ML20245G197

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Forwards Unit 1 Rev 12 & Unit 2 Rev 8 to Plant Pump & Valve Inservice Testing Program.Rev Corrects Typos & Other Errors in 881031 Revs 11 & 7 Program Submittal,Per Generic Ltr 89-04
ML20245G197
Person / Time
Site: McGuire, Mcguire  Duke Energy icon.png
Issue date: 04/19/1989
From: Tucker H
DUKE POWER CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
Shared Package
ML20245G200 List:
References
GL-89-04, GL-89-4, TAC-61271, TAC-61272, NUDOCS 8905030092
Download: ML20245G197 (12)


Text

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DUKE POWER GOMMNY

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' P.O. BOX 33100 OHARLOTTE N.O. 28242 HALH. TUCKER

.IEx.menown N

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(704) 073-4531 I

4 mucLaAm,noncamm l

April'19, 1989

]

U. S. Nuclear Regulatory Commission

.l

' Attn: -Document Control Desk j

Washington, D.C.

2Cs35 (CN's 1-10)

Subject:

McGuire Nuclear Station,' Units 1 and 2 Docket Nos. 50-369 and 50-370 IWP/IWV Pump and. Valve' Inservice Testing Program

NRC Review / Program Revision

[ Relief. Request No. 89-03}

(TACS 61271/61272)

Gentlemen:

-The'NRC Staff.(with technical' assistance from a contracted reviewer, EG&Gl Idaho,_

-Inc.) is currently in the process of reviewing the McGuire Nuclear Station 10 CFR 50.55a(g) Pump and Valve Inservice Testing (IST) Program for the initial 120 tmonth (10 year)~ inspection interval. The proposed plan / schedule for this' review / approval was discussed in my May 6, 1988 Unit 1 Revision 10/ Unit 2 Revision 6 program submittal,"with program' approval having been targeted for by.

the end of 1988.. However, to date, the NRC has not yet' approved the McGuire IST l

Program,.although. issuance'of a' Safety Evaluation Report (SER) is imminent (as

' indicated in NRC Generic Letter No. 89-04).

Please find enclose'd (pursuant to 10 CFR50.4 and 50.55a(g)) for NRC staff use and

. review 10 copies of Unit 1 Revision 12 and Unit 2 Revision 8 (both dated April 19, 1989) of the McGuire Nuclear Station Pump and Valve Inservice Testing Program. 'This revision corrects various typographical and other errors contained-in.the' October 31, 1988' Revision 11 (Unit 1)/7 (Unit 2) program submittal, along with recently identified program changes (e.g. with respect to Licensee Event Report 369/89-05 and Problem Identification Report 0-M89-0077). A description /

justification of-the specific changes made is contained in Attachments 1 (Unit 1) and 2 (Unit-2).- This revision complies with the guidance provided in Generic Letter 89-04 for making modifications to IST Programs. These revisions should be incorporated into your Unit 1 and 2 Pump and Valve Inservice Testing Program Manual, removing any superseded pages of the program.

.It is my understanding that the upcoming NRC SER will require certain changes to the McGuire IST Program. Although the enclosed changes are not expected to be able to be reflectediin the SER, Duke did not consider it prudent to wait until receipt of'the SER and subsequent Duke review / evaluation before making the enclosed program changes (along with any others that may be required by the SER).

~

This' matter has been discussed with Mr. D. S. Hood (NRC/0NRR). Duke Power Company intends to implement the Unit 1 and 2 program as revised on an interim basis

-pending program approval by.the NRC.

If additional ~information is needed regarding the basis for any of the enclosed revisions or if Duke can othetvise aid in the IST review / approval process, please

. advise.

8905030092 890419 T7 DR ADOCM 030003691 p

PNU i 10 g

x_____-

7 U. S. Nuclear Regulatory Commission Page Two April 19, 1989 Please note that since this submittal provides material to be incorporated into our previously transmitted IWP/IWV Pump and Valve Inservice Testing Program (originally submitted for NRC review and approval on November 14, 1978 (Unit 1) and March 31, 1983 (Unit 2) which is still currently under review and has not yet received formal NRC approval, no additional fees pursuant to 10CFR 170 are applicabic (the IWP/IWV program is part of the operating license application and fee for its review / approval should be covered by the fee for the operating license applications for McGuire Nuclear Station Units 1 and 2).

Once the IWP/IWV program has received final NRC approval any subsequent revisions would then be subject to amendment fees in accordance with the provisions of 10CFR 170.

