ML20235L192

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Insp Repts 50-424/88-61 & 50-425/88-79 on 881217-890120. Violations Noted.Major Areas Inspected:Plant Operations, Radiological Controls,Maint,Surveillance,Fire Protection, Security,Preoperation Testing & Quality Programs
ML20235L192
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 02/10/1989
From: Aiello R, Burger C, Rogge J, Sinkule M
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20235L183 List:
References
TASK-1.A.2.1, TASK-1.A.3.1, TASK-1.C.4, TASK-1.G.1, TASK-2.B.1, TASK-2.B.2, TASK-2.B.4, TASK-2.D.3, TASK-2.E.1.1, TASK-2.E.1.2, TASK-2.E.3.1, TASK-2.E.4.1, TASK-2.F.1, TASK-2.F.2, TASK-2.G.1, TASK-2.K.3.05, TASK-TM 50-424-88-61, 50-425-88-79, IEB-79-02, IEB-79-14, IEB-79-2, NUDOCS 8902270418
Download: ML20235L192 (29)


See also: IR 05000424/1988061

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OUCLEAR REGULATORY COMMISSION

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4eport Nos.:

50 a24/88-61 and 50-425/88-79

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'Lficensee: Georgia power Company,

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P.O. Box 1295

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Birmingnam, AL 35291

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ObcketNos.:

50-424 and 50-425

License Nos;

NPF-68 and CpPR-109

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Facility Name:

Vogtle 1 and 2

Inspection Conducted:- December 17, 1986 - January 20. 1989

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Inspectors:

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J. F.'Rogge, Senior Resident Inspector

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L. W.' Burger, Senior Residen"; Inspector

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R.F.Aiello,ResidentIns%c~ tor

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Approved By:

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TC __V. Sinkule, Section Chief

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Division of Reettor projects'

FUMMARY

Scope:

This routine, unannounced inspection entailed resident inspection in-

the following areas: plant operations, radiological controls,

maintenance, surveill.ance, fire protection, security,

reoperation

testing, and quality programs and administrative controls affecting

. quality.

Resul ts: Twc violations were identified. One violation was in operations -

" Failure To Annotate And Verify proper Operation Of Control Room

Chart Recorders" (pragraph :2.a).

One licensee identified violation

which was not cited

"Er"oneous Nectron Detector Indicators Lead To

Plant Operation Outside Of Technical Specifications" (para-

graph 3.b.e).

A t;trength was noted during plant s'outdown operations on January 19.,

The inspector observed the Dn-Shif t Operations Supervisor displaying

the correct ccmnialid and control of the evolution.

Of particular

note was the (tirection given to the Shift Supervisor stressing

formality and concentration on the plant shutdown evelution.

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REPORT DETAILS

1.

Persons Contacted

Licensee Employees

  • G. Bcckhold, Jr., General Manager Nuclear Plant

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R. M. Bellamy, Plant Manager

  • T. V. Greene, Plant Support Manager
  • J. E. Swartzwelder, Nuclear Safety & Compliance Manager

W. F. Kitchens, Manager Operations

M. A. Griffis, Maintenance Superintendent

  • C. C. Echert, Manager Chemistry and Health Physics

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'A. L. Mosbaugh, Assistant Plant Support Manager

  • H. M. Hendfinger, Assistant Plant Support Manager

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F, k. Timmons, Nuclear Security Manager

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R. E. Lide, Engineering Support Supervisor

  • G. A. McCarley, ISEG Supervisor
  • G., R Frederick, Quality Assurance Site Manager - Operatfions

W. E. Mundy, Quality Assurance Audit Supervisor

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R. M. Odom, Plant Engineering Supervisor

  • P. D. Rice, Vice President, Vogtle Project Director

R. H. Pinson, Vice President, Project Construction

  • E. D. Groover, Quality Assurance Site Manager - Construction

D. M. Fiquett, Project Construction Manager - Unit 2

C. L. Coursey, Maintenance Superintendent (Startup)

  • J. E. Sanders, Assistant Project Manager
  • W. C. Gabbard, Senior Regulatory Specialist
  • W. T. Nicklin, Regulatory Compliance Supervisor
  • A. J. Morris, Project Compliance

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  • C. Garrett, Operations Engineer

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  • C. C. Miller, Engineerir,g Support Superintended t

Other licensee employees contacted included craftsmen, tech;iicians ,

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supervision, engineers, operations, mainten ece, chemistry, QC inspectors,

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and office personnel.

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  • Attended Exit Interview

2.

Operational Safety Verification - (71707)(93702) - Unit 1

The plant began this inspection period conducting a reactor startup

(Mode ?).

On December 17, while at 4% power the main feedwater pump trip

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occurred which was caused by a hi hi level in #1 steam gellerator. The hi

hi level was due to a fault in the air booster to #1 bypass feed

regulating valve causing the valve to fail open.

This event did not

result in a reactor trip.

Following repairs and testing, the unit

continued the startup.

Later the same day, the unit was manually tripped,

thus entering hot shutdown (Mode 3), due to a decreasing level in #1 steam

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generator.

The decrease was caused by #1 bypass feed regulating valve

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failing shut as a result of a faulted air solenoid.

The unit reentered

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Mode 2- on December 18, 1988 and entered power operation (Mode 1) on

December 19, 1988.

Tha unit continued power ascensica to 100% and was

operating near this poser level until January 19.

On Jenuary 19, the

licensee identified primary pressure l'oundary leakage on one of the

primary safety relief loop seal drain lines.

A Notice of Unusual Event

was declared.

The unit performed a controlled shutdown to Mode 3 and

proceeded and achieved Cold Shutdown (Mode 5) on January 20.

At the end

of the period, the-unit was in Mode 5 conducting a forced outage estimated

to take six days.

Two ESF actuations occurred.

One was on December 14, 1988 when a

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containment ventilation i> solation occurred due to a high radiation level

alarm from the containment purge iodine monitor,1RE-25658.

The second

one was on December 17, 1988 when ESF and RPS actuations occurred due to

Bypass Feedwater Regulating Valve component failures.

a.

Control Room Activities

Control Room tours and observations were performed to verify that

facility operations were being safely conducted within regulatory

requirements.

These inspections consisted of one or more of the

following attributes as appropriate at the tin,e of the inspection,

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- Proper Control Room staffing

- Control Room access and operator behavior

- Adherence to approved procedures for activities in progress

- Adherence to Technical Specification Limiting Conditions for

Operations

- Observance of instruments and recorder traces of safety related

ar.d important to safety systems for abnormalities

- Review of annunciators alarmed and action in progress to correct

- Control Board walkdowns

- Safety parameter display and the plant safety monitoring system

operability status

- Discussions and interviews with the On-Shift Operations

Supervisor, Shift Supervisor, Reactor Operators, and the Shift

Technical Advisor (when stationed) to determine the plant status,

plans, and to assess operator knowledge

- Revier of the operator logs, unit log and shift turnover sheets

While conducting control board walkdowns and observing instrument and

recorder traces on December 27, 1988, the inspector noted that the

core monitor panel (11328-QS-CMP) and the power range (INR-47)

recorders were not inking.

These abnormalities were brought to the

OSOS's attention. A followup inspection was conducted later the same

day.

It was noted that only the core monitor panel chart recorder

had been corrected.

On December 29, the inspector further examined

the remaining control room chart recorders.

This resulted in

identification of the following items.

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(1)

Steam Generator #1 steam pressure chart recorder (IPR-514) 'nad

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not been inking since December 26, 1988, yet on December 26, 28,

and'29 the recorder was stamped with the date and time. No daily

time and date entry was made on December 27.

(2) The low pressure turbine steam pressure recorder (IPR-6237) had

not been inking since December 22 and since December 26 for the

reheat steam pressure to LP turbine A and C respectively.

The

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recorder was time and date stamped several dcyc with up to 2 of

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the 3 inkers not functioning.

No daily time and date entry was

made on December 27.

(3) The core monitor panel recorded (11328-QS-CMP) was not date and

time stamped on December 23, 26, 27, 28, and 29.

(4) The power range recorder (INR-47) was not'date'and time stamped

on December 27 or 28.

(5) The rod position insertion limit recorder (1ZR-412) was not date

and time stamped on D2cember 27 or 28.

(6) As the charts were adjusted during the inspection, the operator

did not comply with paragraph 5.1.2 of OPS Procedure 10001-C ,

which states that when replacing or adjusting a chart, or

changing chart speed, mark the chart with the date, time, and

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initial.

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The above items were identified to be not in accordance with either

technical specification 6.7.la or operations procedure 10001-C

sections 3.3 and 5.0.

