ML20234D289

Requests Info,Identified in Attachment 1,documenting Const Status & Readiness for Operation of Facility.Rept Used by NRC Mgt & Commission to Evaluate near-term OL Facility.Info Requested within 15 Days of Ltr Date

ML20234D289
Person / Time
Site:	Palo Verde, 05000000
Issue date:	10/10/1985
From:	Kirsch D NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:	Van Brunt E ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
Shared Package
ML20234D050	List: IR 05000529/1985044 ML20234D048 ML20234D136 ML20234D160 ML20234D186 ML20234D229 ML20234D289 ML20234D348 ML20234D395 ML20234D607 ML20235A303
References
FOIA-87-279 NUDOCS 8707070161
Download: ML20234D289 (6)

Text

{{#Wiki_filter:._= j-s 'o UNITED STATES NUCLEAR REGULATORY COMMISSION e o {' ,E REGION V - O g 1450 MARIA LANE,SulTE 210 1 s%, ,e WALNUT CREEK, CALIFORNIA 94596 ,l j OCT 101985 i Arizona Public Service Company P. O. Box 52034 Phoenix, Arizona 85072-2034 Attention: Mr. E. E. Van Brunt, Jr. Executive Vice President Project Director q 1 Centlemen: i Recently the NRC has required that prior to issuance of an_ Operating License a report must be prepared documenting the construction status and readiness for operation of the facility. This report is used by NRC management and the Commission to evaluate the Near-Term Operating License (NT0L) facility. Please provide information for Unit 2 in the subject areas listed in. Please provide the requested information within fifteen days-of the date of this 1cteer. Sincerely, [y, W ( D. F. Kirschy Acting Direct r Division of Reactor Safety and Projects cc w/ attachment: J. Bynum, APS T'D. Shriver, APS Ms. Jill Morrison Lynne Bernabei, GAP Arthur C. Gehr, Esq., Snell & Wilmer I 8707070161 870512 PDR FOIA f GRABER87-279 PDR u ._a

..A. i,g, I J0E R. BYNUM - PVNGS PLANT MANAGER l -1 EDUCATION: { BS ELECTRICAL ENGINEERING - GEORIGA INSTITUTE OF TECHNOLOGY - 1969 MS NUCLEAR. ENGINEERING - GEORGIA INSTITUTE OF TECHNOLOGY - l970 EXPERIENCE: 16 YEARS OF NUCLEAR EXPERIENCE. y. PREVIOUSLY EMPLOYED BY TENNESSEE VALLEY AUTHORITY / ( AS ASSISTANT PLANT MANAGER AT SEQUOYAH AND BROWNS FERRY. CAME TO ARIZONA PUBLIC SEVICE COMPANY IN 1982 AND HAS BEEN RESPONSIBLE FOR OPERATIONS, MAINTENANCE, ON-SITE ENGINEERING AND ADMINISTRATION OF THREE NUCLEAR GENERATING UNITS FOR PALO VERDE. 03/0G/86 O

. *. L,. j ~ ATTACHMENT 1 Construction Status and Operational Readiness Report _~. The purpose of this required report is to help NRC management and the Commission assess the operational readiness and construction status of a facility. In order to complete this report, licensee information is needed in the following areas (other sections of the report are prepared by the NRC staf f) : a. Project History b. Licensee and Contractor Initiated Stop Work Actions c. Construction Deficiency Evaluation Reports (DERs) d. Construction Status c. Preoperational Test Status f. Independent Third Party Inspections g. Licensee and Contractor Audits The discussion of each topic should include a narrative evaluation as well as data. Each item is to be addressed in a separate section. The minimum information to be included in each topic is summarized below: a. Project History Provide a brief description of general information such as: 1. Chronology of project milestones. Utilize NUREG-0030 (yellow book), and update latest availabic issue. 2. Identify principal contractors: constructor, architect-engineer (A-E), nucicar steam supply system (NSSS), vendor, and construction manager when other than constructor, b. Licensee and Contractor Initiated Stop Work Actions ~ Provide a summary of significant stop work actions initiated by the licensee or contractor organizations. Include all stop work actions initiated as a result of NRC findings. Table 1 shows a sample tabulation of significant stop work actions. c. Deficiency Evaluation Reporte (DERs) Provide a summary of the DERs, submitted in accordance with 10 CFR 50.55(e). Table 2 shows a sampic of deficiency evaluation reports. --[ d. Construction Status Identify those structures, systems, and components important to safety for which construction or installation is not complete. Highlight those items from the construction punchlist which could affect the safe startup and operation of the plant. J

-) --i. e. Preoperational Tect Results Summarize the results of the preoperational test program. Identify significant system performance deficiencies and planed corrective action. Identify the preoperational tests which are incomplete or not yet developed, and their status, f. Independent Third Party Inspections Provide a summary of the inspections conducted by parties other than the licensee and its contractors or the NRC. g. Licensee Audits Provide a summary of all audits done by the license or it9' contractors. Table 3 shows a sample tabulation of licensee audits. h sme. O

1 . ;. i, i \\ f I TABLE 1 Licensee and Contractor Initiated Stop Work Actions Year Orgatientica Reason / Period Corrective Measures 1980 T & B Inc. Inadequate installation of Drawings revised and pipe supports (3/30/80 - training provided to i S/6/80) pipefitter 1981 ABC Inc. Qualification of welders Welders were (6/8/81 - 8/1/81) requalified per code i -= j .'i l l i

c--

oe TABLE 2 Deficiency Evaluatien Reports (10 CFR 50.55(e))

DER No. Description Corrective Measures Status 81-19 Inadequate design / Design procedures and Final report design of review process revised / submitted 8/16/81 i instrumentation training provided seismic supports 81-20 Concrete voids Concrete defects Open identified in reactor identified and repaired / auxiliary building concrete procedures wall revised J 1 i (

I .t. . ce j [ '[stAn arc,}o o l f UNnrED STATES j y 9, NUCLEAR REGULATORY COMM g /:p REGION V l S g 1450 MARIA LANE, sulTE 210 j %,..... gt WALNUT CREE K, CALIFORNIA S4596 OCT 2 31985 H MEMORANDUM FOR: Harold R. Denton,. Director Office of Nuclear Reactor Regulation FROM: J. B. Martin, Regional Administrator Region V

SUBJECT:

PALO VERDE NUCLEAR GENERATING STATION UNIT 2 OPERATIONAL READINESS REPORT (MC 94300) This letter transmits the first Region V report summarizing the readiness of Palo Verde Unit 2 for issuance of a Low Power Operating License. At present, j the number of items which require resolution by the licensee and review by the Region V staff is too large to permit a recommendation that a license be issued. It is anticipated that in approximately two weeks, sufficient work will have been accomplished by the licensee and reviewed by the staff to significantly reduce the number of outstanding items. ) I The information contained in this report will be updated by Region V at a i later date as the number of outstanding items is reduced and the unit more closely approaches readiness for e load. 1 4

1. ( ftbl h J. B. Martin Regional Administrator

Enclosure:

As stated cc w/ attachment: J. Taylor, IE J. Davis, NMSS H. Thompson, NRR T. Novak, NRR G. Knighton, NRR .E:- ^ _qcionn ~na y J 1 V J. ] (/V [ "n ' fl.

• Q e9 es

SUMMARY

REPORT FOR REGIONAL EVALUATION OF PALO VERDE UNIT TWO DOCKET NO. 50-529 PREPARED BY U.S. NUCLEAR REGULATORY COMMISSION REGION V OCTOBER 10, 1985 w = if/0.270/0A inn q(. -

p s) J a. Summary Status 1. Applicant's current estimated licensing date: 11/1/85 r_ 2. Inspection Program: Will be completed prior to 11/1/85 provided ~ licensee has reviewed required preoperational test results through j the Test Working Group level. 3. Review of Actions on Generic Correspondence: The licensee has not completed action on two Circulars. The licensee's action on cach of these and the one remaining Bulletin must be reviewed prior to OL issuance. The three Generic Letters will be reviewed as part of ] routine inspection and are not tied to licensing. 1 4. Reportable 10 CFR 50.55e Events: All remaining 10 CFR 50.55(e) reportable Deficiency Evaluation Reports (DERs) will be reviewed for licensee action by RV by November 1, 1985. A sample of the remaining Not Reportable DERs will be reviewed by Region V for reportability assessment by November 1, 1985. I 5. Preoperational Testing: As of 10/8/85, the licensee had completed i 155 of 184 required preoperational tests. P;eoperational testing will be completed on all safety related or important to safety 1 systems prior to fuel load. 6. Significant System Performance Deficiencies: All system performance I deficiencies appear to have been satisfactorily resolved by the licensee except as noted in Section 1(5). Region V will verify this prior to OL issuance. 7. System Turnovers: 66 of 457 safety related or important to safety subsystems have not been turned over to the operations department. Approximately 1245 construction deficiencies remain as of 10/8/85. Region V will begin reviewing this list once it has been reduced to a few hundred items. 8. Procedures: The surveillance procedures, and with minor exceptions, the operating procedures to be uscd at Unit 2 are the same as those for Unit 1 except for Unit designation. Seventeen surveillance procedures and three operating procedures remain to be converted for Unit 2 use. b. Readiness for Operation The following specific issues require resolution. It is anticipated that --y some portions of these will be resolved as license conditions or prior to issuance of the low power license. This distinction will be made once the actual low power OL date becomes clear, and the licensee substantially completes the other open items discussed in this report. 1. The post accident sampling system will not be operational by the present fuel load schedule. Based on past experience, inspection of system may be desirable prior to issuance of the Unit 2 OL in part j

<a because the licensee recently submitted an FSAR change for the PASS system design. 2. The radiation monitoring system test program will not be substantially complete by the projected fuel load date. The licensee has stopped preoperational testing and transferred responsibility for completion'of testing to the operations engineering organization. The test schedule developed shows that testing will be phased in as the monitors are required by Technical Specification. 3. Testing of the radioactive vaste systems (GR, LR, SR) is expected by the licensee to be completed by October 20, 1985 with an additional 3 to 5 days to review test results and prepare the report. 4. The pressurizer safety valves acoustic monitoring system must be calibrated. } 5. Approximately twelve allegations are being reviewed by the Region V staff. These allegations are expected to be addressed prior to OL issuance. There is also an allegation related to Radiation Monitoring System startup testing that is unresolved and may impact on our readiness evaluation. 6. Loss of auxiliary spray due to loss of charging pumps murt be addressed for Unit 2 for adequate corrective action by the licensee. 7. L'oss of offsite power due to multiplexer malfunction must be addressed by the licensee for Unit 2 as well. c. Project History Palo Verde Nuclear Generating Station Unit No. 2 PLANT CHARACTERISTICS: Docket No.: 05000529 CP No. & Date Issued: CPPR-142/05-25-76 CP Expiration Date: 12/31/85 Applicant: Arizona Public Service Company Plant Location: 36 miles west of Phoenix, AZ IE Region: V AE: Bechtel i NSSS: Combustion Engineering ,g! Constructor: Bechtel Reactor Type: PRR DER (MWE): 1304 j 1 lj

. 3 s' KEY PERSONNEL: Corporate

Contact:

E. E. Van Brunt, Jr., Executive Vice President Corporate Address: P. O. Box 52034 i Phoenix, Arizona 85072-2034 Corporate Phone No.: (602) 271-7900 NRC LPM: E. Licitra IE Resident Inspector: P., Zimmerman/G. Hernandez i FUEL LOAD DATE CHANGES AS REPORTED BY UTILITY: i i Reason for Change Report Date New Schedule Reported by Utility 11/13/84 12/31/85 Because Unit 2 construction is sequential to that of Unit 1, the Unit 1 construction j delays impacted on the Unit 2 construction j schedule. LOCAL PUBLIC DOCUMENT ROOM: Phoenix Public Library 12 East McDowell Road Phoenix, Arizona 85004 as = G

l j Status as of 10/8/85 I d. CONSTRUCTION STATUS REPORT NUCLEAR POWER PLANTS { ~_ 1 PALO VERDE 2 ^ j CONSTRUCTION STATUS: Applicant's Current Estimated Fuel Loading Date: By 11/1/85 Applicant's Previous Estimated Fuel Loading Date: 10/1/85 Applicant's Estimated Fuel Loading Date at CP Issuance: 11/1/84 Applicant's Current Estimated Commercial Operation Date: 4/86 4 Applicant's Construction Completion Estimate as Defined in CP: (Earliest): 2/1/83 (Latest): 12/31/85 CURRENT ESTIMATED PERCENT CONSTRUCTION COMPLETE: 99.9% COMMENTS REGARDING CURRENT CONSTRUCTION STATUS: ESTIMATED ACTUAL ESTIMATED ACTUAL ESTIMATED START START COMPLETION COMPLETION % COMPLETE i Mobilize and Prepare Site: 6/76 6/77 100% Plate Structural Concrete: 8/77 12/81 100% Install Reactor Prersere 6/80 7/80 100% Vessel: Install Large Bore 9/78 5/85 100% Process Pipe: Install Large Bore Pipe 10/78 5/85 100% Hangers, Restraints, InstallSpubbers: and : iall Bore Pipe: 4/79 10/85 99.6% Install Cable Tray: 6/78 3/82 100% Install Exposed Metal 1/78 10/85 99.9% Conduit: Install Power, Control, 2/81 10/85 99.5% Instrumentation, and Security Cable: Install Electrical 5/81 10/85 99.1% Terminations: Conduct Reactor Cold 10/84 11/84 100% Hydrostatic Test: Conduct Hot Functional 6/85 8/85 100% Test: ~j Conduct Preop and 3/83 10/85 88% Acceptance Tests Necessary for Fuel Load: i i l

4' e. NRC Inspection Activities MC 2512 Program Status Priority 1 Complete MC 2513 Program Status (Modules Remaining to be Completed) Module Subj ec t Status 35744 QA Program - Design Changes and Modifications 50% 35745 QA Program - Surveillance Testing 75% 35750 QA Program - Test and Measurement Eq. 0% 36301 Operational Staffing 75% 70322 Engineered Safety Features Test 0%* 70326 Loss of Offsite Power Test 0%* 70329 Preoperational Test Verification 0%* 79501 Water Chemistry Control 0% 79302 Plant Systems Affecting Water Chemistry 0% 80521 Environmental Protection 0% 83524 External Exposure Control 60% 83525 Internal Exposure Control 60% 84522 Solid Waste 40%* 84523 Liquid Waste 85% 84524 Gas Waste 85%*

• Indicates action remaining to be done by the licensee.

l The modules listed above are scheduled for completion by November 1, 1965 with the exception of 35750, which is scheduled for a Palo Verde team inspection October 28 - November 8, 1985. This area was extensively reviewed per the same module in Unit I and the M&TE program applies to all operational units. The Region V Safeguards preoperational inspection was conducted October 4 - 10, 1985. Several violations (related to Unit 1) and open items were identified. Further evaluation of the inspection findings will be necessary and the Safeguards section is not prepared to render an OL recommendation at this time. The Emergency Preparedness preoperational inspection was conducted on September 27 - October 4, 1985. No open items were identified, however, there will be several improvement items. The improvement items will not affect licensing. ,y Inspection of TMI Action Plan items is about 75% complete for items required for fuel load. The remaining fuel load items will be reviewed by Region V by November 1, 1985. Seven items still require licensee action. MC 2514 Program Status Limited inspection has been performed for the startup testing phase. The atartup test procedures for Unit 2 will be the same as those used in

Unit 1. The licensee is in the process of converting the Unit I test procedures for use in Unit 2. Special Inspection Activities See Table 1. ) i l h I i 1 I ~; ~: 8 9

s' Table 1 Insp Insp Insp Brief Number Date Hours Description Findings s 81-02 1/26/81-356 Regional Receiving inspectors; equipment ) 2/5/81 Construction maintenance, special handling Assessment requirements, maintenance and Team (CAT) storage appeared weak. Inspection Management and QA/QC visibility was high; construction management appeared strong. 83-07 6/1/82-206 Investigation Allegations substantiated 3/11/83 of allegations (Civil Penalty issued) concerning records safety-related electrical i terminations. 84-41 9/5-12/ 384 As-built No significant problems 14/84 configuration identified. control for pipe supports. Design control administration and implementation. 3 ms O h

f. Generic Correspondence The licensee has satisfactorily responded to all applicable Bulletins and Circulars, with the following exceptions: (1) 1E Bulletin 79-14 (2).IE Circulars 80-09 and 81 The review of the above Circulars is pending licensee completion of-action on them. Review of licensee. action on Bulletin 79-14 vill be completed by Region V by November 1, 1985. g. Enforcement History Escalated Enforcement Action Reason for-Action Corrective Action i Civil penalty of $40,000 dated Unit 1 Electrical Licensee-December 12, 1983 (Imposition Termination demonstrated that-suspended pending release of installation cards other contrris on report of investigation by did not reflect termination cards Department of Justice. Report crimp tool number ensured all released by D0J 20 Sept 84) and signature of terminations were the installer. technically adequate.. This action also applied to Unit 2. Civil penalty of $40,000 Licensee's Quality Licensee. stopped (mitigated to $20,000) dated Assurance program

testing, December 12, 1983 did not maintain conducted a adequate control comprehensive over activities audit of startup affecting quality. work controls, and revised administrative contrels for j

startup testing. Proposed Civil penalty of $50,000 Unit 1 Post-Pending dated October 8, 1985 Accident Sampling program was inadequate. Uncorrected Violations or Unresolved Items .- r Licensee responses to feur violations and one unresolved item have not ~ been reviewed as of 10/8/85. Review of those items requiring licensee action prior to fuel load will be completed by November 1, 1985. I .I i ]

m m- ^ h. If eensee and Contractor initiated Stop Work Actions Licensee Initiated Stop Work Actions Year Organization Reason / Period Corrective Actions 1978 Rechtel Radial bends did not meet Rework tag prepared in drawing requirements. Re-compliance with WPP/QC1 pairs started without NCR 54.0 As-built survey record or repair instructions docu-attached to NCE. NCR sented. (12/13/78-12/15/78) issued C-Y-1078 (12/14/78) 1979 Bechtel ASME code acceptance cri-Test data and results ob-teria not met for ultra-tained for acceptance of sonic testing. (7/31/79-double welded stainless 8/21/79) steel pipe. W 1981 Bechtel and Insulation being deformed to Deforming of insulation CE to fit between Reactor analyzed and accepted. Vessel and RV support col-Gaps minimized, unns and technical justi-fication not provided for assurance of quality and in-tegrity of system not vio-lated. (5/5/81-5/21/81) 1981 Bechtel Procedures / instructions or Procedure initiated and PCN { controls not developed to written to WPP/QCI 28.0 control the connection and I charging of batteries to assure safety of personnel and equipment. (8/31/01-9/1/81) ~ 1981 Bechtel Five Star Grout 150 used and Authorization for use de-does not meet required leted from 13-CM-365. s treng th. (12/14/81-4/28/82) 1982 APS Operations Control of temporary elec-90AC-02211 identified as trical jumpers, temporary procedure for Startup to .i lif ting of terminal leads, use: 73AC-92205 was re-temporary change of set-vised to be in effect only ~ points and use of temporary at fuel load, modification not being per-formed in accordance with 73AC-92ZO3 but in accordance with 90AC-0ZZ11. (4/1/82-4/2/82)

Year Organization Reason / Period Corrective Actions 1982 Bechtel Tendons stored without weat-All tendons discussed in-her protection. (5/18/82-spected, rust removed and ~ 5/21/82) recoated. No signs of pit-ting or other deficiency. Considered acceptable and covered with plastic for weather protection. Western Concrete personnel reinstructed in require-ments for storage of tendons. 1982 Bechtel Stopped installation of Issue of DCP 1SN-SQ-001, sample supply lines to air Rev. 5.. Existing system radiation monitors as sup-installed in accordance ply sample lines are not with current revision of designed to requirements of design drawing. Problem ANSI N13.1 Seat B5. resolved on QAF82-45. (5/27/82-6/29/82) 1982 Bechtel Material accountability not Complete inventory taken, being maintained in Zone III controlled access material area established for this and tool log updated. Re-work. (6/2/82-6/2/82) moved section pipe spocl and inspected. Area in-spected, personnel in-structed. 1982 Bechtel Procedure cancelled which BPC will review W7P-QCI governs BPC preparation for 31.0 and write PCN; review area transfer / release. Re-Fire Barriers, Cable Tray quirement for inspection / Covers and Conduit Sealant acceptance of cable tray and incorporate into exist-covers and barriers dele-ing procedures or add to ted. ' Requirement for in-WPP/QCI 31.0 spection/ acceptance of un-scheduled commodities has been deleted as was commit-ment to verify installation / inspection documentation with-in scope of area transfer. s E1 ~ (7/20/82-7/22/82) 1982 APS Startup Test Director not certified Test Director will be fa-as qualified for test MG300, miliarized with the pro-FPN P02. (7/11/82-7/22/82) cedure and familiarization will be documented. QC to be present during test. I

3 Y Year Organiration _ Reason / Period g rrective Actions 1982 APS Startup Circuit breaker removed 90GA-0ZZ28 revised and without permission and no Maintenance will assure cicarance was requested nor that personnel are aware 1 issued. (8/4/82-8/4/82) of station clearance re-quirements and test con-i duct requirements. I 1982 BPC Startup Pailure to: respond in a Corrective actions agreed and APS timely manner to OTNs; to on by Bechtel and APS QA. Maintenance implement requirements of AD-112 with regard to M&TE usage logs and forms; to re-i spond to calibration overdue l notices; to comply with ANSI i N45.2.16, Section 3; provide an adequate response to CAR ) 82-036. (9/17/82-9/18/82) 1982 Maintenance Work Order 482 & 483 issued Procedure initiated in ac-to set safety valves did not cordance with code and provide adequate instruc-specifications. Special j tions to perform the work instructions issued with j as required by code, ASME work orders. Section XI. (10/14/82-11/21/82) 1982 APS and Valves SGh-HV-05 and SGN-HV-Performed required actions Bechtel 06 were stroked over a two of stea:n generator re-Startup hour period and allowed ap-covery plan, proximately 100,000 gals. of highly contaminated H O 2 into the secondary side of SG1 and at the time SG2 was unknown. Isolation valves for a nitrogen purge thought to be closed were open. (10/19/82-10/19/82) 1983 APS Startup Cleanliness of Low Pressure Inspection to determine and Safety injection System was amount of damage and veri-O ~~ perations indeterminate and continued fication of cleanliness. -E operation without corrective Potential causes for entry ~ action could lead to signi-of foreign material into ficant damage to LPSI pumps. system investigated. On-(1/18/83-1/19/83) going inspections and evaluation of system cleanliness. 9

