ML20107C360

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Rev 16 to Procedure CP-QP-2.1, Training of Insp Personnel
ML20107C360
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 07/17/1984
From: Ott D, Vega A
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20106F959 List:
References
CP-QP-2.1, NUDOCS 8502210286
Download: ML20107C360 (17)
v • d • e


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PROCEDURE REVISION 388U8 PAGE l TEXAS UTluTIES GENERATING CQ NUMBER DATE CPSES i l

CP-QP-2.1 JUL 17 1984'l1 of 16 16

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PREPARED BY: O. [ W "1!/ *.

  1. E l TRAINING OF INSPECTION PERSONNEL APPROVED BY: A - M I

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1.0 REFERENCES

l 1-A CP-QP-2.0, "Implementatiqo 35 the CPSES . **11'{gA 2rogaram"

  • j j 2.0 GENERAL I"* # 'I '

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The purpose of this procedure is to to establish the minimum '

requirements for training, qualification and certification  !

of Quality Engineers and personnel perfonning inspection to provide assurance that these personnel have and maintain the appropriate knowledge and skill to properly perform their r assigned responsibility, i,n accordance witn Reference 1-A. N  ;

The requirements contained herein apply to Quality Engineers and . Inspection Personnel involved with activities not under the jurisdiction of the ASME Code, Section !!!, Division I. .

Certifications issued to personnel meeting the requirements

, of this procedure may be issued independently for Unit 1 or i Unit 2 ' activities per the applicable Quality Instruction.

2.1 RESPONSIBILITIES I j,.  :

The QC Supervisor is responsible for ensuring that inspection .

l personnel are trained in accordance with appropriate  !' 'l i

procedures / instructions.

The TUGC0 Training QE is designated the responsibility to '

maintain the inspector personnel training file consistent l

with this Procedure and applicable Instructions. The TUGC0

  • Training QE will review the training records for legibility, i completeness, and identification of the iten involved. -

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CPSES l l CP-QP-2.1 16 2 of 16 m 171984 l i

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It is of utmost necessity that all personnel involved in quality activities be aware of the certification process and requirments, and take the necessary actions to assure that  ;

  • inspections are perfonned only by certified personnel. The  ;

individual inspector / technician / Level III is respo~nsible for detennining his/her current certification status.

i The TUGC0 Quality Engineering Supervisor is responsible for

" providing classroom training and certification of inspection / t Level !!! personnel. The cognizant discipline Quality Engineer i is delegated responsibility to develop individual Training i outlines for inspection personnel, t 3.0 PROCEDURE Level !& II personnel perforning inspections shall have l' experience in and shall have completed a technical training

, course in the area of inspection responsibilities.

The education, experience and on the job training, .specified in this procedure or supplementary instructions may be l reduced by the Quality Engineering Supervisor when other .l factors can provide reasonable assurance that personnel L i can competently perfonn a particular task as prescribed by detailed written Quality procedures / Instructions. Sucn l

decisions shall be documented as part of the certification l process and shall be included in the inspector's personnel training file. ,

. 3.1 GENERAL INDOCTRINATION AND TRAINING The following are minimum indoctrination and training re-quirements for inspection / Level !!! mrsonnel. Indoctrination requirements shall normally' be sat < sfied within the first sixty days of sployment, and shall be documented on i

Attachment 1. General Training shall be completed prior to  !'

certification in any prr,cedure/ Instruction, and shall be documented on Attachment 8.

- Personnel satisfying documented technical training require-monts may be assigned to inspection or testing functions prior to completion of the QA indoctrination requirrents. ,

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! INSTR ON REVISION PAGE

. TEXAS UT1UTIES GENERATING CO. l CPSES l CP-QP-2.1 16 'JUL17 W j 3 of 16 l

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, a. 10CFR50, Appendix B; ANSI N45.2

' The method of presentation of this material will be by reading / study assignment, infonnat di scus sions, seminars or other appropriate means. An oral review covering ANSI N45.2 and the 18 Criteria will be given

{ by the responsible QC Supervisor who shall, upon so note by signing the General satisfactory Indoctrination completion Outline (Attachment 1). .l

, b. Industry Standards

Inspection personnel should became familiar wi th prepared standards (ANSI, IEEE, AWS, AISC, e tc .)

applicable to assigned duties as assigned by the QC Supervisor. The method of presentation may be througn

  • s tu dy, fonnal seminars, or other appropriate means.

