IR 05000440/1985049
| ML20134E629 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 08/15/1985 |
| From: | Danielson D, Key W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML20134E616 | List: |
| References | |
| 50-440-85-49, NUDOCS 8508200350 | |
| Download: ML20134E629 (9) | |
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U.S. NUCLEAR REGULATORY COMMISSION
REGION III
Report No. 50-440/85049(DRS)
Docket No. 50-440 License No. CPPR-148 Licensee: Cleveland Electric Illuminating Company Post Office Box 5000 Cleveland, Ohio 44101 Facility Name: Perry Nuclear Power Plant, Unit 1 Inspection At: Perry Site, Perry, Ohio Inspection Conducted-July 23 through 26, 1985 hvA Inspector:
W.
. Ke
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Approved By:
D. H. Danielson, Chief
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c?I Materials and Processes Section Date Inspection Summary Inspection on July 23 through 26, 1985 (Report No. 50-440/85049(DRS))
Areas Inspected: Unannounced safety inspection to review HVAC installation documentation, and perform a walkdown of the as-built systems. This inspection involved a total of 32 onsite inspector-hours and 8 off-site inspector-hours by one NRC inspector.
Results: No violations or deviations were identified.
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8508200350 850015 PDR ADOCK 05000440 G
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DETAILS 1.
Persons Contacted
Cleveland Electric Illuminating Company (CEI)
- E. Riley, NQAD General Supervisor
- G. Parker, NQAD Contract Supervisor
- J. Lehman, Staff Analyst
- F. Stead, NED Manager
- B. Ferrel, Licensing Engineer
- K. R. Pech, General Supervising Engineer S. Hurley, Quality Engineer R. Czyzewski, Lead Quality Engineer Robert Irsey Company (RIC0)
J. Yemma, Construction Quality Supervisor
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- Denotes those attending either the entrance / exit or both meetings.
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2.
Heating, Ventilating and Air Conditioning (HVAC)
Inspection Objectives The purpose of this inspection was to determine from a review of as-built drawings, specifications, procedures, and documentation that installation of safety-related HVAC systems were in compliance with NRC requirements, licensee commitments and the referenced codes and standards. The design of the HVAC systems was by Gilbert Associates and the installation contractor is Robert Irsay.
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a.
Specifications The inspector reviewed Gilbert specification SP-4549-00, dated June 6, 1977 through Revision 2, dated June 30, 1983. The following codes and standards are referenced and form a part of this specifi-cation:
AMCA-No. 500, Air Moving and Conditioning Association.
American Concrete Institute (ACI) 301-72 Specification for Structural Concrete for Buildings.
American National Standards Institute (ANSI) N45.2.1, N45.2.2.
ASHRAE-33-64, Method of Testing for Rated Forced Circulation,
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Air Cooling Coils and Air Heating Coils.
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ASHRAE-52-68, Method for Testing Air Cleaning Devices Used in General Ventilation for Removing Particulate Matter.
ASME Code, Section 1, Power Boilers and Section IX, Welding and Brazing Qualifications.
American Society for Testing Materials (ASTM) A-36, Specification for Structural Steel ASTM A-123, Specification for Zinc (Hot-Galvanized) Coatings.
- ASTM A-525, Specification for General Requirements of Zinc Coated (Galvanized) Iron or Steel Sheet, Coils.
ASTM A-527, Specification for Zinc Coated Carbon Steel Sheet Lock Forming Quality.
ASTM D-1056, Specification for Sponge and Expanded Cellular Rubber Products.
ASTM A-167, Specification for Corrosion-Resisting Chromium-Nickel Steel Plate, Sheet and Strip.
ASTM A-240, Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip for Fusion-Welded Unfired Pressure Vessels.
American Welding Society (AWS) AWS-D1.1, 1975, Structural Welding Code.
AWS-D1.3, 1978, Specification for Welding Sheet Steel in Structures.
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Procedures The inspector reviewed the RICO procedures identified below for conformance to specification, NRC, Code and Standards requirements:
(1) Welding Procedures WP-707-1, Revision 4, Shielded Metal Arc (SMAW)
Welding of Carbon Steel.