The procedure violation did not result in a TS

LCO violation, however, it was representative of a failure to

implement a procedure required by TS 6.7.la to verify proper

operation and/or mark the control room recorders daily with the time

and dete and to implement corrective maintenance when required.

This item is identified as violation 50-424/88-61-01

" Failure To

Implement Operations Procedure 10001-C Required By TS 6.7.la To

Annotate And Verify . Proper Operations Of Control Room Chart

Recorders".

b.

Facility Activities

Facility tours and observations were performed to assess the

effectiveness of the administrative controls established by direct

observation of plant activities, interviews and discussions with

licensee personnel, independent verification of safety systems status

and LCOs, licensee meetings and facility records.

During these

inspections the following objectives were achieved:

(1)

Plant Housekeeping Conditions -

Storage cf material and

components and cleanliness conditions of various areas

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-tnroughout the facility were observed to determine whether

safety and/or fire hazards existed..

(2)

Fire Protection - Fire protection activities, staffif.q and

equipment were observed.to verify that fire brigade. staffing was

appropriate and that fire alarms, extinguishing equipment,

actuatin5 controls, fire fighting equipment, emergency

equipment, and fire barriers were cperable.

(3) Radiation Protection - Radiatf3n protection activities, staffina

and equipment were observed to verify ' proper program

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implementation.

The inspection included review of the plant

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program effectiveness._

Radiation work permits and personnel

compliance were reviewed during the daily plant tours.

Radiation Control Areas - were observed to verify proper

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identification and implementation.

(4)

Security - Security controls were observed to verify that.

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security barriers were intact, guard forces were on duty, and

access to the Protected Area was controlled in accordance with

the facility security plan.

Personnel were observed to verify

proper display of badges and that personnel requiring escort

were properly escorted.

Personnel within Vital Areas were

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observed to ensure proper authorization for the area. Equipment

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operability or proper compensatory activities were verified on a

periodic basis.

(5) Surveillance (61726) - Surveillance tests were observed to

verify that approved procedures were being used; aualified

personnel were conducting the tests; tests were adequate to

verify equipment operability; calibrated equipment was utilized;

and TS requirements were followed.

The inspectors observed

portions of the following surveillance and reviewed completed

data against acceptance criteria:

Surveillance No.

Title

14228 Rev. 11

Operations Monthly Surveillance

Logs

14425 Rev. 5

Quarterly Power Range (N-41)

Analog Channel Operability Test.

14804 Rev. 6

Quarterly Train "B' SI Pump And

Discharge Check Valve Inservice

Test

14825 Rev. 10

Quarterly Train "B" NSCW Valve

Inservice Test

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14980 Rev. 14

Monthly Staggered. Diesel

Generator Operability Test

(6) Maintenance Activitier. (62703)

The inspector observed

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maintenance activities to verify that correct equipment

cicarances were in effect; work requests and fire prevention

work permits, as required, were issued and being followed;

quality control personnel were available for inspection

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activities as required; retesting and return of systems to

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service was prompt and correct; TS requirements were being

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followed.

Maintenance Work Order backlog was reviewed.

Maintenance was observed and MWO packages were reviewed for the

following maintenance activities:

MWO No.

Work Description

18805594

Install New Volume Booster For BFRV

1-LU-5243

18805F7

Reinstall Block Wall To Support

Hydrostatic Test (2-2702-01

18808080

Repack CVCS Letdown Valve

1-1208-U4-048

MWO No.

Work Description

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188087/7

Investigate / Rework MSIV Limit Switches

To Restore Proper Operability

18809033

Replace HV Power Supply (MER 88-19072)

To Radiation Monitor 1RE-12442C

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18900033

Rework HDT "B" Gauga, Second Section,

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To Repair leak

One violation was identified in paragraph 2.a above

3.

Review of Licensee Reports (90712)(90713)(92700) - Unit 1

a.

In-Office Review of Periodic and Special Reports

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This inspection consisted of reviewing the below listeo reports to

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determine whether the information reported by the licensee was

technically adequate and consistent with tne inspector knowledge of

the material contained within the report.

Selected material within

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the report was questioned randomly to verify accuracy and to provide

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a reasonable assurance that other NRC personnel have an appropriate

document for their activities.

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Monthly Operating. Report - The reports dated December 13, 1988 and-

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January 13, 1989 were reviewed. The inspector had no comments.

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b.

Licensee Event Reports and Deficiency Cards

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Licensee , Event Reports and ~ Deficiency Cards were reviewed for

potential generic: impact, to detect trends, and to determine 'whether,

corrective actions appeared appropriate.

Events which were reported

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' pursuant to-10 CFR 50.72, were reviewed as they occurred to determine

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if the- technical specifications and other regulatory requirements

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were satisfied.

In-office review of LERs. may result in further

followup to verify that the stated corrective actions have been-

completed,. or- to -identify violations in addition to those described

in the LER. . Each LER is reviewed for enforcement action in

accordance with 10- CFR Part 2, Appendix C.

Review of :DCs wasl

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performd to ' maintain a realtime status .of deficiencies, determine

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regulatory compliance, follow'the licensee corrective actions. 'and!

= assist as a-basil for closure of the-LER when reviewed. Due to the

numrous DCs processed only those DCs which result in enforcement

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action or further inspector followup with the licensee at the end of ~

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the inspection are listed below.

The LERs and DCs denoted with 6m

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asterisk. indicates that reactive inspection occurred at the time of

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- the. event: prior to receipt of the written report.

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(1) Deficiency Card reviews:

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DC 1-89-0047

"Found a 6A Fuse In Lieu.0f A 30A Fuse In Fuse'

Holder U0-1 And 2."

While Performing the fuse verification-

review for' breaker 1880704 contrel circuit, a.6A fuse in lieu of-

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a 30A fuse was found in: fuse holder U0-1 and 2.

This condition

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alone could have prevented ' the fulfillment of the safety

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function of structures or systems needed f.o shut the reactor

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down and maintain it in a safe condition.

The plant is

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implementing a fuse verification walkdown to identify any fuse:

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discrepancy which will be documented on future deficiency cards.

The affected equipment, Control Room Filter Unit Fan, and B

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train fuse was replaced.

The licensee's evaluation concluded

that this fuse provides pectection from a fire outside the

control room.

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(2) The following LERs were reviewed and are ready for closurc

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pending verification that the licensee's stated c3rrective

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actions have been completed.

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(a).*50-424/88-29, Rev. O " Computer Memory Loss Leads To fuel

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Bundle Handling Incident." On October 20, 1988, while core

alterations were underway in the reactor vesseh a power

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supply disturbance led to a computer memory loss in the

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refueling machina. The refueling macnine halted with spent

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fuel bundle #5C42 suspended directly over its previous core

location.

The bundle was manually lowered and core

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alterations were temporarily stopped. - At 9:50 P.M. EST,

core alterations wene resumed and bundle ~ #5C42 was

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unlatched in; order to withdraw;the. refueling machine mast

per procedure 93500-C, " Manual Operations Of Fuel Handling

Equipment." However, the bundle was not fully inserted 4nd

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was apparently resting on its guide pins.

. hen unlatched,

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the bundle -leaned sideways and came' to rest against. the.

cere baffle. On Octolber 21, at 7:37 P.M. EST, bundle #5C42

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was removed from' the core and transferred .to the fuel

Handling Building.

Visual examinations revealed ' no -

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apparent damage to the fuel bundle.

Full insertion of fud

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bundles was confirmed by the computer circuitry while the

riefueling rachine is under computer control.

However, less

precise . methods are employed durirg manual operation.

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5:pecific measures to enhance full insertion confirmation of

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fuel bundles during manual operations are being evaluated

and are expected to ce implemented by February 1, 1989 in

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order to support the Unit 2 initial core load.

(b). 50-424/88-35, Rev. O " Control Room Isolation Occurs During

Surveillance Testing;." On November 3, 1988,. plant

personnel

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cor. ducting Technical

Specification-

surveillance testing per procedure 14710-1, " Remote

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Shutdown Panel Tranafer Switch And Control CM,uit 18

Months Surveillance Test."

While resetting the Train A

load sequencer, a momentary loss of . power to ' radiation

monitor 1RE-12116 resulted in a Control Room Isolation

actuation at 1:30 P.M. EST.

The B ESF Chiller'and Control

Room HVAE Filter' Fan actuated but 1 rain A was ont of

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service and its components did not actuate.

Control room

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operatcrs verified that no abnormal radiation existed and

reset the CRI signal at 3:35 P.M. EST.

The cause of the

CRI is still under investigation.

Static transfer

switches, which woul!d have prevented the momentary loss of

power, were scheduled to be installed during the just

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completed refueling outage.

