG174 Erxiam,,tfnAtea,'We'd Yes No Georno n LeNo: 6E No. o Con.: 0 Lengt e No. of Con.:

TCX-l-3100 1-I BOTH X 30dB Instrument Settings I stiument Settings Make IMlodel: OlrKRAUT(RaER usiN TOsf Make/1Mo el:KRAUTeNIAER USCI&Osv Seriat NO.: SAP 105421 SOWaNo _______

Probe Delay. .5212 Range: 6.706Probe a._ Range.

MU/ICallVe. .2304 Pulsei: SOVARE M1t CalVel-____Rser:____

DamoIn: 5000 Rejec: 0% Damp, . (3 Rqeicl:

Re-nar~s R*eRIcrInce*rz'*ee Scn(s) COYPONENI TE!P 05SF PRF: AUTOHIGH 2iz Freq: 2.25 PRF:AUTOHIGH Freq.

Fil.er. FIXEDMode: P/K Fitera _,*__ _ Mode PIT 78-% EXAM NAIION COVERAGE ACHIEVED Rectity FuLLwAvE Voltage- 450 Ret . e Voltage:

Puse Width 220ns PulsWidth:

S __e Reference Sensitivity (Sens) RefenceSesitimety (Ses)

K'A CLeIj NIA Date NIA Axial: 10.1dB NA 5 2rc 1: I SDHSensititily; IMA S HSenfliviiy: _______

Rra.iame~ Fehrlva'.21onRequiend? M1.e% jmjt ORT Div JSDH50 A FITO DaRJSI d tEIMSATE h~1~

to TXX-14103 Page 10 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Report Page 6 of 10 IwEspyfl Calibration Data Sheet Pvt.,UxI COMIANCH~E PEAX UNIT2 Da!a Sheet 9 12UT4I1E Ccmpany Wes Dyno hlereonalora Papg 5 of Comp ISsvsem STEAM 5ENERATOR Proceduwe IIo TX4Sc1210 Cal. Checks TIme Rey ICln gýlo 710 Cal810act D. IBX.20 ntia Ca!b. 1,147 Cad'8'xc/ Temp 837~

Ihermrollrner SA IC-1454.

lnit,a Calib. Date *t S-re 19LX6WX.45T -Snr. RIA I Ferrili, Aus1e~i~ Internediate IVA Search Unit#1 Ea~r.il~rCR-Doj z 1428" Manufacture: KRAUTKRAIER Manufacture:

Interned6ate IVA Serial No.: 01BXV9 Ca. A)aM [] CGrn Bo~h IDena~ No. of Elemen-s: 1 No. of Elements:

FinallClb. 1445 Size: .5x1.0' Shape: RECr.

SranArea jj.vet lj Freq. 2.251,1Hz Style: GAMMNA F:na'C.b Dale to Wxeld ExamJgle: 60o'Mode: SHIEA.R Exam Aole: Mode:

Ca'bratltn Reference Chek Couplant Measured Angle- 60" Mleasurod Angle.~l RorpaS Bbok' IC4874 Ref Refectcr SOH Type ULTRAGEL II Wedge Slyle. NON INTEGRAL Wedge Style.

BatcO: 06225 Search Unit Cable FraeqItec. t~A1t~E S NO!

Recordabloe EXm Access Indications Type: RG 174 Exa*r nav'r Areal ','Ve'.JI Yes INo fGoomI n.

Len~h: 12"NoolCon.: 0 LeNh I No.0of Con.:

TCX-i-31CC 1t BOTH X 75 dB Instrument Settings I strument Settings Make I Model. KRAUTKAER USN OOS' TPer. RGMoe it7 Selal No.: SAP 105205 Probe Delay: 15.m3RaRge 1428 ay __Range ebProbe0 MTCall Vel' .1266 1 ,31 r.s SQUARE Cal Vet:

CM0 Patscr:____

Damping -OA0 Re/ed: 0% DWdam S N l lenti~ Re*ed:

Settings Remais ,Reson for Ircomr'ene Scar(s) - COJPONEWI TEMtP IF PRF: AUTCIIGH Freq: 2.25 MHz Frog:.

