ML20107C420
| ML20107C420 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 05/15/1984 |
| From: | Dunham F, Mason F TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20106F959 | List: |
| References | |
| QI-QP-11.4-26, NUDOCS 8502210309 | |
| Download: ML20107C420 (152) | |
Text
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TEXAS UUUTIES GENERAT1NG CO. hs REVISICN PAGE CPSES 1 QI-QP-11:4-26 6 l 1 of 35 !
I fM15 524 . i !
INSPECTION OF STEEL PREPARED BY: h_,4aC SUBSTRATE SURFACc - S~ _rs -d-V PREPARATION, PRIMER .
APPLICATION, PRIMER REPAIR, SEAL AND APPROVED BY: [- 6/S[
cA7; {
FINISH COAT APPLICATION ,
AE REPAIR APPROVED BY: o, 1M p.g.M VI /
[/ OATE 1.0 GENERAL !
1.1 PURPOSE AND SCOPE i The pu rpose of this instruction is to outline methods ,
utilized by Quality Control personnel in inspection of steel application, prime r substrate surface preparation, i repair, seal and finish co ag tion and repair for ,
Unit 1 Reactor Buildin l.
l 2.0 INSTRUCTION \ !
I visual in ion of su rfaces as addressed by this ,
instruction shall be made at approximately 30" in distance or an arms length from the surface being inspected. The area of inspection shall be adequately lighted during the inspection activity. Adequate lighting is defined as the minimum light produced by a two (2) 0-cell battery i flashlight.
l l ~ Visual aids fabricated on site and approved by Quality Assurance and Engineering may be used by Inspectors as an -
aid in the performance of their inspections. ;
For definitions, refer to Attachment 7. l If a conflict arises between the requirements of this procedure and the requirements of the site specification, the requirements of the site . specification shall prevail.
2.1 PRE-BLAST CLEANING OPERATIONS 2.1.1 Abrasive Acceptability The Inspector shall obtain a sample of the abrasive to'be used from each work area. The abrasive shall be verified -
I to be dry by feel with no grease, oil and deleterious materi al . Verify that proper blast 'atrasive is used l 8502210309 850213 PDR ADOCK 05000445 S PDR l%,, TUGCC oA
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INSTRUCTION ISSUE DATE N TEXAS UTILITIES GENERATING CO.
CPSES QI-QP-11.4-26 6 g i g 1934 2 of 35 1
2.1.2 Blast Equipment Acceptability The inspector shall perfonn the following inspections / tests to detemine acceptability of blast cleaning equipment prior to use:
- a. Air supply (refer to Attachment IB).
- b. Ambient conditions (reference Attachment 1A and 6).
2.1.3 Solvent Cleaning (If Contamination Is oresent)
If oil, grease, or other contamination is present, verify that solvent cleaning is perfomed and that contamination is removed prior to blast / power tool cleaning steel surfaces.
2.2 POST SURFACE PREPARATION OPERATION 2.2.1 Blast Cleanup The inspector shall visually check the blasted substrate su rface.
The surface shall be air blasted or solvent wiped to the extent required for final surface inspection. The adjacent areas shall be cleaned to the extent necessary to avoid contamination during subsequent coating applications.
2.2.2 Blasted or Power Tooled Surface Acceptability The inspector shall perfom the following inspections to detennine acceptability of the blast cleaned or power tooled surface:
- a. Absence of Foreign Matter --
A visual inspection shall be perfomed to determine that all oil and grease, di rt, millscale, rus t, corrosion products, i oxides, paint or other foreign matter have been canpletely removed from the su rface except for light shadows, very slight streaks or slight discolorations caused by rus t stains, mill scale ,
oxides, or slight, tight residues of paint ,or coating that my reain. At least 95 percent of each square inch of surface area shall be free of all residues, and the remainder shall be limited to light discolorations as mentioned above.
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5 l INSTRUCTION ISSUE REVISION PAGE TEXAS UTILITIES GENERATING CO. DATE CPSES
.. QI-QP-11.4-26 6 16 w, 3 f 35 I.
i NOTE: For power tooled surfaces, in addition to the 5 percent of tight residue of paint or coating which is pe nnissible, shadows or tightly adhering residues of primer may remain (without limit) in the profile of the previously prepared substrate.
However, areas with residues of Carboline 191 primer shall be recoated with Carboline 191 primer.
Areas with residues of inorganic zinc may be coated with either inorganic zinc or Carboline 191 primer.
- b. Sharp Projections -- An inspection for sharp projections that were not rounded during blast cleaning or power tooling shall be performed. Sharp projections are unacceptable and shall be ground to a rounded contour. I l
Weld spatter on structural steel which remains after l power tooling and/or sand blasting will be acceptable.
- c. Anchor Pattern Depth -- The anchor pattern depth of surfaces shall be inspected at random locations as necessary using a Keane-Tator Surface Profile Comparator (model 373) or approved equal .
. The anchor pattern depth for all surfaces shall be a minimum oi' 1.0 mils.
Surfaces that have been power tooled with "3M Clean-N-Strip", 60 grit and coarser " flapper wheels", provide acceptable surface profile, when properly used over a previously blasted and coated surfaces.
For power tooled steel surfaces, the 1 mil minimum profile shall be verified by visual comparison to a standard of known profile or other approved methods.
2.3 PRIER PRE-APPLICATION INSPECTIONS 2.3.1 Anbient Conditions The inspector at the " paint distribution point" in Reactor 1 shall verify ambient conditions in accordance, with Attachment 1- A.
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INSTRUCTION ISSUE OATE PAGE TEXAS UTILITIES GENERATING CO. l l
, CPSES QI-QP-11.4-26 6 gay I g y;a 4 of 35 I
2.3.1.1 Occunentation of Environmental Conditions
- a. The inspector assigned to the " paint distribution po int" in the Reactor building shall, as a minimum, take a complete set of readings (air temperature, relative humidity, dew point and surface temperature) on each floor elevation at least three (3) times each shift (prefe rably, the beginning , mid point and just prior to the end of each shift). More readings may be taken when necessary (i.e., noticeable change in air temperature, request by field inspector to take readings in a specific area, etc.).
- b. The inspector at the " paint distribution point" shall docunent these readings on Attachment 6 as follows:
- 1. The inspector shall fill in the applicable infomation as delineated on the fo rm , exceot for the " Report No. "
. (The Report No.
will be filled in by the Paper Flow Group den they assign numbers, prior to transmitting to the QA Vault.
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- 2. Upon canpletion of the shift, the inspector shall turn all of the environmental log sheets for that shift into the lead inspectors.
- c. The lead inspector (s) shall review the log sheets for canpleteness and correctness, sign and date the "QC Review" block, obtain copies for QC reference and transmit the originals to the Paper Flow Group.
- d. If at any time the inspector detennines readings which do not cmply with the parameters set forth in this procedure, he shall proceed in the fellowing manner:
- 1. Immediately take an additional set of readings in the immediate area of the first set of unacceptable readings and record them on the environnental 109
- 2. If the additional set of readings are acceptable, take a third set of readings for referee purposes and record them. If the referee set of readings are acceptable, then the area in question is acceptable but should be closely monitored with readings as necessary.
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INSTR CTION REVISION ISSU_E pgge-TEXAS UTILITIES GENERATING CO. DAec l
CPSES QI-QP-11.4-26 -
6 y T( 1 6 1984 5 of 35 I
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- 3. If the additional set of readings is unacceptable and/or the referee set of readings is unacceptable, the inspector is to notify the coatings inspectors and/or craft personnel in the areas affected so that coating work nay be stopped at that time.
Coating work shall. not continue until the ambient conditions resume an acceptable status.
. 4. When unacceptable ambient conditions occur and are verified by step 3 above, the inspector shal.1 document it on a Nonconfomance Report (NCR) in accordance with CP-QP-16.0 and adequately identify the affected areas, elevations and items.
2.3.2 Substrate Surface Acceotability The Inspector shall visually reinspect the sandblastea or powertooled surface of the substrate just prior to primer application fo r evidence of contamination (oil, grease, markings, rust, etc.) Contamination must be removed prior to priming.
If rust fonns after Blasting or Power Tooling, the surface shall be recleaned before priming.
2.3.3 Air Sucoly Acceotability The Inspector shall inspect the air per Attachment 13.
2.3.4 Qualification of Applicator (s)
The Inspector shall verify (by Qualification Record or list of qualified applicators from QA file) that the coating applicators are qualified for safety-related coating work.
The applicator (s) badge number shall be listed on the back of the traveler.
2.3.5 Mixing Operations 2.3.5.1 Coating Materials Identification An inspector shall inspect the coating material containers prive to mixing contents for product identification and verify that all materials are correct for coating application.
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INSTRUCTION ISSUE E OATE N TEXAS UTIUTIES GENERATING CO. l CPSES QI-QP-11.4-26 6 g16 ISM 6 of 35 Approved traterials are:
CZ-11 Carto Zinc 11 base Carbo Zinc filler Carboline #21 or 33 Thinner.
DIETCOTE-6 Dimetcote 6 base Dimetcote filler Amercoat #65 or 101 Thinner CARBOLINE 191 Cartoline 191 Primer Carboline 191 Catalyst
. Carboline #15 Thinner PHENOLINE 305 Phenoline 305 base i Phenoline 305 catalyst
, Phenoline thinner An inspector shall also verify that each component container is identified by batch number and that the shelf life has not expired. Carbo Zinc 11 base and Carboline 191 has a shelf life of 12 months. Carbo Zinc filler, Dimetcote 6 base and filler, and Phenoline 305 all have a shelf life of 24 months. Pot life shall be monitored in accordance with Attachment 8.
2.3.5.2 Mixing Operations An inspector shall witness each mixing / thinning operation.
The inspector shall verify that mixing operations are perfonned in accortfance with Attachment 2.
Prior to distribution of CZ-11 or D-6 inside the building'it shall be power mixed or boxed.
2.3.5.3 Thinning Operation Coating traterials (if thinned) viscosity control shall be accomplished by adding thinner as required, but shall not j exceed two quarts of thinner per gallon of material.
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t INSTRUCTION I UE NUMBER REVISION P GE TEXAS UTi!.lTIES GENERATING CO. DATE CPSES QI-QP-11.4-25 6 gg 16 L' 7 of 35 ;
I 2.3.5.4 When coating naterials are mixed / thinned, the ins pector verifying the mixing operation shall fill out the Paint ,
Mix Slip, Attachment .3. The inspector perfonning the pre-application inspection shall record the mix sheet number on the travelers. The Mix Slip shall be returned to the Paper Flow Group at the end of each shift to be sent to the vault. -
2.4 PRIMER APPLICATION INSPECTION 2.4.1 Monitoring of Primer Apolication During application operations of 0-6 and CZ-11, the QC Inspector shall monitor that the pressure pot is continuously agitated. The QC Inspector shall also verify that the hose length does not exceed 75 feet. CZ-11 and 0-6 shall },
not be brush applied to areas larger than 1 sq. ft. '
2.4.2 During- application of Carboline 191, the inspector will coating. to assure that no fisheyes appear in the applied monitor If detected, the inspector shall infonn the paint foreman of their presence and that they should be removed while coating is still wet, surface cleaned with solvent and coating reapplied.
2.4.3 The inspector shall monitor the pot life in accordance with Attachment 8.
2.5 INSPECTION OF PRIMER '
2.5.1 Primer Inspection Prior to Application of Seal or Finish Coat a.
Verify the primer has cured sufficiently for the top coating (as detennined by the use of a nickel test on D6andCZ-11). Cure to top coat of Carboline 191 shall 1
I be the same as time to recoat for Phenoline 305, stated
- .i in Sec. 2.9.1.
' b. Perfonn a visual inspection of the primed surface in accordance with the following:
1.
O, Runs / sags which do not exceed the maximum dry film thickness for each coating applied and shcw no etidence of mud cracking or loss of adhesion are acceptable. Repairs for runs / sags other than the aforementioned shall be per Sec. 2.6.2 or-2.6.3, as applicable.
,. 2. Dry Spray -
per Sec.'2.6.3.Mus t be renoved before overcoating
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INSTRUCTION ISSUE NUMBER REVISION PAGE
' - TEXAS UTitJTIES GENERATING CO. DATE
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QI-QP-11.4-26 .6 g16 1964 8 of 35 l
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- 3. Contamination - unacceptable; remove and repair ,
per Sec. 2.6.2 or 2.6.3, as applicable. (See note) !
l Oil and arease - unacceptable; remove and repair per Sec. 2.6.2 or 2.6.3, as applicable. (See note) l
- 4. Skips / damaged areas / holidays or voids -
unacceptable; applicable. repair per Sec. 2'.6.2 or 2.6.3, as 5.
Orange peel - Moderate amounts are acceptable.
Other than moderate amounts; repair as Sec. 2.6.3.
- 6. Bubbling unacceptable; repate per Sec. 2.6.2 or 2.6.3, as appifcable (does not apply to CZ11 or 0-6).
7.
Treat: rent of Stains - Material causing stain shall be removed using bristle brush and water or CarbolineStains Thinnerthat #33. Area shall then be solvent wiped.
,- remain on surface are acceptable as is.
Allow the surface to dry thoroughly prior to further coating. (See note)
NOTE:
-For items primed with inorganic zinc, hand clean with "3M Scotch-brite" pads moistened with solvent such as xylol or Carboline #33 or #305. Cleaning in this
. prescribed manne:- provides acceptable
- preparation for further coating applications when used properly, if
., questions arise concerning the above they shall be evaluated by the Project Civil Engineer or Designee.
c.
The inspector cured primer film.
shall perfonn - a 0FT inspection of the' -
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A calibrated 0-25 E1cometer Inspector DFT gage Model III/IE, or equivalent, shall
>> be used. Separate spot measurements (See Note 1) spaced evenly over the structure (See Note 2) shall be taken. Since the magnetic gage is senst'ive to
. geometric discontinuities in the steel, measurenents
less than 1 inch from the edge or a hole should be avoided (See Note 3).
Dry Film Thickness shall be as follows:
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I INSTRUCTION ISSUE NUMBER WSICN PAGE TEXAS UTILITIES GENERATING CO. DATE -
l CPSES
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QI-QP-11.4-26 6 gi16 M 9 of 35 Min.(mils) Max. (mils)
Carboline 191 spot test 1.6 7.0 CZ-II spot test 1.5 7.0 D6 spot test 1.5 5.5 06 average DFT 2.0 5.0 CZ-II average DFT 2.0 6.0 Carboline 191 average DFT 2.0 6.0 NOTE 1: A spot measurement is a series of three measurenents in the same general area. The probe should be moved a short distance for each gage reading. Discard any unusually high or low gage reading that cannot be repeated
. consistently. Take an average of these three gage readings as one spot measurement.
In the event that any spot is found to be outside of the acceptable thickness range, i three additional spots shall be taken at
- approximately 6 inches from the failing spot and spaced radially at approximately 120 degree intervals to detennine the extent of i the unacceptable area. Unnacceptable areas shall be repaired per Sec. 2.6.3 or 2.6.4.
NOTE 2: Five spot tests shall be taken for every 100 square feet of coated surface. For areas less than 100 square feet, the following i
shall apply:
i Area Sq. Ft. No. Spots 100-80 5 80-50 4 l 50-10 3 i 10-3 2 l
3-0 1 NOTE 3: Itans with appreciable surface curvature and other geometrical discontinuities, such as handrails, gratings, stairs, sway struts, i l checker plate, etc., shall be exempt from dry I film thickness measu rement. For piping.
. struts, spring canisters, e tc , appreciable curvature will be considered as less thar'4" .
.j - in diameter.
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b I' INSTRUCTION REVISION ISSUE BER DATE PAG 8
. TEXAS UTIUTIES GENERATING CO.
.CPSES QI-QP-11.4-26 6 MAY 1 6 1984 10 of 35 4
2.6 PRIMER REPAIRS 2.6.1 Saos and Runs Runs / sags which do not exceed the maximum dry film thickness for each coating applied and show no evidence of mud cracking 1
, or loss of adhesion are acceptable. Repairs for runs / sags other than the aforementioned shall be removed. Repair per Sec. 2.6.2 or 2.6.1, as applicable.
2.6.2 Primer Touch-up Repair (Primer Damaged to Steel Surface)
The coating inspector shall conduct the following inspections to document primer touch-up repair operations I
when the damage is to the steel surface and spot sandblasting or power tool abrading is performed for surface preparation.
- a. Surface preparation Ref. Sec. 2.2.2. -
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, b. Verify that the blasted or power tooled surface has been high pressure air blowdown, and/or solvent wiped to the extent required for final surface inspection.
The adjacent areas shall be cleaned to the extent necessary to avoid contamination during subsequent
! coating applications,
- c. Ambient Conditions: Ref. Attachment 1A and 6.
The surface temperature shall be a minimum of 5' above _
the dew point.-
- d. Verify applicator qualifications per 2.3.4.
- e. Verify air supply acceptability per Attachment 18.
- f. Mixing operation, Reference Sec. 2.3.5.
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- g. Verify that primer is appifed in accordance with Sec. 2.4. 4 NOTE 1: (If applicable) Coating interface - at coating interface for finish and/or primer coat, the existing coating shall be " feathered back" a sufficient distance to ensure a smooth final coating sys ten. When inspecting coating interface the interface of the coating or i -
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CPSES QI-QP-11.4-26 6 g gy 11 of 35 .
sys tems shall be a maximum of Ih inch in width. Wii.hin the interface area, overlapping j of any naterials or systems is acceptable.
NOTE 2: When inorganic zinc is applied at an interface,-
' the cured inorganic zinc shall be screened or i abraded prior to application of next coat.
2.6.3 Primer Touch-up Repair (Primer Damage Does Not Extend to Steel Surface The coating inspector shall conduct the following inspections for primer touch-up repair operations when the da:nage is within the prime r coat and sandbla sting to the steel substrate is not required.
l j a. Verify surface is abraded lightly then wiped clean,
- b. Perfonn inspections in Sec.(s) 2.3 (except 2.3.2) and 2.4.
l c. Visually verify acceptability of repaired area per Sec. 2.5.
2.6.4 Repair of Primer by Recoating The coating inspector shall conduct the following inspections for primer recoating repair. Only two (2) overcoats may be applied of inorganic zinc primer.
, a. Verify that the surface has been solvent cleaned i or blown down with high air pressure. Contamination l is unacceptable and requires further cleaning.
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- b. Perfonn inspections in Sec.(s) 2.3 (except 2.3.2) and 2.4.
l l 'c. ' Minor defects (mechanical damage such as a:onstruction
- damage or exposing substrate during surface preparation operations, etc.) perfonn inspection in Sec. 2.10.2.'
Reference Attachment 7.
- d. Major defects (mechanical damage such as construction damage or exposing substrate during surfact preparation operations, etc.) perfonn inspections in Sec. 2.10.3.
- Reference Attachment 7.
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n INSTRUCTION ISSUE SER REVISION PAGE
! TEXAS UTIUTIES GENERATING CO. l DATE CPSES QI-QP-11.4-26 6 g16 1984 12 of 35 5 ..
2.6.5 Complete Primer Repair (Primer Damage to Steel Surface
. Extends Over Entire Item)
The coating inspector shall conduct the 'following inspections to document primer repair when the damage is to the steel surface and requires surface preparation to steel substrate over entire item:
, a. Verify ambient conditions per Attachment 1A prior to surface preparation. See Attachment 6. '
- b. Perfonn inspections (a) through (g) in Sec. 2.6.2.
2.6.6 In-process repairs shall be documented on the Traveler (Attachment 4) showing their status and/or canple tion.
2.7 FINISH C0AT PRE-APPLICATION INSPECTIONS The QC inspector shall verify the following items prior to applying coatings:
2.7.1 Coating Aoplicator Qualifications -
. The Inspector shall verify (by Qualification Record or list of qualification records in QA File) that the coating applicators on each shift are qualified for safety-related coating work. ,
2.7.2 Ambient Conditions (Refer Attachment 1A and 6)
The permissible range of surface and ambient tenperature for application of finish coat shall be 50-120*F.
The maximun humidity shall be 85% for Phenoline 305.
The surface tenperature shall be a minimum of 5'F above the dew point.
2.7.3 Coated Surface Acceptability The Inspector shall visually reinspect the previously coated surface just prior to finish coat application for evidence of contamination (oil, grease, foreign satter). The defective areas shall be removed and repaired per Sec. 2.6 as applicable 2.7.4 Air Supply Acceptability (Per Attachment 18)
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- CPSES QI-QP-11.4-26 6 13 of 35 W 16 1934 b :
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! 2.7.5 Finish Coat Mixing Ooerations
. 2.7.5.1 Prior to mixing, the mixing inspector shall verify that each conponent is identified by ba tch nebers and that the 24 month shelf life has not been exceeded.
2.7.5.2 The mixing inspector shall verify that mixing / thinning operations are perfomed in accordance with Sec. 2.3.5.
Thinning may be done up to two quarts of Phenoline Thinner per gallon of Phenoline 305.
2.7.5.3 Mixing operation shall be docunented on the traveler per Sec. 2.3.5.4.
2.8 MONITORING OF SEAL OR FINISH C0AT APPLICATION 2.8.1 The Inspector shall verify that hose length does not exceed 75 feet.
2.8.2 The inspector shall also verify that the seal coat (if present) is solvent with xylol or 305 thinner wiped prior to finish coat application.
2.8.3 The inspector shall monitor to assure that no fisheyes
. appear in the applied coating. If detected, the inspector shall inform the paint foreman of their presence and that they should be renoved while coating is still wet, surface cleaned with solvent and coating reapplied.
2.8.4 The inspector shall nonitor the pot life in accordance with Attachment 8.
2.9 FINISH COAT FINAL ACCEPTANCE INSPECTION The inspector shall perfonn a final acceptance inspection' of each finish coated item (s) in accordance with Paragraphs 2.9.1 through 2.9.4.
NOTE 1: (If applicable) Coating interface - at coating interface for finish and/or primer coat, the existing coating shall be " feathered back" ' a sufficient distance to ensure a smooth final coating system. men inspecting coating interface the interface of the systems shall be a maximum of ih inch in width. Witnin the interface area, overlapping of any materials or systems is acceptable.
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t I" CN REVIS!CN ISSUE g OATc PAGE
, TEXAS UTILITIES GENERATING CO. I CPSES l QI-QP-11.4-26 6 gg 7 g $g4 14 of 35 NOTE 2: If present, the tie in interface between concrete coatings and steel coatings shall be visually inspected during the finish coat final acceptance of both systems.
NOTE 3: Een inorganic zinc is applied at an interface, the cured inorganic zine shall be screened or abraded prior to application of next coat.
2.9.1 Finish Coat Cure Final QC inspection may be perfonned after a minimum topcoat cure of 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> and cure to recoat time has been met.
Curing and time to recoat for Carboline 191 and Phenoline 305 shall be as shown below:
Between Coats Tempe ra tu re *F 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> 50 - 59 36 hours4.166667e-4 days <br />0.01 hours <br />5.952381e-5 weeks <br />1.3698e-5 months <br /> 60 - 74 18 hours2.083333e-4 days <br />0.005 hours <br />2.97619e-5 weeks <br />6.849e-6 months <br /> 75 - 89 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> 90 and above r
Phenoline thinned at 507 and applied as a seal coat may be recoated after 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> of cure at or above 75'F.
2.9.2 Visual Defects Inscection The Inspector shall perfonn a visual inspection of the cured finish coated substrate surface in accordance with the following:
a) Runs / sags - Runs or sags in which the DFT of the total coating system is 15.0 mils or less thick, which show no evidence of mudcracking , are acceptable. Those greater than 15.0 mils shall be repaired per Sec. 2.10.1.
b) Ski ps, damaged areas, holidays, voids, bubbles, and blisters are not acceptable and shall be repaired per
'Sec. 2.10, as applicable.
c) Pinholes -
acceptable to the extent allowed 'by Attachment 5; areas not acceptable shall be repaired per Sec. 2.10.5.
d) Contamination - unacceptable; areas shall be repaired per Sec. 2.10.4. Ref. Attachment 7.
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l INSTRUCTION NUMBER REV!SICN ISS.U. E PAGE TEXAS UTILITIES GENERATING CO. OAie CPSES QI-QP-11.4-26 6 . 15 of 35 MAY 16 1934
. j-e) Dry spray -
unacceptable; shall be repaired per Sec.
2.10.6. A minor amount of adherent dry spray is acceptable on the final finish coat. Ref. Attachment 7.
f) Color and gloss non-uniformity - unacceptable; shall be repaired per Sec. 2.10.8. Ref Attachment 7.
g) Orange Peel: Moderate amount is acceptable, other than moderate amounts to be reparied per Sec. 2.10.7.
