ML20023D172
| ML20023D172 | |
| Person / Time | |
|---|---|
| Site: | LaSalle, 05000000 |
| Issue date: | 09/15/1982 |
| From: | Kempiak A C.F. BRAUN & CO. |
| To: | Shelton B COMMONWEALTH EDISON CO. |
| Shared Package | |
| ML20023A480 | List: |
| References | |
| FOIA-82-366 BL-6, NUDOCS 8305190332 | |
| Download: ML20023D172 (1) | |
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fh C F BR AUN (a CO Eno.n ano .aa con.iruciion sue.io ry os seni. F. ini.m.i.n.: corpor.i.a O September 15, 1982
, PRlHCIPAL STAFF L( Jia, lg i D/P.A i.-l B R Shelton pff.] ,7-- j--
Commonwealth Edison Co BL-6 j gfg.rp i .. b{.'T j l SNED-35 FNB DEMI P O Box 767 E.~g g Chicago, IL 60690 ih, .j g OL l l_T ILE i"f# 3 Dear Mr. Shelton INDEPENDENT HVAC REVIEW-INTERIM REPORT LA SALLE STATION ADVANCE PURCHASE ORDER 805-023 BRAUN PROJECT 6356-N Attached tio this letter is the September 15, 1982 Interim Report for the independent HVAC review of Commonwealth Edison's La Salle County Nuclear Plant. In accordance with the project instructions, we are simultaneously sending a copy to Mr. James G Keppler, Regional Administrator,, United States Nuclear Regulatory Commission.
- Sincerely yours 9
f Y Andrew J Kempiak AJK br Project Manager CC James G Keppler , Regional Administrator United State) Nuclear Regulatory Commission 799 Roosevelt Road e Glen Ellyn, IL 60137
-o E' Joe Dierbeck @ ,o Connor. wealth Edison Co a3 g La Salle County Station N I' QJ omm Gecrge R Boddeker Manager Nuclear Proj,ects @ C F Braun & Co y 1000 So Fremont SEP 16 882-moa: Alhambra, CA 91802 in c.a. .
e & CO)t!ONWEALTH EDISON COMPANY LA SALLE COUNTY STATION CHICAGO, ILLINOIS INDEPENDENT HVAC REVIEW INTERIM REPORT PROJECT 6356-N 1 C F BRAUN & CO ALHAMBRA, CALIFORNIA ( SEPTEMBER 15, 1982 [ l#Y6Y at.
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l I This interi.n report contains the preliminary results of the Independent HVAC Review of the Cornnonwealth Edison La Salle Station Unit 1 Nuclear Power Plant as performed by C F Braun. . As C F Braun Project Manager for this review, I stata that C F Braun has maintained independence, has not-been coerced by any of the parties involved and has had complete cooperation from all parties in the performance of this rsview,
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A. J. Kempiak, P.E. / Project Manager 4 4 e
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. . , n ste C F CRAUN O CO inas Peg 2 2 Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N INTERIM REPORT ,
La Salle .
1.0 INTRODUCTION
At the request of the Nuclear Regulatory Commission (NRC), Commonwealth Edison Company (CECO) obtained the services of an outside engineering-construction firm, CF Braun, to conduct an independent review of the seismic, safety related and seismic supported, non safety related heating, ventilating and air conditioning (HVAC) systema installed
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in Unit I of Ceco's La Salle County Station in La Salle County, Illinois. On August 11, 1982 in a public meeting at the NRC tegion III offices, Braun presented their qualifications and experience in the design of HVAC systems for nuclear, industrial and commercial installations. l . l The work plan including, quality control and quality assurance require-ments, was presented to the NRC on August 24, 1982 at the NRC tegion III offices. On August 23, 1982 Braun sent the review team project manager, QA engineer, QC supervisor, and HVAC technical advisor to La Salle County Station to formulate the procedures and begin project operations. l This interim report presents the progress and status of this independent i HVAC review. It includes the following items. Scope
. Work Plan Sumary Status Outlook / Projections
- The attachments provide the following~information.
Appendix A - List of documents received from Ceco /S&L/Zack Appendix B - QC Procedures Appendix C - QA/QC Qualification . Appendix D - Observation / Finding Reports Appendix E - Personnel Experience Summaries e 4 X
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,,, C F CitAUN O CO u-7s Pass 3 Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N La Salle .* ~b I
/ E/I'V 2.0 SCOPE OF WORK The scope of work for this project is to perform an independent review of the safety-related, and seismic supported non-safety related HVAC systems at the Commonwealth Edison Company (Ceco) La Salle County Nuclear Plant. The S&L design is not in question and will not be reviewed.
The review dll include all seven La Salle unit one safety-related HVAC systems listed below. 1 - Control Room HVAC System (System Identification Code VC) 2 - Auxiliary Electric Equipment Room HVAC System (VE) 3 - Diesel-Generator Room Ventilation System (VD) 4 - CSCS Equipment Area Cooling System (VY) 5 - Switch Gear Rooms Ventilation Systems (VX), except for the re-circulation duct in the Auxiliary Building HVAC Equipment Room. l
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6 - Portions of the Reactor Building Ventilation System (VR) - The following parts of the reactor building ventilation system are l safety-related. l
- Supply air duct between and including the secondary containment I isolation dampers and the duct penetration of the secondary l containment boundary.
- Exhaust air duct between and including secondary containment isolation dampers,.and the duct penetration.of the secondary l
containment boundary. 7.- Those portions of the'S'tandby Gas Treatment System SGTS (VG) ! installed by the Zack Co. The review will also include the supports for all three non-safety related but seismically supported systems listed below: 8 - Primary Containment Ventilation System (VP) l 9 - Primary Containment Purge System (VQ) 10 - Reactor Building Ventilating System (VR) The primary objective of this independent review is to provide-verification that the HVAC installation by the Zack Co. is in accord-ance with the Sargent and Lundy design. This will include, but not' ~ 'be limited to, a review of -
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. Page 4 Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N INTERIM REPORT f, La Salle .. u r f / ,, .. i.:. . < ..
SCOPE OF WORK Continued Material installed Field and shop welding on supports and ductwork Operability of associated mechanical equipment Design changes as a result of site nonconformances Field testing by Zack Co. up to, and including, any construction testing performed by Zack Co. or their subcont.ractors. If required, Braun will identify any additional testing or changes nece.ssary to assure that the HVAC systems fulfill their safety function. Braun will also review the adequacy and results of these additional tests performed by others. All observations made during the review will be documented and submitted to a Braun site and internal review team composed of senior technical personnel with broad experience _.in technical management. These review teams will determine if the observation is accurate and has the potential for a safety concern. j All inspection, review activities, quality assurance and project procedures to be performed by C F Braun & Co during this independent review of the HVAC systems will be conducted in accordance with written project and QA instructions. l . l s O s a
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N < dM - d.'?^2 N 3.0 WORK PLAN This section of the report describes-ttie wor 5 plan for Braun's ..' independent review of the HVAC installation. The HVAC technical advisor will compare the S&L design documents to the Zack Co. shop drawings to verify that Zack has correctly interpreted the design documents. Zack's procedures for procure-sant and processing of HVA'C material will be reviewed by the QA and welding / material engineers to evaluate their conformance to ' [ appropriate S&L design documents and ANSI standards, this will include verification that the materials installed are of comparable quality. i The welding / material engineer will also review the veld procedure qualifications and welder qualifications associated with the duet- ) work fabrication practices. Any information or testing generated by Ceco or Conam will be used to assist in this evaluation. Zack's fabrication procedures will be compared to SMACNA standards and ANSI 509 requirements, as appropriate, in addition to that required by the design documents. The HVAC technical advisor will survey all the' installed duct systems
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as defined in section 2.0. INTRODUCTION. Based on this survey he will select portions of the system whose failure may jeopardize the operation of safety-related equipment for detailed inspection. The portions selected will include concealed and insulated duct-work. If discrepancies are found in the selected portions, then additional porti~ons of ductwork will be sele ~cted for further inspection. Braun is prepared to inspect 100 percent of the system if deemed necessary. The leak rate and balancing test for the Control Room HVAC System
.(VC),CSCS Equipment Area Cooling System (VY) and portions of the Reactor Building Ventilation System (VR) will be reviewed in detail to verify system conformance to the design documents. Spot checks will be made of the Auxiliary Electric Equipment Room HVAC system (VE), Diesel Generator Room Ventilation System (VD) and Switch Gear Rooms Ventilation Systems (VX) to ascertain that they have been tested to the same quality as that of the systems reviewed
- in detail. In addition, the HVAC technical advisor will survey the system operating tests performed by CECO to verify that the results confirm the adequacy of the balancing / leak rate tests.
The Structural Technical Advisor will categorize and review the nonconformance reports generated against the HVAC support systems. Structural descrepancies discovered as a result of inspection I
.setivities will be evaluated to determine whether the existing support Vatisfies the intent of the design. The Structural Technical Advisor will also review any specification or other contract documents which address the structural integrity of the HVAC systems.
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n .v..] WORK PLAN Continued A review of the HVAC refrigerant system, subcontracted by Zack, will also be accomplished. Preliminary information indicates that there have been no nonconformances generated against these systems. In addition to this step-by-step review of the Zack installation, Braun will review all CECO and Zack NCRs and FCRs generated against the l installed system. Ecch document will be categorized by type for example, j weld problem; material certification lacking; location / dimensional / interference discrepancy; fabrication problem; etc. The frequency of occurrence and importance of each category will Le assessed. Twenty percent of those types determined to be critical to safety will be inspected in detail to verify that the specified disposition has been correctly implemented. If discrepancies are found, then the remaining NCRs of this type will be reviewed. The HVAC technical advisor will randomly select other parts of the system to be inspected for similar types of nonconformances. The inspections will result in a determination of whether or not similar types of nonconformances may have existed on these random sections but were not reported. Durin'g Braun's review of the HVAC support nonconformance reports (NCR) they will evaluate 10 rarcent of the NCR's to determine if the technical justification is correct. If Braun's review determines E safety concerns involving significant as-built design changes, then these changes will be evaluated against the design documents. t QA/QC procedures are described in the Project and QA' Instructions i which were transmitted to Ceco via BL-5, dated September 10, 1982. l Appendix B, QC. Procedures bas been include.d in this interim report ! for information purposes. - - i I s g- w ,fe .v,.*ay.g .-,-w.c-y,,- , .-w., pw-----e,w,m,e-. , , , +,y-,,m7,,--,m., ,,wgwr-w.,y,---. - , ., ,-,
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, INTERIM REPORT ! . La Salle APPENDIX A ..e',,,,.,, , ,c c. , ,
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4.0 SUNMARY The project has been fully staffed in the field with 5 inspectors, 4 ! technical advisors, QA engineer and project manager. The welding I ( and material engineer has been reviewing documents in Alhambra and
- visiting the site as needed. An internal revie,w committee of 3 specialists has been formed in Alhambra to perform a review of those l
ins'pection discrepancies which the site committee feels are potential safety concerns. ' Project and QA instructions were issued as controlled documents which provide the written procedures to accomplish the review. , A member of CECO's' operating QA group conducted an audit of Braun E activities on Friday September 10, 1982. Although the audit report has not been received, the auditor indicated that there were no negative findings. On Honday September 13, 1982 an inspector from the Nuclear Regulatory Commissions Region III's office visited the C F Brauns site office facilities. He was given an uncontrolled copy of the C F Braun project and quality assurance procedures. During the visit he reviewed several inspection reports (QC-1) and one observation / finding report (QC-2). He talked to the HVAC advisors and reviewed the field inspection activities. We have performed a field survey for 5 of the 10 HVAC systems requiring review. This has led to the generation of 134 requests for inspections of selected hangers and 'ductwork sections. Some of the reasons for selecting the hanger and duct sections chosen are its location relative to other safety equipment, similarity to other hangers or duct sections, rela,tive importance compared to other portions of system and type of equipment installed in system such as damper, silencers, cooling coils, i etc. Weld procedure specifications and welder performance qualification tests have been reviewed by our material and welding specialists. We need to resolve questions on the former item while the latter item appears acceptable pending a more detailed review. There are approximately 2400 NCRs written against the Zack installation.