Fillr: FIXEDMode PIE RIRed

'yAUTOHIGH

_

69% EXAN,1AT ION COVERAGE ACHIEVED Ret~ly: RFLLLMAV Voltage: 450 IPIRF: _ _Vottage:

Pulse Widit: 220rs Einmrprs .15il BELL Aý, .i_&' LnetIre D1_ate .9 f Re!erence Sensitily (Sens.) ReL . Sensth y(Seons)

NrA \J eet N/A Date NIA AAiAt:63.5 dB Circ. N/A SDHN SFni~wVy: 476dB Re~ie.%rs FutherEvaLut~ionflertred? [lyes IjNo CRT Div.ISDH 1. TDiYJSDH REVEfWERICAiO 5 e.§-4 ,/ B~Jot to TXX-14103 Page 11 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Report Page 7 of 10

'w..S.DynE Coveragc&SKETCH

_/"p m r a..# 12 UT-017A

-' L-(0 L Sa~oCOA~ovCM:PFAX Uar..__ Outager 2R,1_1 t-voctxrt v tXISr :FI Rtýrjor,. ;_ -ýr4 VIA sysl~q S'i-tv*j "Nedi A 1- I 60' Of18M'9 8

Omr~R JF-RZLAF.tMFJ -00!1 Data CWOW*tI'1 of rClc% ) _ee~ D4*c ANI ýC-vpw a/ L to TXX-14103 Page 12 of 14 1OCFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Report Page 8 of 10

-~wE-so nfl Ceoerag"SKETCH 2U T-017H 2ir!r 51ý C-I1-A CH'PF.A< J~iL ', CIjdj . 2R=12 Pi;C-u:C A! -X.1 In R L.Li 7A 7,Sysa-n" m-Ara -. vAtJIUv vVef~iv 1.

45' SIAV Oo8 V,V

-4.77/ 4.-% 3.7 L94 2.54 i eg 1.48 L21 14r-Drcw 0,, ;CR?4C- L 4.

~o~.o* ii _________ DOt. C4f~ld1 7 .1/

Rsi-A-V ____________________________ D.'

D-1 1.%-w r,% tr t or%1 M-n~Cvrý, t4&4-k-/

to TXX-14103 Page 13 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Report Page 9 of 10 n, VIEsDyfnl CouerauE&ASKETCH R5&2 2T-J I" 1TO7 S-cct SLtr co*A&Nhc*. PEnAI Ujnt. 2 l

r.S~ S1IAF.1

4SI~u C Ou-+/-L.e r. ZRF1.Z Wel .

P:ccd.re 'jS TXIS-212 -t'or- 7 rac. N, I

3ýM:eý nti-R X\JB I0 a Z ~,'

  • 1 3 ~~ .c t.J

/4 ZT D~rwz. Zy XZWII Mk 4szi2aL LEW3 ______ Orei C4jh R,...v LCVel Oa.e

.,rrg . .v"t.

nv -, " r,.,:,i / - I- P .,.,, R ,- ,,

I..rv .  : t - - " - 'sp.

to TXX-14103 Page 14 of 14 10CFR 50.55a Request Number B-12 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Report Page 10 of 10 P.EPORT M:) UT-OO-021 vVEST1INGHOUS- NUCLEAR SEVCES DIVISION =AGE 2 CPF  ?

