ML20078Q427
| ML20078Q427 | |
| Person / Time | |
|---|---|
| Site: | South Texas  |
| Issue date: | 07/20/1990 |
| From: | HOUSTON LIGHTING & POWER CO. |
| To: | |
| Shared Package | |
| ML18065B259 | List: |
| References | |
| 5L749TS1018, NUDOCS 9502210243 | |
| Download: ML20078Q427 (77) | |
Text
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l SOUTH TEXAS PROJECT l
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ELECTRIC GENERATING STATION l SPECIFICATION FOR ALTERNATE VALVE PACKING AND LIVE LOAD DESIGN HOUSTON UGHTING & POWER CC.
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'p m ,51C. A,,5..'0$.,50..;r 5L749TS1018 l i
RPE CERTIFICATIONS i wn .n r;o.j '
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ASMESSECTION lli RPE CERTIFICATION REQUIRED YES O NO E
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THIS IS TO'CERIEY THAT THIS DOCUMENT HAS BEEN REVIEWED BY ME, THE UNDERSIGNED, AND 15 CORRECT, COMPLETE, AND IN COMPUANCE WITH THE ._ -
EDITION, WITH ADDENDA UP TO AND INCLUDING THE ADDENDUM, OF THE ASME CODE SECTION lil, DIVISION 1 PARAGRAPH NCA-3252 (CONTENTS OF DESIGN SPECIFICATIONS).
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a/k w/A REY. NO. SIGdATURE/DATE PRINT NAME RPE NO.
REV DATE REVISION DESCRIPTION RE REW SE NA PE i 0 MD Issued for Purchase / Construction @ fa C & M MP !
1 $2090 Revised Spec. No. from SL749TS1017 to Correct fp 4#@ Md N Duplicate Sequence No.
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9502210243 950216 ,
DR ADOCK O 98 , ~7 /j9 f . l
STP 3259C (06/93) fa, Ao //
SOUTM Tfl.AS NJJECT ELEGTRIC GENERAT)NG STATION REV 4 PCF AMENDMENT FORM (Page /
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of ) _9M i%
PCF NUMBER i
1.
Affected Document 5L.%9TS IO I & _ Rev. I Unit ,1).Jt, 2. Amendment 4-Key Document Yes D No B Page _.1 of _ 3 +
3.
Description,0f the change (identh effected pages for Vendor Manual, specrocations, D80's. etc.).
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l Revise Section 5.1 and Figure 2 of specification no. SL749TS1018 as shown on the attached pages to allow the use of Chesterton Style :
5800 wedge type packing set. l I
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l 4 he e_4kuer83 15/aa..,/q d-g f i bi}M 1025 'If 5. b /
ENGINEER DATE REVIEWER DATE DC ISSUE DATE
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i litSERT G:
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5.1 The following manufacturers and model numbers are acceptable:
5.1.1 Braided End Rings A. Chesterton Style 1 ,
B. Argo Style 524 5.1.2 Die Formed Square Graphite Rings 1 t
A. Chesterton Style 5300 i Mg B. Argo Style 6300 ece 5.1.3 EPRI Wedge Die Formed Graphite Rings --
. - _n _ -
.g A. Chesterton Style 5350 W STY % EBOO #83%6
\
5.1.4 Split Carbon Bushings A. Chesterton Style 5100 B. Argo Style 5005 i 5.1.5 Live 1.nading Assemblies . ,
A. Chesterton Style 5150 t
[
B. Argo Style 6250 5.1.6 Composite End Rings f
A. Argo Style 6000 i
f 1
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i
- PcFMo,qq.on4 ACD4M @* I i
MS S of T TITLE NUMBER REY fjfil ALTERNATE TALVE PACKING 5L749TS1018 ;
AND LIVE LOAD DE8IGN 1 11 l
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BRAIDED END 3 IIT N AINGS(TYP)
Dit-Fo w o O ,
WEDGES (TYP) _
f [fjh I! WEDGES (TTP)
/ !
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CARBDN SPACER 0,*,c jffd; g
- I s .i:) s TOIb O PCF 1
NOTE:
CHESTERTON STYLE 5800 WEDGE may be used as an alternate I packing set for the EPRI wedge packing set, CHESTERTON STYLE 5350. STYLE 5800 WEDGE is a five-ring graphite 4 packing set which consists of two die-formed end rings, j two inside diameter sealing rings and one outside diameter sealing ring.
m . A EPRI WEDGE PACKING SET FIGURE 2
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NoMU
- P 627 (02/93) SOUTH TEXAS PROJECT ELLCTRIC GENERATING STATION 2.OCN NO. #TI- N PAGE / OF 5 El"$ASI Y RELATED DOCUMENT CHANGE NOTICE *** 4 M ^*-
CNANGC YES 3 NO O cx,a s<>o s.ir&~ a.- - 7 's '
, p fo $dfWMNMIS fnGE z of $
4.13 Packing Adiustment fan vnxvn s atPAc60 sairM conrrnrou fxenrx l 4.13.1 If valve develops a leak tighten gland nut to the torque value which was specified.
4.13.2 If leakage continues torque value may be increased by as much as 20E 4.13.3 Increase torque in increments of 5% until leakage is stopped.
4.13.4 If leakage continues valve may have to be repacked.
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4
I SOUTH TEXAS PROKCT ELECTRIC CENE,tATING STATK)N ATTACHMENT P-3.200-2 j STP 681A (07/92) 10CFR50.59 SCREENING FORM 3 (TYPICAU PACE OF[
-r-7 UNIT fl O O PROCEDURE O PLANT WODiflCATION O ccNP T }ocu)
UNIT 12 O BOTH g O ursAR CN O OTHER J
l ORIGINATING DOCUWENT N0
- bA Ik'C)' 7 S / / V REV. HO.: !
DESCRIPTION OF CHANGE: AO VSAlbO/l A6 C0J41EAlAA770d)S Ed/$
/nekin (,- Ab 3y.c 7~y1s,07 .s of xx w rg s.ugle i,ia se u s:s Vm vs 5 A Come'A KJ -
RCASON FOR CHANCE: & UO V/ $E~ S/ASC WOA) AAJJ DA 7 ton S /p 1/ 4 4. t/f S /A) c.0/t h4ck'/A)cr /,bA g5 PRELIMINARY SCREENING YES NO
- 1. Does the proposed chonge represent a change lo the Plant Technical Specifications? O N
- 2. If on Unreviewed Safeiy Question is known to be associated with the subject change.
then further screening is not required; refer to IP-1.190.
If "Yes" refer to IP-1.190. Fur 1her screening is not required.
Does the proposed change represent: YES NO
- 3. A change to correct a typographicot. editoral or drafting error? 8 Q 4 A change which is identical to and oddressed in its entirety by on O E existing opproved 10CFRSO.59 Screening /USOE?
- 5. A procedure change in which the fortnot or text changed without O S changing celions or intent?
locement O 8
- 6. Aequ:volent spore orpor ref/componenthri/(component chonhe with onfor o definition of equivolent) see Section 3.1 If oil onswers to the obove questions are "No" perform the final screening and rnork N/A in the opproval blocks below.
If the onswer to ony question (3) through (6) is 'Yes" o finol screening is not necessary. Sign opproval blocks below ond discord poges 2 thru 4 Provide on explenotion/ justification and references if ony of items (3) through (6) ore onswered "Yes'.
A3 7WG CMA A)C E 7"o 77/d $PEC/5/C477OAI /S ED/T@R/A4 /AJ ara ~T*c.)RE AS D uK/AJCr /A) cEP 7 /cA) Of IAff SAEc/f/C47M A7/ kJ~e7-lv/J A A>D/o& RECn M4 MEAJ A#7hh4/S A) E k 6 AJO ?~ _.
S PE t* / F /E b /J) ' ~7WE E f/ F A )7"~ ~7?/A 7~/ t 4 L- l/ES AENACN'EO
/JJ A C CO AL DA/)C E 149/ 7~// 7?ff S PS C-/ /~/ C.Aif 7"ce/) /AJ C CJRA W L E A K'A-CaE, 1
1 Prepored by: ' N' ~~
1 Originot r Dole '
j, Approve b [ Y / f/ofe [ / V Section Supervisor l l
^ runt STP 627 (02/93) SOtml TEXAS PROJECT ELECTRIC GENERA 11NG STATION 2. DCN NO. MS-112 RE/1 g OEP-6 03Q DOCUMENT CHANGE NOTICE PAGE 1 Or g 2 s. D .
- 17. QUAIJTY RE!ATED 01ANGE YES [X] NO [] PRIORITY _,,31 PRL AITIN. N/A
- 1. DOCUMENT TYPF/ITILE: SPECIFICATION / ALTERNATE VALVE PACKING... SYSTEM VARIOUS CORRESP. UNIT DCN. N/A
- 0. DOCUMENT NO/REV. NO. SL747fS1018 / REV.1 7. KEY DRAWING YES [] NO [X] 3. UNTT 1 [ ] 2 [] [X]
DOCUMENT NO/REV. NO. N ! O~ KEY DRAWING YES [ ] NO [ ] 18. DC ISSUE DATE b2 [ ] ADDrrIONAL AFFECTED DOCUMENI3 IJSTED ON PAGE N/A .
- 8. UESTO DATE S. REASON FOR CHANGE: ALLOW ALTERNATE TEST METHODS FOR THE DETERMINATION OF g tijfC DENSITY AND SULFER CONTENT. CORRECT TYPOGRAPHICAL ERROR FOR ASH CONTENT IJMIT.
CARL EN Di MTS-N x7583
- 9. REVIEWER DATE d.IM.hm 7- 6 -73
- 10. 011IER DISCIPLINE (S) APPROVAL DATE 6. CHANGE DESCRIPTION: INCORPORATION REQUIRED gype -
INCORPORATE 1 TIE CHANGES SHOWN ONE PAGES 2 AND 3 OF THIS DCN. coNTRou.to copy S ' M & C,tg g g g , DATE
@ 3 g g993 W/A *n J ENG. NOTIFICATION REQD. PCF/ECNP/ MOD PACKAGE re.m unumar ns t I re g y FOLLOWING INSTAILAT10N7 YES [ ] NO [X] PRIOR 1D INSTAI1A110N7 g
- 15. ADDmONALINFORMATION: YES NO YES NO
- 12. RPE SIGNAT11RE DATE g A. NPOD PROG / PROC. POTEN11 ALLY IMPACTED [] [X] C. PLANT IABEIJNG CHANGE [] [X]
B.10CFRSO.S9 EVALUATION ATTACHED D( [] D. MED CHANGE PORM NO. N/A IF NO. PROVIDE PREIJMINARY SCREENING JUST1FICAT10N: 14.HIAP SE OR A/E SE OR DED APPROVAL DATE
- 16. PIANT LABELING COORD. CONCUR. (IF APPIJCABI2)
C. . k fD[f) N/A / DATE
- Ocn/ CB. MS-IVs PAcre .,g cF.1.
Doc. No. 5L94iT51018 RE Q TITLE NUMBER BEE PAGE ; ALTER ETE VALVE PACKING 5L749T81018 1 9 AND LTVE ICAD DESIGN . i CHEMICAL AND PHYSICAL PROPERTIES BRAIDED DIE-FORMED ' PROPERTY RINGS RIEGS. TEST METHOD CARBON 4m . 97 97 ASTM-D-3174-84 PARA.4.2.3.2 tdX ' ASH % en6 m 3 3 ASTM-C-561-85 PARA.4.2.3.2 MOISTURE % max. 3 3 ASM-C-562-85 PARA.4.2.3.2 .
