ML24023A624

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NRR E-mail Capture - Abilene Christian University (Acu) Molten Salt Research Reactor (Msrr) Preliminary Safety Analysis Report (PSAR) Section 4.3 Audit Question (4.3-25 on Material Degradation)
ML24023A624
Person / Time
Site: 05000610
Issue date: 01/23/2024
From: Rivera R
NRC/NRR/DANU
To: Towell R
Abilene Christian University (ACU)
References
Download: ML24023A624 (6)


Text

From: Richard Rivera Sent: Tuesday, January 23, 2024 2:28 PM To: Rusty Towell; Lester Towell; Benjamin Beasley; Tim Head; Jordan Robison; Alexander Adams; Brazos Fitch Cc: Edward Helvenston; Michael Wentzel; Greg Oberson (He/Him); Mohsin Ghazali; Alexander Chereskin; Ryann Bass; Michael Balazik

Subject:

ACU MSRR PSAR Section 4.3 Audit Question (4.3-25 on Material Degradation)

Attachments: Audit Question 4.3-25.pdf

Dear Dr. Towell,

Attached is a question the NRC staff has prepared for Abilene Christian University (ACU) related to the ACU Preliminary Safety Analysis Report, primarily Section 4.3, Vessel. The NRC staff would like to discuss this question within the scope of the ACU construction permit (CP) application review Audit Plan for Chapters 4 and 6, and Section 9.6 (see audit plan dated 3/2/2023, ML23065A055), and I am providing in advance to facilitate discussion during an audit meeting to be scheduled. We will add this email, with the question, to public ADAMS. If you have any questions, please let Edward, Mohsin, or I know.

Thank you, Richie Richard Rivera, MEM Project Manager U.S. Nuclear Regulatory Commission - HQ NRR/DANU/UAL2 Ph. 301-415-7190 E-mail Richard.Rivera@nrc.gov

Hearing Identifier: NRR_DRMA Email Number: 2377 Mail Envelope Properties (SA0PR09MB73692235C84C2AB4BC32623E87742)

Subject:

ACU MSRR PSAR Section 4.3 Audit Question (4.3-25 on Material Degradation)

Sent Date: 1/23/2024 2:28:10 PM Received Date: 1/23/2024 2:28:00 PM From: Richard Rivera Created By: richard.rivera@nrc.gov Recipients:

"Edward Helvenston" <Edward.Helvenston@nrc.gov>

Tracking Status: None "Michael Wentzel" <Michael.Wentzel@nrc.gov>

Tracking Status: None "Greg Oberson (He/Him)" <Greg.Oberson@nrc.gov>

Tracking Status: None "Mohsin Ghazali" <Mohsin.Ghazali@nrc.gov>

Tracking Status: None "Alexander Chereskin" <Alexander.Chereskin@nrc.gov>

Tracking Status: None "Ryann Bass" <ryann.bass@nrc.gov>

Tracking Status: None "Michael Balazik" <Michael.Balazik@nrc.gov>

Tracking Status: None "Rusty Towell" <rxt01a@acu.edu>

Tracking Status: None "Lester Towell" <ldt20a@acu.edu>

Tracking Status: None "Benjamin Beasley" <bgb23b@acu.edu>

Tracking Status: None "Tim Head" <tlh07b@acu.edu>

Tracking Status: None "Jordan Robison" <jcr20b@acu.edu>

Tracking Status: None "Alexander Adams" <axa20j@acu.edu>

Tracking Status: None "Brazos Fitch" <bjf15a@acu.edu>

Tracking Status: None Post Office: SA0PR09MB7369.namprd09.prod.outlook.com Files Size Date & Time MESSAGE 831 1/23/2024 2:28:00 PM Audit Question 4.3-25.pdf 74120 Options Priority: Normal Return Notification: No Reply Requested: No Sensitivity: Normal Expiration Date:

4.3-25 (Irradiation Effects)

The document titled, Degradation Mechanisms Table September 29 Revision.pdf, provided by ACU via electronic reading room (ERR), includes information on its analyses of irradiation assisted cracking, neutron embrittlement, and helium embrittlement of structural alloys due to neutron interactions with nickel in metallic alloys.

Concerning irradiation assisted cracking for stainless steel SS316H, ACU states that it intends to control the redox potential of the salt, and that if the corrosion is mitigated then all corrosion related damage mechanisms can be controlled.

Concerning neutron embrittlement for SS316H, ACU states that published literature data will be reviewed and accounted for in the design Concerning helium (He) embrittlement, ACU states that it expects a very small amount of helium to be produced over the expected operating time, and that this damage mechanism for the reactor vessel is being considered and will be accounted for based on the expected

[displacement per atom] DPA calculations.

In the document containing the materials degradation matrix, provided by ACU via electronic reading room (ERR), it states that it does not plan additional testing because its radiation dose is low compared to historical data, and that changes to mechanical properties as a result of these phenomena will be accounted for in the design.

Related issues were addressed in audit questions 4.3-7 and 4.3-16. Revision 1 to the response to question 4.3-7 on the portal cites two references (Tavassoli, et. al., 1996 and Xu, et. al., 2016) and states that [t]he data in these reports indicates that the overall impact of neutron irradiation on SS316 at the operating temperature of the molten salt research reactor (MSRR) will be minor up to 5 dpa. The response to question 4.3-16, again refers to an accounting for these phenomena in the design.