Because the necessary parts

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vero not available, this instdlation has been rescheduled

for the next refueling outage.

(c). 50-424/88-36, Rev. 0 " Improper Cable Splice Leads To

Plant Operation Outside Of Technical Specification

Requi remen ts . "

On November 15, 1988, plant personnel and

MC inspectors were conducting a 10 CFR 50.49 walkdown of

instrument junction boxes in the Containment Building. At

approximately 1:00 P.M. EST, an improper splice was found

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on a wiring lead from the Channel 2 pressurizer pressure

transmitter, IPT-0456.

The tubing installed on the splice

connection had not been heated to complete the splice. The

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incomplete splice was not in a tested configuration and may

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not have withstood a design basis accident. This resulted

in 1PT-0456 being in an undetermined condition since plant

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Per TS 3.3.l and 3.312., three' (3)':'

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pres;urizer ' pressure. instrumentation l channels are required:

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to bel operable .during plant operatiorcin Modes:112L and 3. .

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.Since ' pre:;sure indicator ;1PI-0456. end11ts corresponding

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. pressures transmitter LIPT-0456 had not: been placed in the

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tripped conditionLand;were ofteni relied on; to: meet the

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minimuminumber of: channels requirement, the plantf orerated;

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outside of TS requirements. .The,couse'of this event is; dup'

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improper iusta!1ationiduring the construction -of Unit l'.

.to',nt perscr.nel . ccfrected the ' discrepancy by properlye

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the; splice connection. 11 inspection of' the

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other sp1 ces made under the s6me work' order found?no'other

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-incompleteLsplices. . This item represents a Holationiof-

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ENP.0 # requirements and was cited as a' violation in NRC Report

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-(d). 50-424/88-37., Rev.-0 "0-rings Found Missing In: Post

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Accident Monitoring RTD'S Junction Boxes." On

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Nov' ember-16, 1988, at approximately BiOO P.N. EST during-

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the: performance of MWO 18808056,- 0-r;ings were discovered -

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. missing' from 4 CONAX :T-8 Head junctirm boxes. .Three. of

the boxes service resistance temperatur( detectors ~that

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provide reactor t.colant T-hot range' temperature indication

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for; post eccideat monitorieg.7. The detectors were in an

untested: configuration.

Technical Specification 3.3.3.6,

" Accident Monitoring: Instrumentation", requires that these

detectors'ba operable'during plant operation. On.

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November 4. while reviewing. environmental qualification

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documentation, it' was noted that- installathn of 0-rings

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-were required in the tested configuration to seal the CONAX

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T-8 Head junction ~ boxes.

.A check of material inventory.

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revealed that' no 0-rings' .had t'een ordered as replacement

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spares.

An MW0 was written to inspect the subject boxes,

During the inspection. . four 0-rings were disr.cVered

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!mi: sing.

This event occurred because the 0-rings' were not

installed during , initial installation.. All: the CONAX T-8 -

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Head. junction boxes were inspected under MWO 18808056. The

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4 missing 0-rings were replaced 'and the boxes sealed.

Environmental qualification documer.tation has been updated

to clarify the requiremtats for 0-rings and maintenance

procedures were revised to address tlheir replacement.

(e). 50-424/88-38, Rev. O " Erroneous Neutroit Detector

Indicators Lead To Plant Operation Outside Of Technical

Specifications."

During the October,1987, maintenance

outage, new software associated with the extended range

neutron detectors 1NI-13135C and 1NI-131350 was installed

as part of a Design Change Fackage. On October 18, 1988 an

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18 month surveillance per Technical Specification 3.3.3.5.1

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found the extended range neutrLn detector indicators on the

remote shutdown panel to be indicating out of the tolerance

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required.

On November 16, - Je8 while reviewing the.

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, deficiency card associated ' with the .out-of-tolerance

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condit'Jon -the system engineer discovered that' the

indicators had been giving errcaeous readings since the

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software chakge in October 19'87.-

The erroneouc input

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signals were eorrected prior to . piant entry into Mode .3-

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(Hot .- Standby) .

The event occurred because the review of

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the DCP prior to its implementation failed to detect the

1

error in the software.

The erroneous input signa?s were

corrected prior to plant entry into Mode 3 ~(Hot Standby).

,

and the individual responsible for revieu b1 the DCP was

7

_

counseled regarding this incident.

This, item' represents a

}.~

vloiatirn of NRC requirements which meets the criteria for

non citation.

In order to track this item,-the following

a1 -

licensee

identified

item

is

established.

LIV

,

50-424/88-61-01 " Erroneous Neutron Detector Indicators Lead

To Plant Operation Gutside Of Trchnical Specifications -

L R 88-38."

i

(f).50-424/88-39,Rev.O " Radiation Moaitor Loss Of Power

'

La ds To Fuel Handling Building Isolation." On

U-

November.21, 1988, at 10:40 A.R EST, a Fuel Hcndling

Building isolation occurred due to a momentary loss of

power to radiation monitor ARE-2532. The FHB post-accident'

filtration units started and the appropriate valves and

dampers actuated.

Control room operators verified that no

,

abnurmal radiation f.ondition, existed by checking other

I

monitors.

At 2:04 P.M. EST, the normal FHB supply and

exhaust units wre restarted and the post accident

a

filtration units were seckreci and reset. An in_vestigation

'

found no conclusive cause f* the momentary less of power

7arious wiring, connections and parts were checked fbr

j

faults with no malfunctions found. Although personnel werc

!

' working an a data processing module aad e power

l

distribution panel (from which momentary losses of power

could be generated), ititerviews concluded that actions from

j

these grnups were not the cause 9f the loss of power.

l

Plant personnel will investigate possible faults in the

'l

system, etpecially in the nower distribution canels.

i

(g) . 50-424/88. 40, Rev. O

" Containment Ventilation Isolation

1

Occurs During Calibration Of Radiation Nonitor.*

On

l

November 21, 1988, plant personnel were conducting

l

Technical Specification surveillance calibrations per

i

procedure %690C, " Calibration Of Area Monitors."

While

j

plant personnel were calibrating area radiation monitor

1RE-0003 it initiated a Containment Ventilation Isolation

Signal at 3:05 A.M. EST.

The appropriate valves and

i

dampers actuated and control room operators verified tnat

ne abnormal radiaticn condition existed.

The CVI signal

was reset at a:59 A.M. ELT.

The cause at the CVI is

1

a-

__

_ -_ _

_

_ __ _

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_

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10

personnel error.

Personnel calibrating area radiation

monitor 1RE-0D03 failed to verify that the data processing.

module was ' set in " bypass" before . exposing a radiation

.,"

signal to the . monitor.

The personnel involved were

counseled regarding the importance of procedural

compliance.

(h).*50-424/88-41, Rev. 0 " Containment Purge Supply Isolation

I

Valve Inoperable Due .To Failure To Fully 'Close."

On

December 13. while performing a revised Type C Local Leak

,

Rate Test for surveillance purge . supply valve in

Penetration 83, it was discovered that the 24 inch

containment purge supply isolation valve 1HV-2626A was not

fully seated.

This condition is prohibited by Technical

1

Specification 3.6.1.7 which requires that this valve be

closed and sealed closed and have a leakage rate less than

0.06 La when pressurized to Pa.

Limiting Condition of

Operation 1-88-922 was entered because valve 1HV-2626A

failed the leak rate test. This event occurred because the

valve did not fully close, even though the limit switch

indicated that the valve was closed.

Corrective actions.

included issuing LCO 1-85-922, immediate manual seating of

the val /e and successfully repeating the LLRT and

establishing a conservative. requirement to ensure that the

LLRT is performed prior to exiting Mode 5 (Cold Shutdown),

if the valve has been cycled.

The limit switch will.be

checked and adjusted as necessary during the next planned

outage.

(1) .*50-424/88-42, Rev. :0 * Spurious High Radiation Alarm Leads

To Containment Ventilation Isolation."

On December 14, a

Containment Ventilation Isolation occurred due to a high

radiation level alann from the containment purge iodine

monitor, 1RE-2565B.,

The appropriate valves and dampers

a:tuated.

The controi room operators verified that no

abnormal re<liation condition existed and the CVI signal was

reset.

An investigation confirmed that the monitor was

reg %tering norma' bact: ground radiation levels at the time

of the event and no cause could be found for-the spurious

high radiation actuation signal.

The monitor will be

,

closely monitored for a recurrence of this event pri-or to

1

its return to service.

(j).*50-424/88-43, Rev. 0 " Manual Reactor Trip On Low Steam

i

'

Gencrator Level Ca Lc,ss Of Instrument Air."