Year Orvanization Reason / Period Corrective Actions 1 1983 APS Startup Startup and Maintenance Per-90AC-0ZZO2 and 9DGA-0ZZ28 .'{ Operations sonnel were not performing were revised and require a work activities in accord-review of TER's prior to j ance with approved. project rework or installation of procedures. (2/8/83-3/4/83) materials on "Q" class com-ponents to determine if an 1 NCR should be written of if f it is reportable. All TER's written 1/17/83-2/11/83 to be reviewed. 1983 Bechtel Typical drawings in FCR DCP issued providing ne-71577E differ signifi-cessary drawing clari-cantly from actual field fication. conditions and bolts could be installed incorrectly. i i Original field conditions will become indeterminate if bolts are installed without adequate directions. (11/21/83-4/14/84) 1983 Bechtel Reportability evaluation in DCPs were transmitted to question. If skewed T Resident Engineering for joints do not affect safety reportability review. Con-why are welds being re-dition not reportable. paired? (11/23/83-12/20/83) 1983 Combustion Personnel records do not inspectors performed demon-Engineering provide documentation of stration of proficiency. certification of inspectors. .~ (11/28/83-12/2/83) j 1983 innryco, Inc. Contract PV83-8215 Specif1-Program was reviewed and fication 83-95.71-06-001 did approved. did not adequately im-plement the applicable technical and quality re-quirements which must be in-posed on Inryco as a result of the scope of work inryco -5 ~ ~' is to perform. (12/16/83- ~ 12/30/83) i

Rechtel Initiated Stop Work Actions Year Organization Reason / Period Corrective tetion ~ ~ 1977. Shurtleff & E-7018 weld rod not stored Drying ovens obtained from Andrevs in drying ovens. (6/17/77 Bechtel. SDDR issued. ~6/17/77) 1978 Peatody Test. Penetrant materials not Materials tested satisfac-analyzed. (1/12/78-1/27/78) torily, procedures revised. 1978 construction Unauthorized M-6 solvent SAR Change Notice 814 is-used for cleaning. sued to define qualifica-(2/10/78-3/16/78) tion parameters. WPP/QC1 14.0 revised. 1979 Construction Youngstown pipe material is Radiograph accomplished - suspect - DER 79-4 no defects found. (5/18/79-6/22/79) 1979 Clark Painting Unacceptable curing opera-Construction NCRs issued. tions Supplier QA program it-(11/5/79-11/8/79) provements initiated. 1980 Cons truction Rockbestos Class 1E cable Supplier and Bechtel con-may have unqualified trols implemented. Cable splices. DER 80-4 qualified, any cable with (3/5/80-10/24/80) repairs is approved for outside containment only. 1980 Construction HPSI suction pump piping Piping arrangements were may not be acceptable to determined acceptable. pump supplier. DER 79-13 (3/28/80-11/14/80) ~ 1980 Construction ITT Grinnell pipe supports Acceptable - based on Code were received with under-Inquiry, ASME File No. size fillet welds. DER 80-6 N1-77-406. (4/25/80-7/8/80) 1980 Construction certain cable pulling stop-Condition acceptable based ped due to potential de-on engineering analysis. -? ficiency in Containment re-bar detailing. DER 80-19 ~ (6/30/80-10/18/80)

YEAR ORGANIZATION REASON / PERIOD CORRECTIVE ACTION 1980 Construction Unit 3 shell concrete Condition acceptable based placement stopped based on engineering analysis. ,'i on 80-SW-4 and DER 80-19. J (6/30/80 - 10/17/80) ~ 1 1980 Construction Unit 2 anchor bolts for Design change implemented. seal table are Condition corrected. inadequately imbedded - DER 80-16 (7/3/80 - 10/22/80) 1980 Construction Deficiencies on Whiting NCRs issued, procedures polar crane and improper revised, training conductec. processing of Bechtel documents. (10/16/80 - 11/3/80) 1981 Construction Concrete placement Condition acceptable based deficiencies - SI tank. on engineering analysis. DER 80-24 (10/17/80 - 2/2/81) 1981 M.M. Sundt/ Concrete truck mix not NCRs issued and preventive Tanner Co. properly monitored action implemented. enroute. (11/13/80 - 11/14/80) 1981 Reliance Truck QA program deficiencies Audit findings resolved. Company found during audit by Supplier QA Manager Bechtel replaced. (2/17/81 - 8/11/81) 1981 Construction Ultrasonic by Peabody NCR issued. WPP/QCI 12.0 not witnessed by Bechtel revised to clarify Level II or III requirement. (2/25/81 - 3/10/81) l 1981 Construction Construction Startup NCRs issued, procedures ) testing accomplished issued. without formal procedural control. (5/13/81 - 5/21/81) ,g 1981 Construction Bolts failed due to NCRs issued. Lolt testing incorrect hardness. program accomplished. Refer { DER 81-14 to DER 81-14, (6/15/61 - 7/6/81) 1 i J

YEAR ORCM912ATION REASON / PERIOD CORRECTIVE ACTION 1981 Otis Elevator Welding Program not Welding of brackets approved by Bechtel. affected. Bechtel walkdown s) (10/8/81 - 11/16/81) determined welds acceptable. Supplier will use Bechtel controlled filler material. 1981 Marathon Steel Supplier lack of control Procedures developed and for subcontracted NDE - implemented. j field erected tanks. 4 Initiated 12/10/81 - Closed 7/21/33 upon l completion of reverification activity, l 1982 Corsip Supplier veld SDDR 3236 issued - Comsip 1 deficiencies on main weld procedure revised. control panels - at supplier's facility. j (4/12/82 - 5/27/82) 1982 Construction Grouting procedure to Condition corrected to meet accomplish DER 81-35 QA program requirements. disposition not approved or controlled. (8/17/82 - 8/20/82) 1983 Construction Engineering procedure Approved QC procedure for repair of crack in issued. spray pond does not address QC participation. (5/17/83 - 5/20/83) ~ 1983 Construction Site process sheets for Review cycle modified, QA installation of Unit 3 review accomplished. reactor vessel internals not submitted for QA approval. 1983 Construction QA overview of pipe Reinspections conducted. support reinspection QA reverification program program identified implemented to require unacceptable weld monthly overview of weld conditions not found by activities. QC. DER 83-74 (12/2/83 - 12/12/83) 9 e

s 4 o 1 YEAR ORGANIZATION REASON / PERIOD CORRECTIVE ACTION 1984 Engineering Validation program of Documents were issued which HVAC duct supports by meet QA program l Engineering and supplier requirements. does not meet QA program j requirements. (3/2/84 - 3/8/84) 1984 Construction Items removed during Condition corrected, authorized replacement Procedures revised to activities were not clarify requirements. properly identified and i controlled. (5/3/84 - 6/8/84) 1984 Construction Q-listed material Audit determined that all j shipped to jobsite was items met requirements. not processed in accordance with Columbia's QA program. (11/16 - 12/31/84) { 1985 Construction Installation of seismic Open. Pending licensee gap seals and action. ] penetrations,in Quality 1 Class R and Important to safety systems did not meet BISCO Quality J Program. ) l i

1. Construction Deficiency Evaluation Reports (DER's) 10 CFR 50.55(e) DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 78-1 Fabrication of Anchor Documentation reviewed Closed 04/11/78 Bolts for Major NSSS and corrected Not reportable components 78-2 Void in concrete place-Void repaired closed 05/19/76 ment Not reportable 78-3 Stainless Steel pipe All pipe and pipe spools Final report spools from Youngstown Welding 11/17/78 and Engineering Company Reportable q have been rejected, quar-antined, and the company removed from the AVL by Pullman Power Products 78-4 Defective fillet velds Drawing corrected closed 05/19/78 due to draf ting error Not reportable on DWG's ~ .E 4

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 79-1 Voided ~ 79 Weld aequence of Unit Weld sequence verified Final report il and Unit #2 polar correct 06/04/79 cran support girders Not reportable 79-3 Math error in calcula-Calculation corrected Closed 06/01/79 tions Not reportable 79-4 Longitudinal weld de-NDE showed no defects Closed fects in S/S pipe Not reportabJe 79-5 Polar crane girder Procedures prepared and Closed 06/01/79 welds Implemented Not reportable 79-6 2" defective socket Coating removed prior to closed 05/19/79 weld valves welding Not reportable 79-7 Polar crane bracket NDE showed satisfactory Closed 11/30/79 welds results Not reportable 79-8 Cracked Auxiliary Switches replaced; 1001 Closed 08/28/79 switches reinspection conducted Not reportable { 79-9 Pipe. spool beat treat-All material tested Closed 05/19/79 ment satisfactorily Not reportable 79-10 Safety-related pipe sup-A complete re-inspection Final report-port assemblies in Unit program has been initi-03/06/80 il ated with deficiencies Reportable being documented, training sessions updated, fillet weld gauges' supplied, and increased surveillance 79-12 Inadequate concrete Spe'ifications and pro-Final report c strength achieved with cedures revised, all ac-12/30/80 pneumatically placed cessible areas chipped Reportable motor repairs and reworked, and all in-accessible areas evaluated and dispositioned accept-f as-is in NCR C-R2040 based ? on Design Criteria.

- 1 .o 1 \\ I DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS f 79-13 Pump suction pipe con-A review of the various Final report I figuration on the high piping arrangements has 12/03/80 pressure safety injec-shown them to be accept-Not reportable tion pumps (HPSI) able under all existing guidelines and no further action is required I i i i f 1 I O em f ~. =85 9

DER NO. DESCRIPTION __ CORRECTIVE MEASURES STATUS 80-1 Inadequate design of Calculations performed; Closed 06/27/80 Seismic 1 instrument verified satisfactory hot reportable s supports 80-2 An error in calculations Calculations re-Closed 06/27/80 for tubing support performed Not reportable 8 D-3 Relating to undersized Accepted without repair. Final report structural steel fillet welds 12/24/80 Not reportable 80-4 Class 1E, 600V, Power Procedures revised; ap-Final report cable plicable cable repaired 11/05/80 Not reportable 80-5 Class 3, piping system All welds NDE'd satis-Final report welds factory 07/09/80 Not Reportable 80-6 Safety-related sway Stop work order notice Final report struts 80-SW-3 closed and 07/10/61 NCR P-A-125 Not reportable revised to use-as-As. 80-7 Steam Generator piping Forms revised to show in-Final report welds terpass temperature 07/03/80 Not reportable 80-8 Hilti drop-in anchors FCR written to delete Final report this type of anchor. 07/03/80 Not reportable 80-9 Operability failure of All installed and not in-Final report vertical fire dampers stalled fire dampers 09/15/80 found that did not meet Reportable the required tolerances were replaced. A re-design has been incorporated to elevate future problems. 80-10 Namco Controls Series

• - EA180 limit switches Anchor / Darling to provide Final report replacement gaskets for 07/03/80

~~ the subject valve limit Reportable switches. 80-11 Defective pressure switch MDA Scientific to pro-Final report in the chlorine de-vide alternate pressure 07/03/80 tectors switches af ter approval / Reportable qualification. e a

] DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 1 80-12 Pipe spools with the Paper work corrected Final report ~__ same I.D. number 07/03/80 Not reportable 80-13 Dowel omission during Add dowels prior to con-Final report concrete placement crete placement which tie 07/08/80 into the slab. Reportable 80-14 Pipe strap, pipe ear All installations veri-Final report full length welding fied correct 07/10/80 Not reportable i 80-15 Closure of COMSIP, COMSIP to furnish modi-Final report Incorporated contain-fication kit details and 07/09/80 ment gas analysis system instructions. Units to pump valve be modified with proper field change procedures 80-16 Inadequate embedment of A design change will be Final report anchor bolts for Units implemented so that the 07/21/80

1. 1 and #2 seal tables seal table is adequately Reportable anchored in the reinforc-ed concrete and meets all seismic Category I require-ments.

80-17 Inadequate design of re-1he design for all three Final report inforcing steel in the (3) units has been 07/21/80 walls of the Main Steam changed to add the re-Reportable Support Structure for quired amount of steel Unit il to meet established Design Criteria. 80-18 Blocked tendon sheaths blockages removed and re-Final report in Unit #1 and #2 con-inspected 07/21/80 tainment j Not reportable 80-19 Reinforcing steel shown Analysis performed; all Final report in the drawings may not stresses are within 11/06/80 j be accurately reflected allowable limits Not reportable i in the actual design in ' certain areas ~* I ! i 80-20 Three (3) shipping studs Studs not needed; use-Final report jammed in reactor vessel as-is 07/30/80 Not reportable

DER NO, DESCRIPTION CORRECTIVE MEASURES _ STATUS 8D-21 Borg-Warner valves with Valves have been I.D.*ed Final report stem extensions could and NCR'ed. Borg-Warner 07/29/80 loosen after a few will supply parts and in-Reportable cycles structions for rework 80-22 Dowel omission from con-Item var, NCR'ed. Dis-Final report crete wall pour of Unit position was to drill 09/24/80

1. 2 Control Building and grout the required Reportable dowels into wall 80-23 Loose bushings on corner Bechtel verified which Final report and LADA sway struts struts were in question 03/02/81 through Corner & LADA.

Not reportchie Bechtel will rework all identified struts using a C&L inspection and repair procedure 80-24 Excessive shear stresses The Bechtel calculations Final report in Unit il & #2 con-are being updated to be 03/30/81 crete slabs supporting consistent with the ac-Not reportable the safety injection tual data as submitted tanks 1B, 2A, and 2B by combustion engineering 80-25 Improperly grouted Re-Voids repaired Final report actor Vessel Supports 10/17/80 Not reportable 80-26 Weld deficiencies on the None required Final report main control panel 07/14/81 Not reportable 80-27 Fractured bearing cap-Shims added; lugs ad-Closed 10/20/80 sules on Unit il con-justed tainment polar crane wheels 80-28 Potential failure of All controllers were re-Final report temperature detection turned to McGraw-Edison 10/23/80 controllers used on for repair or replacement Reportable CTI-Nuclear Air Handling and Filtration equipment I BD-29 Potential motor shaft Subject equipment is Final report breakage in Six Hydrogen being reworked per sup-10/31/80 Monitors pliers recommendations Reportable

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 80-30 Borg-Warner 3*,1500#, Use-as-is Final report motor operated gate submitted valve failure to close 11/05/82 under operating con-Not reportable ditions 80-31 Breakers in battery Reworked in accordance Final report chargers supplied by with suppliers recom-11/05/80 power conversion (EM-051) mendations Reportable 80-32 Pipe cold spring for Training session Closed 01/26/81 fit-up conducted Not reportable 80-33 Validity of Marathon SDDR supplied and closed 01/26/81 CMIR's for CF&1 steel Not reportable 80-34 Foxboro, Model 270, dis-SCN issued to track Closed 11/24/80 plays and housings re-equipment better Not reportable quire repair 80-35 Potential defect of Not used in safety-Closed 11/12/80 Rosemount Pressure related systems Not reportable transmitter on MSIV and NTIV 80-36 Loose bushings on ITT Bushing repaired Final report Grinnel away struts 06/19/81 -Not reportable 80-37 Concrete void in Unit A procedure was develop-Final report

1. 2 Control Building Sump ed and implemented to 07/09/81 correct thi_s deficiency Reportable 80-38 Pipe spools pulled to Bechtel removed and re-Final report facilitate installation installed new pipe to de- 01/12/81 of pipe supports may sign specs and retrain Reportable overstress welds associated personnel in erection of piping 80-39 Cable tray supports not Dwgs have been revised, Final report meeting dwg. requirements cable trays inspected and 03/16/81

~~ reworked as needed Reportable ~~ ? 80-40 control Building race-Drawing revised and closed 12/11/80 wayn and FEAR separation wiring relocated as Not reportable criteria necessary O

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 8D-41 Class IE conductors Install additional sup-Final report coming within six ports or move termina-01/12/81 inches of non-class tion blochs or provide a Reportable 1E conductors on six ITE barrier satisfying Code' Could 480 volt load requirements for center isolation relay division between cabinets Class IE and Non-Class 1E wiring 80-42 Texas bolt material not Code Case N-310-1 Final report meeting ASKE Section Ill accepted 01/27/82 Not reportable 80-43 Field weld repair made Weld verified satis-Closed 02/06/81 on Bcrg-Warner valves factory Not reportable 80-44 Missing screws from None required Closed 01/08/81 bottom of control cab-Not reportable inet instruments 80-45 Additional rebar rein-Reworked in accordance Final report forcement required by with engineering dis-02/04/81 drawing, not included in position (1solated Case) Reportable containment placement 80-46 ASME Section XI ultra-Indication considered Final report sonic pre-service ei-acceptable. Procedures 04/30/81 amination revealing in-revised accordingly. Not reportable dications in Pullman power elbows 80-47 Deficiency in the con-Stiffner plates added to Final report tainment fuel trans-reduce stresses below 03/18/81 fer bousing tube design allowable limits. Dwg's Reportable have been revised to in-corporate this change. -.b 6 9

DER NO. DESCRIPTION CORRECTIVE HEASUPIS STATUS 81-1 Concrete void in Unit 2 Repaired the void Closed 02/09/81 Auxiliary Building Not reportable 81-2 Indications in radio-8" piping spool was Final report graphs of piping spools repaired 04/20/81 Not reportable '81-3 GE fuse blocks may be None required Closed 03/12/81 loose / misaligned Not reportable 81-4 Corner and lada sway NCR invalidated DER cancelled struts 02/18/81 81-5 Swivel bearings on RCP None required Final report cannot be rotated 4 06/12/61 Not reportable 81-6 Crac'ked turnbuckle Assemblies returned Final report assemblies for Control to manufacturer 04/15/81 Room lighting and replaced Reportable 81-7 Auxiliary feedwater Hismatch corrected Closed 05/08/84 pump nozzle mismatch during fit-up Not reportable 81-8 Weld defects on cask Welds repaired per NCR Closed 04/29/81 loading Gate / Spent Fuel Transfer Gate Not reportable j 81-9 Unacceptable radiograph Grinding mark repaired Closed 06/12/81 I accepted and weld re-radiographed Not reportable 81-10 Eardened washers not Code case shall be docu-Final report used as required by mented 06/04/82 ASME Code Not reportable 81-11 Broken fiber on the Replace broken wire Final report armature of 4.16 KV 10/22/81 switchgear Not reportable 81-12 Mating force of 125VDC NCR dispositioned to Final report fuse blocks perform field modifi-11/02/82 cation (retaining clip) Not reportable 81-13 4.16KV switchgear Wiring errors corrected Final report i wiring violates 09/18/81 separation criteria Reportable

k DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 81-14 A-354 anchor bolt fail-All accessible bolts Final report ures hardneas tested. All 01/28/83 [q failures will be re-Reportable { placed j 81-15 Auxiliary feedwater SARCN to change 10 Final report pump aay not deliver second requirement to 02/16/83 feedwater flow within 20, seconds Not reportable 10 seconds 1 81-16 Operated CE breakers Bearing assemblies were F.inal report may deform replaced 07/10/81 Reportable 81-17 Pipe supports fabri-Applicable drawing re-Final report 1 cated without weld vised to show fillet 06/08/82 4 joint preparation weld only or increased Not reportable fillet weld 81-18 MCC's contain tie Re-tighten wire bundles Final report material which may un-12/30/81 ravel or loosen Not reportable 81-19 Possible short circuit Repair necessary cir-Final report in Foxboro recorders cuits 08/03/81 Not reportable 81-20 Weld details on pipe Hangers reworked; draw-Final report support drawing con-ings corrected 07/30/81 trary to ASME require-Reportable ments 81-21 Re-energization problen Power supplies and cir-Closed 07/13/81 in ESFAS relay cabinets cuit boards returned to Not reportable manufacturer 81-22 Premature time out of Replaced as required Final report AGASTAT relays during testing; appli-10/21/81, cable panel inspected Not reportable 81-23 MCC's have bent or Revised installation Closed 08/21/81 - broken terminal blocks instructions issued Not reportable E 81-24 Void in Unit il Control Void repaired Closed 08/19/81 Building concrete hot reportable

1 DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 81-25 AFW pumps could not be Storage procedures re-Final report rotated by hand vised 02/18/82 Not reportable 81-26 ~ Blocked tubes in Unit Felt plugs removed Final report

1. 1 Steam Generators 11/18/81 Not reportable 81-27 Embed plate failed to None required Closed 08/28/81 comply with weld cri-Not reportable teria 81-28 Ficxible conduit has conduit replacea closed 09/28/81 split jackets Not reportable 81-29 Failure of ASTM A490 Defective bolts replacea Final report bolts inspection program to 11/25/81, verify tension in high 05/11/83 strength bolts Reportable 81-30 Indication in ASME Code Indication removed; use-Final report pipe as-is 01/08/82 Not reportable 81-31 Valve. operator material Affected valves modified Final report substitution 10/15/81 Reportable 81-32 HPSI bearings and None Final report sleeves discolored 11/25/84 1

Not reportable 81-33 Sleeve bearing shifted Use-as-is Closed 10/06/81 in upward direction Not reportable 3 81-34 Fillet wqlds on pipe Use-as-is Closed 10/09/81 supports not thick Not reportable 1 enough 81-35 Backfill erosion under Temporary gas, water Final report Unit #1 and #2 Auxiliary lines removed; abandoned 05/20/82, ~ ~~ and Control buildings lines grouted 04/06/83 -E Reportable 81-36 Incorrect size fillet Support standards revised closed 10/05/81 veld on pipe support Not reportable

.. ~ DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 81-37 Foxboro displays failed Displays modified to Final report environmental testing qualify environmentally 01/29/82 Not reportable 81-38 . Minimum wall thickness Calculations performed Closed 10/20/81 violations to verify adequacy oi Not reportable Pi e P 81-39 Gas Stripper has un-Pip'e replaced; notifica-Final report documented section of tions to affected dis-02/28/83 pipe and welds ciplines Not reportable a 81-40 Missing vertical dowels Dowels installed closed 11/20/81 in concrete poor in Not reportable Radwaste Building l 81-41 Possible stress in Unit Use-as-is Final report

1. 2 containment piping 12/29/82 i

Not reportable J 81-42 Unit #2 RCP bearing Grinding performed and Final report housing has sand holes boles sealed 01/29/82 Not reportable 81-43 Loose nuts and couplings NCRs dispositioned to Final report on Units #1&#2 Steam correct deficiencies. 09/21/82, Generators inspection performed on 03/29/83 Unit #3 Steam Generator 81-44 Pressure regulating Regulating valves re-Final report valves do not meet de-placed 07/06/82 sign requirements Not reportable ~ 81-45 Unit 1 pressurizer Screws re-torqued and Final report missing lockwires lockwire installed 04/19/82 Not reportable 81-46 Borg-Warner valve in-Valves modified as re-Final report stalled on horizontal quired 12/30/81 plane Reportable 81 Voids in Unit il MSSS . Grout patch repaired Final report _.E support floor slab 10/16/82 Not reportable ~