. l
. DENSITY g/cc 1.4 min. ASTM-C-135-76 PARA.4.2.3.3 ,
'/ . DENSITY g/cc 1.30-1.50 7m22 a
DE ITY msn smTw% , ye . WATER LEACHABIZ D CHIDRIDES ppa max.100 50 OR ION CHROMAMGRAPHY WATER IZACHABLE ASTM-D-1179-80 METHOD B FLUORIDES ppa max.100 50 OR ION CHROMAMGRAPHY TOTAL CHIDRINE ASTM-D-808-81 ppm max. 200 200 OR ION CHROMATOGRAPHY ; TOTAL FLUORINE ASTM-D-3761-84 ! ppm max. 200 200 OR ION CHROMATOGRAPHY j 1 y ACTIVE SULPHUR ASTM-D-129-78 , ASTM Ctib- 85 I ppm max. 700 700 OR ION CHROMA ^r ist' TOTAL HEAVY ATOMIC METALS ppa max. 200 200 ABSORPTION INDIVIDUAL HEAVY ATOMIC METAL
- Dem max. 15.9. 15.9, ABSORPTION ANTIMONY, ARSENIC, BISMUTH, CADMIUM, COPPER, GALLIUM, INDIUM, LEAD, MERCURY, SILVER, TIN, & ZINC
& DENSITY FORM 81L A (FC.R DIE-FORT 15u RIW4S OWI Y):
DENSITY E-- = # 6 8'85 / OD (arr$ , ,'!D (ar6 s 2 , , 2 ,, X M HT M ' TABLE 2
STP 681A (07/92) SOUni TEXAS PROJECT ELECTRIC GENERATING STATION ATTACHMENT P-3 200-2 10CFR50.59 SCREENING FORM - tryPICAu Pact i y I \ UNIT (1 0 O PRoCEount O PLANT uOoirlCATION O ECHP B oCu UNIT (2 O soTH E O orSAR CN O. OTHER
~ ~
ORIGINATlHG DOCUMENT 1;0.- REY. HO. DESCRi Tion or CHANGE: I A C'" W ' V'* l' A -
##S ' f- At
- S do cdedrdt As[ed dNc{s ud fo f esi'hlnh< caskeN4 h Gvn.wh6e . GvveeNn of raty,fsz ,yya, re m w .<n.cos % .+. 38b
k CNI %
REASON FOR CHANGE: AMo k/ AE$fM_A f A6 't Ni4 wol Sankw c.<4e uk Grred-hwownL'et ewo< 4~ 4 caelew+ %# PRELIMINXWSdREENING YES HO
- 1. Does the proposed change represent a change to the Plant Technical Specificot*ons? O E
- 2. If on Unreviewed Safety Ouestion is known to be ossociated with the subject change, then further screening is not required; refer to IP-1.190.
If "Yes" refer to IP-1.190. Further screening is not required. Does the proposed change represent: YES HO
- 3. A change to correct a typogrophicol, editoral or drafting error? O O
- 4. A change which is identical to and oddressed in its entirety by on existing opproved 10CrR50.59 Screening /USQE?
O S
- 5. A procedure change in which the format or text changed without changing actions or intent?
E O
- 6. Aequivalent spare or rep port/ lacement component?
port /(component change with onsee Section 3.16 for o definition E O of equivalent) If o!! onswers to the obove questions are "No" perform- the final screening and mark N/A In the opproval blocks below. through Sign If the answer opproval blockstobelow any question ond discor(3)d pages thru2(6)4is 'Yes' a finol screening is not- necesscry. Provide on explonolion/justif colion and 6 are answered "Yes".
'1*k is Ls K V.? t w tv C CL% 9 9 or eferences d' ony
- ksof$4wof<*Ichecr items (3) through (l) PYver ktrs Covver ,
i kt o 6 Ve % fe f/W if 8 d't. M k c o h6{Lewf%l 40 d '% Wil4M d duel A </de < A *4 4 H efled. he Meekire kdesir L olersi4s 6s cele.teRw irsierel *+- tLe cu kbe<sen t. nb sne<>in u t KooL wu < doGP "Aba rdehd tr tk nv<cedkvc ou a AST% e co A6%f tas iob AeMc 7Mvs#,% aufA,( 4~ de4ev%'(h el- Atio6 cc,<fe'/p in GymMe (As rt1 c TI6- es).Tkb reu ke4RrA is n. sdsH4& '4~ W olLkekeL usik k ulosivt devle-c. We un otrRu. vo'.LL utve lL<4 ce A ed- tem <e.ektub mms <t<t' w.I 4* < volve- vo uAd us . Ine< < h se elem ir ik Nber+ .4-
'4kis swenticGbk. . Fo < 'st , J u%.L 4s u c R* s & +M v eht. s r ek ns '<ve.:
hof Ic/t oMe el ik 4 Rs k/A9 ' E$ 44,'s Ok'A/, # I U v v v v
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Prepored by: l Originotor Dole l Approved by: e . IC - Section Supelvisor b Dole'
OCD souru TLx AS PROJLCl LLLCIRtC CLNLRAING SIAIOt 62gio/ss) q Q u.OuAun REtAftD cuANct vts G NO O DOCUMENT CHANGE NOTICE Pm0RlW A Pm. AUM. O "E '
"9$
- 1. DOCUMENT TYPE /HTLE: 6ft:6/AL.T6NteT6 t/Aul6 TACKlD61 SYSTEM YotRit*C A CORRESP. UNIT DCN. N/A g[hV f
- 4. DOCUMENT NO./REV. NO. Gl 749 T6IOlk/ I 7. KEY DRAWNG YES O NO E 3. UNIT T O 2 O BOTH E DOCUMENT NO./REV. NO. KEY DRAWNG YES O NO O is. DC ISSUE DATE _1@2
- 8. RE/ REQUESTOR DATE 5. REASON FOR CHANCE: L RGF. MA. Al.1424p E $5 4 L O S % R.7 )
uns e um x.4 m t_ To MLouJ AcmwATG VALVD PACFMG OtWMO. .
- 9. RE9EwlR (j DATE ( A R.G*C 9 . T R (to c4-1A. M G W(t.t.- MT%6 MATP/ftfA.l/s 0 blzo .5 4 'i2. xti#ey Wp emiWp FL@cipiLAT'/ FOS. mal 9WA4h -
- 10. OTHER DISCIPUNE(S) APPROVAL DATE
,sid 6. CHANCE DESCRIPTION; INCORPORATION REQUIRED YES S NOO
( g ae 3; e I R W i e s T A a s s 3 ,'Ei , ro w o t 9 A o p ist % 7 Wb ' (F WD D ONLY) 11. n---- PED C,ONCURREN.C.E - .DATE M c/A /
,"2.R 'E MTURE work 00C. (e) DCN? YES O NOE WORK 00C NO. N/A DATE ENC. NOTIFICADON RE00. ECNP PACKACE RE00. D[A /
FOLLOWNG INSTALLATION? YtS O NOW TO INSTALLAfl0N? ws O NOB OED MGt
- DAE
- 15. A001DONAL INFORMATION: YES NO YES NO
- 13. NUCLEAR ASSURANCE DATE A. NPOD PROC./ PROC. IMPACTED E O c. T LAstissG O W
#** " " " " " " *
- B.10CFR50.59 EVALUATION ATTACHED G O gggpp. Ya y f,p., g IF NO, PROVIDE PREUMINARY SCREENING JUSTFICAfl0N:
14 SE OR A/E 'E di DCD APPROVAL DATE l. LAY 0 81992 ,
==
- 16. PLAN.
&COORD. F APPUCABLE) 148. 90 DCN INSTALLATION 14A. PLANTAUTHORIZES (THIS APPROVAL MANAGER INSTALLATION ( FOR W DCNs ONLY))
INSTALLATION IS IN PROGRESS OR COMPLETE NT C0 Nb ENTERED BY O!A DATE OAIE FOR CONINUADON, USE AftY CONT 88UADON SMEET unt *DCN NO-- PAcr or DOC,em nier .
k . W41 MO. M L .jglL-FWA6 2 of: @ , 2IILr, M M FAGT. 5L749TS1018 1 3 : ALTERNATE VALVE PACKING AMD LIVE IAAD DESIGN l 1.0 Scope 1.1 This specification provides alternats valve stem packing design approved for installation as a maintenance activity in place of the vendor designed l packing, at the option of the Cognizant Engineer or Responsible Maintenance Authority (RMA). 1.2 This specification provides alternate design to - f include live loading on packing gland studs as a
- maintenance activity at the option of the cognizant i Engineer or RMA.
1.3 The following valve types and sizes are covered by this specification: gate, globe,' angle, stop check, and angle stop check from 1" to 36" NPS; with_ manual, g-air, actor, or hydraulic operators. 1.4 Packing on the Feed Water Isolation Valve liydraulic actuators is specifically included in the scope of this specification. Packing on other hydraulic cylinders is not included in the scope of this : i specification. 1.5 The following items are not included in the scope of . l this specification: 1.5.1 Main turbine throttle & governor valves 1.5.2 Main turbine reheat intercept & stop valves i 1.5.3 All code safety relief valves . - Micxtla t. hal) 1.5.4 -AH- rotary sten valves ( TT
- A .
1.5.5 Solenoid valves 1.5.6 FPT throttle E governor valves 1.5.7 AFPT governor valva 1.5.8 Packless Metal Diaphragm valves 1.5.9 Bellows Sealed valves 4
- . , - , . , . , . - _ - , - , . , . _ ..._,e
DCM C6. ME. L ! IAG4' S Of TITLE NUMBER EKY RArrZ l ALTEnNATE TALys PacxING sL74ersiots a s AND LIVE LOAD DESIGN l 4.2 The following packing designs are acceptable per this l specification, for valves without lantern rings 4 {NSERr b)
=- -
4.2.1 Two braided and rings and three dia-formed i graphite rings. (Figure 1) 4.2.2 Two braided end rings and seven EPRI wedge shaped die-formed graphite rings. (Figure
- 2) '
4.2.3 Two braided and rings and two die-formed 3 ; graphite rings. (Figure 3) 4.3 Excess space below the packing set shall be eliminated by insertion of a spacer, if required to provide adequate clearance of the gland, flange and 3 stuffing box. Minimum clearance before compression is 1.5 times the height of one packing ring. Ioscetr p 4,4 zy ege 3etter ef e3 geffin; 3;; se 3 :::3, e3: , wm++m. me +w._ ._ ,m ._ m ._ ._ _ .w.si____- u u -. . s-a +- --+-s i 4.5 Two or more tapped & threaded holes may be added to . the top of the spacer to insert packing tools for f removal of spacer.
