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| issue date = 11/15/1995
| issue date = 11/15/1995
| title = Forwards Response to NRC Ltr Re Violations Noted in Insp Repts 50-335/95-15 & 50-389/95-15.Corrective Actions:Msis Was Blocked & Reset Immediately Following Event on 950802
| title = Forwards Response to NRC Ltr Re Violations Noted in Insp Repts 50-335/95-15 & 50-389/95-15.Corrective Actions:Msis Was Blocked & Reset Immediately Following Event on 950802
| author name = GOLDBERG J H
| author name = Goldberg J
| author affiliation = FLORIDA POWER & LIGHT CO.
| author affiliation = FLORIDA POWER & LIGHT CO.
| addressee name =  
| addressee name =  
Line 14: Line 14:
| page count = 23
| page count = 23
}}
}}
See also: [[followed by::IR 05000335/1995015]]


=Text=
=Text=
{{#Wiki_filter:RIGRITY1ACCELERATED
{{#Wiki_filter:RIG RITY ACCELERATED RIDS PROCESSING),
RIDSPROCESSING),
1 REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS) r 'ESSION      NBR  9511210113              DOC ~ DATE'5/11/15           NOTARIZED     NO        DOCKET  N FACIL:50-335 St. Lucie Plant, Unit 1, Florida Power                            & Light  Co. 05000335 50-389 St. Lucie Plant, Unit 2, Florida Power                          & Light  Co. 05000389 AUTH. NAME                AUTHOR AFFILIATION GOLDBERG,J.H.           Florida      Power    &'ight    Co.
REGULATORY
RECIP.NAME               RECIPIENT AFFILIATION Document Control Branch (Document                   Control Desk)
INFORMATION
 
DISTRIBUTION
==SUBJECT:==
SYSTEM(RIDS)r'ESSIONNBR9511210113
Forwards response to NRC                  ltr  re violations noted in insp repts 50-335/95-15 & 50-389/95-15.Corrective actions:MSIS was blocked & reset immediately following event on 950802.
DOC~DATE'5/11/15
I DISTRIBUTION CODE: IE01D                  COPIES RECEIVED:LTR             ENCL        SIZE:
NOTARIZED
TITLE: General       (50  Dkt)-Insp Rept/Notice of Violation Response NOTES RECIPIENT                    COPIES                RECIPIENT             COPIES ID  CODE/NAME                LTTR ENCL          ID  CODE/NAME         LTTR ENCL PD2-1 PD                          1      1      NORRIS,J                  1    1 INTERNAL: ACRS                                        2      AEOD/DEIB                  1    1 AEOD/SPD/RAB                             1      A'E.                      1    1 DEDRO                                    1      FILE    CENTER            1    1 NRR/DISP/PIPB                             1            /'DRC8/H FB          1    1 NRR/DRPM/PECB                             1      NUDOCS-ABSTRACT           1    1 OE DIR                                    1   'GC/HDS3                      1    1 RGN2      FILE      01                  1 EXTERNAL: LITCO BRYCE,J H                    1      1      NOAC                      1    1 NRC PDR                          1      1 iNOTE TO ALL RIDS" RECIPIEYTS:
NOFACIL:50-335
PLEASE HELP US TO REDUCE 4VASTE! CONTACT THE DOCL'!iIEYTCO."iTROL DESK, ROOiiI Pl-37 (EXT. 504-2083 ) TO ELI iIINATE YOUR NA!iIE FROiI DISTRIBUTIOY. LISTS FOR DOCL'IiIEi'I'S5'OU DOi "I'L'LD!
St.LuciePlant,Unit1,FloridaPower&LightCo.50-389St.LuciePlant,Unit2,FloridaPower&LightCo.AUTH.NAMEAUTHORAFFILIATION
TOTAL NUMBER OF COPIES REQUIRED: LTTR                        19    ENCL      19
GOLDBERG,J.H.
 
FloridaPower&'ightCo.RECIP.NAME
4 0'
RECIPIENT
 
AFFILIATION
Florida Power  L Light Company, 0
DocumentControlBranch(Document
P.O. Box 14000, Juno Beach, FL 33408 0420 NOV    1 5  $ 995 L-95-306 10 CFR 2.201 U. S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D. C. 20555 Re:   St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 Florida Power and Light Company            (FPL) has reviewed the                        subject inspection report and pursuant to          10 CFR 2.201 the response                      to the notice of violation is attached.
ControlDesk)SUBJECT:ForwardsresponsetoNRCltrreviolations
Very    truly yours, J. H. Goldberg President  Nuclear Division JHG/DAS/EJB Attachment cc: Stewart D. Ebneter, Regional Administrator, USNRC Region                                  II Senior Resident Inspector, USNRC, St. Lucie Plant 95ii210i13 'it5iii5 PDR  ADOCK      05000335 9                      PDR an FPL Group company
notedininsprepts50-335/95-15
 
&50-389/95-15.Corrective
FPL RESPONSE TO INSPECTION REPORT 95-15
actions:MSIS
 
wasblocked&resetimmediately
==SUMMARY==
following
 
eventon950802.IDISTRIBUTION
NRC  Inspection Report 50-335/389/95-15 considered St. Lucie Plant performance during the six (6) week period from July 30, 1995 through September        16, 1995. The violations below occurred during a relatively short period of time, as described in the inspection report, and several of the corrective actions were instituted following an analysis of the events, collectively.         The corrective steps to avoid further violations were in some cases determined to be generic following this analysis, and are therefore repeated in a number of the responses.       The Inspection Report identified seven (7) violations which are listed below.
CODE:IE01DCOPIESRECEIVED:LTR
Violation   A:   Failure to Follow Procedures and Block MSIS Actuation Violation   B:   Failure to Follow Procedures During RCP Seal Restaging Violation   C:   Failure to Follow Procedure and Document Abnormal Valve Position in the Valve, Switch Deviation log Violation  D:   Failure to Follow Procedures during Alignment of Shutdown Cooling System Violation  E:   Failure to Follow Procedure and Document a Deficiency on Containment          Spray    Valve Surveillance Test Procedure Violation   F:   Failure to Initial Maintenance Procedure Steps as Work was Completed Violation   G:   Failure to Follow Procedures During Venting of ECCS  System Resulted  in Containment Spraydown Additionally, both Florida Power and Light (FPL) and the NRC evaluated plant events to identify common underlying themes.
ENCLSIZE:TITLE:General(50Dkt)-Insp
FPL presented a summary of events to the NRC on August 29, 1995.     Weaknesses   identified in this summary included procedure content and use, as well as management oversight of eguipment performance.
Rept/Notice
FPL's Plan to Improve the Operational Performance at St. Lucie was developed as a    result of the August 29, 1995, meeting and submitted to the NRC on September 15, 1995. To date, FPL has completed the activities according to the improvement plan schedule.
ofViolation
 
ResponseNOTESDOCKETN0500033505000389INTERNAL:
S=. Lucie Units  1 and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION A:
RECIPIENT
Technical Specification 6.8.1.a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence.         Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5.13.2, states that all procedures shall be strictly adhered to.
IDCODE/NAME
OP  1-0030127, Rev 68, "Reactor Plant Cooldown  Hot Standby to Cold Shutdown," required, in part, that operators block Main Steam Isolation System (MSIS) actuation when block permissive annunciations were received.           ONOP 1-0030131, Rev 60, "Plant Annunciator Summary," required that, upon valid receipt of annunciators Q-18 and Q-20, operators immediately block channels A and B,   respectively.
PD2-1PDACRSAEOD/SPD/RAB
Contrary to the above, on August 2, 1995, during a cooldown of St.
DEDRONRR/DISP/PIPB
Lucie Unit 1, valid block. permissive annunciators were received, however, operators failed to establish the required MSIS blocks, resulting in A and B channel MSIS actuations.
NRR/DRPM/PECB
RESPONSE  A:
OEDIRRGN2FILE01COPIESRECIPIENT
REASON FOR VIOLATION The root cause of  this violation was cognitive personnel error on the part of a  utility licensed  operator who failed to block the actuation    of the main    steam isolation signal (MSIS) in accordance with the requirements of the approved plant operating procedure.
LTTRENCLIDCODE/NAME
: 2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. The main steam    isolation signal (MSIS) was blocked and reset immediately following the event on August 2, 1995.
11NORRIS,J2AEOD/DEIB
 
1A'E.1FILECENTER1/'DRC8/HFB1NUDOCS-ABSTRACT
St. Lucie Units    1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15
1'GC/HDS31COPIESLTTRENCL11111111111111EXTERNAL:
: 3. CORRECTXVE STEPS TO AVOXD FURTHER VXOLATXONS A. The  licensed operator who was involved in the event was counseled on the need to follow procedures and received discipline in accordance with plant'policy.
LITCOBRYCE,JHNRCPDR1111NOAC11iNOTETOALLRIDS"RECIPIEYTS:
B. All  Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for error free performance.
PLEASEHELPUSTOREDUCE4VASTE!CONTACTTHEDOCL'!iIEYT
C. This event    will be  incorporated into licensed operator requalification      training    to emphasize    procedural compliance, proper communication among the Control Room
CO."iTROL
          'team, and the importance of supervision -in the control room maintaining an overall awareness, of activities.
DESK,ROOiiIPl-37(EXT.504-2083)TOELIiIINATEYOURNA!iIEFROiIDISTRIBUTIOY.
This action will be complete by January 1, 1996.
LISTSFORDOCL'IiIEi'I'S
D. St. Lucie Plant adopted verbatim compliance as the only acceptable            of procedure compliance.
5'OUDOi"I'L'LD!TOTALNUMBEROFCOPIESREQUIRED:
means Procedures'                        This requirement has been incorporated into plant Quality Instruction QI 5-PR/PSL-1, " "Preparation, Revision, Review/Approval of
LTTR19ENCL19
: 4. Full compliance    was  achieved  on August 2,   1995  with the completion of item    2 above.
40'  
 