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 81-48 Defective cylinder head Head replaced prior to Final report 1 on Unit #2 DG start-up 01/05/82 Reportable 81-49 MSSS water level trans-- Flerihose re-installed Final report mitters may give er-to prevent erroneous 01/05/82, roneous readings output Reportable 81-50 Non-conservatism in de-SARCN to reflect correct Closed 12/23/81 sign basis water con-design basis Not reportable sumption analysis 81-51 DG Control cabinets Isolation and separation Final report viring not separated of wiring accomplished 08/23/84 per vendor documents Reportable 81-52 LPSI and CS pumps have loose pins tack welded Final report loose anti-rotation pins 05/26/82 l Not reportable 81-53 Wiring separation viola-Barriers erected to meet Finel report tions in Main Control separation requirements 05/24/84 Reportable 81-54 Indication in Unit il Indication removed by Final report S/G #2 outlet nozzle grinding. NCR disposi-03/03/82 tioned. Use-as-is. Not reportable 81-55 Water line leak under All temporary water, air Final report Auriliary Building and gas lines removed. 09/29/84 81-56 Unit #1 letdown Heat Ex-The veld was repaired Final report changers had improperly ~ 04/05/82 welded stiffener rings Not reportable 81-57 Type HMA Auxiliary Re-NCR dispositioned rework Final report lays have excess unin-for affected leads 07/06/82 sulated leads -j l )

R s s ~ DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 82-1 Ex-core neutron monitor New cable purchased /re-Final report [ cables haveing greater placed which meets at-08/26/82 length and attenuation tenuation requirements. Not reportable than design i 82-2 During an internal in-Dispositioned " Rework" Final report spection (of heat er-and since accepted by 03/22/84 i changers), 4 welds were radiographic examination Not reportable found visually unaccept-able 82-3 Diesel generators lube Replacement of defective Final report oil strainer buskets re-baskets 03/23/82 quire replacements per Reportable 10CFR21 by Cooper Energy Services 82-4 Design specification All installed clamps cor-Final report drawings for instrument rected to comply with the 07/23/84 tubing clamps do not Code show locknuts as re-Reportable quired by ASKE Code 82-5 Unit #2 reactor coolant NCR dispositioned to re-Final report pump. delivered with sand move the blasting sand 06/16/82 in cooler chamber housing Not reportable 82-6 Unit #3 valves (11 Qualification documenta-Final report total) shipped and re-tion processed. NCR is- 02/18/82 moved from receiving sued against the Unit #3 Not reportable area without qualifica-equipment as required tion documentation 82-7 Five Star Special "150" WPP/QC1 revised to review Final report grout used in contain-manufacturer's final cer- 04/07/82 ment construction ob-tification. Remove Five Not reportable served stratification Star Special "150" grout from approved list 82-8 G.I. switchgear has NCRs dispositioned to Final report parts not certified by replace the identified 10/25/82 -.? ~* subsuppliers for nuclear components correcting all Not reportable use equipment deliveries to the jobsite

e k DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 82-9 Thernowells in diesel NCRs dispositioned to Final report generator lube oil sya-replace thermowells 11/04/82 tems by Cooper Energy Not reportable were not procured to Code 82-10 code material I.D. nos. Addenda incorporated as Final report obliterated on 8 pipe applicable 04/27/82 supports in Unit #2 Not reportable containment and MSSS due to galvanizing 82-11 Six nozzles in the re-NCR dispositioned to al-Final report actor bottom head had low tube installation 03/15/82 porosity in the weld work to proceed Not reportable zone, deep surface de-fects, and nicked welding surfaces 82-12 Instrument clamps in-NCR dispositioned to Final report 1 stalled without calcula-review / rework all dia-06/08/82 tions for thermal ex-crepancies of installa-Reportable pansion tion 82-13 Reinforcing bars omitted Borizontal rebars in-Final report from Unit #3 fuel trans-stalled 06/04/82 fer tube inspection Not reportable station 82-14 Units il and #2 instru-Fasteners replaced with Final report j ment installation bolting certified fasteners 07/07/82 procured to ASME III Reportable Code was used without issue control j 82-15 ASME III Code pipe sup-NCRs dispositioned to Final report ports not traceable to check and verify each 07/14/82 QIB material material drawn from Reportable storage for installation Condensate pots were NCR dispositioned use-as-Closed 04/16/82 ~k, 82-16 found to be noncon-is Not reportable forming O

1 c* DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 82-17 Bechtel supplier docu-The computerized SDR has Final report ment register errors may been corrected, preclud-12/09/82 allow outdated CE pro-ing redundant logging Not reportable cedures to be used for Unit #1 instrument calibration j 82-18 Pump motors have metal NCR'dispositioned to Final report particles in lube oil flush and replace the 09/16/82 and deterioration of motor oil Not reportable internal epoxy coating 82-19 Class IE MCC's burned NCRs dispositioned to Final report out due to damage during replace damaged com-09/14/82 testing ponents Not reportable 82-20 20' section of 8" sched-NCR dispositioned use-Closed 05/05/82 ule 80 pipe has numerous as-is for the installed Not reportable areas below minimum wall section. The non-in-thickness stalled section returned to manufacturer 82-21 Cable support structure NCR dispositioned t'o Closed 05/06/82 had shop welds not in use-as-is since no rework Not reportable accordance with drawing required 82-22 Knee-braced steel NCR dispositioned use-as-Closed 06/03/82 framing of the MSSS in-is since no rework re-Not reportable correctly quired 82-23 Inspection revealed Piping spool repaired. Closed 05/14/82 numerous unauthorized Wall thickness verifiec Not reportable grinding on SI system 82-24 Weld procedure not' pre-Dispositioned use-as-is Final report qualified by Ametek-09/15/82 Straza for reactor hot Not reportable leg pipe stops 82-25 Q-Class pipe in ayziliary " Cracks" were actually closed 06/11/82 _. building has visible shallow surface, proving Not reportable .E 2"-4" indications near adequate wall thickness ~ weld 82-26 Mounting failures of Broken brackets revelded. Final report valve position in-Other similar switches 09/09/82 dicating switches inspected Not reportable o

r-y DER NO. DESCRIPTION _ CORRECTIVE MEASURES STATUS 82-27 Fuel building gate Returned to supplier for Closed 06/01/82 supports improperly rework Not reportable welded 82-28 ' Joy fan blade locknuts NCR dispositioned use-Final report under-torqued as-is 07/23/82 Not reportable ~ 82-29 Multiple linear in-NCRs dispositioned use-Final report dication on Main as-is 11/24/82 Feedwater lines Not reportable 82-30 Cleanliness control not VCS inspected and Final report maintained on Unit il cleaned 07/20/82 VGS Not reportable 82-31 Wiring error in the Correct viring error Closed 06/24/82 Plant Monitoring System Not reportable 82-32 Purge dam material in Material removed and Closed 07/02/E2 CH system check valve reassembled Not reportable 82-33 Leakage past 3" Anchor-Set screw staked in Final report Darling check valve place 08/20/82 Not reportable 82-34 Concrete void in Unit Repair the void Final report il MSSS 07/23/82 Not reportable 82-35 Unit #2 LPSI and CS Field personnel in-Final report pump hold down bolts structed on verification 09/29/82 under-torqued of torque valves Not reportable 82-36 DG Control Panel wiring New lugs installed Final report not crimped 08/06/82 Reportable 82-37 Class 1E wiring im-Procedures rewritten for Final report properly crimped maintenance program hy-11/15/82, draulic crimp units. All 07/18/82 _g ~ future crimps to be done Reportable at a minimum of 7900 psi l 1

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 82-38 Containment isolation Bolts retightened Final report valves had actuator 01/12/83 bolts loose Not reportable 82-39 Valve limit switches All switches inspected Final report below flood level in and found satisfactory 05/16/83 containment Not reportable 82-40 Unit il circuit breakers TesIproceduresre-Final report incorrectly set after written; testing pro-12/28/82 testing-grim revised Reportable 82-41 Improperly crimped lugs New connections in-Final report in Unit #3 switchgear stalled as applicable 11/23/82 Reportable 6 82-42 Unit il RCp nozzle weld Stainless steel portion Final report 1eak of nozzel replaced by a 03/28/83 double piece of incenel Reportable 82-43 Improperly crimped lugs All lugs inspected and Final report in Unit #2 repaired as necessary 02/07/83 Reportable 82-44 Borg-Warner valve Motor operators re-Final report operators not qualified placed with qualified 11/15/82 for use in containment operators Reportable 82-46 ITT-Barton transmitters Transmitters replaced Final report do not meet requirements with Rosemount; SARCN to 03/15/84 change diversity re-Reportable quirements 82-47 Minimum wall thickness inspect and repair the Final report violations on 24" pipe areas of corrosion 11/19/82 Reportable 82-48 Check valves siezed open Check valves redesigned; Final report by velding heat all check valves flow 12/07/82 tested Reportable 82-49 - Unit il and #2 S/G has Replace beam attachments Final report -5 pipe support incorrectly with applicable brackets 10/08/82 ,~ welded Reportable

1 l i 1 DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS l 82-50 Flexible conduit coup-Conduits modified for Final report .I lings may be damaged proper support 03/09/84 during seismic event Reportable 82-51 ' Pipe line failure in Plasite repairs effected Final report ) Unit #1 essential for applicable piping 01/09/84 cooling system Reportable 82-52 Pipe supports incor-inspections of Unit il Final report rectly installed pipe supports 11/08/82 Not reportable ) 82-53 Joy fan blade failure Containment lines plate Final report in Unit il repaired; fan blade re-08/29/83 placed; all fans rein-Not reportable spected 82-54 MSIV's have internal Valves reinspected and Final report corrosion refurbished 01/26/83 Reportable 82-55 DC motor feeder cables Undersized cable re-Final report may not provide suf-placed; cable sizing 02/23/83 ficient operating volt-procedure revised Reportable age 82-56 Condensate storage tank Calculations performed Final report scaled down without new on tank; satisfactory as 07/21/83 seismic calculations built Not reportable 82-57 Auxiliary feedwater Valves replaced with Final report valves are carbon steel stainless steel bodies 22/28/82 instead of stainless Reportable steel 82-58 DG cubicles may not be DCP issued to anchor Final report i qualified seismically cubicles acceptably 11/22/82 Reportable 82-59 DG crankcase sump coat-Loose paint removed fron Final report ..ing flaking off sump 11/22/82 e Not reportable ~?, 82-60 DG has non-conforming Defective piston re-Final report material certification placed 11/22/82 Reportable

l i 1 DER NO. DESCRIPTION CORRECTIVE HEASURES STATUS 82-61 RCP diffuser ring cap Cap screw material Final report -) screws may fail changed; wedging device 01/25/84 -i added Not reportable 82-62 ESFAS DC power supply Review conducted to Final report j ground detectors failed assure consistency be-08/03/83 { testing tween test procedures Not reportable and specifications i 82-63 Calculation error in Design analysis showed Final report seismic calculation of acceptable as-built 06/27/83 RWT condition Not reportable 82-64 Dissimilar metal socket Welds replaced with cor-Final report welds rect material 11/29/82 Not reportable 82-65 Battery racks may not Additional calculations Closed 11/04/82 be seisnically quali-performed. Racks to be Not reportable fied replaced as necessary 82-66 Demineralized water Water removed Closed 11/10/82 leaked into the reactor Not reportable vessel 82-67 ESFAS power supplies do Power supplies replaced Final report not meet specifications 12/16/82 Not reportable 82-68 Cables to startup trans-Use-as-is Final report formers may not carry 09/16/83 full current Not reportable 82-69 incorrectly marked fuses Replaced fuses Final report in CEDM's 03/08/83 Not reportable 82-70 Improper grinding next Use-as-is closed 11/18/82 to veld Not reportable 82-71 Loose bolt holding yoke Re-torqued the bolt Final report _, (-' ' to valve body 01/26/83 Not reportable 82-72 Concrete void in Unit Grouting program ini-Final report

1. 2 containment vall tiated to fill voids 06/30/83 Reportable I

I i \\

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 82-73 Pipe support clamps in Defective clamps re-Final report Unit #2 MSSS may have placed; inspection con-01/31/84 _-l excess gap ducted to identify other Reportable deficiencies 82-74 Adjustable resistors Nodification effected to Final report have wrong size bolts replace nuts and washers 12/23/82 Not reportable 82-75 Refueling water tank Improper studs, clips Final report s suction strainers im-replaced 12/23/82 properly secured Reportable 82-76 Target rock valves do Solenoid operators modi-Final report 1 not meet specification / fled; replace target 07/11/84 1 test requirements rock solenoids with Reportable valcor 82-77 Foxboro displays failed Qualified models supplied Final report Class 1E testing for use 12/23/82 Not reportable 82-78 Improperly crimped lugs All lugs inspected;.de-Final report in water chiller control fective lugs replaced 01/17/83 panels Reportable 82-79 Control air tubing Tubing separated to meet Final report violates separation requirements 01/17/83 criteria Not reportable 82-80 Low insulation valves Terminal blocks replaced Final report for terminals blocks with splices 08/31/84 Not reportable 82-81 R-Class instruments. Honeywell instruments Final report used in lieu of Q-Class inspected for conform-04/12/83 in DG control cabinets ance Reportable 82-82 Hechanical spubbers do NCRs dispositioned to Final report not permit 5 nove-rework the affected 01/19/83 ment without binding snubbers Reportable 82-83 DG butterfly valves did Valves interchanged and Closed 01/06/83 not comply with require-replaced Not reportable ments

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 82-64 Class 1E Icad centers in Space heaters inspected Final report Unit il Led internals for correct voltage 04/19/83 damage by space heaters Not reportable 82-85 Harlo relay panels in Incorrect relays re-Final report Unit #1 failed testing placed with qualified 03/07/83 relays Reportable j i -.? ~~

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 83-1 DG voltage regulating Transformers repaired per Final report 1 system may not perform DCP 02/16/83 -l' as specified Reportable 83-2 ' Valve operators inter-Affected operators were Final report changed replaced 05/03/84 Reportable i 83-3 Foreign material in Bou ing flushed and Final report bearing housing of cleaned 02/28/84 Unit 1 EpSI pump Not reportable 83-4 Test procedures for air Procedures revised; Final report handling units do not retests performed 04/27/84 meet ANSI 510 Not reportable 83-5 Weld undercut on pipe Use as is Final report in SI system 02/28/83 Not reportable 83-6 Undersize shock sup-Shock suppressor replaced Final report presor in Unit 1 02/28/83 Containment Reportable 83-7 Maxi-bolt anchors Replaced affected bolts Final report improperly installed 03/04/83 Not reportable 83-8 Eydrogen recombiner Existing timers replaced Final report failed Qualification 02/28/83 test Reportable 83-9 Unit 1 LpSI pumps Both LpS1 trains flushed Final report strainers and cleaned 09/06/83 Not reportable 83-10 Main steam relief valves Valves returned to manu-Final report exceed 5% blowdown facturer for refurbish-02/28/84 unit ment Not reportable 83-11 . Exide batteries may Stress or batteries Final report ~ leak or corrode at relieved; pemanent 06/14/83 ~E terminals repairs effected Not reportable 83-12 480V HCC interlocks may Interlocks changed Final report malfunction out under GE supervision 05/03/83 Reportable

l DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 83-13 Violation of Tagout Training conducted on Final report requirements tagging procedures 07/14/83 Not. reportable { i 83-14 ' leaking capacitors Defective relays replaced Final report in DG relays 09/27/83 Reportable ~ 83-15 A 354 Anchor bolt bone Torque valve determin-Final report under installation torque ation methodology 09/23/83 changed; drawings Reportable revised 83-16 DG govenor and voltage DCP issued to correct Final report regulator do not reset deficiency 05/03/83 after trip Reportable 83-17 Fire protection switches All damaged switches Final report failed to meet IMI replaced 07/19/83 criteria Reportable 83-18 Pipe supports do not Additional her nuts Final report meet Seismic 1X require-installed; drawing 04/28/83 ments revised Not reportable 83-19 Shock arrestors do not Applicable shock Final report function properly arrestors replaced 01/03/84 Not reportable 83-20 Startup test personnel All personnel properly Final report qualification trained and qualified 04/29/83 Not reportable 83-21 LPSI pump operated in Training provided to Final report violation of procedures operators 05/06/83 Not reportable 83-22 Hydrogen recombiner Circuit breakers Final report circuit breaker failed replaced 10/24/83 to operate improperly Reportable 83-23 - MS1V bypass isolation Solenoid valves replaced Closed ~ valves failed to close 05/10/83 within 5 seconds Not reportable 83-24 DG lube oil and jacket New heaters installed Final report water heaters do not 05/18/83 maintain temperatures Reportable i I

s. l DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 83-25 Instrument tubing does Use-as-is; revised Final report not have boundary class specifications issued 09/21/83 break Not reportable 83-26 BOP ESTAS module,s failed Cabinets modified to Final report testing due to over-increase ventilation; 10/28/83 heating drawings revised Not reportable 83-27 Need position indication Adjust switches s's Closed switches functioning necessary; O-ring 04/28/83 improperly and teminal boards Notreportable replaced 83-28 Snubbers installed in Use as is; Specification Final report violation of reserve change to clarify pro-06/08/83 range requirements cedure Not reportable 83-29 Eangers in SI system Supports repaired; draw-Final report installed incorrectly ings revised 06/06/83 Reportable 83-30 A354 bolt broke while Torque procedures Final report torquing on Unit 2 AFW revised; drawings 01/30/84 pump revised Not reportable j 83-31 Temperature rise in DG Ventilation modifications Final report control cabinet could made to provide forced 08/23/83 exceed design ventilation Reportable 83-32 Socket velds in Unit 1 Transition pieces instal-Final report S/G 1ed; drawings revised 02/29/84 Not reportable i 83-33 GE breakers with EC-1 Defects corrected per Final report trips may have defect NCR dispositioned 06/24/83 Reportable 83-34 Instrument racks in Defective welds repaired Final report Unit 2 have surface 09/19/83 cracks Not reportable -i ~~ 83-35 Inverters produced High frequency snubber Final report voltage spikes on DC capacitor reworked 01/09/84 supply bus Reportable 83-36 Excessive cycling of Actuators refurbished Final report hydramotor actuators and retested; Training 12/21/83 program conducted Not reportable

a DDt NO. DESCRIPTION COPAECTIVE MEASURES STATUS 83-37 Missed factory operations Defects repaired as Final report ~ on Unit 3 S/G appropriate 12/05/84 Reportable 83-38 Clip angles used for EVAC Use-as-is Final report supports do not meet 10/06/83 requirements Not reportable 83-39 Rejectable indications Reworked pump case; Final report on Unit 1 RCP inspected all other velds 01/03/84 Not reportable 83-40 Unit 1 LPSI and CS pump New lower end brackets Final report motors leaking oil instaned; new design 02/02/84 housing Reportable 83-41 Flooding in Control Circulating water intake Final report Building canal sealed; electrical 09/21/83 ducts sealed; all joints Reportable sealed 83-42 Failed thernowen s Original thernowen s Final report in the RCS replaced with new, 09/14/84 redesigned thermovens Reportable 83-43 Improper crimp termina-All relay cabinets by Final report tions Earlo reinspected; dis-09/27/84 crepancies will be Reportable I corrected j 83-44 Wiring errors in PPS Wiring corrected and Final report cabinets retested 08/15/83 Reportable 83-45 Cable separations in Wiring redone in accor-Final report Unit 1 Control Room dance with applicable 09/26/83 panels requirements; procedures Reportable revised 83-46 Value overtorqued during Adjusted electrical Final report _, hydrostatic testing leads and reed switch 01/09/84 .E Reportable ~ 83-47 Power supplies may damage Additional fuses in-Final report instrument conductor staued 10/17/83 penetrations Reportable

r DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 83-48 Solenoid valves Refurbished with high Final report rubjected to excessive temperature connectors, 10/28/83 Not heat lead wires and 0-rings reportable 83-49 Eroken impeller blades / Diffuser redesigned; Final report diffuser bolts capscrew numbers 09/14/84 Not increased; impellers reportable backf111cd; bearing sleeves replaced 83-50 Combined with DER 83-49 83-51 AFW pump failed testing Surveillance test path Final report eliminated; SARCN to 09/25/84 change required flow Reportable rates 83-52 Power supplies feed Filter elements Final report noise into 125 VDC bus installed; annunciators 12/22/83 returned for re-work Reportable 85-53 Unit 3 embed plates do Replace defective plates Final report not meet specification plug veld anchor bolts 10/15/84 Reportable 83-54 Washers found in Unit 1 Loose parts removed; Final report S/G's remainder of system 01/17/84 Not inspected reportable 83-55 Thermal liner on cold Liners removed from Final report leg of RCP 1A missing system 12/30/84 Not reportable 83-56 Discrepancies with Larger hydraulic Final report MSIV's reservoir; pump material 04/13/84 replaced; relief valve Reportable installed 83-57 Cracks in CEA shroud 4 and 12 finger guides Final report removed; snubbers added 09/14/84 for lateral support Reportable 83-63 HPSI isolation valves Readjusted limit Final report ~h failed to open switches tack welded 10/9/84 yokes to bonnet Reportable 83-64 Pressure relief valves Test rig replaced Final report failed testing 05/24/84 Not reportable t

l DER NO. DESCRIPTION Cd'RRECTIVE MEASURES STATUS 83-65 Safety relief valves Valves reconditioned and Final report ] found dirty and rusted tested; cleanliness 01/23/84 ] requirements addressed Reportabic w 83-66 AFW pump impeller wear Wear ring material Final report ring fractured changed; sent to 06/21/84 manufacturer for rework Reportable 83-67 Ex-core detectors below Detectors relocated Final report flood level above flood level 01/23/84 Reportable 83-68 Battery racks Non-conforming hardware Final report constructed with replaced 02/09/84 materials not meeting Repertabic specifications 83-69 Seismic supports on Added additional shaft Final report Fosi-Seal valves supports to raise 07/11/84 j incorrectly installed frequency, validating Reportable ) seismic analysis 83-70 Viring in ERF Cabinets Wiring rerouted; metal Final report not in conformance with barriers installed; 02/28/84 specification color coding of wiring Reportable 83-71 Shock arrestors may have Snubbers replaced as Final report generic defect required 04/24/84 Reportable 83-72 Undersize velds in Specification revised; Final report Unit 1 Auxiliary Training for QC 03/14/84 Building inspectors Not reportable 83-73 Unqualified power Replaced with safety Final report supplies installed IE grade power supplies 12/6/84 instrument cabinets improved procedures, Reportable retrained personnel 83-74 Undersize welds in Inspections conducted on Final report Unit 1 Auxiliary all units pipe supports 09/21/84 Building for veld size Not reportable 83-75 Improperly torqued bolts Bolta retorqued Final report on panel filler assemblies 07/24/84 -- E Not reportable 83-76 Improper AFW pump logic Logic diagram revised; Final report modifications on 05/07/84 existing logic Reportable 83-77 Unit 2 concrete pour Honeycombed areas Final report contains honeycombs repaired 07/13/84 Not reportabic

~ DER NO. DFSCRIPTION CORRECTIVE MEASURES STATUS 84-1 Methodology used to Frocedures revised to Final report track required retesting provide a documented submitted 04/09/84 _~ activities program to track Not reportable requirements for ~ outstanding preoperational l retest after work is performed on a previously tested structure system I or component 84-2 Rust, scale, and pitting NCRs were dispositioned Final report in the clevis and arm of use-as-is 07/13/84 Not several SI and CH valves reportable i 84-3 Feedwater isolation Inspect and rework FW1Vs Final report valves; lower 4-way and MSIVs to remove 05/25/84 valve found stuck during unacceptable pipe Reportable testing scalanu and replace with Loctite No. 277 prior to fuel load 84-4 External security wiring Contains proprietary Closed 01/27/84 not in conformance with security information per Not reportable specification 10 CFR 2.790 j i 84-5 D'ebris found in reactor NCR dispositioned to Closed 02/10/84 internal during movement clean area and return Not reportable of the CEA Shroud tools to proper storage Assembly from the UGS { 84-6 Fossible deficiencies in Replaced deficient Final report absolute and deviation potentiometers 12/12/84 alarm modules Reportable 84-7 Failure to provide NCRs initiated to Final report corrective action as reinstate rework on 07/13/84 stated in DER 80-21 valves requiring Reportable modifications 84-8 ITT/Barton Model 763 Transmitters will be Final report Transmitters do not meet replaced or refurbished 07/24/84 specifications Reportable 64-9 Relating to CAD welding Welding Frocedure Spec. Final Report for cathodic protection Qualified to ASME 10/15/84 ground connection Section III Not reportable 84-10 Abnormal number of 100% inspection revealed Final report singic element RTDs no problem with the RTDs 08/01/84 Not open-circuited reportabic

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 84-12 Zone III violations of The entire Unit.1 RCS Final report RCP 1A and S/G #1 returned to Class B. 09/10/84 cleanliness, and the Not reportable demonstration test completed i 84-13 Relating to HVAC Completed walkdowns. Final report acceptance criteria Correct where required. 4/29/85 Rouse drawings Reportable 84-14 Some studs and nuts DCN issued to allow the Closed-03/13/84 installed on SI & RC use of SA-194, GR 8M .Not reportable systems which do not material in the boric meet ASME requirements acid related systems, as for boric acid service applicable } 84-15 Relating to welds Under evaluation. Final report attaching pipe restraint Revised inspection 11/15/84 Not supports less than criteria. Corrected reportable design-calculated deficiencies where dimensions in Unit 2 required. 84-16 ESFAS relay cabinets Added stiffener plates Final report baseplates to cabinets and updated 08/02/84 installation DWG's Reportable 84-17 The core shroud envelope Measurements of core Closed 04/23/84 shroud panels Not reportable-accomplished as required' 84-18 Wiring error on LPSI Wiring errors on control Final report pump "B" CS-3 switch switch corrected 09/10/84 Not reportable 84-19 Improperly installed Nonconforming flanges Final report blind flanges removed and replaced to 07/30/84 Not meet Piping Material reportable Classifications 84-20 Displacement of a Proper operation of SI Final report connecting line in the valve was verified 10/15/84 Not SI system reportable _, E 84-21 Rosemount transmitters Replaced mounting Final report not torqued to specified hardware. Issuance of 12/8/84 valve specific instructions. Reportable Review of Q-class deficiencies.

