Text

Containment Leak Rate Test Program Incorporating Updated NRC Positions
	ML20104A285
Person / Time
Site:	Hatch
Issue date:	03/05/1979
From:	; GEORGIA POWER CO.
To:	;
Shared Package
ML19282B158	List: ML19282B157; ML20104A285;
References
	TAC-10710, NUDOCS 7903090183
	Download: ML20104A285 (82)
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{{#Wiki_filter:_ = M' EDWIN I. HATCH NUCLEAR PLANT UNIT 1 CONTAINMENT LEAK RATE TEST PROGRAM .a -, y 50 -32 / i ,geAO\\N g3msm/~ k ' 7 g a lui I I

. = _ l l TABLE OF CONTENTS I. INTRODUCTION................ 1-1 I II. PROPOSED PLANT PODIFICATIONS........ II-1 III. PROGRAM DESCRIPTION............. III-1 0 I O

p i V-I. INTRODUCTION Contained in this document is a reevaluation of the Plant Hatch Unit 1 Containment Leak Rate Test Program. The original program for j Unit _1 was prepared with the intent of meeting the requirements of 10CFR50, Appendix J, " Reactor Containment Leakage Testing for Water l Cooled Power Reactors", dated February 14, 1973. Since that time the i Plant Hatch Unit 2 Containment Leak Rate Test Program has been reviewed and approved by the NRC. In order to maintain a continuity of test procedures-and interpretation of 10CFR50, Appendix J between the two units, a rereview of the Unit 1 program was conducted. Each primary containment penetration on Unit I was compared to its similar penetration on Unit 2 and evaluated under the same guidelines used to develop the Unit 2 program. I e: r I-1 s.-

~ L) II. PROPOSED PLANT MODIFICATIONS Leakage testing capabilities for each penetration were examined in the as-built condition. Several penetrations have primary containment isolation valves which are presently capable of being leakage rate tested only by pressurizing in a direction opposite to the primary containment pressure. However, their designs do not offer conserva-tism or justification for testing in the reverse direction. Also identified in the review was an additional penetration whose associated system piping cannot be considered a closed system unless a specific portion of connecting piping is removed. Therefore, modifications are required to enable leakage tests which are in compliance with the fV requirements of 10CFR50, Appendix J. A detailed discussion for each of the affected penetrations is provided in this section including proposed plant modifications. It should be noted that the proposed modifications, when compared to Unit 2, were part of the Unit 2 initial design or were made to conform with the requirements of 10CFR50, Appendix J during the Unit 2 licens-ing process. Therefore, they are needed on Unit 1 to standardize the leakage testing program between the two units. Ov II-l

-Penetrations Requiring Modification _s To Conform to 10CFR50, Appendix J Penetration X25 - Vent Purge Supply: Valve T48-Fil8A is a globe valve pressurized in the reverse dir- . ection during leakage testing. The valve cannot be conservatively tested in the reverse direction. A blocking valve and test connection installed as shown on Figure 1 will allow testing of valve T48-F118A in the proper direction. The modification shown in Figure 1 will also allow pressurizing of valves T48-Fil4 and T48-F322 in the correct direction. This arrangement is beneficial, although the two control valves may be conservatively tested as installed. This modification requires one 2" and one 3/4" ASME Section III Class 2 valves. Penetration X26 - Vent Purge Return /H &0 Analyzer: 2 2 O This penetration has three control valves not conservatively tested in the reverse direction: T48-F335A and B, and P33-F002. As shown on Figure 2, T48-F335A and B can be tested in the correct direction by installing one blocking valve and a single valve test connection in the common line. P33-F002 has a blocking valve upstream and needs only the addition of a single valve test connection. Two 3/4" and one 2" ASME Section III Class 2 valves are required for these modifications. Penetration X28A - Recirculation Sample Valve B31-F019 is a globe valve that cannot be conservatively tested in the reverse direction. As shown on Figure 3, a blocking valve is presently installed but a test connection is required between B31-F019 and the blocking valve. Two 3/4" ASME Section III Class 1 valves are required for this modification. II i

Penetration X28F - H &0 Analyzer: 2 2 / 'P33-F003 is a control valve non-conservatively pressurized in the reverse direction. As shown on Figure 4, a blocking valve is present-ly installed, but a test connection is required between P33-F003 and the blocking valve. One 3/4" ASME Section III Class 2 valve is required for this modification. Penetration X31F - Recirculation Pump Seal Water: The present system design does not provide testing capabilities for check valves B31-F013A or B31-F017A. Test connections are required as shown in Figure 5. This modification requires four 3/4" ASME Section III Class 2 valves. Penetration X45F - ILRT Verification Flow: The inboard isolation globe valve, T23-F004, cannot be conserva-73 V tively leakage rate tested by applying pressure in the reverse direction. T23-F004 can be tested in the correct direction by_ installing a flange on the pipe termination inside the drywell and testing through a blind flange with an installed test connection. Penetration X46 - Demineralized Water: The present system design has check valve P21-F372 installed between locked closed manual isolation valves P21-F406 and P21-F353. This arrangement results in the utilization of check valve P21-F372 as an isolation valve. The relative position of valves P21-F372 and P21-F353 should be interchanged and the test connection should be between P21-F353 and P21-F406 as shown in Figure 6. P21-F406 should be tested with pressure in the correct direction by pressurizing through f3 U a drywell hose connection. No additional valves are required for this mooification. II-3