--n
= .T ]
P 4 6 V51v0: rith r; r:ble 10:h- ff rin;r -h=11 he repeched eith tre breided nd ri=;r 00.- ::tirn 2n' lantern and tea di- fer rd r;uar gr:phite rin;r rheve the lintern rin;r, 2nd tu: br:ided :nd ring: 2nd :ven , 4H44I redge die ferned gr:phite ring: 5:1:e th: ; 1:nterr rin; . .. cerhen rperer chill he in?*=-d ! bel:r th hette: ring:, if ::quir:d t clininite 4meess space. This renfi;ur tien ir chern in Figure rCSEACT F 4 4.7 Valver "hich have plu;;cd Irth-eff cennecti^ne End ' 1:ntern rin;r chill be repeched eith the 1="***= *!=; renevet per ene rf renfi; ::tiene in t_2. Split , cerbar perere Shell be inet:11:d hel: th: ; :hing ' ret- 'he *^*=1 height ef errhen ; terre cherld ::t the perhir; ret there the leth -off rennectic . 4.8 The required packing gland nut torque shall be provided by the packing supplier for the actual configuration. The torque shall be sufficient to apply a pressure of a nominal 1.75 times the system operating pressure or at least 2000 psi for initial installation of square packing sets. Initial torque for EPRI wedge packing sets shall be per the packing
TCt4 90. us.(sa, fAAG 4- 0Fh TITLE NUMBER REE RAGE ALTERNATE VALVE RACKING SL749TS1018 1 6 AND LIVE IDAD DESIGN supplier's recommendation. The maximum pressure shall not exceed the capacity of the packing ; installed. 4.9 Square packing ring size shall be determined after ! physical measurement of the valve stem and stuffing l box diameter. Dimensional tolerances on die formed i packing rings are: ID= STEM OD (+0.005 in., -0.000 in.) OD= Stuffing Box ID (+0.000 in. , -0.010 in. ) 4.10 Packing height before compression shall be below or flush with the top of the stuffing box. 4.11 Live load spring packs, where required, shall be ' supplied by the vendor to provide for additional inservice consolidation. The configuration shall be designed by the vendor to provide a minimum inservice ) consolidation of 3% of the uncompressed packing ) height, unless the space available does not allow i sufficient live load stack height. In this case, 2% l inservice consolidation is acceptable. l 4.12The additional height required to accommodate the live loading spring packs may require replacement of the existing gland studs with longer studs. This is acceptable provided the material specified on the valve bill of materials is used for the replacement studs. This also applies to eyebolts, carriage bolts, and other types of gland bolts. ' 5.0 Materials i 5.1 The following manufacturers a'nd model numbers are acceptable: _m .- b 1.1 3rEbd d :Ed riC}
"'rrterter Sty 2; I 5.1_? Die Ferred S;urre cr ; hit: nin;:
Ch :terter Style 5??? 5 1_? EPRI " f;e Die Ferr:d Or:phit: nir; Ch :terter Styl: 5250
5.1.4 Spicer
"h rterter Style 5100 Split 0:rian Cl: /:
l
PcM Mo. MS-42. , PMG E OFS l TITLE NUMBER ALTERNATE YALVE PACKING BE3C EAGE SL749T81018 1 7 AND LIVE LOAD DESIGN i 3.1 0 Li/ L : : i. g .'.0 0 0 9 1 1 e r coWD) ch::terte- et,le 515a 5.2 Valves with existing stainless steel spacers may retain the S.S. spacer in lieu of adding a new split carbon spacer. This type spacer is frequently used on Valtok valves. 5.3 All live loading assemblies, spacers, and packing rings furnished for Safety Related valves shall be supplied in accordance with a Quality Assurance Program that meets the applicable portions of 10CFR50, Appendix B. 5.4 All packing and spacer materials supplied for Safety Related valves shall be lot certified to meet the requirements in Tables 1 and 2. 1 i r i l
WA4t40. Wa. 6 TMk& Co of
, INSERT As (add to section 1.3) _--
The following types and sizes of rotary sten valves are also included within the scope of this specification: butterfly and ball ; valves (including control valve variations such as " Vee Ball" and "U-Ball") frca 2" to 96" NPS, with manual, air, motor, or hydraulic operators. -_. .- - INSERT Bt (add to section 4.2)
- - - + - = %
The specific configuration shall be selected by the Cognizant i Engineer or RMA~ per > the recommendations of the packing vendors x _ _ , INSERT C (add) 4.2.4 Alternate packing configurations using flexible 1 graphite / amorphous carbon composite end rings shall be in accordance with configurations A
' ^ ^ ^
through F of the Figure 7 . v __ INSERT D1 (revise section 4.4)
,- - m- -
If the bottom of the stuffing box is angled, a braided or composite end ring should be installed below the bushing, per the packing (vendor's recommendation. Alternates such as use of a metal junk (ring able with Engineering approval. i UJERT E t (revise section 4.6) ;
- - ~ .
- n - . , ,
Valves with operable leak-off connections and lantern rings shall be repacked with one of the illustrations shown in Figure 4 and Figure 7 (configurations G through M) . The packing arrangement using composite end rings in Figure 7 is preferred. - INSERT F (revise section 4.7) m - i
. _ , - = *
[ Valves with plugged leak-off connections and lantern rings shall ' l be repacked with the lantern rings removed or dropped to the botton I
' of the stuffing box, per one of configurations in 4.2. Split carbon spacer (s) or graphite bushing (s) shall be installed above and/or below the packing set. Under no circumstances should the packing ,
materials be placed over the inactive leak-off port. ! INSERT Gt (revise section 5.1 per attached page) INSERT Es (add attached Figure 7 to the specification) i
-a-- ._-_ - - _ - -- - --- ~ - - - - -
Df41 00 MSJrL t><G@ 'T Cf INSERT G: 5.1 The following manufacturers and model numbers are acceptable: [51.1 Bra ded FId Rings
)
A. Chesterton Style 1 B. Argo Style 524 5.1.2 Die Formed Square Graphite Rings k A. Chesterton Style 5300 B. Argo Style 6300
-5.1.3 EPRI Wedge Die Formed Graphite Rings A. Chesterton Style 5350 /
5.1.4 Split Carbon Bushings A. Chesterton Style 5100 B. Argo Style 5005 5.1.5 Live leading Assemblies i A. Chesterton Style $150 B. Argo Style 6250 5.1.6 Composite End Rings J A. Argo Style 6000
\
e
. FIGURE 7 OCQ m, pg_(,1 ALTERNATE VALVE PACKING CONFIGURATION UN b @ . USING COMPOSITE END RINGS t
CONFIGURATION WITHOUT LANTERN RING s K- Y+ <b;& & g g
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1 M NUMBER MM ALTERMATE VALVE PACEING SL749T51018 1 2 , AND LIVE LOAD DESIGN TAnLE OP OONTEuTs SECTION PAGE l NUMBER TITLE NUMBER l 1.0 SCOPE 3
~
2.0 GENERAL INFORMATION 4 3.O APPLICABLE DOCUMENTS 4 i 4.O REQUIREMENTS 4 5.O MATERIALS 6 TABLE NUMBER 1 EXTERNAL ENVIRONMENTAL CONDITIONS 8 2 CHEMICAL AND PHYSICAL PROPERTIES 9 i FIGURE NUMBER 1 FIVE RING PACKING SET 10 2 EPRI WEDGE PACKING SET 11 l 3 FOUR RING PACKING SET 12 4 PACKING SET WITN LANTERN RING 13 5 CONVENTIONAL IDADING VS. LIVE ICADING 14 6 DISC SPRING ARRANGEMENTS 15 APPENDIX NUMBER A INDIVIDUAL VALVE SURVEY SHEET 16 i
J l ZZZLE NUMBER BEE PAGE
\
ALTERMhTE VALVE PACKING SL749fS1918 1 3 ' AND LIVE IAAD DESIGN I 1.o scope l 1.1 This specification provides alternate valve stem packing design approved for installation as a maintenance activity in place of the vendor designed packing, at the option of the cognizant Engineer or Responsible Maintenance Authority (RNA) . ; 1.2 This specification provides alternate design to include live loading on packing gland studs as a
- maintenance activity at the option of the cognizant
- Engineer or RNA. -
1.3 The following valve types and sizes are covered by this specification: gate, globe, ang1m, stop check, and angle stop check from la to 36" NT3; with manual, air, motor, or hydraulic operators. i 1.4 Packing on the Feed Water Isolation Valve hydraulic actuators is specifically included in the scope of , this specification. Packing on other hydraulic cylinders io not included in the scope of this specification. 1.5 The following items are not included in the scope of , this specification: 1.5.1 Main turbine throttle & governor valves , i 1.5.2 Main turbine reheat intercept & stop valves 1.5.3 All code safety relief valves 1 1.5.4 All rotary stem valves 1.5.5 Solenoid valves 1.5.6 FPT throttle & governor valves 1.5.7 AFPT governor valve 9 1.5.8 Packless Metal Diaphragm valves 1.5.9 Bellows Sealed valves l l l
l l 1 l l TITLE MUMBER BE PAGE : ( ALTamunTs vnLys PacxIso sL74stssons 1 4 AND LIVs ICAD DsSIGN i 1.6 The removal of lantern rings and 1sak off connections which are shown piped to a drain tank on a P&ID is I not included in this specification. Changes to valve ; packing and addition of live loading to these valves ! is included in the scope of this specification. . I 1.7 The scope of this specification includes both Safety i Related and non-safety related valves. ) l l 2.0 General Information 2.1 Recent research has proven the effectiveness and life l of valve stem packing can be improved by using l spacers to reduce the number of packing rings and use of grafoil packing materials to replace asbestos-graphite braid and other packing materials. 2.2 This research and industry experience has also proven that addition of live loading to the packing gland adjustment can virtually eliminate the need for periodic packing adjustment. See Figures 5 & 6 for general information on configuration of live load equipment. 2.3 Final dimensions of valve packing design & live load design as specified herein depends on accurate field measurements of valve dimensions not generally available in design documents. Therefore, this specificdion provides the process for determining final dimensions of packing and live loading equipment instead of specific packing dimensions, etc. 3.O Applicable Documents 3.1 Electric Power Research Institute (EPRI) NP-5697, Valve Sten Packing Improvements. 4.0 Requirements 4.1 Data necessary for determination of packing details shall be recorded on a data sheet similar to Appendix
- A, when first repacked in accordance with this specification. The completed data sheet shall be retained by Maintenance as a record of the installed configuration, and for use in future repacking or packing adjustment. !
ZITLE MUMBER BEE P&gg i
-( avranMATE v1LYs FACEING man LIvs Loan assIon SL749fS1918 1 5 l 4.2 'the following packing designs are acceptable per this l specification, for valves without lantern rings: ;
4.2.1 Two braided and rings and three die-formed ! graphite rings. (Figure 1) : 4.2.2 Two braided and rings and seven EPRI wedge shaped die-formed graphite rings. (Figure
- 2) !
4.2.3 Two braided and rings and t;wo die-formed graphite rings. (Figure 3) 4.3 Excess space below the packing set shall be eliminated by insertion of a spacer, if required to , provide adequate clearance of the gland, flange and stuffing box. Minimum clearance before compression ! is 1.5 times the height of one packing ring. l 4.4 If the bottom of the stuffing box is beveled, the ; bottom of the spacer shall be beveled to match. 4.5 Two or more tapped & threaded holes may be added to l the top of the spacer to insert packing tools for removal of spacer. 4.6 Valves with operable leak-off connections and lantern ! rings shall be repacked with two braided and rings and two die formed square graphite rings above the , lantern rings, and two braided and rings and seven i EPRI wedge die formed graphite rings below the , lantern rings. A carbon spacer shall be installed ! below the bottom rings, if required to eliminate excess space. This configuration is shown in Figure 4. i 4.7 Valves which have plugged leak-off connections and ' lantern rings shall be repacked with the lantern ring removed, per one of configurations in 4.2. Split ; carbon spacers shall be installed below the packing set. The total height of carbon spacers should set the packing set above the leak off connection. j 4.8 The required packing gland nut torque shall be ! provided by the packing supplier for the actual configuration. The torque shall be sufficient to i apply a pressure of a nominal 1.75 times the system operating pressure or at least 2000 psi for initial , installation of square packing sets. Initial torque ; for EPRI wedge packing sets shall be per the packing f
l TITLE NUMBER REE PAGE s~ ALTERNATE VALVE ParmfuG SL749TS1018 1 6 ) AND LIVE IDAD DESIGN i 1 supplier's recommendation. The maximum pressure shall not exceed the capacity of the packing
. installed.