The following questions concern this information:

1. How has ACU determined that the overall impact of neutron embrittlement is minor when considering:
a. The conclusions one of the references cited by ACU (Tavassoli, et. al., 1996) states that

[l]ow dose irradiation is shown to significantly influence mechanical properties, for example by increasing proof strength and decreasing the creep rupture strength, creep rupture ductility, and creep-fatigue endurance. Additionally, the other cited data set (Xu, 2016), concludes that austenitic SS exhibit[s] hardening and, generally, a reduction of creep resistance under irradiation conditions. The response to question 4.3-16 also cites a reference (Bloom, 1972) which concludes [n]eutron irradiation produces significant changes in the physical and mechanical properties of austenitic stainless steels. Ductility is the most adversely affected property, and it is reduced for nearly all irradiation and test conditions.

b. Other references not cited by ACU (Reference Nos. 4, 5, and 6 listed below) indicate the impact of irradiation on resistance to creep and creep-fatigue, reduction in fracture toughness, crack initiation and fracture mode, and hardening and loss of ductility. Ward demonstrated that irradiation can result in disproportionately large ductility losses in the as-deposited weld metal, and that there can be reductions in uniform elongations of 11 to 68% and in total elongations of 21 to 33%.... (Ward, 1974). Results

from testing He embrittlement on 316 SS also show an almost 50% reduction in total elongation at 0.5 atomic part per million (appm) helium at 700°C (Horhoianu, 1975).

Irradiation can affect these properties in different ways. These include dislocation of atoms, generation of helium (i.e., helium embrittlement), void swelling, etc. (Messner, 2020).

The manner in which irradiation affects materials may also influence what properties are affected and the degree to which they are affected. Changes to material properties may impact factors for design (e.g., creep rupture and subsequent allowable stress), inspection (e.g., time to cracking to determine appropriate inspection interval), and crack growth rate and propagation (e.g., fracture toughness loss and crack mode). In addition to these effects on the base metal (i.e., 316H SS), irradiation may also impact the selected weld filler metal (i.e., ER 316), as well as the heat affected zone (HAZ) near welds.

2. Explain the intended meaning of ACUs statements that the effects of neutron irradiation will be used, accounted for, or addressed for design? What aspect(s) of the design do these statements refer to (e.g. reduction in ductility)? How will ACU determine that the effects of neutron irradiation, including those cited in point (b) of question (1), have been appropriately used, accounted for, or addressed?
3. Does ACU intend to account for the effects of neutron irradiation on materials properties in an eventual inspection or fitness-for-service type program (e.g. account for reduction in fracture toughness)? If so, explain how this will be done?
4. Currently, the information provided by ACU in its preliminary safety analysis report (PSAR) and information posted in the ERR does not include estimates or bounding values for He generation. Explain how ACU has determined that the expected He generation is very small. Describe how historical data cited in the degradation matrix posted to the ERR is adequate for predicted MSRR helium generation in metallic components (e.g., bounding He generation). Has ACU compared the expected He generation for the MSRR to historical data to determine how it should be accounted for in the design?
5. Concerning irradiation assisted cracking, ACU states that if the corrosion is mitigated then all corrosion related damage mechanisms can be controlled. ACU also states for this phenomenon that, inspection will be performed near welds for cracks While corrosion control will help to mitigate irradiation assisted cracking, it may not eliminate it. Does ACU plan to establish and implement an inspection program to address the possibility of irradiation assisted cracking?
6. Describe the safety related (SR) function of the upper and lower grid plates, and how that function may be affected by irradiation. As stated in ACUs response to question 4.3-7, these grid plates will likely be the metallic components most affected by irradiation.

References:

1. Tavassoli, A.A, Picker, C., Wareing, J., Effects of Radiation on Materials 17th International Symposium, ASTM STP 1270, Data Collection on the Effect of Irradiation on the Mechanical Properties of Austenitic Stainless Steels and Weld Metals, 1996.
2. Xu, S., Zheng, W., Yang, L., A Review of Irradiation Effects on Mechanical Properties of Candidate SCWR Fuel Cladding Alloys for Design Considerations, CNL Nuclear Review Vol 5, Number 2, December 2016.
3. Bloom, E.E., Weir Jr., J. R., Oak Ridge National Laboratory, Effect of Neutron Irradiation on the Ductility of Austenitic Stainless Steel, 1972.
4. Ward, A.L., Hanford Engineering Development Laboratories, Westinghouse Hanford Company, Thermal and Irradiation Effects on the Tensile and Creep-Rupture Properties of Weld-Deposited Type 316 Stainless Steel, 1974.
5. Horhoianu, G., Vangermeulen, W., Janssen, C., Helium Embrittlement in Type 316 Stainless Steel, November 1975.
6. Messner, M. C., Barua, B., Rovinelli, A., Sham, T.L., Argonne National Laboratory, ANL-19./13, Environmental creep-fatigue and weld creep cracking: a summary of design and fitness-for-service practices, January 2020.