On December

15, while performing a functional test of the service cir

dryer, instrument air was isolated from the turbine

building.

This resulted in a reduction of main feedwater

flow anri decreasing water level in the steam ganerators.

Load was reduced; however, steam geneidor water levels

continued to decrease.

When water levels reached 25

l

I

i

. -_. _ _ _ _ -

,-

_ _ _ _ _ - _

..'

, .

.

.

11

1

percent, the reactor was manually tripped at the direction

of the unit shift supervisor.

This' event occurred because

the set point of the pressure switch for turbine and

f

building instrument air isolation, was 15: pounds above

normal..

This resulted in isolation of turbine building

instrument air prior to the isolation of service air.

A

l

contributing cause was a screw head which blocked control .

air to the blowndown and inlet isolation valves of the

service air dryer and allowed an open path to the -

atmosphere. Correction act'ons included changing the

l

frequency of calibratica of applicable pressure switches,

counseling operators on the use of procedures,. adding

precautions to procedures that may challenge the air' system

"

and issuing a memo to operators on lessons learned from

this event.

(3) The following LERs were reviewed and closed.

(a). 50-424/88-44, Rev. O "ESF And RPS Actuation Due To Bypass

Feedwater RegVlating Valve Component Failures."

On

December 17

ESF and RPS actuations occurred during power

ascension activities.

At 4% power, the steam generator

water supply was switched from the Auxiliary Feedwater

systi.m to the Main Feedwater system.

The FW systera's

Bypass Feedwater Regulating Valve for steam generator #1

opened normally but did not properly regulate feedwater

flow.

Water level increased in steam generator #1 until

the high-high level setpoint was reached.

This initiated a

FW isolation and an AFW actuation. An investigation found

a malfunctioning BFRV volume booster which was replaced and

tested prior to resumption of power ascension.

At 16%

power, the same BFRV unexpectedly closed, causing steam

generator #1 water level to drop rapidly.

The reactor

operator initiated a manual reactor trip when it became

apparent that water level could not be recovered. All rods

inserted, FW isolated and AFW actuated to restore and

control steam generator water levels.

An investigation

'i

found a malfunctioning solenoid valve which controls the

closing of the BFRV. The solenoid valve was replaced.

i

4.

Preoperational Test Program Implementation / Verification -

(70302)(71302) - Unit 2

4

The inspector reviewed the present implementation of the preoperational

I

test program.

Test program attributes inspected included review of

1

I

administrative requirements, document control, docume.ntation of major test

events and dev'ations to procedures, operating practices, instrumentation

calibrations, and correccion of problens revealed by testing.

I

Periodic inspections were conducted of Control Room Operations to assess

plant condision and conduct of shif t personnel.

The inspector observed

I

-__

-__

__ _ _ _ _ - _ _ _ -_ _ _ _

-

,.

.

.

.

12

that Control Room operations were being con, ducted in an orderly and

l

professional manner.

Shift personnel were knowledgeable of plant

conditions, i.e., ongoing testing, systems / equipment in' or out of service,

and alarm / annunciator status.

In addition, the inspector observed shift

turnovers on various occasions to verify the continuity of plant testing,

l

operational problems and other pertinent plant information

i

during the turnovers. Control Room logs were reviewed and various entries

!

were discussed with operations personnel.

f

Periodic facility tours were made to assess equipment and plant

conditions, maintenance and preoperational activities in progress.

Schedults for program completion and progress reports were routinely

monitored. Discussions were held with responsible personnel, as tihey were

available, to determine their knowledge of -the preoperational program.

The Inspector reviewed numerous operation deviation reports to determine

if requirements were met in the areas of documentation, action to resolve,

j

justification, corrective action and approvals.

Specific inspections

conducted are listed below:

a.

Preoperational Tests

(1) Test Results Evaluation (70400)

The inspector reviewed the following listed preoperational test

results.

This review was performed to ascertain if an adequate

evaluation of the test results has been performed; test data was

within the established acceptance criteria, or that deviations

are properly dispositioned; appropriate retesting was performed

where necessary; administrative practices were adhered to; and

that appropriate review, evaluation and acceptance of the test

results have beetn perfonned.

Procedure

NRC Insp.

Test Title

~~

No.

No.

2-3AL-03

70538

Auxiliary Feedwater Hot

Functional Test

2-3AL-01

/0538

Motor Driven Auxiliary Feedwater

Functiona? Test

2-3AL-02

70538

Turbine Driven Auxiliary

Feedwater Functional Test

2-3BB-01

92706

Reactor Coolant System

2-38B-05

70547

Pressurizer Pressure And Level

Control

i

2-3GS-01

70542

Post LOCA Purge Exhaust

t

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_ _ _ _ _ - _ - _ _ _ _ _ _ _ _ _ _ _ _ _

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2-3GS-02

70542

Hydrogen Monitoring And~Removai

2-3RP-03

'92706

Post Accident' Monitoring.Systern-

No violations or deviations were identified.

5.

Plant Procedures and Technical Specification Review - (424009)

(42700)(71301) - Unit 2

This' inspection consists cf a procedural review to verify that

administrative controls are established and implemented to control safety

related operations.

Procedures are selected and reviewed for technical

adequacy and incorporation of requirements as appropriate for the proper

operation of a nuclear facility in the startup and operational phase.

In additior, the inspectinn included & review of the combined Units-1 and

2 final draft Technical Spccifichtions to ascertain correctness, Qcity,

and enfor eability.

The resident's comments regarding the Technical

i

Specifica* ions were presented to NRR.

The review also included walkdowns -

, !

4

to verify that the Unit 2 equipment differences from the Unit 1 design

I

were installed.

The following requirements, guidance and licensee

commitments were utilized as appropriate:

,

- 10 CFR 50.59

Change, Tests, and Experim6nts

- 20 CFR 50 Appendix B

Instructions, Procedures and Drawings

.

Criteria V

- ANSI N18.7-1976

Administrative C-ontrols and Quality

Assurance for the Operational Phase

- Regulatory Guide 1,33

Quality Assurance Requirements for the

J

Rev 2, 1978

Operational Phase of Nuclear P0wer Plants

'

- FSAR Section 13

Conduct of Operations

- NUREG 0737, et al

TMI Task Action Plan

Procedures reviewed were:

I

Number

Rev.

Title

10000-C

11

Conduct Of Operations

j

00301-C

9

Manning The Shift

10003-C

3

Main Control Room Access And Personnel

j

Conduct

'13130-1

1

Post Accident Hydrogen Control

,

I

13130-2

0

Post Accident Hydrogen Control

13001-1

9

Reactor Coolant Filling And Venting

13001-2

1

Reactor Coolant Filling And Venting

-_

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Number

Rev.

Title

d

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n

14980-1.

14

Monthly Staggard Diesel Generator

Operability Test

'

14980'2

1

Msnthly Staggard t>1ei;el Generator

Operability Test

,

T

.

14804-1

6

Quarterly Train "B" SI Pump &-

Discharge Check Valvr Inservice Test.

p

14804-2

C

Quarterly Train "0" SI Pump &

l:

Discharge Check Valve Inservice Test.

I:

L

M825-1

10

QuaMeriy TPain "B" NSCW Valve

1

Inservice Test

.

148.25-2

0

Quarterly Train

"F." NSCW Vhive

Inservice Test

While conducting a procedural. review of 13001 2, the inspector r,eted the

!

following differencs as compared to 13001-1:

,

13001-1 contains paragraph 2.2.6 which states:

If using one of the

-

Pressurizer Pressure Operated Relief Vcives, RCS pressure should be

vnaintained at.200 psig to enable valve operation.

13001-2 contains no such statement.

13001-1 paragrapt 4.3 contains the following caution statement.:

-

CT,UTJ 0N

.

If using hose connected to the

Pressurizer Steam Space Sarrple

-

Vent,}Fandpressureto100psig,

j

imit the RCS temperature

4

to 200

q

13001-2 contains no such statem6nt.

t

-

l

12001-1 paragraph 4.3.C, includes omission of 4.3.5.la and 4.3.9.la

-

where '17001-2 does not.

13001-1 paragraph 4.3.5.1 and 4.3.9.1 contains sub paragraphs a and b

q

-

as follows

a.

RCS pressure is to be set at 100 pig if hose at the

{

Pressurizer Steam Space Sample Vent 1-1281-U4-100 is used for

j

ver, ting,

b.

PIS pressure is to be set at 200 psig if one of the

j

Nessurizer PORVs are used for venting.

]

- _ _ - _ - _ _

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i

13001-2 contains no such paragraphs.

i

l

Similar differences were noted when procedures 14980-2 Rev. 1,.14804-2

!