LIMITATION TO EXAMINATION TCX.1-210C PLANr Coir iChC ped UNIT 2 SKlET*h TYA-SI.2iC Rmo' 4 FC NJA

,ySrIC,'- REACTOR.COOLANT PROCEDUR.E EXAMAikER M:,ot, W. AfldtiEVE I0'5J700C FXArk1 HER Naloaeek. Wite L-=VE L III DATE CCI*a=>NCN, ID TCX*l.3i00-1-1 RE'ATCD lo tAT PT 0 Jr VT PROViDE 5U *-l*TENT* F0R1CATIO7J TZ D-SCRIBE ZIZE LOCATION AID CF LIMITATi0N OFZ CQP ':G jLE Foul 2s- 4- SUpPOII Pid9 reO~rSM all =.nf Wr =2. 3*veiilCf LI*X 2-9 wedad pads 8aPPro2 LT0 CL bmI~gSW 11"rM.

C* ..2-% "tl C.arnind. 46. .=%pLIot Zaxwnwwo. tit mm

.3.1% no SJ.WtUI. 31 acI0 0 ijii~ clam vOIItvC not1 cammnd.

5Sb=

cD..+/-AR vlý-M ý- I

-- ° L= =

toP'I 1 S139 L1C.EC-fl? n:Z'VEW "tT -U CLEC-r11 LEVIZ V) 0t':? NT: AlJCI: OT to TXX-14103 Page 1 of 14 1OCFR 50.55a Request Number B-13 Relief Requested In Accordance with 1 OCFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

1. ASME Code Components Affected:

ASME Code Class: Code Class 1

References:

ASME Section XI, Table IWB-2500-1 and IWB-3510 Examination Category: B-B Item Number: B2.40

Description:

Code required examination coverage for the weld volume is impractical Component: Steam Generator 2-04 Head-to-Tubesheet Weld TCX- 1-3100-4-1 Component Number: TCX-RCPCSG-04

2. Applicable Code Edition and Addenda

ASME Section XI, 1998 Edition through 2000 Addenda.

3. Applicable Code Requirement

ASME Section XI 1998 Edition through 2000 Addenda, Figure IWB-2500-6 (Design B) requires a minimum volumetric examination of the weld volume extending 1/2t into the base metal on both the head side and tubesheet side of the head-to-tubesheet weld (Code Item B2.40).

Comanche Peak Nuclear Power Plant (CPNPP) Unit 2 second ten-year interval Inservice Inspection Program Plan also implements Code Case N-460, "Alternative Examination Coverage for Class 1 and Class 2 Welds,Section XI, Division 1," which is endorsed by the NRC in Revision 16 of Regulatory Guide 1.147, "Inservice Inspection Code Case Acceptability ASME Section XI, Division 1." Code Case N-460 states, in part, "when the entire examination volume or area cannot be examined due to interference by another component or part geometry, a reduction in examination coverage on any Class 1 or Class 2 weld may be accepted provided the reduction in coverage for that weld is less than 10%."

NRC Information Notice (IN) 98-42, "Implementation of IOCFR50.55a(g) Inservice Inspection Requirements," termed a reduction in coverage of less than 10 percent to be "essentially 100 percent." IN 98-42 states, in part, "The NRC has adopted and further refined the definition of "essentially 100 percent" to mean "greater than 90 percent." This methodology has been applied to all examinations of welds or other areas required by ASME Section XI.

4. Impracticality of Compliance:

to TXX-14103 Page 2 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

The examination of the subject component weld is limited by the presence of four 24"x24" Steam Generator support pads and nineteen 2.5"x2.5" welded pads (See attached sketch).

The examinations were conducted in accordance with procedure TX-ISI-2 10, "Ultrasonic Examination Procedure for Welds in Ferritic Steel Vessels." Straight beam (0°) and angle beam (450 shear and 600 longitudinal) scans were used to achieve the weld volume obtained.

As shown on the attached examination data sheets the 00, 450, and 600 exam angles all achieved 77.5% examined. Therefore, this corresponds to a cumulative exam coverage of 77.5% of the required examination volume.

5. Burden Caused by Compliance:

The design configuration restrictions of the subject component makes the Code required examination coverage requirements for the weld volume impractical. Plant modifications or replacements of components designed to allow for complete coverage would be needed to meet the Code requirements. This would cause considerable burden to CPNPP.