4.9 square packing ring size shall be determined after l physical measurement of the valve stem and stuffing box diameter. Dimensional tolerances on die formed packing rings are: ID= STEM OD (+0.005 in. , -0.000 in. ) OD= Stuffing Box ID (+0.000 in., -0.010 in.) 4.10 Packing height before compression shall be below or i flush with the top of the stuffing box. i 4.llLive load apring packs, where required, shall be supplied by the vendor to provide for additional inservice consolidation. The configuration shall be desigmed by the vendor to provide a minimum inservice consolidation of 3% of the uncompressed packing , height, unless the space available does not allow sufficient live load stack height. In this case, 2% inservice consolidation is acceptable.
~
4.12The additional height required to accommodate the live loading spring packs may require replacement of j the existing gland studs with longer studs. This is ; acceptable provided the material specified on the j valve bill of materials is used for the replacement ' studs. This also applies to eyebolts, carriage bolts, and other types of gland bolts. ; 5.0 Materials , 5.1 The following manufactarers and model numbers are acceptable: i 5.1.1 Braided and rings Chesterton Style 1 ; 5.1.2 Die Formed Square Graphite Rings Chesterton Style 5300 5.1.3 EPRI Wedge Die Formed Graphite Rings Chesterton Style 5350 5.1.4 Spacers Chesterton Style 5100 Split Carbon Sleeve l l 1
222LE NUMBER BEE PAgg (' ALTERNATE VALVE PACKING SL749TS1018 1 7 l AND LIVE LOAD DESIGN l 1 5.1.5 Live Loading Assemblies I chesterton Style 5150 5.2 Valves with existing stainless steel spacers may retain the S.S. spacer in lieu of adding a new split carbon spacer. This type spacer is frequently used on Valtok valves. 5.3 All live loading assemblies, spacers, and packing rings furnished for Safety Related valves shall be supplied in accordance with a Quality Assurance Program that meets the applicable portions of 10CFR50, Appendix B. 5.4 All packing and spacer materials supplied for Safety Related valves shall be lot certified to meet the requirements in Tables 1 and 2. O t l l l I 1
I O e b TITLE MUMBER M g ALTEENATE VALVE PACKING SL749fS1018 1 11 ( AND LIVE MAD DESIGN I i BRA!0ED DID . INI 3 EXTERNAL c!t-ro w o o r [/~,y g mosts (ne) . _
/
$P 'V wests (ne)
/
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" O EPRI WEDGE PACKING SET FIGURE 2 4
a m - - - - -- - __ v. - - - . _ - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
. i i
IITM EDGE BE JEiZ ALTERNATE TALYE PACKING SL749TS1018 1 12
\_ AND LIVE LOAD DESIGN I
DIE FORMED i N\ l
\W BRAIDED PACKING END RING $ (TyP)
PACKING RINGS-(TyP)
.1 I ;t
. CAR 8ON SPACER (TYP) ,
i FOUR RING PACKING SET FIGURE 3
- a_
l
. i II2LE MUMBER M PAfaE ,
SL749T81018 1 13 ( ALTERMATE VALVI PACKING AND LIVE IAAD DESIGN l I 1 m
~
RINGS (TYP) - GRAPHITE
/ aluss (nP)
LANTERN - - AING(TYP) r/ ! I I ! 9 4
-; } CAR 8ONSPACER(nP) ;
l O 4 PACKING SET WITE LANTERN RING FIGURE 4 k
TITLE NUMBER BEE RAGE ALTERNATE YALVE PACKING SL749T51018 1 14 k AND LIVE LOAD DESIGN , t ig M i :=l 8 > CONVENTIONAL 14ADED I 8 8 ! LIVE IDADED GIAND STUD - - GLAND 87tfD 7.? Ti= . p . , =:t = z ; 1l - 5! hhh b
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- TITLE NUMBER BE fag mLTsRunTE VALVE PACKING SL749?S1018 1 15
\ AND LIVE LOAD DESIGN j i
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I I NESTED e m panattak o DISC SPRING ARRANGEMENTS FIGURE 6 i t 1
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- 212Lg MUMBER 3EE PAGE l AJ/FERMATE TALTE PACKING SL749TS1018 1 16 k-AND LIVE LOAD DESI S ,
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ZITLE NUMBER MM ALTERNATE VALVE PACKING 5L749TS1018 1 17 i k AND LIVE ICAD DESIGN
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2I213 NUMBER BEM PAGE g ALTammATa v&Lys PAczno sL74erStois A e AND LIVE IAAD DESIGN EITERMAT- ENVIROIDMNTAL COMDITIONS i TEMPERATURE UP TO 350 'T RADIATION UP TO 1.6 x 10' RADS, BETA + GAMMA PRESSURE UP TO 60 PSId 1 CHEMICAL SPRAY 4.5 to 10.5 pH, 2000-4000 ppa of 5 3B0 3,
~
NaOH, and/or Na 3PO 4 PROCESS CONDITIONS , TEMPERATURE 32 'F to 650'F ! RADIATION 1.s x los RADS BETA, 1.0 x 108 RADS GAMMA PRESSURE FULL VACUUM to 3100 PSIG l PROCESS FLUIDS WATER i STEAM j BORIC ACID (6%) i HYDRAULIC FLUID (TRI-ESTER PHOSPHATE) DIESEL FREON LUBE OIL HYDROGEN CARBON DIOXIDE ANHYDROUS AMMONIA AIR SODIUM HYDROXIDE (40%) AMMONIUM HYDROXIDE SODIUM HYPOCHLORITE HYDRAZINE BRINE NITROGEN SULFURIC ACID (CONCENTRATED AND DILUTE) TABLE 1
p TITLE m EE PAGE g AursRuATs VALys FACEIMe sL749Ts181s 1 9 AND LIVE ICAD DESIGN CEEMICAL AND PEYSICAL PROPERTIES BRAIDED DIE-FORMED PROPERTY RIggg 31391 TEST METHOD CARBON 4 min. 97 97 ASTM-D-3178-84 PARA.4.2.3.2 ASH % min. 3 3 ASTM-C-561-85 PARA.4.2.3.2 MOISTURE % max. 3 3 ASTM-C-562-85 PARA.4.2.3.2 DENSITY g/cc 1.4 min. ASTM-C-135-76 PARA.4.2.3.3 DENSITY g/cc 1.30-1.50 WATER IMMERSION WATER LEACHABLE ASTM-D-512-81 METHOD D CHI 4 RIDES ppa max.100 50 OR ION CHROMATOGRAPHY WATER LEACHABLE ASTM-D-1179-80 METHOD B FLUORIDES ppa max.100 50 OR ION CHROMATOGRAPHY TOTAL CHIDRINE ASTM-D-808-81 ppa max. 200 200 OR ION CHROMATOGRAPHY TOTAL FLUORINE ASTM-D-3761-84 ppm max. 200 200 OR ION CHROMATOGRAPHY ACTIVE SULPHUR ASTM-D-129-78 ppa max. 700 700 OR ION CHROMATOGRAPHY TOTAL HEAVY ATOMIC METALS ppm max. 200 200 ABSORPTION INDIVIDUAL HEAVY ATOMIC j METAL
- enn mar. M M ABSORPTION
- ANTIMONY, ARSENIC, BISMUTH, CADMIUM, COPPER, GALLIUM, INDIUM, LEAD, MERCURY, SILVER, TIN, & IINC TM2 2 l
t . TITLE NUMBER BEE PAGE ETERNATE YALVE PACKING SL749fS1018 1 10~
'( AND LIVE ICAD DESIGN l'
i l I BRAIDED PACKING DIE-FDRMED '\ r END RINGS (TYP) PACKING RINGS (TYP) .
)
i .
.y [b CARBON SPActR (TYP)
N . l C 'l e Q
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FIer:RB 1 l l l
11 4 3 '94 15:58 ID:!10F RETRIEVAL FAX:8774 PAGE 2 To: Ed Halpin, TSE Administrator 6/7/93 FROM: Brian Ratte DM - 8t&7ECT: DRAIN VALV3s INSTALLED BACEWARDS The following SRs are written against the subject valves:
- YALYE SE VALVE gg NIMDLV7925 308901 N2MDLV7925 308915 N1MDLV7926 308902 N2MDLV7926 308916 N1MDLV7927 308903 N2MDLV7927 308917 N1MDLV7928 308904 N2MDLV7928/ 308918 N1MTFV7962 308905 N2MTFV7962 162593 N1MTFV7977 308906 N2MTFV7977 146934 N1MTFV7979 308907 N2MTFV7979 308919 N1MTFV7981 308908 N2MTFV7981 308920 N1MTFV7984 308909 N2MTFV7984 162594 N1MTFV7985 / 179321 N2MTFV7985 146933 N1MTFV7986 308910 N2MTFV7986 308921 N1MTFV7987 179322 N1MTFV7900 308911 N1MTFV7901 308912 N1HTFV7902 308913 N1MTFV7903 308914 Since several pre-existing SRs are written against Unit 2 valves, care should be exercised to ensure consistent results for all PCF dispositions. Attached are copies of the typical 8R and PCF Written for SR numbers 308901-308921. Note that I ask for the flow arrow to be removed from the valve (if it does not point in the direction of flow) to preclude future questions.
If there are any questions or comments concerning the above, please call me at X-7636. l J
51P 3014 (01/92) SOU1H TEMAS PRoiCT ELEC14C CENERATwG STAT ' "'"' PREVENTIVE MAINTENANCE PAC GE DOCUMENTATION CHECKLIS pg wo.. Em-/->c-f20hfM WAN; ffdLU8A TOTAL PAGCS 4 Nuco,m3 ST I 01100 3 - IW1 Anac ut"TS > A PRCwCNTIVC MAINT(NANCC WORK ORDER (PM) O cod'ao'tco Acccss ecaso"~c' toc PW ADO Te0NAL $HCETS O coa'ao'tco ^cccss =^'cai^t ^~o voo' co~'ao' O tos' '=c accoao O coara.'a^'ios ca^acc too
] ISLT POST-WAfMT[NANOC PitESSURE TEST TRAVELER ] DeVtNG OPERAT60NS APPROVAL FORu O aca 't 'o sacaca r'at *^aara O c^s'c 'caai"^'ioas o^'a 5 cc' O Scar'o'o'"c eca*' O a^vcata ^eeucar'o" o^2^ 5"cc's l
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*PRIdRITY l IMP. FACTOR l PREVENTIVE MAINTENANCE lPM:MM'-1-JC-86013835 l IS l WORK ORDER lWAN:93022692 REvi10.0 ooo...........................................................................
SECTION 1: COMPONENT INFORMATION TAG /TPNS l SERVICE DESCRIPTION BLDG ROOM ELEV 7C101NCP101A CONTAINMENT POLAR CRANE RCB C501 83 OTHER LOCATION INFORMATION: ROOP OF RCB C00........................................................................... SECTION 2 : ACTIVITY DESCRIPTION PM ACTIVITY: LUBE / INSPECT NPRDS: N , FREQUENCY: P1 l RECOMMENDED MODE: 56 . I EQ RELATED: N l QUALITY RELATED: Y EOL REPLACEMENT: N RDD: l ASME SEC. XI TRVL. REQUIRED: N SECTION 3: WORK START APPROVAL TECHNICAL SPECIFICATIONS SECTIONS (S) : ' TIME WHEN SYSTEM MUST BE RETURNED l AUTHORITY: Reactor Operations TO ERVICE f l . _ _ . I N ' TIME DATE l SIGNATURE DATE
...................................... .....................................n SECTION 4: POST MAINTENANCE TESTING j =emw.m -
_........g g .