NOTE 1: Top coated areas which have been abr:ded fc/ various reasons (runs , sags, high millage, and contamination) and are within acceptable procedural thickness following repa i rs , do not require recoating for gloss enhancing.
NOTE 2: For small repair areas such as pinholes, color and gloss uniformi ty is not required, provided the coating is smooth and continuous.
2.9.3 Dry Film Thickness (DFT)
The Inspector shall perfo rm a DFT of the cured coating system. A calibrated 0-25 Elcometer Inspector DFT Gage Model III/IE, or equivalent, shall be used. Separate spot measurements (See Note 1) spaced evenly over the structure (See Note 2) shall be taken. is sensitive to geometric discontinuities Since the nagnetic in the gage stee,l, measurements less than 1 inch from an edge or a hole should be avoided. (See Note 3).
The average DFT of the total coating system shall be a minimum of 6.0 mils and a maximum of 13.0 mils. The spot test DFT of the total coating system shall be a minimum of 6.0 mils and a maximum of 15.0 mils.
The finish coated sys tem shall exhibi t full " hiding" properties 'of the primecoat.
NOTE 1: A spot measurement is a series of three measure-ments in the same general area. The probe should be moved a short distance for each gage reading.
Discard any unusually high or low ga ve reading that cannot be repeated consistently. Take an average of these three gage readings as one spot
- measu rement.
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INSTRUCTION ISSUE REVISICN PAG-*
TEXAS UTILITIES GENERATING CO. DATE QI-QP-11.4-26 6 MAY16 1984 16 of 35 1
I In the event that any spot is found to be outside of the acceptable thickness range, three additional spots shall be taken at approximately 6 inches from the unacceptable spot and spaced radially at approximately 120 degree intervals to detennine the extent of the unacceptable area. Dimensions and locations of unacceptable areas and results of additional testing shall be documented on the traveler / sketch. Unaccpetable areas shall be repaired per Sec. 2.7, 2.8, and 2.9.
NOTE 2: Five spot tests shall be taken for every 100 square feet of coated su rface. For areas less than 100 square feet, the following shall apply:
Area Sq. Ft. No. Spots 100-80 5 80-50 4 50-10 3 10-3 2 3-0 1 NOTE 3: Items with appreciable surface curvature and other geometrical discontinuities such as handrails, checker plate, gratings, stairs, sway struts, etc.
shall be exempt fran DFT measurement. For piping ,
struts, spring canisters, e tc . , appreciable surface curvature will be considered as less tha 4" diameter.
2.9.4 Continuity Inspection The Inspector shall test the continuity of the cured finish coat on liner plate using a Tinker and Rasor Model'M1 (67.5 volt) holiday detector. 100% of the finish coated surface area shall be tested.
~The applied film should contain only a minor nimber of points of di scontinuity. No more than two points of discontinuity should occur within an area having a radius'of 6 inches as measured from a point of discontinuity (pinholes). No more~ than 40% of the total nunber 'of allowable points of discontinuity should ' occur within any one area equal to 25% of the total area being coated. The total number of pinhole discontinuities allowed is defined in Attachment 5. No gross discontinuities are allowed, Pennsee. 71.lGCC CA e
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INSTRUCTION ISSUE NUMBER MSICN DATE EAO-"
TEXAS UTILITIES GENERATING CO. l CPSES
} ., , QI-QP-11.4-26 6 Wl6 1cg4 17 of 35 2.10 REPAIRS OF FINISH COAT 2.10.1 Repairs of Runs and Saqs The QC inspector shall verify'that the area is abraded until the DFT of the total coating systen is within 6.0 and 15.0 mils, and examined for mudcracking. Mudcracking, if present shall be re:oved and repaired in accordance with Sec. 2.10.2 or 2.10.3.
2.10.2 Repair of Minor Defects The QC inspector shall perfona the following inspection when repairing minor defects: -
a) Verify ambient conditions per Attachment 1A prior to surface preparation.
b) Verify that the damaged area is blasted or abraded by hand or power tool until all loosely adherent ,
particles are renoved. ~
c) Verify damaged area is solvent wiped.
I I d) Perfonn inspections described in Sec. 2.7, 2.8 and 2.9.
as applicable. .
e) Minor defects may be repaired at the time' of fin'al inspection without slater reinspection of the repair.
2.10.3 Repair of Major Defects The QC inspector shall perfonn the following inspection when repairing major defects; if damage goes to substrate power tools shall be used in lieu of handsanding, a) Verify ambient conditions per Attachment 1A and 6. ,
b) Verify area is power tooled or spot blasted until all
, loosely adherent particles are removed.
c) Verify area is solvent wiped. ,
d) Perfonn inspections in Sec. 2.2.2, 2.7, 2.8 and 2.9.
2.10.4 Repair of Contamination The QC inspector shall verify that contamination is renoved.
If contamination can be, removed by abrasion without affecting
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INSTRUChTION EN ISSUE BER DATE N 3 TEXAS UTILITIES GENERATING CO.
CPSES QI-QP-11.4-26 6 W l 6 sp 18 of 35 I
the continuity of the system, recoating of the area after removal is not required if the coating system thickness is within procedural limi ts. (Reference Sec. 2.9.2 Note 1).
2.10.5 Repair of Pinholes and Small Discontinuities a) Verify all loose particles are renoved and area is solvent wiped.
b) Pinholes and small discontinuities may be repaired at the' time of final inspection without a late'r reinspection of the repair. The inspections in Sec. 2.7 and 2.8 still apply.
2.10.6 Reoair of Dry Soray Repair of dry spray identifiable by vi sual ins pection defined within this procedure shall be removed.
a) Verify all loos.e particles are removed.
b) Verify coating film thickness is still within allowable range.
j c) If film thickness is not within allowable range perfonn inspections in Sec. 2.7, 2.8 and 2.9.
. NOTE: A minor amount of adherent dry spray is acceptable on the final finish coat.
2.10.7 Repair of Other Than Moderate Amounts Of Orange Peel a) Verify the affected area is abraded and solvent wiped.
b) Verify the affected area is refinished and perfonn the inspectitans _ delineated in Sec. 2.7, 2.8 and 2.9.
2.10.8 Repair of Gloss and Color Nonunifonnity ,
l a) Verify the affected area is abraded and solvent wiped.
b) Verify the affected area is recoated without exceeding the maximun film thickness and perfonn inspections in Sec. 2.7, 2.8 and 2.9.
c) Top coated areas which have been abraded for various
! reasons (i.e., ru ns, sags, high millage, and contamina tion) and are wi thin acceptable procedural thickness, following repairs, do not require recoating
~
for gloss enhancing.
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I TEXAS UTILITIES GENERATING CO. DATE CPSES QI-QP-11.4-26 6' 19 of 35 Wl6 1984
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d) For small repair areas such as pinholes, color and gloss unifomity is not required, provided the coating is smooth and continuous.
2.10.9 Documentation of In-Process Repairs In-process repairs shall be docuented on the traveler (Attachment 4) showing their completion and/or sta tus .
4 2.11 NONCONFORMANCES .
2.11.1 Nonconfoming conditions such as coating failure due to loss of adhesion or indeteminate/ unacceptable conditions which cannot be repaired or corrected as per existing procedures shall be documented on a Nonconfomance Report (NCR) in accordance wi th CP-Q P- 16. 0. The NCR numbe r shall be referenced on the inspection traveler, if applicable.
2.12 DOCUMENTATION (REFER TO ATTACHMENT 4) 2.12.1 All inspections required by this procedure shall be recorded in the inspection attributes on the back of the travelers (Attachment 4). Preparation and processing of the traveler shall be per QI-QP-11.4-28.
2.12.2 When the inspections required by Sections 2.1 through 2.2 have been satisfactorily completed, Step 1 shall be signed and dated by the inspector.
2.12.3 When the inspections required by Sections 2.3 through 2.7 have been satisfactorily completed, Step 2 shall be signed and dated by the inspector.
2.12.4 When the inspections required by Sections 2.8 through 2.8.4 have been satisfactorily completed, Step 3 shall be signed and dated by the inspector.
2.12.5 When the inspections required by Sections 2.9 through 2.10.9 have been satisfactorily completed Step 4 shall be signed and dated by the inspector. ,
2.13 SPECIAL COATINGS PROCEDURES ,
Special coatings procedures and instructions set forth in CCP-30-M procedures as applicable under the scope of this procedure, shall be inspected as per the guidelines of this
, procedure using the criteria established in the special coatings procedures.
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N ISSU,E, i N 8 REVISICN PAGE TEXAS UTILmES GENERATING CO. DATc 1 CPSES QI-QP-11.4-26 6 MAY 16 1964 20 of 35 3.0 CLARIFICATION 3.1 SHOP COATED ITEMS 3.1.1 Items removed from the building for coating at the paint shop shall be the responsibility cf the craft department.
3.1.1.1 The craft shall be resp;nsible for identifying each piece by work package number.
3.1.1.2 The craft shall be responsible for returning and installing the shop coated item in the same area it was removed from.
3.1.2 The shop QC Inspector shall inspect the item (s) in accordance with QI-QP-11.4-1 and QI-QP-11.4-5, as applicable, and-document his inspections on an Inspection Report (IR) in accordance with those procedures.
3.1.2.1 In addition to the information required by 11.4-1 or 11.4-5, the shop inspection shall reference the work package number identified on the item (s) on the Inspection Report (IR).
3.1.2.2 The IR, upon completion, shall be transmitted to the Paper Flow Group (PFG) for inclusion in the work package.
3.1.3 The QC Inspector (in the field) shall verify that items prepared / coated in the shop, which are included in the scope of the traveler, have the applicable inspection reports (IR) from the shop included in the work package and correspond with the identification on the item (s).
3.1.4 Items s ich have been finaled in the shop but incur mechanical damage during reinstallation shall be repaired in accordance wi th QI-QP-11.4-26 and doctanented on the traveler accordingly.
3.2 REPAIR OF ECHANICAL DAMAGE TO COMPLETED ITEMS l
Areas that have been completed, inspected, accepted and 3.2.1 traveler package closed which incur major damage at a later date may be repaired, inspected and documented on the supplemental traveler Attachment 9 "S teel Protective Coating Inspes.lon Repair Traveler". Otherwise, the minor areas of mechanical damage, which occur after conpletion of an area, will be repaired during the final protective coatings walkdown.
- 3.3 INACCESSIBLE /LIMTED ACCESS AREAS
. If questions arise concerning inaccessible or limited access i
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INSTRUCTION ISSUE MM N i TEXAS UTILITIES GENERATING CO. l OATE i
CPSES "
l^ QI-QP-11.4-26 6 y,AY 1 6 E" 21 o'f 35 l
areas per specifications 2323-AS-31 and/or nondeleterious embedded foreign material in the final finish coat, the above condition (s) will be evaluated by the Project Civil Engineer or designee. Clarification and acceptance of the above stated condition (s) shall be so denoted by signature of the engineer with date and gomments as required, in the comments section of the applicable step.
4.0 ATTACHMENTS 4.1 Attachment 1, " Ambient Conditions" 4.2 Attachment IB, " Air Supply Acceptability" l
4.3 Attachment 2, " Preparation of Coating Materials" 4.4 Attachment 3, " Paint Mix Slip" 4.5 Attachment 4 " Steel Protective Coating Inspection Traveler" 4.6 Attachment 5, . " Total Number of Allowable Points of Discontinuity" 4.7 Attachment 6. " Environmental Log Sheet" 1
4.8 Attachment 7. " Definitions" 4.9 Attachment 8, " Pot Life Reference Sheet" 4.10 Attachment 9, " Steel Protective Coating Inspection Repair j Traveler"
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INSTRUCTION ISSUE REVISION PAG TEXAS UTILITIES GENERATING CO. DATE
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CPSES QI-QP-11.4-26 6 22 of 35 16 3934 ATTACHMENT 1A Ambient Conditions The inspector shall determine ' against the Envirorsnental Sheet (Attachment 6) air temperature, surface tenperature, relative humidity and dew point of substrate structures.
A calibrated non-mercury filled bulb thermometer or calibrated tenperature recorder dry (Bristol 4069TH or equivalent) shall be used for air tenperature de tennination. A calibrated non-mercury we t bul'b themometer or a calibrated humidity recbrder (Bristol 4069TH or equivalent) shall be used to de tennine relative humidity. The dew point shall be determined by the di ffe rence in dry and wet bulb tenpe ratu res using the U.S. Department of Commerce Weather Bureau Psychometric Tables, WB No. 235. When dry bulb readings
, are greater than 100*F, the dew point and relative humidity should be de tennined using the 100*F dry bul b reading.
If the dry bulb themometer exceeds 100*F, the instrument shall be returned to the calibration lab for recalibration.
The su rface temperature shall be determined by placing a calibrated surface tenpe ratu re thennome ter (0mega-Amprobe fast temp. range of 10*-250 *F) in contact with the substrate surface until the tanperature reading stabilizes.
Final su rface preparation shall not begin unless the temperature of the surface is a minimum of 5'F above the dew point.
Nomal condi tions of ambient and surface tenperature for application of primer shall be as follows:
Anbient Temp. ('F) Surface Teno. (*F)
Dimetcote 6 40-120 40-130 Carbo Zinc 11 40-95 40-110 Carboline 191 50-120 50-120 Phenoline 305 50-120 50-120 Inorganic zinc primer may be applied within an ambient range
, of 0 F to 130*F and surface tenperature range w 0'F to 200*F.
Humidi ty values may vary fran 0% to 95% for inorganic primers; however, primers shall not be applied to a wet or damp surface.
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-. CPSES QI-QP-11.4-26 6 MAY 16 5 64 23 of 35
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ATTACHMENT 1A (Cont.)
Minimum and maximun values of relative humidity for Phenoline 305 and Carboline 191 shall be 0% to 85%.
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INSTRUCTION ISSUE OATE N TEXAS UTILITIES GENERATING CO. l C.PSES QI-QP-11.4-26 6 MAY 16 1984 24 of 35 ATTAOiMENT 18 Air Supply Acceptability An inspector shall inspect the air supply system of blast and spray equipment for suitable filters / traps / separators and that they are lef t cracked open. The effectiveness of these items shall be verified by exposing a piece of white cloth to the air cutlet for approximately 30 seconds. The white cloth shall be examined for evidence of contamination (oil, water, foreign ma tter, e tc . ) . No evidence of contamination is acceptable.
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' INSTRUCT!CN ISSUE 88 DATE N
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t ATTACHMENT 2 PREPARATION OF COATING MATERIALS Primer - The primer, Carbo Zinc 11, is packaged in a two i component kit consisting of a base and a zinc filler. First the base shall be thorough'y mixed. Zinc filler shall then be added under constant agitation and mixed until free of i lumps. Partial mixes shall be mixed by weight in .a i proportion of 10 parts base to 22 parts zinc filler using a suitable scale to achieve a plus or minus 2 percent accuracy. The mixture shall then be strained through a 30-mesh screen.
Viscosity shall be controlled by adding thinner, as required, but shall not exceed two quarts of thinner per gallon of f Carbo Zin- 11.
Primer - The primer, Dimetcote 6, is packaged in a two component kit consisting of a base and zinc filler. The base shall be thoroughly mixed first. Zinc filler shall then be added under constant agitation and mixed until free of lumps. Partial mixes shall be mixed by weight in a proportion of 6.4 parts base to 15 parts zinc filler using a suitable scale to achieve a plus or minus 2 percent accuracy. The mixture shall then be strained through a 30-mesh sc reen. Viscosity shall be controlled by adding thinner as required up to the maximum of 2 quarts of thinner per gallon of Dimetcote 6. Primer coat shall be reddish 4
. gray.
Primer - Tne primer, Carboline 191, is packaged in a two component kit consisting of Carboline 191 base, Part A, and a catalys t, Part B. Mixes are nade by combining and thoroughly mixing the base and catalyst. Partial mixes may be made by conbining, in a ration by volume, two parts base to one part catalyst. Viscosity shall be controlled by
- p. adding thinner as required, but shall not exceed two quarts of thinner per gallon of Carboline 191. ,
Finish Coat - The finish coat, Phenoline 305, is packaged in a two component kit consisting of Fhenoline 305 base, Part A, and a Phenoline catalys t, Part B. Mixes are ade by combining and thoroughly mixing the base and catalyst.
Partial mixes may be made by combining, in a ration by volume, four parts base to one part catalyst. Viscosi ty
. shall be ' controlled by adding thinner as required, but shall not exceed two quarts of thinner per gallon of Phenoline 305.
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ATTACHMENT 3 PAINT MIX $ LIP
- geport No, t 81dg.
DATE POT LIFE $HIFT TIME MIX NUBMER ELEVATION MATERIAL GAL. !s!XED SHELF LIFE ACCEPATSLE: YES NO M&TE e's CATE & TIME M!IED BASE CURING AGENT FILLER TH!!tNER ACCEPTED SY DATE POT LIFE $HIFT TIME MIX NUM8ER --... ELEVATION MATERIAL GAL. ti!XED
$NELF LIFE ACCEPTABLE: YES NO M&TE i's DATE & TIME M!IED BASE CURING AGEN' FILLER THINNER ACCEPTED 87 DATE POT LIFE SHIFT TIME MIX NUM8ER ELEVAT!0h MATERIAL GAL. MIXED SHELF t!FE ACCEPTA8LE: YES NO MSTE f'$
DATE & TIME MIXED BASE CURING AGENT FILLER THINNER ACCESTED 8Y
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J INSTRUCTION ISSUE N W BER EN PAGE TEXAS UTILITIES GENERATING CO. l DATE CPSES QI-QP-11.4-26 6 MAY l 6 g4 27 of 35 ATTACHMENT 4 STEEL PROTECTNE COATING INSPECTION TRAVELER woftE PsaEm PCI TRAVELD 2 ELEV MICNs 1704 as /CESCRIPTICN RU SwCis PWEPARED SYf DATE STEP suarACE PaEPARAT:CN WSPECTED AND FCUhO ACCEPTAELE PER CI CPIL4 24 AND pn ritr9 FCR PfuuG APPUCATICN.
INSPECTCR CATE I
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STEP PR!wG APPUCATICH INSPECTED AND FOUND ACCEPTA8LE PG Cl-CP il.4-25 AND RELEASED FCR FMSM COAT APPUCATION. l INSPECTCP OATE 2
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STEP FINISH CCAT APPUCATlCN WSPECTED AND MUNO ACCEPTA$LE PG Qt-CPil.4-24 INSPECTCR
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CCuuCNTs STEP FIN 15N CCAT INSPECTED FOR FWAL ACCEPTANCE AND FOUNO ACCEPTA8LE PER Ct-CPlL4-15 MSPECTOP DATE CCuuuTS I
i l STEP CQuPLETICM CF MSPECTION TRAVELER VERIFIED.
"JC REVIEW DAT' S ,,,,,,,,
l} OCCUutNT INSPECT 1CN ATTR18UTE10N ATTACHED SUPPCRTING -
N ooCuutuTAricM SNEETts 0 2) DCCUuENT REPAIRS AND ATTR18UTES.lP RECURRED.CN ATTACHED T SUPPCRTING DOCUMENTATICN SHEET (S) 3
- E s) PoR aviRoNuENTAL CoNoitioMs REFERosCETut
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. ATTACHMENT S I
TOTAL NUMBER OF ALLOWABLE POINTS OF DISCONTINUITY SURFACE AREA COND. "C" BEING COATED COMMERCIALLY 150. FT.) CONTINUOUS 10 5 10-50 10 50-100 20
, 100-500 30 500-1000 50 .
1000-5000 75 Gross Discontinuities - None Allowed. .
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PROCEDURE REVISION ISSUE NUMBER DE PAGE TEXAS UTILITIES GENERATING CO, CPSES QI-OP-11.4-26 6 MAY 16 ISEA .
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ATTACHMENT 6 Report No.
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ENVIRGhMENTAL LOG SHEET .
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0 N ISSUE N BER REVISION PAGE TEXAS UTILITIES GENERATING CO. DATc
. CPSES OI-QP-11.4-26 6 DAY l 6 jgg4 31 of 35 ATTACHMEN'T 7 DEFINITIONS Color and Gloss Nonunifonnity: A milky haze or mist in the finish of a recently applied coating.
Contaminant: A foreign substance, inadvertently added to a coating or
. found on the substrate that adversely affects the application, adhesion, curing and/or subsequent perfomance of the applied coating.
Dry Soray: A dry powdery primer or finish coat readily renoved by lignt sanding with either sandpaper or a wire screen. A minor amount of adherent dry spray is acceptable on the final finish coat.
Featherinc: An area that is roughened and tapered to obtain a smooth and continuous surface with an existing coating.
Fisheyes: Small openings (" fisheyes") in wet film exposing old surface or previous coat. .
Full Hiding: The coating provides sufficient coverage so that the preceding coat is not readily visible with an unaided eye.
Holiday: A pinhole, ski p, discontinuity or void in coating film.
Major Defect: Major defects are defined as an area, either circular or linear, in which a "
diameter circle can be comple tely inscribed at some point or along the entire length, and/or a damaged area which is greater than h" in width and exceeds 4 square inches in area.
Minor Defect: Major defects" are defined as an area, either circular or linear, in which a diameter circle could not be completely inscribed at any point or along the entire length, and/or a damaged area which is greater than 4" in width and but not to exceed 4 square inches in area either of which nay extend to substrate.
Monitor: Confomance verification by physically observing a task being performed on a periodic or random basis.
Muderacking: Irregular cracking as in a dried nud puddle (applicable to inorganic zinc primers).
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INSTRUCTION pciSUE NUMBER E SICN PAGE TEXAS UTIUTIES CENERATING CO. DATE CPSES QI-QP-11.4-26 6 tAAY 14 1984 .32 of 35 I
ATTACHMENT 7 (Cont.)
DEFINITIONS Orange Peel: Dents ia the surface resembling orange skin. A moderate amount is acceptable.
. Pinholes: Minor discontinuities in coating which exposes primer or substrate.
Seal Coat: Finish coat applied at approximately 1 mil DFT over primer to protect the prirre coat.
Verify: Confim or make certain.
Visual : To examine with an unaided eye (correctional eye glasses or contact lens are acceptable).
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~. QI-QP-11.4-26 6 MAY l 6 @ 33 of 35 ATTACHMENT 8 POT LIFE REFERENCE SHEET !
Normal Pot Life - CZ 11
'8 Hours Pot Life 84 '
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dra ' 4.dtSE Pot life stated above for unthinned coatings are the recomended times and should be utilized as a guideline for coatings usage t1;e, however, actural pot life may be longer. For unthinned coatings or coatings thinned 50% or less, acutal pot life is determined by applicability of the coating.
POT LIFE - DIMETCOTE 6 ,
t Pot life for Dimetcote 6, thinned or unthinned, shall be 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />
- regardless of temperatures.
9 POT LIFE PHENOLINE 305 & CARBOLINE. 595 TEMPERATURE (OF) UNTHINNED THINNED 50%
50-54 10 hrs. 24 hrs.
4 55-59 7 hrs. 24 hrs. ,
60-64 4 hrs. 24 hrs. ,
.. . 65-69 3 hrs. 24 hrs. -
70-74 2 hrs. 24 hrs.
75-79 1 hrs. 24 hrs.
80-84 1h hrs. 24 hrs.
85-89 1 hrs. 24 hrs.
90-95 1 hrs. 24 hrs.
Pot life stated above for unthinned coatings are the recommended 4
'
- times and should be utilized as a guideline for coating usage time, however, actual pot life may be longer. For 'unthinned coatings or coatings thinned 50% or less, actual pot life is determined by the applicability of the coating.
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- 4 QI-QP-11.4-26 6 l MAY l 6 68h34of35 ATTACHMENT 9 '
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CPSES 6
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ATTACHMENT 9 (Continued)
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i TXX-4249 August 10, 1984 e
QUESTIONS RELATIVE TO ALLEGATION NO. 44 a)' Provide procedure and records for training of inspectors for performing the nickel test. Include details and dates of demonstrations by the manufacturer's representative.
Response
a) Training for such things as the nickel test is part of the routine process leading to certification of QC Inspectors in functions requiring the use of such a test. The nickel test is noted in the procedure for inspection of steel substrate, QI-QP-11.4-26, QI-QP-11.4-1 and QI-QP-11.4-5, attached.
. Training is provided during on-the-job training; records are attached.