~ 5 4 Penetrat! ion X59A - Recirculation Pump S M Water: This penetration design is identical-to X31F (see Figure'5). Testing capabilities are not provided for check valves' B31-F013B or B31-F017A.~ Test connections are required as shown in Figure 5. This modification requires four 3/4" ASME Section III Class 2 valves. Penetration X205 - Containment Purge and Inerting: Globe isolation valve T48-Fil8B cannot be tested mnservatively 9 the reverse direction. The modification shown in Figure 7 is similar to the one discussed for penetration X25. 1 Penetration X210 - Radwaste Connection: l The radwaste (Gil) connection should be removed from Core Spray ' Loop B as shown in Figure 8. The Gil tie-in consists of quality group D piping and valves and does not meet the quality group B requirement for O-ciosed sistems. Conse9uentiy. the Core SPrey P4 ins cannet be considered P a closed system unless the Gil connection is removed. An identical situation existed on Unit 2 and was corrected by removing and capping the tie-in after it was determined that the line was not required. The same modification-is required an Unit 1. Penetration X217 - H &0 Analyzer: 2 2 P33-F007 cannot be leakage tested in the correct direction and a reverse pressure test is not conservative. A blocking valve is part of the 'present system design. Therefore, an installed test connection will provide the required : leakage testing capability for this valve (seeFigure9). This modification requires one 3/4". ASME Section III Class-2 valve.- II-4 -g s.--.-4 .--ee +-e w y _.y., c-

t, Penetration X220 - Vent Purge Outlet /H &0 Analyzer: 2 2 /~'$ - Valves T48-F333A/B are control valves that are utilized as primary -(f containment isolation valves. The valves cannot be conservatively tested in the reverse direction and are not presently capable of being tested from the containment direction. The addition of a blocking valve and a test connection as shown in Figure 10 will enable acceptable leakage rate testing of these valves. Isolation valve P33-F006 has a blocking valve installed, but requires the installation of a test connection for leakage rate testing. This modification requires one 2" and two 3/4" ASME Section III, Class 2 valves. O O II-5

OV t I 2" HMD IMhl m f Jk Jk q l 3 F114 l f J L F118A 1" HMD O I i 2" HMD IMki F322 PENETRATION X25: ADD A BLOCKING VALVE AND TEST CONNECTION BETWEEN VALVE T48-F118A AND THE PENETRATION O ris#re 1_. (cerere#ce "-16ooo) Q ~ HAB lJLF T48-F336A C 0 HAB AN f wa l T48-F3358 7' g L.O. I X26 18" HMD y i O J kj l 5 lV! l D8C l 1" vHAB P33 F002 P33 F119 PENETRATION X26: ADD TEST CONNECTIONS AND A BLOCKING VALVE Figure 2 (Reference H-16024 and H-16276) II-6

I) v n 1 P I I J L 1 V l 1 l A k i O I X28A 'Q %"DCA I F019 F059 I i I PENETRATION X28A: ADD A TEST CONNECTION Figure 3 (Reference H-16066) O On I y (b Q l lX28F \\ V 1"HAB l F120 F003 l l PENETRATION X28F: ADD A TEST CONNECTION Figure 4 (Reference H-16276) OG II-7

r1 1 P 1 P J k l J k 1 P l 1 P J k J k l %" DCB X31F l %" DCA F016A F017A l F013A F014A I I l PENETRATION X31F: ADD TEST CONNECTIONS BETWEEN VALVES B31-F017A, B31-F013A, AND B31-F014A. PENETRATION X59A IS IDENTICAL. ] Figure'5 (Reference H-16066) i I l F407 c l~ 1-M F406 I PENETRATION X46. EXCHANGE POSITION OF P21 F353 AND P21 F372 ENSURE TEST CONNECTION IS BETWEEN P21 F353 AND P21 F406. O F4 ere e (Rerere#ce a-ie0is) 9 II-8

O 2 HMDQ !Al 3 T48-F116 l f 2 k i T48 F1188 e 2" HMD Igi T48 F327 PENETRATION X205: INSTALL A BLOCKING VALVE AND TEST CONNECTION BETWEEN T481188 AND THE PENETRATION Figure 7 (Reference H-16000) G11 F702C L.C 2%" HLD FROM RADWASTE N yd G11 F006A G11-F007A G11-F002A Remove Tie-in CORE SPRAY TEST LINE 10" HLB [ gf RHR TEST LINE 16" HLB g/ TORUS PENETRATION X210: REMOVE AND CAP G11 TIE-IN TO CORE SPRAY O v49ere 8 caererence a->e>76 eeo n->e3ai) II-9

v J L n HAB 1" M il II g i P33-F126 P33 F007 - X217 PENETRATION X217: ADD A TEST CONNECTION BETWEEN P33-F007 AND P33-F126 Figure 9 (Reference H-16276) O a (+ gl lAl T48-F333A Q m I > </>i O t T48 B M;k / &2 3 o w lE 18" HMD e I E PENETRATION X220: ADD A BLOCKING VALVE AND TEST CONNECTION i BETWEEN T48-F333A/B AND THE PENETRATION, { ADD A TEST CONNECTION BETWEEN T48-F348 AND I P,43-F006. Figure 10 (Reference H-16024 and H-16276) i II-10