6. Proposed Alternative and Basis for Use:

Proposed Alternative:

The following alternatives are proposed in lieu of the required examination coverage of essentially 100 percent:

1. Ultrasonic testing (UT) of the subject component weld was performed to the maximum extent practical during the second ten-year interval.
2. Pressure test VT-2 visual examinations were performed, as required by Code Category B-P, during the second ten-year interval. No evidence of leakage was identified for this component.

Basis for Use:

The basis for use of this alternative is that it provides the best examination coverage practical within the limitations of the current configuration. Based on the percentage of the examination volume completed and the lack of any indications identified, there is a high level of confidence in the continued structural integrity of the weld. CPNPP believes that there is no undue risk to the public health and safety presented by this request.

6. Duration of Proposed Alternative:

to TXX-14103 Page 3 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

The second ten-year ISI interval for Unit 2 began on August 3, 2004 and ends on August 2, 2014.

7. Precedents:

Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B-5, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML012490192 Comanche Peak Nuclear Power Plant, Unit 2 First Inspection Interval Relief Request B- 14, "Steam Generator Tubesheet-to-Channel Head Welds," as approved by the NRC in ADAMS Accession No. ML051670284 to TXX-14103 Page 4 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

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- Inservice Inspection Impracticality -

Weld Profile Page 2 of 2 to TXX-14103 Page 6 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Page I of 9

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,LUSIM1r1 M.* DO4 DESCRIPTIONJt SIEAIJGEIJEROCP.S 1.2.3 4 ITUBES IDEI5.3/SA.508 TU ELECTRIC IVEAOSIU0E) .rS-216 iSOLI 11,43 I* LENGTI 1.615' 01&U116.1 CPSES UNIT 2 INSETVICE INSPECI ION LOCATION ISOMETRIC "1 ~POL7~ ~4~4'2-~, ~'.{ gy -I - I--

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.I " I'1 to TXX-14103 Page 7 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 1OCFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Page2 of 9 UT Calibrat. ...aminafon SI~e,Ur:;t CPNPP 1 2 Piocedu!e TX-ISI-2I0 Oj:age No 2RF13 Summary No 011700 Procedure Rev Feperl Nao UT.201205S Workscape ISi WomOrder No 4181105 Page I Of 8 Co'e ASMESec. XI1998EdJ2000 Add. Calijte' B-.B112.40 Location 2.1541,RB, 812 D.a.,nmNo TCX-i-3100 Decrnpin SG4 CHANNEL HEADTOTUBESHEET WELD System ID: RC CoTocrlelr ID TCX.1.3100.4-i Size,'Lungt 1.5"1426" Thicknns,'Uamveert S.3"I136.,"

Linr1tj.*'t SEE DRAWING Stan Tire. 1038 Fnish Tirre 1229 Instrument Settings Search Unit Cal. T[me Date AxialOrientated Search Unit Spro Neo. 104765 Seria: No 01COX1 Check, - . -

n.lOcver GEJT 1 latre KBA cal Cal. 0900 10i1021 Cal6r1201n Signal Sheep So Path

______ GI_,_____Knt__l___0__2 Reflecter Amplrtude % DOaion tio'c' USNSOLSW L reaiy L-2012-004 Srze 1." Dia Moel: CompnG nter0Cal 1037 1 2012 114T 82 1.5 1.36 De!a 0 Ra'te. 9.09 F eo 2.25MHZ Cener Freq: 1.97MHz [ter InterCo.

r. 1/2 1 314 T 810 3.0 45 2.72 40 t.fl Ca'Vel 0.2319 Pu';er Ty:e Square ExamAngle 0 S,"nt Angle NI _ naICa 1308L. 1012012 NIA 70 4.5 R;eto 0% feasired Angle 0 Mode. Shear 1n N/A -Ci_10 Oamprrg 508Ohms 2.25 MHz E;,,,.n I A eeofEements 1 PRF Auto High SUFrtq