Exact dates of demonstrations by the manufacturer's representative are not presently known.
s
August 10, 1984 ACTIVE INSPECTORS CERTIFIED TO OI-QP-11.4-1/11.4-5 OR QI-QP-11.4-26 David Ambrose-QI-QP-11.4-1/11.4-5 '
Joe M. Austin-QI-QP-11.4-26 Lee A. Chandler-QI-QP-11.4-26 Gary S. Corrigan-QI-QP-11.4-1/11.4-5 Eric Curry-QI-QP-11.4-26 Cindy Dittmar-QI-QP-11.4-1/11.4-5 Michelle Dubay-QI-QP-11.4-1/11.4-5 Cliff Eichelberger-QI-QP-11.4-26 Jim Emerson-QI-QP-11.4-1/11.4-5 David Ethridge-QI-QP-11.4-1/11.4-5 David Finn-QI-QP-11.4 1/11.4.-5 T.H. Finn-QI-QP-11.4-1/11.4-5 Michael Fralcy-QI-0P-11.4-1/11.4-5 Gene Johnson-QI-QP-11.4-1/11.4-5 Marian Kiernan-QI-QP-11.4-26 Larry Lamb-QI-QP-11.4-1/11.4-5 Ronnie P. Lauranoff-QI-QP-11.4-1/11.4-5 Paul Leyendecker-QI-OP-11.4-26 Jim Mickel-QI-QP-11.4-1/11.4-5 Tom Miller-QI-QP-11.4-1/11.4-5 Jorge Paniski-QI-QD-11.4-1/11.4-5 Curtis Patterson-QI-QP-11.4-1/11.4-5 Oralia Pena-QI-QP-11.4-1/11.4-5 John Perla ki-QI-QP-11.4-1/11.4-5 Juan Ponce-QI-QP-11.4-1/11.4-5 Loren Scott-QI-QP-11.4-1/11.4-5 Thomas Sel f-QI-QD-11.4-1/11'.4-5 Monte Stephens-QI-QP-11.4-26 Frank Stonger-QI-QP-11.4-26 Michael Stonitsch-QI-QP-11.4-1/11.4-5 James K. Uehlein-QI-QP-11.4-1/11.4-5 Joy Underwood-QI-QP-11.4-1/11.4-5
- Michael Vail-QI-QP-11.4-26 Terry Webb-QI-QP-11.4 J.M. Wren-QI-QP-11.4-26 Gary Yando-QI-QP-11.4-1/11.4-5 een.mm
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( OC PROTECTIVE C0ATING STEEL COATING INSPECTORS QI-QP-11.4-1,11.4-5)
NAME D4v'o / A#7B4cbar DATE COMMENCED: A /6-93 A. Completed Steps 1, 4, 5, 6, 7, 8, 10, 11, 13, 16 17, 20, 2 & 22 of the Protective Coating General Technical Ou e.
-/ t/ J//n Lea ~d Inspector /Date k 03' B. Perfom a minimum of 40 hours4.62963e-4 days <br />0.0111 hours <br />6.613757e-5 weeks <br />1.522e-5 months <br /> "On the Job" Tr ining in this activity.
b1w/$b bw 3b/63 Coatiod QC Supe'rvisor/Date '
C. Demonstrate proficiency in performing inspec on, b N. *hn f26)3
'Coatint)1C Supervisor /Date h.'- D. Demonstrate proficiency in completing the in c on chec ist(s).
/nde.t Y&
ead Inspector /Date
/D' E. Attend Fomal Training session for this activity.
VltlY).* W j-/4 -f'$
Instructor /Date s
F. Examination cmpleted.
SCORE: 9f +H/0 O YsL 3/rsk Coating'QC Supervisor /Date l COMMENTS: / M I
TRAINING COMPLETED: M *//)lcl/I2b 8 Coatir)g QC Supervisor /Dat'e J
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QUALITY CONTROL TECHNICAL TRAINING OUTLINE QC PROTECTIVE C0ATING STEEL COATING INSPECTORS
( QI-QP-11.4-26 )
NAME de A7 dafEM OATE COMMENCED: I ~ 3 - 8 '/
A. CCMPLETED STEPS 1. 4. 5. 6.
7, 8, 10, 11, 13, 14, 16, 17, 18, 20, 21, 22 AND 23 0F THE
. PROTECTIVE C0ATING GENERAL TECHNICAL OUTLINE.
LEAD INSPECTOR '0A TE B. PERFORM A MINIMUM OF 40 HOURS "0N THE JOB" TRAIN- / /
ING IN THIS ACTIVITY. j aw C0ATINtH K SUPERVISOR OME
/ 30/((
/
C. DEMONSTRATE PROFICIENCY IN /
PERFORMING INPSECTION.
C0ATING NC SUPERVISOR DATE
//8 h
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S ON OR H VITY. 8 !
ThSTRUCTOR 4 DATE F. EXAMINATION COMPLETED.
SCORE: flo#/e 2 -, /
C0ATIN(FQC SUPERVISOR DME COMMENTS:
TRAINING COMPELTED: > [ d /-
COATING QC SWERVISOR /D ATE / .
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QUALITY CONTROL TECHNICAL TRAINING OUTLINE QC PROTECTIVE C0ATING STEE' COATING INSPECTORS
( QI-QP-11.4-26 )
NAME (8' // /- DATE COMMENCED: INE[
A. COMPLETED STEPS 1. 4. S. 6.
7, 8, 10. 11, +iP, 14, 16, 17, 18, 20, 21, 22 AND 23 0F THE I
. PROTECTIVE C0ATING GENERAL TECHNICAL OUTLINE. #dM 7'/YYY DATE LEAD [ INfPECTOR B. PERFORM A MINIMUM OF 40 HOURS "0N THE JOB" TRAIN- '
ING IN THIS ACTIVITY.
COATING QC SUPERVISOR DAT/
C. DEMONSTRATE PROFICIENCY IN -
PERFORMING INPSECTION. 9 .- [//[/
COATTNG-QC SUPERVISOR DATE D. DEMONSTRATE PROFICIENCY IN COMPELTING THE INSPECTION
. CHECKLIST (S). 7-/ 5-f[
LEAD ll46PECTOR DATE s
l i/
i E S ON O HIS VITY.
INSTRUCTOR
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DATE C 7.
C0ATING'QCiSUPERVISOR DATE /
COMMEfis: -
TRAINING COMPELTED: m , 7 ./
C0ATING QC SUPERVISOR r * . JATE ' .
. h QUALITY 2DhTROL TEDINICAL TPAINRG QJTLU!E QC Piurn;r1VE COATRE STEEL COATEG DEPmR4
( QI-0P-11.4-1,11.4-5,11.4-8,11.4-9,11.4-17,11.4-2n,.11.4-22 )
NAME h///[fd, [8/ll/[y// DATE C05f4DGED: ~7- 20 -[.5 A. CCMP STEPS A,D,C,.",0," $ E E d222*J 3, v u y 9 c v n o r m y, y PFuru;r1VE CCATDG GD;EPAL -T 3 TEDiNICAL CUTLD;E. Y 8I" 4Wo W6: ~7 do7 /0 /8 /3,/6// ){ IEAD INSPECIDR DATE 20 2l,fZZ.
1 B. PERFOR4 A MniD G1 OF 40 y liOUPS "ON WE JOB" TPAIN j .
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CHECKLIST (S) .
Ino asPscloa I~2-h DATe E. ATIDO FORiAL TPAIN'RG ~
SESSICN EUP WIS PCTIVITY. I' INSTFUCIOR DATE I -
i F. EXAMINATION COiPLEITD. f SCORE: 9/fd knand b]ilL' dl7lf3
'COATp QC SUPERVISOR DATE CONEMS: O '1 . [n tt T o6 T RAlulas-i REDocco v ( .e TO 2 blYkRS HUE ro T Ec r ScoEE EX CEFnipu Oda Alh C-i 9IFP i afrE
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( QI-QP-11.4-26 )
NAME /p u [vegv DATE COMMENCED: 7-/ 9 -8Y
~
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7, 8. 10. 11, J5',a 14, 16, 17, 18, 20, 21, 22 AND 23 0F THE
. PROTECTIVE COATING GENERAL '
TECHNICAL OUTLINE. 4 44 7-/9-8p LEAD INSPECTOR DATE B. PERFORM A MINIMUM 0F 40 HOURS "0N THE JOS" TRAIN- /
ING IN THIS ACTIVITY. a b 7//[
C0ATING VC 5UPERVISOR DA}E k
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CHECKLIST (S). .
7-t'9-fiV LEAD INSPECTOR DATE s
E. ATTEND FORMAL TRAINING M SESSION FOR THIS ACTIVITY. Y/// -
/jM f INSTRUCIDR DATE
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COMMENTS:
TRAINTNG COMPELTED: ,
, 79 C0ATING QC 37ERVISOR / DME .
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G.IALITY CCNIBOL 'IIDC(ICAL TPAINDG GJIIINE OC PimwnVE COATDU STEEL COATDU INSPFr*TtW
( OI-QP-11.4-1,ll.4-5,11.4-8,ll.4-9,11.4-17,11.4-?n,D .4-22 )
NAMEC.%3TTAi N kbiTDAA DATE CCNMDCED: ,b A. CCMPIEITD STEPS A,D,E,F,G,H, J,K,M,P,0,S,T,U,&V OF 'IEE ,
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' DC IN 'IEIS JCTIVITY. i kO COATEG QC SUPEINISOR CATE C. DEMSTPATE PPCFICIDCI IN g PEPIDPMDC IhwnON. x lOlIk;b
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INSTPUC'IOR DATE
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( OI-OP-ll . 4-1,11. 4-5, l l . 4-H , l l . 4 -9,11. 4-17,11. 4-70,11. 4-22 )
N,W .. //_ M. O/Agr// DATE CrMMCED: /~2-/2-[3 A. COMPLETED STEPS 1, 4, 5, 6, 7, 8, 10, 11, 13, 16, 17, PbT TI C0A I G EN R L / 8-/ 8 TECHNICAL OUTLJtiE. LFAD INSPIU OR DATE B. PEPIDIN A MINI 3G1 OF 40 IlOUPS "ON 'IEE JOB" TPA!N I?C IN ':1!!S TCIVI'iY.
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CHD'KLIST(S) . M( /8"//-
IIAD RSPECIOR DATE E. A'ITDO EDINAL TRAINING /
SESSION IDP RIIS TCTIVITY. /8"8'/3 INSTRLC'IOR DATE e-g r1g,g=- nM CXRTING OC SUPERVISOR
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( QI-QP-II.4-26 )
NAME v i c,c,c c. ,A ,./ A r n r,, DATE COMMENCED: Le .ne.
.-J A. COMPLETED STEPS 1, 4. 5. 6.
7, 8, 10. 11, 13, 14, 16, 17, 18, 20, 21, 22 AND 23 0F THE
. PROTECTIVE COATING GENERAL -
TECHNICAL OUTLINE. . At@K/
CEAD'IriSPECTOR' 4-8-81 DATE B. PERFORM 'A MINIMUM OF 40 , -
HOURS "0N THE JOB" TRAIN-ING IN THIS ACTIVITY.
C0AT4NG4 \ SUPERVISOR DAW C. DEMONSTRATE PROFICIENCY IN f [g#F PERFORMING INPSECTION. o O/
C0ATIRG QMlfPERVISCR DATF/
4
- 0. DEMONSTRATE PROFICIENCY IN COMPELTING THE INSPECTION
- CHECKLIST (S).
LEAD INSPECTOR d-8-8f DATE s
E. ATTEND FORMAL TRAINING SESSION FOR THIS ACTIVITY. [- E INSTRUCTOR DATE b
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COMMENTS:
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TRAINING COMPELTED: $ u 6/ h C0ATING QC SUPERVISO N ~ /04K e
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( OI-OP-ll. 4-1, ll . 4-5, l l . 4 -H ,1 1. 4 -9,11. 4 -1". , [] . 4_7n,11,4_22 )
NMEdir12MERSOA/ nATE CIwr;uCm: 12-20-85
, A. COMPLETED STEPS 1, 4, 5, 6, 7, 8, 10, 11, 13, 16, 17, 19, 20, 21. AND 22 0F THE PROTECTIVE CSATING GENERAL TECHNICAL OUTLIhE.
__ M I. AD INSPDCIDI)
/SJ1-f3 DATE is. PERFCIN A MIND DI OF 40 liOUPS "ON n!E JOB" TPAIN
, I?C. IN BfIS /CTIVITY.
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, COATING (C SUI)EIUISOP OWIt C. DERNSTPATE PROFICIDCY IN PEPf0PS1ING INSPECTION. h M/2
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COATING OC SUPERVISOR DATE D. CDUSIPATE PPCFICIDCY IN CCMPIETI?C UfE INSPEL*rTON CIII:CKLIST(S) . M hh IEAD INSPDCIOR
/J .77 P3 DATE E. ATTEND FDPMAL TPAINIfC - . -
SESSION M P UIIS /CTIVITY. M INSITLCTOR
/I J 7-88 DATE F. EXAMINATION CCMPLF.'ITD.
' SCORE: {COO /o k /2"ES Y CI%TINF, CC SUPERVISOR DATE CDNE2CS:
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( 01-0P-11. 4-1,11. 4-5,11. 4-8,11. 4 -9,1 I . 4-l' ,11. 4-7n,11,4-22 )
t AMF @/D 67/./E/D66 DATE NCFD: /2-/Z -83 A. COMPLETED STEPS 1, 4, 5, 6, 7, 8, 10, 11, 13, 16, 17, 19, 20, 21. AND 22 0F THE ,
PROTECTIVE C0ATING GENERAL
/2 /2 f3 TECHNICAL OUTLINE. LFAD INSPECIOR DATE
- 3. PERmPM A MIND D1 OF 40 IICURS "ON 'IEE JOB" TRAIN ~
UC IN 'IHIS /CTIVITY. /2-r7-/ 3 CO\TUC CC .9/PERVISOP DATE C. DDONSTPATE PROFICIDCY IN
' (V-PERMPMItG INSPIrrICN. h / M *fl COATIPC CC SUPERVISOR DATE D. CDONSTPATE PPCFICIDCY IN CCMPIETItG 'IEE INSPECTION CHICKLIST(S) . 7m /M/M-8.
LFAD INSPlrICK DATE E. ATrD D MPMAL TRAR1RU SESSICN FOR 'IMIS ACTIVITY. Mf INSITUC'ICR
/f2./*2. g3 DATE F. EXAMINATICN CCEPIETED.
SCORE: $7 5"#/o /}fZh CDATING CC SUPERVTSO51 DATE C]tHEti:S: ,
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/E-/8-b LFAD INSPiriOR DATT, TECHNICAL OUTLINE.
a PEPf0PM A MINIMUM OF 40 ICUPS "ON WE JOB" TRA!N_ //
ItC IN WIS 7CTIVITY. M e4 B/27//.3
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PEREEPMUG INSPEI' TION. ,
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D. CDONSTRATE PPOFICIDCY IN CCMPLET. UG WE INSPELTION CHECKLIST (S) . /k 3 /8-/8' LEAD INSPECTOR CATE I
E. ATIUO FOFMTL TRARIDG SESSICt1 FDP WIS /CTIVITY. - /Y8' )
INSTFLCTOR' DATE F. EXAMINATION CCNPLCITD.
SCORE: f/$% /*_ fVL7 0 COATRG QC SUPERVISOR EATE CDHENIS:
TPAINDG CCMPIEIID: M DME . ,. : -(}h..
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( 0I-0P-11.4-1,11.4-5,11.4-8,11.4-9,11.4-17,n.4-20,n.4-22 )
m e CIL Fiu n DA11 Cnec cED: S/WP2-A. COTIIIID 5"IPS A,D,E,F,G,H, J,K,M,P,Q,S,T,U,&V T D E PICITCTIVE CCATHE GENEPAL y -
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PROTECTIVE C0ATING GENERAL M, TECHNICAL OUTLINE. IEAD INSDFCIOR DATE
- h. PEPIOR4 A MINU4LM OF 40 llOURS "ON THE JOB" TPAIN -
UC IN 'IHIS ACTIVITY. _ /2-/2-4~3 COATItG CC SUPERVISOP DATE C. DDiONSTPATE PTOFICIDCY IN
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/2-/2-4f DATE D. CDOCTRATE PPCFICIDCY IN CWPLETItG UfE UGPEETION CHDCKLIST(S) . @)// b [w /gi./,$.fA IEAD 1hSPECIOR- DATE E. ATIUD EDFPAL TPAniI?C SESSION FOR DiIS /CTIVITY. M INSTRUC'IOR A /M/$-f3 DATE F. EXN4I!MTION CCNPIIITD.
SCORE: TNo /J-/i'd cmTDC a: sueERvison mTE CIMiEMS: 44 TPAINDG CCMPIEHD: // / I -E tJ ,'
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( QI-QP-ll.4-1,ll.4-5,11.4-8,11.4-9,11.4-17,11.4-20,31.4 -22 )
NAMED-E..bi loukSC DATE OCMENCED: l
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M A. CCMPLFTED SIEPS A,D,E,F,G,H, J,K,M,P,0,S,T,U, &V OF 'IEE Piham.nVE COATDC GENEPAL ,.
TEDiNICAL CUILINE. Org&c b-/4-8.4 LFAD 3 SP N I DATE B. PEREVR4 A MINHC4 OF 40 HOUPS "ON 'IEE JOB" TPADI_ j DG IN WIS JCTIVITY. kD ,k b'h COATDG QC SUPERVISOR DATE C. DDTESTPA'IE PPDFICIDCY IN -i g PERFOPMItU INSPEITION. D Mbb DATE COATING QC SURERVISOR '
D. DDOSTRATE PPDFICIDCY IN CO@LETDG 'IEE INSPECI' ION e CHECKLIST (S) . Y a l0-(9 93 LEAD INSPECIOR DATE s
E. A'ITDO EDFMAL TPAINDG SESSION Er,P. 'IHIS ICTIVITY. O D F. EXAMINATION CCMPLETED.
SCORE: 6 .5 b kd 'I 1
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~i hi h QUALITY CONTROL TECHNICAL TRAINING OUTLINE QC PROTECTIVE COATING STEEL COATING INSPECTORS
( QI-QP-11.4-26 )
NAME N av-i n t, i f run g DATE COMMENCED: 7-//-9'Y A. COMPLETED STEPS 1, 4. 5. 6.
7, 8, 10. 11, .M, 14, 16, 17, 18, 20, 21, 22 AND 23 0F THE
. PROTECTIVE C0ATING GENERAL [, f TECHNICAL 0UTLINE. / L 1 7-/ 5-fY LEAD JNSF1ECTOR DATE B. PERFORM A MINIMUM OF 40 HOURS "0N THE JOS" TRAIN- y/
ING IN THIS ACTIVITY. o ///
C0ATI M VC SUPERVISOR 0/TE C. DEMONSTRATE PROFICIENCY IN -
PERFORMING INPSECTION.
C0ATING $C SUPERVISOR dye D. DEMONSTRATE PROFICIENCY IN COMPELTING THE INSPECTION CHECKLIST (S). #/ Md ~/-/ 68 Y DATE ADINS/ECTOR
//>
E. ATTEND FORMAL TRAINING SESSION FOR THIS ACTIVITY.
/3-INSTRUCICR DATE F. X ATION COMPLE .
g7/gj C0ATING-QC~ SUPERVISOR DATE COMMENTS:
/ A .
TRAINING COMPELTED: 7 ./
C0ATING QC SUPERVISOR '/DATE/
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( 01-OP-ll . 4 -1,11. 4-5,11. 4 -8,11. 4 -9,11. 4 -l'J ,11. 4 -7n ,1 ) .4-22 )
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. PROTECTIVE C0ATING GENERAL
- TECHNICAL OUTLINE. /1 . 7-fh-6f L' RAD INSPECTOR
- OATE B. PERFORM A MINIMUM 0F 40 HOURS "0N THE JOS" TRAIN-ING IN THIS ACTIVITY.
_ a._ 7/f[4 C0ATING A .SUPERYISOR DXTE C. DEMONSTRATE PROFICIENCY IN PERFORMING INPSECTION. ~ C0ATINCQC) SUPERVISOR 04TE D. DEMONSTRATE PROFICIENCY IN COMPELTING THE INSPECTION
- CHECKLIST (S).
LEAD INSPECT 0P. 7-lf-ff DATE s E. ATTEND FORMAL TRAINING / // SESSION FOR THIS ACTIVITY. h/ M II.STRITCTOR DATE k 92* C0ATING QCTSUPERVISOR DATE 77 COMMENTS: TRAINING COMPELTED: ss #, 7/ f/M C0ATINGQCSUPE4Mf!KOR / OA71
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OUALITY CONTROL TECHNICAL TRAINING OUTLINE _ QC PROTECTIVE C0ATING STEEL COATING INSPECTORS ( QI-QP-il.4-26 ) NAME j ,J h~! OATE COMMENCCD: 7"7dY J r . A. COMPLETEDSTEPSY'475.6. 7, 8, 10. 11,J4!214, 16, 17, 18, 20, 21, 22 AND 23 0F Tu? g y.g,f
. PPOTECTIVE C0ATING GENERAL ,
TECHNICAL OUTLINE. )#& _ . N 7-M- 9p
' .7J L liiS?ECTOR DATE B. PERFORM A MINIMUM OF 40 HOURS "0N THE JOS" TRAIN-ING IN THIS ACTIVITY. / S Cd TidGlC\ SUPERVISOR DATE C. DEMONSTRATE PRCFICIENCY IN PERFORMING INPSECTION.
C0ATI K\QC SUPERVISOR DATE
- 0. DEMONSTRATE PROFICIENCY IN COMPELTING THE INSPECTION // e CHECKLIST (S). )tf ~ 7-20-64 LEAD INSPECTOR DATE s
ES ON 0 9- Ih HS C IVITY, INSTRUCTOR 0 ATE IEE**k7r 74 W 7/hqhf' C0ATim.lt SUPERVISOR DATE , COMMENTS:
^
TRAINING COMPELTE0: C0ATING QC SUFERVT50R [/WeF[
'A) AT E '
i @ .@ QUALITY CONTROL TECHNICAL TRAINING OUTLINE QC PROTECTIVE C0ATING STEEL C0ATING INSPECTORS ( QI-QP-11.4-26 ) NAME d /4 E W/EEN DATE COMMENCED: /-76 A. COMPLETED STEPS 1, 4. 5. 6. 7, 8, 10. 11, 13, 14, 16, 17, 18, 20, 21, 22 AND 23 0F THE PROTECTIVE C0ATING GENERAL TECHNICAL OUTLINE. M /-ES-h
; LEAD INSPECTOR DATE B. PERFORM A MINIMUM OF 40
. N h!S C VT u_ [ 6!//
C0ATING'QC SUPERVISOR ffATE / I C. DEMONSTRATE PROFICIENCY IN / /
, PERFORMING INPSECTION. _ w C0ATINGl C SUPERVISGR DATE
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D. DEMONSTRATE PROFICIENCY IN K S L,4F ^ . .-
~
E. ATTEND FORMAL TRAINING SESSION FOR THIS ACTIVITY. Mj ~ /~ 2 6' INSTRUCTOR DATE C 06 C0ATING\QCSUPERVISOR/ ATE l 6f COMMENTS: TRAINING COMPELTED: M ,_ m
/ ~ &!/[
C0ATING QC STJFERVISOR /0 ATE'
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j e @ QUALTIY CENTPOL HDCIICAL TPAINDU CL'II.DI CC hrwaVE CDATDC STEEL CCATDG Dwwa m ( QI-QP-ll.4-1,11.4-5,ll.4-8,11.4-9,11.4-17,11.4-20,n.4-22 ) NAMES 4Ef/ 7 YANDo DAE CIMOCED: 3 B2. A. C}?@ STEPS A,D,E,F,G,H, J,K,M,P,Q,S,T,U,&V CF ' DIE hm;nVE CDATDG NAL nDuICAL CxmanE. l /sa. '~f h-LDD hefLwR DATE B. PEIEVR4 A MINDLN CF 40 IOURS "CN IHE IB" TPADI~ ' DG IN MIS JCIIVITY. , 82-CCATDG CC SLTERVISOR DA2E C. DDO;5TPAIE Pn ewnzCY Di Ft.xt ute G2 C D c F w n O i. Mf2 CDATDG CC SUPERVISOR DAE D. DDQ3TPATE PPCFICIDCY Di CCNPLETDG 2EE DcFwnCN / CHEDLIST(S) . g/ modem.m aTr E. ATIDD FORMAL TPAINDU - WfdW SEsSIu seR MIS ocrIvm. ' (IuSDu.mR.pgweuuc ATE Wn
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COA,7DG CC SUPERVISCR
<hDATE'
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August 10, 1984 INACTIVE INSPECTORS CERTIFIED TO QI-QP-l'. 4-1/11.4-5 Lanette Adams Cory Allen Jerry Artrip William S. Avary Sheila Brown Robert Danielson Donald Davis Mark Dendy Joe Deschambeau Gary T. Dugger William Dunham Walter T. Elliott Joseph Fazi Leon Gleason Joe Krolak Margret Lucke David Miller Eddie Niedecken Gregory Sauer Sherman Shelton Steve Valdez Robert Wallace ) 4 9 0
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QUALITY CONTROL TECHNICAL TRAINING OUTLif4E QC PROTECTIVE COATING STEEL C0ATING INSPECTORS Ql-QP-11.4-1,11.4-5) NAME LAusm AoAus DATE COMMENCED: '2 ~7-73 A. Completed Steps 1, 4, 5, 6, 7, 8, 10, 11, 13, 1 20, 21 & 22 of the Protective Coating General Technical Ou ne.