- Close to 1800 have been written against supports with the remainder covering dampers,' fans and other HVAC components. Braun has received and
' reviewed too small a quantity of these NCR to formulate any opinions or provide for any categorization. We are continuing our review efforts as the reports are received. e
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Cosumonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N
. INTERIM REPORT La Salle .* APPENDIX A :::4 f. d' ... . . - // / e. .)
SUMMARY
Continued Inspection has completed or partially completed, 54 of the 134 requested inspection reports QC-1. This has led to the issuance of 12 observation / finding reports. The site review team has determined that 8 of these discrepancies are technically acceptable,and 3 are observations requiring CECO disposition with one being held for further review. Inspection activities have been hampered by accessibility requirements for security concerns, removal of insulation and fireproofing, erection of scaffolding and difficulty of getting close to items needing inspection
' due to existing cable trays, conduits, piping, equipment etc.
Insulation had to be removed from 72 hangers and fireproofing from 55 hangers at the point of connection to the building structure. Fifty one hangers required the installation of scaffolding to provide the required-access. This encompasses the ongoing inspection activities. 4 e e e e 9
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l . s7s C F CRAUN O CO Pege 9 Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N INTERIM REPORT , La Salle . a ':p. : . . . -
- i.4G 5.0 STATUS The Project and QA Instruction ht.ve been written, reviewed and approved for use as a controlled document on this project by the Project Manager and the QA Manager in Alhambra, California. These instructions define the procedures to be followed by all C F Braun personnel in the per-formance of this review.
l The HVAC technical advisor and engineer have reviewed the ductwork
. drawings and performed field surveys for 5 of the 10 HVAC systems.
Based on this effort they have generated 134 requests for inspections (RFI) of selected hangers and ductwork sections within these systems. A list of systems, percent complete and number of RFIs follows. l PERCENT SYSTEM COMPLETE RFI Control Room HVAC, VC 60 60(1) l Auxiliary Electric Equipment 80 12 Room HVAC, VE Diesel-Generator Room Ventilation, VD 100 11 ! CSCS Equipment Area Cooling, VY- 80 (2) l Switchgear Room Ventilation, VX 100 51 TOTAL 134 (1) Includes VE system since VE & VC are on same support (2) Included with/VD ( The only work remaining for system VE is that portion of ductwork located in Unit 2 which acts as a backup for the Unit i VE system. The welding and material specialist has reviewed 6 welding procedtire specifications. Concaents.have been noted on several of these spec-ifications which require further review and discussions with the' contractor. In addition he has performed a preliminary review of 91 welder performance qualification test record packages. The majority appear to be acceptable but a more detailed review is required. The structural technical advisor has reviewed the 20 available non-conformances and found them acceptable. He has developed inspection criteria for surface mounted anchor plates. Sargent and Lundy Report CQD-003490, Revision O Assessment of Stitch Welds in HVAC Ductwork Construction has been reviewed. The results were found reasonable due to the small loads imposed on individual welds. He has evaluated the initial group of discrepancies noted on the observation / finding reports. i t
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Comanonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N INTERIM REPORT . La Salle .' ~ .
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STATUS Continued A status of inspection activities follows: INSPECTIONS REQUESTS, QC-1 Received from HVAC- 134 Inspected . Complete 47 Partial (1) 7 54 Backlog (2) 80 (1) Fireproofing needs to be remoted at attachment of steel member
- to wall plate otherwise support has been inspected.
(2) Some of the items causing the inspection backlog are as follows: 1 - Insulation needs removal 2 - Removal of fireproofing 3 - Scaffolding needs to be set up - some ducts are 40' above floor level. OBSERVATIONS / FINDINGS,-QC-2 Found acceptable 8 Held for material engineer review 1 ' Observation 3 e Finding 0 TOTAL Tf
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6.0 OUTLOOK A management audit of project activities will be accomplished during the week of September 20, 1982 by the Manager of Quality Assurance, Alhambra. Audits of engineering and inspection activities have been scheduled and will be conducted by the project quality- assurance engineer during the
- three weeks commencing September 20, 1982.
The HVAC technical advisor will complete the 3 systems identified in section 3.0 STATUS as well as the reactor building ventilation-VR, SGTS-VG and the 3 non safety related but seismically supported system. He needs to correlate the design and construction drawings as well as review NCR/FCR, balance / leakage tests, system operating tests and refrigeration tests.
- The material and welding specialist will discuss his comments on the welding proctdure specifications with the contractor and complete his review of the welder performance qualifications tests. He will also assist in the evaluation of whether or not the installed material is of comparable quality to that required by the design documents.
i The structural technical advisor will continue reviewing the nonconformances I and participate in the site committee's' review of observation / finding reports. Inspections will continue for the HVAC system survey requests and other inspection requests as a result of NCR reviews. l Outlook for' completion.of this independent review is mid October. l t i m 1
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. Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N INTERIM REPORT -
La Salle t .- N s : 's l l l APPENDIX A LIST OF DOCUMENTS RECEIVED.FROM ZACK, S&L AND CECO 3 pages ' Conunonwealth Edison Company, 6356-N, September 15, 1982
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,sy, C F'BRAUN O CO Commonwealth Edison Co INDEPENDENT HVAC' REVIEW Project 6356-N INTERIM REPORT La Salle . APPENDIX A LIST OF DOCUMENTS RECEIVED FROM ZACK, S&L, AND CECO i
[ 1.0 ZACK l The following nonconformance reports were received from Zack on
. September 9, 1982.
NCR # 460 535 612 632 1845(619) 5 04 571 614 912 1493 510 603 620 1421 1864 534 611 630 1423 The following nonconformance reports were received from Zack on
' September 14, 1982.
NCR # 604 616 660 1141 1661 1946 2299 606 631 661 1243 1668 1968 607 633 662 1251 1669 1973 608 656 663 1444 1671 2078 609 657 974 __ 1487 1820 2089 613 658 977 1532 1823 2243 615 659 978 1559 1874 2255 ) l The following purchase orders for Hilti Kwik bolts were received on September 8, 1982: l
. P.O. # C2232 dated July 12, 1982 P.O. # C4036 dated November 30, 1979 ,
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l Miscellaneous welding procedures, procedure qualificatio'ns and - welder qualifications were received on August 26, 1982. SARGENT & LUNDY The following documents were received from Sargent & Lundy on August 16, 1982: 1 La Salle County Station FSAR, Vols. 5 and 7 2 June 3, 1976 meeting notes
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3 MSS-16.1 l 4 MSS-16.2-A 5 MSS-7.2 6 MF-270.10.1 7 RMC-P-1 \ i
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@, C F" BRAUN O CO l Commumwealth Edison Co INDEPENDENT EVAC REVIEW Project 6356-N INTERIM REPORT La Salle . -
APPENDIX A N . s Ng i
\ LIST OF DOCUMENTS RECEIVED FROM ZACK, S&L, AND Ceco (CONTINUED) 8 RMC-P-2 9 RMC-P-3 10 RMC-P-4 11 RMC-P-5 12 Testing & balancing procedures The following documents were received from Sargent & Lundy on August 17, 1982: ,
Air Flow Heasuring Station List - Supplement to Sargent & Lundy Specification J-2590 - Grille List - Supplement to S' argent & Lundy . Specification J-2590 Damper List - Supplement to Sargent & Lundy Specification J-2582 The following documents were received from Sargent & Lundy on
, September 7, 1982:
(, Full sized drawings as listed by S&L le.tter number 4266-25. . The following document was~ received from Sargent & Lundy on August 30,,19.82: Sargent & Lundy Report CQD-003490, Revision 0, of August 27, 1982, Assessment of Stitch Welds in HVAC Ductwork Construction. l l CECO The following document was received from Commonwealth Edison Co , on August 12, 1982: l l The letter from T C Fahner, Attorney General State of 1111aois to J G Keppler, Regional Administrator, United States Nuclear Regulatory Commission dated August 12, 1982. l The following document was received from Commonwealth Edison Co ! on August 24, 1982: The letter from C W Schroeder, Nuclear Licensing Administrator to T M Novak, Assistant Director, Division of Licensing, U S Nuclear Regulatory Cosmission dated August 24, 1982. l
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- t ste ta-rs C F BRAUN C: CO Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N INTERIM RZPORT
, La Salle APPENDIX A LIST OF DOCUMENTS RECE1VED FROM ZACK, S&L, AND CECO (CONTINUED) The following document was received from Commonwealth Edison Co on August 20, 1982: The letter from C Reed, Vice President, Comonwealth Edison Co j to E R Denton, Director, Office of Nuclear Reactor Regulation, U S Nuclear Regulatory Comission dated August 4,1982. The following document was received from Commonwealth Edison Co on September 9, 1982: I I The letter from T M Novak, Assistant Director for Licensing, Division of Licensing, U S Nuclear Regulatory Conunission to C Reed, Vice l President - Nuclear Operations, Comonwealth Edison Co dated September 8, 1982. The following document was received from Commonwealth Edison Co. on August 14, 1982: The letter from B R Shelton, La 1Salle County Station Project Engineering Manager, Comonwealth Edison to G R Boddeker, C F Braun & Co Power Division dated August 1,3, 1982.
'The following document was received. from Commonwealth Edison Co
- on August 25, 1982
Four (4) letters addressed to NRC Relative to the LSCS HVAC Review. The
. letters were sent by: (1) Ms. J. S. Goodie, Asst.,Att. Gen. of Ill.
(August 24, 1982)';'(2) Ms'. S. L. Harello (undated - delivered August 24, 1982): (3) Mr. T. Divine, Gove' Acet. Proj. (August 13, 1982); and (4)
. Mr. A. T. Howard, August 13, 1982).
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y, C F BRAUN O CO Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N ~ INTERIM REPORT
- La Salle . .