- = _ _ _ _ _ _ fM 'Q-III. PROGRAM DESCRIPTION: -Provided in this section is a penetration leakage rate test list which describes the inboard and outboard isolation barrier for each of the Unit 1 primary containment penetrations. It has been compiled in-tabular form similar to Table 3.8-12 in the Unit 2 FSAR. It has also been formulated assuming all of the proposed plant modifi-cations described in Section II have received NRC approval and have been completed. Piping and Instrumentation Drawings are also provided as referenced in the test schedule. The basis used to establish testing requirements and acceptance criteria for the Unit 1 program is identical to that used on Unit 2. O 1his inciudes tne use of ciosed s, stems outside the primary containment as isolation barriers. In most instances, the valve chosen as the primary containment isolation valve for the closed system is the out-board isolation valve. O ~ III-1

L O O O.. w CONTAINMENT LEAK RATE TEST PROGRAM ~ - + Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type No. Description Test Notes Notes P & ID No. IA Equipment Hatch .B Double O Rings 16 IB Equipment Hatch B Double O Rings 16. 2 Personnel Lock Inner Door B Double O Rings 16, 20 Outer Door B Double O Rings 16, 20 Barrel B Inner Door Outer. Door 4 Head Access Hatch B Double O Rings 16 5A-H Vent Line B Expansion Bellows 15 6 Control Rod Drive Removal Hatch B Double O Rings 16 7A fiain Steam C B21-F022A 5,13.14 B21-F028A 13, 14 H-16062 B Expansion Bellows 15 7B Main Steam C B21-F022B 5,13,14 B21-F0288 13, 14 H-16062 B Expansion Bellows 15 7C Main Steam C B21-F022C 5,13,14 B21-F028C 13, 14 H-16062 ~B Expansion Bellows -15 7D Main Steam C B21-F0220 5,13.14 .B21-F0289 13, 14 H-16062 B Expansion Bellows 15.' L 8 Condensate Drain C B21-F016 24 B21-F019 H-16062 B Expansion Bellows 15-9A Primary Feedwater C B21-F010B 12 B21-F032B 12 H-16062 E41-F006 12 H-16332 B Expansion Bellows 15 III-2 k 3

.:m "N a ,4 ' CONTAIPOENT LEAK RATE TEST PROGRAM Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type No. Description Test Note's. Notes P & ID No. 9B Primary Feedwater C B21-F010A 12 B21-F032A 12 H-16062 E51-F013 12 H-16334 G31-F039 12. H-16188 I B Expansion Bellows 15 10 Steam to RCIC Turbine C E51-F007 24 - ~E51-F008 H-16334 - B Expansion Bellows 15 11 Steam to HPCI Turbine C E41-F002 24-E41-F003 H-16332 B Expansion Bellows 15 12 RHR Suction C E11-F008 Closed System 21 H-16329 B Expansion Bellows 15 13A RHR Return.to Recirculat. ion C Ell-F015A Closed System 21 H-16330 B Expansion Bellows 15 13D RHR Return to Recirculation C Ell-F015B Closed System 21 H-16329 ' B Expansion Bellows 15 14 Reactor Water Cleanup Supply C G31-F001 G31-F004 H-16188 B Expansion Bellows 15 A 15 Spare 16A Core Spray C E21-F005A Closed System 21 H-16331 B ' Expansion Bellows 15 H-16328 16B Core Spray C E21-F005B Closed System 21 H-16331 B Expansion Bellows 15 H-16328 17 RPV Head Spray C Ell-F023 Closed System 21 H-16329 B Expansion Bellows 15 H-16328 III-3 w-__- u ~ ---

O o c CONTAINMENT LEAK RATE TEST PROGRAM Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type . Notes P & ID No. No. ' Description Test Notes ^ ~18. Equipment Drain Pump Discharge C Gil-F019 Gil-F020 H-16176 19 Floor Drain Purnp Discharge C' Gil-F003 Gil-F004 H-16176 20 Service Water Supply. C Closed System 19 P41-F049 25, 12 H-160ll 21 Service Air C P51-F514 P51-F513 'H-16013 22 Drywell Pneumatic Supply C P70-F004, P70-F005 P70-F020 H-16286 23 RBCCW Supply C Closed System 19 P42-F051' 25, 12 H-16009 24 RBCCW Return C Closed System 19 P42-F052 25, 12 H-16009 25 Vent Purge Supply C T48-F307 7 T48-F308 T48-F324, H-16024 T48-F109 C T48-Fil4 T48-Fil3 H-16000 C T48-F118A T48-F104 C T48-F322 T48-F321 B Butterfly Valve O Rings 26 Vent Purge Return /H &0 Analyzer C T48-F319 7 T48-F320 H-16024 2 2 C T48-F341 5 T48-F340 C T48-F335B T48-F334B C T48-F335A T48-F334A C P33-F002 P33-F010 H-16276 27A Spare A 27B Spare A III-4

CONTAlleENT LEAK RATE TEST PIIOCJAM Inboard Isolation Barrier Outboard Isolation Barrier. Penetration Type No. Descri,, tion Test Notes Notes 'P & l'D No. 27C Drywell Pressure A Ell-F043A. Ell-F037A 2 H-16330 27D Drywell Pressure A Ell-F043C, Ell-F037C 2-H-16330 27E Drywell Pressure A T48-F304B 2 H-16024 27F Spare A 28A Recirculation Sample C B31-F019 B31-F020 H-16066 - 288 RPV Instrumentation A B21-F0478 1 H-16063 28C RPV Instrumentation A B21-F045B 1 H-16063 280 RDV Instrumentation A B21-F065B 1 H-16063 A B21-F049B 1 H-16063 23E RPV Instrumentation A B21-F0438 1 H-16063 - 28F H &0 Analyzer C P33-F003 P33-F0ll H-16276 2 2 29A Spare A 29B RPV Instrumentation A B21-F047A 1 H-16063 29C RPV Instrumentation A-B21-F045A 1 H-16063 29D RPV Instrumentation A B21-F065A 1-H-16063 A B21-F049A 1 .H-16063 29E RPV Instrumentation A B21-F043A 1 H-16063 III-5 I'