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-r_____ Bat:h. 07225 Circumferential Orientated Search Unit Fro;evecy 2.25 MHz Rc12i. Fut~wavn Ccrfu SINGLE Feces: NIA-r% 4 SINGe 2ocus' NI

-- Type Ultragel II Calb!atiin Signal Swveep Vc:1,jc 450 PL:5t', l 0_,h 220 Sna _ Round Conto __ur H/ Mfg Sonoletch Reflecir A."nphlude% t,.vln Soumn d Path WedgeS,'&- NIA WA N/A _ __

A. Gain(d~l 8.9 Crc Ga ' id5) 8.9 Search Unit Cable p U lINIA 10 Saeer O.= 9.09 0 Of SoundPath Tice RG-174 Length. 12 No.Conn.. 0 MTy.. Senoteck N/A Calibration Bloc, Scan Coverage NIA Uptrean.m *,trea-n' o' ,Scan dB. 18.7 Reforence Block Reforencelimutatof Block Cal i*c.ANO TBX-28 0S SerialNo. 1078 Gain Signal Sweep P'tt.ress 5.45 Da 0 CV! CCW

  • ScaOdB dB Relletor Ampitude % Diviron SoundPath C9 Terr 9S lerrnt too' RF2425 Fya, SLKca 00 Type Rompas Block CIS 8.9 SDH 54 0.9 .8,4 Cc."npTemp 97 terrp Too RF2425 Suram Col.lon Flush Recordable Ind'cation(s): Yes NO7 (if Yes Rel Attached U'trasonic IndicatlonRepore.)

Rcvurfi, Acc.apt [V' Ren "

__' Itor. Comments 77.5% CODECOVERAGE ACHIEVED Prcc:t O CoeeagcyOb:3=d -  : 1.O 077.5 Revez*adPre,,;a s Data Yes bamrrie; Le-,el11 )Ziglatoe DateReviewer ale D.Sa~t~"

Fang, Chia Wei 10/1612012Sabo, Steve . A.- /. .

ole, Leve, lilA Signatare Date Ati ReV.ew giialure Date 111A Ballard, JackMill (

to TXX-14103 Page 8 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Page 3 of 9 UT Calibrat . imination S~te:Ui' CPNPP 1 2 ProMedUrt lO4St. 210 Outage N1o. 2RF13 Sun'.maýY No 011700 Procedure Rev" 7 ReportNo UT-2012-055 Workscape 151 WedtOrder No 4181105 Page 2 of 8 Code ASMESec. X11998 Ed02000 Add. CatAlem' 843182.40 LocraoA 2.154L, RB,812 0r1`4.73 Nto TCX.1-3100 Deoz.ltion. SG4 CHANNEL HEAD TOTUBESHEET WELD Sierm ID RC Ccrpcrer. ID TCX-t.3100.,4.1 Size.length: 1.5-1426- IldnesVia"THer 5.3"I '35.V" L..tLsor SEE DRAWING StarThne. 1038 Finish Tine 12B9 tInstrument Settings Search Unit CaL Time Date AxialOrientated Search Unit So arto 105421 SerAlNo OIBXVF Checks lbration S ia l -Ca U.Ia-J'omrer CGEI'l ,an.aclurer KBA IntialCat. 0920 10112012 ReSe.c Amp'.*e %u P,",thn

%!,de'. USN60SW Unearly L.2012-003 Size 0.50"X 1.0" tucr SWS Cal. 1050 0116201 1/AT 4 80 1.5 1.94 De'ay 11)085 Ran;e 12.95 Freq 2.25MHz CenteiiFi 229M~z Intel Ga. 112T 45 3.0 I .88 Mtcaie.. 0.1261 Pý' 7e Square Exam ge 45 Angle -NA Intel Cal Yt4T 30 4.5 5.83