0FloridaPowerLLightCompany,P.O.Box14000,JunoBeach,FL334080420NOV15$995L-95-30610CFR2.201U.S.NuclearRegulatory
St. Lucie Units  1 and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION B:
Commission
Technical Specification 6.8.1.a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1..d includes administrative procedures for procedural adherence.         Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5.13.2, states that all procedures shall be strictly adhered to.
Attn:DocumentControlDeskWashington,
Contrary to the above, procedures were not adhered to strictly in the following examples:
D.C.20555Re:St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
OP  1-0120020, Rev. 72, "Filling and Venting the RCS,"
InsectionReort95-15FloridaPowerandLightCompany(FPL)hasreviewedthesubjectinspection
precaution 4.2, required that Reactor Coolant System (RCS) venting, described in the procedure, not be attempted temperature was above 200'F.
reportandpursuantto10CFR2.201theresponsetothenoticeofviolation
if RCS On August 2, 1995, Reactor Coolant Pump (RCP) seal venting, performed in an attempt to correct seal package leakage in the 1A2 RCP in accordance        with Appendix E of the subject procedure,     was    performed while RCS temperature          was approximately 370'F. As a result, design temperatures of RCP seal components were approached or exceeded.
isattached.
: 2. OP  1-0120020, Rev. 72, "Filling and Venting the RCS," Appendix E, "Restaging Reactor Coolant Pump Seals," required the use of RCP  seal injection while restaging    was attempted.
Verytrulyyours,J.H.GoldbergPresident
On  August 2, 1995, restaging of the 1A2 RCP seal package was attempted without seal injection aligned to the seal package.
-NuclearDivisionJHG/DAS/EJB
As a result, design temperatures of RCP seal components were approached  or exceeded.
Attachment
RESPONSE  B:
cc:StewartD.Ebneter,RegionalAdministrator,
REASON FOR VIOLATION The root cause of this    violation was cognitive personnel error on the part of a      utility licensed  operator who failed to follow an approved        plant procedure while performing a restaging evolution on a Reactor Coolant 'Pump (RCP) seal package. The operator did not strictly adhere          to the conditions contained in the procedure which required that RCS temperature be no greater than 200'F, and that seal injection be in service.
USNRCRegionIISeniorResidentInspector,
 
USNRC,St.LuciePlant95ii210i13
0 St. Lucie Units  1 and  2 Docket Nos. 50-335 and 50-389 Reply'o Notice of Violation Ins ection Re ort 95-15
'it5iii5PDRADOCK050003359PDRanFPLGroupcompany
: 2. CORRECTXVE STEPS TAKEN AND THE RESULTS ACHIEVED A. The  RCP  'estaging       evolution was discontinued, and Operations cooled and depressurized        the Reactor Coolant System (RCS)     in accordance with approved plant procedure to lower RCP    seal temperatures to within the acceptable range. The 1A2      RCP was  secured.
FPLRESPONSETOINSPECTION
B. The damaged    1A2 RCP    seal package was  replaced prior to returning Unit    1  to operation.
REPORT95-15SUMMARYNRCInspection
: 3. CORRECTIVE STEPS TO AVOID FURTHER VXOLATXONS A. The  licensed operator involved in this event was disciplined in accordance with plant policy.
Report50-335/389/95-15
B. The procedure appendix which was used for performing the restaging of the RCPs was deleted and is no longer available for use.
considered
C. Plant management performed an assessment of the decision making process that led to the restaging of the RCP seal under the existing plant conditions.             Based on this assessment, Plant policy 105, "Plant Operation Beyond the Envelope of Approved Plant Operating Procedures", was revised to require a technical review of procedures which are being implemented for the first time or for which plant conditions are different from those described in the procedures D. All Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for error free performance.
St.LuciePlantperformance
E. St. Lucie Plant adopted verbatim compliance as the only acceptable    means    of procedure compliance.         This requirement has been incorporated into plant Quality Instruction QI 5-PR/PSL-1, "Preparation, Revision, Review/Approval of Procedures."
duringthesix(6)weekperiodfromJuly30,1995throughSeptember
: 4. Full compliance    was achieved      on August  2, 1995 with the completion of item 2A, above.
16,1995.Theviolations
 
belowoccurredduringarelatively
St. Lucie Units    1  and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION C:
shortperiodoftime,asdescribed
Technical Specification 6.8.1.a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence.         Procedure QI 5-PR/PSL-1, Rev. 62, 5.13 ',
intheinspection
"Preparation, Revision, Review/Approval of Procedures," Section states that all procedures shall be strictly adhered to.
report,andseveralofthecorrective
AP  1-0010123,   Rev 99, "Administrative Controls of Valves, Locks, and  Switches," step 8.1.6, required, in part, that all valve position deviations be documented in the Valve Switch Deviation Log.
actionswereinstituted
Contrary to the above, on or about August 1, 1995, HCV-25-1 through 7 were repositioned and left in the closed position without the required entries being made in the Valve Switch Deviation Log. The Valves'ositions complicated a loss of RCS inventory.
following
RESPONSE  C:
ananalysisoftheevents,collectively.
REASON FOR VIOLATION The root cause  of this violation was cognitive personnel error on the part of  utility licensed  operators who did not properly document the closed status of the subject valves in the Valve Switch Deviation Log, as required by the approved plant procedure.
Thecorrective
: 2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED The  Safeguards Pump Room Sump Isolation valves, HCV 25-1 through HCV 25-7, were realigned to the open position immediately following the loss of RCS inventory event on August 10, 1995, when Control Room operators discovered the closed status of the valves.
stepstoavoidfurtherviolations
 
wereinsomecasesdetermined
St. Lucie Units  1  and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15
tobegenericfollowing
: 3. CORRECTXVE STEPS TO AVOXD FURTHER VXOLATXONS A. All  Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for error free performance.
thisanalysis,
B. The  plant  has adopted verbatim compliance  as the only acceptable      means  of procedure  compliance. This requirement    has been incorporated into plant Quality Instruction QI 5-PR/PSL-1, "Preparation, Revision, Review/Approval of Procedures."
andaretherefore
C. Management is conducting a daily review of Control Room chronological logs to reinforce the expectation for detail  and completeness.
repeatedinanumberoftheresponses.
I D. Plant administrative procedures have been revised to provide for increased reviews by plant staff of the logs controlling valve repositioning.
TheInspection
Full compliance    was  achieved on August 10, 1995, with the completion of item    2 above.
Reportidentified
 
seven(7)violations
St. Lucie Units    1 and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION D:
whicharelistedbelow.Violation
Technical Specification 6.8.1.a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence.         Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5 '3.2, states that all procedures shall be strictly adhered to.
A:FailuretoFollowProcedures
OP 1-0410022, Rev 22, "Shutdown Cooling," step 8.3.7, required that V3652, the B Shutdown Cooling (SDC) hot leg suction isolation valve, be locked open while placing the B SDC loop in service.
andBlockMSISActuation
Contrary to the above, on August 29, a control room operator failed to place V3652 in a locked open condition while placing the B SDC loop in service. As a result, the 1B Low Pressure Safety Injection Pump was operated with its suction line isolated.
Violation
RESPONSE  D:
B:FailuretoFollowProcedures
REASON FOR VIOLATION The  root cause of this violation was cognitive personnel error on  the part of a utility licensed operator who failed to properly verify the alignment of the shutdown cooling (SDC) system flowpath in accordance          with the approved plant procedure, prior to starting the 1B Low Pressure Safety Injection (LPSI) Pump. This resulted in the failure to open the 1B LPSI Pump suction isolation valve.
DuringRCPSealRestaging
: 2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. The  Control Room operators noted the error in valve alignment and the LPSI pump was secured approximately 5 minutes after being started.       A subsequent inspection determined that no damage had occurred during the short period of pump operation.
Violation
B. The system was realigned in accordance with the approved procedure and the LPSI pump was restarted. Subsequent operation of the LPSI pump was satisfactory.
C:FailuretoFollowProcedure
C. An ASME  Section XI code run    was performed satisfactorily on the    1B  LPSI  Pump  and  a  subsequent  Engineering assessment   concluded that  pump  operability had not been adversely affected.
andDocumentAbnormalValvePositionintheValve,SwitchDeviation
 
logViolation
St. Lucie Units  .1 and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15
D:FailuretoFollowProcedures
: 3. CORRECTIVE STEPS TO AVOID FURTHER VIOLATIONS A. The  licensed operator involved in this event            was disciplined in accordance with plant policy.
duringAlignment
B. Operations implemented procedure changes which require the use of a dedicated procedure reader to assist in the implementation of SDC related evolutions.
ofShutdownCoolingSystemViolation
C. All Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for error free performance.
E:FailuretoFollowProcedure
D. The  plant  has adopted verbatim compliance      as the only acceptable      means    of  procedure  compliance. This requirement    has been incorporated into plant Quality Instruction      QI 5-PR/PSL-1,     "Preparation,   Revision, Review/Approval of Procedures."
andDocumentaDeficiency
E. This event    will be included into licensed operator, requalification training. This action will be completed by January 1, 1996.
onContainment
: 4. Full compliance    was  achieved on August 29, 1995 with the completion of item    2A and 2B above.
SprayValveSurveillance
 