WP-707-2, Revision 2, SMAW of Carbon Ductwork and Accessories.
WP-707-4, Revision 1, Gas Metal Arc Welding (GMAW)
of Carbon Steel.
WP-707-5, Revision 2, GMAW of Stainless Steel Ductwork and Accessories.
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WP-707-6, Revision 0, SMAW Plug Welding of Galvanized to Carbon Steel.
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WP-707-7, Revision 1, SMAW Plug Welding of Carbon Support to Stainless Steel Sheet.
WP-707-8, Revision 0, GTAW of Stainless Steel Tubing.
DCB-1, Revision 7, RICO, Seismic Safety-Related Duct Construction Brochure.
(2) Quality Control Procedures (QCP)
QCP-6-8/707, Procedure for the Installation of HVAC Instrument Tubing and Supports.
QCP-10-4/707, Revision 3, Procedure for Control of Welding Filler Materials.
QCP-3-1/707, Revision 3, Qualification, Certification, and Training of RICO QC Technicians.
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QCP-4-2/707, Revision 0, RICO As-Built Drawing Procedure.
QCP-6-4/707, Revision 2, Installation and Inspection of Safety-Related Drilled in Concrete Expansion Anchors.
QCP-10-3/707, Revision 4, Welder Qualification.
QCP-11-5/707, Revision 4, Inspection of Seismic Supports.
QCP-4-1/707, Revision 1, Instructions for Preparation and Review of Drawings and Fabrication Tickets.
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QCP-6-1/707, Revision 1, Instructions for Shop Fabrication of Ductwork.
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QCP-7-1/707, Revision 0, Procedure for Document Control.
QCP-11-6/707, Revision 2, Procedure for HVAC System Walkdown Inspection.
QCP-16-1/707, Revision 4, Procedure for Nonconformance Control.
QCP-18-1/707, Revision 3, Instructions for Maintenance and Turnover of QA Records.
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Certifications and Qualifications Certification and training of RICO QC technicians was to the requirements of procedure No. QCP-3-1/707 and the AWS Welding Code.
The inspector reviewec certification and qualification records of the past and present RICO QC technicians (inspectors) and welders listed below:
(1) Quality Control Technicians Name Level J. J. Kovacs II T. A. Dakin II J. F. Yemma II R. D. Adams II R. A. Klarkowski II (2) Welders
Name/ Stamp Process H. Wunsch, P2 SMAW/GMAW D. Pavisich, P3 SMAW/GMAW G. Hlifka, P10 SMAW/GMAW E. Bennett, P18 SMAW/GMAW K. Gyure, P21 SMAW/GMAW D. Carrigan, P39 SMAW/GMAW R. Anderson, P75 SMAW R. Tichener, P58 SMAW/GMAW D. Dalajac, P37 SMAW T. Schmel, P22 SMAW J. McCollim, P15 SMAW d.