Very truly yours, Hal

. Tucker PBN162/lcs Attachments Enclosures l

l I

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U. S. Nuclear _ Regulatory Commission Page Three April'19. 1989 xc: w/ attachments / enclosures Mr. S. D. Ebneter Regional Administrator, Region II U.S. Nuclear Regulatory Commission 101 Marietta St., NW, Suite 2900 Atlanta, Georgia 30323 (CN11)

Mr. Herb Rockhold EG&G Idaho Inc.

Idaho National Engineering Laboratory 1520 Sawtelle Street Idaho Falls, Idaho 83402 (CN12) w/ attachments only Mr. Darl Hood, Projecr. Manager Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission Washington, D.C.

20555 Mr... K. VanDoorn NRC Resident Inspector McGuire Nuclear Station I

l

F

'l 1

U. S. Nuclear Regulatory Cecmission Page 4 April 19, 1989 bxc: w/ attachments / enclosures.

W. F. Beaver - CNS (CN27)

J. E. Cole - WC-23 (CN24)

J. A. Effinger (CN34)

E. W.Fritz (CN23)

C. M. Misenheimer (CN31)

R. W. Revels (CN22)

MNS Master File (9)

(CN's 14-18, 28, 32, 33,35)

NPD Master File (CN30)

Section File (CN29)

J. S. Warren (CN20)

P. B. Nardoci (CN19)

Licensing-PBN (CN13, 25, 26)

S. E. LeRoy (CN21) i w/ attachments only H. B. Barron - CNS D. R. Bradshaw - MNS L. Brown - MNS G. W. Cage - WC-25 D, M. Franks - MNS W. E. Galbreath - WC-23 B. H. Hamilton - MNS R. L. Hasty - MNS

'D. M. Hubbard - ONS R. B. Koontz - MNS T. L. McConnell - MNS T. B. McCurry - MNS M. K. Nazar - MNS J. W. Silver - MNS D. N. Smith - MNS

[

J. E. Snyder - MNS W. M. Suslick - MNS J. A. Witherspoon - WC-23 S. A. Gewehr P. G. LeRoy G. W. Hallman - WC-24 S. D. Hart - WC-24 R. L. Gill, Jr.

G. D. Gilbert - MNS I

D. W. Gwynn - MNS MC-801.01 L

1 l

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UNIT 1 IWV/IWP REVISION 12 Paga 1 1.

Table of Contents Minor changes were made in the 7

format.

2.

Sect.

I.1:

A note was added in this section to identify a deficiency with test acceptance criteria for Diesel Generator Sump pumps.

3.

Sect.

I.4B:

The Acceptance' Criteria for flowrate in Table IWP-3100-2 was modified for our Fuel Oil Transfer Pumps.

This will prevent level instrumentation fluctuations from sending these pumps into the IWP(1980) High Alert and Required Action ranges.

The Fuel Oil Transfer Pumps are designed to produce a flowrate of 22 gpm.

The system design flowrate requirement is 11 gpm.

This difference provides a comfortable margin in the event a reference value is falsely established.

Using criteria in the attached relief request, a false reference value could only allow 12% pump degradation before requiring any action in accordance with IWP.

4.

Sect. I.4F:

The D/G Sump Pump run time of approximately 60 seconds was added.

i This was added to point out the IWP stabilization period of 5 minutes can not be met with our present system configuration.

However, our test procedure simulates emergency design conditions and verifies the pumps will provide.their intended safety function.

5.

Sect. II.3:

The definition of RF was changed to include Modes 3,4 and 5.

6.

Sect. II.4:

a)

The format of the data sheets was changed to include system name and a column for revision number.

l t: _ --_-__

_j

UNIT 1 IWV/IWP REVISION 12

. Attachment 1 y

Page 2 b)

'1CF126B,.1CF127B, 1CF128B, 1CF129B, 1CF134A, 1CF135A,.1CF136A, 1CF137A, 1CF151B, 1CF153B,

~1CF155B, 1CF157B The required stroke: time was changed from 10 seconds to 9 seconds to ensure the valves will close in the required Tech Spec time for feedwater isolation.

c) 1NC272AC, INC273AC

'The. required. stroke time was changed from 60 seconds ~to 2 seconds because the valves consistently stroke in less than 2 seconds.

The valves are " Rapid Acting" and will.not be trended.

d) 1ND18, IND33, 1ND34 Removed the valves from the IWV program because they do not perform any safety function. (Reference PIR 0-M89-0077) e)

11NI116, 1NI148 Added movement test closed to the testing requirements.