Supplemental exposure is acquired by daily association wi th these s tanda rds. The familiarization is a continuing process and as such requires no formal

. checkout,

c. 10CFR50.55(e)and10CFR21 I

The method of presentation will be by assigned reading, study and/or training sessions. Upon completion and understanding of the basic recuirenents as they relate to job duties and responsiblit< es, the individual shall

so note by signing the Indoctrination Outline. Fonnal y or infonnal study sessions shall emphasize the need for pronpt reporting of product deficiencies or failures.

! d. Inspection personnel shall become familiar with prepared CPSES Site Procedures and Instructions that are applicable to all asigned inspection duties, but do 4

' not require certification. The method of presentation may be by reading / study assignment, informal discussions, seminars or other appropriate means. An oral checkout covering applicable $tte Procedures /

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Instructions will be given by the individual QC Jupervisor who shall upon satisfactory completion, so note by signing the General Training Outline, Attachment

! 8. This outilne shall be completed prior to certifica-

tion in any activity.

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1 NU SER REVISION PAGE l { 0 l

TEXAS UTILITIE'S GENERATING CO.

! CPSES i i lCP-QP-2.1 j 16 lJUl.17684; 4 of 16 j (

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3.2 PERSONNEL CAPABILITIES l

There are three levels of qualification. The requirenents for each level are not limiting with regard to organiza-tional position or professional status, but rather, are limiting with regard to functional activities.

3 3.2.1 OC Technician (Level !) Capabilities A QC Technician shall be capable of performing the inspec-tions, examinations, and tests that are required to be perfdrmed in accordance with documented instructions.

l The  !

individual shall be familiar with the tools and equipment i to be employed and shall have demonstrated proficiency in

,their use. The individual shall also be capable of detennining that the calibration status of inspection and f

measuring equipment is current, that the measuring and test ,

equipment is in proper condition for use, and that the inspection, examination, and test procedures are approved. ,

3.2.2 OC Inspector (Level !!) Canabilities A QC Inspector shall have all of the capabilities of a QC Technician for the inspection, examination or test.

Addi tionally, a QC Inspector shall have demonstrated capabilites in planning inspections, examinations, and

, tests; in setting up tests including preparation and set up ,

l of. related equipment, as appropriate; in supervising or l maintaining surveillance over the inspections, examinations, j and tests; in reporting ins pection, examinations, ano l . testing results; and in evaluating the validity and l

acceptability of inspection, examination, and test results.  ;

3.2.3 Level !!! Personnel Canabilities A Level !!! person shall have the technical capabilities of a QC Inspector in' generating and performing ins pection.

l examination or test. In addition, the individual shall also be capable of evaluating the adequacy of specific prograns I used to train and test inspection, examinations, and test

personnel whose qualifications are covered by this procedure. .

gli: At CPSES, Level !!! personnel are generally

[ assigned to the Quality Engineering Department.

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3.3 EDUCATION AND EXPERIENCE The following is the recamanded personnel education and experience for each level. These education and experience recommenda tions should be treated to recognize that other factors may provide reasonable assurance that a person can capetently perfom a particular task. Other factors which -

1' may demonstrate capability in a given , job are previous per-t fomance or satisfcctory empletion of capability testing.

Use of the measures outlined in this section to establish i that an individual has the required qualifications in lieu l of required education and experience shall result in documented objective evidence (i.e., procedures and record of written test) demonstrating that the individual indeed does have "caparable" or " equivalent" competence to that which would be and experience. gained from having the This detem11ation required shall be madeeducation by the Quality Engineering Supervisor.

3.3.1 QC Technician (t.evel I)

,. A QC Technician shall have:

a. High school graduation and six months of rela ted g experience in equivalent inspection , examination, or testing activities, or
b. Completion of college level work leading to an Associate Degree in related discipline plus three months of related experience in equivalent inspection, examination, or testing activities, or
c. Four-year college degree with no experience in equiva-j lent inspection, examination or testing activities.

3.3.2 QC Inspector (i.evel II)

A QC Inspector shall have:

, 4. One year of satisfactory perfomnce as QC Technician in the corresponding inspection, examination or test

, category, or

b. High school graduation plus three years of rela ted experience in equivalent inspection, examination, or

, testing activities, or F

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TEXAS UTILITIES GENERATING CO.

CPSES  !

lCP-QP-2.1 16 JUL 17 IS64 j 6 of 16 i

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c. Completion of college level wo rk leading to an Associate Degree in a related discipl.ina' plus one year

' related experience in equivalent inspection, exanina-tion, or testing activities, or

. d. Four-year college graduation plus six months cf related experience in equivalent inspection, examination, or

  • 4 testing activities.