! APPENDIX B l QUALITY CONTROL PROCEDURES pages l i 2'. - Conunonwealth Edison company, 6356-N, September 15, 1982 e W
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APPENDIX B-1 QUALITI CONTROL PROCEDURES . I QA Manager's Approval I Issue date September 10, 1982 4 pages For L K Bovey Revision l' e l l I l l l l l l J@Ok2h0-k ~
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Commnonwealth Edison Co. Appendix B Project 6356-N Procedure 1-La Salle . .' QUALITY _ CONTROL PROCEDURES r ffd ,, t 8.4 c /0, if74 1.0 PURPOSE To establish the procedures to be followed for the inspection of hanger brackets and ducting in the SIVAC systems installed by the contractor in Unichd in common with Units 1 and 2 at the Commonwealth Edison La Salle County Nuclear Station. 'N 2.0 PROCEDURE C F Braun HVAC Engineering group will select the hanger brackets and ducting located in seven safety related HVAC systems, code letters VC, VD, VE, VG, VR, VX and VY and three seismically supported systems code letters VP, VQ and VR for visual and dimensional inspection. " The selection of supports to be inspected shall be determined by the HVAC l engineer by projecting problems that may result if a support or component l failed, by direct observation of the installed system and/or by information ' gained during the review of NCR'S or FCR'S written against a specific hanger bracket or ductwork compon'nt. e l . The Braun HVAC Engineer will list the items requiring inspection on" inspection form QC-1. This form will list the hanger number and the j reference drawing number. The inspector will report any discrepancies ~ i on this inspection form. The selection of ducting for inspection will follow the same procedure as the selection of hangers. 3.0 PERSONNEL All inspection personnel used by C F Braun on this inspection assignment shall meet the following requirements.. 1- Inspectors shall have received formal trainin~g and testing in l welding inspection and shall be certified in writing by the l .Brauri. Quality Assurance Manager as meeting the1 requirements - for a level II Inspecto'r as defined in Braun QA Instructions. 2- Training and qualification examination results shall be recorded on form QC-4 Training Record, see Appendix A. Procedure 2. 3- Health and vision examination results shall be recorded on form QC-5 Health / Visual Statement, see appendix A, Procedure 2. 4 .The categories of certifications held by the. inspector shall l be recorded on form QC-6 Certificate of Qualification, sea q Appendix A, Procedure 2. 5- Inspectors shall perform work only in areas allowed by their certification record. , l l l
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4.0, INSPECTION The Braun HVAC Engineers will complete th~eir section of l _ the Inspection Form Number QC-1 by listing the item and drawing numbers of l
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hangers or ducts selected for inspection. This form will be presented to the Quality Control Supervisor, who will delegate the inspection responsi-bility to a qualified inspector. I 1- Hangers, the inspection of the hangers will consist of two primary functions. a Dimensional inspection to verify the size of the hanger, the location of component members and to gain assurance that the i correct member, shape and size as described on the applicable l drawing was used. b Visual inspection of the welding and overall workmanship. This inspection shall be conducted to assure compliance with the ( contractors procedure QCP-20 revision 11. l
- 2- Ducting l
l a The ducting will be inspected. visually for veld quality and ! overall workmanship using the contractors procedure QCP-20 revision 11, as the reference quality specification. 5.0 DOCUMENTATION The results of all inspections conducted will be recorded on the Inspection Form QC-1 that contained the request for l hanger / duct inspection. The inspectors will sign and return the l Inspection Form to the Quality Contro1' Supervisor for his review. The resu1~ts of the inspection will be in one of two classifications.- 1- No discrepancies.. This classification indicates that all attributes check'ed were in accordance with the appropriate specifications or drawings and there were no discrepancies. The Inspection Form will be stored in the QA vault by the PQAE after the review and sign-off by the QC Supervisor. i I 2- Yes discrepancies. This classification will be used to report observations of poor workmanship / welding or dimensional discrepancies. I a Workmanship /weldin's discrepancies found will be transferred from fora QC-1 to Observation / Finding Report Fora QC-2 by the QC Supervisor. l The type of discrepancy and the reference document will be recorded on the form prior to its review by the site review-committee who will be responsible for the resolution of the i discrepancies. 1
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C F CRAUN O CO cu Page B1-3 Commonwealth. Edison Co Appendix B Project 6356-N { Procedure 1 . La Salle QUALITY CONTROL PROCEDURES O -pb $r v /6/?~r) b Dimensionaldiscrepanciesareclassifiedasanylength,or width deviation that exists between the constructed unit and l the current Sargent and Lundy drawing. The QC Supervisor will i verify by signature and comment that a dimensional discrepancy does or does not exist by his review of PCR'S and NCR'S which have not been incorporated in the drawings but are applicable to the item in question. Form QC-2 will be presented to Braun Site Review Committee within 24 hours after the inspection for their review and resolution. Ori;;inals of all reports recording idspection results shall be kept on file by the PQAE. e k e e 1
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Pega B1 '4 bOMM3NWEALTH EDISON CO Appendix B rRDJECT 6356-M ~ Procedure 1 ~ LA SALLE STATION INSPECTION FORM QC-1 ! ASSIGFtfENT NO ITEM -70 INSPECT LOCATION sanger Number Building / Floor
- l. . danger Drawingf Elevation Duct Location Coordinates -
l Juct Drawing Recorded By Date sv HVAC Engineer M' DESCRIPTION AND INSPECTION Hanger Detail Drawing No
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3-Diagonal member size 4-Brace member size - 5-Attachment member siz'e - 6-Weld Size (Minimum) _ 7-Weld Quality (Ref WCP-20) _____ 8- Welders Ident Juct Welded / Seamed 9- Duct Size i 1 10-Wald Size (Minimum)_ 11-Insulation 12-Clips' 13-Brace , 14-Other 15-0ther l I" Inspector Date Welds Coated With Galvanox Yes O ' NC - Reviewed By Q.C. Supervisor Date Comments - - DISCREPANCIES YEQ ND 09-10-82 rev 3
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C F BRAUN O CD i a 12 7S Projdct 6356-N Commonwealth Edison Co pgg g QA INSTRUCTIONS m h i[.' 415<c. N!/7C1 La Salle
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I l l APPENDIX B-2 i QUALIT'l CONTROL PROCEDURES l i INSPECTION STATUS QA Mana,ger's Approval
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- Issue date September 10, 1982 Revision o page. 4 For L K Bovey a
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Page B2-1
- - Commonwealth Edison Co Appendix B Project 6356-N Procedure 2 La Salle .
INSPECTION STATUS . ,, d a /O, /MM 1.0 SCOPE This instruction establishes the means by which the status NN
, of inspections will be recorded during the independent review of the installed HVAC systems of the La Salle Nuclear Generating Station for the Commonwealth Edison Company (CECO) 2.0 RESPONSIBILITIES I
2.1 The HVAC Technical Advisor will maintain a set of reproducibles of ductwork drawings for recording specific ductwork section or hangers to be inspected. 2.2 The site Quality Control. Supervisor will maintain a log (Form QC-3) of the inspection assignments identified on QC-1 inspection reports. Refer to Appendix B, Procedure 1. 2.3 The PQAE will log and file those inspection reports in the QA vault once they become a Quality Assurance Record (Form QC-7). ! 3.0 PROCEDURE FOR LOGGING INSPECTION ASSIGNMENTS / REPORTS { 3.1 The HVAC Technical Advisor, upon completing his portion of Form QC-1 indicates on a set of reproducable drawings maintained at his desk, which runs of ductwork and which hangers he has assigned for inspection. He accomplishes this by cross-hatching-on.the reproducibles. This will be a one direction cross hatching.
, Additionally he will record the inspection form (QC-1) assignment number on the reproducible. for the hanger or sectiot. of ductwork so defined.
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3.2 The HVAC Technical Advisor;then turns over the QC-1; Form to the site QC Supervisor. The site QC Supervisor then logs in that specific inspection assignment on the inspection report log (Form QC-3) attached. 3.3 Reference to Appendix 5. Procedure 1. QC Procedures for the method of completing the inspection reports QC-1. 3.4 If the inspection results noted on inspection Form QC-1 indica ~te that there are no discrepancies then the status column of Form QC-3 will be filled in with "no discrepancies" and the date the QC Supervisor determines this status is noted in the "date complete" column. 3.5 If the QC-1 Form indicates that a discrepancy exists then the QC Supervisor will initiate a observation / finding report Form QC-2. The QC-2 assignment number is noted in the status column, for example, see QC-2-XK (where XX is the assignment number). The date the QC Supervisor determines this status is noted in the "date complete" column.
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C F BRAUN O CO cy. u re , Page B2-2 Appendix B Project 6356-N Commonwealth Edison Co
- Procedure 2 f La Salle .. INSPECTION STATUS M p.2[4fe;dcc /Q /9U 4.0 PROCEDURE FOR LOGGING OBSERVATION / FINDING REPORTS 4.1 Refer to Appendix B Procedure 3, observation / finding report for the method of completing these QC-2 reports.
! 4.2 The project secretary will maintain an observation / finding report log, Forn QC-3A. This form will identify the QC-2 assign-ment number, and will include a cross reference to the applicable QC-1 inspection form as well as a few descriptive items. The form will be used to document the date when the QC-2 report has been sent to the appropriate parties, the dat;e of the CFB disposition to CECO and when the CECO corrective action was verified. 4.3 The attached sample and following writing describes the use i of this form. ., Line A. The site review committee has reviewed the observation / - finding report and found the condition to be acceptable requiring no further action. Line B. The site review committee has determined that the inspection discrepancy should be classified as an observation and they have verified the CECO disposition. Line C. Site and internal reviews have determir.ed that the inspection discrepancy shoul'd be classified as a finding and the' site has verified the CECO disposition. Line D. The internal review committee has changed the site - review committee's determination from a finding to an observation. I i 4 9 9 e g I' J
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9 l APPENDIX B-3 QUALITI CONTROL PROCEDURES S QA Manager's Approval - .
' - 0 Issue date September 10, 1982 3 pages
( Revision 1 For L K Hovey G I i
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l^ , 2 s7s C F BRAUN O CO 12 76 Page B3-1 Project 6356-N Appendix B -
'Consoonwealth Edison Co Procedure 3 .
- OBSERVATIONS / FINDINGS REPORT t -
LW<L M/ff*I La Salle 1.0 PURPOSE To establish the procedures to be followed for evaluating I
- discrepancies identified by the inspectors on inspection form QC-1 in order to determine if they should be classified as an observation or finding.
l 2.0 DEFINITIONS DISCREPANCY - A departure of the actual installation from the specified design requirements as' noted by inspection sctivities or engineering review. OBSERVATION - A confirmed discrepancy requiring CECO disposition and a verification of corrective action by the site review committee. FINDING - An observation which has been' identified as a potential safety concern. 3.0 PROCEDURES All inspection forms,QC-1, will be reviewed by the Any QC Supervisor to determine if a discrepancy has been identified. noted discrepancies will be described on Observation / Finding Report, i QC-2. These reports will be evaluated by a site review committee l consisting of Project Manager, QA' Engineer, and liVAC Technical Advisor The or Material / Welding Engineer, depending on the expertise required.
~ site review committee will determine if the discrepancy is accurate and
~
I has the potential fsr a safety concern.
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If the discrepancy is found to be inaccurate, or the site review committee determines it is an acceptable condition, they will, indicate in writing . their justification for accepting the discrepancy and forward the report i I to CECO for their information. L l l If the site review determines that the discrepancy is accurate, but is not a potential ' safety concern, it will be properly documented ~ and submitted to. CECO as an observation requiring their disposition. Dispositioning may involve field correction, additional analyses or both, to ensure that the required de sign ma'r gins are maintained. If the discrepancy is considered accurate and a potential safety concern, it will be forwarded to Braun's internal review committee, as a finding, for their concurrence. Concurrently, a copy of the finding will be forwarded to Ceco for their determination of operability and reportability in accord-ance with.the technical specification. . The internal review committee will be chaired by Braun's chief nuclear engineer and will include senior technical personnel TLn the appropriate field of wxpertise for the finding being evaluated. l If this committee agrees that the finding is a potential safety concern, . [ they will notify the project manager via telephone and he will ins telephone CECO. and reportability in accordance with the technical specification, this includes submitting a 14 day LER to the NRC. The internal review committee will document their finding on a copy of QC-2 and provide their signatures. The completed form will be telecopied to the Braun Project Manager who will issue it to Ceco for dispositioning and verification. 1
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l : cye C F BRAUN O CO sa 7s Pass B3-2 Commonwealth Edison'Co Appendix 5 - . - Project 6356-N Procedure 3 d 'j**E.' ee !C /M 8 M i La Salle
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OBSERVATIONS / FINDINGS RE' PORT
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N, s If the internal review consnittee disagrees that the finding is!a potential safety concern, they will indicate their justification on a copy of QC-2, sign the form and telecopy it to the Braun Project Manager. He will change the site review team dispositTon from a finding to an observation and submit the form to CECO as an observation. 4.0 POTENTIAL SAFETY CONCERN CRITERIA An observation must satisfy both of the following criteria to. be a potential safety concern and therefore a finding. J' l 1. The observation must be a deficiency that could adversely affect j the safety of operations at any time if it had remained uncorrected, and
- 2. The observation must be either a) A significant deficiency in fabrication or insta11adion requiring extensive repair, or, b) A significant deviation from the design documents.