The valves would be required to check, flow from the opposite train.if power was lost to the associated train.

The associated electrical isolation valves would

.not have power to close, f) 1NI165, 1NI167, 1NI169, 1NI171 Changed remarks to PIV-RF# to indicate sample disassembly is a suitable means to test the valves as stated in the relief request.

L g) 1NV150B, 1NV151A Added cold shutdown justification CS-NV12 to the remarks column to indicate that the valve is tested during cold shutdown.

Note:

A cold shutdown justification is included in this revision.

This change is in response to i

LER 369/89-05.

1.

l 1'

I

'D '

UNIT 1 IWV/IWP' REVISION 12 La

-Pago 3 g.

' h)'

1NV265B Added cold shutdown justification CS-NV13 to.

.the remarks column to indicate that the valve is~ tested during cold. shutdown.

Note:.

A.

cold shutdown justification is included in this revision...This is a correction to Rev.

j 11.aich added this valve to the program.

1) ~

1NV411, 1NV413

'Added RF# to'the test alternatives to clarify:

alternate testing as indicated in relief.

request RR-NV4.

ThereLare no associated unit 2~ valves.

j)

ORN***:

Added the shared RN valves to the unit 1 program.

They were inadvertently omitted from revision 11. The valves have always been tested.

k).

2RN41B, 2RN43A Removed'Erom unit 1 program because it is included in the unit 2 program.

1) 1RN161B, 1RN166A, 1RN170B Changed required. valve stroke time to 2 seconds to reflect fact that the valves are

' rapid acting'..

m) 1VP1B, IVP2A, 1VP3B, IVP4A, 1VP6B, 1VP7A, 1VP8B, 1VP9A, 1VP10A, 1VP11B, 1VP12A, IVP13B, 1VP15A, IVP16B, 1VP17A, 1VP18B, 1VP19A, IVP20B.

Changed test alternative to 'ST-AS REQ'D' to reflect testing described in relief request VPl.

n) 1VQ1A, 1VQ2B, IVQ5B, 1VQ6A Changed the required valve stroke time to 2 seconds to reflect the fact that the valves are ' rapid acting'.

^

UNIT 1.IWV/IWP REVISION'12 Attachmsnt 1 g

Paga 4 7.:

' Sect. II.6:

a).

RR-KC3 Corrected typographical error in alterr. ate testing.

Corrected 'ill' to.'will'.

b)

RR-NI4 Corrected typographical error in basis.

Corrected '600 psi'.to '600 psig'.

c)

RR-NI9

' Corrected. typographical error in category.

Changed valve category to A,C.

d).

RR-nil 0 Changed alternate testing to reflect actual testing.

e)

RR-NI12 Corrected typographical error in category.

Changed valve. category to A,C.

f)

RR-VG1 Changed basis and alternate testing.

The diesel starting air solenoids cannot be adequately tested quarterly without excessive diesel wear.

See RR-VGl.

8.

Sect. II.7:

a)

CS-CF3 Changed valve list to delete train

'A' designation from 1CF129B.

b)

CS-NV12 Added cold shutdown justification for 1NV150B and 1NV151A to reflect the fact that the valves can not be tested quarterly.

c)

CS-NV13-Added cold shutdown justification for 1NV265B to reflect the fact that the valve can not be tested quarterly.

I

, UNIT 2 IWV/IWP REVISION 8 Attachmsnt 2 Page 1 1.

Table of contents Minor changes were made in the format.

2.

Sect. I.1:

A' note was added in this section to identify a deficiency with test acceptance criteria for Diesel Generator Room Sump pumps.

3.

Sect. I.4A:

The Acceptan'> Criteria for flowrate in Table IWP-3100-2 was modified for our Fuel Oil Transfer Pumps.

This will prevent level instrumentation fluctuations from sending these pumps into the IWP(1980) High Alert and Required Action ranges.

The Fuel Oil Transfer Pumps are designed to produce a flowrate of 22 gpm.

The system design flowrate requirement is 11 gpm.

This difference provides a comfortable margin in the event a reference value is falsely established.

Using criteria in the attached relief request, a false reference value could only allow 12% pump degradation before requiring any action in accordance with IWP.

4.

Sect. I.4E:

The D/G Sump Pump run time of approximately 60 seconds was added.

This was added to point out the IWP stabilization period of 5 minutes can not be met with our present system configuration.