, 3.3.3 Level III PERSONNEL ,

, A Level III shall have:

a. Six years of satisfactory perfonnance as a QC Inspector in the corresponding inspection, examination or test category, or '
b. High school graduation plus ten years of related ex-perience in equivalent inspection, examination, or testing activities, or high . school ' graduation plus eight years experience in equivalent inspection, examination, or testing activities, with at'least two I years as QC Inspector and with at least two years asso-ciated with nuclear facilities--or if not, at least sufficient training to be acquainted with the relevant quality assurance aspects of a nuclear facility, or
c. Completion of college k level ' work leading to an Associate Degree and seven years of related experience ,

' in equivalent inspection, examination, or testing i activities, with at least two years of this experience associated with nuclear facilities--or if not, at least sufficient training to be acquainted with the relevant ' '

quality assurance aspects of a nuclear facility, or

d. Four-year college graduation plus flve years of related experience in equivalent inspection, examination, or testing activities, with at least two years of this experience associated with nuclear facilities--or if not, at least sufficient training to be acquainted with the relevant quality assurance aspects of a nuclear
facili ty.

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PROCEDURE REVISION ISSUE 2 NUMBER DATE PAGE.

l. TEXAS UTILITIES GENERATING CO.

CPSES I CP-Q P-2.1 16 jut,17 1984 l l l 7 of 16 [

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3.4 PHYSICAL REQUIREMENTS

Each person who performs inspections shall be physically capable of performing the assigned task. As a minimum,

, inspection personnel shall have:

a. Natural or corrected near distance acuity such that the 2 inspection person is capable of reading J-1 letters on

, a standard Jaeger's test type chart for near vision or l equivalent test type. This test shall be perfonned annua.lly.  ;

b. Color vision as applicable.
NOTE
Waivers may be granted on a case-by-case basis by the TUGC0 Site Quality Engineering  :

Supervisor.

3.5 ON THE JOB TRAINING (0JT)

Minimum on the job training requirenents are established within each discipline ins truction. OJT shall be given under the direct supervision of a qualified, certified Level I OJT instructor, whose qualification shall be documented on the instructor qualification fonn (Attachment 2).

Certification as a Level II Inspector shall automatically certify the individual as an OJT Instructor.

3.6 EXAMINATIONS Examinations may be . oral, written, practical or any combina-tion thereof. Discipline or functional supervisors are re--

sponsible for administering oral and/or practical examina-tions as evidence of proficiency and assembling the results in a manner suitable for a review by the Quality Engineering staff, who'shall administer a written examination. Waivers for any examinations naast be approved by the Quality Engineering Supervisor.

3.7 CERTIFICATION Quality Engineering personnel shall be certified by the S'ite QA Manager and Quality. Engineering Supervisor as being l qualified to perfonn their assigned tasks, by a letter to be placed in the personnel training file. Attachments 1, 5 and 8 are applicable to Quality Engineers.

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PROCEDURE REVISION ISSUE

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.4 TEXAS UTILITIES GENERATING CO.

  1. 333 '

f 16 3JUL 17 @ i 8 of 16 j l CP-Q P-2.1 l l .

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1 NOTE: Discipline Certification for Quality Engineers is as follows:

a) Mechanical, including:

Structural Class V Supports

.s Hiltis

] Welding Raceday Supports

' Instranentation Rad Waste i

b) Civil, including:

' Concrete Protective Coatings The mo-lag l j c) Electrical, including:

Raceway Cable Installation Equipment Separations

Soldering Instrumentation Fire Protection Cable Teminations Lighting s

Inspection personnel shall be certified by the TUGC0 Site l

QA Manager and applicable discipline Level III as .being qualified to 'perfom their assigned tasks. The Inspection Certification Fonn (Attachment 3) shall be used to document this certification. The Inspection Certification Fonn shall

! be placed in the person's file along with the individual's 2

! Training Outline (s). The effective period of certification shall be one (1) year, at which time the individual will be evaluated for recertification by his/her QC Supervisor.

This evaluation will be documented on the recertification l '

evaluation fonn (Attachment 7) and if. deemed appropriate L after the evaluation, as delineated by the recertification evaluation fonn, additional fonnal training /0JT/or retesting may be required before recertification. The recertification evaluation fonn shall be forwarded to the TUGC0 Training QE, j'- for review by the applicable Level III. After review, an L individual may be recertified on .the Quality Control re-I certification fonn (Attachment 4) which along with the re-certification evaluation fonn shall remain a part of the individuals file.