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 84-22 Unit #1 CEA shroud Contaminated area Final report with oil corrosion. Oil Reportable ~ - support contaminated cleaned and checked for 08/01/84 j retention bars are being added to the Polar Cranes' to contain oil in gear Case. 84-23 Auxiliary feedwater pump No future reflow cire. Final report "B" discharge valve to testing will be done. 07/12/84 condensate storage tank Recire valves V018 and Reportable V027 will be replaced by spectacle flanges. 84-24 Limitorque valve Recorqued valves in Final Report operators loose on valve question sampled 10/23/84 bodies additional valves Reportable clarification of instructions retraining personnel 84-25 Containment supply Vendor ensured proper Final Report registers would not hardware in the future. 11/27/84 cycle Modification of Reportable registers. 84-26 Improperly tested or Interlocks will be Final report adjusted interlock manually tested unless 09/21/84 properly tested Reportable personnel are performing the function 84-27 ^ Improperly handled Reinspection and Final Report instrumentation from correction of 12/12/84 k'aldinger Corp. deficiencies. Review of Reportable procedures. Retraining. 84-28 Diesel generator fuel Modification of attached Final report lines pipe 2/15/85 Not reportable 84-29 Build up of material on Clean, recoat with Final report Unit #2 diesel generator plasite lining 09/25/84 -5 HX Reportable ~ 84-30 Improper documentation Review of all code-Final report of diesel generator related documentation 09/18/84 components concluded correct and on Not reportable file; use-as-is 84-32 Superceded by DER 84-34

DER NO. DESCRIPTION CORRECTIVC FE%SURES STATUS 84-33 Incorrectly installed Weld added Final report hanger support assembly 09/21/84 Not reportable 84-34 Critical friction type Reworked / repaired keyway Final report high strength connectors bolts. Revision of 10/26/84 drawings. Training of Reportable personnel. 84-35 Setpoint potentiometers Potentiometers replaced Final report in the PPS drift outside 09/18/84 Not of tolerance reportable 84-36 SI valve stalls just off Replacement of Final report closing seat when applicable valves. 11/28/84 opening or closing Inspected downstream Reportable piping. 84-37 Unauthorized / unqualified Identification and Final report duct sealant qualification of 12/7/85 sealants. Retrained Reportable personnel. 84-38 Improperly welded flange Rework / repair by adding Final report in Unit #2 filler material 09/18/84 Reportable 84-39 LPSI and containment Use-as-is, but do not Final report spray pumps have run pump in the 2500 to 09/26/84 Not experienced abnormal 3500 flow range during reportable rumbling noises shutdown cooling mode of operation 84-40 Unit #2 auxiliary Improved chemistry. Final report feedwater pump has Replacement of 12/14/b4 Not corrosion applicable parts, reportable 84-41 Adequacy of Cardinal Personnel training. Final report Industrial Products Revised audit procedures.12/13/84 Not program for supplier Revised inspection reportable qualification procedures. Instituted user tests. 84-42 Unqualified torque Addressed in DER 83-73 Final report j switches installed on 10/30/84 Not safety related valves reportable J 84-43 HPSI 3" gate valve Valve stem cleaned and Closed 07/18/84 failure to open lubricated Not reportable e

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 84-44 Fatigue failures of the Implementation of a Fina2 report charging pumps maintenance and 11/28/84 Not ~- i inspection program reportable ~ 84-45 Relating to spot welding Retested stud welds Final report on skid mounting 10/19/84 Not indication and control reportable 84-46 Refueling water tank DCPs prepared to perform Final report penetration sleeves; required grouting work 09/24/84 connection would be Reportable overstressed during a seismic event I 84-47 Hacksaw blade in the Weld on line 51 130 was Closed 07/24/84 j Unit #3 SI system completed Not reportable 84-48 Improper material for Replaced expansion plugs Final report piep plugs on MSIV 10/18/84 Reportabic 84-49 Auxiliary feedwater Mini-flow individually Final report system experiences adjusted for each pump 09/26/84 hydraulic resonance to reduce the vibration Reportable 84-50 Main steam isolation Reivsed N FT curves. Final Report 2 valves do not close as Changed alarm setpoint. 10/25/84 required Reduced prechange Reportable pressure. Increased accumulator operating pressure. 84-51 Failure of turbine-Changes initiated to Final report driven auxiliary reflect the feedwater 09/26/84 feedwater pump to quick delivery time change Reportable start from ambient from 20 to 30 seconds j conditions ) 84-52 Relating to the DCPs initiated to Final report atmospheric dump valve; increase the thickness 09/26/84 Not a review of the seismic of the resistor base reportable analysis report flange to two inches determined that the base -E flange of the resistor is overstressed during an SSE and will break 84-53 Nuts on bolts found Reworked valves. Final report loose on PC and CH Revised procedures. 12/28/84 Not valves Retrained personnel. reportable

O DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 84-54 Containment sump Rework of valve Final report isolation valve operators 12/12/84 s Reportable 84-55 Non "Q" material Replacement of non-Class Final report installed in Q1E modules with Class 12/6/84 instrumentation cabinets modules. Revised Reportable procedures. 84-56 Fire dampers were found Modified and reworked Final report to close inconsistently dampers 12/8/84 Reportable 84-57 Evaluation relating to SARCN to change time Closed 09/19/84 radioactive vaste drain from 10 seconds to 40 Not reportable system seconds 84-58 Auxiliary feedwater Cleaning or replacement Final report system solenoid valve of affected valves 11/12/84 Not failed to open in reportable response to AFAS signal 84-59 MCC cables damaged by Replaced damaged cable. Final Report fire stops installed metal edge 10/9/84 protectors. Reportable. 84-60 Improper lubricant used Affected valve operators Final report in Limitorque valve flushed and relubricated.11/12/84 operators Reportable 84-61 Auxiliary pressurizer Under evaluation. Final report spray system-loop valve Installation of failed-10/7/84 Not potential to stop open close isolation valve, reportable 84-62 Load sequencer did not Various hardware and Final report function properly during circuitry modifications. 12/8/84 Not safeguards testing reportable 84-63 S1T vent valve would not Cleaning or replacement Final report close during testing of affected valves 11/12/84 Not reportable 84-64 Snubbers will not cycle Replacement or upgrading Final report of snubbers. 12/12/84 Installation of low Reportable friction slide plates. 84-65 Inst. leads removed from Leads removed from Core Final report UCS have shown splitting Support Barrel 11/12/84 Not of outer sheath reportablu

s: DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 84-66 Downcomer feedwater Modifications to Final report isolation valves actuators. 10/3/84 Reportable 84-67 Steam generator system Cleaning or replacement Final report valve solenoid of affected valves 11/12/84 Not operations at low voltage reportable 84-68 ESC "A" would not Insca11ation of new Final report resequence due to temperature switches. 11/15/85 temperature switch trip Modification to timers Reportable after LOP 84-69 Reactor protection Removal of barrier Final report system shunt trip material from relays 11/9/84 Not contacts reportabic 84-70 Diesel engine "A" in Lubricate control Closed 09/28/84 Unit #1 tripped off mechanism Not reportable because of engine overspeed 84-71 A spurious load shed of None required Closed 09/17/84 the 4160 V SWGR SO4 Not reportable Feeder Breaker 84-72 During pre-op test SI Modifications of HPSI Final report valve torqued out near valves 12/12/84 the closed seat Reportable 84-73 Test cards for excore Replaced and modified Final tcport system have an incorrect test cards. 11/5/84 value for "R26" Reportable 84-74 Inverters failed pre-op Replacement of Final report testing components. Frocedure 12/14/84 Not revisions. reportable 84-75 DG essential exhaust fan Not reportable fails to start within 5 seconds in Mode 1 or 4 operation -. r ' 84-76 STAT or temps could be Modifications to air Final report exceeded supply and exhaust 12/12/84 Not openings. reportable 84-77 Rosemount trancmitters Replacement / Final report manufactured after refurbishment of 12/6/84 January 10, 1984 may not defective transmitters. Reportable have hermetic seal. t

DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 84-78 Valcor valves experience Installe. tion of dropping Final report coil failures resistors 11/16/84' s; Reportable .l 84-79 Broken terminal lug on Not reportabic DG could cause abnormal temperature rise 84-80 DG "A" tripped off on Not reportable overspeed when load was removed 84-81 65%-99% hesitation of Modifications of HPSI-Final report the ep2n position when valves 12/12/84 3 or 4 valves are in Reportable closed position 84-82 Improper mate between Final report seat and disc of SI check 11/9/84 Not valve reportable 84-83 HPSI "A" injection Ifnes Modify design of HPSI Final report experiencing cavitation injection lines 11/25/84 Not reportable 84-84 Discrepancy between Final report CESSAR Section 5.1.4 and 10/26/84 Not CESSAR Chapter 15, dealing reportable with valve closure time 84-85 Containment purge valve Final report closing time on 10/26/84 Not ^ Containment Isolation reportable Activation Signal assumed ( in CESSAR 15-4-8 Amend 6 or later was not assumed in Palo Verde FSAR 84-88 Grout Missing Under Flacement of grout under Final report-Downcomer Feedwater feedweter lines 11/30/84 Lines Reportable 84-89 Barton Transmitters Final report -5 mounted incorrectly 12/6/84 Not reportable 84-90 Reactor Vessel Snubber Final. report 12/6/84 Not reportable { i 1 O

l DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 84-91 Piece of Metal Found in Final report Unit 2 RCP 12/6/84 Not reportable 84-93 Suppport Rails in Panel Required bracing Final report B05 installed 12/8/84 Reportable 84-96 Containment Furge Valve Replacement of motor Final Report Closure Time operators with pneumatic 12/7/84 operators Reportable 84-98 HFA Relay Contact Contacts readjusted Final Report Settings 12/14/84 j Reportable 1 84-99 Regenerative Heat Bracket restored to Final Report Exchanger misaligned original configuration 12/14/84 bolt holes Reportable 84-100 Compression fittings on Inspected and tightened Final Report MCCs compression holding 12/14/84 screws. Revised Reportable procedures. 84-101 Containment purge valve Reinspection of all Final Report failure to open applicable valves. 12/14/84 Installation of Loctite Reportable as required. 84-102 Missing tack welds on Rework of valves as Final report Anchor / Darling swing required per A/D 12/14/84 check valves direction Reportable 84-103 Diesel generator roof Installation of hatch Final Report hatch restraints 12/14/84 Reportable 84-106 Spurious Load Shed of Replacement of sequencer Final report BOP ESFAS module and repair of 2/27/85 Not failed module reportable ~5 85-01 Undersize taper pin on Inspection of various Final report AFP turbine bolts 6/6/85 Reportable 85-02 Silicon Controlled Final report Rectifiers Leakage 2/26/85 Not reportable

7, DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 85-03 3-inch Seismic Gap Revision of procedures Final report Criteria 6/14/85 Not reportable ~ 85-04 Type "A" fire damper Dampers fastened 1AW Final Report installation manufacturers 4/5/85 Reportable instructions 85-05 Improper installation of Rework / repair of all Final report bus fire stops nonsegregated phase 6/20/85 Reportable busee 85-07 CE instrument rack Addition of locking nuts Final report deficiencies new fasteners procured 9/9/85 Not to ASTM requirements reportable 85-08 Low hysterisis setpoint Froper setpoint Final report for AFAS initiation adjustment and 5/30/85 calibration 85-12 Cracking in auxiliary Repair cracks by epoxy Final report building walls injection 6/14/85 Not reportable 85-14 Low lube oil trip of Revire the four DG low Final report Escrgency diesels lube oil trip contacts 6/14/85 Reportable 85-15 Thin vall pipe from None required Final report Hub, Inc. 7/15/85 Not reportable 85-16 Cracked spoke on AHU New hubs fabricated and Final report installed on AHUs 8/13/85 Reportable 85-19 High hydrazine flow rate Addition of stiffer-Final report springs to Spray 7/25/85 Not Chemical Addition Pumps reportable discharge valves 85-20 Cracked rocker arm in DG Under evaluation Closed by RV -- i l 85-22 Colod-Coded Visual Inspect and cican all Final report ^ indicators breaking off ARD relays and aux. 7/25/85 control relays and relay cabinets Reportable preventing travel 85-23 DG start failure due to Replacement of valves Final report mechanical valve failure 9/9/85 Not j reportable i

l s-DER NO. DESCRIPTION CORRECTIVE MEASURES STATUS 85-24 Broken DG turbocharger Upgrade bolts and Final report bolts increase torque 9/13/85 Reportable i 85-25 AFP on AFAS condition Under evnluation Closed by RV 85-26 Containment Purge System None required Final report 9/11/65 Not reportable 85-27 Pacific Scientific Pipe Increase in torque for Final report clamps clamps 9/18/85 Reportable 85-32 Seismic separation Under evaluation Open between buildings 85-33 Bisco fire stops Under evaluation Open 85-34 Failure of diesels to Under evaluation Open pick up loads in override q es \\

V o j. Part 21 Notifications All vendor Part 21 notifications have been reported and corrective action initiated by APS through Construction Deficiency Reports (10 CFR 50.55e). ~ k. Construction Status The following safety-related and important to safety structures systems, and components are not complete as of October 8, 1985. I The remaining construction is reportedly relatively minor in nature consisting mainly of efforts to complete corrective actions identified as a result of testing, Deficiency Evaluation Reports, walk-down punchlist items, etc. Description Subsystem Designator j Boric Acid Condensate Ion Exchange CH09 Boric Acid Concentrator CHIO Containment Electrical and Spare Mechanical CLO6 Penetrations Containment Purge CP01 Fuel Carriage and Upender Fuel Transfer Tube FH07 Fuel Handling Tools. FH08 Underwater TV Systems FH09 Refuel Machine FH10 CEA Change Platform FHll CEA Elevator FH12 l Fuel Pool Seal FH15 Sprinklers for Auxiliary Building FP21 Sprinklers for Lower Cable Spreading Room FP23 Deluge Sprinklers for Safety Injection Pump FP28 Sprinklers for Personnel Facilities FP30 Containment Building Hose Stations FP35 Halon Flooding Protection, Control Building FP36 Corridor Fire Protection FP39 Gaseous Radwasta GR01 Containment HVAC North HCO2 Pre-Access Air Filtration Unit hC03 TMI Task HC70 { Control Building Normal AHU HJ01 ESF Switchgear Room, Essential AHU "A" HJ02 ESF Switchgear Room, Essential AHU "B" HJ03 Battery Ventilation HJ06 Containment Hydrogen Control HP01 -{) Containment Hydrogen Control System HP70 HVAC, Exhaust BR02 Evaporator Package LR04 Concentrate Monitor Tanks LP05 q Containment Radwaste Sump and Pump, West RD01 Containment Radwaste Sump and Pump. East RD02 i Reactor Cavity Sump and Pumps RD03

r .4 Description Subsystem Designator Sump Pumps Discharge Header RD04 ~ ESF Sump and Pumps "A" RDOS ESF Sump and Pumps "B" RD06 Non-ESF Sump and Pumps RD07 Radwaste Building Sump and Pumps RD08 Holdup Tank Sump and Pumps RD09 Fuel Building Sump and Pumps RD10 Radioactive Waste Drain System RD70 Radioactive Waste Drain System RD71 Spent Resin Tanks and Devatering Pump SR01 Solidification Package SR02 Levels C&D (Auxiliary Building) ZA01 Pipe penetrations Rooms levels A&B ZA02 Valve Galleries ZA03 Level A Pipevays & Chases ZA06 Electrical Penetration Rooms Levels 1&2 ZA07 Level 1 Heat Exchanger Rooms ZA08 Pipeways, Valve Galleries ZA10 Containment Building Personnel Access Hatch Area ZA12 Level.3 Hot Lab, Cold Lab, etc. ZA14 Tendon Calleries 2C02 Level 3 Control Room ZJ01 Corridor Vestibule and Airlock ZJ04 Stair A for Levels 364, Vestibule and Roof ZJ08 Upper Cable Spreading Room ZJ11 Cable Shafts ZJ13 Corridor and Stairs A on Level 1 ZJ16 Lower Cable Spreading Room Level 2 ZJ18 Level 1 Switchgear Room ZJ19 Level A Air Handling Rooms ZJ20 Control Building and Auxiliary Building ZJ23 MSSS Elevation 80' ZM01 MSSS Elevation 100' ZM02 MSSS Elevation 120' ZM03 Controlled Machine Shop ZR01 Level 1 Truck Bay ZR02 Level 2 Radwaste Control Room ZR03 Switchgear Room ZT07 i Level 1 Condensate Deck ZT13 Level 2 Mezzanine Deck ZT14 Operations Deck. Level 3 ZT17 The construction punchlist contains approximately 1500 detailed items as of October 8, 1985. Many of these items are expected to be resolved as a set. The licensee expects to resolve all of these items prior to fuel load. Region V review of this list will be initiated once this list is reduced to a few hundred items. I

.1 'e o

1. Preoperational Test Results (1) Preoperational Testing - Preoperational testing will-be completed on all safety related or important to safety systems prior _to fuel

' load. The current status is as follows: Total Tests Test Complete Test Results Approved 184 155 103 The remaining 29 tests that are not complete are listed below. Test'on Hold Percentage Procedure # Description Complete 91PE-2CH09 Boric Acid concentrator Test 85 91PE-2CP01 Containment Purge Systeu 89 91PE-2CR01 Gaseous Radwaste System 85 91PE-2HP01 Hydrogen Purge System 89 Test in Progress Percentage Procedure # Description Complete 91PE-2FP02 Halon 1301 Fire Suppression System 80 91PE-2FP03 Carbon Dioxide Flooding Test 80 91PE-2HT01 Turbine Building IIVAC 88 91PE-2LR03 LRS Concentrate Monitor Tanks 45 91PE-2RD01 Radioactive Waste Drainage System 70 91PE-2ZJ01 Polar Crane 80 92PE-2RJ03 Plant Monitoring System 85 92PE-2RIO2 Plant Annunciator System 87 92PE-2SB17 Auxiliary Relay Cabinet Test 88 93PE-2SD01 Field Input Verification of Emergency-89 Resource Tests Not Started Procedure # Description 91PE-ZFH01 (N) Dry Sipping _. E 91PE-2Fil05 Refueling Machine 2 91PE-2FH06 Reactor Core Indexing Preoperational 91PE-2FH09 Fuel Assembly Core Position Trial Test 91PE-2Fil10 CEA Elevator and Change Platform Test 91PE-2HF02 Control Room Pressurization Test 91PE-2LR02 (N) LRS Evaporator Package 91PE-2SR02 Solid Radwaste System 91PE-2SS02 (N) Nuclear Cas Sampling Hydrogen and Analyzer Oxy 92PE-2FH01 Underwater Television System 92PE-2QF06 (N) Preoperational In Plant Communications Test 92PE-2SB20 DNBR Calculator To PMS Data

= " el o 92PE-2SQ01 Radiation Monitoring 93PE-2QD02 Modular AC Emergency Lighting Units 92PE-2SB19 QSPDS Preoperat.Lonal Test (N) Test procedure not approved by licensee. (2) System Acceptance - All safety related or important to safety systems and arcas will be. accepted.by operations to ensure drawings up-to-date and system completion prior to fuel load. The latest status is as follows: Total Subsystems Accepted Subsystems Walked Down 457 391 317 The remaining required subsystems yet to be walked down are FH-07-12 (Fuel Handl1ng), FP-35 (Fire Protection), QD-02 (Emergency Lighting), QM-03 (Special Process Trace Heating), RD-01 (Radioactive Waste Drains), RD-06, RD-70. RD-71, RM-70 (Main Control Board, R2-70 (CRACS & PASS), SB-72 (Reactor Protection), SR-02 (Solid Radwaste). Total Areas Accepted Walked Down 67 33 67 (3) Surveillance Test Procedures - The surveillance test procedures.to b.e used at Unit 2 are the same as those currently being used at Unit 1 except for unit designation. Seventeen procedures remain to be corrected for Unit 2. (4) Operations Procedures - With minor exceptions the operating procedures to be used at Unit 2 are the same as those for Unit 1 except for Unit designation. Three procedures remain to be conventive for Unit 2 use. (5) Significant System Performance Deficiencies l During preoperational testing, the following deficiencies were notable: High pressure safety injection Redesigned system to reduce valves malfunctioned differential press - increased strength of 1 electrical contact springs. _j i - 1 Microbiological corrosion of spray - . Improved chemical control. pond distribution piping. Frequency of recirculation increased and initiated a-corrosion monitor program. Excessive heat loss from the An engineering evaluation of primary system to containment was the condition is ongoing - experienced during the hot not expected to impact on functional test. operations. t ~

1 "+ e r I Cavitation detected in the Reversed the valve vicinity of the high pressure orientation and added an I injection flow orifices and valves. additional orifice downstream of the existing ./ orifice. Loss of auxiliary spray due to Monitor VCT level reference trip of charging pumps after leg daily. Revise 3 turbine trip / reactor trip /SIAS. appropriate procedures to align charging pump suction to RWT after Loss of Offsite i Power. Acceptability of design under review by NRR. ) Multiplexer malfunctioned causing Unit 2 being hardwired, trip of wrong breakers causing loss Acceptability of design of offsite power. under review by NRR. _.s t 9

[. ~ . s.e Arizona Nuclear Power Project ly;5 fg;, ~,1 P.O. Box 52034

• PHOENIX, ARIZONA 85072 2034 Of /{

ANPP-33899 sggy'j,g'A November *1, 1985 Mr. John B. Martin, Director US Nuclear Regulatory Commission Region V 1450 Maria Lane, Suite 210 Walnut Creek, CA 94596

Subject:

Palo Verde Nuclear Generating Station Unit 2 Construction Status and Operational Readiness Report Docket No. STN 50-529 File: 85-056-026

Reference:

Letter dated October 10, 1985 from D. F.