................................................ h v ...... ;
TEST REQUIRED: NO TEST REQUIREMENTS INCLUE Fgy{ : j.q ,g ---. PMT COMPLETED: [YES] [NO] h TP# _g[/
................................................................k...%...;........ "Mr .
bEk SECTION 5: WORK COMPLETED CERTIFICATION / ACKNOWLEDGMENT ,
.............................................................................. l SR TAG OVED [YES] [NO] J CLE E /PE MI RELEASED E (NO] [NA)
W RV '
.RVIS R WORK START AUTHORITY ;
cT IC ' ION Nb DATE l
#MA ACKNOWLEDGMENT 20DATE _
l SECTION 6: PACKAGE REVIEW l
.,7. ........................
.L.Um PM PLANNER REVIEW 9k3_
DATE~ l L , - PLANT ENG DEPT REVIEW 9-7-4L1 DATE l THIS FORM SHALL BE RETAINED FOR THE LIFE OF THE PLANT . PAGE 1 OF 6 k
o*
. p . .i '.**. .* .....
l PREVENTIVE MAINTENANCE lPM:MM-1-JC-86013835 , lWAN: 93022692 REV:10.0 l WORK ORDER omaaeooses........=====samasen====================........n====a============== SECTION 7 : SPARE PARTS / MATERIAL USED HL&P lINVENTORYlQCE IN.l QTY l HL&P PART NUMBER l MAF QTY FART NUMBISEQ NUMB lQCP MPLl UOMl. DESCRIPTION l NUMBER USED
........_4......... .....__+... 4.......______....___ .......+.........._....
559-300991 l 7Sl NOl 1l OIL, PARAFFIN BASE TYPE, COMl l N l 9l l CNl POUNDED WITH ANTIRUST, ANTIOl # l l A l l l lXIDATION l l )
........ 4 ........ ..
4_..................................... ....______+... 501-354561 1 7Sl NOl 1l LUBRICANT, GEAR, HEAVY BODIEl l 8 l 7l l CNlD, DILUENT TYPE, BLACK l l l A l l l l -QTY 0 CN l A l
.......... ........ .._4.. 4_ ......................... __.... .....__...+ ..
501-18810l l 7Sl NOl 1l OIL, HYDRAULIC, AW, ISO 68, I l 8 l 9l l CN 5 GAL CN/35 LB PAIL l N l l A l l l l d l
..__..... ......... ...... 4................................. _____.....+...
559-30011l l 7S NO) 1l SUPERCEDED BY CLASS-BIN 50141 g/ l N l 9; l TBl3241 01/26/93 l l l 4 I I l 1 l
# l
.......... .................... 4_......._______.............. ....__....+.... ,
501-432411 l 7Sl NOl 1.l GREASE, MULTI-PURPOSE, EXTRE "I 8 2 7 I ll 4 l TB 'ME PRESSURE (EP), POLYEREA A I l '5'3*oR l wo
~Biiri M 8 % 2
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SECTION 8: PERMITS / DOCUMENTATION , HOUSEKEEPING ZONE lIV l N/A l RADIATION WORK PERMIT lY l ? ? - /~ a21 1
..................;...l.............l.......__...._..........l... ;. g g .. ;
CLEANLINESS CLASS lN/Al N/A l EQUIPMENT CLEARANCE lY l
. . . . . . . . . . . . . . . _ . . l . . . l . . . . . . . . _ _ . . . i . . . . . . . . . . . . . . . . . . . . _ _ _ i Wsay.nts. . l CONFINED SPACE N l ADDITIONAL SECURITY REQ lN
..................:...l_...__p......l........................l___l_______
I l g, l l FIRE HAZARD EVAL WECT CHARCOE MER $ N/A
..................l...l......j......l_.....................__l_..l_.........__
lN l gp l NOT WORK PERMIT N/A
.............__._l.__l.....g._.....l..............____......l...l.............
lN l g l SCAFFOLDING REQUIRED lN l lN N/A lASME SECTION XI TRAV. IN
...............___l...l.............l......_____.......___.._l...l..__.g...
INSULATION REQ. l l HAZARD SYS BREACH lN l N/A l CONTAMINATED SYS BREACH lN l N/A o....................................r ...==.................................. SECTION 9: M&TE USED CAL
........ DESCRIPTION----------------------------------------- --ID NO.-- -DUE-
- 0-1 IN. MICROMETER +/- .001 IN. ACCY. #h _p/s 1-2 IN. MICROMETER +/- .001 IN. ACCY. g/,f ,_ad_
gye D.;p / C M o* N t /cc -e.t res.cis r-s s.-13 C............................................................................. PAGE 2 OF 6 L
..............................+
l PREVENTIVE MAINTENANCE lPM:MM-1-JC-86013835 l WORK ORDER lWAN: 93022692 REV:10.0 O D o e s a e a e e s a a a a a e a s e a e e a a s e a a a a a s a a a e a s a a u m a s s a e a a a a s a ra s a a a e a e o e s e a a a e a e a a e a s a Conces a se a s.s esos e a e aus mass essa a ses azzzsswsssumazzassess masssses a massa as assa as SECTION 10: PERSONNEL PERFORMING MAINTENANCE
........NAME------ --CRAFT-- ---CREW--- --SIGNATURE --- --HOURS-- ----DATE----
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l PREVENTIVE MAINTENANCE lPF:MM-1-JC-86013835 l WORK ORDER lWAN:93022692 REV:10.0
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SECTION 11: PREVENTIVE MAINTENANCE WORK INSTRUCTION PM. ACTIVITY: LUBE / INSPECT 1 TAG NUMBER l SERVICE DESCRIPTION l QAQC l EQ 7C101NCP101A CONTAINMENT POLAR CRANE 7S N o.............................................................=...=............ 1.0 PREREQUISITES 1.01 GENERAL 1.01.01 OBTAIN THE LUBRICANTS LISTED IN STEP 1.03 OR THEIR EQUIVALENTS IN ACCORDANCE WITH OPGP03-ZM-0004 (LUBRICATION PROGRAM) . 1.01.02 OBTAIN A WORKING COPY OF OPMPO4-JC-0002 (POLAR CRANE INSPECTION), 1.02 SPECIAL TOOLS / EQUIPMENT CAL REQ 1.02.01 SUITABLE DRAIN PAN N 1.02.02 FUNNEL N 1.02.03 GREASE GUN N' 1.02.04 APPROVED WIPES N 1.02.05 CLEANING SOLVENT N 1.02.06 0-1 IN. MICROMETER +/- .001 IN. ACCY. Y 1.02.07 1-2 IN. MICROMETER +/- .001 IN. ACCY. Y 1.03 REQUIRED SPARE PARTS CLASS-BIN DESCRIPTION QTY UOM - 1.03.01 559-30099 OIL, PARAFFIN BASE TYPE, COMPOUNDED WITH 0 CN 1.03.02 501-35456 OIL, GEAR, HEAVY GODIED, 5 GAL PAIL 0 CN 1.03.03 501-18810 OIL, HYDRAULIC, AW GRADE 68, 5 GAL CN/35 0 CN 1.03.04 559-30011 SUPERCEDED BY CLASS-BIN 50143241 01/26/93 0 TB 1.03.05 501-43241 GREASE, MULTI-PURPOSE, EXTREME PRESSURE-( 0 TB 1.04 PERM.T.TS AND INDICATORS 1.04.01 RAINTAIN HOUSEKEEPING ZONE IV. 1.04.02 A RADIATION WORK PERMIT IS REQUIRED FOR PERFORMANCE OF THIS ACTIVITY. 1.04.03 AN EQUIPMENT CLEARANCE IS REQUIRED FOR PERFORMANCE OF THIS ACTIVITY. 2.0 PRECAUTIONS 2.01 POLLOW PRECAUTIONS LISTED IN OPMP4-JC-0002 (PCLAR CRANE INSPECTION). 3.0 WORK INSTRUCTIONS 3.01 LUBRICATE AND INSPECT POLAR CRANE IN 7ACCORDANCE WITH OPMPO4-JC-0002 (POLAR CRANE INSPECTION).. 3.02 CLEAN THE " MAIN" AND " AUXILLARY" HOOKS, (FOR INSPECTION). - 00.................................................w.....................r.... PAGE 4 OF 6
o c' ,e* s 4..e.s...
....................................................................q l F.EVENTIVE MAINTENANCE lPM:MM-1-JC-86013835 lWAN: 93022692 REV:10.0 l WORK ORDER s e c o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. - - - - - o o . a o . . . a - . . . . o n o . . . . . . . . . . . . .
SECTION 11: PREVENTIVE MAINTENANCE WORK INSTRUCTION
- l I
PM. ACTIVITY:~ LUBE / INSPECT
4.0 REFERENCES
4.01 IMPLEMENTING REFERENCES 4.01.01 OPMP04-JC-0002 POLAR CRANE INSPECTION 4.02 SOURCE DOCUMENTS 4.02 01 4013-01001-WG WHITING CORP. MANUAL (.02.02 ESR NO. 87-JZ-003 5.0 DOCUMENTATION - NONE f l l l 1 me e========================================================================== PAGE 5 OF 6 1 l 1
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........-...........................................................+ , l PREVENTIVE MAINTENANCE lPM:MM-1-JC-86013835 l WORK ORDER lWAN: 93022692 REV: 10.0 0030.................................=c.........yr.............................
SECTION 12: AS FOUND CONDITION gpfE'hf6hcN!'N 6ft'AW.A/ /&f3 _ f. k r 5, Nk jnt}rs. & Jfft.lA -LN-posik 1)/A -
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...................................... 6......................................
SECTION 13: AS LEFT CONDITIONS A40 N k'A Jt*D l t/fWSch h b .. fG$ WFW$r.,, Avr: ;DspI.em _e.og tzwaryad'. AG n.u.
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SECTION 14:
SUMMARY
OF WORK PERFORMED Shs ~%hkRivockfesp Spernim.~2p4<25sautf4 ~9ktox35-herkan.fc brm. AaerMx /' Akmkves Adr. neb 12of.t sm&/.A-prArnv3...PA.grs[e I DMA.nks/..deowerwa 2/Le.t sw arept aF weal br**uuq1 6. ! / 5.1 / 3./ 9 O%Paf sic . ors 2a2ktM%rb Afa. KY.ZMa 159 AiW].&thwn. L*ef It *Ct/at Ry4?, /$4L1 unit 1 l Jtso .sp 144_Tsea.Lr.&r>L k E*& tN//. Dts). d4M Kr t. It*LAnb. .slesMr A' sat au psun na /- /E 4 41.nc / k}c CesL Ek2.,2 obot i/1 A & fb de d*M/M/R /J. !
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PARTS NEEDED FOR ROOT CAUSE: [YES) [NO) < PARTS TO BE REBUILT: [YES) [NO) { SR NO: _MM _ PARTS DISCARDED: [YES) [NO) ( MAF NO: ,,g]fi-AREA CLEAN: [NO) [NA) l INSULATION REMOVED: [YES) [NO) , TOOLS REMOVED: [NO) [NA) l INSULATION REINSTALLED: [Y S) [NO) HARDWARE RESTORED: [NO) [NA) l SCAFFOLDING REMOVED: YE [NO) ) WORK COMPLETED: . A j -E- 6 / CO Mps. ___ C ._FTSP ' DATE TIME ADDITIONAL SHEETS ATTACHED & NUMBERED NO E # SHEETS: /1,, Casa...........c..................=..=............T.......................=... l PAGE 6 OF 6 l l m l
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Palor Crens Insptction OPHP04-JC-0002 Rev. 5
. Page 21 of 22 DATA _ SHEET OPHPO4-JC-0002-1 . .