. ) .a lea'd Inspecto~r/Date d//d<t Y B.
Perfom a minimum jfg hyg"O,n the Job" Tr ining in this activity, ws O lbifI2- 2And 5
~Coatiryg QC Supervisor /Date'
~
C. Demonstrate proficiency in perfoming inspecti n. i sr b b $ Y $ 2 - - z 4 s & y Coating QC Supervisor /Date ' D. Demonstrate proficiency.in completing the i ect n ch klist(s). 1 Kead Inspector /Date d//hr . Yd3 E. Attend Fomal Training session for this activity. t//8 2 B A Instructor /Date F. Examination completed. - SCORE: SPSX [ nr/8 /r [Ia'~ 7/f/c
'C~oating QC Supervisor /Da~te COMMENTS: < 3r TRAINING COMPLETED: e3 //l/IL 3/I#Ms Coatjsg QC Supervisor /Date '
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QUALITY CONTROL TECHNICAL TRAINING OUTLINE OC PROTECTIVE C0ATING STEEL COATING INSPECTORS QI-QP-11.4-1,11.4-5) NAME Co#/dLLEA/ DATE COMMENCED: E-18 85 A. Completed Steps 1, 4, 5, 6, 7, 8, 10, 11, 13, 7, 20, 21 & 22 of the Protective Coating General Technical Ou n2.
/. //bcA-- l3
*I.ead Inspecto'r/Date '
B. Perfom a minimum of 40 hours "On the Job" T aining in this activity. S W ~ e ?" c) mu 0eb>
,Coatips QC Supervisor /Date Zb//q C. Demonstrate proficiency in perfoming inspecti n.
$.(0YL 2/b/k Coating'QC Supervisor /Date D. Demonstrate proficiency in completing the pe i n ch kiist(s).
/ W V Lead Inspector /Date E. Attend Fomal Training session for this activity.
YA5 $fWL &18-R3 Instructor /Date F. Examination ccepleted. SCORE: 9f/I wdd 2/2/4J
' Coatf(g QC Supervisor /Date
. COMMENTS: M TRAINING COMPLETED: addlI" Mu/dr
'Coatpg QC Supervisor /Date
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CCAIIIY COEPCL TD3NICAL TPAINDU CL*TLDI CC PFuiu;nVE CCATDG STEEL CCATEU Darc; m ( QI-CP-ll. 4-1,11. 4-5, ll. 4-8, ll. 4-9,11. 4-17,11. 4-2n , .11. $-22 ) NAMEdMPE/ INT #/n DATE CCMECED: 9Mo/fd A. CCMPIZIID SIEPS A,D,E,F,G,H, J,K,M,P,0,S,T,U, &V OF 'IHE Pium;nVE CIKTDC GD2 PAL
/
TD2S*ICAL CL'ILD.*E. >># *efW c1'* f L h INSP'D*IOR DATE' B. PEPEFM A MCJDDI CF 40 HOURS "CN .'IHE JCB" TPAD1_ /1 DE IN WIS ICTIVIW. L//G[.[
- W3 c//-2 CCATEG OC SUP M ISOP 1"I C. DHO.'STPATE PPMICIDGY IN j -
PERIEFMDG D.dFwnCN. // w 9/3cMg., COATDG CC SUPERVISOR DATE D. DDOSTPATE PP&ICIDCY DJ CCMPL*t.T. DU 'IHE Dceu;aCN CHECKLIST (S) .
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2,f / g e'/dem MG- / IZAD INSPDER DAT E. ATIDD EDWAL 'IPADIDG j SESSION ER 'IHIS ACTIVITY. fe/jj 7 ald% k/ 4 R E' Ad h. M CDM' INT QC SUPERVISCR D E"E CCMECS: gIf her-4 . M COA'CEG QC S'JPIRVISOR DATE
CCALI"I CENTROL TECHNTCAL TPAINEC CL"I.I'I CC PPCIICTIVE CDATHE STEEL CCATDG DuurinR4 ( QI-QP-11.4-1,11.4-5,11.4-8,11.4-9,11.4-17,11.4-2n,11.4-22 ) NAME h ) 5W7 FQ'y DATE CONENCED: O -/ 9 *8c3-I A. CU".ITED STEPS A,D,E,F,G,H, J,K,M,P,0,S,T,U,&V CF 'IEE PPDIECTIVE CDATDG GDEPAL , TIDiNICAL CUILI'.;E. \ Af'lNCb.metrxF*e-EA'ib LEAD INSPITIOR ~ DATE B. F a cFM A MDODI GF 40 fy jyj$) foe jff,p _c-HCCPS "CN THE JCB" TPAD_ /s
/M /h, EU IN THIS 7CTIVITY. ,#w ~
8/ 2-
'CCATJNGCCSUPERVISCP. DATE C. DDONSTPATE Piuwu;CY IN g PERECRCD Dwu;nCN. hac/k/cArfs/sh W2kn
'CQA3DG CC SUPERVISOR DATE D. DDOSTPATE PPCFICIDIC"I IN CCEPLETDG 'IHE DEPECTION CHECKLIST (S) . \ RiLif hQE3etrin b w's A LEAD INSPIEICR DATE E. ATIED EMRL TPADTDU SESSICN EUR THIS JCTIVITY. DA' _, u 3 z_
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. w/A An CDFw4ws GC'5DrzdISCRfv&T CD NENTS:
A TPA=mG CCmzIw: WW$d 3/r/f=
' / CATE CCATDG/ % SUPERVISOR
- ,.. ~ . ~ . - .. - -.. ., .
(- . CNI CCNIPCL TEO2iICAL TRAINEL CLII.2I CC PFurwr1VE CCATHE STEEL COATDU Duwium ( QI-CP-11.4-1,ll.4-5,ll.4-8,11.4-9,11.4-17,11.4-2n,31.4-22 ) NAME M $ l] A D sM DATE CIHENCED: S/ f2., A. C20!E:ID CEPS A,0,E,F,G,H, J,K,M,P,0,S,T,U,&V CF THE PiurwnVE CDATDG GDEPAL TEGNICAL CUTLIb2. / .-. - ,r M LEAD INSPECIDR DATE B. Ft.c2VR4 A MINDDI T 40 liOCPS "CN THE IB" TPADi~ / rn Di mS ic: art. 4lBf8n ' CDATDG CC SUP SCR DATE (DEEEI"1Erro C. DDOSTPATE Piuv it:CY Di' j/ PEPIDRMHU DbFtLnOI. D.gO 4H O O 2-CDA2i?G QC SUPERVISOR DATE D. CDOSITATE PPGICIDCY Di CCMPLETDG THE DuwnOi jj, j CHD31IST(S) . M,/ ' 9/"d'/[7 INSPECIOR DATE E. ATID D EUPMAL TPAINEG SESSIQi EOR THIS 7CIIVITY. INSTPUCIOR DATE F. EXAMINATIQI CCNFLETID. SCORE: A f.SL
~
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, CCurIy Cc SuPEavISoR wE .
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l CCALITY C2, act TEnciICAL TPADiDG a:T:.DI CC PFurtL u VE CCA"'D G STEEL CCATD U Dhe w i40: ( QI-CP-11.4-1,11.4-5,11.4-8,ll.4-9,11.4-17,11.4-20,11. 4-22 ) NAME tNU'DT /LtSti:-L'5eQDATE CDfeUED: @/ 7 [ 9 2. A. CCMPEIED STEPS A,D,E,F,G,H, J,K,M,P,Q,S,T,U,&V CF HIE PR7 FICTIVE CDATDG GDEPAL TEDCTICAL CUILD;E. s b //9/8 2 LEAD INSPECIGR DATE B. PEF 7CFM A SCIDC4 CF 40 IN A. /7/82 CCATD U CC St.7EFVISOR DATE P *t UD . L COATEG CC SUPERVISOR DATE D. DDOU'T il"E PPTICIDUY IN CE~.'120 THE 2.dct.UnGJ / - CHIEELIST(S) . 4 W/ 9!8 2, IZAD INSPIDICR W"E E. AITD D EEPMAL TFAH m G j .
, f j SESSIQi EUR THIS ICIIVITY. I /v mu #f/ff,et
' DbvJC'IOR DAIL F. EXAMDATICN CDGLETID.
SCCPE: 9f}e stuhO 21a., f)9)t arpG aC SuP1wISC8 ace COMDCS: / z> t=~
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' CCATEG GC SSERVISOR W"t
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IMAGE EVALUATION ((/jg/f *Q
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( OI-CP-11. 4-1,11. 4-5, ll. 4-8, ll . 4-9,11. 4-17, n. 4-2 n, )) . p2; ) msTheato% ts oATE camcm: 8//f/62 A. CES'UD SEPS A,D,E,F,G,H, J,K,M,P,0,S,T,U,&V CF IE E* M31'#X """ 41GdW LEAD INSPECIOR %7 di9l7t B. FEFPJR4 A MDID124 CF 40
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&ak~eln/gs CrL"E E. ATID;D W4 TPADIDG SESSICN IUR THIS 7CITVI"Y. .AW/ [ pj//d / [/ f s't
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CCALITY CDCOL TID 2;ICAL TPAINDU CLCI OC PRJ1u;nVE CDATDC S'ITEL COATDU heca m ( QI-CP-ll.4-1,ll.4-5,ll.4-8,11.4-9,11.4-17,11.4-20,.11.4-22 ) NAME M4ff. [3Ff)D/ DATE CDM2EED: i A. CGT.l"'ID STEFS A,D,E,F,G,H,
- J,K,M,P,Q,S,T,U,&V & 'IEE Pavin;nVE (LATDU h7AL TECE2;ICAL CCILD.'F. / //<_4 INSP M R
((b
'dATE B. PERFOR4 A MDiDDI C 40 EOUPS "CN 'IEE JCS" TPADi_
Dn m mS ic=v=r. v1caf, flyus. l~ 4 Met CCATDG CC S;.iPqiISOP. DATE 0 5 NE4 0/ C. DDGSTPATE PPGICIDCY D , . PEPlTiMDG DuxnCN. ,2, COATDG QC SUPLWISOR DATE D. DDGSTPATE PP&ICIECY IN CCMPLEIDE IHE hewaCN ,[ CEE N .IST(S). M ~ INSPECIOR
// #
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E. ATIED FOR!AL TPADiDU SESSICN ECR MS ICIIVITY. ' Mh [/
/
4TFUCTCR PDA - F. DANCN CCMPLEIID. ASA t1s/kb SCOPE: Es 4C /B crraw; cc SUPERVISCR 2 DICE COEDCS: O L'. i / IIIEb O *
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COAyU cc SuPIzvIScR- sIE I l
CCALI".Y N TIEFNICAL TRILN.TE CLT_.EI ' CC Piuru;11VE COATEU STEEL CCATHE DEPFrmRS ( QI-CP-ll.4-1,ll.4-5,ll.4-8,ll.4-9,ll.4-17,ll.4-2n,D .4-22 ) NAME OE. Oa?. [//4n&4v DATE CNMENCED: 9/Ep/pp A. CO?.f"ID S"'EPS A,D,E,F,G,H, ' J,K,M,P,Q,S,T,U,&V T D E Piurn;nVE CCATDG GENEPAL mmm amn.z. / ;/Aa Pfd
" LEAD DSPECIDR dATF/
B. n_, LRi A MU;U1N- 7 40 HCL"RS "Oi HE JCB" TPAHi_ , /J DC Di THIS m'IT' t. j . 7/b[2 CCA".TG CC St7EZlISOR CA2 C. DDENSTPATE FFuluwCY D1 ' PE32DFMnc Duu:nal. WLl/bkbdi~ 9'/3o/9z COATDG CC SUPERVISOR DATE D. CDERSTPATE PPUICIDC'l 21 , CCNFLEIEC DE E3PEETIQi CHECKLIST (S)'. ./ .n/ /
/f ff*[ h _.
"IZAU INSPECICR DATE '
E. ATIED FCPNAL 'IPADTDC /f SESSIOi FOR DIIS X.TIVITI. // #ff% Mf mmxsoa - mn; I F. DGMINATIOi CtMPLETED.
~ SwPE: szM-A' w a t b / A a n A d z
' COATI:r; 0:: SUPERVISOR DICE '
COMDCS: 8xJer l TRADIDG Caw.us: /mdY CCr%g6 GC SJPERVISOR k nA/s2 DICE T O
QUALITY CONTROL TECHNICAL TRAINING OUTLINE QC PROTECTIVE C0ATING STEEL C0ATING INSPECTORS QI-QP-11.4-1,11.4-5) lE h/fd\/1
/
Id(#(vel DATE COMMENCED: [~ d -I3
' ~ '
Completed Steps 1, 4, 5 6,7.k.10,11,13,l6,l7,20,2'1&22of A. the Protective Coating General Technical Outline.
^sts ~~' /l-7/-$f)
Lead Inspector /Date B. Perfom a minimum of 40 hours "On the Job" Training in this ctivity SEE COMueJTM cating QC Supervisof/Date r, . O (,/z%/g3~ N C. -Dmonstrate proficiency in performing irh : tion. U db Cifating QC Supervisor /Date d fi
~
D. Demonstrate proficiency in completing the inspection . checklist (s). 5<// Lead Inspector /Date d>~203 E. Attend Fomal Training session for this activity. 4 &~2'/- V} Instructor /Date F. Examination completed. I SCORE: APSI d 'b,n 29 f.f Coating QC Supervisor /Date / ' COMMENTS: O ~I T E E. D t 1 c. E b To 20 Mrt.s Bu6 TO EX AmlN A Tind SCORE I:Y ri: EDi 4 G- 900/o AMD 9R.E\)iOUS EG cRI EtaCF NM/D A TRAINING COMPLETED: ~29 83 4 DA _. 79 D' CoTting QC Supervisor /Date
'* " ~ ~ ~ ~ ~ ~ ~ ~ ' ~ ~ ~ * * -
GUALITY CONTROL TECHNICAL TRAINING OUTLINE QC PROTECTIVE COATING STEEL COATING INSPECTOR (QI-QP-]l.4-1 THROUGH 11.4-9 AND 11.4-17) NAME ( tyuhDcM%m DATE COMMENCED: T ; A 4 ( A. COMPLETED STEPS G, H, I AND K OF THE PROTECTIVE COATING ' GENERAL TECHNICAL OUTLINE. .\ . em Wms9n3 m-\- 3 \ ' LEAD INSPECTOR DATE
- 3. PERFORM A MINIMUM OF 40 HOURS "0N-THE-J03" TRAINING IN THIS ACTIVITY,
/
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/ DATE C. DEMONSTRATE PROFICIENCY IN PERFORMING INSPECTION. f[
W h WL6 /7//d/
/ DATE D. DEMONSTRATE PROFICIENCY IN ,
l COMPLETING CHECKLIST (S . T)HE INSPECTICNM mm \M- 9 \ ! LEAD INSPECTOR DATE 12-3-&\ E. ATTEND FORMAL TRAINING _ 'j~f, aiT h. bui;is n!-I' SESSION FOR THIS ACTIVITY. h x wtx Dh YA.\ DATE 't T l W IN RUCTOR
- l F. EXAMINATION COMPLETED.
JA 6 3' f' V I? SCORE: Id / DATE l COMMENTS: $x M* /N/ Asuwnin AM/r~"'JAL (ge)rpirru
/ bin o f /> L 7' n_) lnwium mio sin s, b > w w rr/ u J - f ,' s s x sur /f. *s- _
1 TRAINING COMPLETED: /w M // ebe /2/E */4
' ! DATE 1
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. CET CONDOL TIDD7ICAL T",ADmG O.=I CC PFulwnVE COATDG STEEL COATEU DsPErmRs ( QI-CP-11.4-1,ll.4-5,ll.4-8,ll.4-9,11.4-17,11.4-2n,.11.4-22 ) NAME WAlTEE T ElLinrr DATE CmMmCED: _Wf9/97-A. COTLE SIIPS A,D,E,F,G,H, J,K,M,P,Q,S,T,U, &V CF ' DIE PierwnVE COATDG GDEPAL TEDiNICAL CUILDE. cdj [N LEAD INSPECICR 3[/0[92-DATI' B. PERmFM A ND1 CF 40 HOUPS "G1 'DE CCB" TPADI~ DG IN 7EI5 IC:1VTIT. fYk/fr. h/9lE'F COL"'EU QC St.*PERVISOR ~ DATE C. DEMCtiSTPA'IE PPmumCY D1 ,A PEReem uG Deew uCu. 7/Q/AuG6~ 5l/WP2' COATDG CC SUPERVISOR DATE D. CDOSTPATE PP&ICIDEY IN CTFLErDG IEE DsernCN
.~ CEETILIST(S). M LEAD INSPECIGR
/9[P2-DATE E. ATID D FCPMAL TPAD m G SISSIOi IOR THIS #TTIVIIY. (([
Degu.uOt 3 1[N DATE F. . DANCN CCNFLETED. SCORE: 9/ 8 kjhi-~ cmTDG cc SuPzwISOR YIfI twit (DHDCS: x)f O CCATpG QC SG7ERVISOR 'DATE
**.4
t C "L"I CDCPOL TIUCiIC7J TRAINDU CLEI QC PFurmuVE COATEU STFEL CCATEU D3PErmRS ( QI-QP-ll.4-1,11.4-5,11.4-8,11.4-9,11.4-17,11.4-20,11.4-22 ) NAME3t,%c og h71 DATEs CDEENCED: b- bA.t > A. CMPL"rIED SJPS A,D,E,F,G,H, J,K,M,P,0,S,T,U,&V T 'IHE Pwrr.cnVE CDru"'DU GDEPAL TEDNICAL CUILDE. e.9x.d by2te4nO ~A ~44 83 LEAD INSPECIOR DATE B. PEREOFM A .vlNDO & 40 HOCPS "GN EE JCB" TPAIN_ f DU IN WIS JCTIVITY. WMM" #N fry /(( , ism
~CCA";DG CC SUPERIISOR 2df/2 J' .TE C. DDD;S%FA".E PPCFICIDCI D1 Wh.htuBMDG DkemuCN. sy/kh/>E 2/sch COAIDG QC SUPERVISOR DATE D. DDOSTPATE Ph*ICIDCY Di CCMPLEI'DG 'IHE EcewnON ,
CHEDLIST(S) . Mqdt LEAD INSPECIOR w tn3 tDATE A A-h - E. ATIDO FCINAL TPADIDE SESSICH FOR 'IHIS ICTIVITY. 9 [ f/ L DsmIZER ' ' / V/
" / 13A E t-F. EXAMINATICN CD"PIETED.
SCOBE: 97) */$$ ClaTDn Ce -- DecE 3/ ~2.- CO NINIS: TPADIDG CCMPIZIID: 4T(( [
.CCAmu'. gC 'S'.7ERVISCR ' DATE --**%.w..- w m % .ames= m no w ,--~ e
p . CCALITY CCtm TIDD.7 CAL TPAINDU CLTLDI CC PierwrAVE COATEU STEEL CCATEM Dawa 5 ( QI-QP-ll.4-1,ll.4-5,11.4-8,ll.4-9,ll.4-17,n.4-2n,.11.N2 ) NAME / FM 6dEQW DATE CDMNCED: d[/~$/f2, A. CTFLEI'ID SSS A,D,E,F,G,H, J,K,M,P,0,S,T,U,&V CF THE PierwrAVE COATDG GDEPAL TEGNICAL OUIILI. / D;sPzcIoa F[b oATE < B. Fr rwFM A MDDD1 CF 40 IU PS "CN THE JCB" TPADi~ f DC DI THIS JCTIVTIY. /( d 6////72. CCATEG CC Si;PEWISCP CATE C. DDr.NS3A2T PFCTICIHCl D1 . PERFCPMUG IMPLIJnCN. . h 2/d2 COATDG CC SUPERVISOR DATE D. CDQ3TPA".I PPCFICIECl Di CCMPLETHE THE IMFwnCN / CEECKLIST(S) . m LEAD INSPECIOR g//w If DATE k E. ATIED FDPMAL TPAREG SESSICN FOR 'IEIS ACTIVITY. k k Db Q / ' R TE F. EXANCE CCMPLETED. . /jj SCORE: d l,S I(/ CDATDUySUPEWISGV CEE CCnerIS: /O!M nArmnCD mCom;rc : /4 cc~SuPravISCR ssA: AAw
& s
CNT CCt?I?CL TKIC?ICAL 'IPADTHE CLTI'I CC PFurwnVE CGTDG SITEL CCATHE Dutca,5 ( QI-QP-11.4-1,ll.4-5,11.4-8,11.4-9,11.4-17,11.4-2n,3 3.4-22 ) tame h G M u n x DATE COMENCED: % -lh%- 9 % A. CD.PIEUD STEPS A,D,E,F,G,H, J,K,M,P,Q,S,T,U,&V CF ' DIE PierwnVE CDATDG GENEPAL , TII"R;ICAL CCTLD;E. UudI w r+nv EMM#L. LEAD INSPICICR DXTE B. n.c2UFM A MD;I EN CP 40 HCCPS "ON ' DIE JCB" TPAIN_ DG IN THIS JCTIVITY. [ < psf v M [ !. 4sk/ EM#jdt
## dM#@o 'Ch% QC SUPEWISOR CATE C. DDGSIPATE PPUICIDCY IN PEPICFMUG hm;nCN. d/2/
///f A// S2, Muw *
'CDAage QC St.PDWISOR DATE D. DECETPATE PP&ICIDCY IN CCEPIrrDU 'nIE hewnCN g s Y <
CHECKLIST (S) . diu1DueO .[t IIAD INSPECICR '%"T-E. ATIDD FCWAL TPADiDU / SESSICN ECR 'DIIS /CIIVITY. ibf[/ ,J"E 8 [? hpa;is '
/ T. ATE Eff* " "j"""-
We , CATDKy'5DrrrtVISOR /WCE WA CD MCT!S: A, TPADJDG COGLM.: d4 -
"L CCATDC /M SUPIRVISCR /
N"I
QUALITY CONTROL TECHNICAL TRAINING OUTLINE OC PROTECTIVE C0ATING STEEL C0ATING INSPECTORS QI-QP-11.4-1,11.4-5) NAME [db7' /)dCIf. DATE COMMENCED: M .2 [c T 3 A. Completed Steps 1, 4, 5, 6, 7, 8,10,11,13,16,17, 20, 21 & 22 of the Protective Coating General Technical Outi ne. l ssu$/,}?/b f/3kT Lead Inspect 6r/Date B. Perfom a minimum of 40 hours "On the Job" Tra ning in this activity. dswa8// Yb',s dfh/gG Co'atfryf QC Supervisor /Date C. Demonstrate proficiency in performing inspec ion. fCoating wad /t}l L db' QC Supervisor /Date 9 D. Demonstrate proficiency in completing the in ectionchecklist(s). l nu d //]/$2 s"/ d :
' Lead / Inspector /Date E.
Attend Fomal Training session didL for this4activitybd$z u 83 - Instructor /Date F. Examination completed. SCORE: A9 w/J./t}lb% dbs/x3 C6atin'g QC Supervisor /Date COMMENTS: I wn-TRAINING COMPLETE 0; / w // /<2 / I b er /" M J
'CoatMg QC Supervisor /Date
- . - ~ . . . - - -
b* (p. CUALITY CONITOL 'nUNICAL TIMINIfC OITLI!L { OC PPUTFETIVE OMTIfE snu Ccwrun typ,ny ( OI-OP-11. 4-1,11. 4-5,11. 4 -R ,11. 4 -9, l I . 4-1" ,11,4 70,11. 4-22 I tWE[A(/jQAL&f DATE CCMDCID: [ 2-A. COMPLETED STEPS 1, 4, 5, 6, 7, 8, 10, 11. 13, 16, 17,
- 19. 20. 21. AND 22 0F THE i PROTECTIVE C0ATING GENERAL TECHNICAL GUTLINE.