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.I When project requirenents dictate an individual may be certified to a limited scope of an inspection activity. The limited scope certification shall be docunented on the Inspection Certification Fonn (Attachment 3) and shall clearly .

delineate the inspection authority given the ins pector.

Discipline or functional supervisors may request additional

'.; training and recertification of personnel under their control at any time that performance warrants.

' 3.8 MAINTENANCE OF PERSONNEL CERTIFICATIONS 3.8.1 The TUGC0 Training QE shall be responsible for updating of QC technician's and inspector's certifications when procedures / instruction revisions are made.

3.8.2 This certification maintenance shall be by fomal training and/or required reading. Fomal training will be conducted by. the TUGC0 Training QE or the cognizant discipline Quality Engineer. Updating by required reading shall be the responsibility of the Discipline / Functional QC Supervisor under the direction of the TUGC0 Training QE.

3.8.3 This certification maintenance will be documented on a fonnal Classroom Attendance Sheet (Attachment 5) or a Required Reading Comple tion Fonn (Attachment 6). The applicable fonn will be maintained by the TUGC0 Training QE in the technician's/ inspector's training file.

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INSTRUCTICN ISSUE TEXAS UTILITIES GENERATING CO.

NUMBER E 89" i I

OATE PAGc-t CPSES

.. CP-QP-2.1 16 jut I 7 584 9 of 16 e

j ATTACHMENT 1 i

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COMANCHE PEAK STEAM ELECTRIC STATION i

CENERAL INDOCTRINATION TRAINING t

j TO BE COMPLETED BY:

i. . (60 Days Af ter Employment)

NAME i

, Doct:MEict

. 1. Final Safety Analysis Report ,

Chapter (s) 11, , ,

l f 2. Title 10 Code of rederal Regulations i Part 50, Appendix B and ANSI N45.2

3. NRC Regulatory Guides (As Assigned)*

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4. Industry Standards (As Assigned)*

, 5. CA/0C Procedures and Instructions

. (As Assigned)*

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6. Title 10 Code of rederal Regulations,
Part 21 and 10CFR50.55E

! 7. Other applicable documents as listed

} below i

. VERIFIED BY DATE

  • OUTLINE APPROVED BY:

A. Vega j i SITE CA MAN)GER *

  • NOTE: If Item "NOT APPLICABLE" so State on outline f

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3 TEXAS UTILITIES CENERATINC COMPANY QUAI,ITY ASSURAliCE CE7AATME.VI 4

  • . INSTRUCTOR QUALIFICATION NAME:

! DATE:

y LEVEL OF CERTIFICATICN: I

{ ACTIVITT CERTIFIED TO FERTCRM:

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TUCCO PROCEDURE /INSTRUCTICN NO.

TTFE OF EXAMINATION CIVIN: ORAL WRITTEN I PRACTICAL RESULT OF EXAMINATICN(s):

, ColeGNIS: Based upon a consideration of the education, previous work i'

esperience, formal training in the currenc revision of the CFSES procedure /

i instruction, and the individual's own on-the-job training, a previous f certification has been made for this Q.C. Technician in this activity.

. a satisfactory evaluation of the individual's demonstrated proficiency j in the performance of daily work has now been made, and, with recognition  ;

e that the CPSES QC inspector training program addresses specific QC j i

inspection functions, it is felt that there is reasonable assurance that  !

the individual can competently perform as an OJT QC Instructor in this activity.

This certification specifically covers giving OJT instruction i in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction.

  • This OJT Training Certification expires on t-I

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TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION

'l NAME DATE LEVEL OF CERTIFICATION ACTIVITY CERTIFIED 70 PERFORM:

UNT!L TUGCC PROCE0yRE/ INSTRUCTION N0:

TYPE OF EXAMINATION ORAL WRITTEN PRACTICAL J

RESULTS OF EXAMINAf f0N:

! COMMENTS:

f RELATED EXPERIENCE: YEARS MONTH $

i EDUCATION: I GRADUATION / DEGREE FORMAL TRAINING HRS. COMPLETED l'

j OJT TRAINING M0URS COMPLETED THIS ACTIVITY 4

EXAMINATION:

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EVALUATED ON: WITH CON 5!0ERATION OF RECORDS OF l EDUCATION, EXPERIENCE AND TRAINING, J08 PROFICIENCY AND OEMONSTRATED $ KILL BY ,

PHYSICAL HEALTH FOR ASSIGNED TASK OF THl$

1 i PROCEDURE / ACTIVITY. RECOMMEND AS$!GNMENT A5 A LEVEL t

} WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY CN

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4 Level !!! TUGC0 QA Manager a

DATE DATE 4

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CUALITY ASSURANCE OEPARTMENT I

QUALITY CONTROL RECERTIFICATION NAME:

DATE:

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. NOTE: SEE RECLASSITICATICN EVALUAT!CN FCRM.