(Page 1 of 2) 5.1 SR/ h o. g f. .TC-8 6tT M .f 8 5.2 Unit No. _ / , _ _ , , _ 3.1 VORK SUPERVISOR SHALL MARX SECTIONS TO BE PERFORMED OR ENTER N/A 7 U Bridge Lubrication sad I_nspection #1 5.7 Operational Inspection 7 5.5 Trolley Lubrication and Inspection # 5.8 Operation of Bri de'
# 5.6 Hols_t Lubrication and Inspection __
3.2 NEASURING AND TEST EQUIPMENT DESCRIPTION STPEGS I.D. NUMBER CALIBRATION DUE DATE
._hmLEAllP19 200 62205.JRt.5 8-l h i> 3 . _ .
5.4.4 Checked oil in gearcases _j _ SAT. UNSAT. 5.4.5 Changed oil in 4 M gearcase: @ _, 4 yr. changeout Oil was UNSAT , N/A 5.4.26 Holst drum groove yf wear percentage - g f~ _' Method: [/s*f e 4 [ _ , , 5.6.1 Notified cranes and hoists system engineer or designee. . . .C / 6 .~2 7 .7 3 Hech. Sign Date 5.6.2 Measurements of main hoist wire rope 0.D.
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_.S 3. 2 9 in. _ f. D,2., in. f. 2 7 'Z in. 5.6.3 Hessurements of auxiliary hoist wire rope 0.D.
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ENP 5.6.11 Lubrication inspection of wire opes: l~ SAT l[lUNSAT i
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. _Date l l
ENP 5.6.12 Cranes and hoists system engineer or designee l determ ned w.fre ropes are to be replaced. l~_lYES l~_ S ._.em Engin r or Designee Sign Date i 4 l This FORH, when completed, shall be retained for the life of the plant. AS b
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Faler Crensjn pection CPHPO4-JC-0002 ) Rev. 5 l
- Page 22 of 22 DA'1 A SHEET l OPHPO4-JC-0002-3 . .
(Page 2 of 2) 5.5 SRho. Ahe-/ M. MQfjf3f 5.2 Unit No. )
$.6.13 Throat gage measurement on auxiliary hook. ,,, in.
5.6.14 Throat sage measurement on main book. Dk in. 1D _ in. 5.6.16 Measured twist of auxiliary hook. ~f O deg. Y19AL EN PsgRASty 5.6.17 Measured twist of main hook. 8 deg. _ det b4M3 ENP 5.6.26 Cranes and holsts system engineer or designee MGM determined auxiliary and main hoist requires lubrication. l,,___ l Y ES l,___ NO tem Eng er or Designee Sign [9S-l) DATE - 5.9 Crane operates satisfactory: / Yes , No Coment s : - -_ m
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[_ _,7 7 9J DATE l REVIEVED BY: _ . WFERTISOR_ 7
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N.C' H0 (01/v01 MAGNETIC PARTICLE EXAMINATION REPORT PAGE _l. Or ,,_/ COMPONENT DCSCRIPf10N TPNS/COMPON[NI 10 NO DATE p' NSP(CisON WORK 00C NO tm : nor a se N,es s e sc 16TW M. M f RT.}_' '.TC/ !3.. gew A/,.c hic 7C/o/ A/c# /or A REPORI NO M NoE 93- /2 37 L0 cation. int NO _L_. stoc No. EC# ADoitiONAL nr0RMAfiON a00M No _4.N.._. .. EttvAfo __ .44# ._ p/
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N , W sg:rg: M M . Fir's Vetch Fremram GPGP03-1F-0013 R3v. 4 Page 8 of 11 , ADDENDUM 1
. rimsVuca1m egg4 9 3 _t/ l (TYPICAL)
(Page 1 of 2)
- 1. Impairement,. Breach, or other Initiating Condition h - .-
S4e o9 woac. A 'Edd-l & 84& Dalts l B1dg.: N Elev.: b From Room: OIA To Room #/# '
- 2. Is the watch due to OPGP03-1F-0018 requirements? [ ] Yes [ No
- 3. Continuous [ ] Mourly J
- 4. Fire Watch Assigned By: Ib DO rw h 06/ 11/ 9.3 /7146
/ Date Time
- 5. Special Instructions for Fire Watch Personnel $b Con 88uio0C (tr u h\ uk w soc' a w ,c, k >L % f. A ori, & '
uba L)ood A %me ' b d.: Flu h 6 ue a .s M A. (ALSO SEE '5ASI IN TRU IONS FO FIRE VATCHES") it.If 8djU3 W WI t-4 6*f f b IN CASE OF 3HERGENCY CALLS Extension till f) Extension 2222 [ ]
- 6. {1re Watch Personnels SIGN OR INITIAL times in M out for . continuous-
$1re watches OR RIGN OR INITIAL st least bourly for hourly fire watches skipping no lines on this log.
Fire Watch _Date i Time Commente Fire Watch Date Time' Commente
- 9) 16 e b-2121 /4W IW f ~2 f. 2 *l W GM l'I Mr.D. L.3 tit M% DW Ek O 'fy3
. Os AY co23-h M?N 2n.) C20L il8 '%
G21 os FIU(T AV li 14A5 VM our L.asn /92 9 nur _ GU Cs M f1 A . (s-2sb IM M Fts . C .W91 GM IN 93rl). l..it.ft 19A Y ebt FA. & .V'MN or
.' 9 . aug 'fT% IAf _. _~L D N C GINM c1,% iW
.1D{ 6-)tB SI M hn& WWL @sTn 06:s 0 o u T*
gud., ' W s D' Yrh9 12' Ve CWD m.n H mLL k;3th KAin tw> .s. FL WG cm o u 7-IC4fK-~ 1 MM4: Dtw avstW DW L- */zd/% 05 % iM .., KM- un@O IM4 * %J- W. f Tf "1 =FH --sttTnfon s/CG F 2 ,
' N75 thop 1AI L9/vc- s!!Vv5 10:01 f2 (26)v?W bu'T Fz M7] ir:05 : X sa ki9)@^!c
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LEV U *h WG o) M /N E ~? MN 'Vuf W CD Of UC ' L W l.- (rW4b Cet 00 OuT C/VC- hfL1/0 11 8 U l I / ' ' eMTwGsics
- 7. Permission to discontinue the fire watch SHALL be documented by the Fire frotection Coordinator (or destgaee) or Whift Supervisor (as applicable) on the Fire Protection Impatraent Form or Permit to Breach Fire Barrier.
The Fire Protection Coordinat (or designee) OR Sht!t Supervisor SMALL sign the last page of this log. , Sheet 1 of A kN s/ .
7
,, 1 Fira Wrtch Pronram - OPGP03-Er.0013 R:v. 4 Page 9 of 11 .
' ADDDTDUM 1 FIRE WATCH IAG (TYPICAL)
(Fage 2 of 1)
- 1. Impairment, Breach, or other Initiating Condition 8 _
Units __ / Bldg.: Elev.: /rf From Rooms g To Room: _f//
- 3. [ hetinuous [ ] Mourly
- 5. Special Instructions for Fira Watch Personnels (ALSO SEE
- BASIC INSTRUCTIONS FOR FIRE WATCHES")
IN CASE OF EMERGENCY CALL: Extension till [ Extension 2222 [']
- 6. Fire Watch Personnel : 31GN OR__1NITIAL times in M out for continuous fire watches OR SIGN OR INITIAL at least bourly for hourly fire watches leaving no blank lines on this log.
Fire Vatch Date Time Connents _ Fire Watch Date Time' Comments _ UNC- 4Af/43 n:co 04T _LP2 C2 fD N.:r9 t4
#A A7 (17 S/T bt4'I ~
_ ER W V bil%D avit- trd _ LWU (dtCO ,M:04 Oui V "L Al4ti MtOS nd P 'l (AU M Af/ b6 AC _ _ lEf45 iV&th sis / JG- % fr24 0 150 1 hf _C28 I, aa ed ifoR YN
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Sheet 1 of A ; l l ____ \
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Fira Wat*h Program 0FGF03-EF-0013
, Rev. 4 , Page 10 of 11 ADDENDUM 3 EXAMPLE INSTRUCTION PAGE (Fage 1 of !)
SASIC INSTRUCTIONS FOR FIKE VATCHES
.. 1. Res.d the entries in sections 1, 3, and 5 to help you understand the reason for this fire watch.
- 2. Pay particular attention to whether this is a continuous fire watch or en hourly fire watch, section 3 on the log.
- 3. If you are performing a contlaucus fire watch:
- a. Initial or sign in section 6 when you enter the area for your watch. Enter the date and time you begin your watch. Remain in the area until you are relieved.-
- b. Initial er sign in section 6 wh<n you end your watch. Enter the date and time you end your watch. Ensure that the person relieving you sings in per part a. above, or that the fire watch is being discontinued by the Fire Protection Coordinator or Shif t Supervisor, prior to leaving the area.
- 4. If you are performing an hourly roving fire watch, pass through the area (s) covered by the fire watch.and initial or sign the log at least once in every 60 minutes. Indicate the date and time in the space provided.
- s. Contact the Shif t Supervisor or the Fire Frei.uction Coordinator innediately if a watch or an.. hourly round is missed or is more than
, 15 minutes late for any reason to ensure that the problem is documented and corrective action is taken if necessary.
- b. Indicate enjhe log the reason why you were late, or use the Missed Fire watch Report.
- c. Hourly Fire watch shall switch rounds hourly to prevent boredom, when'.ever possible. (NRC Enforcement Action $$-216).
J a l l L _ .. s__
T Fir 7 W-tch Program OPGr03-zF-0013
, Rev. 4 Page 11 of 11 ADDDtDW 3 HISSED FIRE WATCH REPORT OnrPICAL)
(Page 1 er 1) MISSED FIRE WATCH REPORT IMroRxATIop - FIRE WATCH STATION: - aa 1 DATE \ \ TIME MINUTES 1 ATE OTHER DETAILS m l l NAME. RADGE ir DATE .\ \ SUPERVISOR DATE \ \ AAME OF FPC OR $$ CONTACTED- DATE \ \ FIRE PROTECTION TRACKING REASON CODE REMARyJ ; 1 FPC DATE \ \ ' 50TE: Use this fon when the fire watch round is alssed (late by more than I 15 minutes). Irdicate *see attached" en all log sheets when uslnq this j form and attach this fem to each 109 Please be brief. I i
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soum it As Paoxc' cac=c cre^'ac 5== SCAFFOLDING CHECKLIST Pact i Or 3 g, ,o; fr Me-/-JC %o/'JM TCS N NO SCiSWiC:
'# NO N/A PCRuff NO: 80/ STANDARD: YCS WSPECil0N: GNITIAL: _ SCWlANNUAL DATC: _ I- 2 O I I ATTRIBUTC ACCCPT RCJECT N/A
- 1. ARC THC SCArrot.D LADDCRS VCRTICALLY INSTALLED IN AN APPROPRIATC LOCatt0N. FOR SArt ACCESS AND CxlTING or SCArr0LD? .
- 2. O THC 00T10W of THE SCArr0LD LADOCR LESS THAN 12" ,j 7
erf THC n004?
- 3. ARC THE SCAff0LD LADOCRS INSTALLCD WITH A PROPER MANUrACTURER'S 8%ACKCT?
- 4. DO ALL SCArr0LD LADOCRS AND/OR CXTCNSt0N LADOCRS CNTEND A WIN!WUW Or 36" ABOVC SCArroLD PLAfr0RW?
- 5. ARC SCArr0LO LADDCRS AND PLAlr0RW ACCCSS POINTS rRCE Or INi[RrtRENCES (EXCLUDING PCRWANENT PLANT FCATURCS V WHICH CANNOT SC WORKC0 AROUND)?
- 4. ARC ANY CX1CNS80H I.ADOCRS SCtHG USCO TOR SCArrOLO ACCESS PROPCRLY SCCURCD AT TOP AND B0iiOW7 .