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I l . en C F CRAUN O CO t u is Page B3-3 2*' COMMONWEALTH EDISON CO PROJECT 6356-N Appendix B - Procedure 3, OBSERVATION / FINDING REPORT i LA SALLE STATION QC-2 ASSIGNMENT NO ITEMS INSPECTED LOCATION Ranger Number Building / Floor l Ranger Drawing #_ Elevation Duct Location Coordinates Duct Drawing Welder Ident Discrepancy
, Submitted to References Site Review on Disposition-by Jite Review Team l OBSERVATION l ' FINDING 1'
l l l l Submitted to Site Review by CECO on l Date Review' Committee on 3etermination of Internal Review Committee Acurr l [ DISAGREE [ l t . By By Date Date i lerification of Corrective Action On Observation / Finding Submitted to By Date CECO on
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l . sts C P' CRAUN O CO is 7s Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N !* INTERIM REPORT
-La Salle
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APPENDIX C 3 QA/QC QUALIFICATIONS 29 pages l l - Conanonwealth Edison Company, 6356-N, September 15, 1982 2 -. . .
CY --
...ER.*. C F ERAUN & CO Jones S Fiedler 9/27/77
;. . OUALIFICATICN REculRE!.tErJTS- ,
poIns;'s EDUCATIO!!- U. retti:'./Orveelotte -
- 4 Pts.f.ta*=. .
I
- 1. Undergraeuate Level.
- Waynesburg Colle ge-Bache for. of Arts 1951 4 * ?. G'rsdvate tesel ' University of West Va. BSME 1951 3
- I EXPERICf:CE - Cor .::nv/Da:es
- 9 Pts. f tas. l Industry l5 p:s. rnas.l sad **cstinghouse Atemic Power Division 1951 to 1960 Nuclear Industry (?!!).or Univ.of California Lawrence Radiation Iab 1960 to 1967 Cuality Assurar.ce (CA).o' Univereities Researah Assoc'." Fermi Nat'. Lab 1967 to 1869
*AuditioD (AU). o, Bechtel Pcwer Corp-fro 3.QA Engineer 1970 to 1973 *
. Ebasco- Site A Supervisor 1974 to 1976
- Cornbined NI. Cr...nu t'niel- Sr. C Encu ==r 1876 to la'77 = ,
3 PRCFESSIO!!A:. ACCO!/.PLISHf. TENT - Cettiti:s:e/Dete . .-2 Pts. f.tas. , a 1. P.E. Mechanical- Co::=onwealth of Pennsylvania-Reg.No.007819-1952
- 2. Society Pennsylvania Society of~ Professional Encineers-Pittsburch Chapter
' g f.*A!!AGEt.*Et:T - Astifi:ati:n!Evalue:or/Date -2 P!s.t.! x. &
Exp!ain: Jim was employed for the yiosition of' Project GA Engineer . .. sed .on his seven years of experient:e in an equal assignment' at ' varal nuclear power pl' ant jobsites. - Evaluated by: (Ns.ne & Tittel /C g [),*,[ k ,/ jf//) f /*r-.,, , , y-jr-- s. , A,p/.,jp/fyOste . Very good
. AUDIT CD .t'.*UNICATION SKILLS _ , ,
Eva!usted by: INar .e & Tittel 4 t // , /. ) ,. /
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[ AUDITinal!!:NG COL'ESE3 ~ /* 'l Y ' / Course Title or Top.'c - Date
- 1. Quality Assurance Audit Techniques L.Marvin Johnson's Assoc. Nov 29 - Dec*3, 1976
'Covina, Califorziia.
~ "
r the Nuclear Power Industry . 2. AUDIT PARTICIPATION Audit Dau Location . 3,Colnnbia, South Carolina , Corporate Audit of V.C.Sumer Nuclear Sta'. 2/14/77- 2/17/7'I 2.Dothang Alabana ,
" " " Jos.Farley Nuclear Sta,ll/ 2/76-11/ 6/76
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3,$lewport News, Va. Newport News , Industrial Corp (Vendor Audit)l/26/77- 1/28/77 ~
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*4.Se'neca, New York .'* Gould Pump (Vendor' Audit) 1 712/76-10/15/76 l
5 Milwaukee, Wisconsin Allis-Chalmers Pump Div(Vendor Audit) ly 2/76-10/ 5/7E See Attachment "A" .
. EXA!.t:NATict: Oral *Fisse@
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. AUDITOR QUALIFi:AilON CERTIFIED BY ' *
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ATTACHMENT "A" . Monterey Park, Pow'er Division January 19, & 20, 1982 (Internal Audit) California h-, . QA Program , , ,
- " Document Logging and' Distribution"
- " Design Criteria Control" Monterey Park, Power Division June 29 & 30, 1981 California (Internal Audi,t)
QA Program
" Design Control" em Monterey Park, Power Division April 14, 1981 California - (Internal Audit) l QA Program "D6cument Logging and control"
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Monterey Park, Powe,r Division , March 25, through California (Internal Audit) , March 27, 1981 , QA Program
" Document Logging and Control" l
" Design Control"
" Design Criteria Control" l " Collection, Storage and Maintenance
. of QA Records"
" Engineering Change Notices" -
" Audits of QA Program"
. " Nonconforming Procedure" Monterey Park, Power Division Februafy 25, 1981
- California .( Internal Audit)
L QA Program
" Document Logging and Control" ee AUDITOR QUALIFICATION CERTIFIED BI Date Certified (Signature and, Title) ,
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Project 6356-N NUCLEAR FIELD INSPECTION MANUAL *
,. CERTIFICATE OF QUALIFICATION. , ,.
9 . R W Phillips .,3y,y h 33 '1328 m .
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g y. Manager Quality Assurance , acT:v1=rs ccAL:rzzo ren ,. Performance and interpretation of radiography, liquid : penetrant, magnetic particle and. ultrasonic inspection methods'. Writer of NDE Procedures. - l -
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- Revision No 1 6-2-81
- 6-2-84
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- CERTIFICATION OF LEVEL III NDE. ENGINEER -
This is to, certify that Robert W Phillip.s is qualified as a Level III W Examiner in liquid penetrant, magnetic particle, radi.ographic and ultrasonic examination. This is in accordance with the American Socie
, for Nondestructive Testing Recommended Practice Number SNT-TC-1A and meets the requirements of the ASME Boiler and Pressure r essel Code and the ANSI Code for Pressure Piping-. Mr Phillips is. qualified without
.. written examination. .
Mr Phillips has been in our employ since 1974. He has 24 years
.. experience in the nondestructive examination field having served as technician, quality control manager, and laboratory director for two NDE laboratories. 'He has also been a source inspector for three major l contracting companie-He has completed two years of college majoring in industrial supervision, and has completed college courses in metallurgy, welding met'allurgy and quality control. Mr Phillips is certified by the State of California to conduct college level courses in nondestructive -
examination. He is currently teaching such courses. He is a member o the American Society for Nondestru'ctive Testing. . . His. specific experience and formal training in nondestructive examination include the following. . . 1974 - Present C F Braun & Co - Preparation of nondestructive
.- - examination procedured and spec ~ifications and
.- interpretation of examination results in radiographic,
. ultrasonic, magnetic particle and liquid penetrant.
Performs NDE Level III duties including training, examination and certification of Level I'and Level II personnel. Audits activities of NDE personnel. .
. . Prepares and consults on NDE methods and procedures,
. interprets specifications and codes, andJ designates examination methods to be used. .
1973 Completed ASNT tiltrasonic Examinat'on i Course and Richardson X-Ray sponsored Mechanical Testing course. l .
. .\ .
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V 1 y ,- k- . 1 :- , 1970-74 Richardson X-Ray Inc, Laboratory Director, .
.. Director of Quality As'surance,'and Radiation
. Safety Director - Responsible for all laboratory personnel. Assigned daily work schedule forN ~
radiographic, magnetic P Article, penet' rant ancIN' I mechanical test personnel. Responsible for equipment
' calibration, and writing all quality control manuais j and controlling their implementation in the company operation. Responsible for trainincjr and
~
l .
. , qualification of personnel in. radiation safety.
1972 ~ Comple'ted State of California Radiological Health - and Safety course. 1968-70 The Boeing Company - Survey of_ vendor and indepe'ndent laboratory NDE facilities to assure conformance to l l
- reciuired specifications. This function required the '
~ interpretation of indications disclosed by magnetic
> particle, penetrant, radiographic, ultrasonic and eddy curren't methods of examination in metallics and ,
- . non-muta11ics. _
1969 Completed Boeing Company sponsored Electroplating . course. , (' . . .
. - 1965-68 Richardson X-Ray Inc, Level III NDE Examiner SNT-TC-1A Radiographic Ins'pector NAVSHIPS 250-1500-1.
Responsibilities included the preparation of NDE -
---procedures meeting requirements of Military and. ASME Code specifications.
. g 1964-65 Ferro Spec Lab, Laboratory Manager - Responsible foi' ,
l ;1aboratory operations. Performed functions required
"* by Quality Control in a nondestructive examination l
\.
- laboratory using magnetic particle, penetrant, i
~
.- radiographic and ultrasonic methods of nondestructive testing.
.'1962-64 Aerojet General Corporation - Assisted nondestructivt examination section in selection of methods such as
- magnetic particle, penetrant and radiographic
... inspection, and time of inspection in relation to manufacturing and assembly. Prepared inspection
~
procedures and radiographic shooting sketches for inhouse inspection and independent inspection
* . laboratories. . Member of nondestructive testing vendors committee. Performed source inspection and irendor surveys in nondestructive' testing.
. .~ .
pgqa 3
. 1958 -
Coinpleted ASNT Radiography course. - 1952-62 Ferro Spec Lab - Responsibilities included the. . W supervision of the Radidgraphic Inspection Department. This function included training of employees in quipment operations. Assisted in the interpretation of radiograph.s on castings and weldments. Work l assignments during.this period included magnetic particle and penetrant inspection, pressure testing, mechanice.1 testing, and ultrasonic inspection. , m
}. l Robert B Hill ..
Vice President .. l
. i 2 L ( .)., M )
~
'Allan.E Pickford
.- Manager, Quality. Assurances
~. .