MM Ino INS:mm
/ C/s k PEPD]rN A MINLU 0? 40 llOUPS "ON TIE JOB" TPAIN~
IT IN "it!S ACTIVITY. _M_ 4 COATIm CC .9NEWISnP
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' DATE C. DDGSTRATE PPOFICIENCY DJ
- PGEOPM.I?G DEPDCTIOJ. / ( d'/
' (\. MEDG OC SUPETNISOR ' DA*E D. CEONSTRATE PROFICIDCY DJ CCMPLETUG 'IHE INSPECTION CHECKLIST (S) . M IE/o nGPTIVR
/~8*[
DATE" C. ATIDO FOPMAL TPADIDG - SESSION FDP 'niIS /CTIVITY. / I INSTRUCIDR DATE m:^r "ycw"- ' sagd (DATDC QC SUPEWISO8t de. DATE CCH C n$: TRAINDG CD1PfJ'Tvn: / N '
~
.k. m QC 2 6 M 4'i go '. $,,
. , .. .. . . .r .x. , , e..... e. . w w. .a.*-
- e
F .
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t/ . W. ks k. Ci WALITl CINDOL 'IIDfNICAL TRAINHC CIIILRZ CC PFuaL.uVE COATI!G IN-PROCESS MISCELLAtlEOUS STEEL COAT!?lG IrlSPECTORS (QI-QP-ll.4-1,ll.4 5,ll.4-17,ll.4 22) tWE E~DDIE lijfDAe;KEA) DATE CDMEDCED: //A*N A. COMPLETED STEPS 5, 6, 10, AND 13 0F THE PROTECTIVE COATIM GE*lERAL TECH?l! CAL OUTLINE. M//// . M~9~U IEAD ITGPECIOR DATE B. PERFDRM A MnHM.M OF 40 ,f HOURS "ON 'DE JCB" TPAUJ_ RG IN T11IS /CTIVITI. A _/ //-f"#8 CCATRG CC SUPE."SCP. CATE C. DDMSTRATE PROFICICC/ IN , PEPIERMItG ItGPECTION. /# #-9-83 CCATItG CC SUPE 2 VISOR DATE D. rDOGTRATE PPDFICICCI DJ ' CO PIETItG T1T DGPEETION CHIrKLIST(S) . M IIAD INSPECIOR
//-I*f3 DATE s
E. ATIT1D F0rM\L TPAINDU ' SE:SSION NP 'DiIS /CTIVIT/. M //// # DGTPICIOR DATE e F. EXAMINATION CCMPIEITD. .
!EORE: (/ ) //"N83 s
TDG @ SUP1WISO51 DATE CD NE2CS: Limited certification relatf"e to In-Procett Mite 11mnanne Steel Coating inspection excluding - Final Acceptance Inspection TPAINDG CINPIRITDs_ #-943 CCATDC CC A'PG/ISOR DA'IT .
.~
s % QUALITY CENIBOL 'ITDINICAL 'IFAINDG QJITRE CC PierrL;r1VE CDATDC IN PROCESS MISCELLAt:EOUS STEEL COATING IrlSPECTOP.S (01 QP-ll.4-1,11.4 5,11.4-17,11.4-22)
/Jg6Mg $4/JM DATE CDNFNCED: //- Y-[-3 A. COMPLETED STEPS S, 6, 10, AND 13 0F THE PROTECTIVE AT GEf;ERAL TECH!:!CY.
pf,g,g IEAD INSPECIOR DATC B. PERFOR4 A MINLvDi OF 40 HOURS "ON DIE JOB" TPAIN-DG IN D1IS /CrIVITi. gr e ~
//-7-/3 cearDG cc SuPEwIscR cATE C. DDMSTPATE PP&ICIEGY IN .
PDUDPMItC INSPEL7IQJ. d w' //-7-d COATI?G OC SUPERVISOR DA'll D. L' DES'IPATE PP&ICIDCY IN CO@LETDC DE INSPELTION - CHECKLIST (S) . W// LEAD INSFECIOR
/
DATE 3 E. ATTDD FOPMAL TPADIDG .
~
SESSIQiItR DlIS ACTIVITI. [ INSTPUC'IOR DATE F. EXAMINATION CCMPLETID. SCORE: ff . M-7N hTDG CC SUFFRVISCR DME CDHDCS: Limited certification relative to In-P-ee<< Miteellan.nue Steel Coating Inspection excluding - Final Acceptance Inspection ,
'! RAINING CDf!EITDs _
/A7-d CCATDG OC SUPIR.'ISOR DATE
-~. . . . . . . , . . . .. , . ::.
CCALTIY CEtCPCL TEbCCCA' TFAniDU CU"*.DT CC PhuwrnT CCATDC STEEL CCATE C Dse w a m ( OI-CP-ll.4-1,11.4-5,ll.4-8,ll.4-9,11.4-17,11.4-2n,11.4-22 ) , NAME ,
#22w @ DATE CO EENCID: 3 M. h A. CINFIIIID STEPS A,D,E,F,G,H, J,K,M,P,Q,S,T,U, &V & ' DIE Pf0ITCTIVE CDATDG GENEPAL O 3 TD:-:cCAL CcII.D.r. Wann tbm. = 3 . 2 LEAD INSPECIOR DA'IE /
B. Fle2cR4 A
- MDCC4 CF 40 HOUPS "CN 'DE JCB" TPAIN~
DG Di 'IHIS /CI'IVITY. [,
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'CA'",ifG OC SUPIWISCP. CATE C. DDO;S' IPA':E FFCFICIDGY IN PEPsen G E _ Cv. A // ~, dz+A .
CEATpC OC SUPERVISCR DATE D. DDOETPATE PPCFICIEGY IN CCMPIEI'DU 'IFE INSPICI' ION . *' e - CHECKLIST (S) . (1stA h 6 ,uf b a W//1 IZAD DEPEC'IOR %*E E. ATIDD ICPMAL 'IPADCC / SESSICri ICR ':HIS /CI'IVITY. i'/[ _ _ _ /7f 2__ Daw.wR i - uct
/et TS/[ z_
CDATDG G7 SUPIRVI5DR / /DIL"I CONEICS: TPADIDG CCMPIIIID: ~~/// N A __ COATDC /CC SUPERVISCR ' ' DA"E , s e os .e n. <e N SW.4ea -W 8* *94W f* .* * *
- CCALI'N COffflOL TiniNICAL '1%.\IN1?M d?rLI:L C_C PPor.fC._IV.E..O. V_iT. Irr FIT!1 C_CC. I'T. . I.N_S_M. :..'.it m..
l .n - u - H . 4 -1, l l . 4 -5,11. 4 6 .1 .1 'i,1 ! . 4-l' ,11, .:_ ;n , i : ,4.;; ) Nrec. 6, [Dn DATE Crt;non: A. COMPLETED STEPS 1, 4, 5, 6, 7, 8, 10, 11, 13, 16, 17. PhT T!V C lt , EN R L N
- rrc T*:.W rrr 62-Ifh TECHNICAL OUTLitiE.
DE?!"re.* A *IINDIC4 OF 40
!PPE "O!! ';FI .709" TPA.-
*
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. [e d ' 4 _ 2 / r ff' Co;Titr, (C .%TEIT.'IS~.' 'C/IT C. DC4ESTPATE PTOTICIECi !!
PCEDP..I?G INSPECTICt:. ~ N '
/ $ SY CO78f 0 9.1 St.'PDi,*ISo DA"4 '
.. CDONSTPATE PTOFICIDCl IN CCfGLUT !G WE INSPEC'r!O*:
CHEn:.:ST(s) . /- f U IL@6 itiSPECInBd / d 2/ & CATE C. A'ITCO FDPM\L TPAINItU SESION 109 'IHIS /CIVITY. _ MM
.:ss w .v e
/-DAF 2- f'd F. D'#tItaTION Ctr?
YW 4 SCORE: W$70 l T ff CIRT1tG QC SUPERVISOR [A7E CDNE2CS:
/ '
TPADIDG CO2IITED: / , t Cmroc oC om=S. == . g i. . .
=,e- .rc .+=* '*****~ ..pe,......e-, ,,,
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CGLrIY Cat: Pct TEnsICAL TRAD:DU CLEI CC PFuatu n VE CC%TD C STEEL CCATDC DNE ( QI-QP-ll.4-1,ll.4-5,ll.4-8,ll.4-9,ll.4-17,11.4-2n,11.4-22 ) NAME _CS6~/ T [M//(C47ep DATE CDNENCED: M A. CaZ.C S'."SS A,0,E,F,G,H, J,K,M,P,Q,S,T,U,&V & ' HIE PPCTIEDTIVE CCATDC GDEPAL __, / , ., ,, HDtiICAL CLTLDE. f7b f ' ,,/ [ 2/
~ 3/(/'/&
LEAD INSPECIOR DATE B. PEFICFM A MDin ni 7 40 g jg, 3 /ge. /n,w ID FS "CN SE IB" TPAD4 MsCA".I
~
DG IN 'nIIS JCITvT*l. Og C%"TU CC SL7ER/ISOR C. DDO!STFET PP&ICIDCI Di /j PERFCMIDG Dcewl'1Cti. 7M[Mi [f N C%ATDEV(K:/SL'PERVISOR 'DATE D. CD D G h "I PPG ICID CI Di CCMPLETDC 'UE Dcvwi'10N g CID~KLIST(S) . 4/ I ~~3!Y #S LEAD Deru.wR DME E. ATrDD TOR 7J., TPADTDG SESSICH ICR 'nIIS ETIVITI. W/[ !j
.3//(>
D* mad 'f '*E F. DOMDETION CCNP2JD. f j SCORE: f3 % *
- d48 4 Mf/H CIRTING F/JLTDWISCM CA".I CCPNDCS:
/>
TFADTDC C3GLETED: i'(([ L CCATING/ QC SLTIR/ISOR Y ( A"I 48 O -se- en* - . >w . . . , , . - - 9
TIX-4249 August 10, 1984 QUESTIONS RII.ATIVE TO ALI.ECATION NO. 45 a) Identify procedures addressing limitations on time for re-inspection after major repair. b) 1Anat provision is made to assure re-inspection before a repaired area becomes inaccessible?
, c) Identify procedure governing re-inspection of repairs.
d) . Identify procedure which governa final QC walkdown inspection.
. Responset a) QI-QF-11.4-5 and QI-QF-11.4-26.
b) The inspection report remains open and must be closed before an area can be declared complete. c) QI-QF-11.4-5 and QI-QF-11.4-26. d) QI-QP-11.4-5 and QI-QF-11.4-26. A e k
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. . . ..... . )
. _ . . ~ . . . . , . . , , . . . . - ,4 -
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4
- TII-4249 August 10, 1984
'l i
6 3 QUESTIONS REI.ATIVE TO ALLEGATION NO. 46 a) Identify all IR's on coating the A frame in Unit 1 Seal Roon Elevation 830. Reseenser a) Copies of the applicable IR's are attached.
p \ )%\%t - . _ FOR INFORMAT10Nc6Nibe = srseu e zeraic s wcu , e- ef REFCRT g gg g [.w:.p INSPECTION i j sra :u o,oren .ct.ar.c.:.:.cn s. FROTECTIVE CCATINGS t(E M / ?~/'r r d W S .l1r1:ui RCA a/sacr.as
- 4) :sunse.c:. /r/ n ) .
s n.: ,c. acv. w. c.c. :cc. s are. a caanca ac. iac a rar (:,ws. ::cir. ,c. AS-31 , / , QI-QP-11.4-23. Rev. .$~~ f /9// ///5 /gfz, . NA1. C $4 IM5PECUCN E*TT1" [ [N MCC133 WEEPTCT!QM C PSE INSTAL. .AUCN $[t3711.! VfRFICADCM IN3MAUOG CUCN C p*IMSP(CTICM g IAEP ME.3u.73
.. . ? ?.'***" ***? * " * *' ' * **
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- 5d tt< ~ VZ9- fi -
GTIMsnenCn C:un r c, unsensraciony ircas usn.s sc.ew * * '" 8 "*7 *" *^* e tid No. mspser:ca ATTatsuits g l:4:c I SEAL CR FINISH COAT ! l ! _ I/ / . l - l l l @f I ,:1 L. l Perfom Tooke test per para. 3.1 to cetemine cateknessi i j ,Q j / o'l l in .sils of crieer and totsi systeet (dec.::ent ene set I l l !2 ll 9/ R/ cf readings for each 100 sq. ft. wnen testing Centain- l l l ' !) -- / (9l l l ment liner) l l 9 Ij --/ / IRECCRD: __ l 1 - 'iI '9 / I l l' i~- i hin. Seet PHmer: '; Il l Nax. Scot Primer: I: fl .I lAvg. Scot Primer: . l l hin. Sect Tet. System: L : T54'5E4'f/d CET.2 har. Scot Tot. Svstem: l / M/b/ f4 6//AyE. Eve. Seet Tot. Svstem: $ 'l l l 1 I
- 2. I Per#:m Adhesien test I hC3 e l RECORD: Adhesien Tes y @'AV /
l Colly #1: ///7) Oo 'i 8/ I I I l 'l / l l l l A. I I I l 'o") I I I I I l@ @Mr hVr 01*-GOH d 5~R6' 27 l l l l
'****''* *& KC6#/ /2. 89'S" $rdt Wm/,(5Y50iNW]l%lF5~
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$d 83 0.903 V56. AS 6 /r&tay
*' .'3 .+
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PERM. PLT. RECORD { um., ; . ..a u,c.
~ \ n /. 4 4. 3 m.ma um, C 3HNCNC . egg 3 *I,1.M E.ZO*Mic 371.t* CN g
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( M e">- D D M ,, INF/ECTICN .* E'-CMT l'* k 4 l 8 74 . i
.cr., r.r c.. .e., ,.;,. :. .
C N [El0ATIMS dS =_@o e rks # d PC4 /4 r sr #, u we r-n .u a-m;.cir., .a g eu ee;ce a4c,.4:.w.a 4 g 4.- ~ p ei p y ; c p .ic AS-31 .l c..\ et OI.0P-11.4-5. Rev.11. -/4/O /977 0030 /&6 CI"nEEPs, e C g,f:cm g as,g g,g Cp:=,,g;,e,e,
, C da,,e,;g*,,, g
.naA assus. a . ;
C# men c= ann gTus , au apucaat.g efus sAraract:nv h.,) jd, //f",py. I C inspec en c:aw%r s3. uneartwac sire tres us ts ssL:w ac insresp a M l ct I ?D
- u oe ;
IN37CTICN At Misu I3 j : Aft ' 34emar.;Jia,g
- 1. I For recair af saes and -;ns va- 5.5
- t a r , . .e .e - l@l I i i l OFT of Primer Coat in areas wnten have.been sanced or i i ! .! .
I screenec ;er Pars. 3.2.1. (F:r ::ultip!e t ta:::s.1nctesta a i i I f l Min. 5 ct. . wax. 5:ot and Aversqe OFT wita c:rres:ending i l i i i l l QP & ID No's f:r esca 1 tars in *Re : arts.") i i i l i i RECORD: Mni n;m Sect Test? I I I I I l '
.*axt:nt.-n Scot Tes te i li i i' l Average 0FT: l l l l
~
- 2. I Aarasive accentable eer Ptrs. 3.2.2.a. l* W f I
- 3. I Senarstars installed, desined. and desins left IWi I i sartially ocen. l l l l :
~
.. . 4. I Air tusely free of contamination. la$$1 l
- 5. i Blasted or newer-tacted surdace anc crefile:34-3 i . . .
I I i l9 n . . _ , i , , , l 4. Surface and sur?cuncing areas cleaned ter le.1 i e.l 2 * 2 0
!" l l Part. J.Z.Z.c. [ jl " i-N A 7) -
l , ! l t. Surface free of foreign mettar incl. grease & oft it%h r
- N i , . .. .; l C. Shars (non-rounded) arejections removed I"l i I I
. . . . . . I d. Anchor catteai death 1.0 mi t . rimi-er ld i I .'" ,
. .. , i e. Surface lightly abraded eer Pers. 3.2.3 f91 l !
. . . - . I f. Surdece wi:ed clean :ea #t ri. 3.2.3 ca 3. 2. A ' --
l 'W I f
. ~ . . _ _._ _ i ( Aeoaf rs only) ; gg -g
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.. l.Museer/f 1 in "temarts' betew. p #- l i l I i"' !
_L.. L Andif ent conditions checked eer Part. 3.3.2 erior't's" ' ' ~ ' ' ' ~ lM i f
~
- _ . _ . _ i crimer acoltettion and record below
- l'l~I !
wtT sut.s 76P sy*i~f T ~ T
~
.. LDATE: Lt s.u. 7tM:9/.3c.w, 1 l ' QM BUL3 TE*P 77' RdAT!vtHw*!0!TY:3ff ' I T e i
._ . L Cri POINT: '/S $URFACI TC*P: /gF ^" l7"~'T ,---
IV' ~ i ~ 7 ) . . . I _ .t _. Liuantrite sur nce e i \
' - 1 I ta Moure eta: sed sface reteblastice.er centmiaants and . . -
tain saf[ I I
.. l . . - . .l . f Continued en Nest theet) I ! *
- FOR INFORMATION. 0NLY.
l / - }
C::MANCHE 7tM $~EAM C.!C*MIC 5 ATiCN QI-CP-11.4-5, Rev.'t L' INSPECT 1CN REPORT Siteet& of1 w wema .
- =47r 3 :-
m.w INSFECTICN ATTRisuTES g 3 smea:ue no,
,, - ., = ! . :s
- 9. I frae. fitta- er vacar,--. 4 stia,4 -a- == - 3.3.1 VI I i
- 10. I Air sucoly free of c:ntariinatien. Ivl I i ld i i
- 11. l Ovalffestien e# 1eeties*a-_ flist AeoliC3t:PS:)
i D ( lic_)(. I I I I L i I i i
- 12. I verifv Mixine Oeerstiens eer ears. 3.2.2.h. l *'1 I i
- 13. I Coating .'daterial Product Identifie3:1en: C2If W/ro eW l i I a. Base Lot No.: ,9rsgisp) PART A: "/fA I i 8 1 3. f t iler Let No. : ,3 H,q99sfn i l i i c. Thinner Lot No.: GTenVpp l l l l 6 c. Time Mixec: 9 v< g, I l i i VI I i I e. Shalf I.i'a 'let r aa.e cad 14 1 Pressure co: act:a:ec. VI I 6 F"i e i
'5. I ste l i 'a act aves,eee.
- 16. I Wese lass tsan 75 'aat. IM i i i i I I I l l 1 I u I I I I I I I I i l i l 1
- 1 I I I I I I I I I I i
. I I I I I l i I I t I I e 1 I
. I iii I I e i I i mpARMS: (cwas mas,5? 4-#5/ 2-3 Q M 4 04 ***d M d d # " # " I" **** h i P.o,e S/s. W5*y .
I ' O C090%$' W W^d & &O2fo7/oevf/t'"*r U AN & $* l
+++ 2*A'e== Pc.Otsy 4, uss p s,. ; ,4cs.-cyy s4ee* A@
444M"The P'*
- h *,co*n.e w .\.,ca ,.3,4 ,. ,ochd b,/ PC.g4783'VAa'4 4**
- deb.: de/
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. .a we. c::uaacsc a sTr.au z'.z: aic s a :en ~**- g ** 1 k. p d ~ j 7 g^.4 RE?CRT INSdECTICN lx ywp ,
4 A er;OT;r.u;y'/E We_ Pegg., t. R i .;:., r.r w ea s ;u sa rp;. .n w.c..un.. PR l C. c ATI.'4GS O , l 3 u=.: ,;. AS 31
.ao.
.I t e!eu0I.09 a:.11.4
;;;. s5.<o. Rev. s :.w l@.L n l wi d w
- /Wiet u..* ;O r s.
CI"w3EE?c'. C F' 5 W i g ca 6a*J g g C Fge ,, CFigg; ., ,,
. mar. ans.us , t C :mm: en c:wu t3 au. w=ucast.K muss sar.sm:f:n g,/ ,d //. Y.7(A f ocinsmicy n Tinartc en c:ssurts unsarrsmc?cin iras uriss sa.:w ,
INSPTO7'CN aTTMISUTE3 '
;. gAfg 3;g3f p;pg '
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- 1. Iror recair of sacs and runs ovea 5.5 mils CFT. ee 'e.9 l"A41 1 j l 0FT of Primer Coat in areas wnich have been saeced or l I . !
I screenec per Para. 3.2.1. (For multiole items, indicate i ii I j l Min. Scot, Max. Scot and Average CFT witn corresconding i l i l t l GP & 10 fto's for eacn itam in *Remrts.") { l I ( i L i *ECOPD: Minir t.-i Scot fest: I I I I I Maximum Sect Test: I l I I i l Average CFT: l l l l l
- 2. I Abrasive accootable cer Pars. 3.2.2.a. l ^f)4- l l i
- 3. I Seearsters installed, drained, and desins lef t INW l I
. I cartiativ ceen. I i i i 4 i Air sucoly free of contamination. lW l l .
- 5. I Blasted or ecwer.tceled sur'sce and crefile: SD-3 I I I i I a. Surface and surrouncing areas cleaned car W I/lv?/6(sf 3 % -
I ears. 3.2.2.c. l ! I i V , I b. Surface free of foreign matter incl. grense & oil I ' ! l ! _ l c. Sharp (non-rcunded) cre,1ections removed I l i l
. I d. Anchor cettern deeth 1.0 mil . winim's I l I I
_. .. I e. Surface 1.ightly 40rsdad cor Part. 3.2.3 ~ I I l 1
. . . . . . , I f. Surdace wi:ed clean :er Ptes. 3.2.3 or 3.2.4 ~
l I I I l (Renairs Only) l l l t !
~ ~ ~
. _. 6._ l Unicue NufM6er s?-ed on Diect(s1. Record Unihue '
MM i i _
. . _..._ ..l.Nue eefs) in *Remar+s' Belew. l) i IAKMD '
. ___ _L. .I Ambient ce.iditions enecked eer Pars 3.3.2 orier to~ f4 I INDEXEU K
~
.. ..__1 orimer acclication and record betew ~l !
~
. .. _ _ . . _ l Di?h. TI!*E: WET But.S' TD*P I ~ / b ATE.I ~ l [I i
~~
~~
RELATIVE HU?i!0ITY: i
' ORY SULS TD*P l(~
~-
.. _ tCEi PO!!iT: SURFACE F.*P:
~'
1
- . &.. . ._ l .Substes te sur#sce free of contaminan '.s and itss than I [I 'I
' '& Meurs elaesed sines $1astire. I[ l
. _. . _ . l . (Continued on Nest SheUL i lU ' ' i
~ .
. TUK WQRyfJjgg gg{
I l i i l
. CCM ANCHE PEAX STEAM E'. ECDt!C STA~1CN q{4p.11,4 3, gy,q 1
, INSPECTION REPCRT Sitettaof1 1 (SUPa EMENTAL)
WTM no, e ,- INSFECTICN ATTRiauTES
#=
g j
=
OATE Q. C. sea ue
.e
- 9. I Trae. F11 tee on sean-waar 4at stiaa -a. -2 , 3.3.4 l */A-' I
- 10. I Air sucoly free of contamination. IJ l I l/l I i i
- 11. I Ouaifiestien of nee 14 cater. (List Aeolicatorst) l 6% I i
! lll l i l 12. I Verify Mixinq Ocerations oer oara. 3.2.2.N. 1/ I i
- 13. I Coating Material Product Identification: o Ii i PART A: i
[ l a. Sase Lot No.: 1 il I 1 B. Filler Lot No.: Ij l l l c. Thinner Lot No.: l l} l 1 I i d. Time Mixed: 1 I I l e. Shelf life Not Exceeded i 1/ 1 1 14 I dressure ct agttsted. t / 6 I act ave ++ead. I/1 i I 15 . I Det I t 's l f 16. I Hose less t5an 75 feat. Il i i I I i\1 l I l l li i i l I i I i ! I I i :I I i ij i i l' I I
- I I I i ,
i 1 1 I I I I I l i I I I I I I I ! I I I I I ,i l i l l , l i i i I j
~
I l I I I l l AEMARM3: (gwes,sptes,gic.) +5 e.a.1 "IL h)e gpod. RC.Q * { lUa . 515'l boe.e3e.d. ! W Str A to.hte/We.ote ;,4 %te%<tc%n#.o,3 bem .
*%4 e.e+<4. d-<Ao sweb.e e-w A+ e.Ay e. o f c. caw) .
. Sna9te. Aeta s of e.CtY m cow.g. cow w4.'.h uset.
N*d M'** S-)P45 t3 bb*+ twW.asj weden. it044'.se C.Ondr
, y$ Aclgggg.j 6 e,c ,a i(',4., q ,4 ,
1 i I ! ca =c i W 7
- A gf 1 M CUSC ' 0'.3#t.g i
' 8"'#'
asLarun%=I. ., I - e// e oc =sats:Me , ,,, { ..... M INF05)nnu '0Hl1 . I . ., k
- m. . ; ~.- .= ,., , v . = ; ARMS
-M ~-
INDEXED
....@.Q
> . u .. . i ,, a, ., . .