TestProcedure
St. Lucie Units    1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION E:
Violation
Technical Specification 6. 8. 1. a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence.       Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5.13.2, states that all procedures shall be strictly adhered to.
F:FailuretoInitialMaintenance
QI 16-PR/PSL-2, Rev. 1, "St. Lucie Action Report (STAR) Program,"
Procedure
required that STARs be initiated for Quality Assurance audit findings and independent technical review      recommendations'ontrary to the above, a STAR was not generated when a Quality Assurance review of an inadvertent Unit 1 containment spraydown, documented in interoffice correspondence JQQ-95-143, identified the practice of prelubricating FCV-07-1A, Containment Spray header A flow control valve, when performing valve stroke time testing.
StepsasWorkwasCompleted
RESPONSE  E:
Violation
: 1. REASON FOR VIOLATION The root cause of  this violation was cognitive personnel error on the part of    utility Quality  Assurance (QA) personnel. QA personnel were in the process of conducting an independent review focusing on the contributing factors associated with a Unit 1 containment spray down event. The practice of pre-lubricating Containment Spray header flow control valve FCV-07-lA prior to surveillance testing was identified during this.
G:FailuretoFollowProcedures
review, but was not determined to be a contributing factor to this event. Recommendations to correct this deficiency were therefore not contained in the resulting QA report, nor was a St. Lucie Action Request (STAR) generated in a timely manner.
DuringVentingofECCSSystemResultedinContainment
2.= CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. A St. Lucie Action Request (STAR 951048) was generated on September 7, 1995 to document the deficient practice of pre-lubricating Unit 1 and Unit 2 containment spray flow control valves prior to surveillance stroke time testing.
Spraydown
B. Temporary changes were issued to plant surveillance procedures on September 2, 1995 to remove the practice of
Additionally,
          'pre-lubricating valves prior to surveillance testing.
bothFloridaPowerandLight(FPL)andtheNRCevaluated
10
planteventstoidentifycommonunderlying
 
themes.FPLpresented
St. Lucie Units  1  and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15
asummaryofeventstotheNRConAugust29,1995.Weaknesses
: 3. CORRECTIVE STEPS TO AVOID FURTHER VIOLATIONS A. A meeting was    held on September 13, 1995 between the Vice President of Nuclear Assurance and all St. Lucie Quality Assurance and Quality Control personnel. During this meeting, clear expectations were provided regarding the threshold for identification and documentation of deficiencies by Quality personnel.                       E B. On  October 25, 1995, a second meeting was held between the site Quality Manager and St. Lucie QA personnel.
identified
During this meeting, the requirements of the Quality Instruction QI 16-PR/PSL-2, "St. Lucie Action Report (STAR) Program" were reviewed. The responsibility of QA personnel for timely identification and documentation of deficiencies in accordance with this procedure was reinforced.
inthissummaryincludedprocedure
C. Permanent   changes  will be made to plant surveillance procedures     to discontinue the practice of pre-test lubrication of the valves prior to surveillance testing.
contentanduse,aswellasmanagement
This action will be completed by December 1, 1995.
oversight
: 4. Full compliance was achieved on September 7, 1995 with the completion of item 2A above.
ofeguipment
 
performance.
St. Lucie Units  1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION F:
FPL'sPlantoImprovetheOperational
Technical Specification 6.8 1.a requires that written procedures be
Performance
                              ~
atSt.Luciewasdeveloped
established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence.       Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5.13.2, states that all procedures shall be strictly adhered to.
asaresultoftheAugust29,1995,meetingandsubmitted
ADM-08.02, Rev 7, "Conduct of Maintenance," Appendix 5, step 5, required that procedures be present during work and that individual steps be initialed once performed.
totheNRConSeptember
Contrary to the above, inspection of work in progress revealed that individual steps were not initialed once performed upon completion for work conducted in accordance with Plant Change/Modification 11-195.
15,1995.Todate,FPLhascompleted
RESPONSE  F:
theactivities
: 1. REASON FOR VIOLATION The root cause of  this violation was cognitive personnel error on the part of an  Electrical Department journeyman who failed to properly document the completion of steps while performing work  activities associated with the trip solenoids on the 1B Emergency Diesel Generator        (EDG). The steps were not initialed as they were being performed, in accordance with approved plant procedure.
according
: 2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. The steps  of the maintenance procedure being worked were signed off by the journeyman immediately following the completion of the work on August 31, 1995, and the completed procedure was reviewed by the chief electrician and  Electrical supervisor.
totheimprovement
B. The  EDG circuitry was subsequently      tested following completion of the work on August 31, 1995, and performed satisfactorily.
planschedule.
12
S=.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
 
InsectionReort95-15VIOLATION
0 St. Lucie Units  1 and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15
A:Technical
: 3. CORRECTIVE STEPS TO AVOID FURTHER VIOLATIONS A. Meetings were held following this event with Electrical Maintenance employees to review this incident and emphasize    management   expectations     regarding     the documentation of w'ork activities.
Specification
B. Supervisors from each Maintenance discipline have conducted meetings with their employees to reinforce the need  for strict adherence to the administrative requirements related to procedure use.
6.8.1.arequiresthatwrittenprocedures
C. The  plant  has adopted verbatim compliance      as the only acceptable    means    of  procedure    compliance. This requirement  has been incorporated into plant Quality Instruction    QI 5-PR/PSL-1,   "Preparation,     Revision, Review/Approval of Procedures."
beestablished,
: 4. Full compliance  was achieved on August      31, 1995  with the completion of item    2A and 2B above.
implemented,
13
andmaintained
 
coveringtheactivities
St. Lucie Units    1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION G:
recommended
10 CFR 50 Appendix B, Criterion V, "Instructions, Procedures, and Drawings," requires, in part, that activities affecting quality shall be prescribed by documented procedures of a type appropriate to the circumstances.
inAppendixAofRegulatory
Contrary to the above, on August 18, 1995, venting of the Low Pressure Safety Injection (LPSI) System was conducted in accordance with a procedure which was inappropriate to the circumstances.
Guide1.33,Rev.2,February1978.AppendixA,paragraph
Specifically, OP 1-0420060, Rev. 0, "Venting of the Emergency Core Cooling and Containment Spray Systems," did not require a verification that the portions of the system being vented were hydraulically isolated from adjacent systems and flowpaths. As a result of this failure to establish proper initial conditions, water driven by the 1A LPSI pump was inadvertently directed to the A Train Containment Spray header, resulting in a spraydown of the Unit 1 Reactor Containment Building.
1.dincludesadministrative
RESPONSE  G:
procedures
REASON FOR VIOLATION The  root cause of this violation was procedural deficiency in that the ECCS venting procedure, OP 1-0420060, did not state the plant conditions required to successfully vent the ECCS but relied upon the RCS heatup procedure to set plant conditions. Specifically, the venting procedure did not require operators to verify that the proper containment spray header  isolation valves  were closed prior to recirculating the water in the    SDC system.
forprocedural
A  contributing factor to this event was that the operations personnel performing the ECCS venting procedure did not recognize that the existing plant conditions would result in flow to the 'A'ontainment spray header when flow was aligned through the Shutdown Cooling Heat Exchanger.
adherence.
A second contributing    factor of this event was that FCV-07-1A was placed in the open    position because this valve had failed its ASME stroke time test. Plant management made the decision to defer the valve repair and position this normally closed valve to its engineered safeguards open position in lieu of repairing the valve prior to startup.
Procedure
14
QI5-PR/PSL-1,
 
Rev.62,"Preparation,
St. Lucie Units  1  and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15
Revision,
: 2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. Operators   secured the 1A LPSI Pump and isolated, the flowpath to the containment spray header from the LPSI Pump. The Reactor Cavity sump was drained to the Waste Management    System.
Review/Approval
B ~ Following the event,   all nonessential  work at the site was placed on hold, and Unit 1 was maintained stable in Mode 3 while senior plant management conducted meetings with all available site personnel to stress the need for worker vigilance and attention to detail. The need to reduce equipment deficiencies that impact operations was also discussed.
ofProcedures,"
C. Unit 1 was cooled down and depressurized to Mode,5 and an inspection and decontamination of containment was then conducted. The event was evaluated under an Engineering evaluation, which resulted in a comprehensive inspection of components inside containment to ensure future component  reliability.
Section5.13.2,statesthatallprocedures
D. Operating   procedure, OP 1-0420060, "Venting of the Emergency Core Cooling an'd Containment Spray System", was revised September 1, 1995 to include the plant conditions required to be present during venting.
shallbestrictlyadheredto.OP1-0030127,
: 3. CORRECTIVE STEPS TO AVOID FURTHER VIOLATIONS A. Plant policy 105, "Plant Operation Beyond the Envelope of Approved Plant Operating    Procedures", was revised to require a technical review of procedures which are being implemented for the first time or for which plant conditions are different from those described in the procedure.
Rev68,"ReactorPlantCooldown-HotStandbytoColdShutdown,"
B. The Maintenance Department established a team composed of plant staff and engineering personnel, to determine the root cause for the Containment Spray header isolation valve repeat failures and determine corrective actions to eliminate this operator workaround.         FCV-07-1A was repaired prior to returning Unit 1 to service.
required,
15
inpart,thatoperators
 