Subscribed and sworn to , before me this-7 g day
. of n A .s a 19 7 ,
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Common Wealth Edison , Project 6356-N
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CF'ERAUN O CO .. I*
- QA-901(a) -
NONDESTRUCTIVE. EXAMINATION VISION CERTIFICATION RECORD W NAME R W Phillips l LEVEL III EXAMINATION METHODS <- .. / # ' /* '. '
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. NEAR VISION TEST (Annual Requalification) l l
l A vision examination has been performed and 'the applicant is capable of reading a minimum of Jaeger Number 1 letters ht a distance of not less than 12 inches with normal or corrected vision in at least one , eye, or has the ability to perceive _a minimum pattern of eight or smaller on an Ortho-rater and is capable of distinguishing and differentiating contrast between the colors red, yellow, and blue. RESULTS OF VISION TEST , . . I . l , SATISFACTORY UNSATISFACTORY l VISION TEST PERFORMED BY r
/M, / c' t .
DATE OF VISION TEST
/ . . .
w . . May og s182 VISION TEST EXPIRATION DATE M aw IS I 'l 8 3 * -
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SIGNATURE OF NDE EXAMINER' W klud # aU. DATE M A 19 M8,2 i Nondestructive Examination Engineer, Level III l W , e g
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. - . WILLIAM F REYNOLDS - QA/QC COORDINATOR Over 30 yeafs experiened in management planning,
- W EXPERIENCE',desigt.,
estimating, procuremeritswriting, procedure and specification, . quality assurance, quality controlsfiel1 erection *, and startup of'new 1 and expansion facilities embracing all f ields of chemical plante,
~ nucleaI._ generating stations, conventional generating stations, and
- allie'd industrial complexes. - s .
. Quality Assurance Manager of a. multi-billion dollar' Saudi Arabian Project including development of the " Pioneer" Camp, es,tablishing jobsite perimeters, initial development of a quality program for the management services contractor, and establishment of bid analysis
" procedures in accordance with accept'able Saudi Arabian government -
criteria. . Corporate Quality Assurance Audit Team Leader for various Middle East f projects. Development of. audit checklists, preparation / notification l to all responsible parties of audit dates and. subjects, pre and pos't l audit conferenc'es culminating with the issuance of formal audit - * *
- reports. . ,
s . Field Quality Control Supervisor for one of the largest management - services contracts including interviewing, staffing and supervision - of qual.ity control (QC) engineers, laboratory technicians, Saudi national engineering students and QC inspectors. Published a Field Quality Control Manual for the industrial, complex, a'ssigned QC personnel to various phases ~of construction, testing, contracts, procurement, and implementation of all disciplines within the "
" Kingdom" of Saudi Arabia. ..
. . Instrumentation Superintendent during constr6ction/ start-up of a 1.7
- MGPD. diesel unit including field'designiof' sensing and loading lines along with providing written and verbal instructions to' international
. instrument, crews.. The jobsite.was the Saudi Naval Base in Jeddah, Saudi Arabia ~, and the aisisignment ' included start-up cif package boilers, ,
checking out system controls by use of the logic diagrams, and actual
. pressure testing of the tubing /multitube " bun.dles".
Start-up Engineer for two 960 MW nuclear power plants (BWR Mark III)",
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including development of safeguard systems, punchlists, and progress
- reports.
EDUCATION Petroleum Engineering, Marietta College 1 . . REGISTRATION None MEMBERSHIP None AGE ' 56,1 -year 1 month, with Braun 1 i e i . . t .. , 1 .
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TW Senior Nondestructive Exam 4nmelon Engineer, Level III , l grzvtuts cuaunts rea , Performance and interpretation of radfoeranhv. 14 E 4 da nannevane. m= m me t e-particle and. ultrasonic inspection metihods. . Certiffed AWA Tn=nerter e n wTk .*r M - W wkL **1 B 0 6 2 X S I L ansts ren cznTIF: 3 n ok
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l p EDUCATION, EXPERIENCE AND TRAINING ,
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Burgard Vocatonal High School - graduated 1946 l f Erie County Community College - Various evening, courses in metallurgy and related subjects. I AWS - Welding and nondestructive testing seminars - - C F Braun & Co'
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l 1975 to present - - Source inspection activities in various fab shops. Inspection , activities included performance and interpretation of radiography, i a liquid penetrant, and magnetic particle inspection methods. 1965 to 1975 Bos-Hatten Inc, West Beneca, New York l Various duties and responsibilities ranging from design engineering, . l fabrication, and quality control in the f abrication of heat exchangers l and pressure vessels. Instituted inspection methods and procedures for
. a quality control program and wrote the manual which resulted in the certification of the shop by the ASME. , . .
1960 to 1965 American Standard, Buffalo, New York ' Had positions as design draftsman and MET lab technicial. Duties , . l involved radiography, tensile tests, and preparation of speciment for sierostructure analysis. 1960 to 1948 Employed by various companies as a draftsman and machinist. l
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i EXAMINATION METHODS Liquid Penetrant, Magnetic Particle Radiography, Ultrasonie , NEAR VISION TEST (Annual Requalification) .
* - A vision examination has been performed and the applicant is capable of' reading a minimum of Jaeger Number 1 letters at *a distance of not l - less than 12 inchas with normal or_ corrected vision in at 1 cast one i oye, or has the ability to pcrecivo a minimum pattern of eight or smaller on an Ortho-rater.
RESULTS OF VISION TEST ,
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* .m l l RA (RALPH) LETERSKY - SOURCE QUALITY CONTROL INSPECTOR .
EXPERIENCE Has done both source and jobsite inspections on pressure vessels, heat exchangers, towers, piping systems, structual steel, package units, etc. Has completed several inspection assignments in Japan. He is experienced in all phases of shop work from layout to supervision. He is certified as a Level 2 in l Radiography and Liquid Penetrant Inspection. He has experience with . j g Magnetic Particle and Ultrasonic Examinat on. EDUCATION High School Diploma - Dunkirk Industrial High School l . SUNY at Buffalo - Engineering l SUNY at Fredonia - Elementary Metallurgy I l REGISTRATION None i
. MEMBERSHIP None I
l AGE 53, 38 years experience, 6 years with.Braun PROFESSIONAL EXPERIENCE . 1976 - present, C F BRAUN & CO, SOURCE. INSPECTOR See above paragraph under Experience. 1973 - 19.76, .NEW YORK BOARD OF WATER SUPPLY, PURCHA ING INSPECTOR Conduct general plant investigations ~of prime contract vendors and'subvendors,'. inspection and.survelance of workmanship, methods and procedures used at steel mills and foundaries. 1972 - 1973, CARRIER CORPORATION It was my responsibility to train and qualify men to be productive in the following operations: Fabrication, welding, metal finishing, assembling, tube rolling, flushing and testing, handling and crating of Navy Nuclear vessels. Also, assisted in programming, direct and write report on monthly training classes. Set up and stock a total crib operation with machines, i shop tools welding gases, abrasives from outside vendors,
, instigate and develop fabrications welding and-flushing fixtures. ,
1971 - 1972, CITY OF DUNKIRK, GENERAL MAINTENANCE 9 Included electrical, plumbing, heating, and carpentry. , 1969 - 1971, STRUTHERS NUCLEAR AND PROCESS CO, 3UPERINTENDENT In charge of entire plant which consisted of the supervision of 60 men in fabrication, welding and machining .of cor.r.arcial, c6mmercial nuclear and Navy nuclear units.
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-g 1969 - 1969, KNOX FOOD AND CHEMICAL EQUIPMENT l #
General - Machine shop, fabrication.and field inspection and f Liaison Engineering. 1969 - 1969, MC CATERON BOILER ~40RKS, PLANT MANAGs.R ! In charge of all shop operations, including hiring plant l personnel and maintenance of equipment and buildings. Assisted n in making estimates on inquires, formulated fabricating, welding,
.7 and testing procedures. Made material, parts and equipment l -' requisitions and shipping commitments.' was in direct chargs l l
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LEVEL II NAME Ralph LaterskY . . . . NONDESTRUCTIVE EXAMINATION RADIOGRAPHY @ , MAGNETIC PARTICLE O 9 LIQUID PENETRANT ULTRASONIC C i
- NEAR VISION TEST I (Annual Requalification) .
l A vision" examination has been performed and the applicant is capable
- of reading a minimum of Jaeger Nueber 1 letters at a distance of not less than 12 inches with normal or corrected vision in at least one eye, or has the, ability to perceive a minimum pattern of eight or smaller en an Ortho-rater and is capable of distinguishing and differentiating contrast between the colors red,.. yellow, and blue. l l
RESULTS OF VISION TEST: 9 M UNSATISFACTORY SATISFACTORY l
- VISION TEST PERFORMED BY:
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- Procedure.2 .
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l - .. E E (HAL) RUPP - JOBSITE INSPECTOR l I:x7:RI:nC . Includes perforscnce as.ongin6ar, casignar, l l draftsman, and inspector. Inspection duties include receiving i h inspection of mechanical, instrumentation, electrical equipment, l piping, material identification, installation of piping, HVAC, l glove boxes, plumbing, pneumatic and hydrostatic testing, and visual ' weld inspection. .- EDUCATION .High school graduate with additional studies in engineering and drafting at Colorado University, Pasadena City College, East Los Angeles City College, Los Angeles City Collega, Milwaukee Institute of Technology, and University of Wisconsin. ORGANIZATIONS None AGE 51, 28 years experience,18 years wiIth Braun I l PROFESSION EXPERIENCE 1 1964 to present, C F BRAUN' & CO 1981 - present, Jobsite Inspector-on a large refinery modernization . project in Southern California responsible for the receiving l inspection of all. materials and equipment. Assisted as needed with other site inspection activities. l 1974 - 1981, performed various construction and QC duties at Rocky Flats including inspection of structural embedments, receiving
- inspection, source inspection, piping systems, pneumatic and i hydrotesting, glove boxes.
1964 - 1974, performed engineering, designing . drafting, specifIed materials for modifying existing piping, new piping, HVAC, and' plumbing at Rocky Flats prior to joining the Quality Engineering Department. 1954 to '1964, VARIOUS ENGINEERING FIRMS
)' Prior to joining Braun, performed in various engineering capacities, for Holmes and Narvor, Ralph M Parsons, DMJM and Associates Austin,'
Fiold and Fry and F R Dengel Co. . h . l August 30, 1982
. c r nn4L*N & Co
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sn C F CRAUN C CO ins Commonwealth Edison Co INDEPENDENT HVAC REVIEW Project 6356-N I INTERIM REPORT - La Salle .- APPENDIX E PERSONNEL EXPERIENCE
. SUMMARIES
_16 pages Co:nmonwealth Edison Company, 6356-N, September 15, 1982
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. C F EI.AUN O CO t7s
. . pra Project 6356-N INDEFENDENT HVAC REVIEW.