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_._25 _Squre SqCin:krgi NA F, F 1309_1011611 H 12 Carp j g: 500 Ohms Re.d 0% M.easured Artge 45 Mode Shea1 NOTCH 12 . 1.00 Pfl AutoNigh SCFrr 2.25 MHz ExI P,,,, 0.65 #0O;Emrents I Ceuplant 1114T 1 9 1 10.0 12.95 F'cTJenCy'*. .2 MHz 2.25 z ey. Fullwave Feey. Cor*9 Single S Fcs oc N/A

- Cal Balch 07225 Circumferential Orientated Search Unit-o'a.ac. 450 Pulse7r~t. 220 CType Ultiogel II Caibrabon Sinal Sweop

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Ar Gar 1dB). 39 1 MalScreenCv - 1.295' i-, of Sound Path Type RG-174 Length IZ No Conn" 0 TNpe UltragelI NIA _ I Calibration Block Scan Coverage 9 Sonooch N/A I CalB':cc.. NO TSX.28 Upstream 4 Devnrstream.4 Scan dB 64, Reference Block Referener/Simulator Block t':),ress 5.45 Ca 0 Cw CcV'I Scan d8 F4.9 Serialt0o 104878 oRnI dl Signal%oDd S,,eep Pat Ca Bk tetmp 95 TernpTool RF24t2S EvarSriace: O0 - Type Rompas Block C/S S Cc!p Ternp 97 ereip0ool RF242S Surface Ccnd*lrn Flush Recordable Indication(s): Yes - No 7 (IfYes, Re! Attached U.,asnni: I, cat.rtnReport.)

ReS'It Accept y Ree:t - Ino- Comnmenrs T7.5% CODE COVERAGE ACHIEVED Percel OfCo;,aiage Obtained >SGi NO-77.5 Re*w*ed Pre*ious Data Yes wan.ne" ene' l-pol Srgna:ore Da.e Rere-ver S Williams. Stephen T. S, ur 0 D1,'e2Sabo,Steve >' /)nRe (Date Exarni-or LevelN/1A s~rnal.re Dale S:IeReview ~ ~ale Dgam MIA ISEnginneer( ~ i I .

Oti"o Level NIA SýIralore Dafe ANOI Review ~ / De Uw~'au NIA Ballard, Jack ANtI o q, alV-to TXX-14103 Page 9 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Page 4 of 9 UT Calibrat iamination S,:eAJr t CPNPP Procedure- 1X-tSI.210 Outage No 2RF13 Sumnmary Ito. 011700 Procedure Rev Report No UT-2011-055 Warkocopi SI WOaOWerNo 4181105 Page. 3 ol 8 CqjP ASME Sec. XI1998 EdJ2000 Add. Cal ,tern B-BUB2.40 Locatici 2.141L, RB,812 0,3'6;n3 No 'CX.1.3100 Descri*[i* SG4 CHANNEL HEAD TOTUBESHEET WELD S,5ieoT ID RC CcTrp-nenI 1 ICX.1.3100-4.1 SizeiLenglh 1.5"1426" lltceess,f'arreter 5.3"1 135.6" Li-!a*or*s SEE DRAWING Stat Time 1038 Ftnrshtime 1229 Instrument Setlings Search Unit Cat Tuee Date AxialOrientated Search Unit Se:al No 105208 Sena Nlo -01BV9 Checks -- -

Ca/to!Snae, i S1eepS Seernd Path tM'nLactI.rer GETI, ManLdu.er KA In~%La091 16/12 Reector Amplpude 1, D:zslon MLWolUSN60SW Lreawly. L-2012-001 Sze 0.50" X1.0" Model: SWS 103S 1612012 114T 1.5 2.778 Dcxa, 15.7069 PRaee 18.52" Fieq 2.25 MHz Cen'.eFreq. 2.27 MHz I a~f ja112 T is 3.1 5.7412 11tiCa Vel 0.1274 PLt, fC;e. Square EarnrAngle 60 SquinlAngle N/A .......