blockMainSteamIsolation
St. Lucie Units  1 and  2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 C. Existing plant deficiencies were reviewed by senior plant management. Additional deficiencies which could impact operations were added to the work scope of the Unit 1 shutdown. These deficiencies were corrected prior to returning the unit to service.
System(MSIS)actuation
D. Administrative procedure, AP-0010147, "Assessment of Abnormal Plant Configurations or Significant Material Deficient 'Conditions on Plant Operation", was developed to enhance outage scope review and ensure that equipment deficiencies are restored in a timely manner.
whenblockpermissive
E. St. Lucie management instituted a weekly review of appropriate performance indicators and work backlog status, including the age of open items and operator workarounds.
annunciations
F. All  Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for erro'r free performance.
werereceived.
G. This event  will be  incorporated into licensed operator requalification training.     This action will be complete by January 1, 1996.
ONOP1-0030131,
: 4. Full compliance  was achieved on August 18, 1995 with the completion of items 2A, 2C and 2D above.
Rev60,"PlantAnnunciator
16}}
Summary,"
requiredthat,uponvalidreceiptofannunciators
Q-18andQ-20,operators
immediately
blockchannelsAandB,respectively.
Contrarytotheabove,onAugust2,1995,duringacooldownofSt.LucieUnit1,validblock.permissive
annunciators
werereceived,
however,operators
failedtoestablish
therequiredMSISblocks,resulting
inAandBchannelMSISactuations.
RESPONSEA:REASONFORVIOLATION
Therootcauseofthisviolation
wascognitive
personnel
erroronthepartofautilitylicensedoperatorwhofailedtoblocktheactuation
ofthemainsteamisolation
signal(MSIS)inaccordance
withtherequirements
oftheapprovedplantoperating
procedure.
2.CORRECTIVE
STEPSTAKENANDTHERESULTSACHIEVEDA.Themainsteamisolation
signal(MSIS)wasblockedandresetimmediately
following
theeventonAugust2,1995.  
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-153.CORRECTXVE
STEPSTOAVOXDFURTHERVXOLATXONS
A.Thelicensedoperatorwhowasinvolvedintheeventwascounseled
ontheneedtofollowprocedures
andreceiveddiscipline
inaccordance
withplant'policy.
B.AllOperations
NuclearPlantSupervisors
(NPS)heldmeetingswiththeircrewssubsequent
tothiseventtoreiterate
FPL'sgoalforerrorfreeperformance.
C.Thiseventwillbeincorporated
intolicensedoperatorrequalification
trainingtoemphasize
procedural
compliance,
propercommunication
amongtheControlRoom'team,andtheimportance
ofsupervision
-inthecontrolroommaintaining
anoverallawareness,
ofactivities.
ThisactionwillbecompletebyJanuary1,1996.D.St.LuciePlantadoptedverbatimcompliance
astheonlyacceptable
meansofprocedure
compliance.
Thisrequirement
hasbeenincorporated
intoplantQualityInstruction
QI5-PR/PSL-1,
"Preparation,
Revision,
Review/Approval
ofProcedures'~
"4.Fullcompliance
wasachievedonAugust2,1995withthecompletion
ofitem2above.  
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-15VIOLATION
B:Technical
Specification
6.8.1.arequiresthatwrittenprocedures
beestablished,
implemented,
andmaintained
coveringtheactivities
recommended
inAppendixAofRegulatory
Guide1.33,Rev.2,February1978.AppendixA,paragraph
1..dincludesadministrative
procedures
forprocedural
adherence.
Procedure
QI5-PR/PSL-1,
Rev.62,"Preparation,
Revision,
Review/Approval
ofProcedures,"
Section5.13.2,statesthatallprocedures
shallbestrictlyadheredto.Contrarytotheabove,procedures
werenotadheredtostrictlyinthefollowing
examples:
OP1-0120020,
Rev.72,"FillingandVentingtheRCS,"precaution
4.2,requiredthatReactorCoolantSystem(RCS)venting,described
intheprocedure,
notbeattempted
ifRCStemperature
wasabove200'F.OnAugust2,1995,ReactorCoolantPump(RCP)sealventing,performed
inanattempttocorrectsealpackageleakageinthe1A2RCPinaccordance
withAppendixEofthesubjectprocedure,
wasperformed
whileRCStemperature
wasapproximately
370'F.Asaresult,designtemperatures
ofRCPsealcomponents
wereapproached
orexceeded.
2.OP1-0120020,
Rev.72,"FillingandVentingtheRCS,"AppendixE,"Restaging
ReactorCoolantPumpSeals,"requiredtheuseofRCPsealinjection
whilerestaging
wasattempted.
OnAugust2,1995,restaging
ofthe1A2RCPsealpackagewasattempted
withoutsealinjection
alignedtothesealpackage.Asaresult,designtemperatures
ofRCPsealcomponents
wereapproached
orexceeded.
RESPONSEB:REASONFORVIOLATION
Therootcauseofthisviolation
wascognitive
personnel
erroronthepartofautilitylicensedoperatorwhofailedtofollowanapprovedplantprocedure
whileperforming
arestaging
evolution
onaReactorCoolant'Pump(RCP)sealpackage.Theoperatordidnotstrictlyadheretotheconditions
contained
intheprocedure
whichrequiredthatRCStemperature
benogreaterthan200'F,andthatsealinjection
beinservice.
0  
St.LucieUnits1and2DocketNos.50-335and50-389Reply'oNoticeofViolation
InsectionReort95-152.CORRECTXVE
STEPSTAKENANDTHERESULTSACHIEVEDA.TheRCP'estaging
evolution
wasdiscontinued,
andOperations
cooledanddepressurized
theReactorCoolantSystem(RCS)inaccordance
withapprovedplantprocedure
tolowerRCPsealtemperatures
towithintheacceptable
range.The1A2RCPwassecured.B.Thedamaged1A2RCPsealpackagewasreplacedpriortoreturning
Unit1tooperation.
3.CORRECTIVE
STEPSTOAVOIDFURTHERVXOLATXONS
A.Thelicensedoperatorinvolvedinthiseventwasdisciplined
inaccordance
withplantpolicy.B.Theprocedure
appendixwhichwasusedforperforming
therestaging
oftheRCPswasdeletedandisnolongeravailable
foruse.C.Plantmanagement
performed
anassessment
ofthedecisionmakingprocessthatledtotherestaging
oftheRCPsealundertheexistingplantconditions.
Basedonthisassessment,
Plantpolicy105,"PlantOperation
BeyondtheEnvelopeofApprovedPlantOperating
Procedures",
wasrevisedtorequireatechnical
reviewofprocedures
whicharebeingimplemented
forthefirsttimeorforwhichplantconditions
aredifferent
fromthosedescribed
intheprocedures
D.AllOperations
NuclearPlantSupervisors
(NPS)heldmeetingswiththeircrewssubsequent
tothiseventtoreiterate
FPL'sgoalforerrorfreeperformance.
E.St.LuciePlantadoptedverbatimcompliance
astheonlyacceptable
meansofprocedure
compliance.
Thisrequirement
hasbeenincorporated
intoplantQualityInstruction
QI5-PR/PSL-1,
"Preparation,
Revision,
Review/Approval
ofProcedures."
4.Fullcompliance
wasachievedonAugust2,1995withthecompletion
ofitem2A,above.  
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-15VIOLATION
C:Technical
Specification
6.8.1.arequiresthatwrittenprocedures
beestablished,
implemented,
andmaintained
coveringtheactivities
recommended
inAppendixAofRegulatory
Guide1.33,Rev.2,February1978.AppendixA,paragraph
1.dincludesadministrative
procedures
forprocedural
adherence.
Procedure
QI5-PR/PSL-1,
Rev.62,"Preparation,
Revision,
Review/Approval
ofProcedures,"
Section5.13',statesthatallprocedures
shallbestrictlyadheredto.AP1-0010123,
Rev99,"Administrative
ControlsofValves,Locks,andSwitches,"
step8.1.6,required,
inpart,thatallvalvepositiondeviations
bedocumented
intheValveSwitchDeviation
Log.Contrarytotheabove,onoraboutAugust1,1995,HCV-25-1through7wererepositioned
andleftintheclosedpositionwithouttherequiredentriesbeingmadeintheValveSwitchDeviation
Log.TheValves'ositions
complicated
alossofRCSinventory.
RESPONSEC:REASONFORVIOLATION
Therootcauseofthisviolation
wascognitive
personnel
erroronthepartofutilitylicensedoperators
whodidnotproperlydocumenttheclosedstatusofthesubjectvalvesintheValveSwitchDeviation
Log,asrequiredbytheapprovedplantprocedure.
2.CORRECTIVE
STEPSTAKENANDTHERESULTSACHIEVEDTheSafeguards
PumpRoomSumpIsolation
valves,HCV25-1throughHCV25-7,wererealigned
totheopenpositionimmediately
following
thelossofRCSinventory
eventonAugust10,1995,whenControlRoomoperators
discovered
theclosedstatusofthevalves.
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-153.CORRECTXVE
STEPSTOAVOXDFURTHERVXOLATXONS
A.AllOperations
NuclearPlantSupervisors
(NPS)heldmeetingswiththeircrewssubsequent
tothiseventtoreiterate
FPL'sgoalforerrorfreeperformance.
B.C.D.Theplanthasadoptedverbatimcompliance
astheonlyacceptable
meansofprocedure
compliance.
Thisrequirement
hasbeenincorporated
intoplantQualityInstruction
QI5-PR/PSL-1,
"Preparation,
Revision,
Review/Approval
ofProcedures."
Management
isconducting
adailyreviewofControlRoomchronological
logstoreinforce
theexpectation
fordetailandcompleteness.
IPlantadministrative
procedures
havebeenrevisedtoprovideforincreased
reviewsbyplantstaffofthelogscontrolling
valverepositioning.
Fullcompliance
wasachievedonAugust10,1995,withthecompletion
ofitem2above.  
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-15VIOLATION
D:Technical
Specification
6.8.1.arequiresthatwrittenprocedures
beestablished,
implemented,
andmaintained
coveringtheactivities
recommended
inAppendixAofRegulatory
Guide1.33,Rev.2,February1978.AppendixA,paragraph
1.dincludesadministrative
procedures
forprocedural
adherence.
Procedure
QI5-PR/PSL-1,
Rev.62,"Preparation,
Revision,
Review/Approval
ofProcedures,"
Section5'3.2,statesthatallprocedures
shallbestrictlyadheredto.OP1-0410022,
Rev22,"Shutdown
Cooling,"
step8.3.7,requiredthatV3652,theBShutdownCooling(SDC)hotlegsuctionisolation
valve,belockedopenwhileplacingtheBSDCloopinservice.Contrarytotheabove,onAugust29,acontrolroomoperatorfailedtoplaceV3652inalockedopencondition
whileplacingtheBSDCloopinservice.Asaresult,the1BLowPressureSafetyInjection
Pumpwasoperatedwithitssuctionlineisolated.
RESPONSED:REASONFORVIOLATION
Therootcauseofthisviolation
wascognitive
personnel
erroronthepartofautilitylicensedoperatorwhofailedtoproperlyverifythealignment
oftheshutdowncooling(SDC)systemflowpathinaccordance
withtheapprovedplantprocedure,
priortostartingthe1BLowPressureSafetyInjection
(LPSI)Pump.Thisresultedinthefailuretoopenthe1BLPSIPumpsuctionisolation
valve.2.CORRECTIVE
STEPSTAKENANDTHERESULTSACHIEVEDA.TheControlRoomoperators
notedtheerrorinvalvealignment
andtheLPSIpumpwassecuredapproximately
5minutesafterbeingstarted.Asubsequent
inspection
determined
thatnodamagehadoccurredduringtheshortperiodofpumpoperation.
B.Thesystemwasrealigned
inaccordance
withtheapprovedprocedure
andtheLPSIpumpwasrestarted.
Subsequent
operation
oftheLPSIpumpwassatisfactory.
C.AnASMESectionXIcoderunwasperformed
satisfactorily
onthe1BLPSIPumpandasubsequent
Engineering
assessment
concluded
thatpumpoperability
hadnotbeenadversely
affected.  
St.LucieUnits.1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-153.CORRECTIVE
STEPSTOAVOIDFURTHERVIOLATIONS
A.Thelicensedoperatorinvolvedinthiseventwasdisciplined
inaccordance
withplantpolicy.B.Operations
implemented
procedure
changeswhichrequiretheuseofadedicated