Cosmonwealth Edison Co INTERIM REPORT ' ta salle N e I APPEhTIX.D OBSERVATION / FINDING REPORTS
-- 8 page' Commonwealth Edison Company, 6356-N, September 15, 1982
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. COMMONWEALTH EDISON CO Appendix B - Procedure 3 PROJECT 6356-N OBSERVAT'.ON/ FINDING REPORT LA SALLE STATION OC-2 ASSIGNMEN,T NO OC-1 -o 1 ITEMS INSPECTED LOCATION Ranger Number 6-\3 5 8 Building / Floor Aow R\A v,3 t10 6 danger Drawing # D,Te_ \ M iS3A dQw E Elevation ~1 2.s rf e Duct Location N/A Coordinates d dL a A to Au Duct Drawing . M G 8 9-=, Q iv M Welder Ideur. EA4 Discrepancy "T b 2 'yI* %L " *\ >h- A a u --- . A c- "
esu d b b m . "I h . m. [af s b a .. s u. A 1 %. .s',l o s , . Q M e v- So O C_-\ - M -- Submitted to R e f e r e n c e s "O,Ia i k M - t S3 Y - # i' (24v E- em d O c_-\-6-l Site Review o n % - 5 3 11 Disposition by Site Review Team l OBSERVATION Y FINDING Two a d k .ks'e m l tu t\h s hs s b._ u nw A Aa *\ cb m i, M -tS AA-f f J Q tv u- ava v ra. Led - u Submitted to Sit Revie by Ceco on L _6 fa)1er. Date Y/Yfh ' Review Committ'ee on
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3etermination of Internal Review Committee Ar.R EF' I .DISACREE l l l l By By Date Date terification of Corrective Action On Submitted to Observation / Finding By Date CECO on Site Review Committee 3
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-0BSERVATION/ FINDING REPORT LA SALLE STATION OC-2 4 , ASSIGNMENT N0 0c.1 -03 ITEMS INSPECTED y LOCATION -
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! danger Number N kp. Building / Floor A a , h\,\ ,\} , A 1 n'.o Ranger Drawing # tol A Elevation 9 _6 q' &
Duct Location dibre- M a M A T1, s.tsW Coordinates N -\t Duct Drawing % " m.sv.m.i 0.o y %Ielder Ident- Anp , _ 3bservations n.s, . W're k ,i m\l i c. k ub -\ - Qbm, J a \,u ik. a 4he \ltv (web QA\N m,\A s Ja c vw n ..S cl bm C em eve \ M A s- T t vu w . l g M.TS3R-1 Q to N l t i Submitted to References Q C - \ "L A. -- Site Review onq-M.yl-7 w s,ymu
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Disposition by Site Review Team It \s wm y;co m me ,t o x,c , e u w d e v s .'a e u t\ ct % ,L u m -tk a. ebde owd R. $ c w ,, e
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1erification'of Corrective Action SubbiIted to - By Date CECO.on rev 0
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PROJECT 6356-N OBSERVATION / FINDING REPORT , LA SALLE ST'ATION QC-2 I ASSIGNhEttT N0 Cc-1-O% ITEMS INSPECTED LOCATION Hanger Number NA Building / Floor Aow %% Ac \\, AE\ l44 danger Drawing # w\Q Elevation 163' 8 l Duct Location gL,m 4.uno 4 w\\ Coordinates N - \ 2.. Duet Drawing M-nnwt Q n Y Welder Ident _N .,1 3bservations The_ b[ \.ki , , m 4k ,_ A A a vi d ' kk e h \\ s\ , ~ , i,\.N1. m & , own. -m. cl, A r d v ~ *< .
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Submitted to R e f e r e n c e s D C-\ - 11 ) Site Review onct ta Y:L , I 3isposition by Site Review Team C B S ErVA7)o d [ , f:f N D IN 6 i-l kl$Y'^^'JW W & .} & M L-_-d & ' _ l M u-+ M a /L.e.w-e. L.. Maw m 6 w idal M M % _ A 'r/dus)14w-litt5. T g L ._ : n E L , n > u 7 Submitted to Sit tview py , g/6 Ceco on ik .te, jjr DateT,/./,,//[$.- t Rev'iew Committee on 4
)etermination of Internal Review Committee _
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/erification of Corrective Action Submitted to By Date Ceco on l
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7, g -,- ' C F CRAUN & CO - l.. COMMONWEALTH EDISON CO Appendix B - Procedure 3 PROJECT W 6-N OBSERVATION / FINDING REPORT LA SALLE STATION OC-2
. ASSIGNMENT :
N00C.-a.-oS-s ITEMS INSPECTED LOCATION t danger Number 6- \a 3 Z. Building / Floor A o t h\i, A t oI danger Drawing fDftuN PA-tanR.% Qew G Elevation i (., o N/ o Duct i.oca tion NtA Coordinates c. - u Juct Drawing M.n m-t Q, Y welder Id.ent 1 -1 e2ce n ,e.W 1 .A. o =% Discrepancy h* ' t ha' e' t a M Yo *- 'li e\ '- O " se m i T [w A,. S v a- C\um t nwA 'k w A. ,, e 4n_ \at nav n- t ,A\ wlie l Submitted to
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References C.-\- 2.0 Site Review on o(-t'5 Fi
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Jisposition by Site Review Teaml OBSERVATION EFINDING t- k n ktd ts wek b y0 o.w d n o ww ,. ew w akd -%k[ w a ,, &uN I i a w d . n" . \ t ak a a.r c er vi ,, 6 \c.
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/erification of Corrective Action on Observation / Finding submitted to 5 3y Date Ceco on l
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sta u rs C F CRAUN & CO - Page COMM011 WEALTH EDISON CO Appendix B - Procedure 3 PROJECT 6356-N
, OBSERVATION / FINDING REPORT L.A SALLE STATION OC-2 ASSIGNMENT N0(6C-1-o'1 TTEMS INSPECTED LOCATION ilanger Humber_ ht}A ,
. Building /Floork3x 9s\A \}ed F\ M lisnger Drawing # N)A Elevation ~~ LOA' auct Location "DT , - \\fy 03 F- coordinates U-\ o Juct Drawing M- G81-\ Q W T Uelder Ident N e. w c
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sy*, C F CRAUlr O CD _. Page COMMONWEALTN EDISON CO Appendix B - Procedure 3 - PROJECT 6356-N OBSERVATION / FIND 1HC REPORT LA SALLE S'riTION OC-2 s ASSIGNMENT No CC-2. 08 , ITEMS INSPECTED LOCATION l - lianger Number- $-Th\ I ldi g/FloorM9c 4 % ms t... R w L A' lianger Drawing M, *\ M-\SM-3 A itav D Elevation 704.*6% 1B , Duct Location bal A Coordinates L 8 N 8\ Duct Drawing M-ikY1-\ Ged Welder Ident ~A 6 6 .___
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LDiverepancy NE to Ab ^ v c\ f5 3w nk- N b % \ 'l ' d <,N- No b 5-\1 61
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- Submitted to R e f e r e n c e s *tdr,1\ 1%.m,. S-\"Lb ( u m,J (dC \ -L L Site Review o ng- a- %"2.-
. Disposition by Site Review Team l OBSERVATION 1 FINDING _
Qcci,,[vr C.\ [ os 6. dkch w t\As'wo nm \Mam , v4 b, 'x 11 sbek b - u ' i j i Submitted to si leviep by Ceco on
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i.saddit k / Datek/A//Tk Review Committee An 3 Jetermination of Internal Review Committeel Af:RKP l DISAGREE { - l By By
- Date Date
! /erificKrion of Corrective Action On Submitted to l Observation / Finding l By Data Ceco on Site Review Committee
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'*e COMMONWEALTH EDISON CO Appendix B - Procedure 3 PROJECT 6356-N OBSER"ATION/ FINDING REPOdT .
LA SALLE STATION OC-2
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ASSIGNMENT NO h(_-2-\ 4 ITEMS INSPECTED LOCATION danger Number N\b Building /Floorku s h\l\l, b 14 b danger Drawing # h[\ S Elevation. "lST-b h/D onct Location B.h ,t. ' 6 t o4( & \aAL ' coordinates N -- t o 0uct Drawing tA \ %T 1.i D w T Walder Ident N ow.c Diverepancy ocb h\1 M h u nwe u udst-s[ac w t_\h d\ en i
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Submitted to References bee @ C_- \ - 7 '2_ Site Review o n A -G-%A Disposition by Site Review TeamJ OBSERVATION i FINDING
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/erification Observation / Finding of Corrective Action On Submitted to By Date Ceco on Site Review Committee rev 0
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COMMONWEALTH EDISON CO Appendix B - Procedure 3 PROJECT 6356-N CBSERVATION/ FINDING REPORT
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LA SALLE, STATION QC-2 N~ s , ASSIGNMENT N0 0(-2-\5~ ITEMS INSPECTED LOCATION Hanger Itumber_ 8 -\153 Building /FloorM oce.hns Q,e _ L danger Drawing thl%*t\ M #s39 ict 0.W E Elevation LAR
- S 'In lp Juct Location N 1 fi Coordinates J l89 Juct Drawing M \ W )-s % \( Welder Ident 7 - S t, i
Discrepancy b \ "c ed in %- n45% kas a nece, vn d ! A .'w e b , s Lu uA o oovev % il,t A ,, o, @ N edo ,.s 4 ,'v m
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Submitted to leferences % e t Q C-\ -lo \ Site ' Review on g ,_ l sposition by Site Review Team l CBSERVATION l l FINDING I
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.s APPENDIX E -
PERSONNEL EXPERIENCE SUMMARIES PROJECT POSITION PAGE' NAME A J Kempiak Project Manager E -1 J S Fiedler Quality Assurance Engineer E -2 R W Phillips Quality Control Supervis.or E -3 W V Cralley HVAC Technical Advisor E -4 W F Reynolds Senior Inspector (Level II) ; E -5 i L P Rozhorski Senior Inspector (Level II) E -6 K S Raju HVAC Engineer E -7 R N Moore Chairman Internal Review Committee E -8 F M Patterson Internal Review Committee Member E -9 L F Karns Internal Review Committee Member E -10 L F Rorex Structural. Technical Advisor E -11 S P Keshava Structural Engineer E -12 H E Rupp Inspector (Level I) E -13 i R A Latersky Inspector (Level I) E -14 t L W Joyd Jr Welding & Material Specialist E -15 j. l l - \ l l .
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i -. T Commonwealth Edison Company, 6356-N, September 15, 1982 l L
E-1 PROJECT ENGINEER f A'J KEMPIAK .Andy Kempiak has over 17 years experienceHis in power primary and related fields, including the past 15 with Braun. bad areas of expertise include mechanical systems and HVAC engineering. His current assignment is as Engineering Manager for the 1220 MWe TVA power plant project. Here he directs four project. engineers responsible for building design coordination, customerPrior interface, to this,
- supplier review, and coordination with field forces.
he served as Project Engineer for field coordination activities, involving monthly meetings with owner and field engineering staff. L ' am As.dy was leader of a group of up.to 15 engineers-and designers ' responsible for mechanical system and the HVAC design and layout activities cn,the TVA project. Systems' designed included waste ' processing, service, cooling, and heated water, and chilled water systems. He was responsible for the design of all chilled water i systems on the TV1. project, and wrote procurement specifications Other systems he designed and specified , for major chiller packages. equipment for include gas filtration and fire protection. Within Braun's building mechanical group, he was responsible for l various types of HVAC and utilities syst' ems. As group leader on the Lawrence Livermore project, he prepared P&I flow diagrams, design and procurement specifications, HVAC and piping drawings, and preoperational test specifications for all utility systems. He was also responsible for HVAC system design and checkout on several Rocky Flats Weapons Facility projects. He designed complex l ductwork systems, sized fans and other equipment, and worked as a field-engineer on a plant expansion program.. 4 On the USAF Satellite Test Center and Power This Plant project,. included'the design he of was responsible for all HVAC design. supply and exhaust air systems for gas turbine units and' heat recovery boilers', and the. design of the air-conditioning system for the plant, including chillers, HVAC uni'ts, and associated i equipment. ~
- Mr Kempiak has a BSME degree from the University of Illinois, and ;
is a registered professional mechanical engineer in California. i l 1 ( Commonwealth Edison Company, Project 6356-N, September 15, 1982 ( CF BRAUN & C
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QUALITY ASSURANCE, ENGINEER Jim has over 30 years experience in nuclear J S FIEbLER gr. engineering-and construction, the past 12 years as the Project
' Quality Assurance Engineer on various nuclear powei plants
- throughout the United States. They include the Duane Arnold facility at Palo, Iowa, a 550 megawatt BWR unit for Iowa Electric ~
Light and Power Co, the Greenwood Energy Center consisting of one fossil plant (800 megawatts) and a four-unit nuclear plant., PWR units (1250 megawatts each) for the Detroit Edison Company, the St Lucie nuclear unit 1, an 800 megawatt PWR for Florida Power and - Light, the Waterford III nuclear _ unit, a 900 megawatt PWR for Louisiana Power and Light. dum Since joining Braun in 1977 he has been assigned as the Project Quality Assurance Engineer on the Baily nuclear project, a 600
/ megawatt BWR unit for Northern Indiana Public Service Company and is currently assigned aus the Project Quality Assurance Engineer ,on_
the GE/TVA STRIDE Projects. Prior.to specializing in quality assurance Jim was a design and operations engineer at the University of California's Lawrence Radiation Laboratories at Berkeley, California and was the site representative for the Universities Research Association during construction of the Fermi-National Accelerator Laboratory at Batavia, Illinois. Before his university association he spent eight years as a design engineer with Westinghouse Electric Company, Bettis Facility in ! Pittsburg, Pennsylvania, during the.early development of-the US Navy nuclear program. ,
-Mr Fiedler has a BA from Waynesburg' College, an'd.a SSMs from the University of West Virginia.. F.e.is a registered professional engineer in the Commonwealth of Pennsylvania.
l-t Commonwesith Edison Company, Project 6356-N, September 15, 1982 4 .