^ e jm t/ V (/ CONTA!WiENF LEAK RATE TEST PROGRAM Inboard Isolation Barrier Outboard Isolation Barrier-Penetration Type No. Description Test Notes. Notes P & ID No. 29F RPV Instrumentation A B21-F041 1 H-16063 30A RPV Instrumentation A B21-F055 1 H-16063 308 RPV Instrumentation A B21-F057 1 H-16063 30C Main Steam Flow A B21-F015G 1 H-16062 300 Main Steam Flow A B21-F015H I H-16062 30E HPCI Steam Flow A E41-F024B 1 H-16332 30F-HPCI Steam Flow A E41-F024D 1 H-16332 31A Recirculation Loop Instrumentation A B31-F009A I H-16066 A B31-F009D 1 H-16066 31B Recirculation Loop Instrumentation A B31-F010A 1 H-16066 A B31-F010D I H-16066 4 A 31C Spare 31D H a0 Analyzer C P33-F004 6 P33-F012 H-16276 2 2 A 31E Spare 31F Recirculation Pump Seal Water C B31-F013A B31-F017A H-16066 32A Recirculation Loop Instrumentation A B31-F040A I H-16066 32B Recirculation Loop Instrumentation A B31-F040C 1 H-16066 32C Recirculatten Loop Instrumentation A B31-F057A 1 H-16066 III-6 ^ 19 9

11 CONTAl!#ENT LEAK RATE TEST PROGRAM Inboard Isolation Barrier Outbaard Isolation Barrier Penetration Type No. Description Test Notes Notes P & ID No. 32D Spare A 32E Recirculation Loop Instrumentation A B31-F003A 1 H-16066 32F Recirculation Loop Instrumentation A B31-F004A 1 . H-16066 33A Recirculation Loop Instrumentation A B31-F0llA 1 H-16066 B31-F011D 1 H-16066 333 Recirculation Loop Instrumentation A B31-F012A 1 H-16066 A B31-F012D 1 ' H-16066 33C Spare A 330 Spare A 33E Spare A + 33F Spare A 34A Recirculation Loop Instrumentation A B31-F040B 1 H-16066 348 Recirculation Loop Instrumentation N B31-F040D 1 H-16066 34C Recirculation Loop Instrumentation A B31-F003B 1 H-16066 340 Recirculation Loop Instrumentation A B31-F004B 1 H-16066 34E Spare A 34F Recirculation Loop Instrumentation A B31-F0578 1 H-16066 35A Tip Drive C Ball Valve A Shear Vaive A 22 H_ 6 B Double O Ring 16 Ill-7 f

m p CONTAIMENT LEAK RATE TEST PROGRAM Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type No. Description Test Notes. Notes P & ID Mo. 35B Tip Drive C Ball Valve B Shear Valve B 22 H-16070 B Double O Ring 16 H-16070 35C Tip Drive C Ball Valve C Shear Valve C 22 H-16070-B Double O Ring 16 H-16070 35D Tip Drive C Ball Valve D Shear Valve D 22 H-16070 B Double O Ring 16 35E Tip N Purge g ggVg1[ ting 16 2 36 Spare B Welded Cap Welded Cap 37A-D CRD Insert A Hydraulic Control Unit-23 38A-D CRD Withdraw A Scram Discharge Header 23 39A Containment Spray C Ell-F016A Closed System 21 H-16330 H-16328 398 Contairerent Spray C Ell-F0168 Closed System 21 H-16329 H-16328 40A-A Recirculation Loop Instrumentation A B31-F055B 1 H-16066. 40A-B Recirculation Loop Instrumentation A B31-F0550 1 H-16066 40A-C RPV Instrumentation 'A E21-F018A 1-H-16331 40A-D Spare A 40A-E Recirculation Loop Instrumentation A B31-F055E 1 H-16066 40A-F Recirculation Loop Instrumentation A B31-F055G 1 H-16066 III-8 I

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f CONTAltmENT LEAK RATE TEST PROGRAM s Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type No. Description Test Notes Notes-P & ID No. / 4dO-F Recirculation Loop Instrumentation A B31-F055C 1-H-16066 41 Spare A 42 Standby Liquid Control C C41-F007 C41-F006 H-16061 43 Drywell Test and Fill B Double O Rin9 16 44 Service Water Return C Closed System 19 P41-F050 25, 12 H-160ll 45A~ HPCI Steam Instrumentation A-E41-F024A 1 H-16332 458 HPCI Steam Instrumentation A E41-F024C 1 H-16332 45C Drywell Pressure A Ell-F043D, Ell-F037D 2 H-16329 45D Drywell Pressure A E11-F043B, Ell-F037B 2 H-16329 45E Drywell Pressure A T48-F303B 2 H-16024 45F ILRT Verification Flow C T23-F004 T23-F005 H-16060 46 - Demineralized Water C P21-F406 P21-F353 H-16015 47 Spare A 49A Jet Pump Instrumentation A B21-F058A 1 H-16063 49B Jet Pump Instrumentation A B21-F059G 1 H-16063 49C Jet Pump Instrumentation A B21-F059E 1 H-16063. 490 Jet Pump Instrumentation A B21-F059A 1 H-16063 III-10 e