!

Pev. O and 14826-2 Rev. 0 were reviewed.

All the Unit 2 operations

l

procedures need to be reexamined to insure integrity and consistency is

.

,

i

maintained.

Differences should be justified.

The licensee committed to

l

completing this by January 27, 1989.

Resolution of this item is

l

considered an IFI and is identified as:

IFI 50-425/88-79-02

" Verify Operations Department Commitment To

Review Voit 2 Procedures Against Unit 1 Procedures For 0 missions."

l

6.

Three Mile Island Task Action Plan Followup - (254018) - Unit 2

This inspection consists of verification that the licensee has implemented

the recrirements of NUREG 0737, " Clarification of TMI Action Plan

Requirements" as committed to in the facility FSAR or other appropriate

documents.

Verificat15r consisted of one or more of the following

i

attributes, as appropriate, to determine acceptability for each listed

action item:

I

- Program or procedure established

- Persannel training or gelification

- Completion of item

'

- Installation of equipmTl.

Drawings reflect the as-built Loafiguration

-

- Component tested and ir. service or integrated into the preoperational

test program

The following documents were utilized in performing the review, as

appropriate:

1

NUREG 0578

TMI-2 Lessons Learned Task Force Status Report

j

NUREG 0660

'NRC Action Plan Developed as a Result of the

TMI-2 Accident

!

NUREG 0694

TMI-Related Requirements for New Operating Licenses

NUREG 0737 and

Clarification of TMI Action Plan Requirements

Supplement 1

l

FSAR and

Final Safety Analysis Report

Amendments

NJREG 1137 and

Safety Evaluation Report

Supplements

'

.(Closed)

1, A.2.1

"Immediate Upgrading Of Operator And Senior Operator

Training And Qualification."

Applicants for SR0 licenses shall have 4

years of responsible power plant experience, of which at least 2 years

shall be nuclear power plant experience (including 6 months at the

specific plant) and no more than 2 years shall be academic or related

technical training.

This requirement no longer exists as a TMI item, but

instead has been replaced by revision to 10 CFR 55.

NUREG 1262 provides

guidance for implementation of the revised regulation.

INP0 accreditation

_ _ - - _ _ - _ - _ - _ _ _ _ _ -

,

,e

s

.

.

.

16

of training has been achieved and the FSAR revised. This training program

has now become the requirement.

FSAR amendment 39 documented the

accreditation of the training program.

(Closed)

1.A.3.1

" Revised Scope And Criteria For Licensing Exam ."

Applicants 'for operator licenses will be required to grant permission to

the NRC to inform their fecility management regarding the results of

examinations

This item alsa required that the contents of the licensed

operator requalification program. to be modified to include instruction in

heat transfer fluid flow, thermodynamics, and mitigation of accidents

involving a degraded core.

With revision of 10 CFR 50.55 as stated above

in ' I. A.2.1, this requirement has been incorporated into regulation.

'

,

Inspection of 'trhining progranis hy URC will be coi; ducted in conjunction

with licensee exams.

The inspector interviewed the training manager and

i

reviewed training documents to verify that these requirements currently

are included in the accredited program.

The inspectors verified that an

ovarall passing grade of 80 percent (70 percent in each category) is in

the program.

!

(Closed) 1.C.4

" Control Room Access."

This item requires the esta-

blishment of procedures to iimit access to the control room to' those

individuals responsible for the direct operation of the plant ' technical

advisors, specified 74RC personnel, and to establish a clear line of

authority, responsibility and succession in the control room.

The

inspector reviewed procedures 00301-C.

Main Control Room Access and

Persaanel Conduct cated January 10, 1989; 10000-C, Conduct of Operations

dated November 3, 1988; and 10003-0, Manning the Shift dated September 22,

1988. These procedures as established implement the requirements.

(Closed)

I.G.1

" Training During Low-Power Testing." Supplement operator

training by completing the special low-power test program.

Tests may be

observed by other shifts or repeated on other shifts to provide training

to the operators.

The inspector verified that the applicant commitments

were to oerform training on the simulator or during low-power tests.

The

applicant takes credit for having all operators trained on the simulator

in addition to having performed the training on Unit I during low-power

testing.

Unit 1 low-power testing data snd the :imulator have similar

performance. Amendment 38 to the FSAR was annotated to delete these tests

for Unit 2 based on similar core design.

The inspector verified the

pending acceptability of the FSAR amendment with NRC.

(Closed)

II.B.1 " Reactor Coolant System Vents." inis item requires

installation of reactor Fystem and reactor vessel head high-point vents

that are remotely operable from the control room.

The plant design is

essentially fder.tical to the Unit 1 design. A walkdown of the vent system

including piping, valves, and control room vindication was performed. The

l

Unit 2 technical specification 3.4.11 was reviewed.

(Closed)

II.B.2 " Plant Shielding." This item requires that a radiation

'

l

and shielding design be provided that identifies the location of vital

-

areas and eQJipment in Which personnel occupancy may be unduly limited or

safety equipment may be unduly degraded by radiation during operations

i

_ _ _ - _ _ - _ -

-

_-

. _ _ - - - - _ -

_

_ _ _

e f.

j

.-

.

.

17

l

following an . accident resulting in a degraded core. Chapter 12 of SER for

units 1 and 2 colicluded that the licensee has performed a radiation and

!

shiel.ds design review for access to vital areas in accordance with II.B.2

of NUREG 0737.

The NRC inspectors have conducted a review of the FSAR and

several pilant shielding walkdowns.

i

(Closed)

II.B.4

" Training For Mitigating Core Damage."

This item

!

requires the development and_ completion of training of all operating

personnel in the use of installed systems to monitor and control accidents

in which the core may be severely damaged.

This item has also been

affected by the 10 CFR 55 revisions.

FSAR Chspter 13 hes deleted specific

referer.ce to this training due to completion of INP0 accreditation.

The

i

inspectors interviewed the training manager and reviewed training

documents to verify that this requirement is included in the accredited

program.

This review included cluster 36 Qualification Sign-off Criteria

and the twelve associated lesson plans.

(Closed)

II.D.3 " Direct Indication Of Relief and Safety Valve Position."

This 'TMI-2 action plan requires the licensee te provide Reactor Coolant

System Relief and Safety Valves with positive irAicatiom in the control

room derived from a reliable valve position detection device or a reliable

,

indication of flow in the discharge pipe.

!

The inspector conducted a review of the follawing elemer.tary diagrams to

j

verify the PORV and safety valve grade position inhcation in the control

l

room.

Drawing No.

Valve No.

2X3D-BD-B03H, Rev. 5

PORV(2PV-D455A)Traina

2X3D-BD-B03F, Rev. 4

PinlV (2PV-0456A) Train B

2X3D-BD-803J, Rev. 0

Safety Valve ()PSV 8010A, B, &C)

i

An inspection of the field installed condition per the applicable drawings

and FSAR requirements as noted below was conducted.

3

i

P&lD 2X408112, Rev. 8

Reactor Coolant System

l

FSAR Section 7.5.3.6

Plant Safety Monitcring System

i

& Table 7.5.2.1

The following criteria for item clarification was utilized.

The basic requirement is to p(rovide the operator with unambf guousopen or

(1)

indication of valve position

operator actions Uan be taken.

(2) The valve position should be indicated in the control room. An alann

should be provided in conjunction with this indication.

(3) The valve position indication may be safety grade.

If the position

.

indication is not safety grade, a reliable single-channel direct

indication powered from a vital instrument bus may be provided if

l

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backup msthods' of determining; valve iposiltion are availableL and ara

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discussed in the emergency procedures as'an: aid to'operatorrdiagnosis!

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'(4): - The? valve . position indication ~ should be seismically; qualified'

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consist,ent with the' component'or system:to which is, attached.-

~ (5) The, position indication sh0uld . be - qualified lfor its - appropriate

+

>

environment (any' trcnsient ,or accident which would cause. the. relief

>

,

F

or safety valve to lift) nad in acco-dance with Commissio'n Order , May-

23,l 1980. ( CLI-2'0-81) .

. (6) It' is important .that the displays and control; added to. the ' control

'

room as a. result of this requirement-do' not. increase the potential

for cperator ' error.

A human-factor analysis should. be performad

taking. into consideration:

' '

~

.

'(a)' the .use of ;this information by an operator during' both normal:

,

abnormal plant conditions,

l

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integration into emergency procedures,

<

b)

integration into operator training, and

. d) other alarms ..during emergency and need for prioritization of

{

'alarrns &

On January 16, 1989,' the inspector noted, while closir.g out TMI ' item

II.D.3, that neither the.SS nor the R0.on two different shifts were able

~

to locate, without.being prompted, the primary code safety valve positicas

(open/ closed) on- the plasma display conso'le (PSMS).