..... /4T I 4.5 3.34 Dampirg 100Ohms Rtjed 0 t.M._

ea*eArg'e 60 Mode. Shear Notch 5.8 11.55 PRF ,uto High SUFreq 2.25 MHz Eoyt FoAt 0,7 4 ofElements I Couplant 5241T I 2 7.2 14,366 Fuv%) 2.25 Fqco

.5MzMHz it-i R,'y FullwarSe

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07225 Circumlerential Orientated Search Uni:

Vc r3ge 450 Pu '1 220 Rond C N Type. Ultragetl l Calb.alon Si~ngl S'Tepe A-plude%

1WA I V' -Sape Round Con.r NIA latg" Sonotech Re-r n SoundPath Wedge Stye. Non4Frtegral N/A A. Gon cB) 45.8 Crc Cai :dB1 0 Searuh niteal Exam Batch: 07225 Search Unit Cable NIA _________

1.5 Screen DOv 2.778 n of Sound Patti T)e. RG.174 Lenglh. 6' No.Conn.: 0 Type: Ultragel 11 NlA

. -. Mig Sonotech Calibration Bloc. Scan Coverage NIA C:18c6:. No TBX-28 Ups!tEamrt- . j ScandB 69.8 i*.sream Reference Block Reference/Simulator BIock

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,[iceos 5.45 Cia 0 CW* CCWV4ScandB 69.8 Senal1lo0 104879 GaenBRe A..pliu JSector Division Ca'01,, Terp 95 TcmpToo: RF2425 Eam Surface. OD - Type Romnpas Btock CIS 45.8 SON 90 .4 0.740B Cc'rp Temp 97 TempToo' RF2425 SurfaceCenAdron Flash Recordable IndIcalton(s): Yes No q ýlfYes,Ret Attached UWrasonc: rndication Report Res-'s Accepti R,e.t Into Comnens 775%CODE COVERAGE ACHIEVED PacE"-t O Coverage Ottato ned>>  : NO.71.5 Revened Pre.-,.eus Data: Yes Evamniner Levet it-PDI iotr DateReeenn m~rs Date 4

Vidrih, Tomaz 1011862012 Sabo, Steve /o/ //

Exa'i-er Leve' N./A SI atum Date Ste Reviow". Dote N/A ISIEngineer / ./ 2 Cther Level NIA Signature Dale ANII Reve*ew Signature Date NIA Bat/and. Jack ANtiIc I f

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to TXX-14103 Page 10 of 14 10CFR 50.55a Request Number B-13 Relief Requested In Accordance with 10CFR50.55a(g)(5)(iii)

- Inservice Inspection Impracticality -

Weld Exam Page 5 of 9 Supplemer. . ..ort 2 2 Revnd No UT. O1.Ota Page: 5 C1 8 Summary N 011700 ketch urP110:0 0 IJS1A2Rr ecM.MTCA',I 31CO-4-I 13DlrasmlS PR0~iLE 8 jog TCX-1-3100-4-1 1 .. :.!:

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- Inservice Inspection Impracticality -

Weld Exam Page 6 of 9 Supplemer. ,~ort Re~ort Ho UT.2012.0bo Page: 5 of -8 Summa-i No. 011700 Ske:ch orPhc,.o 0 JSF,2RF PROF LEO 13Dafahei Sca%1CCAl-31CO-4.! 8 iiI IIT

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- Inservice Inspection Impracticality -

Weld Exam Page 7 of 9 Supplem ei ,-port 2012.0=i Page: 6 of 8 Summary'Jo 011700 Ske'd, or Photo 0 *S.r2PF 130o.*ose1 ScrrsfTG.X. Sp~e~l J5i

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- Inservice Inspection Impracticality -

Weld Exam Page 9 of 9 Limitation Record Siteakhr CPNPP 2 TX-ISI-210 Ou.,-Ige No 2RF13 rnlary?40 011700 Prozedire Rev 7 Repor, No Ut;-2012.055

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