procedure
readertoassistintheimplementation
ofSDCrelatedevolutions.
C.AllOperations
NuclearPlantSupervisors
(NPS)heldmeetingswiththeircrewssubsequent
tothiseventtoreiterate
FPL'sgoalforerrorfreeperformance.
D.Theplanthasadoptedverbatimcompliance
astheonlyacceptable
meansofprocedure
compliance.
Thisrequirement
hasbeenincorporated
intoplantQualityInstruction
QI5-PR/PSL-1,
"Preparation,
Revision,
Review/Approval
ofProcedures."
E.Thiseventwillbeincludedintolicensedoperator,
requalification
training.
Thisactionwillbecompleted
byJanuary1,1996.4.Fullcompliance
wasachievedonAugust29,1995withthecompletion
ofitem2Aand2Babove.
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-15VIOLATION
E:Technical
Specification
6.8.1.arequiresthatwrittenprocedures
beestablished,
implemented,
andmaintained
coveringtheactivities
recommended
inAppendixAofRegulatory
Guide1.33,Rev.2,February1978.AppendixA,paragraph
1.dincludesadministrative
procedures
forprocedural
adherence.
Procedure
QI5-PR/PSL-1,
Rev.62,"Preparation,
Revision,
Review/Approval
ofProcedures,"
Section5.13.2,statesthatallprocedures
shallbestrictlyadheredto.QI16-PR/PSL-2,
Rev.1,"St.LucieActionReport(STAR)Program,"
requiredthatSTARsbeinitiated
forQualityAssurance
auditfindingsandindependent
technical
reviewrecommendations'ontrary
totheabove,aSTARwasnotgenerated
whenaQualityAssurance
reviewofaninadvertent
Unit1containment
spraydown,
documented
ininteroffice
correspondence
JQQ-95-143,
identified
thepracticeofprelubricating
FCV-07-1A,
Containment
SprayheaderAflowcontrolvalve,whenperforming
valvestroketimetesting.RESPONSEE:1.REASONFORVIOLATION
Therootcauseofthisviolation
wascognitive
personnel
erroronthepartofutilityQualityAssurance
(QA)personnel.
QApersonnel
wereintheprocessofconducting
anindependent
reviewfocusingonthecontributing
factorsassociated
withaUnit1containment
spraydownevent.Thepracticeofpre-lubricating
Containment
SprayheaderflowcontrolvalveFCV-07-lApriortosurveillance
testingwasidentified
duringthis.review,butwasnotdetermined
tobeacontributing
factortothisevent.Recommendations
tocorrectthisdeficiency
weretherefore
notcontained
intheresulting
QAreport,norwasaSt.LucieActionRequest(STAR)generated
inatimelymanner.2.=CORRECTIVE
STEPSTAKENANDTHERESULTSACHIEVEDA.ASt.LucieActionRequest(STAR951048)wasgenerated
onSeptember
7,1995todocumentthedeficient
practiceofpre-lubricating
Unit1andUnit2containment
sprayflowcontrolvalvespriortosurveillance
stroketimetesting.B.Temporary
changeswereissuedtoplantsurveillance
procedures
onSeptember
2,1995toremovethepracticeof'pre-lubricating
valvespriortosurveillance
testing.10  
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-153.CORRECTIVE
STEPSTOAVOIDFURTHERVIOLATIONS
A.B.C.AmeetingwasheldonSeptember
13,1995betweentheVicePresident
ofNuclearAssurance
andallSt.LucieQualityAssurance
andQualityControlpersonnel.
Duringthismeeting,clearexpectations
wereprovidedregarding
thethreshold
foridentification
anddocumentation
ofdeficiencies
byQualitypersonnel.
EOnOctober25,1995,asecondmeetingwasheldbetweenthesiteQualityManagerandSt.LucieQApersonnel.
Duringthismeeting,therequirements
oftheQualityInstruction
QI16-PR/PSL-2,
"St.LucieActionReport(STAR)Program"werereviewed.
Theresponsibility
ofQApersonnel
fortimelyidentification
anddocumentation
ofdeficiencies
inaccordance
withthisprocedure
wasreinforced.
Permanent
changeswillbemadetoplantsurveillance
procedures
todiscontinue
thepracticeofpre-testlubrication
ofthevalvespriortosurveillance
testing.Thisactionwillbecompleted
byDecember1,1995.4.Fullcompliance
wasachievedonSeptember
7,1995withthecompletion
ofitem2Aabove.
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-15VIOLATION
F:Technical
Specification
6.8~1.arequiresthatwrittenprocedures
beestablished,
implemented,
andmaintained
coveringtheactivities
recommended
inAppendixAofRegulatory
Guide1.33,Rev.2,February1978.AppendixA,paragraph
1.dincludesadministrative
procedures
forprocedural
adherence.
Procedure
QI5-PR/PSL-1,
Rev.62,"Preparation,
Revision,
Review/Approval
ofProcedures,"
Section5.13.2,statesthatallprocedures
shallbestrictlyadheredto.ADM-08.02,
Rev7,"ConductofMaintenance,"
Appendix5,step5,requiredthatprocedures
bepresentduringworkandthatindividual
stepsbeinitialed
onceperformed.
Contrarytotheabove,inspection
ofworkinprogressrevealedthatindividual
stepswerenotinitialed
onceperformed
uponcompletion
forworkconducted
inaccordance
withPlantChange/Modification
11-195.RESPONSEF:1.REASONFORVIOLATION
Therootcauseofthisviolation
wascognitive
personnel
erroronthepartofanElectrical
Department
journeyman
whofailedtoproperlydocumentthecompletion
ofstepswhileperforming
workactivities
associated
withthetripsolenoids
onthe1BEmergency
DieselGenerator
(EDG).Thestepswerenotinitialed
astheywerebeingperformed,
inaccordance
withapprovedplantprocedure.
2.CORRECTIVE
STEPSTAKENANDTHERESULTSACHIEVEDA.Thestepsofthemaintenance
procedure
beingworkedweresignedoffbythejourneyman
immediately
following
thecompletion
oftheworkonAugust31,1995,andthecompleted
procedure
wasreviewedbythechiefelectrician
andElectrical
supervisor.
B.TheEDGcircuitry
wassubsequently
testedfollowing
completion
oftheworkonAugust31,1995,andperformed
satisfactorily.
12  
0  
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-153.CORRECTIVE
STEPSTOAVOIDFURTHERVIOLATIONS
A.Meetingswereheldfollowing
thiseventwithElectrical
Maintenance
employees
toreviewthisincidentandemphasize
management
expectations
regarding
thedocumentation
ofw'orkactivities.
B.Supervisors
fromeachMaintenance
discipline
haveconducted
meetingswiththeiremployees
toreinforce
theneedforstrictadherence
totheadministrative
requirements
relatedtoprocedure
use.C.Theplanthasadoptedverbatimcompliance
astheonlyacceptable
meansofprocedure
compliance.
Thisrequirement
hasbeenincorporated
intoplantQualityInstruction
QI5-PR/PSL-1,
"Preparation,
Revision,
Review/Approval
ofProcedures."
4.Fullcompliance
wasachievedonAugust31,1995withthecompletion
ofitem2Aand2Babove.13  
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-15VIOLATION
G:10CFR50AppendixB,Criterion
V,"Instructions,
Procedures,
andDrawings,"
requires,
inpart,thatactivities
affecting
qualityshallbeprescribed
bydocumented
procedures
ofatypeappropriate
tothecircumstances.
Contrarytotheabove,onAugust18,1995,ventingoftheLowPressureSafetyInjection
(LPSI)Systemwasconducted
inaccordance
withaprocedure
whichwasinappropriate
tothecircumstances.
Specifically,
OP1-0420060,
Rev.0,"VentingoftheEmergency
CoreCoolingandContainment
SpraySystems,"
didnotrequireaverification
thattheportionsofthesystembeingventedwerehydraulically
isolatedfromadjacentsystemsandflowpaths.
Asaresultofthisfailuretoestablish
properinitialconditions,
waterdrivenbythe1ALPSIpumpwasinadvertently
directedtotheATrainContainment
Sprayheader,resulting
inaspraydown
oftheUnit1ReactorContainment
Building.
RESPONSEG:REASONFORVIOLATION
Therootcauseofthisviolation
wasprocedural
deficiency
inthattheECCSventingprocedure,
OP1-0420060,
didnotstatetheplantconditions
requiredtosuccessfully
venttheECCSbutreliedupontheRCSheatupprocedure
tosetplantconditions.
Specifically,
theventingprocedure
didnotrequireoperators
toverifythatthepropercontainment
sprayheaderisolation
valveswereclosedpriortorecirculating
thewaterintheSDCsystem.Acontributing
factortothiseventwasthattheoperations
personnel
performing
theECCSventingprocedure
didnotrecognize
thattheexistingplantconditions
wouldresultinflowtothe'A'ontainment
sprayheaderwhenflowwasalignedthroughtheShutdownCoolingHeatExchanger.
Asecondcontributing
factorofthiseventwasthatFCV-07-1A
wasplacedintheopenpositionbecausethisvalvehadfaileditsASMEstroketimetest.Plantmanagement
madethedecisiontodeferthevalverepairandpositionthisnormallyclosedvalvetoitsengineered
safeguards
openpositioninlieuofrepairing
thevalvepriortostartup.14
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-152.CORRECTIVE
STEPSTAKENANDTHERESULTSACHIEVEDA.Operators
securedthe1ALPSIPumpandisolated,
theflowpathtothecontainment
sprayheaderfromtheLPSIPump.TheReactorCavitysumpwasdrainedtotheWasteManagement
System.B~Following
theevent,allnonessential
workatthesitewasplacedonhold,andUnit1wasmaintained
stableinMode3whileseniorplantmanagement
conducted
meetingswithallavailable
sitepersonnel
tostresstheneedforworkervigilance
andattention
todetail.Theneedtoreduceequipment
deficiencies
thatimpactoperations
wasalsodiscussed.
C.Unit1wascooleddownanddepressurized
toMode,5andaninspection
anddecontamination
ofcontainment
wasthenconducted.
Theeventwasevaluated
underanEngineering
evaluation,
whichresultedinacomprehensive
inspection
ofcomponents
insidecontainment
toensurefuturecomponent
reliability.
D.Operating
procedure,
OP1-0420060,
"VentingoftheEmergency
CoreCoolingan'dContainment
SpraySystem",wasrevisedSeptember
1,1995toincludetheplantconditions
requiredtobepresentduringventing.3.CORRECTIVE
STEPSTOAVOIDFURTHERVIOLATIONS
A.Plantpolicy105,"PlantOperation
BeyondtheEnvelopeofApprovedPlantOperating
Procedures",
wasrevisedtorequireatechnical
reviewofprocedures
whicharebeingimplemented
forthefirsttimeorforwhichplantconditions
aredifferent
fromthosedescribed
intheprocedure.
B.TheMaintenance
Department
established
ateamcomposedofplantstaffandengineering
personnel,
todetermine
therootcausefortheContainment
Sprayheaderisolation
valverepeatfailuresanddetermine
corrective
actionstoeliminate
thisoperatorworkaround.
FCV-07-1A
wasrepairedpriortoreturning
Unit1toservice.15
St.LucieUnits1and2DocketNos.50-335and50-389ReplytoNoticeofViolation
InsectionReort95-15C.Existingplantdeficiencies
werereviewedbyseniorplantmanagement.
Additional
deficiencies
whichcouldimpactoperations
wereaddedtotheworkscopeoftheUnit1shutdown.
Thesedeficiencies
werecorrected
priortoreturning
theunittoservice.D.Administrative
procedure,
AP-0010147,
"Assessment
ofAbnormalPlantConfigurations
orSignificant
MaterialDeficient
'Conditions
onPlantOperation",
wasdeveloped
toenhanceoutagescopereviewandensurethatequipment
deficiencies
arerestoredinatimelymanner.E.St.Luciemanagement
instituted
aweeklyreviewofappropriate
performance
indicators
andworkbacklogstatus,including
theageofopenitemsandoperatorworkarounds.
F.AllOperations
NuclearPlantSupervisors
(NPS)heldmeetingswiththeircrewssubsequent
tothiseventtoreiterate
FPL'sgoalforerro'rfreeperformance.
G.Thiseventwillbeincorporated
intolicensedoperatorrequalification
training.
ThisactionwillbecompletebyJanuary1,1996.4.Fullcompliance
wasachievedonAugust18,1995withthecompletion
ofitems2A,2Cand2Dabove.16
}}