O O C' 1-v CONTAlfMENT LEAK RATE TEST PROGRAM Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type No. Description Test Notes Notes -P & ID 50. 49E Jet Pump' Instrumentation A B21-F059C 'l H-16063 H-16063 49F Jet Pump Instrumentation / B21-F051A 1 H-16063 50A Jet Pump Instrumentation A B21-F053B 1 H-16063 SOB Jet Pump Instrurentation A B21-F059H 1 H-16063 50C Jet Pump Instrumentation A B21-F059F 1 H-16063 500 Jet Pump Instrumentation A B21-F059B 1 H-16063 50E Jet Pump Instrumentation A B21-F059D 1 H-16063 50F Jet Pump Instrumentation A B21-F051B 1 SIA Jet Pump Instrumentation A B21-F059H 1 H-16063 H-16063 SlB Jet Pump Instrumentation A B21-F0530 1 H-16063 51C Jet Pump Instrumentation A B21-F059U 1 H-16063 SID Jet Pump Instrumentation A B21-F059P 1 SIE Jet Pump Instrumentation A B21-F0595 1 H-16063 Sif Jet Pump Instrumentation A B21-F051D 1 H-16063 H-16063 52A Jet Pump Instrumentation A B21-F059L 1 52B Jet Pump Instrumentation A B21-F053C 1 H-16063 111-11 l

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a r y y CONTAINMENT LEAK RATE TEST PROGRAM e . Inboard Isolation Barrier Outboard Isolation Barrier ~ Type No. Description Test Notes Notes P & ID No. Penetration H'05063 52C Jet Pump Instrumentation A B21-F059T l' " ~ H-16063 52D Jet Pump Instrumentation A B21-F059N 1 H-16063 52E Jet Pump Instrumentation A B21-F059E 1 52F Jet Pump Instrumentation A B21-F051C 1 H-16063 Wcided Cap 53A-F Power Test A 54A RPV Instrumentation A B21-F061 1 H-16063 ~ 54B RPV Instrumentation A E21-F018C 1 H-16331 54c Hain Steam Instrumentatibn A B21-F015K 1 H-16062 540 Phin Steam Instrumentation A B21-F015J l H-16062 54E RCIC Steam Instrumentation A E51-F044A 1 H016334 54F RCIC Steam Instrumentation A E51-F044C 1 H-16334 59A Recirculation Pump Seal Water C B31-F013B B31-F017B H-16066 598 Recirculation Loop Instrumentation A B31-F009C 1 H-16066 A B31-F009B 1 H-16066 59C Recirculation Loop Instrumentation A B31-F0108 1 H-16066 A B31-F010C 1 H-16066 H-16066 59D Spare A III-12 l l l l [

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.f ' .j^g i l CONTAI! MENT LEAK RATE TEST PROGRAM Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type No. Description Test Notes Notes P & 10 No. H-16062 100F-D Main Steam Flow A B21-F0155 1 H-16062 100F-E - Main Steam Flow A B21-F015R 1 100F-f Main Steam Flow A B21-F015D 1 H-16062 101A-F P.ecirculation Pump Power B Canister 17 102A Indication and Control B Canister 17-102B Spare A 103A Indication and Control B Canister 17 1038-A Main Steam Instrumentation A B21-F015A 1 H-16062 103B-B Main Steam Instrumentation A B21-F015N 1 H-16062 - 1038-C Main Steam Instrumentation A B21-F015P 1 H-16062 1038-D Main Steam Instrumentation A B21-F015F 1 H016062 1038-E Main Steam Instrumentation ~ A B21-F015E 1 H016062 l H016062 1038-F Main Steam Instrumentation A B21-F0158 1 I 104A,B,C CRD Rod Position Indication B Canister 17 1040 E Spare .A-104F G,H. CRD Rod Position Indication B Canister 17 105A 600 Volt Power B Canister-17 III-14 O L _.

4 i 3 O O o -u-CONTAIPMENT LEAK RATE TEST PROGRAM ' ~ Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type No. Description Test Netes Notes P &'ID No, ~105B'- Spare A 105C 600 Volt Power ~B Canister i7 105D Spare A 106A Spare A 106B Thermocouples B Canister 17 107A. B Spare-A 108A Grounding Rod A Welded 108B Grounding Rod A Welded 200A. Torus Access Hatch B Double O Rings 16 2008 Torus Access Hatch B Double O Rings 16-201A-H Drywell to Torus Vent Lines B Expansion Bellows 15 202 Control and Indication ~B Canister 17 203 RCIC Pump Suction C E51-F003 7, 12 E 51-F031 12 H-16334 204A R!!R Pump Suction C Ell-F004A, F030A 12 Closed System 21 H-16330 204B RHR Pump Suction C Ell F004B, F030B 12 Closed System 21 H-16329 204C RHR Pump Suction C. Ell-F004C, F030C 12 Closed System 21 H-16330 Ii1-15 1

o o u,,. w CONTA!! MENT LEAK RATE TEST PROGRAM ' Penetration Type Inboard Isolation Barrier Outboard Isolation Barrier

No.