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.* QUALITY CONTROL SUPERVISOR R-W PHILLIPS Bob has 28 years experience in Source Quality Control, eight yhars with Braun. His latest assignments with Braun include Source Inspection Coordinator on four p.rojects.. He was in charge of implementing the Positive Material Identification , Program, ,
currently in use. This included the operation of the analysis
, equipment required in the PMI program.
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Bob's other duties have involved condusting training and certification of personnel in liquid penetrant, magnetic particle, radiographic and ultrasonic examination as a certified NDE Level III Examiner. Also inspection of pressure vessels, heat exchangers, piping, furnace equipment, pumps, stor, age tanks and structurals.
-Prior to working at Braun, while at Richardson X-Ray Company, Bob i
directed operation of a commercial nondestructive inspection I laboratory. While at Boeing, Bob performed plant surveys and
- supplier audits in NDE and electrodeposited plating facilities.
I He conducted inspection on components for aerospace use. At- ! Richardson X-Ray Company, he was the quality control manager for ! a nondestructive inspection facility. At Ferro-Spec Laboratories, he managed a commercial nondestructive inspection laboratory. And, at Aerojet General he also performed source inspection and wrote manufacturing procedures in quality engineering. i l Mr Phillips attended Mt San Antonio College. He is a member of the American Society of Nondestructive Testing. i l l l Commonwealth Edison Company, Project 6356-N, Septamtur 15, 1982 : C F B R A L* N & CO
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MECHANICAL ENGINEER . W V CRAILLEY Walt has 26 years of exper.ance, including 12 years go, at Braun. At Braun, he is currently responsible for,all building mechanical work - HVAC, exhaust, filtration, plumbing, utility \ piping, and fire protection systems with respect to design definition and development, calculations, drawings and specifications for Diamond Shamrock's polypropylene plant and Shell Chemical's Resins Plant Expansion, both in Texas. He assured that the design requirements end criteria were met on all building mechanical systems, and all calculations, drawings, equipment selections, specifications, and estimates were accomplished. l 7
, Walt has also performed HVAC calculations to support the design of several building environmental systems for the TVA Hartsville
. Nuclear Power Plant'. This involved detailed system analysis of the performance of safety and non-safety HVAC systems. '
Walt was responsible for the design and development of secondary containment and filtration systems for airborne contamination on ; the General Atomic's HTGR Fuel Fabrication Facility, and General Electric's LMFBR Nuclear Power Demonstration' Plant. He provided design studies and load calculations, and established the mechanical systems basis of design procedures and specifiestions. He was instrumental in the development and design. portions of the containment and filtration systems and the preparation of systems operating and test procedures for DOE's Plutonium Recovery and Waste Treatment Facility at Rocky Flats, Colorado. Walt had t.he responsibility for building mechanical system's on
.such projects as an abrasive blast and pai,nt' facility for the US Navy at Long Beach, California, a pilot plant for AMAX i.n Colorado, and oil and gas refinery for Imperial Oil in Canada,
- - . the Sodium Pump Test-Facility for LMEC in California', and an olefins facility in Texas. , , Walt has a BS in Mechanical Engineering from Northwestern
- University.
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.' - i QA/QC' COORDINATOR W F REYNOLDS Bill has over 30 years experience in management planning, estimating, design, procurement writing, procedure and specification, quality assurance, quality control field erection, and startup of new and expansion facilities embracing.all fields of ch'emical plants, nuclear gener.ating stations, conventional
. generating stations, and allied industrial complexes.
Quality Assurance Manager of a multi-billion dollar Saudi Arabian Project. including development of the " Pioneer" Camp, establishing jobsite perimeters, initial development of a quality program for the management service,s contractor, and establishment of bid analysis procedures in accordance with acceptable Saudi Arabian government criteria. Corpcrate Quality Assurance Audit Team Leader for various Middle East projects. Development of audit checkli'sts, preparation / notification , to all responsible parties of audit dates and subjects, pre and post
- audit conferences culminating with the issuance of-formal audit reports.
Field Quality Control Supervisor for cne of the largest management services contracts. including. interviewing, staffing and supervision of quality control (QC) engineers, laboratory technicians, Saudi national engineering students and QC ins,pecto.s. Published a Field Quality Control Manual for the industrial complex,-assigned CC personnel to various phases of construction, testing, contracts, procurement, and implementation of all disciplines within the
" Kingdom" of Saudi Arabia.
Instrumentation Superintendent during construction / start-up of a 1.7 MGPD desal unit including field design of sensing and loading lines : along with providing written and verbal instructions to international, instrument crews. The jobsite was the Saudi Naval Base in Jeddah, Saudi Arabia, and-the assignment included start-up of package ~ boilers. checking out. system controls by use of the logic' diagrams, and actual pressure testing of the tubi.ng/multitube " bundles". Start-up Engineer for two 960 MW nuclear power plants (BWR Mark III), including development of safeguard systems, punchlists, and progress repcrts. l -. y Mr. keynolds is 56 years old, and attended Marietta college majoring in petroleum engineering. He is also certified to ANSI 45.2.6. 6 9 I Commonwealth Edison Company, 6356-N, September 15, 1982 ; 1 C F B R A L* N & CO
f' . E-6 O* , SOURCE QUALITY CONTROL SENIOR INSPECTOR
's L F ROZBORSKI Larry has 33 years engineering *and shop experie.nce, 7 years of ' source inspection with Braun. He has been assigned td'
. inspection of compressors, turbines, pressure vessels, towers, heat exchangers, storage tanks, furnace equipment, and other petrochem process equipment.
Larry's other duties have involved design engineering, shop layout and supervision. He is certified as a Level 2, to SNT-TC-1A'in radiography, magnetic particle, liquid penetrant and ultrasonic examinations. He is familiar with API, ASME, and TEMA Codes. He is certified as a senior engineering technician by the Institute for the Certification of Engineering Technicians and AWS certified welding inspector. Prior to working at Braun, while at Bos-Hatten, Inc. Larry was responsible for all inspection procedures and QC for ASME shop certification. He wrote welding procedures and~ maintained qualifications of welders to ASME standards. He held positions of shop superintendent and manager of engineering. Larry also worked for American Standard as metallurgical lab technician, senior draftsman where he was responsible for all radiography, nondestructive exam-inations and welder qualifications. 'And, for Worthington Corporation as a design draftsman.
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Mr. Rotborski attended Erie Community College, evening extension courses
-and various seminars conducted by technical societies. He is a registered Professional Engineer in Quality Engineering in California. He is a memb.r l of the American Society of Mechanical Engineers, the American Welding Society and the American Society for Nondestructive Testing.
I - 1 t I l Commonwealth Edison Company, 6356-N, September 15, 1982
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E-7 SENIOR MECHANICAL ENGINEER - NVAC K S RAJU K S Raju has over 22 years experience in the power engineering field, both nuclear and fossil. His primary areas of interest have been in the design and specification of gas turbines,
- wasta heat steam systems, and refrigeration' systems. He has been with Braun since December 15, 1980, performing engineering design on various HVAC systems for TVA's Hartsville nuclear power station.
While at Burns and Roe, he was the lead mechanical engineer for a pair of gas turbine / waste heat boiler cogeneration units for the City of Santa Clara. Tha generators produce 8 MWe each, and the boilers each produce 40',000 pounds per hour of 150 osig steam. The combustors are natural gas-fired, with fuel oil as backup. He sized and wrote specifications for the. gas turbines, steam generators, deaerators, feedwater treatment equipment, pamps, gas compressors, and instrumentation. He did piping flexibility analysis, and wrote preoperational and start-up procedures. He also engineered the entire steam and condensate distribution system between the city and steam customer, a paper prcducts plant. In another project, he was the lead mechanical engineer on five 330 MWe combined cycle power plants'for Jersey Central Power and Light Company, the Gilbert Station Units 4 through 8. On this assignment, he was responsible for engineer.ing the power cycle piping, cooling water systems, steam and compressed air system, water treatment systems, fire protection, and HVAC. He also , wrote installation specifications, and provided engineering assitance during construction and start-up. l While with Ebasco Services Inc, as a senior mechanical engineer he performed a wide variety of functions on two nuclear, two i coal-fired, and ten hydroelectric power plants. He was responsible ; for NVAC, refrigeration', steam, cooling water', and condensate '
-systems, and took a lead role in' scheduling and manpower planning for these projects.
Mr Raju is 48 years old, and holds BS and MS degrees in Mechanical Engineering from Michigan Technological University. He is a member of the ASME. _ l 1 I Commonwealth Edison Company, Project 6356-N, Septeiser 15, 1982 c r a n.rc s & co
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C.HIEF, NUCLEAR ENGINEER R N MOORE Roger Moore has 29 years experience in the nuclear , field, ineguding 8 years with Braun. 'He is presently Braun's Chief. Nuclear ingineer, and his expertise and experience are primarily in the areas of nuclear enaineering, safety, and licensing. In his present assignment, he is respensible for all nuclear and environmental aspects of Braun's nuclear power work. On the TVA STRIDE project, he provides design reviews in areas of nuclear'~__.. safety, health physics, and shielding. He is also responsible for coordination with and reporting to the NRC on all matters of nuclear safety. His other projects at Braun have included Braun SAR, in which he participated in the-design effort, and led the work to produce the PSAR and eventually secure the preliminary design approval from NRC. He also prepares license and permit applications to state and federal authorities on environmental and nuclear matters, responds to questions from regulatory agencies, and gives expert testimony at public hearings. i Prior to joining Braun,. Roger was Director of Nuclear Servicer at Gulf States Utilities. Here he directed the environmental and nuclear-efforts on two Louisiana power plants. He coordinated the werk of a number of environmental _ consultants, and published the first Environmental Report based upon the new NRC format. He was Superintendent of Engineering, Nuclear Division, for Todd-l Shipyards, where he led the engineering-of the retrofit of a-modernized design into the nuclear portion of the NS SAVANNAH. He also designed environmental control equipment and did control rod drive analysis for the' LOFT pr6 ject. He was also Manager of Training for nuclear matters at Babcock & Wilcox, where he qualified nucleai ship crews and coordinated various research programs. Mr. Moore has a BA in chemistry from the University of Colorado, and a business management c'ertificate from UCLA. He is a registered nuclear engineer in California.