Further, the

i

. inspector, being reasonable, allowed the operators to use.. APP 17012-1 as

guidance.. The' operators .were still unable to locate the primary code

safety valve positions with any degree of satisfaction.

The training

program was examined the following day and was determined 'to be

satisfactory.

This is evident of a ' weakness in operator knowledge and

-l

procedural guidance in the use of the PSMS.

Resolution of this item is

(

,

considered an IFI and is identified as:

IFI 50-425/88-79-01

" Retrain and establish procedural guidance in the use-

of the PSMS"

(Closed)

JI.E.1.1

" Auxiliary Feedwater System Evaluation."

This item

requiires the applicant to perform an analysis and implement necessary

modifications.

NUREG-611 " Generic Evaluation Of Feedwater Transients And

Small Break Loss-of-Coolant Accidents In Westinghouse-Designed Operating

Plants" provides the NRC generic recommendations.

The SER paragraph

10.4.9 documents the NRC staff review. This inspection reviewed the FSAR

and SER to determine hardware or procedure modifications which are

l

applicable regarding NUREG-611.

From this review, the inspector

determined that since few of the recommendations are applicable due to the

Vogtle design, the inspector verified that for recommendation GS-4 that

the site maintains the two series ir.let valves to the pumps in a locked

open status and switchover to the second CST is in a controlled procedure,

i-

.R___-_____-_-__._____--__

__

_

--

--

___

__

.

,

.:

_

19

and for additior.al generic recommendation No. 2 that 48 hour5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> endurance

tests were conducted by the satisfactory completion of reoperation test

2-3AL-03. This item is closed for unit 2.

(Closed)

II.F.1.2

dAuxiliary Feedwater System Actcmatic Ir.itiathn And

710w Indicator."

This item requires the licensee to provide automatic

initiation of the auxiliary feedwater system and AFW flosrate indication

at the main control and remote shutdown panels.

FSAR Sections 7.3.7 and

l

10.4.9 describe that the AFW system meets the following requirements which

are delines*,e6 in II.E.1.2:

)

-

Automatic initiation

'

A single failure will not cause the loss of AFW system' function

l

-

-

Manual initiation can be performed at the main control board and the

l

shutdown or auxiliary feedwater panels

!

Testability

-

-

Powered Yrom emergeacy buses

-

Manual capability to initiate the AFW system from the control room

aryl that a single failure will not result in loss of the AFW system

f. unction

The motor driven AFW putaps and valver are sequenced ca the emergency

-

diesel generators

[

Loss of automatic initiation will not result in the loss of manual

-

,

capability to initilate the AFW system from the control room

Redundant AFW flow instrument channels provides for each steam

-

generator

Each channel is powered from a separate Class 1E power scurce

-

AFW flow indicators are environmentally quelified

-

AFW flow indicators are located at the main centrol board and at the

-

remote panels

The following piping and instrumer.tation drawings were reviewed:

Drawing Ho.

Title

,

-- -

p

2X4DB161-2

AFW System ho. 1302

2X4DB161 2

AFW System, AFW Pump Turbine

Review of the the inspectors indicated that the Af W actomatic initiation

and flowrate indication are designed in accordance with the applicable

requirements and commitments.

The licensee has performed the

preoperational testing for the AFW system.

A system walkdown, which

included verifying the emergency power supplies and valve positions, was

performed and preoperational test procedures 2-3AL-01 and 2-3AL-02 were

reviewed.

(Closed)

II.E.3.1

" Emergency Power For Pressurizer Heaters." lhi.s item

addresses having the capabi Lity to supply a predetermined number of

pressur%r heaters from either thr: offsite power scurce or the emergency

power source.

FSAR Section b.4.10.3.1 describes conformance to the

requirements, and SER Section 8.4.9 has NRR acceptance of the provisions

b________________

_ . - .

,

__ _.

-

,

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4

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,

.,

.

20

of; the FSAR Section'

A walkdown of electrical buses.2NB01 and ENB1'O to

q

.

,

identify where operators would ta' required to perform transfer of power

4

was performed.

Preoperational test procedures 2-3BB-01 and 2-3BB-05 were

red ud.

(Closed)

II.E.4.1 " Dedicated Hydrogen Penetiraticns." This sten

requires containment penetrations for plants using external recombiners.

An acceptable alternative is a combined design that is single-failure-

proof for containment ischtlon purposes and single-failure proof for

i

<

operation 6f the recombiw rs or a purge cystem.

B Section 6.2.5

addresses "Combustilda Gas :ontrol in Containment" and.NRR concludes that

the hydrogen recomb;ne,' and purge systems are acceptable.

Walkdowns of

the recombiners ano pp . stem, including the recombiner control panels

were performed.

Procedu q

13130-2, and preops 2-3GS-01, and 2-3GS-02

werc reviewed.

(Closed)

II.F.1.2<D

" Accident Monitoring - Containment Dressure." This

item addresses having continuous indication of containment pressure.

SER

Saction .7.5.'2.2 contains NRR's acceptance of the system for conformance.

A walkdown of the extended range containment pressure system, including

the plasma display on the control board was performed.

Reviewed procedure

14228-2 and preops 2-3RP-03.

A completed package of documents was

reviewed by the inspector consisting of instrument calibration data

sheets, acceptance test records work request. and others as appropriate.

The inspector received and reviewed the'proposa'l change and the basis for

the change to Technical Specifical 3/4.L1.4, containment pressure

instrument.

The change identified the two iinstrument channels ehich are

the' prefef red means verifying that containment pressure is within the

required range. The change is administrative in notice thus has no

effort on tte limiting condition for operation or surveillance

requirement.

(Closed)

II.F.1.2.E

" Accident Mc31toring - Containment Water Level

Monitor."

This item requires continuous-indication of containment water

level in the control room.

A walkdown of the

containment water level

indicating system, including the level transmitters was performed.

Reviewed procedures 14000-2, 14228-2, and preops 2-3RP-03.

A completed

package of documents was reviewed by the inspector consisting of

instrumert calibration data sheets, acceptance test records work request

and others as appropriate.

(Closed)

II.F.1.2.F

" Accident Monitoring - Containment Hydrogen

Monitor."

This item discusses having a continuous indication of hydrogen

concentration in the containment atmosphere.

The system must be cable of

providirig continuous monitoring within 30 minutes of the initiation of

l

safety injection. A walkdown of system, including the hydrogen monitoring

!

control panels and contro'l room indications was performed.

Procedure

14000-2 and preops 2-3GS-01, 3GSe02, and preops 2-3RP-03 were reviewed. A

l

completed package of documents was reviewed by the inspector consisting of

instrument cMibration data sheets, acceptance test records work request

'

and others as approprlatL

The inspector reviewed the proposal change to

l

o

4

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.,

.

'

21

Vogtle Unit 1 Technical Specification 3.3.3.6, which makes the action

requirements for inoperable containment hydrogen monitors consistent with

those of specification 3.6.4.1.

(Closed}

II.F.2

" Instrumentation For The Detection Of Inadequate Core

Cooling."

This item requires the design and . implementation of

instrumentation to provide an unambiguous, easy-to-interpret indication of

inadequate core cooling.

The installed system consists of three

subsystems.

These subsystems are subcooling margin monitors, core exit

thermocouple, and sn reactor vessel level of the FSAR, SER, letters dated

May'29 and July 20, 1987, submitted pursant to License Condition 2.C(7) a

and the RVLIS implementation letter report dated' December 8,1988.

This

,

ktter will be submitted prior to the commencement of commercial operation

I

which is currently scheduled for June 15, 1989. To verify that testing and

surveillance were complete, the following documentation was examined.

Pr.ocedure

Title

r

14228-2

Operations Monthly Surveillance Logs

24620-2

RCS Monthly Surveillance Logs

24677-2

RVLIS Transmitter Calibration

24690-2

Corc Exit Thermocouple Calibration

The inspector performed a walkthrough of the PDMS displays and discussed

the operator use of the displays. This discussion included the use of the

ERF computer and E0Ps.

(Closed)

II.G.1 " Emergency Power For Pressurizer Equipment." The

inspector conducted an inspection of the field installed power supply

sources to the PORV block valves, and pressurizer level transmitter and/or

indicators to verify installation as per applicable drawings.

Based on

this review and a field inspection of the installed condition the

!

inspector finds that the licensee has properly implemented the

requirement.

l

(Closed)

II.K.3.5

" Auto Trip Of RCPs." This item requires automatic trip c,f RCPs during a loss-of-r.colant accident.