- 7. ARC SCArr0LO PLitr0RMS PROVIDED FOR SCArr0LD LADDERS AT 30 r00T INTCRVALS?
V'*
- 8. ARC MANDRAfLS INSTALL.C0 ON ALL SCAff0LOS HAVING *
- WORKING PLAff0RMS WORE THAN ONC SUCK HIGH?
- 9. ARC MANDRAILS INSTALLEO ON ACL SCArroLOS WITH f PLAfr0RWS LCS$ THAN 45* $N WIDTH AND WORKING V PLAfroRMS WORC THAN 4 FCCT HIGH? ;
- 10. ARC MANDRAfLS CONSTRUCTCO or 2*x4* LUMBER, 2" DIOWINAL 0.0. TU9:NG OR or WATERIAL SUPPLiC0 SY THE MANUrACTURCR? .
- 11. F IgfCRTCRINCES CxtST SUCH THAT HANDRAILS CANNOT BC INSTALICO ON ALC OPEN $f0CS or A SCArr0LD. tS A
*SATCiY SCLT RCOUIRC0" SitCKCR ATTACHED TO THE
[ SCArroto tac?
- 12. ARC THC CUARDRAtLS (10P HANDRAIL) INSTALLCD NO LCSS THAN 36" AND NO WORC THAN 42* ABOVE scarf 0LD-PLAtr0RW?
- 13. 25 THC NIDRAIL (BOTTOW HANDRAIL) INSTALLCD CVENLY SCfwCCN THE TOC 90ARD AND CUARDRAIL7 4 _
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.. = uc, arc.c ===c == .,0,03-= -oon t ?ym. wn OCAFFOLDING CHECKLIST Pact : Or ,
ATTRs9UTC . ACCCPT RCJCCT N/A IE. ARC MANDRAfL POSTS SPACCD NO WORC THAN 8_FCCT APARif L/
~
I5. FM SCAff0LD PLAff0RWS ORCATER THAN 1 SUCK NICH, ARC 10C90AR05 MS1AL100? [
- 96. ARC VOC 90ARDS A WINfWUW Or ( aN MCeCNT AND IF$1Alif0 SN ALL FOUR Ss0C5 Or SCAFTOLD PLAfr0RR?
[
- 17. ARC ALL TOC 00ARDS SCCURCLY TICD Off 10 SCArrotb PLAff0RW5? 000TC: NUW9CR MINC WIRC WAY SC USCO FOR S(CQlbNC 10CD0ARDS. V
- 18. O WIRC WC5H 04 COUfVALCWT INSTAlif0 ON SCArr0LDS Of0RC THAN 190CK NIGN WHICH ARC OYCR WALWWAYS OR AROUND SATCTY RCLATCO COUIPWENT? /
IS. O ALL SCAFFOLD PLANKING **5CATf0LD CRADC' OR C00fVALEN1? V
- 20. G scarf 0LD wo00 PLANKING OVERLAPPCD A MtN!WUW -
Or 12*? - V 28, DOCS ALL WOOD PLANKING CETEND WORE THAN 6* AND LCS$ THAN 18" OVER THCIR CND $UPPORTS7 f
- 12. E' THE scarf 0LD PLATFORW IS WADC FROW 2*X9' (OR y GREATER) scarf 0LD PLANKS, ARC THC PLANKS SUPPORTCO AT * ,
v ettCRvAls or 8 rCC on LCss?
- 23. ARC INC UNSUPPORTCD SPANS Of PLYWOOD DECKING COUAL 10 OR LC55 THAN 34 ONCNC$7 g
- 24. ARC SCAff0LD NAfLS DOUBLC-HCADCD AND DRIVCN TO THE FIRST HCAD? ($NCLC NCADCD NA!LS ARC ACCCPTABLf. IF FULLY OR!vCN M.)
- 25. ARC SCAff0LD NA!L$ ORIVCN AT AN ANGLC WHERC THCY ARC 000T SUBJCCTIO TO A STRAIGHT PULL ON TOCBOARDS &
MANDRAFLS? / M. ARC SArtwAY SCATIOLD FRAWC$ CONNECTCO TOCCTHER WITH ' AM APPROPRIATC scarf 0LD PIN (P4 TAILS)?
)
- 27. ARC SAFCwAY SCAff0LD FRAWC$ SRACCO WITH APPROPRIATC j X-SilACING? .
1
- 24. ARC TU9C & COUPLCR scarf 0LDS BRACfD WITH VERTICAL, '
OIA00NAL. AND HORI2ONTAL GRACC$ PCR scarf 0LD PROC (008tCT
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== x.m ,Raxci cac=c acA>.c staim oece03-ze-Do2s s* pm wf.n
. SCAFFOLDING CHECKLIST PAcC 3 Or s ATIRIBUTC . ACCCPI RCJCC1 N/A
- 19. DOCS THC VCRT8 CAL LCC $ PAC 6HG WCCT TNC WAxlWUW SPACWC FOR SCtSWIC SCAUOLD (S*x?-) AND NOH-$CISWIC /
SCArroto (czio oR s x7-)? l
- 30. ARC scarf 0LDS TeCD-Off PCR PROCCOURAL RCOUIRCWCN15? /
St. O A PROPCR PAD /s00CNCR PLACt0 UNDER [ACH VCRI6 CAL BfCf
- 32. O SCANOLD CONSTRUCTCD Of MATCRIA1 FROW SIWILAR SCAff0tD SYSTCW TYPCS?
- 33. FOR MON $1ANDARD SCISWIC SCAff0LDtNG. HAS DCD APPROVCD g/
THC WONSTANDARD DCS*CN7 v H. ARC CLCARANCES IN ACCORDANCC WITH DRAWING 3A01 5-10003 OR ARE APPROvC0 SY DCO?
- 35. ARC THE NATL HOLCS IN THE ALUMINUM PLANKING ,/
ACCCPIABLf? v NS*CCf60N RCSULT5* 1ATISTACTOR Y UNSAftSTACTORY COWWENTS 2 s .i
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INSPCCIOR $tGNATURC DATC L . I
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*** contral of Trrnsient Fir, Lo-os OPCP03-ZF-0004 R2v. 3 Pegs 8 of 10 f ORIGINAL ,
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COMBUSTIBLE MATERI AL SMRAGE AUTHORIZATION Q O[ y ~ CPCP03-ZF-0004,-1 e ' (Page 1 of !) l AUTHORIZATIONi93*N( EXPIRES 07/01/3$ Date
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SEQUESTING DEPARTMENT / DIVISION A / 5 3 D / M / 9t>G. T V M
/
SUILDING [/5-l ELEVATION 48' R00H(S) SC/ _ FIRE AREA / ZONE tdd//#T. , MATERIAL NAME/ DESCRIPTION ! UNITS Btu / UNIT ! OUAlfrITY ! TOTAL Btu's
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Evaluated: A 06/2.1/U Fire Protect on o .ator Date Approved: f' u .
,_b._/ ?J /9 %
ana ement (Ni~or above) Date I ces THIS FORM, WHEN COMPLETED, SHALL BE RETAINED FOR THR$E YEARS AFTER EXPIRATION. I. . - _ _ _ _ _ _ _ _ _ _ _
=
a . . W.wn4 (oi/s2) south T[xAS PROJECT ELECTRIC CENERATING STAT)
*" PREVENTIVE MAINTENANCE PAC GE DOCUMENTATION CHECKLIS *
- Pu No.:lMM 2 TCBM8M WAN; 9/off078 TOTAL PAGES /A ATTACHMENTS A - kes, am._
VEN1VE WA:NTENANCE WORX ORDER (PM) CONTROLLEO ACCESS PERSONNEL LOG AD0 lit 0NAL SHEETS O costao'tco ^ccc55 u^'cai^t ^"o too' co~'ao' CONFIGURATION CHANGE LOG
] LOST Tsu[ RECORD
] ISLT POST-UA!NTENANCE PRESSURE TEST TRAVELER O av'"o oaca^'io~5 arraov^' roaa
] PERU!T TO BREACH FIRE BARRIER ] CABLE TERutNATIONS DATA SHEET 1
] scarf 0LDINO PERU: ] RAYCHEu APPtJCATION DATA SHEETS
] ISULATION PERU:T C TOROVING WORKSHEET
] SPEC (IC HOT work PERU: T 4-5ERES DATA SHEETS A " D C A ""I 1
] PANTINO PERulf ] pup 05-SERIES DATA SHEETS o E tRCE c< RE00ES, Aur OR,zAim o PuPoT-SER,ES o m S-((1S -
PMP08-SERIES DATA $HEEIS O CM@L@ ACCESS ADu:TIANCE LIST asR --an- -- m Covv!NTS - __ STI-93-011227-# . m-9
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IMP. FACTOR PptEVENTIVE MAINTZMANCE PM MM-2-JC-88008526
'171W
- 1B WORK ORDER t*AN:91045078 REVS 06.0 og.ne....c....................................................................
- M Cf!DN 18 COMPONENT INFORMATION
..z...........................................................................
SERVICE DESCRIPTION BLDG ROOM ELEV t CAG/TPMS { TC102hCF201A CONTAINMENT POIAR CRANE RCB C501 141 OTHER LOCATION INFORMATION: RCB ROOF
#20...........................................................................
SECTION 2 : ACTIVITY DESCRIPTION PN ACTIVITY: LUBRICATE / INSPECT NPRDS: N ; FREQUENCY: P1 l RECOMMENDED NODES.$6 EQ RELRTED: W l QUALITY RELATED'Y l BOL REPLACEMENT: N RDD l ASME SEC. 11 TRVL. REQUIRED: N
==............................................................................
SECTION 3: WORK START APPROVAL TECHNICAL EPECIFICATIONS SECTIONS (S): TIME WHEN SYSTEM NUST BE RETURNED AUTHORITY: Reactor Operations 90 SERVICE k [9/ dc<d 3 2 ~% TIME DATE DATE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................... . . . . ./. . . . . S I GNATU RE SECTION 4: POST MAINTENANCE TESTING
- TEST REQUIRED
- NO TEST REQUIREMENTS INCLUDED IN:
l l PMT COMPLETED: h[ 0) @ TPi _ 4/A SECTION 5: WORK COMPLETED CERTIFICATION / ACKNOWLEDGMENT SR TAG REMOVED [YES') (NO) CLEARANCES / PERMITS RELEASED YE :) [NO) [NA) W RK SUP kVISOR WO " ART A O ITY 0u A&s -//= 9.1 - U # h DATR D__
/ CERTl F.ATI AEKNOWL
................M.~........AYE .................... . . ............ - ..........
SECTION 6: PACKAGE REVIEN
~__
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. . .Y'h
. . . . . . . . . . . .UN_ .L.!.....................
. . . . .w}l.
PLANT ENG DEPT REVIEN
~
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.0 ATE ER REVIET DATE o......................................................................m......
THIS FORN SMALL BE RETAINED FOR THE LIFE OF THE PLANT PAGE 1 OP f
' + - '
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,!go,.L....................._...................,........................+
PREVENTIVE MAINTENANCE PM:MM-2-JC 88008526
. . REV:06.0 WORK CRDER NAN 91045078 f ay ........................................................................
CtCnOH 7 : SPARE PARTS / MATERIAL USED o............................................................................. INVENTORY' QCE IN QTY HIAP PART NUMBER MAP QTY EL&P . DESCRIPTION NUMBER USED PART NUM9 SEQ NUMB QCP MPL, UOM
.........+.........+...+_..+....+............................+........