Kirsch, NRC, to E. E. Van Brunt, Jr.,

APS

Subject:

Construction Status and Operational Readiness Report

Dear Mr. Martin:

The referenced letter requested that ANPP provide information in the subject areas listed in Attachment 1 of the referenced letter. Attachments to this provide.the following information: a. Project History b. Licensee and Contractor Initiated Stop Work Actions c. Construction Deficiency Evaluation Reports (DER's) d. Construction Status ] e. Preoperational Test Status .Ei ~ f. Independent Third Party Inspections g. Licensee and Contractor Audits Attachments b., c., f. and g are not Unit Specific $M/n g( }} }J VMQj)p I U'0 vv iii l - 7gi

3 E.s s. ~ Mr. John B. Martin-Palo Verde Nuclear Generating Station Unit 2 Construction Status and Operational Readiness Report Page Two ANPP-33899 If you have' any further questions regarding this information, please call Mr. W. F. Quinn of my staff. Very truly yours, 01L mL( E. E. Van Brunt, Jr. f Executive Vice President Project, Director EEVB/WFQ/JK0/ dim Attachments cc: E. A. Licitra R. Zimmerman A. C. Gehr ] M. lay I o ) l .- E 4 .+

Mr. John B. Martin Palo Verde Nuclear Generating Station Unit 2 Construction Status and Cperational Readiness Report Page Three ~~ ANPP-33899 bec: D. B. Karner All w/a J. G. Haynes R. M. Butler W. E. Ide W. F. Quinn T. F. Quan M. A. Jones LCTS Coordinator: J. R. Bynum J. Orlowski A. J. McCabe W. G. Bingham S. Shapiro C. Ferguson T. Bradish P. Brandjes i l O -4 9

t. a. Project History Palo Verde Nuclear Generating Station Unit No. 2 PLANT CHARACTERISTICS: Docket No.: 05000529 CP No. & Date Issued: CPPR-142/05-25-76 CP Expiration Date: 12/31/85 Applicant: Arizona Public Service Company Plant Location: 36 miles west of Phoenix, AZ IE Region: V AE:. Bechtel NSSS: Combustion Engineering i Constructor: Bechtel Reactor Type: PWR DER (MWE): 1304 i KEY PERSONNEL: Corporate

Contact:

E. E. Van Brunt, Jr., ANPP Executive Vice President Corporate Address: P. O. Box N 1999 Phoenix, Az 85072-3999 Corporate Phone No.: (602) 932-5300 NRC LPM: E. Licitra IE Resident Inspector: R. Zimmerman/G. Hernandez FUEL LOAD DATE CHANGES AS REPORTED BY UTILITY: Reason for Change Report Date New Schedule Reported by Utility 07-28-82 08-01-84 Impact of scheduling problems with 08-16-83 02-01-85 key equipment. Augmentation of the 03-26-84 Last Quarter plant's emergency response system of 1985 as results of TMI lessons learned. Complexity of the transition from construction to start-up phase. Unit 1 delays. ] I LOCAL PUBLIC DOCUMENT ROOM: Phoenix Public Library --5 12 East McDowell Road Phoenix, AZ 85004 0323K/0016K 1 l L-- -- -

J .F Status as of 10/20/85 CONSTRUCTION STATUS REPORT NUCLEAR POWER PLANTS Palo Verde 2 'I ~ CONSTRUCTION STATUS: Applicant's Current Estimated Fuel Loading Date: 11/00/85 Applicant's Previous Estimated Fuel Load Date: 08/01/84 Applicant's Estimated Fuel Loading Date at CP Issuance: 11/00/83 Applicant's Current Estimated Comnercial Operation Date: Second Quarter j of 1986 j Applicant's Construction Completion Estimate as Defined in CP: (Earliest) 02/01/83 j (Latest) 12/31/85 CURRENT ESTIMATED PERCENT CONSTRUCTION COMPLETE: 99% j COMMENTS REGARDING CURRENT CONSTRUCTION STATUS: EST1 MATED ACTUAL ESTIMATED ACTUAL ESTIMATED START S_ TART COMPLETION COMPLETION % COMPLETE Mobilize and Prepare site: 06/76 06/77 100% Place structural concrete: 08/77 12/81 100% Install Reactor Pressure vessel: 06/80 07/80 100% Install Large Bore Process Pipe: 09/78 05/85 100% Install Large Bore Pipe Hangers, Restraints, and Snubbers: 10/78 05/85 100% Install Small o 4 Bore Pipe: 04/79 11/85 99.6% ] Install Cable Tray: 06/78 03/82 100% Install Exposed Metal Conduit: 01/78 10/85 99.9% 1 Install Power, Control, Instrumen-tation and Security Cable: 02/81 11/85 99.5% ~~ k Install Electrical Terminations: 05/81 11/85 99.1% Conduct Reactor Cold Hydrostatic Test: 11/84 11/84 100% Conduct Hot Functional Test: 06/85 08/85 100% Conduct Preop and Acceptance Test Necessary for Fuel Ioad: 03/83 11/85 88% l

o. j i b. Licensee and Contractor Initiated Stop Work Actions Licensee Initiated Stop Work Actions .j 1 Year Organization Reason / Period Corrective Actions 1978 Bechtel Radial bends did not meet Rework tag prepared in drawing requirements. Re-compliance with WPP/QCI pairs started without NCR 54.0 As-built survey record or repair instructions docu-attached to NCR. NCR mented. (12/13/78-12/15/78) issued C-Y-1078 (12/14/78) 1979 Bechtel ASME code acceptance cri-Test data and results ob-teria not met for ultra-tained for acceptance of sonic testing. (7/31/79-double welded stainless 1 8/21/79) steel pipe. ] 1981 Bechtel and Insulation being deformed Deforming of insulation CE .to fit between Reactor analyzed and accepted. Vessel and RV support col-Gaps minimized. umns and technical justi-fication not provided for assurance of quality and in-tegrity of system not vio-4 lated. (5/5/81-5/21/81) i 1981 Bechtel Procedures / instructions or Procedure initiated and PCN controls not developed to written to WPP/QCI 28.0 control the connection and i charging of batteries to assure safety of personnel and equipment. (8/31/81-9/1/81) 1981 Bechtel Five Star Grout 150 used and Authorization for use de-does not meet required leted from 13-CM-365. strength. (12/14/81-4/28/82) 1982 APS Operations Control of temporary elec-90AC-0ZZ11 identified as trical jumpers, temporary procedure for Startup to lifting of terminal leads, use: 73AC-92205 was re-temporary change of set-vised to be in effect only r points and use of temporary at fuel load. i modification not being per-formed in accordance with 73AC-9ZZ05 but in accordance with 90AC-0ZZ11. (4/1/82-4/2/82) 0050K/0003K

I b .6 ~ Year Organization Reason / Period Corrective Actions 1982 Bechtel Tendons stored without weat-All tendons discussed in-her protection. (5/18/82-spected, rust removed and . 'i 5/21/82) recoated. No signs of pit- { ting or.other deficiency. Considered acceptable and covered with plastic for weather protection. Western Concrete. personnel reinstructed in require-ments for storage of tendons. 1982 Bechtel -Stopped installation of Issue of DCP 1SN-SQ-001, sample supply lines to air Rev. 5. Existing system radiation monitors as sup-installed in accordance ply sample lines are not with current revision of designed to requirements of design drawing. Problem . ANSI N13.1 Seat B5. resolved on QAF82-45. (5/27/82-6/29/82) 1982 Bechtel Material accountability not Complete inventory taken, being maintained in Zone III controlled access material-area established for this and tool log updated. Re-work. (6/2/82-6/2/82) moved section pipe spool and inspected. Area in-spected, personnel in-structed. 1982 Bechtel Procedure cancelled which BPC will review WPP-QCI governs BPC preparation for 31.0 and write PCN; review area transfer / release. Re-Fire Barriers, Cable Tray quirement for inspection / Covers and Conduit Sealant acceptance of cable tray and incorporate into exist-covers and barriers dele-ing procedures or add to ted. Requirement for in-WPP/QCI 31.0 spection/ acceptance of un-scheduled commodities has 3 been deleted as was commit-4 ment to verify installation / inspection documentation with- ] in scope of area transfer. (7/20/82-7/22/82) 1982 APS Startup Test Director not certified Test Director will be fa-as qualified for test MG300, miliarized with the pro-FPN P02. (7/21/82-7/22/82) cedure and familiarization will be documented. QC J to be present during test. J J

o, a Year Organization Reason / Period Corrective Actions 1982 APS Startup Circuit breaker removed 90GA-0ZZ28 revised and without permission and no Maintenance will assure clearance was requested nor that personnel are aware issued. (8/4/82-8/4/82) of ' station clearance re- ~ quirements and test con-duct requirements. 1982 BPC Startup Failure to: respond in a Corrective actions agreed and APS timely manner to OTNs; to on by Bechtel and APS QA. Maintenance implement requirements of AD-112 with regard to M&TE usage logs and forms; to re-rspond to calibration overdue notices; to comply with ANSI N45.2.16, Section 3; prnvile 'an adequate response to CAR 82-036. (9/17/82-9/18/82), 1982 Maintenance Work Order 482 & 483 issued Procedure initiated in ac-to set safety valves did not cordance with code and provide adequate instruc-s pecifica tions. Special tions to perform the work instructions issued with as required by code, ASME work orders. Section XI. (10/14/82-11/21/82) 1982 APS and Valves SGN-HV-05 and SGN-HV-Performed required actions Bechtel 06 were stroked over a two of steam generator re-Startup hour period and allowed ap-covery plan, proximately 100,000 gals. of highly contaminated H O 2 into the secondary side of SG1 and at the time SG2 was unknown. Isolation valves for nitrogen purge thought to be closed were open. (10/19/82-l 10/19/82) 1983 APS Startup Cleanliness of Low Pressure Inspection to determine and Safety Injection System was amount of damage and veri-Operations indeterminate and continued fication of cleanliness. operation without corrective Potential causes for entry _. E action could lead to signi-of foreign material into T ficant damage to LPSI pumps system investigated. On-3 { (1/18/83-1/19/83) going inspections and i evaluation of system I cleanliness. l -

Year Organization Reason / Period Corrective Actions I 1983 APS Startup Startup and Maintenance Per-90AC-0ZZO2 and 90GA-0ZZ28 ,'j Operations sonnel were not performing were revised and require a work activities in accord-- review of TER's prior to ance with approved project rework or~ installation of procedures. '(2/8/83-3/4/83) materials on "Q" class com-ponents to determine if an NCR should be written of if it is re portable. ,,All TER's written 1/17/83-2/11/83 to be reviewed. 1983 Bechtel Typical drawings in FCR DCP issued providing ne-71577E differ signifi-cessary drawing clari-cantly from actual field fication. conditions and bolts could be installed incorrectly. Original field conditions will become indeterminate ' if bolts are installed without adequate directions. (11/21/83-4/14/84) 1983 Bechtel Reportability evaluation in DCPs were transmitted to question. If skewed T Resident Engineering for joints do not affect safety reportability review. Con-why are welds being re-dition not reportable. paired? (11/23/83-12/20/83) 1983 Combustion Personnel records do not Inspectors performed demon-Engineering provide documentation of stration of proficiency. certification of inspectors. (11/28/83-12/2/83) 1983 Innryco, Inc. Contract PV83-8215 Specifi-Program was reviewed and fication 83-95.71-06-001 did approved. did not adequately im-plement the applicable technical and quality re-quirements which must be im-posed on Inryco as a result of the scope of work Inryco f is to perform. (12/16/83-c 1 12/30/83) ~?{ \\ i

Bechtel Initiated Stop Work Actions Year Organization Reason / Period Corrective Actions 1977 Shurtleff & E-7018 weld rod not stored Drying ov' ens obtained Andrews in drying ovens from Bechtel. SDDR l (6/17/77 - 6/17/77) issued. 1978 Peabody Penetrant materials not Materials tested & OK, Testing analyzed. procedures revised' (1/12/78 - 1/27/78) 1978 Construction Unauthorized M-6 solvent SAR Change Notice 814 ~ used for cleaning. issued to define qualifi-(2/10/78 - 3/16/78) cation parameters. WPP/QCI 14.0 revised. 1979 Construction Youngstown pipe material Radiograph accomp11bhed - 'is suspect - DER 79-4 no defects found. (5/18/79 - 6/22/79) 1979 Clark Unacceptable curing Construction NCRs issued. Painting operations (11/5/79 - Supplier QA program 11/8/79) improvement initiated. 1980 Construction Rockbestos Class IE cable Supplier and Bechtel may have unqualified controls implemented. splices. DER 80-4 Cable qualified, any (3/5/80 - 10/24/80) cable with repairs is approved for outside containment only. 1980 Construction HPSI suction pump piping Piping arrangements were ~ may not be acceptable to determined acceptable. pump supplier. DER 79-13 (3/28/80 - 11/14/80) 1980 Construction ITT Grinnell pipe supports Acceptable - based on Code were received were under-Inquiry, ASME File No. ] size fillet welds. NI-77-406. DER 80-6 (4/25/80 - 7/8/80) 1980 Construction Certain cable pulling Condition acceptable based __ is ~ stopped due to potential on engineering analysis. ~ deficiency in Containment rebar detailing. DER 80-19 (6/30/80 - 10/18/80) ' p (

) Corrective Actions ) Year Organization Reason / Period 1980 Construction Unit 3 shell concrete Condition acceptable based placement stopped based on engineering analysis. _~] on 80-SW-4 and DER 80-19. (6/30/80 - 10/17/80) 1980 Construction Unit 2 anchor bolts for Design change implemented. seal table are inadequately Condition corrected. embedded - DER 80-16 (7/3/80 - 10/22/80) 1980 Construction Deficiencies on Whiting NCRs issued, procedures polar crane and improper revised, training processing of Bechtel conducted. documents. .(10/16/80 - 11/3/80) 1980 Construction Concrete placement deficien-Condition acceptable based cies - SI tank. DER 80-24 on engineering analysis. (10/17/80 - 2/2/81) 1980 M. M. Sundt/ Concrete truck mir not NCRs issued and preventive Tanner Co. properly monitored action implemented. enroute. (11/13/80 - 11/14/80) 1981 Reliance Truck QA program deficiencies Audit findings resolved. Company found during audit by Supplier QA Manager Bechtel replaced. j (2/17/81 - 6/11/81) 1981 Construction Ultrasonic by Peabody not NCR issued. WPP/QCI 12.0 witnessed by Bechtel Level revised to clarify require-II or III ment. (2/25/81 - 3/10/81) 1981 Construction Construction Startup testing NCRs issued, procedures accomplished without issued. formal procedural control. (5/13/81 - 5/21/81) 1981 Construction Bolts failed due to NCRs issued. Bolt testing incorrect hardness. program accomplished. _. E DER 81-14 Refer to. DER 81-14. (6/15/81 - 7/6/81) ~ 1981 Otis Elevator Welding program not Welding of brackets approved by Bechtel. affected. Bechtel walkdown (10/8/81 - 11/16/81) determined welds accept-able. Supplier will use Bechtel controlled filler material. 3. Year Organization ' Reason / Period Corrective Actions 1981 Marathon Supplier lack of control Procedures developed and Steel. for subcontracted NDE - implemented. _~ field erected tanks.- Initiated 12/10/81 - Closed 7/21/83 upon completion of reverifica-tion activity. i 1982 Comsip Supplier weld deficiencies SDDR 3236 issued - Comsip j on main control panels - weld procedure revised. at supplier's facility. l (4/12/82 - 5/27/82) { f 1982 Construction Grouting procedure to Condition corrected to accomplish DER 81-35 meet QA program require-disposition not approved ments. or controlled. -(8/17/82 - 8/20/82) 1983 Construction Engineering procedure Approved QC procedure for repair of crack in issued. spray pond does not address QC participation. (5/17/83 - 5/20/83) 1983 Construction Site process sheets for Review cycle modified, installation of Unit 3.. QA review accomplished. reactor vessel internals not submitted for QA approval. 1983 Construction QA overview of pipe support Reinspections conducted. reinspection program QA reverification program identified unacceptable impicmented to require weld conditions not found monthly overview of weld by QC. DER 83-74 activities. (12/2/83 - 12/12/83) 1984 Engineering Validation program of HVAC Documents were issued which duct supports by Engineering meet QA program require-and supplier does not meet ments. QA program requirements. ,, y (3/2/84 - 3/8/84) 3984 Construction Items removed during Condition corrected, authorized replacement Procedures revised to activities were not properly clarify requirements. identified and controlled. (5/3/84 - 6/8/84) . I

) i e .s i Year Organiza tion Reason / Period Corrective Actions i 1984 Columbia Materials received at Condition corrected. Items Specialty Co. jobsite were not processed met the requirements for under the Columbia Specialty their intended use. - QA program. (11/16/84 - 12/31/84) 1985 Brand Indust. Seismic gap hardware did Commitments establish a Services Inc. not conform to the require-program to identify and ments and procedures did correct deficiencies" not provide adequate acceptable criteria. (8/30/85 - 10/22/85) I o -.E ~ - J

s. + c. Construction Deficiency Evaluation Reports (DER's) 10 CFR'50.55(e) DER No. Description Corrective Measures Status ~ 78-1 Fabrication of Anchor Documentation reviewed ' Closed 04/11/78 Bolts for Major NSSS ' and corrected Not reportable components 78-2 Void in concrete place-Void repaired Closed 05/19/78-ment Not reportab.1.e 78-3 Stainless Steel pipe All pipe and pipe spools Final report spools from Youngstown Welding 11/17/78 and Engineering Company Reportable have been rejected, quar-antined, and the company removed from the AVL by Pullman Power Products 78-4 Defective fillet welds Drawing corrected Closed 05/19/78 due to drafting error Not reportable on DWG's I b ~=. i , j i

l 1 as .i i DER No. Description Corrective Measures Status 79-1 Voided 79-2 Weld sequence of Unit Weld sequence verified Final report

1. 1 and Unit #2 polar correct 06/04/79 cran support girders Not reportable 79-3 Math error in calcula-Calculation corrected Closed 06/01/79 tions Not reportable 79-4 Longitudinal weld de-NDE showed no defects Closed fects in S/S pipe Not reportable 79-5 Polar crane' girder Procedures prepared and Closed 06/01/79 welds Implemented Not reportable 79-6 2" defective' socket Coating removed prior to closed 05/19/79 weld valves welding Not reportable 79-7 Polar crane bracket NDE showed satisfactory closed 11/30/79 welds results Not reportable 79-8 Cracked Auxiliary Switches replaced; 100%

Closed 08/28/79 switches reinspection conducted Not reportable 79-9 Pipe spool heat treat-All material tested Closed 05/19/79 ) ment satisfactorily Not reportable j 79-10 Safety-related pipe sup-A complete re-inspection Final report port assemblies in Unit program has been initi-03/06/80

1. 1 ated with deficiencies Reportable j

being documented, training sessions updated, fillet ) weld gauges supplied, and increased surveillance 79-12 Inadequate concrete Specifications and pro-Final report strength achieved with cedures revised, all ac-12/30/80 pneumatically placed cessible areas chipped Reportable motor repairs and reworked, and all in-accessible areas evaluated and dispositioned accept-as-is in NCR C-R2040 based __j on Design Criteria,

i s. m DER No. Description Corrective Measures Status 79-13 Pump suction pipe con-A review of the various Final report ,~ figuration on the high piping arrangements has 12/03/80 pressure safety injec-shown them to be accept- ' Not reportable tion pumps (HPSI) able under all existing' guidelines and no further-action is required e g.. e 9 e 1'i j ~3-

a .a DER No. Deecription Corrective Measures Status 80-1 Inadequate design of Calculations performed; closed 06/27/80 Seismic I instrument verified satisfactory Not reportable supports 80-2 An error in calculations Calculations re-Closed 06/27/80 for tubing support performed Not reportable 80-3 Relating to undersized Accepted without repair. Final report structural steel fillet 12/24/80 welds Not reportable 80-4 Class 1E, 600V, Power Procedures revised; ap-Final report cable plicable cable repaired 11/05/80 Not reportable 80-5 Class 3, piping system All welds NDL'd satis-Final report welds factory 07/09/80 Not reportable 80-6 Safety-related sway Stop work order notice Final report struts 80-SW-3 closed and 07/10/81 NCR P-A-125 Not reportable revised to use-as-is. 80-7 Steam Generator piping Forms revised to slow Final report welds interpass temperature 07/03/80 Not reportable 80-8 Hilti drop-in anchors FCR written to delete Final report type type of anchor 07/03/80 Not reportable 80-9 Operability failure of All installed and no in-Final report a vertical fire dampers stall?d fire dampers 09/15/80 found that did not meet Reportable the required tolerances were replaced. A re-design has been incorporated to elevate future problems. 80-10 Namco Controls Series Anchor / Darling to provide Final report EA180 limit switches replacement gaskets for 07/03/80 the subject valve limit Reportable switches. 80-11 Defective pressure switch MDA Scientific to pro-Final report in the chlorine vide alternate pressure 07/03/80 detectors switches after approval / Reportable l qualifica tion. 1 e _4

l l DER No. Description Corrective Measures Status 80-12 Pipe spools with the Paper work corrected Final report same I.D. number 07/03/80 , Not reportable 80-13 Dowel omission during ~ Add dowels prior to con-Final report concrete placement crete placement which 07/08/80 the into the slab. Reportable 80-14 Pipe strap, pipe ear All installations veri-Final repot full length welding fled correct 07/10/80 Not reportable 80-15 Closure of COMSIP, COMSIP to furnish modi-Final report Incorporated contain-fication kit details and 07/09/80 ment gas analysis system instructions. Units to pump valve be modified with proper field change, procedures. 80-16 Inadequate embedment of A design change will be Final report anchor bolts for Units implemented so that the 07/21/0

1. 1 and #2 seal tables seal table is adequately Reportable anchored in the rein-forced concrete and meets all seismic Category 1 requirements.