This item concerns a

modification to provide automatic tripping of the reactoi coolant pumps.

The NRC concluded in NRC inspection report 50-424/87-44 that no

modifications are required and that appropriate reactor coolant pump trip

criteria has been established.

This item is considered closed for both

units based on no required modifications are necessary.

7.

Management Meetings - (30702)

This activity involves inspector participation end preparation in support

s

of the following meetings which presented site readiness.

On January 10s the NRC Division Director's meeting was conducted to review

the Unit 2 licensing readiness, discuss Unit 1 technical issues, and tour

the Unit 2 facility.

The following NRC personnel were present;

I

_ _ _ _ _ - _ _ _ _ - _ _ _ - _ - _

_.

__

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-

_-_

_ - _ .

_-_-_ - _-

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L.:A. Reyes - Director, Division of Reactor Projects

1

.A.

F., Gibson - Director, Division of Reactor Safety

1

,

D. M. Collins - Acting Director, Division of Reactor Safety and

i

'

t'

Safeguards

D. B. Matthew - Project Director, Project Directorate 2/3, NRR

G. C. LainasL- Assistant Director for Region II, NRR

V. L. Brownlee - Branch Chief, Division of Reactor Projects

M. V. Sinkule - Section Chief Division of Reactor Projects

J. F. Rogge - Senior Resident Inspector, Operations

C. W. Burger - Senior Resident Inspector-

l

R. F. Aiello - Resident Inspector

p

8.

Followup'on Previous Inspection Items - (92701, 25528, 25529, 50090)

(Closed) IE Bulletin 79-02 " Pipe Support Baseplate Designs Using Concrete

~ Expansion Anchors, Units 1 & 2" The. inspector reviewed the following

docume.nts to determine whether the requirements of IE Bulletin 79-02 had

been adequately addressed and implemented.

The review of procedures,

specifications, and field inspections have been documented in previous

inspection reports. .The following letters from Georgia Power Company. to

the NRC for responses to the bulletin were reviewed:

l

-

Dated December 31, 1986, (GN-1273), stating that they were in

!

conformance with the Bulletin. (Units 1 & 2)

Dated July -27,1987, (GN-1385), forwarding the summary report, by

-

item, of the methods utilized by GPC to address the requirements of

the IE Bulletin 79-02, Revision 2.

(Unit 1)

j

-

Dated December 22, 1988, (GN-1540), forwarding the summary report, by

item, of the methods utilized by GPC to address the requirements of

1

the IE Bulletin 79-02, Revision 2.

(Unit 2)

!

The inspector determined thet all the requested actions of the bulletin

l

have been adequately addressed.

The inspector held discussions with

licensee representatives regarding the implementation of the NRC

requirements and the licensee commit.nents, reviewed the aforementioned

supportiing documentation and verified that the actions identified in the

responses have been completed. This inspection was performed by a region

based inspector and is closed in this report by regional administrative

direction, IE Bulletin 79-02 is considered closed for both units.

(Closed) IE Bulletin 79-14 " Seismic Analysis for As-Built Safety-Related

Piping Systems Units 1 & 2"

The inspector reviewed the following

documents to determine whether the requirements of IE Bulletin 79-14 had

been adequately addressed and implemented.

The review of procedures,

specifications, and field inspections have been documented in previous

inspection reports.

The foliowing letters 1 rom Georgia Power Company to

the NRC for responses to the bulletin were reviewed:

Dated December 31, 1986, (GN-1273), stating that they were in

-

conformance with the Bulletin. (Units 1 & 2)

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' Dated. July 27, '1997, (GN-1362), .'forwcrding the summary report, by

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item,;of the methods utilized by GPC to addr;ess the requirements of-

L

the'IE;.Bulletin 79-14.

(Unit 1)

L

"

' Dated. December 22, 1938,~(GN-1536), forwarding the summary report, by.-

-

,

.. item, of the methods utilized by GPC to address the requirements of

1, .

the IE: Bulletin 79-14.

(Unit'2)

,

The inspector determined that all thel requested actions of the ' bulletin

have ~'been adequately addressed.

The inspector l held discussions with

licensee representatives regarding the implementation of the NRC

requirements and .the licensee commitments, reviewed the aforementioned

.j

supporting documentation and verified that the actions identified in the

i

responses have been completed. This inspection was performed by'a region

based inspector and is closed in this report.by regional administrative-

,

. direction. IE Bulletin 79-14 is considered closed for both units.

!

(Closed) Unresolved Item 50-424/88-05-01 and 50-425/88-04-01 " Abandoned-

y

, Pipe Support:For Safety. Injection Piping." During the original' inspection'

the licensee was unable to explain whether the abandoned pipe support was

an non-removed construction aid, an uncontpleted support which

was necessary and not shown on design drawings, or miscellaneous. steel

'

deemed unnecessary. . The NRC concern also que'stioned possible seismic

,

interaction between the support and valve 1-1204-V4-263.

The licensee

'

ev61uated the support for structural integrity and performed a walkdown of;

the installed l configuration.

This effort resulted in the conclusion that-

u

the support was structurally acceptable and that no interaction capability

exist.

The inspector reviewed the evaluation and calculation to support

the conclusion.

The. inspector noted that the licensee went beyond the

4

. original scope of the finding by performing G broadness review.

The

broadness -review .perfonred and evaluated a sample of 59 surfaces

(wall / floor / ceiling) to determine if a problem could exist in the plant

The. inspector alsc verified that MWO 18800175 removed the' support noted

the original finding.. Based on the results of the licensee actions tt

inspector concluded that no violation of.NRC requirements existed.

(Closed)

Inspector Followup Item 50-425/87-08 01 " Review Implementation

Of FEC0 To Change ITE 27B Reply To New Model Under MWO 2870034 And MWO

2870035."

This item was identified to ensure corrective action as

described in a ' Brown Boveri Part 21 report dated January 5,1984 was

implemented.

The inspector reviewed the completed MWO's listed above and

I

associated field ec;uipment change orders (E207-B, E-208-B, E-209-B,

E-237-B , E-238-B., E-239-B , E-262-B, 'E-263-B , E-267-B, E-264-B , E-265-B ,

E 270-B, E-271-2, E-272-B, E-278-B) and concluded that this issue was

i

,,

resolved properly.

(Closed)

Inspector Followup Ite.150 425/88-12-02

"Follanup t kensee's

Corrective Actions Relative To The Identification Of Unit Applicability

For Calculations."

This item was identified to track the completion of

.

I

the '.icensee corrective action regarding placing the appncriate unit

designators on the design calculations.

The licensee closw e package was

u

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.

.

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reviewed'whf eb documented the ccotpletion of the program on December 19,

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1933.

(Closed) Inspector followup Item 50-425/88-19-02 '" Potential Problem With

Sprini; Can Travel." The licencee performed the ualkdowns of this spring

can during hot functional test and verified preper setting of the spring

'

can.

l

(Closed)

Inspector Followup Item 50-425/08-75-01

"The licensee's U0P's

I

- E0P's, Maintenance and Surveillance Procedures Need Further Evaluation to

-

. Correct Details Germane to Unit 2."

Tne inspector reviewed revisio$s to

j

the following procedures for corrections to discrepancies previously

1

ide,tified:

!

-

IB000-C, Refueling Recodery,.Revis' ion 12, was reviewed to ensure that

the references to the residual heat removal procedure was appropriate.

12002-C, Unit Heatup to Normal Operating Pressure and Temperature,

-

Revision 11 was reviewed to ensure the operator was referred to

correct ehces for the RCS loop bypass iow flow alarm setpoint.

Additionally 17012-2, Annunciator Response Procedure for ALB 1;.

revision 1 was reviewed to ensure the' Unit 2 specific values had been

incorporated,

13145-2, Diesel Generaturs, Revision I was reviewed to ensure that

-

changas made to the Unit 1 precedure were additionally made to the

Unit 2 procedure.

14980-2

Diessi Generator Operability Test, Revision 1 was reviewed

-

to ensure that corcuctions were rede for in:tructions when operating

normally locked valves.

,

14460-2, ECCS Flow Path Verification, Revisio.n 1, was reviewed to

-

ensure. that the safety injection minimum flow 'line vents were

'

included in the venting procedures.

I

14225-2, Operations Weekly Surveillance Log, Revision 1, was reviewed

-

to ensure the acceptance criteria for RWST baron cor. centration had

been corrected,

j

14228-2, Operations Monthly Surveillance tog, Revisicn 1, was

-

reviewed to ensure the acceptance criteria for cold leg accumulator

boron concentration had been corrected.