Latest revision as of 22:03, 29 October 2019

Forwards Response to NRC Ltr Re Violations Noted in Insp Repts 50-335/95-15 & 50-389/95-15.Corrective Actions:Msis Was Blocked & Reset Immediately Following Event on 950802
ML17228B327
Person / Time
Site: Saint Lucie  NextEra Energy icon.png
Issue date: 11/15/1995
From: Goldberg J
FLORIDA POWER & LIGHT CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
L-95-306, NUDOCS 9511210113
Download: ML17228B327 (23)


Text

RIG RITY ACCELERATED RIDS PROCESSING),

1 REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS) r 'ESSION NBR 9511210113 DOC ~ DATE'5/11/15 NOTARIZED NO DOCKET N FACIL:50-335 St. Lucie Plant, Unit 1, Florida Power & Light Co. 05000335 50-389 St. Lucie Plant, Unit 2, Florida Power & Light Co. 05000389 AUTH. NAME AUTHOR AFFILIATION GOLDBERG,J.H. Florida Power &'ight Co.

RECIP.NAME RECIPIENT AFFILIATION Document Control Branch (Document Control Desk)

SUBJECT:

Forwards response to NRC ltr re violations noted in insp repts 50-335/95-15 & 50-389/95-15.Corrective actions:MSIS was blocked & reset immediately following event on 950802.

I DISTRIBUTION CODE: IE01D COPIES RECEIVED:LTR ENCL SIZE:

TITLE: General (50 Dkt)-Insp Rept/Notice of Violation Response NOTES RECIPIENT COPIES RECIPIENT COPIES ID CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL PD2-1 PD 1 1 NORRIS,J 1 1 INTERNAL: ACRS 2 AEOD/DEIB 1 1 AEOD/SPD/RAB 1 A'E. 1 1 DEDRO 1 FILE CENTER 1 1 NRR/DISP/PIPB 1 /'DRC8/H FB 1 1 NRR/DRPM/PECB 1 NUDOCS-ABSTRACT 1 1 OE DIR 1 'GC/HDS3 1 1 RGN2 FILE 01 1 EXTERNAL: LITCO BRYCE,J H 1 1 NOAC 1 1 NRC PDR 1 1 iNOTE TO ALL RIDS" RECIPIEYTS:

PLEASE HELP US TO REDUCE 4VASTE! CONTACT THE DOCL'!iIEYTCO."iTROL DESK, ROOiiI Pl-37 (EXT. 504-2083 ) TO ELI iIINATE YOUR NA!iIE FROiI DISTRIBUTIOY. LISTS FOR DOCL'IiIEi'I'S5'OU DOi "I'L'LD!

TOTAL NUMBER OF COPIES REQUIRED: LTTR 19 ENCL 19

4 0'

Florida Power L Light Company, 0

P.O. Box 14000, Juno Beach, FL 33408 0420 NOV 1 5 $ 995 L-95-306 10 CFR 2.201 U. S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D. C. 20555 Re: St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 Florida Power and Light Company (FPL) has reviewed the subject inspection report and pursuant to 10 CFR 2.201 the response to the notice of violation is attached.

