ML20084R122

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Submits Results of Reinsp of Bergen Paterson Hydraulic Shock Absorbers.Seven of 29 Absorbers Found in Unsatisfactory Condition.All Shock Absorbers Removed Have Been Rebuilt
ML20084R122
Person / Time
Site: Quad Cities, 05000000
Issue date: 10/12/1973
From: Stephenson B
COMMONWEALTH EDISON CO.
To: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20084R054 List:
References
BBS-73-212, NUDOCS 8306140804
Download: ML20084R122 (2)


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Cordova. lilinois 61242 Telephone 309/654-2241 BBS-73-212 October 12, 1973 Mr. James G. Keppler Regional Director Directorate of Regulatory Operations - Region III U. S. Atomic Energy Commission 799 Roosevelt Road Glen Ellyn, Illinois 60137

SUBJECT:

Reinspection of Unit 1 Hydraulic Shock Suppressors at Quad-Cities Nuclear Power Station

Dear Mr. Keppler:

In accordance with Regulatory Operations Bulletin No. 73-4 a re-inspection was conducted recently on Unit 1 to determine the con-dition of Bergen-Patterson hydraulic shock absorbers installed in safety related systems.

Seven of the twenty-nine shock absor-bers inspected after about 46 days of operation were found in an uns atis fact ory. condition.

All of the shock absorbers were in-spected in-place following the September 22, 1973 shutdown and 24 were replaced with rebuilt units obtained from Bergen-Pat terson.

The remaining five were removed, rebuilt, and reinstalled.

The defective shock absorbers were disassembled and thoroughly in-spected during the week of October 1,1973 following the outage.

All of the shock absorbers removed from Unit 1 have been rebuilt by station maintenance personnel.

Molded polyurethane seals and ethylene propylene o-rings were utilized in the repair of these units which will be installed in Unit 2 during the forthcoming outage.

Six of the shock absorbers received from Bergen-Patterson were also rebuilt in this manner prior to installation in Unit' 1.

5his was necessary when minor oil leaks were discovered at i

the base of the accumulator piston.

It should be : emphasized that these were very small leaks and in-our opinion would not have affected the proper operation of the shock absorbers.

DESCRIPTION-OF FAILURES SNUBBER SIZE FLUID REBUILT IN l

ID. NO.

STROKE X BORE SYSTEM S' AT(fS@

AUGUST 1973 f

Rec 14m03 hh3TMOD

  • 33MO 1-2 6" x 2 1/2" Le ak Yes 1-5 6" x 5" Recirc Empty No Recir61 II g Iggn68 @

1-11 6" x 5" Recire No

'-13 6" x 5" Leak No 24 6" x 2'l/2" RHR-Leak Yes 0CT 15 1 115 6" x 2 1/2" RHR g358@@y Yes 1-25 6" x 4"

Rgcire, Empty Yes

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r Mr. J ame s G. Keppler October 12, 1973 All the failures tabulated above were the result of leaks from 0-ring failures.

In those snubbers which were not repaired in

{ August 1973 the original 0-rings were found in a gummy condition.

Of tne snubbers which were previously repaired, some of the O-rings appeared to have taken a set and showed varying degrees of hardness including those where there was no evidence of fluid leakage.

Although a discoloration was observed in most of the cup seals, no indications of failures of these parts were detec-ted.

Some 0-rings also appeared to have been pinched, however, not to the extent that would have resulted in leakage.

I Just prior to the Unit 1 startup on September 29, 1973 all of the shock suppressors which were replaced during the octage were in-spected again and no leaks were observed.

A permanent program for the modification and periodic reinspection of hydraulic shock suppressors has not yet been established.

This program will be developed following the reinspections to be performed on Quad-Cities Unit 2 and at Dresden Huclear Power Station.

To establish the basis for this program the results of laboratory testing currently being performed by Commonwealth Edison, General Electric, and Bergen-Patterson must also be evaluated.

Very truly yours,,9

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ggh4dw/+C B. B. Ste'phenson Station Superintendent BBS/RAN/lk e

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