Description Test Notes -Notes P & ID No. 204D RHR Pump Suction C Ell-F004D, F030D ' 12 Closed System 21 ~ ' H-16329 l 205 Containment Purge and Inertir.g 'A T48-F302 2 H-16024 .A T48-F303A 2-A T48-F301 2 C T48-F311 7 T48-F3288 C 748-F310 7 T48-F328A C T48-F309 7 T48-F324 C T48-F116 T48-Fil5 C T48-Fil88 T48-F104 C T48-F327 T48-F325 B Butterfly Valve O Rings 16 206A Torus Water Level A T48-F331B 2 H-16024 A E41-F109 2 .H-16332 206B Torus Water Level A T48-F331A 2 H-16024 i A E41-F110 2 H-16332 206C Torus Water Level A T48-F330B 2 H-16024 A E41-F107 2 H-16332. 206D. Torus Water Level A T48-F330A 2 H-16024 A E41-F108 2-H-16332 206E-H Spare A 207 HPCI Pump Suction C E41-F051 7, 12 E41-F042 12 H-16332 208A Core. Spray Pump Suction C E21-F001A 12 Closed System 21 H-16331 208B' Core Spray Pump Suction C E21-F001B 12 Closed System. 21 H-16331 ( III-16 i

P ..,r %. .,r) _, .O / ) CONTAlletENT LEAK RATE TEST PROGRAM Inboard Isolation Barrier Out:,oard Isolation Barrier Penetration Type No. Description Test Notes Notes P & ID No'. 209A-D. Torus Water Temperature A Welded Thermowells 210A RHR/ Core Spray Test Line C Ell-F028A 11 Closed System 21 H-16330 C E11-F007A 3, 11 Closed System 21 - H-16331 C Ell-F0llA 3, 11 Ell-F026A, Closed Systen 11, 21 H-16334 C Ell-F103A 10 Closed System 21 C Ell-FOSSA 9 Closed System 21 C Thermal Relief 9 Closed System 21 C Ell-F029 9 Closed System 21-C Ell-F025A 9 Closed System 21 C E21-F015A 5, 11 ' Closed System - 21 C E21-F036A 10, 11 Closed System 21 C E51-F019 4, 11 E51-F021 11 210B RHR/ Core Spray Test Line C Ell-F0288 11 Closed System 21 H-16329 C E11-F0078 3, 11 Closed System 21. H-16331 C E11-F0llB 3, 11 E11-F0268, closed System 11, 21 C Ell-F1038 10 Closed System 21 H-16176 C Ell-F055B 9 Closed System 21 H-16182 C-Thermal Relief 9 Closed System 21 C E11-F025B 9 Closed System 21 H-16332 C E21-F0158 5, 11 Closed System 21 C Ell-F097 9 Closed System-21 C E21-F036B 10, 11 Closed System' 21. C E41-F012 4, 11 E41-F046 11 211A Torus Spray C Ell-F028A Closed System 21 H-16330 III-17 t

O O o uf A C CONTAllMENT LEAK RATE TEST PROGRAM Inboard Isolation Barrier Outboard Isolation Barrier Penetration Type . Notes P & ID No. No. Description Test Notes 211B Torus Spray C E11-F0288 Closed System 21 H-16329- -212 RCIC Turbine Exhaust C E51-F001 8, 11 E51-F040 11 H-16334 '213 " RCIC Turbine Vacuur:. Pump Discharge C E51-F002 8, 11 E51-F028 11 H-16334 ~ .214 HPCI Turbine Exhaust C E41-F021

8. 11 E41-F049 11

. H-16332 215 HPCI Exhaust Drain C E41-F022 8, 11 E41-F040 -11 H-16332 216A-D Torus Air Temperature A Welded Thennowell 217 H &0 Analyzer C P33-F007 P33-F015. H-16276 2 2 218A, B Construction Drain B Flange, Double O Rings 16 220 Vent Purge Outlet A T48-F304A 2 C T48-F333A T48-F332A H-16024 C T48-F333B T48-F3328 i C T48-F318 7 T48-F326 ) C T48-F339 5 T48-F338 C P33-F006 P33-F014 H-16276 A 221A Spare A 221B Spare 221C RCIC Turbine Exhaust Vacuum Breaker C E51-F105 24 E51-F104 H-16334 222A HPCI Turbine Exhaust Vacuum Breaker C E41-F111 24 E41-F104 H-16332 A 222B Spare i '223A A-F Control Air for Vacuum Breaker C Air Cylinder 18 T48-F342 G-L 4 H-16024 III-18 2

o 4 o N 4 2 D 0 I 6 O 1 - H P se t 4 . ro eN i.rra B no it a los I F d A ra 2 o 4 b 3 t F u O 84T se t 8 M ro 1 A eN i RG r O r P a P B T n S o E i T t 9 a 1 E l T o I A s I o R I I r K d e A r d E a n L o i b l T n y N I C EM r i N A I A TN et O ps C ye C TT = re ka n er o B it a p u r i u r c 'c a s V e . D r i o f r iA l or t no C g O n-F o i A ta. 8 ro 3 tN 2 e 2 ne P 1. i!; 12 1, !ii! i!! J Il: i ;i