Very truly yours, J. H. Goldberg President Nuclear Division JHG/DAS/EJB Attachment cc: Stewart D. Ebneter, Regional Administrator, USNRC Region II Senior Resident Inspector, USNRC, St. Lucie Plant 95ii210i13 'it5iii5 PDR ADOCK 05000335 9 PDR an FPL Group company

FPL RESPONSE TO INSPECTION REPORT 95-15

SUMMARY

NRC Inspection Report 50-335/389/95-15 considered St. Lucie Plant performance during the six (6) week period from July 30, 1995 through September 16, 1995. The violations below occurred during a relatively short period of time, as described in the inspection report, and several of the corrective actions were instituted following an analysis of the events, collectively. The corrective steps to avoid further violations were in some cases determined to be generic following this analysis, and are therefore repeated in a number of the responses. The Inspection Report identified seven (7) violations which are listed below.

Violation A: Failure to Follow Procedures and Block MSIS Actuation Violation B: Failure to Follow Procedures During RCP Seal Restaging Violation C: Failure to Follow Procedure and Document Abnormal Valve Position in the Valve, Switch Deviation log Violation D: Failure to Follow Procedures during Alignment of Shutdown Cooling System Violation E: Failure to Follow Procedure and Document a Deficiency on Containment Spray Valve Surveillance Test Procedure Violation F: Failure to Initial Maintenance Procedure Steps as Work was Completed Violation G: Failure to Follow Procedures During Venting of ECCS System Resulted in Containment Spraydown Additionally, both Florida Power and Light (FPL) and the NRC evaluated plant events to identify common underlying themes.

FPL presented a summary of events to the NRC on August 29, 1995. Weaknesses identified in this summary included procedure content and use, as well as management oversight of eguipment performance.

FPL's Plan to Improve the Operational Performance at St. Lucie was developed as a result of the August 29, 1995, meeting and submitted to the NRC on September 15, 1995. To date, FPL has completed the activities according to the improvement plan schedule.

S=. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION A:

Technical Specification 6.8.1.a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence. Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5.13.2, states that all procedures shall be strictly adhered to.

OP 1-0030127, Rev 68, "Reactor Plant Cooldown Hot Standby to Cold Shutdown," required, in part, that operators block Main Steam Isolation System (MSIS) actuation when block permissive annunciations were received. ONOP 1-0030131, Rev 60, "Plant Annunciator Summary," required that, upon valid receipt of annunciators Q-18 and Q-20, operators immediately block channels A and B, respectively.

Contrary to the above, on August 2, 1995, during a cooldown of St.

Lucie Unit 1, valid block. permissive annunciators were received, however, operators failed to establish the required MSIS blocks, resulting in A and B channel MSIS actuations.

RESPONSE A:

REASON FOR VIOLATION The root cause of this violation was cognitive personnel error on the part of a utility licensed operator who failed to block the actuation of the main steam isolation signal (MSIS) in accordance with the requirements of the approved plant operating procedure.

2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. The main steam isolation signal (MSIS) was blocked and reset immediately following the event on August 2, 1995.

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15

3. CORRECTXVE STEPS TO AVOXD FURTHER VXOLATXONS A. The licensed operator who was involved in the event was counseled on the need to follow procedures and received discipline in accordance with plant'policy.

B. All Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for error free performance.

C. This event will be incorporated into licensed operator requalification training to emphasize procedural compliance, proper communication among the Control Room

'team, and the importance of supervision -in the control room maintaining an overall awareness, of activities.

This action will be complete by January 1, 1996.

D. St. Lucie Plant adopted verbatim compliance as the only acceptable of procedure compliance.

means Procedures' This requirement has been incorporated into plant Quality Instruction QI 5-PR/PSL-1, " "Preparation, Revision, Review/Approval of

4. Full compliance was achieved on August 2, 1995 with the completion of item 2 above.

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION B:

Technical Specification 6.8.1.a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1..d includes administrative procedures for procedural adherence. Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5.13.2, states that all procedures shall be strictly adhered to.

Contrary to the above, procedures were not adhered to strictly in the following examples:

OP 1-0120020, Rev. 72, "Filling and Venting the RCS,"

precaution 4.2, required that Reactor Coolant System (RCS) venting, described in the procedure, not be attempted temperature was above 200'F.

if RCS On August 2, 1995, Reactor Coolant Pump (RCP) seal venting, performed in an attempt to correct seal package leakage in the 1A2 RCP in accordance with Appendix E of the subject procedure, was performed while RCS temperature was approximately 370'F. As a result, design temperatures of RCP seal components were approached or exceeded.

2. OP 1-0120020, Rev. 72, "Filling and Venting the RCS," Appendix E, "Restaging Reactor Coolant Pump Seals," required the use of RCP seal injection while restaging was attempted.

On August 2, 1995, restaging of the 1A2 RCP seal package was attempted without seal injection aligned to the seal package.

As a result, design temperatures of RCP seal components were approached or exceeded.

RESPONSE B:

REASON FOR VIOLATION The root cause of this violation was cognitive personnel error on the part of a utility licensed operator who failed to follow an approved plant procedure while performing a restaging evolution on a Reactor Coolant 'Pump (RCP) seal package. The operator did not strictly adhere to the conditions contained in the procedure which required that RCS temperature be no greater than 200'F, and that seal injection be in service.

0 St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply'o Notice of Violation Ins ection Re ort 95-15

2. CORRECTXVE STEPS TAKEN AND THE RESULTS ACHIEVED A. The RCP 'estaging evolution was discontinued, and Operations cooled and depressurized the Reactor Coolant System (RCS) in accordance with approved plant procedure to lower RCP seal temperatures to within the acceptable range. The 1A2 RCP was secured.

B. The damaged 1A2 RCP seal package was replaced prior to returning Unit 1 to operation.

3. CORRECTIVE STEPS TO AVOID FURTHER VXOLATXONS A. The licensed operator involved in this event was disciplined in accordance with plant policy.

B. The procedure appendix which was used for performing the restaging of the RCPs was deleted and is no longer available for use.

C. Plant management performed an assessment of the decision making process that led to the restaging of the RCP seal under the existing plant conditions. Based on this assessment, Plant policy 105, "Plant Operation Beyond the Envelope of Approved Plant Operating Procedures", was revised to require a technical review of procedures which are being implemented for the first time or for which plant conditions are different from those described in the procedures D. All Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for error free performance.

E. St. Lucie Plant adopted verbatim compliance as the only acceptable means of procedure compliance. This requirement has been incorporated into plant Quality Instruction QI 5-PR/PSL-1, "Preparation, Revision, Review/Approval of Procedures."

4. Full compliance was achieved on August 2, 1995 with the completion of item 2A, above.

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION C:

Technical Specification 6.8.1.a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence. Procedure QI 5-PR/PSL-1, Rev. 62, 5.13 ',

"Preparation, Revision, Review/Approval of Procedures," Section states that all procedures shall be strictly adhered to.

AP 1-0010123, Rev 99, "Administrative Controls of Valves, Locks, and Switches," step 8.1.6, required, in part, that all valve position deviations be documented in the Valve Switch Deviation Log.

Contrary to the above, on or about August 1, 1995, HCV-25-1 through 7 were repositioned and left in the closed position without the required entries being made in the Valve Switch Deviation Log. The Valves'ositions complicated a loss of RCS inventory.

RESPONSE C:

REASON FOR VIOLATION The root cause of this violation was cognitive personnel error on the part of utility licensed operators who did not properly document the closed status of the subject valves in the Valve Switch Deviation Log, as required by the approved plant procedure.

2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED The Safeguards Pump Room Sump Isolation valves, HCV 25-1 through HCV 25-7, were realigned to the open position immediately following the loss of RCS inventory event on August 10, 1995, when Control Room operators discovered the closed status of the valves.

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15

3. CORRECTXVE STEPS TO AVOXD FURTHER VXOLATXONS A. All Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for error free performance.

B. The plant has adopted verbatim compliance as the only acceptable means of procedure compliance. This requirement has been incorporated into plant Quality Instruction QI 5-PR/PSL-1, "Preparation, Revision, Review/Approval of Procedures."

C. Management is conducting a daily review of Control Room chronological logs to reinforce the expectation for detail and completeness.

I D. Plant administrative procedures have been revised to provide for increased reviews by plant staff of the logs controlling valve repositioning.

Full compliance was achieved on August 10, 1995, with the completion of item 2 above.

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION D:

Technical Specification 6.8.1.a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence. Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5 '3.2, states that all procedures shall be strictly adhered to.

OP 1-0410022, Rev 22, "Shutdown Cooling," step 8.3.7, required that V3652, the B Shutdown Cooling (SDC) hot leg suction isolation valve, be locked open while placing the B SDC loop in service.

Contrary to the above, on August 29, a control room operator failed to place V3652 in a locked open condition while placing the B SDC loop in service. As a result, the 1B Low Pressure Safety Injection Pump was operated with its suction line isolated.

RESPONSE D:

REASON FOR VIOLATION The root cause of this violation was cognitive personnel error on the part of a utility licensed operator who failed to properly verify the alignment of the shutdown cooling (SDC) system flowpath in accordance with the approved plant procedure, prior to starting the 1B Low Pressure Safety Injection (LPSI) Pump. This resulted in the failure to open the 1B LPSI Pump suction isolation valve.

2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. The Control Room operators noted the error in valve alignment and the LPSI pump was secured approximately 5 minutes after being started. A subsequent inspection determined that no damage had occurred during the short period of pump operation.

B. The system was realigned in accordance with the approved procedure and the LPSI pump was restarted. Subsequent operation of the LPSI pump was satisfactory.

C. An ASME Section XI code run was performed satisfactorily on the 1B LPSI Pump and a subsequent Engineering assessment concluded that pump operability had not been adversely affected.