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Co:r.onwealth Edison Cc=pany, Project 6356-M, september 15, 1082 l C F BRAUN & CC
E-9 SYSTEMS SECTION HEAD ' MECHANICAL ENGINEERING DEPARTMENT F M PATTERSON Pat has 30 years of engineering experience, all at Braun. He is leader of the Systems Section of the Power Division which is composed of the following groups - Mechanical, HVAC and
,i Instrument & Controls. He is responsible for all engineering in the section which includes the complete design of nuclear and fossil power plant systems. This involves preparation of P&I flow diagrams, logic diagrams, hydraulic and thermal calculations, systems, equipment and pre-op specifications, and equipment evaluation and selection. Involved is the complete design including mechanical equipment room layouts, HVAC ductwork drawings, and fabrication specifications. Mr Patterson is responsible for administering the three groups in his Section and providing technical guidance and review of the work. ,
Pat's cther duties have involved the analysis of heat transfer and i fluid flow problems of all types. Also process design of such apparatus as heat.exchangers, condensers and feedwater heaters, i i Mr Patterson has been in the Power Division since 1973. During this L time he was responsible for mechanical and HVAC systems in the , Reactor Island for TVA's Hartsville and Phipps Bend Nuclear Power j stations. He also directed the activities on several other power . projects. - l i Before his assignment to the Power Division, Pat was a Principal l Engineer in the Engineering Division. Prior to that he was leader of; the HVAC Group at Braun. Mr Patterson has a BSME from the University of California at Berkelef and MSME and Engineer in ME degrees from the University of Southern
, California. He is a member of the IEEE Working Group for Unique j Idahtification of' Power
- Plant Systems and Components. .He is'a registered. profession.a1 mechanical engineer.in California.
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1 i l i l i Commonwealth Edison Company, Project 6356-N, September 15, 1962 . C F B R A L*.N & CO
.. ,. ., l E-10 PROJEOt QUALITY C,ONTROL MANAGER L F KARh5 Lee Karns has-31syears of' experience including 31 years l N
with Braun. x , He is currently head of the Site Quality Control Secti~on of the
. Quality Engineering Department. In this capacity, he is responsible for. coordination of field jobsite inspection activities at various
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jobsites throughout the world. He maintains liaison with jobsite inspectors and home office engineering. He is responsible for preparing Construction Inspection Plans for construction projects, review of drawings and specifications, and establishment of inspection procedures and checklists to be used at the jobsite. He coordinates with customer representatives in the preparation of the site inspection requirements. /He is responsible for the - field piping pressure test programs and the preparation of the piping test diagrams that are used at the jobsites. l For 18 years he was Chief Field Inspector. He'was responsible for all jobsite construction inspection and quality control. activities for field projects ranging tp S150 million throughout the world. He was responsible for all site inspection activities for projects ~ in The Netherlands, Trinidad, Australia, and the Philippines. He participated in source inspection activities in Europe and other foreign countries during his overseas assignments. He is familiar I with foreign codes and foreign work methods. At the jobsite, he was responsible for soil inspection, concrete control, concrete i inspection, welding inspection including procedure and performance l qualification,' Code. pressure , vessel fabrication and assembly l inspection, inspection of piping fabrication and erection, piping i system pressure testing, site metallurgy, inspection of complex I materials handling systems, and boiler and furnace inspection. He ' is particularly qualified in the various techniques of nondestructive examination and code requirements. At the site, he Eas been responsible for~ supervising a team .of insp'ection-personnel that numbers up to 20 people. Prior to joining Braun, he was a source inspector for 8' years in - various metal manufacturing' facilities serving the petroleum industry. He also supervised shop forces in the manufacture of pressure vessels and the fabrication of structural steel. Mr Karns is 61 years of age. He received his education in l Mechanical Engineering at Purdue and Newark College of Engineering. 9 I I Commonwealth Edison Company, Project .6356-N, Septedper 15, 1982 i C F BRAUN & CO 4
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3R STRUCTURAL ENGINEER - , i, ELAND F ROREX Leland has over six years experience in power, all with Fraun, working in the Structural group on the TVA Power Plant Project.
;urrent responsibilities include leading a group of several engineers Jesigning HVAC, electrical and pipe support structures for the auxiliary and fuel buildings. He has evaluated and dispositioned field change requests, design information requests and non-conformance reports associated with erection of system supports and has written specifications for field installation and erection of supports.
Prior to working in the support group, his responsibilities had included coordination between technical engineer and suppliers of structural items, including structural and miscellaneous steel, tornado resistant doors, stael containment, air locks, and stainless steel liner plates. His duties included evaluation of bids, meeting with supplier representatives and customer, review of shop drawings, evaluation of requests for change of contract, and answering all correspondence from suppliers of structural items. He has also been responsible for review of free-standing containment vessel
, design performed by subcontractor, including updating design specification and interface between containment and-items belonging to other disciplines.
He has prepared and analyzed results and finite element computer analyses e of trywell steam tunnel structure, designed concrete floor slabs and prepared design report. Mr. Rorex has a BSCE from the University of Southern California, and is a Re,gistered Professional Civil Engineer in California. i i ! Commonwealth Edison Company, Project 6356-N, September 15, 1982 _= - -
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e e' i E-12 PRINCIPAL STRUCTURAL ENGINEER S P KESHAVA Paul has about 22 years experience in structural enalysis and design, over 8 years of it in power at C F Braun & Co. From 1978 to 1981 Paul worked for Braun in the TVA Stride Support and Hangers Group in a supervisory position. He was responsible for preparation of structural i standards, specifications and design guides for pipe, HVAC component, cable tray, and conduit supports. Seismic qualification calculations were performed on the'HVAC ducts to determine the maximum permissible spacing between supports and the longitudinal bracing requirements thereto. Duct to support frame attachment details were prepared-using either welds or blind rivets .which wara qualified by calculation. In addition, Paul's group was responsible for' implementing changes to concrete embedment design brought atout by NRC Bulletin 79-02. Other areas of responsibility conristed of design of pipe break restraints and their supports. [
, and field coordination in solving constructibility problems related to welding, anchorage to concrete and systea support framing.
Prior to work in this group, Paul worked for about 4 years as lead engineer + coordinating the analysis and design of a Mark III containment vessel per-formed by the vendors. He was responsible for the technical evaluation of the vendors' work and providing engineering support to vendors where needed on specific problem areas outside the vendors' scope of responsibility. Paul has also worked in conventional concrete and steel design in a lead capacity both in and out of the power industry. Currently he has been assigned to the piping stress analysis group as a consultant for spe:ial problems. He earned a PhD degree from Northwestern University at Evanston, and is a registered Professional Civil Engineer in California. 'He is a full member of the American Society of Civil Engineers. l l l l Commonwealth Edison Company, 6356-N, September 15, 1982 l i I
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) - E-13 40 SOURCE QUAtliT CONTROL INSPECTOR H E RUPP Hal has over 28 years experience in engineering and inspection e including the last 18 years with Braun.
Hal's most recent experience was Head Receiving Inspector at the Shell Wilmington Oil Refinery where his activities included visual weld inspection. I Prior to this he was assigned for 12 years at the Rocky Flats Nuclear Weapons Facility. His responsibilities included piping, HVAC and instru-mentation engineering, design and drafting. For approximately the last six years he performed various QC activities ir.cluding receiving inspection ( of equipment and materials for the plutonium recovery and waste treatment ' facility. He also performed fabrication and welding inspection on process glovebox enclosures - stainless steel sheetme?.a1 enclosures encompassing process equipment. I He is familiar with nuclear safety, shielding and containment requirements as well as ASME codes and NEMA standards. He is knoi?ledgeable of OSHA, l ANSI, MSS, IFI, and ASTM standards including ASTM-SAE standards in bolting i and other fastener hardware. His early Braun experience includes the position of piping and HVAC designer
.on various petrochemical projects.
Prior to joining Braun he was a HVAC designer, draftsman and held other engineering related positions with both small and large firms engaged in mechanical system engineering for defense facilities and various commercial buildings. Hal has two years military construction and inspection experience with:the U.S., Army Construction Engineers-Japan Logistics Command. He has attended various trade technical and junior colleges. He has held
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membership in ASHRAE, ISA and AACE.; Hal is 51 years old. , ( ,
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Comanonwealth Edison Company, Project 6356-N, September 15, 1982
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l SOURCE QUA(ITY CONTROL INSPECTOR , R A LETERSKY Ralph has 38 years experience, 6 years of source inspections with Braun. He has accomplished both source and jobsite inspections on ! pressure vessels, heat exchangers, towers, pipias systems, structural steel l
- and other petrochem process equipment. Sevaral of these assignments have I been in Japan.
Ralph's prior experiences have encompassed all phases of shop work from layout to supervision. He is certified as s Level 2 in radiography and liquid penetrant inspection and has experience with magnetic particle end ultrasonic examination. Ralph is 56 years old. Prior to joining Braun, Ralph worked for the New York Board of Water Supply conducting inspection and surveillance of tne workmanship, methods and procedures used at steel mills, foundaries and fabrication plants. His responsibilities while working for the Carrier Corp. and Struthers Nuclear and Process Co have included the supervision-of fabrication, welding and machining operations of commercial, commercial nuclear and Navy Nuclear vessels and equipment. He has performed similar duties in the commercial area for other manufactures. l l 1 l r l Commonwealth Edison Company, 6356-N, September 15, 1982
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4L W BOYD Leonard has 24 years experience as a metallurgical engineer, l the past 8 years with Braun. - x He has been the_ project netallurgical engineer for Braun's TVA-STRIDE 'N
. ' project since he came to Braun and, for the past year, section leader '
of the Metallurgical Engineering Section. The project metallurgical engineer is responsible for selection of materials of construction,
~ corrosion requirements, and welding requirements to meet the ASME codes, AWS codes, ANSI codes, NRC regulatory guides and customer requirements. -
Other project metallurgical engine'er assignments at Braun include the selection of metallic and nonmetallic materials of construction and l. determining welding and other fabricating requirements for a variety l t of chemical and petrochemical plants. These projects include. Polypropylene plants, 4. processes Nuclear fuel fabrication' facility study 3 PVC plant Mark I containment test facility Acetic acid / vinyl acetate plant Styrene plant study _ Tio, plant study Refinery units, new and revamp . Prior to joining Braun, Leonard worked for Peabody Testing /Magnarlux
&s the metallurgical lab supervisor, for Douglas Aircraft as a product l
reliability engineer, for North American Rockwell as a senior engineer and supervisor, and for Shell Oil as a metallurgical engineer. . His experience includes materials application, corrosion mitigation, ' quality control of fabrication processes, weldin~g requirements, metallurgical and. mechanical' testing, failure analysis and forensic - investigations.~ He has a BS in Natallurgical Engineering from the Montana School of
~ Mines, Butte, Montana. He is a registered professional engineer, metallurgical and corrosion, in California.
l b Counom,ealth Edison Company, 6356-N, September 15, 1982 , t r
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