HVAR Systbm Walkdown Using the HVAC as-built drawings and the seismic support (hanger)
fabrication sketches listed below the inspector performed a walkdown of the installed safety-relateo systems, examining supports for conformance to RICO fabrication sketches, design drawings for location, and ductwork for conformance to RICO duct brochure:
(1) DesignDrawingD-936-164-B
Support No. Q-DS-CC-3009 Support Design No. 12 System M-23, MCC Switchgear and Miscellaneous Electrical Equipment Area
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Support No. Q-DS-CC-3001 Support Design No. 53 System M-23 Support No. Q-DS-CC-3002 Support Design No. 11 System M-23 Support No. Q-DS-CC-3061 Support Design No. 12 System M-23 (2) Design Drawing No. D-936-765-H Support No. Q-DS-CC-3137 Support Design No. 52 System M-49, Smoke Venting
Support No. Q-DS-CC-3106 Support Design No. 1 System M-23 Support No. Q-DS-CC-3080 Support Design No. 1 System M-23 (3) Design Drawing No. D-936-739-E Support No. Q-DS-CC-4049 Support Design No. 50 System M-49 Support No. Q-DS-CC-4053 Support Design No. 50 System M-49 Support No. Q-DS-IB-4109 Support Design No. 15 System M-49 (4) Design Drawing No. D-936-738-G
Support No. Q-DS-IB-4011 Support Design No. 53A System M-49
l Support No. Q-DS-IB-4016
Support Design No. 50 System M-49 Support No. Q-DS-IB-4012 Support Design No. 15 System M-49 j
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(5) Design Drawing No. D-936-734-E
Support No. Q-DS-IB-2045 Support Design No. 53 System M-15, Annulus Exhaust Gas Treatment Support No Q-DS-IB-2023 Support Design No. 10 System M-40, Fuel Handling Area Ventilation (6) Design Drawing No. D-936-730-C Support No. Q-DS-IB-1011 Support Design No. 10
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System M-15 Support No. Q-DS-IB-1003 Support Design No. 1 System M-15
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Support No. Q-DS-IB-1002 Support Design No. 27 System M-15 Support No. Q-DS-IB-1001 Support Design No. 7 System M-15 (7) Design Drawing No. D-936-733-D
Support No. Q-DS-IB-1076 Support Design No. 9 System M-40 (8) Design Drawing No. D-936-767-B Support No. Q-DS-CC-4166 Support Design No. 51 System M-21, Controlled Access and Miscellaneous Equipment Area Support No. Q-DS-CC-4206 Support Design No. 54 System M-21 Support No. Q-DS-CC-4216 Support Design No. 54 System M-21
Support No. Q-DS-CC-4226 Support Design No. 54 System M-21
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f Support No. Q-DS-CC-4234
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Support Design No. 54 System M-21 (9) Design Drawing No. D-936-752-B Support No. Q-IM-49-C001B Support Design (for fans)
System M-49 Support No. Q-IM-49-C001A
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Support Design (fans)
System M-49
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(19) Design Drawing No. D-936-747-C Support No. Q-DS-IB-7059 Support Design No. 9 System M-49 Support No. Q-DS-IB-7060 Support Design No. 8 System M-49 (11) Design Drawing No. D-936-725-G Support No. Q-DS-AB-3166 Support Design No. 18 System M-47,. Steam Tunnel Cooling Support No. Q-IM-47-C001A Support Design (fan)
System M-47 Support No. Q-DS-AB-3165 Support Design No. 2 System M-47 (12) Design Drawing No. D-936-771-J Support No. Q-DS-CC-6191 Support Design No. 53
System M-25, Control Room (13) Design Drawing No. D-936-770-0 Support No. Q-DS-CC-6070 Support Design No. 10 System M-25 Support No. Q-DS-CC-6108 Support Design No. 9 System M-25 J
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Support No. Q-DS-CC-6059 Support Design No. 9 System M-24, Battery Room Exhaust Support No. Q-DS-CC-6055 Support Design No. 18 System M-24 Support No. Q-DS-CC-6092 Support Design No. 7 System M-24 e.
HVAC Documentation The inspector reviewed HVAC installation and testing records included in the system turnover packages listed below:
Turnover Package No. 474 System M-15, Annulus Exhaust Gas Treatment Turnover Package No. 389 System M-25, Control Room Turnover Package No. 341 System M-26, Control Room Emergency Recirculation Turnover Package No. 405 System M-40, Fuel Building Ventilation Turnover Package No. 360, 1 and 2
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System M-23/M-24, Motor Control Center Switchgear and Miscellaneous Equipment Area Plus Battery Room Exhaust f.
Conclusions Based on this inspection, including review of specifications, drawings, procedures, personnel certifications and qualifications, installation documentation and system walkdown, the inspector determined that the installed HVAC systems met the specification and referenced codes, standards, and NRC requirements.
No violations or deviations were identified.
3.
Exit Interview
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The inspector met with the licensee site representatives (denoted in Persons Contacted paragraph) at the conclusion of the inspection on July 26, 1985. The inspector summarized the scope and findings of the inspection noted in this report, and discussed the likely informational content of the report with regard to documents or processes reviewed during the inspection.
The licensee did not identify any such documents /
processes as proprietary.
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