80-17 Inadequate design of re-The design for all three Final report inforcing steel in the (3) knits has been 07/21/80 walls of the Main Steam changed to add the re-Reportable Support Structure for quired amout of steel-Unit #1 to meet established Design Criteria. 80-18 Blocked tendon sheaths Blockages removed and Final Report in Unit #1 and #2 reinspected 07/21/80 containment Not reportable 80-19 Reinforcing steel shown Analysis performed; all Final report in the drawings may not stresses are within 11/06/80 be accurately reflected allowable limits Not reportable in the actual desgn in certain areas . ;i 80-20 Three (3) shipping studs Studs not neded; use-Final report jammed in reactor vessel as-is 07/30/80 Not reportable

e .n DER No. Description Corrective Measures Status 1 80-21 Borg-Warner valves with Valves have been I.D.'ed Final report stem extensions could and NCR'ed. Borg-Warner 07/29/80 loosen after a few will supply parts and in-Reportable-j cycles structions for rework l 1 80-22 Dowel omission from con-Item was NCR'ed. Dis-Final report crete wall pour of Unit position was to drill 09/24/80 ]

1. 2 Control Building and grout the required Reportable i

dowels into wall i 80-23 Loose bushings on corner Bechtel verified which Final report and 1ADA sway struts struts were in question 03/02/81 through Corner & 1ADA. Not reportable Bechtel will rework all identified struts using a C&L inspection and repair procedure 80-24 Excessive shear stresses The Bechtel calculations Final report in Unit #1 & #2 con-are being updated to be 03/30/81 crete slabs supporting consistent with the ac-Not reportable the safety injection tual data as submitted tanks 1B, 2A, and 2B by combustion engineering 80-25 Improperly grouted Re-Voids repaired Final report actor Vessel Supports 10/17/80 Not reportable 80-26 Weld deficiencies on the None required Final report main control panel 07/14/81 Not reportable 80-27 Fractured bearing cap-Shims added; lugs ad-Closed 10/20/80 sules on Unit #1 con-jusced Not reportable tainment polar crane wheels 80-28 Potential failure of All controllers were re-Final repor t temperature detection turned to McGraw-Edison 10/23/80 controllers used on for repair or replacement Reportable ~ CTI-Nuclear Air Handling and Filtration equipment .E 80-29 Fotential motor shaft Subject equipment is Final report 1 breakage in Six Hydrogen being reworked per sup-10/31/80 Monitors pliers reccmmendations Reportabl,e l ' l

DER No. Description Corrective Messures Status 80-30 Borg-Warner 3", 1500#, Use-as-is Final report motor operated gate submitted. valve failure to close 11/05/82 under operating con-Not reportable ditions 80-31 Breakers in battery Reworked in accordance Final report chargers supplied by with suppliers recom-- 11/05/80 power conversion (EM-051) mendations Reportable 80-32 Pipe cold spring for Training session Closed 01/26/81 fit-up conducted Not reportable 80-33 Validity of Marathon SDDR supplied and Closed 01/26/81 CMTR's for CF&1 steel Not reportable 80-34 Foxboro, Model 270, dis-SCN issued to. track Closed 11/24/80 plays and hou-ings re-equipment better Not reportable quire repair 80-35 Potential defect of Not used in safety-Closed 11/12/80 Rosemount Pressure related systems Not reportable transmitter on MSIV and MFIV 80-36 Loose bushings on ITT. Bushing repaired Final report Grinnel sway struts 06/19/81 Not reportable 80-37 Concrete void in Unit A procedure was develop-Final report

1. 2 Control Building Sump ed and implemented to 07/09/81 correct this deficiency Reportable 1

80-38 Pipe spools pulled to Bechtel removed and re-Final report facilitate installation installed new pipe to de- 01/12/81 of pipe supports may sign specs and retrain Reportable overstress welds associated personnel in erection of piping 80-39 Cable tray supports not Dwgs have been revised, Final report meeting-dwg. requirements cable trays. inspected and 03/16/81 reworked as needed Reportable -I 80-40 Control Building race-- Drawing revised and Cloeed 12/11/80 ways and FSAR separation wiring relocated as Not reportable criteria necessary I.

DER No. Description Corrective Measures Status 80-41 Class 1E conductors Install additional sup-Final report ,~ coming within six ports or move termina-01/12/81 . i $nches of non-class tion blocks or provide a Reportable- ^ 1E conductors on six ITE barrier satisfying Codec Gould 480 volt load requirements for center isolation relay division between cabinets Class IE and Non-Class 1E wiring ) 80-42 Texas bolt material not Ccde Case N-310-1 Final report meeting ASME Section III accepted 01/27/82 Not reportable 80-43 Field weld repair made Weld verified satis-Closed 02/06/81 on Borg-Warner valves factory Not reportable 80-44 Missing screws from None required Closed 01/08/81 J bottom of control cab-Not reportable j inet instruments 80-45 Additional rebar rein-Reworked in accordance Final report forcement required by with engineering dis-02/04/81 drawing, not included in position (Isolated Case) Reportable containnent plac ment 80-46 ASME Section XI ultra-Indication considered Final report sonic pre-service ex-acceptable. Procedures 04/30/81 amination revealing in-revised accordingly. Not reportable dications in Pullman pow?r elbows 80-47 Deficiency in the con-Stiffner plates added to Final report tainment fuel trans-reduce stresses below 03/18/81 fer housing tube design allowable limits. Dwg's Re portable have been revised to in-corporate this change. -. i 9 DER No. Description Corrective Measures Status 81-1 Concrete void in Unit 2 Repaired the void Closed 02/09/81 Auxiliary Building Not reportable 81-2 Indications in radio-8" piping spool was Final report graphs of piping spools repaired 04/20/81 Not reportable 81-3 GE fuse blocks may be None required Closed 03/12/81 loose / misaligned Not reportable 81-4 Corner and lada sway NCR invalidated DER cancelled struts 02/18/81 81-5 Swivel bearings on RCP None required Final report cannot be rotated 06/12/81 Not reportable 81-6 Cracked turnbuckle Assemblies returned Final report assemblies for Control to manufacturer 04/15/81 Room lighting and replaced Reportable 81-7 Auxiliary feedwater Mismatch corrected Closed 05/08/84 pump nozzle mismatch during fit-up Not reportable 81-8 Weld defects on cask Welds repaired per NCR Closed 04/29/81 loading Gate / Spent Not reportable Fuel Transfer Gate 81-9 Unacceptable radiograph Grinding mark repaired Closed 06/12/81 accepted and weld re-radiographed Not reportable 81-10 Hardened washers not Code case shall be docu-Final report used as required by mented 06/04/82 ASME Code Not reportable 81-11 Broken fiber on the Replace broken wire Final report armature of 4.16 KV 10/22/81 switchgear Not reportable 81-12 Mating force of 125VDC NCR dispositioned to Final report fuse blocks perform field modifi-11/02/82 cation (retaining clip) Not reportable -E 81-13 4.16KV switchgear Wiring errors corrected Final report ^ wiring violates 09/18/81 separation criteria Reportable 1

f I a DER No. Description Corrective Measures Status 81-14 A-354 anchor bolt fail-All accessible bolts Final report ures hardness tested. All 01/28/83 failures will be re-Reportable-placed 81-15 Auxiliary feedwater SARCN to change 10 Final report pump may not deliver second requirement to 02/16/83 feedwater flow within 20 seconds Not reportable 10 seconds 81-16 Operated GE breakers Bearing assemblies were Final report may deform replaced 07/10/81 1 Reportable e 81-17 Pipe supports fabri-Applicable drawing re-Final report l cated without weld vised to show fillet 06/08/82 i joint preparation weld only or increased Not reportable fillet weld 81-18 MCC's contain tie Re-tighten wire bundles Final report material which may un-12/30/81 ravel or loosen Not reportable j i 81-19 Possible short circuit Repair necessary cir-Final report in Foxboro recorders cuits 08/03/81 Not reportable 81-20 Weld details on pipe Hangers reworked; draw-Final report support drawing con-ings corrected 07/30/81 trary to ASFE require-Reportable ments 81-21 Re-energization problem Power supplies and cir-Closed 07/13/81 in ESFAS relay cabinets cuit boards returned Not reportable i manufacturer ~ 81-22 Premature time out of Replaced as required Final report AGASIAT relays during testing; appli-10/21/81, cable panel inspected Not reportable 81-23 NCC's have bent or Revised installation Closed 08/21/81 broken terminal blocks instructions issued Not reportable ._, y 81-24 Void in Unit #1 Control Void repaired Closed 08/19/81 ) Building concrete Not reportable

u DER No. Description Corrective Measures Status 81-25 AFW pumps could not be Storage procedures re-Final report rotated by hand vised 02/18/82 _~ Not reportable 81-26 Blocked tubes in Unit Felt plugs removed Final report

1. 1 Steam Generators 11/18/81 Not reportable 81-27 Embed plate failed to None required Closed 08/28/81 comply with weld cri-Not reportable teria 81-28 Flexible conduit has conduit replaced Closed 09/28/81 split jackets Not reportable 81-29 Failure of ASTM A490 Defective bolts replaced Final report bolts inspection program to 11/25/81, verify tension in high 05/11/83 strength bolts Reportable 81-30 Indication in ASME Code Indication removed; use-Final report pipe as-is 01/08/82 i

Not reportable I l d 81-31 Valve operator material Affected valves modified Final report substitution 10/15/81 Reportable 1 81-32 HPSI bearings and None Final report sleeves discolored 11/25/84 ) Not reportable 81-33 Sleeve bearing shifted Use-as-is closed 10/06/81 in upward direction Not reportable l 81-34 Fillet welds on pipe Use-as-is Closed 10/09/81 suppoets not thick Not reportable enough 81-35 Backfill erosion under Temporary gas, water Final report Unit #1 and #2 Auxiliary lines removed; abandoned 05/20/82, and Control buildings lines groupted 04/06/83 _E Reportable T 81-36 Incorrect size fillet Support standards revised Closed 10/05/81 weld on pipe support Not reportable.

o. DER No. Description Corrective Measures Status 81-37 Foxboro displays failed Displays modified to Final report environmental testing quality environmentally 01/29/82 Not reportable 81-38 Minimum wall thickness ' Calculations performed Closed 10/20/81 violations to verify adequacy of Not reportable pi e P 81-39 Gas Stripper has un-Pipe replaced; notifica-Final report documented section of tions to affected 02/28/83 pipe and welds disciplines Not reportable 81-40 Missing vertical dowels Dowels installed Closed 11/20/81 in concrete poor in Not reportabic Radwaste building 81-41 Possible stress in Unit Use-as-is Final report

1. 2 containment piping 12/29/82 Not reportable 81-42 Unit #2 RCP bearing Grinding performed and Final report housing has sand holes holes sealed 01/29/82 Not reportable

) 81-43 Loose nuts and couplings NCRs dispositioned to Final report on Units #1 and #2 correct deficiencies. 10/21/82, Generators Inspection performed 03/29/83 on Unit #3 Steam Generator 81-44 Pressure regulating Regulating valves Final report valves do not meet replaced 07/06/82 design requirements Not reportable 81-45 Unit 1 pressurizer Screws re-torqued and Final report ~ missing lockwires lockwire installed 04/19/82 i Not reportable i 81-46 Borg-Warner valve Valves modified as Final report installed on horizonal required 12/30/81 plane Reportable -. i 81-47 Voids in Unit #1 MSSS Grout patch repaired Final report ~ support floor slab 10/16/82 Not reportable . 1 w

1 DER No. Description Corrective Measures Status 81-48 Defective cylinder head Head replaced prior to Final report on Unit #2 DG s tart-up 01/05/82 Reportable' 81-49 MSSS water level trans-Flerihose re-installed Final report mitters may give er-to prevent erroneous 01/05/82, roneous readings output Reportable } 81-50 Non-conservatism in de-SARCN to reflect correct Closed 12/23/81 sign basis water con-design basis Not reportable sumption analysis 81-51 DG Control cabinets Isolation and separation Final report wiring not separated of wiring accomplished 08/23/84 per vendor documents Reportable 81-52 LPSI and CS pumps have Loose pins tack welded Final report loose anti-rotation pins 05/26/82 Not reportable 81-53 Wiring separation viola-Barriers erected to meet Final report tions in Main Control separation requirements 05/24/84 Reportable 81-54 . Indication in Unit #1 Indication removed by Final report S/G #2 outlet nozzle grinding. NCR disposi-03/03/82 tioned. Use-as-is. Not reportable 81-55 Water line leak under All temporary water, air Final report Auxiliary Building and gas lines removed. 09/29/84 81-56 Unit #1 letdown Heat Ex-The weld was repaired Final report changers had improperly 04/05/82 welded stiffener rings Not reportable 81-57 Type HMA Auxiliary Re-NCR dispositioned rework Final report lays have excess unin-for affected leads 07/06/82 sulated leads -.E l

DER No. Description Corrective Measures Status 82-1 Ex-core neutron monitor New cable purchased /re-Final report ~ cables haveing greater placed which meets at-08/26/82 length and attenuation tenuation requirements ' Not reportable than design f i 82-2 During an internal in-Dispositioned " Rework" Final report spection (of heat ex-and since accepted by 03/22/84 changers), 4 welds were radiographic examination Not reportable found visually unaccept-able I 1 82-3 Diesel generators lube Replacement of defective Final report ) oil atrainer-baskets re-baskets 03/23/82 l quire replacements per Reportable 10CFR21 by Cooper Energy Services 82-4 Design specification All installed' clamps cor-Final report drawings for instrument rected to comply with the 07/23/84 tubing clamps do not c de Reportable o show locknuts as re-I quired by ASME Code I 82-5 Unit #2 reactor coolant NCR dispositioned to re-Final report { pump delivered with sand move the blasting sand 06/16/82 in cooler chamber housing Not reportable 82-6 Unit #3 valves (11 Qualification documenta-Final report total) shipped and re-tion processed. NCR is- 02/18/82 ] moved from receiving sued against the Unit #3 Not reportable area without qualifica-equipment as required tion documentation 82-7 Five Star Special "150" WPF/QC1 revised to review Final report grout used in contain-manufacturer's final cer- 04/07/82 ment construction ob-tifica tion. Remove Five Not reportable served stratification Star Special "150" grout from approved list 82-8 G.E. switchgear has NCRs dispositioned to Final report parts not certified by replace the identified 10/25/82 i subsuppliers for nuclear components correcting all Not reportable .E1 use equipment deliveries to 2 the jobsite ~ j 2 -

s. e. DER No. Description Corrective Measures Status 82-9 Thermowells in diesel NCRs dispositioned to Final report generator lube oil sys-replace thermowells 11/04/82 .'I tems by Cooper Energy Not reportable were not procured to Code 82-10 Code material I.D. nos. Addenda incorporated as Final report 1 obliterated on 8 pipe applicable 04/27/82 supports in Unit #2 Not reportable containment and MSSS due to galvanizing i 82-11 Six nozzles in the re-NCR dispositioned to al-Final report actor bottom head had low tube installation 03/15/82 porosity in the weld work to proceed Not reportabic zone, deep sdrface de-fects, and nicked welding i surfaces 82-12 Instrument clamps in-NCR dispositioned to Final report stalled without calcula-review / rework all dis-06/08/82 tions for thermal ex-crepancies of installa-Reportable pansion tion 82-13 Reinforcing bars omitted Horizontal rebars in-Final report from Unit #3 fuel trans-stalled 06/04/82 fer tube inspection Not reportable s ta tion 82-14 Units #1 and #2 instru-Fasteners replaced with Final report ment installation bolting certified fasteners 07/07/82 procured to ASME III Reportable Code was used without issue control 82-15 ASME III Code pipe sup-NCRs dispositioned to Final report ports not traceable to check and verify each 07/14/82 QIB material material drawn from Reportable storage for installation 82-16 Condetsate pots were NCR dispositioned use-as-Closed 04/16/82 . I found to be noncon-is Not reportable -E forming 2 ~ e e. DER No. Description Corrective Measures Status 82-17 Bechtel supplier docu-The computerized SDR has' Final report ment register errors may been corrected, preclud-12/09/82 allow outdated CE pro-ing redundant logging Not reportable cedures to be used for Unit #1 instrument calibration 82-18 Pump motors have metal NCR dispositioned to Final report particles in lube oil flush and replace the 09/16/82 and deterioration of motor oil Not reportable internal epoxy coating 82-19 Class IE MCC's burned NCRs dispositioned to Final report .out due to damage during replace damaged com-09/14/82 testing ponents Not reportable 82-20 20' section of 8" sched-NCR dispositioned use-Closed 05/05/82 ule 80 pipe has numerous as-is for the ' installed Not reportable areas below minimum wall section. The non-in-thickness stalled section returned to manufacturer 82-21 Cable support structure NCR dispositioned to Closed 05/06/82 had shop welds not in use-as-is since no rework Not reportable accordance with drawing required 82-22 Knee-braced steel NCR dispositioned use-as-Closed 06/03/82 framing of the MSSS in-is since no rework re-Not reportable correctly quired 82-23 Inspection revealed Piping spool repaired. Closed 05/14/82 numer;us unauthorized Wall thickness verified Not reportable grin. ing on SI system 82-24 Weld procedure not pre-Dispositioned use-as-is Final report ) qualified by Ametek-09/15/82 Straza for reactor hot Not reportable leg pipe stops 82-25 Q-Class pipe in auxiliary " Cracks" were actually closed 06/11/82 building has visible shallow surface, proving Not reportable 2"-4" indications near adequate wall thickness _, g weld ~ 82-26 Mounting failures of Broken brackets rewelded. Final report valve position in-Other similar switches 09/09/82 dicating switches inspected Not reportable

~ ~ DER No. Description Corrective Measures Status 82-27 Fuel building gate Returned to supplier for Closed 06/01/82 supports improperly rework Hot reportable .~l welded 82-28 Jog fan blade locknuts 'NCR dispositioned use-Final report under-torqued as-is 07/23/82 l Not reportable 82-29 Multiple linear in-NCRs dispositioned use-Final report j dication on Main as-is 11/24/82 Feedwater lines Not reportable ] 82-30 Cleanliness control not VGS inspected and Final report maintained 'on Unit #1 cleaned 07/20/82 VGS Not reportable 1 82-31 Wiring error in the Correct wiring error Closed 06/24/82 3 Plant Monitoring System Not reporte*J1e 82-32 Purge dam material in Material removed and Closed 07/02/82 CH system check valve reassembled Not reportable 82-33 Leakage past 3" Anchor-Set screw staked in Final report Darling check valve place 08/20/82 Not reportable 82-34 Concrete void in Unit Repair the void Final report

1. 1 MSSS 07/23/82 Not reportable 82-35 Unit #2 LPSI and CS Field personnel in-Final report

{ pump hold down bolts structed on verification 09/29/82 under-torqued of torque valves Not reportable 82-36 DG Control Panel wiring New lugs installed Final report not crimped 08/06/82 Reportable 82-37 Class 1E wiring im-Procedures rewritten for Final report properly crimped maintenance program hy-11/15/82, draulic crimp units. All 07/18/82 future crimps to be done Reportable _,, E i at a minimum of 7900 psi 7 l. -- ----i

~ k j DER No. Description Corrective Measures Status 82-38 Containment isolation Bolts retightened Final report valves had actuator 01/12/83 bolts loose Not reportable 82-39 Valve limit switches 'All switches inspected Final report below flood level in and found satisfactory 05/16/83 containment Not reportable 82-40 Unit #1 circuit breakers Test procedures re-Final' re port incorrectly set after written; testing pro-12/28/82 testing gram revised Reportable 82-41 Improperly crimped lugs New connections in-Final report in Unit #3'switchgear stalled-as applicable 11/23/82 Reportable 82-42 Unit #1 RCP nozzle weld Stainless steel portion Final report leak of nozzel replaced by a 03/28/83 double piece of incenel Reportable 82-43 Improperly crimped lugs All lugs inspected and Final report in Unit #2 repaired as necessary 02/07/83 4 Reportable 62-44 Borg-Warner valve Motor operators re-Final report operators not qualified placed with qualified 11/15/82 for use in containment operators Reportable 82-46 ITT-Barton transmitters Transmitters replaced Final report do not meet requirements with Rosemount; SARCN to 03/15/84 change diversity re-Reportable quirements i 82-47 Minimum wall thickness Inspect and repair the Final report violations on 24" pipe areas of corrosion 11/19/82 Reportable 82-48 Check valves siezed open Check valves redesigned; Final report by welding heat all check valves flow 12/07/82 tested Reportable 82-49 Unit #1 and #2 S/G has Replace beam attachments Final report .E pipe support incorrectly with applicable brackets 10/08/82 ~ welded Reportable ~.

l DER No. Description Corrective Measures Status 82-50 Flexible conduit coup-Conduits modified for Final report lings may be damaged proper support 03/09/84 during seismic event Reportable-q i 82-51 Pipe line failure in Plasite repairs effected Final report Unit #1 essential for applicable piping' 01/09/84 cooling system Reportable 82-52 Pipe supports incor-Inspections of Unit #1 Final report rectly installed pipe supports 11/08/82 Not reportable 82-53 Joy fan blade failure Containment lines plate Final report in Unit #1' repaired; fan blade re-08/29/83 placed; all fans rein-Not reportable ~ spected .I 82-54 MSIV's have internal Valves reinspected and Final report corrosion refurbished 01/26/83 Reportable 82-55 DC motor feeder cables Undersized cable re-Final report may not provide suf-placed; cable sizing 02/23/83 i ficient operating volt-procedure revised Reportable . age 82-56 Condensate storage tank Calculations performed Final report scaled down without new on tank; satisfactory as 07/21/83 seismic calculations built Not reportable 82-57 Auxiliary feedwater Valves replaced with Final report valves are carbon steel stainless steel bodies 12/28/82 instead of stainless Reportable steel 82-58 DG cubicles may not be DCP issued to anchor Final report qualified seismically cubicles acceptably 11/22/82 Reportable \\ 82-59 DG crankcase sump coat-Loose paint removed from Final report ing flaking off sump 11/22/82 Not reportable .E; 82-60 DG has non-conforming Defective piston re-Final report material certification placed 11/22/82 Reportable ~ 1

o DER No. Description Corrective Measures Status 82-61 RCP diffuser ring cap Cap screw material Final report screws may fail changed; wedging device 01/25/84 _~ added Not reportable 82-62 ESFAS DC. power supply Review conducted to Final report ground detectors failed assure consistency be-08/03/83 testing tween test procedures Not reportable and specifications 82-63 Calculation error in Design analysis showed Final report seismic calculation of acceptable as-built 06/27/83 RWT condition Not reportable 82-64 Dissimilar metal socket Welds replaced with cor-Final report welds rect material 11/29/82 Not reportable 82-65 Battery racks may not Additional caiculations Closed 11/04/82 be seismically quali-performed. Racks to be Not reportable fled replaced as necessary 82-66 Demineralized water Water removed Closed 11/10/82 leaked into the reactor Not reportable vessel 82-67 ESFAS power supplies do Power supplies replaced Final report not meet specifications 12/16/82 Not reportable 82-68 Cables to startup tr.<ns-Use-as-is Final report formers may not carry 09/16/83 full current Not reportable \\ 82-69 Incorrectly marked fuses Replaced fuses Final report f in CEDM's 03/08/83 j Not reportable j 82-70 Improper grinding next Use-as-is closed'11/18/82 to weld Not reportable 4 82-71 Loose bolt holding yoke Re-torqued the bolt Final report to valve body 01/26/83 .g Not reportable 82-72 Concreve void in Unit Grouting program ini-Final report

1. 2 containment wall tiated to fill voids 06/30/83 Reportable

~ DER No. Description Corrective Measures Status 82-73 Fipe support clamps in Defective clamps re-Final report Unit #2 MSSS may have placed; inspection con-01/31/84 excess gap ducted to identify other Reportable. deficiencies 82-74 Adjustable resistors Modification effected to Final report have wrong size bolts replace nuts and washers 12/23/82 Not reportable 82-75 Refueling water tank Improper studs, clips Final report i suction strainers im-replaced 12/23/82 properly secured Reportable 82-76 Target rock valves do Solenoid operators modi-Final report I not meet specification / fied; replace target 07/11/84 i test requirements rock solenoids with Reportable valcor 4 82-77 Foxboro displays failed Qualified models supplied Final report j Class 1E testing for use 12/23/82 { Not reportable j 82-78 Improperly crimped lugs All lugs inspected; de-Final report in water chiller control fective lugs replaced 01/17/83 panels Reportable 82-79 Control air tubing Tubing separated to meet Final report violates separation requirements 01/17/83 criteria Not reportable i 82-80 Low insulation valves Terminal blocks replaced Final report ] for terminals blocks with splices .08/31/84 Not reportable i 82-81 R-Class instruments Honeywell instruments Final report used in lieu of Q-Class inspected for conform-04/12/83 in DG control cabinets ance Reportable 82-82 Hecharical snubbers do NCRs dispositioned to Final report not permit 5 move-rework the affected 01/19/83 ment without binding snubbers Reportable ~ 82-83 DG butterfly valves did Valves interchanged and closed 01/06/83 1 not comply with require-replaced Not reportable ments i e i l DER No. Description Corrective Measures Status 82-84 Class 1E load centers in Space heaters inspected Final report Unit #1 had internals for correct voltage-04/19/83 damage by space heaters Not reportable 82-85 Harlo relay: panels in ' Incorrect relays re-Final report I Unit #1 failed testing placed with qualified 03/07/83 relays Reportable ) I .Y! 1.