However,.our test procedure simulates emergency design conditions and verifies the pumps will provide their intended safety function.

S.

Sect. II.3:

The definition of RF was changed to include Modes 3,4 and 5.

6.

Sect. II.4:

a)

The format of the data sheets was changed to include system name and a column for revision number.

.b

UNIT 2 IWV/IWP REVISION 8 Attcchmsnt 2 L. %

Paga 2 Lp lp b) 2CF126B, 2CF127B, 2CF128B, 2CF129B, 2CF134A, 2CF135A,-2CF136A, 2CF137A, 2CF151B, 2CF153B, 2CF155B, 2CF157B The required stroke time was changed from 10 seconds to 9 seconds to ensure the valves will close in the required Tech Spec' time for feedwater isolation.

c) 2NC261 Corrected typographical error on flow diagram.

Changed flow diagram number to MC-2553-4.0.

d) 2NC272AC, 2NC273AC The required stroke time was changed from 60 l

seconds to 2 seconds because the valves consistently stroke in less than 2 seconds.

and therefore trending is not required.

The valves are " Rapid Acting" and will not be

' trended.

e) 2ND18, 2ND33, 2ND34 l

Removed the valves from the IWV program because they do not perform any safety function. (Reference PIR 0-M89-0077) f)

2NI116, 2NI148 Added movement test closed to the testing Li requirements.

The valves would be required to check flow fron,the opposite train if power was lost to the associated train.

The 1

associated electrical isolation valves would i

not have power to close.

g) 2NV150B, 2NV151A Added cold shutdown justification CS-NV12 to the remarks column to indicate that the valve is tested during cold shutdown.

Note:

A cold shutdown justification is included in this revision.

This change is la response to LER 369/89-05.

i l

1 l

l

UNIT 2 IWV/IWP REVISION 8 Attcchmsnt 2-Page 3 h)'

2NV265B Added cold shutdown justification CS-NV13 to.

L:

the remarks column to indicate that the valve is tested during cold shutdown.

Note:

A cold shutdown justification is included in this revision.- This is'a correction to Rev.

l 8 which added 2NV265B to the program.

l i) 1RN41B, 1RN43A l

Removed from unit 2 program because it is included in the unit 1 program.

.)

j) 2RN126A Changed the required valve stroke time to 60 seconds.

The valve is not a 2 second valve.

Trending will be performed.

Unit 1 1RN126A is rapid acting.

2RN126A is being investigated.

k) 2RN161B Changed required valve stroke time to 2 seconds to reflect fact that the valve is

' rapid acting'.

Note: 2RN166A and 2RN170B are not rapid acting.

They are being investigated.

1) 2VP1B, 2VP2A, 2VP3B, 2VP4A, 2VP6B, 2VP7A, 2VP8B,-2VP9A, 2VP10A, 2VP11B, 2VP12A, 2VP13B, 2VP15A, 2VP16B, 2VP17A, 2VP18B, 2VP19A, 2VP20B Changed test alternative to 'ST-AS REQ'D' to l

reflect testing described in relief request i

VPl.

3 l

m) 2VQ2B, 2VQSB, 2VQ6A i

Changed the required valve stroke time to 2 seconds to reflect the fact that the valves-are ' rapid acting'.

Note 2VQ1A is not a rapid acting valve.

It is being investigated.

j j

l 1

UNIT 2 IWV/IWP REVISION 8 Attachm nt 2 Pcgs 4 7.

Sect. II.6:

a)

RR-KC3 Corrected typographical error in alternate testit g.

Corrected 'ill' to 'will'.

b)

RR-NI4 v

I Corrected typographical error in basis.

Corrected '600 psi' to '600 psig'.

c)

RR-NI9 Corrected typographical error in category.

Changed valve category to A,C.

d)

RR-nil 0 Changed alternate testing to reflect actual testing.

e)

RR-NI12 Corrected typographical error in category.

Changed valve category to A,C.

f)

RR-VG1 Changed basis and alternate testing.

The diesel starting air solenoids cannot be adequately tested quarterly without excessive diesel wear.

See RR-VGl.

8.

Sect. II.7:

a)

CS-CF3 Changed valve list to delete train

'A' l

designation from 2CF1298.

b)

CS-NV12 t

Added cold shutdown justification for 2NV150B and 2NV151A to reflect the fact that the valves can not be tested quarterly.

c)

CS-NV13 Added cold shutdown justification for 2NV265B to reflect the fact that the valve can not be tested quarterly.

l 1

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