_

The licensee also revised its pressure temperature limit drawings in

the 'U0P's to provide a composite curve of both units' cold over-

!

pressure setpoints for the PORV's.

l

As a result of discrepancies identified by the inspectors, tht licensee

i

committed to perform additional procedure evaluations for similar

l

probicms.

The inspector reviewed the results of the licensee's

'

evaluation.

The licensee discovered several more unit designator errors

on components referenced in surveiliances.

The licensee also discovered

the RHR open permissive interlock setpoint in the 18 month Auxiliary

Shutdown Panel test to be in error.

The inspector sampled procedures

identified by the licensee to ensure that corrections had been made. The

inspector identified an , additional error in 18019-C, Revision 5, Loss of

Residual Heat Removal.

Step 817 referenced two valves to De operated

4

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_ - - - - .

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however provided the room number of only the Unf t 1 valve. The inspector

determined that this wa; an iso ~1ated -case in that valve room numbers are

generally not provided.

The licensee immediately generated a chance tc

the procedure and reviewed other procedures for similar proolens.

The licensee revised its method for referencir.g unit soecific components

in common U0P's.

The licensee now requires the applicaole unit number to

be entered at the top of each page requiring sign offs. Additionally when

the components of both units are listed, the procedures now specify

4

operation of only these on the applicable unit.

The licensee determined

q

that the above method is not required for A0P's and E0P's since sign offs

a

are not required, any procedural steps outside the control room are

directed from the control room and the operators would be aware of what

unit they were operating on.

9.

Memor6ndum of Understanding Between NRC and 05HA Relating To NRC-Licensed

Facilities - (92706)

4

i

On January 12, the inspectors met with the key menagers and supervisors

.

responsible for impleinentation of ensuring compliance with 05HA

l

regulations.

NRC Information Notlce No.88-100, dated December 23, 1988

'

was used as a basis describing the NRC role.

The meeting provided

identification of the appropriate licensee personnel who would rcspond to

j

the inspector concerns. The licensee issued a memo dated January 16, 1989

i

documenting contacts and interfaces.

I

10. Licensee Anr.ot.ncements of Inspectors - 10 CFR Part 50.70 (b)(3)

.

The inspector responded to licensee inquires regarding the new rule

!

prohibiting the announcement of the arrival or presence of an NRC

inspector.

The inspector stated that no formal or infor;nal system can be

l

established which would interfers with the inspectors ability to get a

I

candid assessment of licensee activities.

In addition, the licensee must

'

take positive action to preclude finformal announcemed s/ stems being

create <1 between personnel by establishing a no ' tolerance policy arrival.

.

Licensee macagement shruld also expect the same access as they tuur the

!

facility and give . oversight to their employers. The Plant Support manager

responded by sharing with the inspector a memo being distributed with

paychecks to serve as notif' cation to plant employees.

The inspector

stated that systems to coordinate entrance and exit interviews

ant or

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s

'

provide inspection results to management were not at this time being

construed to be under the scope of the requirement; however, if

information gained during these activities is further utilized to place

.

plant personnel on alert for an inspection, tnen these activities could be

!

nonconformance with the rule.

As an exampla, if the Operations Manager

-

.

attended an entrance and lenrned that control room operations woulc be

j

examined, he should not in turn inform the control room personnel, but

i

instead -should hase complete confidence in how the control room is

l

operated and have long before corrected deficiencies. Any notification of

l

this type would be construed to be cased on intent to alter the attention

j

and performance level of his employees.

Similarly, if a plant eniployee

l

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was askei directions to a plact where maintenance or survefilance is being

conductec, he would place 'he plant in nonconformance.

t

11. Action on Prevtous Inspection Findings - (92702)

(Closed)

Vitlation

50-425/88-19-01

" Failure tn Follow Procedures,

Resulting In Errors In Pipe Support QC And Desigu Documentation."

In the

licensee response dated September 22, 1988 to the Notice dated August 18,

1988, the licensee committed to correct the errors by revising the

drawings te reflect actual dimensions, upgrade the process packages,

revise prccedure X-24 and conduct appropriate training with full

compliance achieved on July 19, 1988.

Procedure revisica to X-24 and

training was verified completed on July 19, 1988.

The inspector compared

the details of the violation as contained within NRC Report 50-425/88-19

to the licensee's actual curecthe action.

Minor discrepancies were

resolved betuten the original inspector and the licensee prior to closure

4

of this item.

'

12.

Exit Interviews - (30703)

The inspection scope and finding!, were summarized c.n January 20, 1989

with those persons indicated in paragraph 1 abo'te.

The inspector

described the areas inspected and discussed in data 11 the inspection

i

result 2.

No dissenting comments were received from the licensee.

The

'

licen ne dia not identify as proprietary any of the matsrfials provided to

-

or reviewed t,y the inspector during this inspection.

Region based NRC

i

exit interviews were attended during the inspection period by a resident

inspector.

This inspection closed one Violation, .two Unresolved Items,

four inspectw Followup Items, two Bulletins, eighteen Three Mile Island

o

Task Action Items, and one Licensee Event Report.

The iteras identified

i

during this inspection were:

Violation 50-424/38-61-01

" Failure To Implement Operations Procedure

10001-C Required By 15 6.7.la To Annotate And Verify Proper Operation Of

Control Room Chart ! Recorders" - paragraph 2.a.

IFI 50-425/88-79-01

" Retrain and establish proe2 dural guidance in the use

of the PSMS" - paragraph 6.

IFI 50-425/88-79-02

" Verify Operations Departmer.t Commitment to Review

,

Unit 2 Procedures Against Unit 1 Procedures For Omissions" - paragraph 5.

{

J

1.IV 50-424/38-61-01

" Erroneous Neutron Detecr.or Indicators t. ecd To Plant

f

Operation Outside Of Technical Specifications - lER C8-38" - paragraph

3.b.(e).

The inspector verified that IFI 50-424/88-79-02 would be completed by

1

January 27,1988 and suggested that they verify other departmental

)

was indicath e of a lax atmosphere in attentiveness of the operators which

~

procedures.

The inspector informed management that the cited violation

should have been corrected by the shift supervisor and further management

!

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action may be warranted.

Plant shutdown operations on January 19 were

observed and the inspector noted that the On-Shift ferationt $upervisor

/

displayed the correct command and control of the evd utio9.- Of particular

note was the direction given to the Shift Supervisor stressing formality.

and concentration on the plant shutdown evolution.

!

14. Acronyms And Initialism

j

l

AFW

. Auxiliary Feedwater System

l

A0P

Abnormal Operations Procedure

!

ANSI

American National Standard Institute

ARP

Annunciator Response Procedure

BFRV

Bypassed Regulative Valve

CFR

Code of Federal Pegulation

CRI

Control Room Isolation

CST

. Condensate Storage Tank

CVCS

Chemical & Volume Control System

CVI

Containment Ventilation Isolation

DC

Deficiency Cards

DCP

Design Change Package

ECCS

Emergency Core Coding System

E09

Emergency Operations Procedure

,

EST

Eastera Standard Time

i

ESF

Engineered Safety Features

FHB

Fuel Haniling Building

FSAR

Final Saiety Analysis Report

FW

Feeowater

HDT

Heater Drain Tank

HV

High Voltage

HVAC

Heating, Ventilation and Air Conditioning

I

IFI

Inspection Follow Item

INP0

Institute of Nuclear Power Operations

LC0

Limiting Conditions for Operatiuns

LER

Licensee Event Reports

l

LIV

Licensee Identified Item (Violation)

LLRT

Local Leak Rate Test

Lv A

Loss of Coolant Accident

LP

Low Pressure

MSIV

Main Steam Isolation Valve

i

MWO

Maintenance Work Order

i

NRC

Nuclesr Regulbtory Commission

l

NRR-

Nuclear Reactor Regulation

I

TSCW

Nuclear Service Cooling Water System

j

OS0S

On Shift Operations Supervisor

j

OSHA

Occupational Safety and Health Administration

1

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PORV

Power Operated Relief Valve

,-

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PSMS

Plant Safety Monitor Systeni

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QC

Quality Control

i

RCS

Reactor Coolant System

!

RCP

Reactnr Coolant Pump

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RHR

-Retidual Heat Removal System

R0

Reactor Operator

HF5

Rsactce Protection System

RTD

-Resistance Temperature Detector

RVLIS

Reactor Vessel Level Indicating System

RWST

Refueling Water Storage Tank

SER

Safety Evaluation Report

SI

Safety Injection System

SR0

Senior Reactor Operator

'

SS

Shift Supervisor

TMI

Three Mile 131aad

i

TS

Technicai Spec.ification

UOP

Unit Operation Procedure

URI

Unresolved Item

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