St. Lucie Units .1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15

3. CORRECTIVE STEPS TO AVOID FURTHER VIOLATIONS A. The licensed operator involved in this event was disciplined in accordance with plant policy.

B. Operations implemented procedure changes which require the use of a dedicated procedure reader to assist in the implementation of SDC related evolutions.

C. All Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for error free performance.

D. The plant has adopted verbatim compliance as the only acceptable means of procedure compliance. This requirement has been incorporated into plant Quality Instruction QI 5-PR/PSL-1, "Preparation, Revision, Review/Approval of Procedures."

E. This event will be included into licensed operator, requalification training. This action will be completed by January 1, 1996.

4. Full compliance was achieved on August 29, 1995 with the completion of item 2A and 2B above.

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION E:

Technical Specification 6. 8. 1. a requires that written procedures be established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence. Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5.13.2, states that all procedures shall be strictly adhered to.

QI 16-PR/PSL-2, Rev. 1, "St. Lucie Action Report (STAR) Program,"

required that STARs be initiated for Quality Assurance audit findings and independent technical review recommendations'ontrary to the above, a STAR was not generated when a Quality Assurance review of an inadvertent Unit 1 containment spraydown, documented in interoffice correspondence JQQ-95-143, identified the practice of prelubricating FCV-07-1A, Containment Spray header A flow control valve, when performing valve stroke time testing.

RESPONSE E:

1. REASON FOR VIOLATION The root cause of this violation was cognitive personnel error on the part of utility Quality Assurance (QA) personnel. QA personnel were in the process of conducting an independent review focusing on the contributing factors associated with a Unit 1 containment spray down event. The practice of pre-lubricating Containment Spray header flow control valve FCV-07-lA prior to surveillance testing was identified during this.

review, but was not determined to be a contributing factor to this event. Recommendations to correct this deficiency were therefore not contained in the resulting QA report, nor was a St. Lucie Action Request (STAR) generated in a timely manner.

2.= CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. A St. Lucie Action Request (STAR 951048) was generated on September 7, 1995 to document the deficient practice of pre-lubricating Unit 1 and Unit 2 containment spray flow control valves prior to surveillance stroke time testing.

B. Temporary changes were issued to plant surveillance procedures on September 2, 1995 to remove the practice of

'pre-lubricating valves prior to surveillance testing.

10

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15

3. CORRECTIVE STEPS TO AVOID FURTHER VIOLATIONS A. A meeting was held on September 13, 1995 between the Vice President of Nuclear Assurance and all St. Lucie Quality Assurance and Quality Control personnel. During this meeting, clear expectations were provided regarding the threshold for identification and documentation of deficiencies by Quality personnel. E B. On October 25, 1995, a second meeting was held between the site Quality Manager and St. Lucie QA personnel.

During this meeting, the requirements of the Quality Instruction QI 16-PR/PSL-2, "St. Lucie Action Report (STAR) Program" were reviewed. The responsibility of QA personnel for timely identification and documentation of deficiencies in accordance with this procedure was reinforced.

C. Permanent changes will be made to plant surveillance procedures to discontinue the practice of pre-test lubrication of the valves prior to surveillance testing.

This action will be completed by December 1, 1995.

4. Full compliance was achieved on September 7, 1995 with the completion of item 2A above.

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION F:

Technical Specification 6.8 1.a requires that written procedures be

~

established, implemented, and maintained covering the activities recommended in Appendix A of Regulatory Guide 1.33, Rev.2, February 1978. Appendix A, paragraph 1.d includes administrative procedures for procedural adherence. Procedure QI 5-PR/PSL-1, Rev. 62, "Preparation, Revision, Review/Approval of Procedures," Section 5.13.2, states that all procedures shall be strictly adhered to.

ADM-08.02, Rev 7, "Conduct of Maintenance," Appendix 5, step 5, required that procedures be present during work and that individual steps be initialed once performed.

Contrary to the above, inspection of work in progress revealed that individual steps were not initialed once performed upon completion for work conducted in accordance with Plant Change/Modification 11-195.

RESPONSE F:

1. REASON FOR VIOLATION The root cause of this violation was cognitive personnel error on the part of an Electrical Department journeyman who failed to properly document the completion of steps while performing work activities associated with the trip solenoids on the 1B Emergency Diesel Generator (EDG). The steps were not initialed as they were being performed, in accordance with approved plant procedure.
2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. The steps of the maintenance procedure being worked were signed off by the journeyman immediately following the completion of the work on August 31, 1995, and the completed procedure was reviewed by the chief electrician and Electrical supervisor.

B. The EDG circuitry was subsequently tested following completion of the work on August 31, 1995, and performed satisfactorily.

12

0 St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15

3. CORRECTIVE STEPS TO AVOID FURTHER VIOLATIONS A. Meetings were held following this event with Electrical Maintenance employees to review this incident and emphasize management expectations regarding the documentation of w'ork activities.

B. Supervisors from each Maintenance discipline have conducted meetings with their employees to reinforce the need for strict adherence to the administrative requirements related to procedure use.

C. The plant has adopted verbatim compliance as the only acceptable means of procedure compliance. This requirement has been incorporated into plant Quality Instruction QI 5-PR/PSL-1, "Preparation, Revision, Review/Approval of Procedures."

4. Full compliance was achieved on August 31, 1995 with the completion of item 2A and 2B above.

13

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 VIOLATION G:

10 CFR 50 Appendix B, Criterion V, "Instructions, Procedures, and Drawings," requires, in part, that activities affecting quality shall be prescribed by documented procedures of a type appropriate to the circumstances.

Contrary to the above, on August 18, 1995, venting of the Low Pressure Safety Injection (LPSI) System was conducted in accordance with a procedure which was inappropriate to the circumstances.

Specifically, OP 1-0420060, Rev. 0, "Venting of the Emergency Core Cooling and Containment Spray Systems," did not require a verification that the portions of the system being vented were hydraulically isolated from adjacent systems and flowpaths. As a result of this failure to establish proper initial conditions, water driven by the 1A LPSI pump was inadvertently directed to the A Train Containment Spray header, resulting in a spraydown of the Unit 1 Reactor Containment Building.

RESPONSE G:

REASON FOR VIOLATION The root cause of this violation was procedural deficiency in that the ECCS venting procedure, OP 1-0420060, did not state the plant conditions required to successfully vent the ECCS but relied upon the RCS heatup procedure to set plant conditions. Specifically, the venting procedure did not require operators to verify that the proper containment spray header isolation valves were closed prior to recirculating the water in the SDC system.

A contributing factor to this event was that the operations personnel performing the ECCS venting procedure did not recognize that the existing plant conditions would result in flow to the 'A'ontainment spray header when flow was aligned through the Shutdown Cooling Heat Exchanger.

A second contributing factor of this event was that FCV-07-1A was placed in the open position because this valve had failed its ASME stroke time test. Plant management made the decision to defer the valve repair and position this normally closed valve to its engineered safeguards open position in lieu of repairing the valve prior to startup.

14

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15

2. CORRECTIVE STEPS TAKEN AND THE RESULTS ACHIEVED A. Operators secured the 1A LPSI Pump and isolated, the flowpath to the containment spray header from the LPSI Pump. The Reactor Cavity sump was drained to the Waste Management System.

B ~ Following the event, all nonessential work at the site was placed on hold, and Unit 1 was maintained stable in Mode 3 while senior plant management conducted meetings with all available site personnel to stress the need for worker vigilance and attention to detail. The need to reduce equipment deficiencies that impact operations was also discussed.

C. Unit 1 was cooled down and depressurized to Mode,5 and an inspection and decontamination of containment was then conducted. The event was evaluated under an Engineering evaluation, which resulted in a comprehensive inspection of components inside containment to ensure future component reliability.

D. Operating procedure, OP 1-0420060, "Venting of the Emergency Core Cooling an'd Containment Spray System", was revised September 1, 1995 to include the plant conditions required to be present during venting.

3. CORRECTIVE STEPS TO AVOID FURTHER VIOLATIONS A. Plant policy 105, "Plant Operation Beyond the Envelope of Approved Plant Operating Procedures", was revised to require a technical review of procedures which are being implemented for the first time or for which plant conditions are different from those described in the procedure.

B. The Maintenance Department established a team composed of plant staff and engineering personnel, to determine the root cause for the Containment Spray header isolation valve repeat failures and determine corrective actions to eliminate this operator workaround. FCV-07-1A was repaired prior to returning Unit 1 to service.

15

St. Lucie Units 1 and 2 Docket Nos. 50-335 and 50-389 Reply to Notice of Violation Ins ection Re ort 95-15 C. Existing plant deficiencies were reviewed by senior plant management. Additional deficiencies which could impact operations were added to the work scope of the Unit 1 shutdown. These deficiencies were corrected prior to returning the unit to service.

D. Administrative procedure, AP-0010147, "Assessment of Abnormal Plant Configurations or Significant Material Deficient 'Conditions on Plant Operation", was developed to enhance outage scope review and ensure that equipment deficiencies are restored in a timely manner.

E. St. Lucie management instituted a weekly review of appropriate performance indicators and work backlog status, including the age of open items and operator workarounds.

F. All Operations Nuclear Plant Supervisors (NPS) held meetings with their crews subsequent to this event to reiterate FPL's goal for erro'r free performance.

G. This event will be incorporated into licensed operator requalification training. This action will be complete by January 1, 1996.

4. Full compliance was achieved on August 18, 1995 with the completion of items 2A, 2C and 2D above.

16