DER No. Description Corrective Measures Status 83-1 DG voltage regulating Transformers repaired per Final report system may not perform DCP 02/16/83 as specified Reportable 83-2 . Valve operators inter-Affected operators were Final report changed replaced 05/03/84 Reportable 83-3 Foreign material in Housing flushed and Final report bearing housing of cleaned 02/28/84 Unit 1 HPSI pump Not reportable 83-4 Test procedures for air Procedures revised; Final report handling units do not retests performed 04/27/84 meet ANSI 510 Not reportable 83-5 Weld undercut on pipe Use as is-Final report in SI system-02/28/83 Not reportable 83-6 Undersize shock sup-Shock suppressor replaced Final report presor in Unit 1 02/28/83 Containment Reportable 83-7 .Mari-bolt anchors Replaced affected bolts Final report improperly installed 03/04/83 Not reportable 83-8 Hydrogen recombiner Existing timers replaced Final report failed Qualification 02/28/83 i test Reportable 83-9 Unit 1 LPSI pumps Both LPSI trains flushed. Final report strainers and cleaned 09/06/83 Not reportable 83-10 Main steam relief valves Valves returned to manu-Final report exceed 5% blowdown facturer for refurbish-02/28/84 i unit ment Not reportable 83-11 Exide batteries may Stress or batteries Final report leak or corrode at relieved; permanent 06/14/83 .- Y = terminals repairs effected Not reportable 83-12 480V HCC interlocks may Interlocks changed Final report malfunction out under GE supervision 05/03/83 Reportable 1 ~ DER No. Description Corrective Measures Status ] 83-13 Violation of Tagout Training conducted on Final report requirements tagging procedures 07/14/83 ~ Not reportable 83-14 Leaking capacitors I)efective relays replaced Final report in DG relays 09/27/83 Reportable 83-15 A 354 Anchor bolt bone Torque valve determin-Final report under installation torque ation methodology 09/23/83 changed; drawings Reportable revised 83-16 DG govenor and voltage DCP issued to correct Final report ~ after trip ~ deficiency 05/03/83 regulator do not reset Reportable 83-17 Fire protection switches All damaged switches Final report failed to meet niI replaced 07/19/83 criteria Reportable 83-18 Pipe supports do not Additional her nuts Final report meet Seismic IX require-installed; drawing 04/28/83 ments revised Not reportable 83-19 shock arrestors do not Applicable shock Final report function properly arrestors replaced 01/03/84 Not reportable j l 83-20 startup test personnel All personnel properly Final report qualification trained and qualified 04/29/83 Not reportable 83-21 LPSI pump operated in Training provided to Final report violation of procedures operators 05/06/83 Not reportable 83-22 Hydrogen recombiner Circuit breakers Final report circuit breaker failed replaced 10/24/83 to operate improperly Reportable 83-23 MSIV bypass isolation Solenoid valves replaced Closed -5 valves failed to close 05/10/83 within 5 seconds Not reportable 83-24 DG lube oil and jacket New heaters installed Final report water heaters do not 05/18/83 maintain temperatures Reportable

I j i DER No. Description Corrective Measures Status 83-25 Instrument tubing does Use-as-is; revised Final report not have boundary class specifications issued 09/21/83 break Not reportable ~ 83-26 B0P ESFAS modules failed Cabinets modified to ~ - Final report testing due to over-increase ventilation; 10/28/83 heating drawings revised Not reportable 83-27 Need position indication Adjust switches as Closed switches functioning necessary; 0-ring 04/28/83 improperly and terminal boards Notreportable replaced 83-28 Snubbers installed in Use as 1s; Specification Final report violation of reserve change to clarify pro-06/08/83 range requirements cedure Not reportable 83-29 Hangers in SI system Supports repaired; draw-Final report installed incorrectly ings revised 06/06/83 Reportable 83-30 A354 bolt broke while Torque procedures Final report torquing on Unit 2 AFW revised; drawings 01/30/84 pump revised Not reportable 83-31 Temperature rise in DG Ventilation modifications Final report control cabinet could made to provide forced 08/23/83 exceed design ventilation Reportable 83-32 Socket welds in Unit 1 Transition pieces instal-Final report S/G 1ed; drawings revised 02/29/84 Not reportable 83-33 GE breakers with EC-1 Defects corrected per Final report trips may have defect NCR dispositioned 06/24/83 Reportable 83-34 Instrument racks in Defective welds repaired Final report Unit 2 have surface 09/19/83 cracks Not reportable 83-35 Inverters produced High frequency snubber Final report voltage spikes on DC capacitor reworked 01/09/84 --i supply bus Re portable 83-36 Excessive cycling of Actuators refurbished Final report hydramotor actuators and retested; Training 12/21/83 program conducted Not reportable

u e DER No. Description Corrective Measures Status 83-37 Missed factory operations Defects repaired as Final report on Unit 3 S/G appropriate 12/05/84 Reportable-83-38 Clip angles used for HVAC 'Use-as-is Final report supports do not meet 10/06/83 l requirements Not reportable i 83-39 Rejectable indications Reworked pump cas-, Final report on Unit 1 RCP inspected all ot!.c welds 01/03/84 Not reportable 83-40 Unit 1 LPSI and CS pump New lower end brackets Final report motors leaking oil installed; new design 02/02/84 housing Reportable 83-41 Flooding in Control Circulating water intake Final report Building canal sealed; electrical 09/21/83 ducts sealed; all joints Reportable sealed 83-42 Failed thermowells Original thermowells Final report in the RCS replaced with new, 09/14/84 redesigned thermowells Reportable 83-43 Improper crimp termina-All relay cabinets by Final report tions Harlo reinspected; dis-09/27/84 crepancies will be Reportable corrected 83-44 Wiring errors in PPS Wiring corrected and Final report cabinets retested 08/15/83 Reportable 83-45 Cable separations in Wiring redone in accor-Final report Unit 1 Control Room dance with applicable 09/26/83 panels requirements; procedures Reportable revised v. 83-46 Value overtorqued during Adjusted electricci Final report hydrostatic testing leads and reed switch 01/09/84 Reportable .E 83-47 Power supplies may damage Additional fuses in-Final report instrument conductor stalled 10/17/83 f penetrations Reportable j i i I

I 4 o DER No. Description Corrective Measures Status 83-48 Solenoid valves subjected Refurbished with high Final report to excessive heat temperature connectors, 10/28/83 lead wires and 0-rings Not reportable 83-49 Broken impeller blades / Diffuser redesigned; Final report diffuser bolts capscrew numbers. 09/14/84 increased; impellers Not reportable backfiled; bearing d sleeves replaced 83-50 Combined with DER 83-49 83-51 AFW pump failed testing Surveillance test path Final report eliminated; SARCN to 09/25/84 change required flow Re portable rates 83-52 Power supplies feed Filter elements installed; Final report noise into 125 VDC bus annunciators returned 12/22/83 I for re-work Reportable 83-53 Unit 3 embed plates do Imbed plates and anchor Final report j not meet specification bolts were evaluated and 10/15/84 / reworked as necessary Reportable 83-54 Washers found in Unit 1 Loose parts removed; Final report S/C's remainder of system 01/17/84 inspected Not reportable 83-55 Thermal liner on cold Liners removed from Final report leg of RCP 1A missing system 12/30/84 Not reportable 83-56 Discrepancies with Larger hydraulic reser-Final report MSIV's voir; pump material 04/13/84 replaced; relief valve Reportable installed 83-57 Cracks in CEA shroud 4 and 12 finget guides Final report removed; snubbers added 09/14/84 for lateral support Reportable j 83-63 HPSI isolation valves Isolation valves were Final report failed to open repaired 10/9/84 Reportable 83-64 Pressure relief valves Test rig replaced Final report failed testing 05/24/84 Not reportable.

DER No. Description Corrective Measures Status 83-65 Safety relief valves Valves reconditioned Final report found dirty and rusted and tested; cleanliness 01/23/84. l requirements addressed . Reportable'- 83-66 AFW pump impeller wear ' Wear ring material ' Final report ring fractured changed; sent to manu-06/21/84 i facturer for rework-Reportable 83-67 Ex-core detectors below Detectors relocated above Final report flood level flood level 01/23/84 Reportable 83-68 Battery racks construc-Non-conforming hardware Final report ted with materials not replaced 02/09/84 meeting specifications -Reportable 1 83-69 Seismic supports on Added additional shaft Final report l Fosi-Seal valves incor-supports to raise 07/11/84 rectly installed frequency, validating Reportable seismic analysis 83-70 Wiring in ERF Cabinets Wiring rerouted; metal Final report not in conformance with barriers installed; color 02/28/84 specification coding of wiring Reportable j l 83-71 Shock arrestors may have Snubbers replaced as Final report generic defect required 04/24/84 Reportable 83-72 Undersize welds in Specification revised; Final report Unit 1 Auxiliary Building Training for QC 03/14/84 I inspectors Not reportable 83-73 Unqualified power sup-Power supplies replaced Final report plies installed 1E with IE instruments 11/15/84. instrument cabinets Reportable 83-74 Undersize welds in Unit 1 Inspections conducted on Final report Auxiliary Building all units pipe supports 09/21/84 .for weld size Not reportable 83-75 Improperly torqued Bolts retorqued Final report .-- j bolts on panel filler 07/24/84 assemblies Not reportable ~ 83-76 Improper AFW pump logic Logic diagram revised; Final report modifications on exist-05/07/84 ing logic Reportable l

~ DER No. Description Corrective Measures Status 83-77 Unit 2 concrete pour Honeycombed areas Final report contains honeycombs repaired 07/13/84 Not reportable 83-78 No user tests or docu-Samples tsted for hard-Final report mentation for Rock Bolt ness, and elongation; 08/02/84 Expansion Anchor analysis performed to Not reportable accept as is 83-79 AC interference spikes Specificatios revised; Final report on DC bus Micarta boards installed 03/09/84 Not reportable 83-80 HFIV close 'in 20 seconds; Closing speed control Final report Specification requires valve fully open; 08/23/84 5 seconds package to 3500# at Not reportable 70*F 83-81 Schedule 160 SS pipe Replace the piping Final report from Gulfalloy contains 08/29/84 a manufacturing defect Not reportable 83-82 Improper bend radius in Cables rejected and re-Final report DG control cabinets placed to meet bend 08/10/84 radius requirements Reportable 83-83 Incorrect sway strut Strut replaced Final report supporting Class Q1A 08/23/84 piping was installed Reportable 83-84 Missing bolts for HCC (6) Installations made to Final report in Unit #1 conform to revised 05/15/84 drawingo Not reportable 83-85 Perimeter microwave Safeguards information Final report detection system has a 01/20/84 manufacturing defect Not reportable 83-86 Seismic analysis of the Add stiffener plates to Final report shutdown HX did not base plate 01/26/84 address baseplate thick-Reportable --j ness adequately r 83-87 Remote operated manual Deficient SI valves Final report ~ HPSI valves corrected 03/13/84 Not reportable 83-88 QA lack of procedures & Appropriate procedures-Final report programs for testing reviewed and revised 04/13/84 and startup l 1

a l j DER No. Description Corrective Measures Status 84-1 Methodology used to Procedures revised to Final report j track required retesting provide a documented 04/09/84 activities program to track re-Not reportable quirements for out-j standing preoperational retest after work is performed on a previously tested structure system or component ) 84-2 Rust, scale, and pitting NCRs were dispositioned Final report in the clevis and arm use-as-is 07/13/84 of several SI and CH Not reportable valves j 84-3 Feedwater isolation Inspect and rework FWIVs Final report valves; lower 4-way and MSIVs to. remove un-05/25/84 valve found stuck during acceptable pipe sealant Reportable i testing and replace with Loctite No. 277 prior to fuel load 84-4 External security wiring Contains proprietary Closed 01/27/84 not in conformance with security information per Not reportable specification 10CFR 2.790 84-5 Debris found in reactor NCR dispositioned to Closed 02/10/84 ] internal during move-clean area and return Not reportable ment of the CEA Shroud tools to proper storage Assembly from the UGS 84-6 Possible deficiencies Modules returned to Final report in absolute and de-vendor for repair 12/12/84 viation alarm modules Reportable 84-7 Failure to provide cor-NCRs initiated to re-Final report rective action as instate rework on valves 07/13/84 stated in DER 80-21 requiring modifications Reportable 84-8 ITT/Barton Model 763 Transmitters will be re-Final report 4 Transmitters do not placed or refurbished 07/24/84 meet specifications Reportable .E' i 84-9 Relating to CAD welding Code Case Approved Final' report ~ for cathodic protection procedues revised 10/15/84 ground connection Not Reportable J

l e ~ ~ DER No. Description Corrective Measures Status 84-10 Abnormal number of 100% inspection revealed Final report single element RTDs no problem with the RTDs 08/01/84 open-circuited Not reportable 84-12 Zone III violations of The entire Unit 1 RCS Final report RCP 1A and S/G #1 returned to Class B 09/10/84 cleanliness, and the Not reportable demonstration test j completed 84-13 Relating to HVAC Deficiencies evaluated Final report acceptance criteria and resolved per 12/12/84 NCRs. Drawings revised Reportable 84-14 Some studs and nuts in-DCN issued to allow the Closed 03/13/84 stalled on SI & RC sys-use of SA-194, GR 8M Not reportable tems which do not meet material in the boric ASME requirements for acid related systems, boric acid service as applicable 84-15 Relating to welds Inspection criteria Final report attaching pipe restraint clarified; design docu-11/15/84 supports less than de-ments revised Not Reportable sign-calculated dimen-sion in Unit 2 84-16 ESFAS relay cabinets Added stiffener plates Final report baseplates to cabinets and up-08/02/84 dated installation DWG's Reportable 84-17 The core shroud envelope Measurements of core Closed 04/23/84 shroud panels accomplish-Not reportable ed as required 84-18 Wiring error on LPSI Wiring errors on control Final report pump "B" CS-3 switch switch corrected 09/10/84 { Not reportable 84-19 Improperly installed Nonconforming flanges re-Final report blind flanges moved and replaced to 07/30/84 meet Piping Material Not reportable Classifications -gl 84-20 Displacement of a con-Use-as-is Final report ~ necting line in the SI 10/15/84 system Not Reportable i 84-21 Rosemount transmitters Hardware replaced. Final report not torqued to specified sample walkdown 11/05/84 valve conducted Reportable wa O DER No. Description Corrective Measures Status 84-22 Unit #1 CEA shroud sup-Contaminated area cleaned Final report port contaminated with and checked for cor-08/01/84 oil resion. Oil retention Reportable' bars are being added to the Folar Cranes to con-tain oil in gear case 84-23 Auriliary feedwater No future reflow cire. Final report pump "B" discharge valve testing will be done. Re- 07/12/84 to condensate storage cire valves V018 and Re portable tank V027 will be replaced by spectacle flanges! 84-24 Limitorque valve opera-Bolts retorqued, in-Final report tors loose on valve struction manuals revised 10/23/84 bodies Reportable 84-25 Containment supply Fiano wires on safety-Final report registers would not related registers to be 11/27/84 cycle replaced Reportable 84-26 Improperly tested or Interlocks will be Final report adjusted interlock manually tested unless 09/21/84 properly tested Reportable personnel are performing the function 84-27 Improperly handled in-Reinspection performed Final report strumentation from of instruments. Training 12/12/84 Waldinger Corp. performed. Documents Reportable Revised 84-28 Diesel generator fuel Use-as-is and repair Final report I lines for modifications 2/15/85 Not reportable 84-29 Build up of material on Clean, recoat with Final report Unit #2 diesel generator plasite lining 09/25/84 HX Reportable 84-30 Improper documentation Review of all code-Final report of diesel generator related documentation 09/18/84 -Sl components concluded correct and Not reportable on file, use-as-is uz 84-32 Superceded by DER 84-34 i 1 I e.

o u DER No. Description Corrective Me~sures Status a 84-33 Incorrectly installed Weld added Final report s hanger support assembly 09/21/84 Not report'able 84-34 Critical friction type Connectors retightened; Final report high strength con-drawings revised 10/26/84 nectors Reportable 84-35 Setpoint potentiometers Potentiometers replaced Final report in the PPS drif t out-09/18/84 side of tolerance Not reportable 84-36 SI valve stalls just off Valves removed and Final report closing seat when open-repaced 11/28/84 ing or closing Reportable 84-37 Unauthorized / unqualified Sealant qualified for Final report duct sealant-use; retraining conducted 11/02/84 Reportable 84-38 Improperly welded flange Rework / repair by adding Final report in Unit #2 filler material 09/18/84 Reportable 84-39 LPSI and containment Use-as-is, but do not Final report spray pumps have ex-run pump in the 2500 09/26/84 perienced abnormal to 3500 flow range during Not reportable rumbling noises shutdown cooling mode of operation 84-40 Unit #2 auxiliary Parts cleaned. Proper Final report feedvater pump has flushing and chemical 12/14/84 corrosion control Not reportable \\ 84-41 Adequacy of Cardinal Documents revised, Final report Industrial Products training audits and 12/13/84 program for supplier integrated audit Not reportable qualifica tion performed 84-42 Unqualified torque None Final report switches installed on 10/30/84 safety related valves Not reportable E 84-43 HPSI 3" gate valve Valve stem cleaned Closed 07/18/84 failure to open and lubricated Not reportable 84-44 Fatique failures of Maintenance inspection Final report the charging pumps program initiated 11/28/84 Not reportable

a DER No. Description Corrective Measures Status 84-45 Relating to spot welding Testing to be performed; Final report on skid mounting indica-retrofit to be completed 10/19/84 tion and control Not reportable ~ 84-46 Refueling water tank DCPs prepared to perform Final report penetration sleeves; required grouting work 09/24/84 connection would be Reportable overstressed during a seismic event 84-47 Hacksaw blade in the Weld on line SI 130 Closed 07/24/84 Unit #3 SI system was completed Not reportable 84-48 Improper material for Pipe plugs replaced with Final report pipe plugs on MSIV proper material 10/18/84 Reportable 84-49 Auri11ary feedwater Mini-flow individually Final report system experience adjusted for each pump 09/26/84 hydraulic resonance to reduce the vibration Reportable to acceptable limits 84-50 Main steam isolation Precharge pressure / Final report valves do not close as temperature curve 10/25/84 required revised Reportable 84-51 Failure of turbine-driven Changes initiated to re-Final report auxiliary feedwater pump flect the feedwater de-09/26/84 to quick start from livery time change from Reportable ambient conditions 20 to 30 seconds 84-52 Relating to the atmos-DCPs initiated to in-Final report j pheric dump valve; a crease the thickness of 09/26/84 review of the seismic the resistor base flange Not reportable analysis report deter-to two inches mined that the base flange of the resistor is overstressed during an SSE and will break 84-53 Nuts on bolts found NCR's evaluated, Pro-Final report loose on PC and CH cedures revised, 12/18/84 valves training performed Not reportable ~~l l 84-54 Containment sump isola-Reworked valves Final report i tion valve 12/12/84 Reportable. h-- m

e DER No. Description Corrective Measures Status 84-55 Non "Q" material in-Modules replaced; pro-Final report installed in Q1E instru-cedures revised 11/15/84 mentation cabinets Reportable. 84-56 Fire dampers were found Damper Reworked Final Report to close inconsistently 12/08/84 Reportable 84-57 Evaluation relating to SARCN to change time Closed 09/19/84 radioactive vaste drain from 10 seconds to dot reportable system 40 seconds 84-58 Auxiliary feedwater sys-Valves cleaned and/or Final report tem solenoid valve failed replaced 11/12/84 to open in response to Not reportable AFAS signal - 84-59 MCC cables damaged by Cables replac'ed; edge Final report fire stops protectors installed 10/09/84 Reportable 84-60 Improper lubricant used Valves flushed and Final report in Limitorque valve re-lubricated 11/12/84 operators Reportable 84-61 Auxiliary pressurizer Redundant valve in-Final report spray system-loop valve stalled 10/17/84 potential to step open Not reportable 84-62 Load sequencer did not Rework Control Final report function properly during Circuits 12/08/84 safeguards testing Not reportable 84-63 SIT vent valve would Valves cleaned and/or Final report not close during testing replaced 11/12/84 Not reportable 84-64 Snubbers will not cycle Rework snubbers, monitor-Final report ing program 12/12/84 Reportable 84-65 Inst. leads removed from Leads in the CSB Final report 5 UGS have shown splitting removed 11/12/84 ^?' of outer sheath Not reportable i 04-66 Downcomer feedwater iso-Actuators redesigned; Final report lation valves closure time revised 10/03/84 Reportable 84-67 Steam generator system Valves cleaned and/or Final report valve solenoid operations replaced 11/12/84 at low voltage Not reportable . e ~ DER No. Description Corrective Measures Status 84-68 ESC "A" would not re-New temperature switches Final report sequence due to temp. Installed 11/15/84 switch trip after LOP Re portable' 84-69 Reactor protection system Barrier material removed Final report shunt trip contacts and relays retested 11/09/84 Not reportable 84-70 Dieselengine"A"finUnitLubricatecontrol ' Closed 09/28/84