] n (\\ p N ~/ NOTES 1. Seismic Category I instrument line with an orifice and excess-flow check valve (EFCV). The EFCV is subjected to operabi 'ty testing in accordance with the Technical Specifications. This line does not isolate during a LOCA and can leak only if the line or instrument should rupture. 2. Instrument line does not communicate with the reactor coolant pressure boundary. The isolation valve is manually operated and the design satisfies the requirements of Regulatory Guide 1.11, with backfit supplement, for plants which have had a Construction Permit hearing prior to December 30, 1969. Type C testing is not required by 10CFR50, Appendix J. The lines are subjected to pressure during the Type A test. 3. Gate valve tested in the reverse direction. 4. Globe valve tested in the reverse direction. 5. Globe valve tested in the reverse direction. Conservativr test: test pressure tends to unseat the disc. (See Figures 11 and 12) 6. Control valve tested in the reverse direction. Conservative test: test pressure tends to unseat the disc. (See Figure 13) 7. Butterfly valve tested in the reverse direction. Same seating surface is tested when tes't pressure is applied from either direction. (See Figures 14 and 15) 8. Stop check valve pressurized in the reverse direction. Test pressure tends to lif t the disc from the seat; therefore, the reverse pressure test is conservative. (See Figure 16) 9. Isolation barrier is the discharge side of a relief valve. The relief valve is tested in the inlet direction; conservative test since containment pressure tends to seat the disc and test pressure tends to unseat it.

10. Untestable globe or check valve; leakage prevented by a closed system.

11. Valve is sealed from the primary containment atmosphere because its line terminates below the water level of the torus. Leakage is not included in the 0.60 L Types B and C tests local leakage totals.

a

12. System remains water filled post LOCA.

Isolation valves are tested with water at a pressure of 1.10 P

a Leakage is not included in the 0.60 L Types B and C tests local leakage totals.

a l l III-20 1

M Continued) ' f]

13. Tested at one-half P.

3

14. MSIV leakage rate shall not exceed 11.5 scfh for any valve. Leakage is not included in 0.60 L-acceptance.

criteria for Type B and C tests. a.

15. Penetration has a double-ply, bellows-type seal which will be tested by pressurizing between the two plies through a test connection.

16. Penetration is sealed by a blind flange or door with double 0-ring seals. These seals are leakage rate tested by pressurizing between the 0-rings.

17. Electrical penetrations are tested by pressurizing between the seals through a valved test connectio,n.

18. The inboard isolation barrier is the vacuum breaker exercising cylinder. The barrier is provided by seals on the air-operated piston. The exercising cylinder, although not Quality Group B, was specified by the vacuum breaker vendor to be qualified to the postulated post-LOCA environment. The cylinder

. is designed to operate with an air pressure of 95 to 100 psig, which is significantly higher. than the post-LOCA containment pressure and is Type C leakage rate tested.

19. The inboard isolation barrier is a closed system inside primary containment. The closed system is subject to the in-service inspection requirements of ASME Section XI for Nuclear Class 3 piping. ' The system remains water filled post-LOCA and is, therefore, pressurized with water to 1.10 Pa during the Type C test.

In accordance with 10CFR50, Appendix J, Paragraph III.C.3, the leakage is excluded from the 0.60 L, criteria. Leakage acceptance criteria are based upon maintaining a 30-day inventory of water.

20. The personnel air lock door seals shall be tested at 10 psig; the barrel shall be tested at P. The lock barrel test leakage rate shall not exceed 0.05 L

a a

21. The outboard isolation barrier is a closed system outside primary containment. The closed system is subject to the in-service inspection requirements of the ASME Code Section XI for Nuclear Class 2 piping, which requires that any visible leakage be repaired. The system is filled with water and operating at a pressure greater than P, post-LOCA. Leakage is not included in the.60 L'a Types B and C local a

leakage totals.

22. The operation of the TIP drive shear valve is described ir. FSAR Section 5.2.3.5.2.

Since' the shear valve isolates the TIP tubing by shearing the tube and drive cable and by jamming the sheared ends of the tubing into a teflon coating on the shear valve disc, the valve can not be Type C tested without destroying the drive tube. Therefore, the TIP shear valves-are not-Type C tested. However, each lot of valves are sample leakage tested by the manufacturer prior to delivery. Failure of a single valve to meet the 10-2cc/sec leakage criteria set for the leakage test results in the rejection of the entire III-21

+ Not Ccntinued) Page 3 lot. Explosive charges, which operate the shear valves, are in-service inspected in 'accordance with the requirements of ASME Section XI.

23. The design of the CRD ' insert and withdraw lines is discussed in FSAR Section 5.2.3.5.1.

The design of these lines does not facilitate-Type C testing as described in 10CFR50, Appendix J. _However, adequate leakage monitoring of the CRD lines is provided by normal plant operating procedures and the Type A leakage rate tests. Since the insert and withdraw lines are pressurized to at least reactor operating pressure by the cooling water flow during normal plant operation, leakage.from these lines would be immediately evident. The hydralic control units are installed on El.130' of the reactor building, a relatively high traffic area. In addition, the HNP-2 Daily Rounds procedure requires that an operator make a visual. inspection for leakage in the CR0 hydraulic area of the reactor building at least once per shift and that he record the inspection. .The RPV and the nonseismic portions of the CRD system are vented during the performance of. the Type A tes t. Therefore, leakage from the insert and withdraw lines will be included in the total Type A test leakage.

24. Gate valve tested in the reverse direction. A generic leakage test is performed for this valve since the opposite seat is tested on the outboard valve. Both isolation valves are the same design and, therefore, have similar leakage characteristics. This valve is also subjected to Pa during the Type A. test.

Piping outboard of the second primary containment isolation valve is seismic Category I, Quality Group B.