501-354561 78 NO O OIL, GEAR,.NEAVY GODIED, 5 G N/A 7 CN AL PAIL O
-QTY 0 CN
.559-30011
. . . . . . . . +
- _76'. .NO. . .0'. GREASE, . . + .EXTREME
+ . . . PRESSURE
+ . . . +ADD. . . . . . . . .*. *' .._
g.p. gg 9 TB ITIVE LOR (EP), DARK GREEN IN CO M5
. . . . . . . . . + . . . . '. . . . . + . . + _ . . + . . . + _ _ _ . . . . . . . . . . . . . . . . . . . . . . . . . + . . . . . . . . . .
559-30099 MR h 78 NO' 0 OIL, PARAPFIN NASE TYPE, COM
*W 9 CN POUNDED WITH ANTIRUST, ANTIO M % *1 IIDATION ,
. . . . . . . . . + _ . . . . . . . . + . . . + . . + . . . . + . . . . . . . . . . . . . . . . . . . . . .obr.g ......+..........
501-19810 MFA illl2N 7S NO O' OIL, HYDRAULIC, AW GRADE 68, CW 5 GAL CN/35 LB PAIL h * *- 9
% 4 Bet 1$
4.........+...+...+_...+...._.._....................+........_..+....& PIA - --j b at u.5 SM s.Murs bet. p,_- _,,
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SECTION 8: PERMITS / DOCUMENTATION NOUSEKEEPING EONE IV N/A , RADIATION WORK PERMIT Y 93-2 0047 CLEANLINESS CLASS D N/A EQUIPMENT CLEARANCE Y l2 . fj . P C N ,4 CONFINED SPACE N j
....../sst...
ADDITIONAL SECURITY REQ
............... ........ ... ......Q.....
N l AFFECT CHARCOAL PILTER 'N N/A PIRE NAEARD EVAL ............. .......... ... . . . . . . . . . . . N SCAFFOLDING REQUIRED N N/A COT WORK PERMIT
................. _.. _ _ . . . . ,1 ::~ . ......... ... . ........ ... ........... ,
INSULATION REQ. N N/A ASME SECTION BI TRAV. N # , N N/A CONTAMINATED SYS BREACH 1N NA
..........................................................r...................CAL NASARD SYS BREACH ;
SECTION 9: M&TE USED -..IDNO.-- DU E -
- - . . . - - DE SC R I PT I ON - - . . . - - - -- - . . . -- - - - - - - - . . . . _ _ _ . - - - - - - -
0 1 IN. NICROMETER 4/. .001 IN. ACCY. ,/fd-C M J o M 7 ,l/ I f
+/ .001 IN. ACCY. /ov -02x .t.t NM i 1-2 IN. RICROMETER '
w w, o tes Tcmc. weie* tuemwe, p. mg 4.g.9 y4/ oo.........................................................................wwi SECTION 10: PERSONNEL PERPORMING MAINTENANCE ....DATE-..-
.......-NAME-- - . --CRAFT-- --. CREW-.. .. SIGNATURE---- --HOURS _.
.................................................e..........................
PAGE 2 OF 6
.g,Ghy.p..-.............................................................. .
. . PREVENTIVE MAINTENANCE PMcMM-2-JC-88008526
.'*I CORK ORDER WAN:91045078 REVS 06.0
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*..' * ' .. *** PREVENTIVE NAINTENANCE PM MM-2.JC-80008526 WORK ORDER CAN:91045078 REY:06.0 sp..........................................................................
# d . TION 11 PREVEN?iVE NAINTENANCE WORK INSTRUCTION PM.ACTIVITf LUBRICATE / INSPECT ^
TAG NUMBER l SERVICE DESCRIPTION l QAQC l SQ ; 7C102NCP201A CONTAINMENT POIAR CRANE 78
. .o=............................................................................
1.0 PREREQUISITES 1.01 GENERAL 1.01.01 OBTAIN THE LUBRICANTS LISTED IN STEP 1.03 OR THEIS EQUIVALENTS IN ACCORDANCE WITH OPGP03.EM-0004 (IhBRICATION , PROGRAM). : 1.01.02 OBTAIN A WORKING COPY OP OPMP04-JC-0002 (POLAR CRANE INSPECTION). 1.02 SPECIAL TOOLS / EQUIPMENT CAL REQ 1.02.01 SUITABLE DRAIN PAN N 1.02.02 FUNNEL N 1.02.03 GREASE GUN N l 1.02.04 APPROVED WIPES N 1.02.05 CLEANING SOLVENT N 1.02.06 0-1 IN. MICROMETER +/. 001 IN. ACCY. Y . 1.02.07 1-2 IN. NICROMETER +/- .001 IN. ACCY. T 1.03 REQUIRED SPARE PARTS CLASS-BIN DESCRIPTION QTY UOM 1.93.01 559-30099- OIL, PARAFFIN BASE TYPE, COMPOUNDED WITH 0 CN 1.03.02 501 35456 OIL, GEAR, HEAVY GODIED, 5 GAL PAIL 0 CN 1.03.03 501-18810' OIL, HYDRAULIC, AW GRADE 68, 5 GAL CN/35 0 CN 1.03.04 559-30011 GREASE, EXTREME PRESSURE ADDITIVE (EP), D 0 TB 1.04 PERMITS AND INDICATORS 1.04.01 MAINTAIN MOUSEKEEPING SONE IV. 1.04.02 MAINTAIN CLASS D SYSTEM CLEAN 5ESS. 1.04.03 A RADIATION WORK PERMIT IS REQUIRED FOR PERFORMANCE OF THIS ACTIVITY. 1.04.04 AN EQUIPMENT CLEARANCE IS REQUIRED FOR PERFORMANCE OF THIS ACTIVITY. 2.0 PRECAUTIONS 2.01 FOLI4W PRECAUTIONS LISTED IN OPMP4-JC.0002 (POLAR CRANE INSrECTION). 3.0 WORK INSTRUCTIONS 3.01 LUBRICATE AND INSPECT POLAR CRANE IN ACCORDANCE WITH OPMPO4-JC-0002 (POLAR CRANE INSPECTION). 3.02 CLEAN
..................' MAIN"THE AND " AUXILLARY" HOOKS, (FOR INSPECTION).
PAGE 4 OF 6 l l 1'
\
0.2..<ea.....................................................................+ I
~ '
PREVENTIVE MAINTENANCE PNaNN 2-JC.88008526
' ' . * ' . .e'
- ORK ORDER MAN:91045078 REVS 06.0
.:=*,c....................i........W......................................oo...oo PREVENTIVE MAINTENANCE WORK INSTRUCTION St MION 11: 1 PM.&CTIVITYe LUBRICATE / INSPECT i
4.0 REFERENCES
4.01 IMPLEMENTING REFERENCES POLRR CRANE INSPECTION 4.01.01 OPKP04.JC-0002 i I 4.02 SOURCE DOCUMENTS 4.02.01 8013 01001.WG WHITING' CORP. MANUAL 4.02.02 STPEGS LUBRICATION STANDARD 4.02.03 ESR NO. 87-J8-003 PEEDBACK PORMS 27682, 28588. l 4.02.04 5.0 DOCUMENTATION . NONE i l l t h O............................................................................e PAGE 5 OF 6
4 p,..s..g.qt............................,.................,..................... PREVENTIVE MAINTENANCE PM:MM-2.JC-98008526 CORK ORDER WAN:91.045078 REV06.0 es gy".. . . . . . . . . .. . . . . . .o o o o o o o oo. a . . o ..o .a eo m. o.o c . o p o ul o . .o o. o c o. o m o.co c co .a .o
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SECTION 13: AS LEFT CONDITIONS
- 9tA ComPdid WAIN Fn12. TtAT kle.Mdow % w b NE A%
A/A, L 4:
SUMMARY
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SECTION 15: COG SYSTEM ENGINEER CONTACTED: [NO) [NA) PARTS NEEDED POR ROOT CAUSE: [YES) [NO) PARTS TO BE REBUILT [YES) [NO) SR NO: NA PARTS DISCARDED: [YES) [NO) NRM NO: NA AREA CLEAN: { [NO) [NA) INSULATION REMOVED: [YES) [NO) TOOLS RENOVED: ( [NO) [MA) INSULATION REINSTALLED: [YES.) O EARDWARE RESTORED: l [NO) [NA) SCAFFOLDING REMOVED: [YES] [MA) WORK COMPLETED: , h_ n MAR 8th 0626 CRAFTSMAN DATE TIME ADDITIONAL SHEB'IS ATTACHED & NUMBERED NO7(YBh # SHEETS: M PAGE 6 OF 6
DOCUMENT NO. 1-Z-TC-88@fR.
*nts or Docuna 7
' CONTINUATION
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~ e e a..* *;e Palar Crent Inspection OPMP04-JC-0002 Rev. 5 Page 21 of 22 DATA $HEET OPHPO4-JC-0002-1 (Page 1 of 2) 5.1 SR/PM No MM 2-3t-86eck 574 5.2 Unit No. ,__ 2- _3 .1 WORX SUPERVISOR SMALL MARX SECTIONS TO DE PERPORMED OR ENTi". N/A 7'5.4 ' Bridge Lubrication and Inspection V 5.7 OperatJcaal Inspection
/ K~ Trolley Lubrication and Inspection */ '5. 8 Ope: ration of Bridge 2 5.6 Holst Lubrication and Inspection 32 MEASURING AND TEST EQUIPMENT DESCRIPTION STPEGS I.D. NUMBER CALIBRATION DUE DATE
__ O-1 M ic. too-ortot.-ors 't -t t -9 5 1 - t_ N r _ ino - eu,q15 - 2L 3 -2'3 -% __Tmtquo34iW41 ico- c'Ino -on 4 93 5.4.4 Checked 011 in gearcases _M SAT. UNSAT. 5.4.5 Changed oil in gearcases 4 yr. changeout Oil was UNSAT J _ N/A 5.4.28 Hofst drum groove wear percentage - he k)Gf-tkn Q - Methods hA/4/; F/yr- _ 5.6.1 Notified cranes and holsts system angineer or designee. / 3 D Hech. Sign Date 5.6.2 Hessurement
'R- t.ts? **-Ms of main holst wire rope 0.D.
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ENP 5.6.11 Lubrication inspection of wire ropes h SAT l~__lUNSAT
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System Eng4neer or Designee Sign _ 8-E*15 _ Date ENP 5.6.12 Cranes and hoists system engineer or designee determined wire ropes are to be replaced. l[l YES l NO A-siL $ System t> d c u a l m o L G ineer or Designee Sign
'3- 5-1 3 Date R0 PE I.c (A T.
This FORM, when completed, shall be retained for the life of the plant. PAGE U OF- 6
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Ralor Crcne Inepictics OPHP04-JC-0002 Rev. 5 Page 22 of 22 DATA SHEET OPHPO4-JC-0002-1 (Page 2 of 2) 5.1 BR/PN No. _MM-2-k 3e,-Bboo 85g 5.2 Unit No. _ 2 5.6.13 Throat asse measurement on aux 111ery hook. b in. 5.6.14 Throat gage measurement on main hook. _. b in. _23 7__ in. 5.6.16 Measured twist of aux 111ery hook. 0 deg. 5.6.17 Measured twist of main hook. __ L' deg. O' deg. ENP 5.6.26 Cranes and hoists system engineer or designee determined auxiliary and main hoist requires lubrication. l[lYES kj NO
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'SystemEggineerorDesigneeSign DATE OIL l rJctc . CAT 5.9 Crane operates satisfactory:
Comments: , lf e. LACED DFre'cyk b[ Yes No RE~L A4 odIPLh ( AROVuoC#-J C {1Q[ e
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JECHANIC DATE mEv avto avi __ N -g I'e.- 1 ,A91_. ,.
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