1. 1 tripped off because mechaniam Not reportable of engine overspeed 84-71 A spurious l'oad shed of None required closed 09/17/84 the 4160 V SWGR SO4 Not reportable Feeder Breaker 84-72 During pre-op test SI Rework operators Final report valve torqued out near 12/12/84 the closed seat Reportable 84-73 Test cards for excore Test cards replaced, Final report system have an incorrcet rework discriminator 11/05/84 value for "R26" cards Reportable 84-74 Inverters failed pre-op Inspection and repair Final report testing as necessary, Procedure 12/14/84 revision Not reportable 84-75 DG essential exhaust fan Start signal time Closed fails to start within 5 changed 09/27/84 seconds in Mode 1 or 4 Not reportable operation 84-76 Stator temperatures HVAC modified Final report could be exceeded 12/12/84 Not reportable 84-77 Rosemount transmitters Transmitters replaced Final report manufactured after or refurbished 11/02/84 January 10, 1984 may not Reportable have hermetic seal

.? 84-78 Valcor valves experience Dropping register in-Final report .~ coil failures stalled to reduce voltage 11/16/84 Reportable 84-79 Broken terminal lug on Damaged lug replaced Closed DG could cause abnormal 10/04/84 temp. rise Not reportable

e DER No. Description Corrective Measures Status 84-80 DG "A" tripped off on Hydraulic govenor ad-Closed overspeed when load was justed 10/03/84 removed Not reportable 84-81 65%-90% hesitation of Operators reworked Final report the odpen position when 12/12/84 3 of 4 valves are in Reportable closed position 84-82 Improper mate between Use-as-is Final report seat and disc of SI 11/09/84 check valve Not reportable 84-83 HPSI "A" injection lines Orifices installed Final report experiencing cavitation downstream 11/28/84 ~ Not reportable 84-84 Discrepancy between ESFAS response time Final report CESSAR Section 5.1.4 and changed 10/26/84 CESSAR Chapter 15, deal-Not reportable ing with valve closure time 84-85 Containment purge valve FSAR revised Final report closing time on Contain-10/26/84 ment Isolation Activa-Not reportable Signal assumed in CESSAR 15-4-8 Amend 6 or later was not assumed in Palo Verde PSAR 84-86 Pipe flanges corroded Cleaned flanges and Closed in DG system bolts 10/19/84 Not reportable ) ) 84-87 Pre-operational test None Closed j procedure discrepancy 10/24/84 on MPSI system Not reportable 84-88 Grout missing on down-Place grout Final report comer feedwater lines 11/30/84 Reportable -i 84-89 Transmitters mounted Reworked transmitters Final report upside down 12/06/84 Not reportable 84-90 Rx. Vessel shim pins Shim Pins Staked Final Report improperly staked 12/06/84 Not reportable

.s e w DER No. Description Corrective Measures Status 84-91 Miscellaneous pipe Inspection Performed Final report found in U-2 RCP 12/06/84 .~ Not reportable 84-92 Inadequate pressure None Closed for fire protection 11/07/84 in the MSSS Not reportable 84-93 No support rails for Bracing installed Final report Control Room Panel B05 12/08/84 Reportable 84-94 Overstress on CEDM Use-as-is Closed lifting lugs 11/12/84 Not reportable 84-95 Spray chemical addition Pump inspected; closed pump run for 6.5 hours Use-as-is 11/12/84 with suction and dis-charge valve closed 84-96 Excessive closure time Actuators replaced Final report for containment purge 12/07/84 valves Reportable 84-97 Sway strut bracket Use-as-is Closed welded incorrectly 11/14/84 Not reportable 84-98 GE Relays not Contacts adjusted Final report properly set at factory 12/14/84 Reportable l 84-99 Regen Heat Exchanger Bracket restored Final report improperly mounted 12/14/84 Reportable 84-100 Compression Terminal Inspection and tightening Final report screws at terminal as necessary - specs 12/14/84 blocks are loose revised Reportable 84-101 Containment Purge Valve Inspection and rework Final report _.E failed to open as necessary 12/14/84 T Reportable ~ 84-102 Improperly secured A/D Inspection and rework Final report check valve as necessary 10/14/84 Reportable j e me DER No. Description Corrective Measures Status 84-103 D/G Building Roof Restraints installed Final report Hatch not locked 10/14/84 Reportable' 84-104 SIT Vent valves ' Seat ring modified closed 12/26/84 leaking past seat Not reportable 84-105 vertical uplift not Documents revised closed 12/26/84-considered in pipe Not reportable support design 84-106 Spurious load shed Sequencer module Final report on BOP EFAS-replaced 02/27/85 Not reportable l l l I i j I I l E

i a ~ I DER No. Description Corrective Measures Status 85-01 Aux. FW taper pin Coupling / Pedestal Final report stresses excessive reworked, document 06/06/85 revision Reportt.ble-85-02 Brown Boveri - High Additional testing Final report Leakage in SCR's incorporated 02/26/85 Not reportable 85-03 containment shell min Document review and Final report ) GAP violated revision as necessary 06/14/85 training Not reportable 85-04 Ruskin fire dampers Dampers reworked Final report I deficient 04/05/85 1 Reportable I 85-05 Fire proofing on non-Repair / rework. performed Final report segregated buses evaluation performed 06/20/85 Reportable 85-06 Diesel generator trip None required Closed 03/05/85 during testing Not reportable 85-07 CE instrument rack Bolting replaced Final report bolting deficiencies Document review 09/09/85 Not reportable 85-08 AFW AFAS logic circuit Calibration performed Final report hysteresis 05/30/85 l Not reportable 85-09 Substitution of welded Evaluation performed Closed 03/15/85 connections for bolted Not reportable connections 85-10 Leaking welds on spray Monitoring program closed 03/25/85 pond (MIC) developed - reeramination Not reportable performed chemical control incorporated 85-11 CST Transfer Pump Documents revised closed 03/26/85 insufficiently sized Not reportable -? 85-21 Cracks in Aux. Building Specification revised-Final report brought to personnel 06/14/85 attention Not reportable a

1 i 4 o DER No. Description Corrective Measures Status 85-13 Stress calculations for Calculations revised Final report SI lines inconsistent documents revised 04/09/85 Not reportable 85-14 Low pressure lube oil Circuit reworked Final report failure during testing 06/14/85 of diesel generator Reportable 85-15 Piping min wall None required Final report thickness violation 07/15/85 ] Not reportable i i 85-16 AHU Spoke Cracked Replaced AHU hubs Finsi report New hubs for all units 08/13/85 reportable ] ~ l 85-17 Essential AHU Seismic Seismic report amended C1caed 05/07/85 analysis review / revised documents Not reportable I 85-18 Brown Boveri K-Line Procedure revision for Closed 05/15/85 Circuit breakers inspection during Not reportable deficient maintenance 85-19 Iodine removal system SCAF's reworked Final report excess flow rate 07/25/85 Not reportable 85-20 Cracked rocker arm Rocker arm replaced Final report on diesel generator maintenance program 09/30/85 incorporated Reportable 85-21 Anchor Darling air check None required Closed 05/31/85 valve failure to seat Not reportable properly 85-22 Control relay visual Relays inspected / cleaned Final report indicators breaking off as necessary - procedure 07/05/85 ) into relay revised Reportable J 85-23 Diesel generator start Replace valves Final report failure due to Mechanical 09/09/8! valve failure Not reportable j 85-24 Fractured bolting on Bolting replaced - Final report diesel turbocharger Torque increased 09/13/85 Reportable i j

] e DER No. Description Corrective Measures Status 85-25 Aux FW pump trip on Control circuit modifi-Final report _{ AFAS-2 signal cold cations monitoring 10/15/85 - ] conditions program through periodic. Reportable' testing 85-26 Inadequate design of Circuit modifications Final report containment purge system document revisions 09/11/85 ducting Not reportable 85-27 Slippage of shock Torque. increased - Final report suppression pipe clamps documents revised 09/18/85 Reportable 85-28 CE instrument rack Under evaluation Open 4 Conduit bend radius 1 violations 85-29 Evaluation of beam Calculation revised-Closed 08/26/85 support designs further instructions Not reportable provided 85-30 CAD drawings do not Drawings revised - Closed 08/26/85 reflect as built document revisions. Not reportable condition Attention to detail emphasized 85-31 Q class pipes / pipe Documents revised C1osed 05/28/85 supports hung on drawings revised Not reportable non-Q beams 85-32 Min seismic separation Under evaluation Open between buildings violated 85-33 ANI withdrawal of None required Closed 09/25/85 acceptance of Bisco Not reportable cable / pipe fire stops 85-34 override feature on D/G Under evaluation Open j prevents pickup of emergency loads .E

u = d. Construction Status .~ All safety related and important to safety systems and areas will be accepted by operations to ensure drawings are up-to-date and system comletion prior to fuel load. The status as of October 21, 1985, is as follows: SUBSYSTEMS TOTAL SUBSYSTEMS ACCEPTED WALKED DOWN 230 ^ 189 220 TOTAL AREAS ACCEPTED WALKED DOWN 67 41 67 CONSTRUCTION STATUS The following safety-related and important to safety systems have outstanding work that is required for fuel load. The remaining work is relatively minor in nature. It is tracked by the site tracking systems and will be prior to issuance of an 0.L. AF Auxiliary Feedwater AS Auxiliary Steam CC Chemical Production CD Condensate CE Stator Cooling CH Chemical and Volume Control CL Containment Leak Test CP Containment Purge CT Condensate Transfer and Storage DF Diesel Puel Oil and Transfer DG Diesel Generator Systems DW Demineralized Water EC Essential Chilled Water ED Feedwater Heater Extraction Steam and Drains ES Safety Equipment Status System EW Essential Cooling Water FH Puel Handling FP Fire Protection __ y GH Generator Hyudrogen and CO2 GR Gaseous Radwaste HA HVAC - Auxiliary Building HC HVAC - Containment HD HVAC - Diesel Generator Building HF HVAC - Fuel Building HJ HVAC - Control Building HP Containment Hydrogen Control HR HVAC - Radwaste Building 1 IA Instrument and Service Air LR Liquid Radwaste MA Main Generation HB Excitation and Voltage Regulation - j MT Main Turbine NA 13.8-KV Power NB 4.16-KV Power NC Nuclear Cooling Water NQ Uninterruptible AC Power OW Oily Waste and Nonradioactive Waste PB 4.16-KV Power PC Fuel Pool Cooling and Cleanup PE Standby Generation PG 480-V Power, Switchgear PH 480-V Power, MCC l PK 125-V DC Power PN Instrument AC Power QB Essential Lighting QC Yard, Roadway, and Fence Lighting QD Emergency Lighting QF In-Plant Communications QK Fire Detection and Alarm QM Special Process Trace Heating RC Reactor Coolant RD Radioactive Waste Drains RE Nonnuclear Process Sampling R1 In-Core Reactor Instrumentation RJ Plant Computer RK Plant Annunciator RM Main Control Board SA Engineered Safety Features Actuation SB Reactor Protection SC Secondary Chemical Control SD Area Radiation Monitoring SE Ex-Core Neutron Monitoring SF Reactor Control SG Main Steam SI Safety Injection and Shutdown Cooling SM Seismic Instrumentatin SP Essential Spray Ponds SQ Radiation Monitoring SR Solid Radwaste SS Nuclear Sampling System i ST Sanitary Drainage and Treatment -.?l SV Loose Parts and Vibration Monitoring WC Chilled Water ZA Auxiliary Building l ZC Containment Building i ZF Fuel Building ZG Diesel Generator Building ZJ Control Building j ZM MSSS Building ZR Radwaste Building ZT Turbine Buiding and Pedestal. 4

1 } u ** 00 j 1 e. Preoperational Test Status j Preoperational Testing - Preoperational testing required for fuel load will be completed on all safety related or important to. safety systems .I.. prior to fuel load. The status as of October 21, 1985 1.s as follows:- TOTAL TES'IS TES'T COMPLETE TEST RESULTS APPROVED 182 168 118. The remaining 14 tests that are not complete are listed below. .l TESTS ON HOLD PROCEDURE # DESCRIPTION % COMPLETE 91PE-2CP01 Containment Purge System 89 91PE-2HP01 Hydrogen Purge System 89 93PE-2QD02 Modular A.C. Emergency Lighting 0 TESTS IN PROGRESS 91PE-2HJ02 Control Room Pressurization 70 Test 91PE-2SR02 Solid Radwaste System 5 92PE-2SB19 QSPDS Preoperational Test 95 TESTS Tp BE PERFORMED AFTER INITIAL FUEL LOAD j (To Be Performed Per FSAR 14.2.5 Phase I Tests) The Following Tests Have Not Been Performed 1 91PE-2LR02 Liquid Radwaste Evaporator Test 92PE-2QF06 In Plant Communications (Safety Frequency Radio Frequency) 92PE-2SB20 DNBR Calculator to PMS Data Link .g 92PE-2SQ01 Radiation Monitoring Preop 92PE-2SQ02 Post Accident Radiation Monitor 92PE-2SQO3 Digital Radiation Monitoring System i l 92PE-2SQ04 Safety Related Radiation Monitoring j 91PE-2SS02 Gas Analyzer Test

1 i s ~ The following Preoperational tests have been performed and have some incomplete portions. 93PE-2PE01 Diesel Generator El'ectrical Test 92PE-2SB08 CEA Position Isolation Assembly (CPIA) Channel'D 92PE-2SB07 CEA Position Isolation Assembly (CPIA) Channel A f 91PE-2CH04 CVCS Charging Test 91PE-2SP01 Essential Spray Pond System 91PE-2SC01 secondary. Chemistry Blowdown Flashtank 93PE-2PK01 Class IE 125 VDC Power System 93PE-2PB01 4.16kV Class IE.Preoperational Procedure 91PE-2CH07 RMW, BAM, 'VCT Preoperational Test 91HF-2ED01 Main Steam Traps and Drain Valves HFT 91PE-2SG04 Steam Generator Isolations 92PE-2SB15 Core Operating Limit Supervisory System Test j 92PE-2QK01 Fire Detection and Alarm System 93PE-2PK02 125VDC Class IE Station Battery Service Test j 93PE-2MA01 Main Generator .I 91PE-2SG03 Atmosperic Dump Valve Test 92PE-2SE04 Excore Nuclear Instrumentation Safety Channel B 92PE-2SA01 BOP Engineered Safety Features Actuation System Panel Test 92HF-2SB18 RTD Response Time Test 1 i -f 1

o ~ f. Independent Third Party Inspections 1980 - Training Program - RQS Corp. 1982 - Overall review of Chemical Control Program - Tom M. Laronge Inc. - Training Program (Follow-Up 1980 Review) - RQS Corp. - Pre INP0 Audit - United Engineers - Radwaste Program - Bechtel National - Emergency Plan Audit - HMM and Associates - Quality Assurance Program Evaluation - Torrey Pines * - Operations Eva16ation - INPO 1983 - Training Audit ' Seville Training System - Security Audit - Newsack Inc. - Personnel / Manpower needs evaluation - Sargent & Lundy 1984 - AIARA Study - Hydra Nuclear - Pire Protection Audit - INPELL 1984 - NTOL Evaluation and Corporate Assistance Visit DiPO 1985 - Western Regional Joint Utility QA Audit Torrey Pines Technology conducted an extensive independent quality assurance audit at PVNGS in the area of organization, management, quality assurance, design and construction activities in 1982. The QA program at PVNGS was found to be effective and successful. _. y ' I i j

.c s l 4 g. Licensee and Contractor Audits Summary of_Bechtel Quality Assurance Audits 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Totali QA Audit of Construction 33 111 90 70 67 76 95 80 53 49 724 Findings 30 65 145 121 117 85 83 54 53 63 816 QA Audit of Subcontractors 13 21 38 34 34 30 21 21 212 Findings 36 53 54 37 19 11 33 36 279 i QA Audit of H.O. Engr. 23 117 74 48 64 55 56 40 33 31 15 24 29 609 444 ;1 Findings 11 76 58 57 75 40 73 26 16 5 17 15 16 QA Audit of Vendors 7 69 62 61 76 62 39 59 83 558l Hold On l Shipment 0 12 16 33 12 6 6 7 10 102] Note 1: Bechtel does not utilize observations Note 2: Stop Work Notices issued by Bechtel are summarized in Section B Note 3: Construction Audits for 1976 and 1977 include subcontracts ~5 9 ' L

6 o p. Summary of APS Quality Assurance Audits l ~: 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Total APS - Construction Audits 0 0 1 2 2 2 2 2 2 1 3 0 17 Findings 0 0 0 9 8 1 6 0 6 0 0 0 30 Observations 0 0 5 16 10 11 5 2 0 0 6 0 55 APS - Nuclear Services (includes *) Audits 5 2 4 4 3 4 5 5 8 8 10 11 69 Findings 23 3 11 13 12 8 12 10 10 10 12 10 134 Observations 26 1 9 23 13 17 7 7 21 16 21 13 174 (*) - Nuclear Services ' Licensing Nuclear Engineering Emergency Planning Nuclear Projects ' Records Management Project Services Nuclear Operations Support Employee Relations Nuclear Fuels Management APS - Quality Assurance Audits 0 0 1 2 2 6 7 7 6 6 8 6 51 Findings 0 0 0 9 8 6 18 10 13 7 14 3 88 Observations 0 0 5 16 10 28 12 6 30 22 11 4 144 APS - Operations (includes *) Audits 0 0 0 0 0 0 0 1 13 12 35 32 93 Findings 0 0 0 0 0 0 0 1 42 53 40 57 193 Observations 0 0 0 0 0 0 0 6 23 11 42 45 127 (*) - Operations Nuclear Production Administrative Services Plant Services Security Technical Support 4 Operations Engineering Outage Management Radiation Protection Maintenance APS - Startup Audits 0 0 0 0 0 0 0 1 13 12 20 9 55 -5 Findings 0 0 0 0 0 0 0 1 42 33 20 4 100 Observations 0 0 0 0 0 0 0 6 23 11 31 4 75 1 l

e. a. 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Total APS - System Protection (Relay Settings) Audits 0 0 0 0 0 0 0 1 l' 1 0 0 3 Findings 0 0 0 0 0 0 0 0 0 0 0 0 0 Observations 0 0 0 0 0 0 0 1 1 0 0 0 2 Bechtel - Construction Audits 0 1 16 31 29 47 26 20 23 32 3 6 234 Findings 0 3 7 60 54 43 63 46 58 98 8 5 445 j Observations 0 0 5 11 12 23 0 17 41 38 4 4 155 j i Bechtel - Downey/Norwalk Audits 3 ~2 4 3 4 4 5 5 3 4 2 1 40 Findings 7 0 7 2 11 8 2 1 0 4 3 3 48 Observations 5 0 2 23 16 8 10 15 1 3 5 0 88 Bechtel - Engineering 1 Audits 0 1 0 0 0 0 0 0 1 1 4 1 8 ) Findings 0 0 0 0 0 0 0 0 1 5 4 1 11 Observations 0 3 0 0 0 0 0 0 0 7 10-1 21 i Bechtel - Quality Assurance Audits 0 2 0 0 0 0 0 0 6 1 3 1 13 Findings 0 0 0 0 0 0 0 0 14 1 8 3 26 Observations 0 0 0 0 0 0 0 0 11 0 6 3 20 Bechtel - Startup Audits 0 0 0 0 0 0 0 0 1 0 0 0 1 Findings 0 0 0 0 0 0 0 0 7 0 0 0 7 Observations 0 0 0 0 0 0 0 0 3 0 0 0 3 Bechtel - Supplier Quality Audits 0 1 1 1 0 0 0 0 0 2 0 0 5 Findings 0 2 0 0 0 0 0 0 0 2 0 0 4 Observations 0 0 0 0 0 0 0 0 0 1 0 0 1 -. ~i

4 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 Total Combustion Engineering - Avery* Audits 0 0 0 2 2 1 1 1 1 0 0 0 8 Findings 0 0 0 4 20 7 7 6 4 0 0 0 48 Observations 0 0 0 1 5 0 0 0 0 0 0 0 6 Combustion Engineering - Chattanooga

• Au'its ~

~ ~ d 2 0 1 1 1 1 1 0 0 0 0 0 8 Findings 1 0 0 0 1 6 1 0 0 0 0 0 10 Observations 2 0 0 2 5 4 0 0 0 0 0 0 17 Combustion Engineering - Hematite

• Audits 0

0 0 0 0 0 0 0 1 0 0 0 1 Findings 0 ~ 0 0 0 0 0 0 0 0 0 0 0 0 Observations 0 0 0 0 0 0 0 0 0 0 0 0 0 Corbustion Engineering - Nuclear Products Manufacturing Audits 0 0 0 0 0 0 0 0 1 2 1 1 5 Findings 0 0 0 0 0 0 0 0 3 0 7 3 13 Observations 0 0 0 0 0 0 0 0 0 0 4 1 5 Combustion Engineering - PVNGS Site Audits 0 0 0 0 0 0 0 1 0 0 1 0 2 Findings 0 0 0 0 0 0 0 4 0 0 3 0 7 Observations 0 0 0 0 0 0 0 2 0 0 3 0 5 Combustion Engineering - Windsor Audits 1 3 2 2 2 1 1 1 0 0 1 1 15 Findings 2 5 5 4 20 8 6 3 0 0 3 2 58 Observations 1 0 5 1 5 0 0 0 0 0 7 2 21

• Audits conducted by Combustion Engineering

^hj . J

a. p.- Subcontractor Audits 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984.1985 Total' Audits 2 1 2 4 4 3 2 2 2-8 1 0 31 Findings 3 1 2 3 12 17 13 3 '4 29 3 0 90 Corrective Action Reports Summary 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 CARS 0, O

1. #21 178 330 461 396 Audit Findings 11

,5 30 129 111 98 101 77 143 205 108 125 Total 11 ,5 30 129 111 98 101-98 321 535 569-521*

1. for 1976-1981, nineteen (19) Quality Assurance Deficiency Reports (QADRs) were issued.

• Through 10/21/85 i

Note 1: Stop Work Notices are summarized in Section B. 1 meag 4 9,

) 4 *i ** Attachment to g. ~ The Bechtel and APS Audit programs are. supplemented, by. a. surveillance / ~ monitoring program to evaluate a ' sample of quality-related activities on a j daily basis for compliance to s pecifications, procedures, and drawing requirements. A summary of these activities is given below. - i Bechtel Conducted l 1979 1980 1981 1982 1983 1984 1985 Total Number Construction 1018 1170 753 692 766 794 759 '5952 Subcontractor 264 216 198 141 370 303 218 .1710 APS Conducted 1982 1983 1984 1985 Total Number 976 2248-3048 3074 9346 O e 'M 6 ' j}}