CMANCNC PEAK STEAAd E.KCTRIC Jg$.,rw s- ' , &" INSCTICN RE.cMT pu p p 7 9 3 . c.u.a...,:.:. eg @c.r.wm.,a
,ra :nr ,wra:. ,c,,.
poc7!.--**IE C"A7tNG3 S G.6. A611 M 8f pKC c.s A3, #u/ w n *l' ar ic av. c.c. sec. a 4sv. a e m .* + - 9 ea .w sw.,ccu. % f . AS431 jarv./ ti , Of.0P.11.4 5, Rev. /M /K98. / 9f8 45MRJd6,3"ifo.: CNM?n C M "ciist"* M',3 W3 C %een C P",,me'-e,, d l
= ,,.m.n .
l GW-sen= co-wa , au. -ucame rr== aarwaerav
" = =a JeBJ -r.n ( **
j ci ern. <=.w ni orariro. unn _, eco , 1 4 sia % =
- i INSPECTICN ATTMitIJTE3 1 garg .,
I i ... I S UL COAT FIMt3',4 COAT / I li l I l I eet'tfisAt / orsett l l l l l
. 1. Reeerd all Pretective Coatines Unicue CP & 10.No. 's: IM ! l !
'fr e I I I I i e - ~;1te e t. 4 w 4a.44mt, 4a ao--ass v4 *3
! t.. - .. 44 e r.c . 44 -m e - ta = *1 eeva.1c--c-.I II I i b 1.1.s OPA 08 66' I Il I i
, b.s.- i,4. 4,,.v ......m i t , i, 4, es a 4. NI I i i l
l ::.. ' dees not extiibit 09 No. lll l ! 'veragg, s,+,,4 en rest , ,,e.3 in ps t iil l l j . . . . I nattu at mttv at nativ as i li I i
. , . 3. . Verify Primer Cure oer ears. 3.1.1.c lJl l i i _ . . _ 4 be da e visual f atseee*4en erf **dmed furdaes eee ears , l.) I i ! ;
h,ta 1 II I ,
. !_ ' e der-e CPT ed Dw4Mr Caat een ears. 3.1.1.e (Fev- 'sultis1W l P I l I*amme o n,f d en +e tein h e_ waw % , and Ave ,eee cFT 4 l l 1 l l
.. _ 4
_ _ !.. .en 4 = es. 4a 89 _= .4.. e i l !l i l Ift"$PD, W4mimtsft toot rest? /. [ l ll l ! l wara miitee. T.ete J'O ' I II I I I av.~ ,. nr . 54 I II I !
... . 6. 'Aetant conditions effecked eer ears. 3.3.2 cefer to coat l/ L I i
.. line analf ention and record belowt l l H' l l
. . . _ burfr. //- 9.f1 ffur. /d /Jfe ury mene True. 6 6 i A i i hev eine fewp, 7 ~7 eruftw mmterTve 46 l ei ' I l :
. . _ . . . heu imtvr. 60 worser erws. 79 i4 I I l l Were,tvisual inense 4en er svevieuniv eanted sur ne. e l/ l ! l
. . . . . ...,.7...
L.- -a m 1 1.1 I I I !
. e It. d ar e..d e. a ea m ad aa ee..ambi. a., rap.?O e. W lM l l
_' l
.- . _. s tw o.2 p . .. .. t v i r . .. .o t . - . - . m ,,i lM i l l l
-. .10 . Verier sirine coerotions are see CCP-30 or 30A and cars. lA I I i
. - - - m i i i i .
. .. I fcea**,,o.4 en were t>inee) .. Ll I l
"* WURMATION Ogy/
/ . . . . . . . .
. _ ,. - _, _..... _ _ _ _ ...m__
I . l, C::MANCHE PCAM STEAM ELECTRIC STATICN
'f*f ' ' #*
INSPECT 1CN REPCRT (EP* EMENTAL) i 04?E ' ' C-l,
.m me.
. INSPECTICN ATTRisuTEs r= 5
- g. 3 seiniua
.e i 11 . Coatine uterial emdue- identifies *ica- /'W es a w JO r I -4 I I RECCRD SATCH MlJMBERS: r' at tA' W 4/3/ s. lA I I
PART A: ,-;f 17 // 7/A/ lel i l e7. n // 70 A/ l/1 l i
.I PART 9:
l/l I i , THINNER: 4 6 o 9/S N TIME MIXED: f .' 5 '/ M , N . 1-1 i l l
- 12. L VeMfy that shelf life of coatine mateMais has net i. i I I ii i
_ . exoiree. ! 13. I VeM fy that act lide is furt exceeded. lA i I l 14. I VeMfy cualification of a':c11cator cer cars. 3.3.1. l.A I I
. .l 1.15% A0011Catcr$! ,
B e'T4 e6462 ~~ l I I I 6 1 6 I l . 1. f. //// 7)f *? t _. 4 I I I _ i 6 4 I I i 6 i i
. . 15. VeMfv hese lencth'is less than 75 feet. 14 i .. I I I i
i i i I I I I . 1 i 1 I l I i 1 1 1 1 1 j ' - I I l . . . . ..
~ ~ '
n I i i
~'I fl -
I
~' -
I l i I MMANt3s (noem.9tCS,ETCJ ggjj f;,pf" gJ,*e/ 7 c y jy g(,g p gays AT* (,4.pfpsyg) ,0 VeK NasseAces 7/m e e Rep /,4 g sp,ua xy,s rios. .rea ess7: 74 7 w c * pg= ir # g c yn dbRi* .CNtT4wstra7~ b att.
& ,' E)( l$I~/st) 6- ?Al1tl'A LU$5 Ot? 7~id fit Ufb 8 Y QC. '76/ con 4d l 1oae u,e s se r,, see PC, 97eTY. Wei=e.eesee Purryy l
\ Uesma) fcx ouposir sin os: rhis 7,tomett Bf conrws.
i r N & in etv r N H K w g tL J sese n rio g i pse rr d l
. N N ..J!' l.M. C1.CJED Q i 8" N i sienaw I
oc megeton
.. 't _ 7, ,
.. . .. ._ ..
- NOMil0N OtB I
[
4
- COMANCHE PEAK STEAM ELECTRIC STATION texas unuTIEs . CR No.
GENERATING CO. NONCONFCRMANCE REPORT (NCR) C-82-02403
- ~
STRUCTURE / SYSTEM TEM C M NENT Ao/IO NUMGER CCAT N E V 71 N Ai A No, { UNIT - ' Support Room #159 1 RS #1 N/A N/A asa e, s-. tere.. tre. e r r., NONCCNFCRMING CcNotTfCN The quality of the above referenced item is indetenninate due to the followi:g:
- 1. in preparation to *inisn coating, While inspectingthat it was observed thelarge seal areas coated of surface coat $ng were not adhering to the substrato
. (approximate size of area - 10 sq. inches). .
w
. a- 2. Examination of failed coating revealed a reddish brown :ubstance IA ering g to the primed piece of coating as well as the substrate.
i: e 1
! 1 hold tag applied near affected ard + OR INF0FMAT!0M
-t ONW REFERENCE oCCUMENT- REV PARA REPCATED BY: OAT":
f Rober,t A. Danielson 77 f y , pp
/ i _ n' I a Y
ACvcN AceAEsSEE i I/ 'J h fi oErARTutNT f) ~~ J.LV. Georce/Kissinger i Engineering _ olSPOSITICN: AEWCAN REPAIA YYY' USE As is sCAAP w 1. Perform adhesion testing per QI-QP-11.4-23 on the above support. w h 2. Remove unacceptable coatings to sound substrate and reapply acceptable g coatings per 2323-AS-31 & CCP-30. * - + k 3 e
- 4. *
~~
cATE: ENG. REVIEW /Aff.0 VAL k NI f ll)/b5 e w
~fW h
.a eCSmCN VERIFICADCN IyVRE:
& , Y $ [3 7 / 1 COMMENTS: ,
=e. - -- - -_..
e ., o,
1
. i ;:> . . ... ..;._ ;;..? .
. C.iGY...15ci9skggnt;.i;9_di.?,;. 3 a..Cr:gg?,u*.-Q_?i;_.!.. $_..;; .. . .-. . _ ;.
.. .. ,.3._.
i
.i - . . . .. .
i CCMANCHE PEAK STEAM E1.ECTRIC STATICN f ,1 n sm-INSPECTICN REPCRT jaagfgjgfg j d. _17D4 CE5CRtFECM sCL%'IFIGAT.6M .A fYSTLN / 3TRUCT4Ar. EGNAT:ca
. . M/3dM c'M ?O-l /l':" M // E ~ b #/ ff' 4
aj 3PE" % AE't. REF. G.C. CCC. & MEV. & CMAMu tto u /ISSI , / . Gr- DO/t4-s~ e. , 4 , MaiA.SudE H GR A* i EGW. iC.C6T. NQ, , C[MP90CE33 CPRE !NSTAi.UT10N O Festauf:en nas. gy:lh3PECT!CN O pneTerr -
)
583PECTICN VERFlCAUCN INSPECTICM MBEPECT:CN g 5 ***m au.appucams rrtus samcrony Shq/ 2/M/, 5-/9 f3 , ;
.-. .e
- g*
ITDs IEL 8 " n
- 1 4
.4
*NSPECTICN ATTRIStJTES g *aarg SIGNAftdtE 3 . -. . M P2 - '?
f -. . . I AA 'FkD D/Aptsivins/of Mrf-v'-22-C240$V ' l , b . Aoideto?1 ~7'= wn/A v/C6 fh!?fcni?GD nf 1 .' l f.. Acc~DPOAdcF 1)//TM (O2~-00-//.4-ZS l(324 R~2n.-303<1. A rYDdl60 ) f?n97s/XA 1
\
1 l l i
$ . .. ! l
- $ .. . l //IWBf 220000E0 70 DernC6ETO 4644 l l l l 1
.i 1 f6EE P/'MhkW A'/fM56.S~ /C //?O.'5/3 l l l l ~
$. M~./f7JS5n. /b/C0544,, MInnsm ' ,
l l
- b. AC /nn%d /b'OM74 /C/r~C605 l R1/OO64-5~ W/fYW7.2. ,' SC IUOfo n7's l !
I )J
- # t@fn n' c Ovrar,4 c=b 3 '
e l l I
$ .. 6 Jlr/n '7'AQ6 TEmn VFf3. Iv'l l l 1 i li i
] % Td~tS 16 T'M 2. F=t dA L. hb OEC Tin n W 1 I 1c;E~CO2.T TD QLOSE Mc'K'8-RG- '
1 1
- i /32<2n*=5 '
1 1
). -
1
\l -
11 -~
-t j..
9 1" - - 4,
'q i ll 1 2 am ais ca m ==,r m 1 -
n UA .,. i
- f; .
- =
JE ATED NC3 70Q / /sq
;, O R 2 !f)2 4 f> B ,, '" **'DUh.D gg*gUk g ***" e ac maran ,,
4i 4! - -- -. . . - ~
, i j ,
. . . .g................ ,
e . s
> , s am <w--- h -..- e ,,,e- ,,,-.y-e--,+-e-e----,--er**w-.e-,=--+e+e,.+- e-.-+.y-m -g---ww-mww-m:== -,w----y--yew-w---- em.----ye --=--r' we-----<--g w m--+v.-re'T---m P--m.=w*--ewn** * - - - -
.x....
s .
- . ' . a . . - _
. . . a g .. . s . . . ......;, q. , . . _
1 a . j CCMANCHE PCx STEAM ELECTRIC STADCN j er j
- m. m INSPECTION REFCRT {no.pCR c 303v i 4 . . .)
sisTa/ staucruas crwunca .. g i ..?a otscairnca . hconncAr.caac.e o,.51,re b,t-Fea # Pee #i.s <; o z.2,o *c/,., fu vu A'r~<w,
~
! t J PROTECTIVE CCATINGS ;
~.'I sauc.ac, acv. ac. s.c. ccc. a acv. a en4ac. . no.
QI-QP-11.4-23,Rev. b e[t j.yca .rssi nuiA icer. ao.
- ,1
-] -- - AS-31 ' g ---f .
2 at LATf0 C Flut- susncron O Fatit3f snsencron sk
]lN**ocTSSnesncncn- - - - Qper tMSrat.t.AftCN vamncancn @susncmen'
-it--
't insw. assta.Ts
-f GKeier= commo,au.mucams aos sansracrom h *O *'"*"""
du'h w,c E Q - cam co.imisamercerirasusT= .ao. td i A 6 **
"J ITa 40. ' th3PECT10N ATTRIBUTES /. ;e g gafg ,,,,,7y ,g c
y'd / rz
~- - S n
l l SEAL 0.1 FINISH COAT i N-l l ! i, .
# 1. l Perform Tooke test per para. 3.1 to determine thicknessF/4l l l i
- i 9,i -
l in ails of primer and *otal systen (dec=ent one set l l l l
- ,j l of rtadings for each 100 sq. ft. when testing Centain- l ll l l l ll l l l
9 l ment liner) ~ l l IRECORD:
~f 1 2 3 4 5 l l 9 l
/ 1hl l fd Y! Nin. Soot Primer:
/ 1 l- l l h.*.x. Soot Primer h N / ' !
l l j! hvs.ScotPrimer: [ hin. Soot Tot. System: / M ' I 1 l l ! ] hax. Scot Tot. Syster: / - 4l l 3 hvo. Soot Tot. System: / . b L l 1 ' l
's l
# I
- 2. I Perfor.s Adhesion test oer cara. 3.2.
RECORD: Adhesien Test Strength in esi:. l- l d.r. Dolly #3 3445,- l l
' Oolly #1: (,0c m
- Dolly #2:@s
[ l 6 g,
- i i Y i
.3 i __
i i
? I 3 i
.4 1 amans tomsnes, snu y me'in e Rwm.o m w am e,<- 4 .,,, s a c.a.
ec.wcua Fca nep ,w a wr.as pa,. a.s.2, q cc.r.u 4 .. ,
"'s , h 14owa TA6 nw.4E0.
l , M & "; u. Cesco a ?'" # != = = ,Lm, ,,
- q. ,
i .
1,
; ....:... .:..a. .. . -.. :. .
- 2. n: a h- '~Y'LL"'-.'---'~"-''~"
4 l , 1 !- - s . . c::umc:4E ;:ra sTE,W E'.ZCTRIC STMTCN . f - p,, i L 'e ~ -""- c.-- -. INSPECTION WCRT .._ . . pa. pg_,,_.,A,,,
~m(.,3, .s.
gaecm..u v
,. .V SEE Pdr, mtM J .srsnu stra..as :.u.a.ur.a_-
"1
,rc, ahnw,re: . -pro CTIVE COATINGS -
i
;t - .
ms .a 243.i J
- av. :.:. :::. s <ci. s u .s . ay
,) c../ ,!QI_QP.11.45Aav.
j } AS-31 /3 ) w rog y m hoz i c .,* c y/4./< e. f~~ "Qin &;', CQQRCN W ,Q Ce'n&' , . ' C P &*t~ts*a.e,, l
+..- .
+---
sir 4ETIINE cow %ETES . J4.2. AMUca&K crm ._6,.. _o.,ITEMe taftsFacTcNT h
- y/gjyj g 4 . _. a .c.- -
l re: Of INsPElT!CM AG418UTE3 / " i 8
't
/ .- = el oeftl g m,;
i h 1.1 For reeaf e of sacs and runs over 5.5 mfis OFT. cerfonn IW l l i J l OFT Primer Coat in areas wnica nave ceen sancec or l l l ! l j . I screened per Para. 3.2.1 (for multiple items, indicate i ll l . Y l Min. Scot. Max. Scot and Averace DFT wf.t(chrrescondind I l l i ! j i co s to e.'s for ese5 ite in > n rks=) \ liI i ! ! L} . I sernon. v4,4 e,.e. v.. / ,,.M \ ll l l 1 l 1 .I Maximum soot (est: e. 6- \ l i i
' i i
["' 7
. I Average OPT:\ .F / llI I i 2.) Abrasive acceetable eer\ Para) 3.2.2.b/ f841 l l l
'fjj 3.l Separators installed, dr(111'ec,' ajetfrains left i partially open.
l4g l l -l V
- l l l t i i~ 4.1 Air suceTy free of centsnrination. hN l j 5.I Blasted oc eewee-teofed s'urface and eroffie: .W24 3 l l l l
l l 1 Ie c+ ee see w nediee sesas eTeen ner part l% f I
~ l !
l 3.2.2.d l l l l i j l b. Surface free of foreign matter incl. grease & oil l W l l i J I e. Share (non-rounded) arefections removed - lt) i ! ... : h ' I d. aneve eett.en deeth 1.0 mi1. dinimun .....--... .L I L.4 l- .L I r- -.--~~~ [ e.~ surface lightly abraded per Para. 3.2.3 5 l Q. l l [
;; I f. Surface wiped clean oer Para. 3.2.3 or 3.2.4 l 4 F- l l l f, I (Recalrs Only)
' l l l' l l
-i
~ ~~~
4l Unique rusnoer stampea on piecetsJ. decoro ynique , j 4,t- l !. :
~I~
~
~
l maiber(s) in "Remarts' below ; j l l 1, l sE; ~ ' .' 7.1 Ambient conditions checked per Para. 3.3.2 prior to.. l Q- ! I I . . i ! .4 I orimer aoolication and record below: ' l l 1 l i
') I OATE: 'Us i b TTME: nh WET SULB TEMP: 7fl l I l 9 ! ORY GULB TEMP: W i
RELATIVE WUMT0fTY: 1 ?# 9. l II I I I neV DM41.~tMs'**4 4 4 As M4fURFarf Trup. if
- l l ! l !
l 3.l Substrate surface free of contaminants and _less than. ,f,_j_ _j .
]) ' .' ',) '
I l 24 hours elapsed since blasting
._, g l ' '
l T ! ; l ~l \ .. .. . - . . . . .. (CONTINUED ON NEXT PAGE) l l l l j
.b4 4
V ; . . .* . , ---. ,, :t .:. .._ . . . :- *. ~~.;::. = ~ . -. . : . *.~ ~- * * ". :'. :-~.n ". . . . ...
"" " ~ ' l.:. .
- w. s
?
l l 9
- p. .; _ . .a.u . v. ~ ' - .w --
*-m~-~---~~~-------~~~*-~-
4 il ,
.'x,
.h
. - - . . . . . .. r- - )
i .
- 21. . CCnfANCHE PEJX K EAAI ELECTRIC UATICN -
.f. INSPECTICN RE.*CR'T
, g; ts ,,,_meer2e gr.qp.1,4.c, ee . c. get, , , l l
}*' ' ' ~~ ~ ' '..
FOR FU!.L HEADING 3, SEI Dir~.2T 1
- 30. gg, /gggff ,
I Q ITE3s d' C 0-Pef sea, INSFECTICN N:TRISUTE3 w i ca7E sma:a
*g ..
l.&vA1 e ; E - : f '~~ ~ 9. I Trao, filter or secarator installed eer cara. 3.3.4 PW I I
~10. I Air suppsy free of contaminat1on.
{.a ~ ' ~' ~~ ^~~ ' (bA1 %l l l
- 11. ; Cualification of aceifester (List Aeolfestsesa) M1 '=
,, <T. e s L i i
..,. I _
e I I i i g t9 iv. uv wf, w na. + % , a. , .. t 9 9 i. I a.,P i i {,g. 13. lCoattne Material Product Identifiestion: C.2-st W V.^9 *1W73 g ia. Sase Lot No.: 34 co7,eo. PART A: i I i e i '41 15. e m ..ea+ w,, . 3 A so5 s, n. I i i I
'$.z' i c. Thinner Lot No. : .2 m34.27 /w l l l l g.y. 10. ilme Mixec: f..e r m i ; i
- a. l i t i I
.;] . 14. I Pressure cet acitated OL u 31 WA' . I i z%. 15. I Pot life not exceeceo esi
.r M. lu e. T.ee t*=n 7 r. ( h a., is i i d
I '
$ i c i i i i I 1
'.9 M
h i i i i I 1 i'I .
*t.
q). l i i i l i i I e i 3 i - eii i 5 1 - g i I i l 1 i i i i g i i ri ! j j3 I - i i 1 i
- n. I t ii 1 l .d - --
I i ei i ' ;q - i .- .. . t 1.s i -r
.g- -:w-= se.m w ga,. ry.> - -
~ '
I' t
' .1 Sea l " Table 'A*. No.
To bb 9,q Aw.6,
'!j h' -
O,
. h1 M* 10% A'lO 203:1 m.g.g 7:, g , . gjy t
5 Old 9g 4aQ - t ..
.. . "DB- 93
.)
~O n ' )tm *)a N. .
bi= 90 l.}. S <c o '
- 1.g. .e.
/*.
-,'( -
- ac.a. u: .ca .w .
igarg 2
* % 4- !.K. C:. Car.3, gk ::amar.:sr= *h 3
se E NNs :: wn- a. -- 8
"?
.J.
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C'.RANC:4E .*ET.x STIAM E! ZOTRIC STAT CN 5
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3 INSECTICN SEFCEi"
- :-- ,. ,re, m,.r.c.v .
ga c.n.s.,e.i s
- -. pg g .3S,,, .
.mm. , u.a.c;ws. ;u.a.ic... .i '
.- [ . PROTECTIVE CDATIfES- _ - . . . -
- r. : -
u.; v., v*.sE 'Et u AeW J RcA
- I m
.av:.::::.s wo s .w ;a.,a. . wsp w s; + ;ca. .,s.
e AS-31 ,ls..) ,l QI_QP-11.4-5 Rev. liR { d/g g , g ,gyofgt.13 ,e C~" h - -dM==sifs:~~':~ 3EEPscTICM Cpne Ms su ar:cn v&FH.An;M per. urren m. 'Opne sse
#M47setCM C p:a=MsM!"f,*M p'= - . -: . --- ,,gn ara - - Aspr.c-cM g.
Mmerm comptzm.m. AsNcsatz iress 24wastcay t l 8- -w e . _ ; ,r -- gnJf [$f,g*g.g-p y- srns Ma. '=:
- g -
- INSPETICN ' ATTRIEUTE3 / q t
~~
n A *; sf* gayg i.' .. f*~ ~ 1.1 For recair of saas and runs'over 5.5 mfis 0FT**'GrfornWA l > l l OFT Primer Coat 1n areas wnicn nave cepvfances or, p( l l l .
]"
l screened per Para. 3.2.1 (for rdefile 1Mnhid1cate l \l i I l Min. Scot. Max. Scot and Averach 0FTMMrres::endindJ l ! i i co 4 to No.'s rne .=e5 f em in he nessa ) fl Il i i I eerren. u m e . v..+. \ / I ll i f.- i r i
.l Maxiam Scot Test: \/
~.:;
- 1. ~ ' l ll l l l-l
~~~
~~ ~
Averace DFT: . I il l l i
~ ?. I abrasive ace =otable een Pars. 3.2.2.b ffd l l 3 -J 3.l Separators installed, drained, and drains, left Nl )
l f-~
.,f ~'~ ~"
l partially open. - l l l l l 4.1 Ate s'ucoTy free of contamination. ' ~ Nid l l ' {l - 5.1 Blasted or eew -teofed surface and ereffle:"W4 lL.4" l l ' I. %,.e. ,.. . d e m w df ee . .. , ,.1.. ., ne pi r3 .
~ li)-l l t 9:-- ' l 3.2.2.d j.
$~ l l l -
'-~ ~ " l
, l b. Surface free of foreign siatter incl. grease & ofi i d ! l
- ' " l
$ I c. Share (non-rounded) erefections removed I,1.-
li J. i ! .i Id- ane,rr n e,++. , doetM 1.0 mil.' minimum ~~-- = -- Fe.' 'Surfaca ligntly abraded per Para. 3.2.3
' M .i.
L.. . i7.
>'l--.
j; ' ~~ ~ lt t l l ] l f. Surface wiped clean per Para. 3.2.3 or 3.2.4 l } J. l I ] ! I (Recafes Only) j.$ -
- l Unique Musiner stastpea on piecatsJ. nacora unique, _, ig,,,.r. L lll~ l i 4 "" ~ ~~~ ., g j
- ~ - T number (s) in "Ramarks" below i i i i t
Yi-~ ~~'
-~71 Asibfent conditions checked per Para. 3.3.2 prior to l L 1- !
q-I i
. I orimer aco11 cation and record below:
7 .. . .. . . . l l l l i
't .. . . . _ .
I 0 ATE: # RA i me: m :O"PM WET BU1.3 TEMP:/15*l l l l -
- s. i . - . ,
...l "0RY CULE TW D tr~v"I REUTIVE WUwf 0 TTY: /'7 *4 l Ii i i
7 neV en?vr. 4 ~7
- eURFace Truce /CO'
- [ ,.. j. .,' ~ ~T' l l .' l !