3 COMMENTS:

BASED ON PREVIOUS CERTIFICATICH IN THIS ACTIVITY, AND

! $ CONTINUED SATISFACTORY PERFORMANCE THE ABOVE NAMED INDIVIDUAI. IS l

HEREBY RECERTIFIED AND AUTHORIIED TO PERFORM ACTIVE CC INSPECTICNS AT CPSES IN THE AREAS LISTED ABOVI.

l EXPIRE ON THIS RECIRTIFICATICN WILL 2

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t lHAiMING RECORD Corwod! PEAX STEM ELECTRIC STATION i MTEr t

Tif L70ER$1GNED ACnO4.ETE RECEIPT OF FChtAL TRAINING IN:

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  • i GIVEN BY! (INSTR'ITN) THIS DATE, AT C2 WOE PEAK P%'ECT.

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r TRAIRING RECORD COMANCHE PEAK STEAM ELECTRIC STATION

, REQUIRED READING COMPLEi!ON j fa ,. I DATE

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, Mart (Pe!NTED) $1CNATURE 8ADCE f $1

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l ATTACID1ENT #7

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COMANCHE PEAR STEAM ELECTRIC STATION RECERTIFICATION EVLAUATICN RECORD

] TO: t DATE:

The certification on procedure "for

? is due to expire on .

Please conduct and oral and or written / practical evaluation with

! the above named individual ( and document the results belcw).

This evaluation will help with deter: tining whether or not recert-ification should occur.

j 1. Has the individual been active in inspection in this area during

, the last 6 - 12 months.

_ YEs _ NO

! (la) If above answered "NO" and you desire individual racertified, additional training and or cJT should accompany this form a back to training CE.

2. Is individual knowledgable of current pr:cedure require =ent revelent 4 to this area of inpsection?

i TES _ NO 8

(2a) If 62 answered "NO" refer to (la) above.

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, I' COMMENTS:

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l "i INSPECTOR / TECHNICIAN DATE QC SUPERVISCR/LI.AD CAIE  ;

1 TRAINING QE/ DISCIPLINE Lill CATE QE SUPERVISQR DATE i2 i

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'. . .CENERAL TRAINING OUTLINE U ~

^

CP-CP-2.1 REV. -

1 THIS CU LINE SP.ALL BE COMPLE*ED PP!CP'TO CERTIFICATION

,, IN ANY ACTIVITY a

NAME: DATE COMMENCED:

. Document: Sicnatrure/0 ate t

! A. General CP-CP's:

1. CP-CP-2.0, "I=ple:rentation of CPSES CA PROC PAM *
2. CP-CP-3.0, *CPSES SITE ;A/CC ORGAN-IIATICN*
3. CP-QP-2.1 *TPAINING OF INSPECTION ,

PERSCNNEL*

4. CP-QP-13.0, " CONTROL OF MEASURING AND TEST EQUIPMENT" 1
5. CP-QP-15.0,
  • TAGGING SYSTEM *
6. CP-QP-16.0, "NONCONTOPMANCES" 7 CP-CP-18.0, *INSPECTICN REPORTS" l
  • 8. CP-QP-19.5, " SURVEILLANCE OF PLANT j CCNDITIONS*

. .....- .....__ -- .===.............................................

B. NON-CA/QC RELATED PROCEDURES:

J 7 1. CP-CPM 6.3,

  • PREPARATION. APPROVAL AND CONTROL CF OPERATIONAL TRAVELERS" i* . 2. CP-CPM 6.10,
  • INSPECTED ITEM REMOVAL NOTICE FORM
  • s I C. CE. OC Leac/Suoervisor has reviewed and discussed the above [ .

l with individual. l e

' VERIFIED BY: DATE TRAINING OUTLINE APPROVED BY . ![

. A. DATE M *///d JG VEGA g l 4 TUCCO SITE OA MANAGER g 4 i 8

1 .

s  !

4 J

?

%,, TUGCC CA

. . - . . . . . . - .

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