25. Local leakage rate test required in accordance with Appendix J, Art. III.A.l.d.

However,-leakage is not included in the 0.60 L Types B and C test acceptance criteria. 3 ~ l III-22

'N )., e' \\~ ,.. ~. -.. J1111111111111111111111111111111 j[ NW'V 7x'Q rj bI/ l /I / / 9 I ? // g { 9 / l s PRIMARY S f CONTAINMENT / 's %j PRESSURE a 'l p): 0 s m JJ / ) FLOW LEAKAGE TEST PRESSURE e r/ / J/ I FORCES CAUSED BY THE APPLICATION OF LE AKAGE TEST PRESSURE UNDER THE AGAINST THE SEATING FORCE CRE ATED BY THE STEM ACTING ON THE OlSC. FORCES D CONTAINMENT PRESSURE ACT ON TOP OF THE DISC AND ARE ADDITIVE TO THE SEA OF THE STEM AGAINST THE DISC AND TEND TO SEAT THE VALVE MORE TIGHTLY. I 'l /' fs'} Figure 11 Globe Valve: Applicable To Valves 4 E21-F015A, B and T48-F339, 341 III-23 i L

r . f% - ' ij D N 'N \\ b '\\ A N \\ 45 i 0 CONTAINMENT \\ TEST PRESSURE N / l N PRESSURE FLOW / ,/ '\\ DIRECTION, / ZI 7 ~ v ~; v I l FORCES DUE TO THE LE AK AGE TEST PRESSURE ACT AGAINST THE SE ATING FORCES OF THE VALVE. ( AS THE VALVE IS DESIGNED TO USE UPSTREAM PRESSURE TO PROVIDE A TIGHT SEAT, PRESSURE I FORCES FROM THE CONTAINMENT DIRECTION WILL TEND TO SEAT THE VALVE. Figure 12 Main Steam Isolation Globe Valve Applicable to Valves B21-F022 A,B,C,0 III-24

r k. $i n y hj bt Q j w]L a n. El e q s

=

lie / ( M -.= stb ":[5~ 'e 5 e O C V p N~ F CONTAINMENT j PRIMARY PRESSURE /' TE T PRESSURE l-t

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c= +_ a i ) NORMAL FLOW t l THE SUBJECT VALVES ARF OF THE UNBALANCED FLOW TO OPEN DESIGN;THEREFORE,WITH AN f OBSERVED PRESSURE DROP IN THE REVERSE FLOW DIRECTION, AN ADDITIONAL SEATING LOAD t. WILL BE EXPERIENCED DUE TO THE HIGHER PRESSURE AT THE OUTLET OF THE VALVE BEING REGISTERED ON TOP OF THE VALVE PLUG, THUS SUPPLYING A FORCE IN THE DOWNWARD DIRECTION. THEREFORE, PRIMARY CONTAINMENT PRESSURE WILL TEND TO SEAT THE VALVE MORE TIGHTLY, WHEREAS TEST PRESSURE APPLIED ON THE SIDE OPPOSITE CONTAINMENT ACTS AGAINST THE SEATING f FORCES. 1 L [~') Figure l3 Control Valve, Applicable ~ to Valve P33-F004 III-25

, ~ ~. > : n. ./' /' ( i I i RESILIENT SE AT b b ( /f /,i/. '/.-;i' ' . x _)N ' b- )"., ~ . /,. b ' // _ Y [hh?N ,1itit,3m + ; &/// i l 4 1 D 'N s k O 1 THE SAME SEATING CHARACTERISTICS EXIST s j WHEN PRESSURIZED FROM EITHER DIRECTION. h>.,. - 7 ,e. Q k 'l 4 l, i b l i l t-l Figure 14 Butterfly Valve, Applicable to Valves T48-F307, F309, F310, F311 F318, and F319. III-26

y .m 1 I,rD 'G. \\N;\\Y[ h9si;),,'., %;6~; ~ ' b . ::7 F2G l / / / / / /}/ __m /\\/ // // ! / [s-RESILIENT SE AT THE SAME SEATING CHARACTERISTICS gd; k EXIST WHEN PRESSURIZED '.l.*'fg,,,,, ; FROM EITHER DIRECTION. A\\\\\\NN i I ns Figure 15 _ Butterfly Valve, Applicable To Valves E41-F051 and E51-F003 III-27 t

( .N 1 I I QI 3L 4 B 4 4 %r p> r% u ( c1 k V////u x g'N ex x f \\ '3 tr V ! { / \\\\ T v p2 h Y e PRIMARY ^ [ ( 'g f STELLITE CONTAINMENT /^') f/ff/ ff}f

RSSSURE Ed!S b

FORCES ACT .t ~ ^ O'N' ' El LEAKAGE TEST PRESSURE ~ FORCE ACTS I TO UNSEAT THE DISC. i l / \\\\ xx, xx l t [ NORMAL SYSTEM FLOW INTO THE CONTAINMENT f c 1 I h^' Figure f6 Stop Check Valve. Applicable To Valves ESI-F001. F002 and E41-F021,F022 s-111-28

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v t e Letter Sequence Other
TAC:10710, (Approved, Closed)
Initiation Request, Request, Request, Request, Request, Request Acceptance... Administration Questions Answers Results Approval, Approval, Approval, Approval, Approval Other: ML20080J087, ML20104A285, ML20209D118, ML20212N012, ML20214T640, ML20214T674, ML20214V639, ML20214V663, ML20215N224, ML20215N251
MONTHYEAR1986-05-14 [Table View]

ML20104A285

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