~ ~T.l~ Substrate surface free of contaminants and less tnan _ l_t **'tJ. . . . .,
-. I . 174 hours elapsed since blasting ' ' -
~
l i i 5 ~, , - ~ " . . ' . I.' _ F ' - -- " " (CONTINUED CN NEXT PAGE) l l 8 l ]
- g. ,
y
.:y - . .
-*'my .go.y s es *-
- v~. , -- ,..._._,.m, . - . _ -- - - - . , _
a i
' s' .
~' '
c::MANC)ff PDX STEAM E.ECTW:C STATICN ? INSPECTION REFCRT
, L,.p (n,yp.Ever7.*.r.) Seet .ti,4 at.cp.
c.-_ o5.,c=--- g g ]3
.m...... ... D '"
- r.os d cAfr 8 C-ma. INSFECTICN AITRIBUTES g g smanz
.r _,
'P~ " -- '- .
Trao, filter or secarator installed eer cara. 3.3.4 9. ' P% i I
' ~ ""
. lu. Air supply try.s of contamination. FyA l Y' i~~'~~'"'~
~ "" 11. Quaftffcation*of acoifester (Lfst Acelfentert?) d W
~ ~ ~
l y, M (e,b] , N.(,' m 9_ l l T~ l I l l l lj '
't? IV. 4ev v4v4-e e .m.4rne n. as m t 9 1 i, 15 4 - - I l 1~
- 13. ICoatine Material Product identiffeatient (_2 - i f IW1 i la. Base Lot No.: : moo 74 Aa PART A: AJ/ A l l l l
- b. 4 -.~
Ih c m . tn+ un . % CMnfo M ' l l l l 1 l c. Thinne'r Lot No.: cQ M AQMo su l l 1 i "3 10. ilme Mixec: .Q . u 3 pm - I i i i
.a. !
l l t i i
- n. . . l
.; 14. IPressura cet acitated I"/A I I
" T "' ' 15. I Pot 117e not exceeced IW I I f 16. l 145 e m f.ee +6'se 79 #ae* lt ! l
.h' -
i i i 1
."r. l i l l
't :: % i . 1. I I l
$.. U' l
- il l l l
., l 2' 11 1
.j l
',1' /
I
- iii I i l i
1
$ 1 e 1 i 'l i
. ,4 1 l I l l 6
- I -
i l i i I,.- 1 I l l l 1 1 I I i i r- . I il i
._.-. . . .. - , i Y3 TN f 4C -54.d Td l::k ' A ' '
- u. sys' As aW 9,.
- Q? coaw, ocea ,
.il I
l l
'Y My N A%.5 $t"l5% k ) {.{. ,
.9 I
hj h -P"eahab so e -
. :{ 1- t - Tr3 .
g g y- 4. s ($%
. 06 m* t> 9 W
' ,q; e iee -
a : -._ . -
+
m [ % * ,, 7' !.A. C:.0. SED ,I 88 4 %
.isiaman:ns A-1/^ .
.= = x
. _ _ 2 _
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l
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, " f.
- 7....:..-,.. -. . .f '_~[ 3 ~. f *;. Q '.**~ .:.:. -
b'- ; , .- g h,[ - . Q;
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. i.e s
.ymm e,,,, , ,-we*
1 4 l ;- . c:au.ncas pc.x sTT.,w E!.zcTAtc 'sn;;CN
-- Q
- g s.*e-3 INSPECTTCN REPCRT 3; ;
- .,. n - - ,srca .:sswre.,-..
_ _ _ - _ p p q_ fg..y _ z. .. s g.ac.m r.r.ca., - .usw una..as anaa.u.z:, -
.* * ~
. PROTECTIVE CCATINGS e .Sce Em Ae_ p r M J f>C. M i .
!P". .% .d0. *AL'. a' Occ. 4 4 0. 4 ;.utoG4 .%
,l
. W G A,,,,,.;Et r. .A
- m.w AS-31 l dQICP-11.4-5Rev.I3 M'y& 614 9 9. 39 ; L M / u d u
- O inasnc=cn =oc ss Cparvesnc.mans au ar:ce C p n>_c=re: a C p:=u. O par ur , :
- - r a-e, s -
ms ca msn: ::n so.cr ~.n_ s. ogg agggg,;g , 7sisstenen c npi ETED . au. assucsas g artus sansractcar hgj g g,p,g3
-a u . c _ .r ma a g -v - - ,
situ m. W l n IN M CN WW .
/
*e =
; pgayg t?l j 7,;,,
,s l l
r [' j -
~'
- t. I r ro raeafe of saes and runs evar f 5 miffbF'T, cer/cen lY/1.l l l L l OFT Primer Coat in areas wnicajfave DGn sancedfr l l l ! j
} l screened per Para. 3.2.1 (fc/multf;We itec:s/ndicate l i i l
[ { l Min. Scot. Mar. Scot and Anersee@T with ciferescondind l l ! i f l l 09 4 TO No.'s fee asch itMn "RemrksY lll ! ! ( ~ ' -" " . ~ I cernen. ut % % , 7.... \ / l l l l !
.l Maxin:un Scot Test: V l l l l i
. l Average DFT: .
l l l l
'~ ~ ~ l
_ 7. I abrasive aceeetable eer Pats. 3.2.2.b l^34.1 l l 31 Separators installect drained, and orains i.er: [*g'" " 1
~ ~
I partially open. - I N/jg.! l l l l l ; l
.$. . 4.1 Air sucofy free of contamination. lN/41 l !
_ . .. f.I Blasted or eew=r-teofed sur' ace and erofile:$fM l i l l y I= b e s,. ~8 en - n sino a* =< et n n e pars. - lH I l I l 3.2.2.d - l .I l _ l i
' - ' ~
i l b. Surface free of foreign matter incl. grease & oli ld l _.L . i j l c. Share (non-rounded) erofections removed l I i L .-
.' i d. ----..Id I-
~
anca ar aa++=m deet % 1.0 cil . einimum l- . -.L j -~' l e. Surface lightly abraced per Para. 3.2.3 ld l .l j ' {~~~~~~~~~* i f. Surface wiped clean per Para. 3.2.3 or 3.2.4 - 14 l l l l (Reeates Only) ll l 1 i i} i
- l unique nuncer s.ampec on piecetsj. xecora unique., jg g._g ;
F' ,
- - ~ '
~~'l Number (s) in " Remarks" below )$..)( I l l .. l !.
$~~" ~ ' ' ~ ' '" '7.I Ambient conditions checked per Para. 3.3.2 prior to IM ! l l 5~ ~' ~ ~
~ f crimer acclication and record below:
J ~ l l I i i
- j. .' .
~
I'
- l DATE: 4 3 2 3 TIME: l'.# tu )(ET But.B TEMP:'71"l l i. l -
l ORY BULE Tnspe 9g e
* ~ ' ' ~ ~
RFLATfvF HUMIDITY:JS% l l,i ! l ~ l ncJ smi(T. Y eURFace TTwp? 78 i I* l i l .
.7~~[
- S.~i Substrate surface free of contaminants and.,l_ess taan is t '
M )~~ ~~
~"
T2? hcurs elacsed since t' :M :; .5A.3 4-S p3 G i i
,'~' l~"~ [- (CONTINUED ON NEXT PAGE) -
...; l l !_,!
i {/
./ .
-- ; - v : ::;.- -- .- ;.- :: . ::.;y ,. ..;,..,._ , &:.y.. ,- -[ , ;y;p.,.: *i. .._ . ,
, . . . j- ::.:; .'.- . .
. ~.
-- .--...,,,--u . . - - . _m.-,,m--ww--,- .m, - - ,.w,w--wa--m,,-.-,-,r,mw- ,,-.,.n,e.,w-,-,-___-
i 1 - j
+
l; *
,,,, . .. .. -. -. ... . .. . ..r.-.-
C::MANCHE PCAX STEAM ELICTRIC STATlCN *- j INSPECT!CN REFCRT gtgP. g , ,tgagy, -
- g3 1
(s S P EM eft 1tJ I ' - ~ ~ - ~ ~ ~ ' ' . . FCR Fi,!LL FE. MING 3, SE Yri.r: T 1 3 -se........ . MO. pq goo g.g3 _,. m .4 gayg rsg-
. .: - an, C. C.
; INSFECTICN ATTRISUTES g snNa m
- "j'**"'~-' ~ ?
- 9. Trao. filter or secarator installed oer cara. 3.3.4 I"IA.I
~ ~ ~ ~ ' ~ ~ " ~ 1
- 10. Air suppiy free or contamination. IA %g Ahn,
~ l$44. l l .. ..
i l '" ~ ~~ ' 11. Qualffication of aceifenter (List Anelfenter-?) ' ' M i 7 .
~~ '~
T. Old s ' i
, e
* " ' ' i i e 17 ly. 4sv v4,4., e.. 4, 11%
, ... 2 m 't M i l 1
'" - ~~ 13. ICoatino Material Product identificatien! C2.\\ 1 't l l l
t*^ la. Base Lot No.: 7/.W)7du PART A: @n i i i I 18 cm.- t o un 3Ao%M i il i
'* !. ' Ic.. Tirinner tot No.: ,:2M3 9,;2 7hr i
i l I i
.. Ia.
i Gime Mixeo: 12 i so .4 m I I I I j l
- I I I i j{ 14 IPressura eat acitated C R et s k 9- O n 5 l ^t'AJ l
- 15. tPot life not exceecec '
l *-1 I I i 23 1 M. 153e+e la<s th ri 78 raa*. C IA cea k Ann \ I"14 l i i % I i i ! 3 i i l 1 l J m ) I I i i ', 4 i' I
.v i l i I
;g il i I Q6 l I I I 1 ii i I i 'l i i i 0.- )
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'l i i i I
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1 I I i 2 I I I I I f- - * --
. .g.-
I Li I J.
"T r REWAAK3:(cws rces,xr .3 frlme fe,0o.
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??.
44 RJu .My *
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Q 901(aO *
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- 3 9:39, n s 7 icv *iz% 4'7 .
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. , . . . . . . . "/e/-
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. ~ ----~ .. . ,, . -~- - - - . ... ., .
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~
I
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-- -- --- --n,.---,-------g , - - . , - ._-
. .- _~ .. __ _ .-
.........u..T..-..~..:. * ~
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t . ! CCuencut M:.x STE,Lu El.1 Tnic si.1~:cn - i
--^
=- e.---
p - 1, - , . t p:
. . INSPECTICN REFCRT
-M. -
.irze m =..r a , . . .
. Y*:. P.C .J oo ? 'A e
, g.ceirm..c.;, s . PROTECTIVE CCATINGS }
.r .a.w,. e sre A'Eue oc.s @ .!senza , u,w cr,.as :n. .rus,.e w ..aRCg**/ _w ,,a
*'^ M.
. . a o. - .au. ar ::r s wo e :nu.c.s ,c.
j g AS-31 ,l J J QI_QP-11.4-5 Rev. 11 ca. .,ay ,
~I
.. .w _ ..
d r.4/a4/. gq62. ." a_n 240.2 c ,<3o.ws-*/ w , / 6'/ , .
.. 0CT33 ; -
. C[Asca"n. mica [F8Tvomcana
'MS 2Lt.aficM [ pes? :. Ar m [,T: Mas. QpstTs?
s ensacrica % .a:n .' 7.. .-- - _; . . . . ,, gg. ggggg,73 nsn:- en 3 " ! specm court.ETE , att.assucasu irtus sawacrony
~ ~ '.-- " '" - ' gi.e,se;i,, c.e.,i. era, unsarimerone ircus ustm an =w
[M*
- y]Q -' pr.pg3
'**"*758 **'*
1 -. .. .-
- ITEM 40. re:
INSMCTICN ATMSUTE3 / s; ' ,g
,,gaTg
,,,j.,,g '
l I
/ .
.c f
2' - - * -- 1. I Fe, reeair of saes and runs over 5.5 mfis OFT. Derform I A#Al l -l l OFT Primer Coat in areas wnica trave ceen sanced or ( '.~~ l l l ! ! l screened per Para. 3.2.1 (for multiple items, indicate i ! I i ;
.I
~
l Min. Scot. Max. Scot and Averace wOFT ' ith correscondind Ii ! i l i.' ...__ . l CD 4 TO Pto.'s fer each item in "Rer. sets") j .
. I o m en. w w - e ,,. v....
l l l l ! l li i :
.I Maxt=.o scot rest: l l l l 1
{ , 1 Average DFT: . T~, ~ l ll l l 4 ?. I abrasiva aceeetabf a ca'- Par-L 3.2.2.5 IF/Al y v)
. I i e 31 Separators installed, drained, and orains left lgyA.l j 3
I partially open. - l l l l l
? 4.l Air sucoTy free of contamination. lpul/A) l .I II 83 . I Blastad or eewar-tceled sur' ace and oroffie: SA 2 N l 1l l - !
l l. e,,s. ,.. . d , a 1; . l 3.2.2.d -
- a. dire n m et, n n. pari. l d -l l l
[ l b. ? trface free of foreign matter incl. grease & of f l W! l l l l l l I I e. share (non-counded) erofec*Jons wved IWi ! l 1 -! d. an.-i.cr en t+. , dactS M11. h nimen, l
! ~~ ~
l e. Surface lightly apr(ced pe,r Par 1 3.2.3 . ._ ____ _lpf4 . l .L t i . l .I , i - l l l l l f. Surface wiopW1iilean esc l94'ra. 3.(.3 or 3.2.4 l lvgatl l 1 L ! (Recair d nly) - O ~ ) I ll I l i
~'~ ~
(, , l Unique P=ry stangree on piecetsy necora unique- t 4,,,( l g l-
~ Himber(s) in\* Remarks" be V $ @ l l l l 1 l
" ' 7.1 Ambient condittons chtei(ed per Para. 3.3.2 prior. to l id" ! I i l primer acolicati'befand record below:
~
l l l l i I OATE: M /o- $3' j
~ TTMr: /2 M % WET 8tful TEMP;72*l l l l ? -
! ORY effte Ta o. 9 / '
- RELSTTVE HLHIDITY: 2f'*/.l l i 3 I ncv onorr. Sf* etteFace Trup. f3* i li l I
#, ,:) i l
i / ' ~' S.) Substrate surface free of contaminants and .less ,than j s + t _ . .; ___ . . ! l 24 hours elapsed since.Me" 'M m g. , #%..n l ' l'
~~
} *T
~ .
i ' (CONTINUED CN NEXT PAGE) l l ! ! i
~
g:=-_..
. . -..; . . - = :-
; . . . ...e . ..;.= . w. . . n .=. . =. : : - = == = =
i l - l l' .
~i
_ _ - . ..._ . . . .__. . . . _ . .. ... . . . = - c::uAMcHE pt.Ax STEAM c.ECTmc STAT 1cM S '- ~ (,y (St.1ns DfENTJt.) (NSPECT1CN REPCRT gi.q.11,4.} # 0 R;v. I'3
- MR RIJ. PSADING3, SEE SHEET 1
. _ . . - . . - - . NO. . P c io dJ 3 c , ,
g 1 C. C. g INac t. 4CN AmieuTE3 g 3 gAfg sman
,
- El .:
; 9. I Trao, filter or secarator installed eer cara. 3.3.4. 6mwiv/Al
-~~ - !
- 10. I Air suppty rree of contaminat1on. ,_ ha # l p%+1 L q --
!^
- 11. l oualificatfoot of acoifestor (List Aeolicatert? L S C /s.w#l M
.,% . . .. .. . _ l l u I e' i 17 ive,4 4 w4y4.a en.*,+4ar. a s, a s , 't 7 7 6 lW l l
- 13. Coatino Material Product Identiffeation c.t.8t j i tA' I 1a. Sase t.at No.:f a c o7um FART A: v/n i i l 18 c m . t a
- isa 34 So 36 M 11 1( -
1
'~ ~ I l c. Thfnne'r Lot No.: 2'M 392 7M i i l I
- 10. ilme Mixec: f :.T. 7 je .pn . t l l I l 1
> 1 1 I i
- g. 14 IPrassura cot acitated Bev i t. Wl/4 8 l J,- - 15. IPot life not exceecea 16-f" i I
- 16. 154sa Tess tM e 79 fa.t_ Bms t l#fett I 7 i i ii l -
i- 1 I I i
.s Io, s. - w n .,. s. &:. , I ei 7 %/ ' o m.v - . u.1 s T I i
.i .-77e r 9*3s~ O. '1 I l ,
\
lu6 72* - 1 i l I i (( ' I ve 9 7*
- I L l l 6 W- 15 7 w I l 'l i , i ce o- F1 l 1
1
.i im es v, -
111 j* i - 1 l 1 1 I
! 6
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, , ggg _g AKMAM35 (D*ss,3*D;5,Li*.J S y
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- i
} 9@ 9e v3os , y,#zo 2 co
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i a ^f . 4l 1 .. .. . l LN. C1.c3ED Qg[ l8MM [, _3 .- s
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=~- '.~~
e BD n w-W.+- + ,,____,,,,,,__m _ _ , , , _ _ , , , _ _ _ _ , , , _,4,,,,,, , , _ , . . , ,,,s,_, _,, ,,, y y_ _
i
;.:. ...a.a.- ..a...... .. . . . . . _ . - . . . . .. . . . . . .
' ~
i .- CCMt.NCME FEAK STEAM E' ZCTRIC STATTCN j 3 INSPECTICN FIEPCRT j. g g 3 g i Nh - iTm usamca PROTECTIVE COATINGS
- g. conic.mca s ru (fu /fyyug6 w staucmas a.s.o.u.mc.a
, . c6. / u una.,a. . ace. .au. a.:. :cc. s uv. s w.c.i no. . w sca-:w u AS-31 d. / ,! QI_QP-11.4-5 Rev. /3 h p g p g .y..,_y/pcaj.[no g2[da,;_
*"ce255 G Parta=725.8>rtca Was7- ' t"c" C P aas- ~ d Far ts ' -
1 O l"MSPTcDCM VCmP1C.ancM IM3MCT!CM IM3Mct:M assPICT:CM g.
- i. ut3P. AT.3ut.73 .
e' ' CcadM.ZTEo . A4.L AP8ucA8LE ITDs3 SAT 13FAcfoAY fp , // l 1 . a - .u n -
- r. e - .. we =
se. j
- 3. .
iro .
. .C INSPECTICN ATTal8UTES /
/ e ;., g ostg ,,,;, ,7,,,
,, . e ,,
S 1.1 For recair of saos and runs over 5.5 mils OFT. cerfor n2/A l I
- ] l OFT Primer Coat in areas wnictt have been sandgor 4ll l t 3 i screened per. Para. 3.2.1 (for multipic 4.cenis, friglicate l l l l .
.j l Min. Soot, Max. Scot and AvMFT w' ith corresdondind l l l i
( .f
. I CP 4 TD No.'s for each i b in "P.4 sek@ Y~~" - \ l l l l !
j . l =cenen. u t ,,4- e ,o T.. h W \ l l l l ! j .I Maxi =t.:: S:ctTest) f' l l l l i
- j. I Average OFT: .\ / l }l l l 2.l Abrasive aceeetabte ee Para M 2.2.b M/4 I l i
)/
l i; 3.l Separators installed, drained, and drains left }[j/4 l l l 7, i partially open. l/ .) l l l
} 4.1 Air sucoTy free of contamination. )l/d l l !
3 E. l Blast =d or cowar-teeled surface and cr'ofile: <#-J <f 3l Wi l I= c"*c. mad eu- nedico ar==s elen ner Para.' lvt' l l ! 1 - l 3.2.2.d l l l l l j l b. Surface free of foreign matter incl. grease & ofi ., t" l l l
.~. I c. Sharo (non-rounded) crojections renoved l#i l :
l ij l d. ancher eatt m dacth 1.0 mil'.' midimum l e. Surface lightly abraded per Para. 3.2.3
.. VI l# l
.I l l i,
Surface wiped clean per Para. 3.2.3 or 3.2.4 l P' l l f. l l l (Renairs Only) l l l l j i 4l Unique Numoer stampeo on piece (s). Mecoro unique l . .,,j- l l ; l-4 l Nimber(s) in " Remarks" below l l l l ! 71 Ambient conditions checked per Para. 3.3.2 prior to l4 ! l !
.i -
.i I primer aoolication and record below: l l 1 l j i OATE: 4-71 83 TIME:r 90 F# WET sut.s TEMP:e r o*l I i l !
! . I ORY BULB TEwP IC C E RELATIVE HUMIDITY:dl 7d l Ii I
$ ,Qi ION 00MT N' SURFAct T7MD- 69,3
- l l I l !
,/
.;, g 3 1 Substrate surface free of contaminants and less than J/ l ; ,
_ l 24 hours elapsed since blasting <pt 2, _T P-3 l '! i !
. l l (CONTINUED ON NEXT PhiE) l l i l i
., . f
. . ~ . . . . . ....,.;,...,,.. g a ,.. . .. . . , , . . , .
. .. . , ,...,v..
- C::MANCHE PEAK STEAM- ELECTRIC STATICN '
INSPECTICN REFCRT gr,.,qP.11,4gRe3 /3
.p.-
. . .z_ .
. (supp DrENTE.J
.. .. m me. -ms m ser i. ,.y ,m wo
- ^
- i
.,0 j ..i.
- CATE' I m
INSFECTICN ATTRISUTEs g j - searx' seo.
. - , .. . . . ,r a. s *
- c.
;.. . . . . _ . . . . _S.- .. Trap, filter or secarator installed oer cara. 3.3 r~ ' ' W/t i L ' - - -
-; . . ._ .. . . 10- ! Air supply free of contamination. Qyr3 .QpphnrR@ /t//) r I -
d- - -- -
-- ---R-l Oualification of ano11eator (List Aeof f enters'!T ~
-- ' - ~
M i ~1-----~
,,' . . _ _. _ l_ . . g 4 . pro 6,,, 1 i
-~~~
, 1 - -- I 1 . I E
!.. 11 ly risv u4 v4 en na...way - , , . , 't ?9 k
~
Mi F 13 lCoating Material Product Identiffeation:
- C3.rTl --
itA I i la. Base Lot No.: .3 40md N PART A: af / 4 ) I i I 3 .b- F m e Int Nn . A A M % Al
~ ~ ' '
liI I
. .; . .~..c. Thinne'r Let No.: 2 6 A4% M
~ ' -
IlI i
.I . ilme Mixec: W,08'? P m I i i I j.
- 10. -
l ,1 I i
- j. l
. 14. I Pressure ::et acitated A/S . I i l
- 15. IPot life not exceeced
~ - - - - -
M i i 4 16. IFose less tM n 75 faat.
~ ~ -
N/4 1 I j=
"I 1l i i q l i d' i i l I i i I
.p, e'
.1 1 I i p
1i l- 1 i l i i
! i
. I I I I 1s ll i i i I
- 1 i i 1 5 1 i i 1
- . i i i 07 Qb M M yg
.I N M8(CW88'ME:8.E7CJ M ' M
.-, 'W' dha/>tt OF 40306,2.cc66, fp. g3;1 g ,, g .
'I
'. yk.ef,- .y:y.83 .2:30 PA b _. 70 ' DJn) W "2,-/W%
q bA - /00 ' ' - 4-
.g3
./
q -/or , , ,e '4 g l LM.' CLCSED h stesAms
'/
l l {
~ /
'* ***t'*""--3J..**."..,.*'..
~
. , l; -- ~
~ '
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........,..J' -
U.G.? _4.'s.L= '. 5 -x- ~ ' > ~ -- ~~L '- - " " '- T - " - ' C::MANCNE .:EAX STEAM E'It"A!C _ STATICN
---q'a
() r,, INSPECT 1CN REFCRT - - - - - - - - - - - (ac.gd ? M3 59 - c.--* I "tv -y
.m n:cwnc . -
g.ce c. ace..,c., s
,!osmenac.se
& Q g.m. 2as.u. ,f M
. PRO H CTIVE CCATINGS 2 # h 6,, cord 5 /. m
- -- u.; w. 4.. .au.cc :::. a <ce a :.u a44 3c. .% cur u.j. cm. .ic.
' _.~ _.- AS-31 ,) l )QI_QP-11.4-5Rev. l '2) b as c.Tg f gy w y__ . , . _ _
seep' M Ch $e Esa* c m: e asPr cs g.
. ' " = m84 AESA.Ta *
. I e =. .a:.u. ~ a - un - fpl]JL/: m.n '
F _ . _ _ _ _ . cr - ,lr=>. m..eo,~,. / a ===== -a r=
'c:
- 17D6.% ml INSPECTICN ATTA!E!JTE3 / "
/ .- =3 ;s!gayg "'*
, f m
. " " ~ ~
I. l For reeste of saes and runs over 5 df1h 0FT. cerfor,14 @ l 1 l
.-~ l OFT Pri::er Ccat in areas watcy:3ve ceen sanced or ;
l l l !
~ ' ~
i screened per Para. 3.2.lgor.mult*.;rhe iterts, indicate I ! 1 l . l Min. Scot. Max. Se:HfTnd AvepacbCFT w 'ith cc}rescendind I i i i i~~
'i
~ ~ ~
l I cp 4 to re. 's fer heh it#in "R. . arts #' Iii ! !
. I seraen. u<, % e.A r.... / I Ii 1
- / ' ~ .I Maximum soot \ Test: / l l l l i Average CFT: \/
- .' ~ .' .
I 2.I abessfve aceeotable eer pira. 3.2.2.b l l l lNld l l l l i 3.l Separators installed, drained, and drains left l l l l j
~ '
I partially ocen. l l l l ;
- 1. _. . ., -
4.1 Air sucoTy free of contamination. lA,141 l l
' 5.I Blasted or eewa-teeled surface and 'ereffle: 5 v s e 2, W u,ol m ,2-ps .'
lc er & se. med e m nedgea seems eTenn nee p a ra . ' ls4 i l C
. l 3*2*2 d i l l l _.j .
f I b. Surface free of foreign matter incl. grease & oil is.- ! ! l ? l e. Shars (non-rounded) erofections removed la- l i ! I
"~ '
!4- seece eattom d.mt5 1.0 mil . hinfets ~ . " . . - -. 1 l.*~I. l .'- l .--
l e.- Surface lightly abraded per Para. 3.2.3 ll l l l-l f. Sur' ace wiped clean per Para. 3.2.3 or 3.2.4 l e.A i i
- l
! (Renafrs only) I i l I i i GJ unique nuncer stampec on piecats), accora unique
~~ ~
ig,,.; g (, ,,.,
~ ~ ~ ~ "
~ l Number (s) in " Remarks" below I l l . l 8
' ~ ~ '~
" 7'.I Ambient conditions checked per Para. 3.3.2 prior to l41 ! l :
'~ -~ ' ~
~ ^ - '
'I primer t ilication and record below: l l l- 1 i
'l OATE: 4 rt #% TTME: 11*% WET But.S TEMP: 69l l I 8 l ,
-~ "
l 0 F aut9 Tmot foc Y E_ATTvr WLHTOITY: 19 [4I Ii 8 I new onryr. In ' euprace imo. hy' i I- l. ! J, };~~
' -" 7
~i 3.l Substrata surface free of contaminants and less enan hJ l
~ ~'. I 24 hours elacsed sinca blasting l i I
~ -- '
".-..~-~.~-T I-" (CONTINUED ON NEXT PAGE) l l ! .! i
\
./
/
w
.ww .,.-. ,,.,,..+.__,.~,v,,,,w_ r,.m,y_,,,,,..g_,,,,, .,,#.g.,,.., ,,__.7,-_._,,,,,,_,..,,,_,,_,_,y,. _ _~ _ . , . _ y.. . . _ , _ . , , _ , . . , ,..._-p,,.,.p.f.._-mpy
i 1 I
,. . . . .-.4.:... . 2- . . ' .NE--** *W * - ** ***
*U ' ~ ~ ' * * * " * " - ** '
. . c::usncut pt:.x s~a.u c.sc~atc :~:.T;cn ~-
- 4 ), INSPECTION REPOR'T
(. (St.ya serry.y gig.11.4-yRevA _ :, c /.3
" '"- " " ~- _
Fca ruu. HEAcInG.5, SEI SH.r 7 1, .t0. O C.M d 3 5'Y m : = ..,. , . . . m ; cart 8. C- {:. mu. INSFECTICN ATTR18UTZ3 g . sman.n M"*~~~~~ - e e' *
. _.e
- 9. l Trao, filter or secarator installed oer cara. 3.3.4 I A/14 0 I
' ~ ~ * * -
- 10. l Air supply free of contamination. . lyt,$
r.. . . . ~ . " . . - 11. 1 n _
' ' ' ' " ~ ~ I Qualfffcation of aeof fenter (tise soolfesterse1 Iul !
Os . Fm fo,, t. %eh k.,. l.s ,%,, \ l i 1 i e // i i e i 19 iv.,4ev ww ~, nn.n +4 aw ... - m t99% l '-1 I i
. 13. ICeatina Mate-1al Pr: duet identi"f estion: 62 Il Ivf I l j la. inase 1.ot No.: S A.ce l u m PAAT A: nA i i l i e
1% reti. i.. v .~5,4.en u m I i i i Ic. Thinne'r Lot No.: J. W 5 4 7.G,/# l I l I Ic. ise,e mxec: fo;o / ral I i I 1 1 I e i 14 1Patssure cet acitated be I dJ l s
- 15. I Por tire not exceaceo Ni 4t t ,
, 16. IHose lass tMn 75 fa=+. N lA l 1 -- i I i 1 l i a i I i i I .; I I I I .I _ ,!~ D l l i i l_. ; I I i 1. _ .j 1 1 I I I. l 4 '
4 - - 1 I I L . .... I I i i I L.
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t i i i i i* . . l. .
,e s
i i i i a i I i ! 1.
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.. . g g y ,,
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7
'Rtht]OUC33 (:l5nsa,2PE::3,27*.J /\ld'c'. Tq' r w<<c 7, te,, fe,,, r4,/cd * } paby u n ,y was dwe us ' _
{ sn. i 5 sesi paae rep u J %I Tek 'M " ,
. % Lae. . EL. 732 K* *~ ! 5 4.
9P2.0503, TP 2 **' y . 6,
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*M g. - i.R. e'"?t3 i H&
t sxca;ure
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?
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l I _. . - . ~ . . . . . _ , 3 -. .
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,4 * .. '.. . ....M.. .. - * :. .
- C.4 . ' - *e - # -
e . c:utucar .-cx arau E.zeraic sis :en
- -.. ... ,. w * .3 g
T INSFEC.T10N REPCRT [s PC LOO 3 FO -
, D, iru sucasnc:. ric. w :u.s.u:.c.
PROTECTIVE C0ATINGS ?!. bsnrc@.3DrYZAfS A 6A J
!vN.mstauc. J u.-.a .a :.:. c:. s <o. s :.wsc.i .,o. m a w mw cor ..c. ,
! k .. AS-31 rl o./ ebw-OP-11.4-5Rev. i J:3 , (Qt.h b.2(t.K 9 A/oroy) 4 R 2 i I , U 3"sa*nch*c'n U P$7eIWa"*" WJtcEcT C%e :en UF74T,. r:cm 3
- . a r.
}.... ..
M cowum, au.measu st Ms sarmracroar fri c,a ,s(g,/y c/_r3 O mane :en e:w rm, e.nur rwrent irca unm sc.:w "**"*?*" *^rt 1
. - . . . ,e S
BRIM MO. rusncTien armsurrs '. ~
- carr
** I i .; ,,
/ s si 9==5,3i
. I SEAL COAT FINISH COAT V Wl l l .
l 1 ORIGINAL t/ REPAIR / AlI i !
- 1. !RECORDAllPROTECTIVECOA7TNGSUNIOUEOP&IDXI.'s: Id ! l !
. I frno u,r,Troie fTrut f amf t tre TV "CewSovt*dTu a*2" . l ' l N I i
(, l CORRESPONDING OFT READINGS FRCN ITEM)f AE0VI)tPER l l/ i ! l A I PARA. 3,1.1. a ( 4.s '
/ll l 1 l
.. 2. .I VERIFY PRIMER CURE PER PARA. 3.1.1.c\ / dl I i
- 3. l PERFORM VISUAL IMSPECTION OF PRIMED SO(FACE PERfARA. gl l l l l -= '\ .
l3.1.1.d \/ l l l l l (,, 4. l PERFORM OFT OF PRIMER COAT PER PARA. 3.1.1.e (FOR ltA' l l l
.. s . IMULTIPLE ITEMS INDICATE MIN. SPOT MAX SPOT AND AVER - l ll l i
- i ace ner enn rans rTru ry =ocuse m i ll l !
1 i
- 5. I PERFORM VISUAL INSPECTIONS OF PREVIOUSLY CCATED SURFACElg l l. '
i PER PARA. 3.3.3. . l l l l . I j 6. VERIFY SURFACE PREPARATION ACCEPTABLE PER*CCP30 OR l# l I i f Iccp?cA I!I I i
- 7. l AMBIENT CONDITIONS CHECKED PER PARA. 3.3.2. PRIOR TO lg,,,P ! l j
iC0ATING APPLICATION l l l l i'
.i iRECORD: l l l l l j i l DATE://-r433 TIME:Mt/6 pry 1 W.J. d6* l l l l l T. l 0.8 /mf* S.T. /of 8 0.P Ji/r/8 R.H f *104 l l l- l l 8. I VERIFY OUALIFICATION OF APPLICATOR (S) PER PARA. 3.3.1. If l i i t
l l LIST: / /. Crelfu. I i l i 3 8 I I ll I !
! l i l I l l l
t I - 1Ii I : I I l : i j
") "
l .I l (CONTINUED ON NEXT PAGE) l l ! I l! l i i e
' I l l ! i I I i ! I i
. .--s. .:
.:.-_. .. .e _ . . ... . . . ;.c ...:--.- . = L .-
. :~. <.. '
; . .. a .: . - . .
t-l , CCMANCHE PEAX STEAM E! ECTRIC STATICN s INSFECTION REPORT ! 3 (st:PP'_DENTAU 1heet,,,.2 of J jLt.h i FOR FULL MEADINGS. SEE SHEET 1 NO.PQ m y g 4 J m me. INSFECTICN ATTatsuTEs g 3
& :s-[ sounn 0.c.
..I, er er_ n' - *?a
- 9. APPtICATION McTWOD. 1#1 1
~
j' . . . . ... _ SPRAY / BRUSH # l '1 1
~
'_,.__' 10. VERIFY AIR SUPPLY ACCEPTABLE PER PARA. 3.3.4 lWe I
).._..
j
. 11.1 VERIFY HOSE LEliGTH IS LESS THAN 75 FT.
19i veorev ufYtyr: nocoartc95 aoe ces crosn no creens ann a W M I i
~
2 ' PARA. 3.3.5 i i i I j i . l 13. COATING MATERIAL PRODUCT IDENTIFICATION:Pt,e n A OS~ Ivff i I Rre0RD RATru Noworos. 4 A r -1 i i i l PART A! M A l q q/L( l i 1 l lPART 8: A ,4.og 4 g fy] l l l l l .i i Tuf NNeo. .o u 2d .7 / N I I i i ' ] l TIME MIXED: 17,.<73 o n1 OATE: T-li- 8 3 I i /t i 14.4 n.Rir t roi Lirc A5 5fAiE0 ih CCPJO AhD CCP30A 15 ts0s Ivf I I I I EXCEEDED PER PARA. 3.3.5.3 I I I i j i i i i I 4 i l i I II I l
. 4 s. I i i
.j di i i i I
! l .
I I I i i -
, i 1 I I I i I ll i I
?. I I i I
.: 1 I I i
.3 .
1I i
- I l- I j -
t 1 I i l i
- 1
_ l l i i _
?! REMARK 38 (cwas,weca,ccay EinisA. v_mf or/9/nal cyt .$u.4 6 1 Woo.sa.- .
# 8sh' / sono M G '
] 'd A03c8, AO%
it orr's -fann mar.u. a.#lida10-i n u.n a 6 2.5 30 A mM lo gr to
% .$.3 36 3,s .'
i
.m/.- .
- "'= ac-
. Alyab utl t a. c:..C c 4 i u rt ! ppm m /VAgr wteran ,
__ . . . . . . . . .. = . . . . . . . . .
. . . . .: ... ...: .m..;. r u.~...~ .-s . . - - . ~ - . . ..: .: _ ~ . ...:.:u ..s: ..
? .
3
. c:uacue .=.u srau n.sernse sn :en - , .. -s
; - - + - ==a- INSPECTICN REFCMT . , _ , J. g ; m g v
. iRdEdb'*IYUC5hTINGS u.: ,c . o.
d Y h N 85
..,v.::. u .s m . w n
.! hM[ '
,j . w1y .w w a=y ,<
As-31 / dQI_QP11.45Rev./'f p /fy/p ,f9pj." 4390 p pw it- .:- I"sagpsg ,'n S: Je 5S9 C :n
- 5* CN _ y ween AE. sus.73 -
casm.aTEo , ALL WCaeLK IfDee SANacteNY ((oe hf3 hy -h : 1-- g__,,,,,,,,,,,,,,,,,,,,,,_,,,,, _
- e. -
- m. j
- --.-.. te!
l INSP'.'.".TICN ATTRIStJTg3
/
/ =O el {!oAfI g;,N,ym,1
;)
1.1 For recair of sacs and runs over'5.5 mfis 0FT. cerfonn WA: l 1 - l
'.]:. .
l OFT Primer Coat in areas wnten nave Deen sancec or ir I i s
] I screened per Para. 3.2.1 (for mult1 Die items, indicate il I i l i
- . . ..- i Min. Scot Max. Sect and Aversee DFT 'with correscendincll l l l i
- i. i co s to nn.'s for ene5 f em in nemets=) - IlI l ! !
I ocenen. u w-- e ., j v.. . . / .\. ll l l 1
- .I ..axt=m Scot Test
- / \ l1I i i i l { . I Average OFT: . / 'D*
. \ lll l l l
- .] 2.1 abr.stv. aceeetable eer Para. *d2.b ' C dll i l l i g.j,. 31 Separators installed, draing, andphs left f i) l l 1- l
};'6 l partially coen. 4'
~
\ / lll l l ;
i.' 4.1 Air suoofy free' of contaminati'6n. / l(l l l ! l I. ' 5.1 Blasted er eewar-tooled sur'aee hd erdfle:<.4 .1 16 "1 I l ! U l. e,. s, ~ . .,4 ,, - df e . .,'#f.,n n. , p r3. lM i l i 1 j.' l 3.2.2.d . l l l l j j l b. Surface free of foreign matter incl. grease & cil it.d' ! l !
.i I c. Share (non-rounded 1 orofections removed lld i l i f 6 ( aa % r ea+t en dea +5 1.0 wil. minf. rum ~. 16I i l i i-* -~
f e-- Surface lightly abraded per Para. 3.2.3 l g,,,{ l l l
- l f. Surface wiped clean per Para. 3.2.3 or 3.2.4 14 t- l l l J
l (Recairs Only) l ll ! } l Unique nuncer stampeo on piecats). r,sr. ara unique if_y g ( ; [ l Number (s) in " Remarks" below ! l l l ! T.1 Ambient conditions checked per Para. 3.3.2 prior to lc4 l l : I orimer acclication and reecrd Selew: l l 1 l t i OATEW-J O -P3 TIME: F3.'OOPMET 8UL8 TEMP: frVl I i l I
!'0DY OU(a T uc. O d
- 2rLATIVr uewigtry; 2./,*/,,l l i i I ney onf$rf. d::i" / d l d TURCACT Trup. C/* l l ' l l
* ~
~ 3.1 Substrate sur ace free of contactinants and less t.ian ( d. l _. ._ .; I l . l 24 hours elapsed since blasting i l i i *
- l .
I (CONTINUED ON NEXT PAGE) l i ,: - y
/
L
4 i 1 i 5
.; ,a . . . . . _ .. --
7
- 3-COMANOfE PEAX STEAM ELECTRIC STATICM
~
* ~ * * -
INSFECTICN REPORT
\,.
/., - .. ..-
~ (5 Ps' 24ENTatJ gt g p g ,4- C ~
ggg,[- FOR Filt.L PS.ADINGS, !!2 SiiEIT 1
- .{ ... 30.~p(3 /dg ygy.
ITCC ****
-{, mm.
g INSFECTICN A.ouauTZ3 g a" CATE smau
,.E j
?-~ ' *~ ~ ^ "~ 9.1 Trao, filter or secarator installed oer cara. 3.3.4 IfA i
- z T "- -
10;; l Atr supply free of contamination. IV l . 1.
' ' ~ ~ ~ ~ " ~ ' _ .
.L.
~~~~"'* *'
- 11. 10ualffication oir aceifcator (List Acelicaters?) L/ 1
! '.i f M , hfe ,
1 , I l
- ; ?? ive-4sv w< vine na. ,+4-ae a am ,. 111%
~~~ llA I i
] ~ 13. lCoatine Material Product Idaatiffeition: (' '? --l i Il f I l T la. Ba se t.c t No . : _" I RSU 6. /.4 PART A: UM il i i d th F4 T1. t a4- nia . -a, c eq').4 /, M '
'I l c. Thinner Lot No. -qw 4M/_, M l l l l !
.; l I i 1
- 10. Ilme Mixeo: y g a T)fy]
U I I I I l I i i i 14 IPrassura cet acitsted Iki i I
;i li. IPot life not exceeceo it f i 1
.i *
- 16. IHoe. Ta e t%=n 75 7.=*. It # l I I
l I 'I -----t-I I i i
-[ *
-a I
, I i I 1
e i U'j f i i l i I
< I I I i
, a - j i * - 1 1 l I l i l i i : i
' i l i i i
! i i i i l 1 [~ l - i 1 i i i i i i i i
; i
....,.- 1 l i i l
, , xE== u.. . . . . .m , aria . j
- 59-A h Rs. gale %.Q w:A. A Fouw. Amy ,
! ; M Vob ' ! A s O .t d - & 7 o ' t.2 f;3 s.' i
; & P G.CelGo , ,g.o 3cy l
I _ Pnpapaa,g + '
.: we w os W s e aa t; op e r er s i
- 9 ^ .
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l . . e Mwe. ei g.*i m*9'-5 94
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) s. - j i
i p. , . INSPi!CTiCN RE.:CRT [* p,. j , ,., g >
.v .res amwr.c . i.catirecza .s
..i .
PROTECTIVE CbATINGS s* A2 l Vf M S'r: W <*;47 n 4esacn.= I ~'acc ex.s.u.c;. " 7WS 7'Pf)4!- h*
- u. _ .. .
sm s As-31
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UI"m"n??a*n C % *E Wn"*" Wnih4EA C(%-N Wi"w* Yen b
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l TIX-4249
- August 10, 1984 QUESTIONS RELATIVE TO ALLEGATION NO. 48 a) Were the expansion joints coated?
b) If so, provide total area involved and the method of estimation. c) Is this area in the CEL and what document caused it to be included?
Response
a) Yes, some expansion joints have been coated, b) The total area of the expansion joints is approximately 125 f t . This estimate was based on drawing number 2323-S1-0519. c) Yes,.it has been added by Engineering. 4 9
TII-4249 August 10, 1984 QUESTIONS RELATIVE TO ALLEGATION NO. 49 a) Identify procedures which address " screening." b) Identify documents that provide inspection requirements and acceptance
, criteria for overspray.
c) ' Will the final QC walkdown include inspection for this item?
Response
a) The procedures which address screening are CCP-30, CCP-30A, CCP-40, QI-QP-il.4-5, QI-QP-11.4-10. QI-QP-il.4-26 and QI-QP-11.4-27. b) Specification AS-31 and the procedures listed in 49a (above) list acceptance a criteria for overspray. c) The final QC inspection will address this item. s e 9 kW *g *
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. Auggsc 10, 1984 g -
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%'. .s ,. a)>IdentI_f7 any NCR's a,teributable to 50/50 mix of Phenoline 305 with thinner.
[y b) -Identify inspection procedure for determining that Tooke gauge blades are dull or that specify when a used blade shouId be replaced.
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TII-4249 - August 10, 1984
- QUESTIONS RELATIVE TO ALI.ECATION No. 52
, a) Identify NCR's/IR's referred to in your response.
Response
a) NCR's C-84-00206 and C84-00923. Inspection reports are available for review, but specific numbers have not been recorded. e o Q O Oe
+
TXX-4249 - August 10, 1984 - QUESTIONS RELATIVE TO ALLEGATION NO. 53 a) Identify procedures that govern RFIC's. b) -Provide a copy of rescinding order referred to in your response.
Response
a) There is no formal procedure which governs the use of RFIC's. b) The " rescinding order" was also verbal. e
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TIX-4249 August 10, 1984 QUESTIONS RELATIVE TO ALLEGATION NO. 55 a) Identify the DCA's referred to in your response, b) Are these areas in your CEL? What is the total area involved? Explain the basis for the area.
Response
a) -The response provided indicates that "if engineering accepts the unsatisfactory conditions via a DCA......". Examples where this occurred are DCA's 11868, 12027, 12132, 12518, 13156 (attached). b) Yes, these areas are on the exempt log. Areas are described on the DCA which was generated from input from QC. e e
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. r TII-4249 August 10, 1984 QUESTIONS RELATIVE TO ALLEGATION NO. 57
. a) Identify IR's for Unit 2 area described.
b) It.entify IR's for Unit I area described in your response.
Response
a) Copies of irs are attached. b) Ccpies of irs are attached. t. e 8 . .~.
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e: INSPECTION ATTRIBUTES Daft sig y m. I SEAL COAT V FINISH COAT l lI I i
! ORIGINAL v REDAIR I i' i
- 1. ' Perferr, DFT of Primer Coat oer Para. 3.1.b W
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- RECORO: fiinimum Spot Test: /g i i I
Maximum Spot Test: </, g i i l j Average DFT: g l t
- 2. ; Record all Protective Coatings Unioue I.D. flo.'s: I t. ' I i
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- 3. i Amoient conditions checked per Para. 3.3.2 prior'to D i l I coating aco11 cation and record below: l I e l l DATE:dzo/pf TIME: /0/MmWET BULB TEMP: A'p e l l RELATIVE HUf1IDITV: p / d l '
I DRY Buf.B TEPP: 7.2.# I i - l DEW POINT: pgo SURFACE TEMP: (pge I 8
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- 4. I Perform Visual Inscection of previously coated l) i ! ! :
I surface eer Para. 3.3.3 I t i I i i S. I Verify surface orecaration acceotable oer CCD-30 or 30f.V l l !
- 6. ! Verify air sucoly accectable eer Para. 3.3.4. i tA 1 ; I
- 7. I Verify mixing operations are per CCP-30 or 30A and lg,J l l l l Paragrapn 3.3.5. I i l ! :
- 8. I Coating material product identification: dd,Lsg Iv1 l l l l RECORD BATCH NUMBERS: ,t/5/ S. l Il l l l PART A: /,.2"S 7MS/77 '
I l l I PART B: ///gg.;//// I l l THINNER: //j/Af//ff l l I I ! l TIME MIXED: j//op 4/7) l l . l l
- 9. l Verify that shelf lir'e of coating materials has not llM l l l l expired. I I I
- 10. l Verify that Dot life is not exceeded. lL J- l ! i (Continued on Next Sheet...)
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Verifv cualificatiert of aonlicator oer Par =. 3.3.1 w j j List Acolicators: M /noe 6 i i ' i ' 1 l
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- I i** ! I i 3 ! I I I i 12, i Verify hose length is less than 75 feet. iw i i i i ! l l l
- 11. 6 Perform visual inspection of coated surface per A - '
; I Pa ra. 3.5.1. 6
. i ta i Verify cucine is oee CCD-30 or CCP-30A and Pars. 3.5.2 44 .
i . . ic I co ea - 0FT on coated sureace (F4aish Coat enivi as ph l ' oer Para. 3.5.3. i' . i
' Coatino Syste- Scot Test vinimum! i i Coatino System Soot Test Maximum: ie i I ;
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- 16. I Perform continuity insoection (Finish Coat only) Der S. t I f Pa ra. 3.5.4 fi j ! l 8 ! t l
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TXX-4249 August 10, 1984 QUESTIONS RELATIVE TO ALLEGATION NO. 58 a) Provide technical justification for current procedural requirements with regard to light examinations'of surfaces. b) Will the final QC walkdown requirements be the same?
Response
a) Technical justification for the current procedural requirements for the required light for inspections was provided in our response to Section IV of the BNL Interim Report. (See TIX-4232 dated July 20, 1984). b) Yes. 6 9 9 0 e espos4 d e 4 - h 9p aeg wo w , - 4
TXX-4249 August 10, 1984 QUESTIONS RELATIVE TO ALLEGATION NO. 60 .
. a) Provide record of indoctrination and training on the subject of signatures on IR's which is referred to in your response.
Response
a) A copy of the attendance rosters for the reindoctrination is attached. 4
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Per CP-QP-18.0 Rev.19 Para 3.1 and QI-QP !!.4-28 Rev.5 Para 3.2, inspectors have t.een reinstructed, "All inspcetors are to sign travelers /lR'S upon com-pletion of each entry.""Also per Quality Engineering Direction, " If more than one inspector is involved in the same inspection, each inspector is to sign for the portion of the inspection he/she inspected." Name date Name date
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