LER-1981-009, Forwards LER 81-009/03L-0.Detailed Event Analysis Encl |
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373-4083 Se,au Paoouc'ione g/- 0.2/- OJO Mr. James P. O'Reilly, Director s
/f U. S. Nuclear Regulatory Commission Region II 101 Marietta Street, Suite 3100 Atlanta, Georgia 30303 2' ($
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sM Re: Oconee Nuclear Station UAMt,c #
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Dear Mr. O'Reilly:
Please find attached Reportable Occurrence Report RO-287/81-09. This report is submitted pursuant to Oconee Nuclear Station Technical Spec-ification 6.6.2.1.b(2), which concerns operation in a degraded mode permitted by a limiting condition foe operation, and describes an incident which is considered to be of no significance with respect to its effect on the health and safety of the public.
Very truly yours, bb
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7 William O. Parker, Jr.
JLJ/djs Attachme:nt Mr. Bill Lavallee cc: Director Office of Management & Program Analysis Nuclear Safety Analysis Center U. S. Nuclear Regulet.ory Commission P. O. Box 10412 Washington, D. C. 20535 Palo Alto, California 94303 4I l I
8107200285 810605 PDR ADOCK 05000287
e DUKE POWER COMPANY 3
Oconee Unit 3 Report Number: R0-287/81-09 Report Date: June 5, 1981 Occurrence Date: May 7, 1981 1
Facility: Oconee Unit 3, Senera, South Carolina Identification of Occurrence: Loss of Containment Integrity Resulting In j
Unit Shutdown Conditions Prior to Occurrence: 100% Full Power i
Description of Occurrence: At 0832 hears on May 7, 1981, containment l
isolation valve 3CS-6 was discovered, during a control room tour, to be in i
the intermediate position. An attempt was made to close the valve, however the valve would not close. A review of computer printouts indicated the l
valve opened at 0253 hours0.00293 days <br />0.0703 hours <br />4.183201e-4 weeks <br />9.62665e-5 months <br /> on May 7, 1981. Since 305-5, the redundant isolation valve, was already inoperable, the failure of 3CS-6 resulted in loss of containment integrity. Reactor shutdown commenced. The unit was ohutdown within the time permitted by Technical Specification 3.6.3.
i During the shutdown 3CS-5 was repaired. However, when craft personnel attempted to stroke 3CS-6, the valve operated correctly. An investigation as to the cause of 3CS-6 failure was unable to ascertain the reason for 3CS-6
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failing to the intermediate position at 0253 on May 7, 1981. Since 3CS-5 had been repaired and 3CS-6 was determined to be functionally operable the 1
unit was restarted and operated until 1445 hours0.0167 days <br />0.401 hours <br />0.00239 weeks <br />5.498225e-4 months <br /> on May 19, 1981 when 3CS-6 was again found to be open. A review of computer printouts revealed the valve opened at 1105 hours0.0128 days <br />0.307 hours <br />0.00183 weeks <br />4.204525e-4 months <br /> en May 19, 1981. Further investigation revealed there was leakage through 3CS-5 which resulted in loss of containment integrity. Reactor. shutdown was again commenced and the unit was shutdown within the time permitted by Technical Specification 3.6.3.
Both of these events constitute operation in a degraded mode permitted by Technical Specification 3.6.3 and are thus reportable pursuant to Technical Spec-ification 6.6.2.1 b(2).
Apparent Cause of Occurrence: The apparent cause of the failure of 3CS-6 which occurred at 0253 hours0.00293 days <br />0.0703 hours <br />4.183201e-4 weeks <br />9.62665e-5 months <br /> on May 7, 1981 was not determined at that time.
a However, following the failure which occurred on May 19, 1981, it was deter-mined the cause was two fold. First, valves 3CF-22 and 3CF-23 (core flood I
tank manual drain valves) were leaking past the seat. These valves drain to
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the quench tank drain line which is isolated by 3CS-5 and 3CS-6.
- Second, valve 3CS-124 which is a relief valve upstream of 3CS-5 and 3CS-6 was " gagged" i
l closed. The combination of these two occurrences resulted in pressurization of the quench tank drain line to approximately 450 psig. Valve 3CS-6 is pneumatically operated and requires air pressure to opsn but closes on spring pressure. Approximately 175 psig system pressure is required to over-come the spring within the operator. An extensive document search was l
unable to determine why or when 3CS-124 was " gagged", however it is believed l
it was gagged during construction and/or original system hydro testing.
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Analysis or Occurrenec: Both valves 3CS-5 and 3CS-6 are containment isolation valves whose safety function is to isolate against a 59 psig post loce con-tainment atmosphere. Relief valve 3CS-124 its designed to prevent overpressuriza-tion of the quench tcnk drain line by higher pressure sources which draf't into it.
The simultanious thru leakage of valves 3CF-22 and 3CF-23 combined with the " gagging" of 3CS-124 resulted in pressures which forced flow thru 3CS-5 and forced 3CS-6 to open. However, had a loca occurred and the core flood tanks discharged, the pressure would have reduced and, 3CS-5 would have sealed against the post loca containvient pressure of 59 psig and 3CS-6 would have closed also sealing against the post loca atmospheric pressure. Additionally on both events described in-this-repor.t the-unit.was.
shutdown within the time frame specified by the Technical Specifications.
Thus, this incident is considered to be of no significance with respect to safe operation, and the health and safety of the public were not affected.
Corrective Action
For the event of May 7, 1981 valve 3CS-5 was repaired and tested and valve 3CS-6 was determined to be functionally operable. For the event of May 19, 1981 the following actions were'taken:
1.
A modification was performed to temporarily remove a.section._ __.
of the core flood tank drain lines and pipe caps were installed on both open ends of the piping.
2.
3CS-124 was "ungagged", removed from the line, tested, reset and reinstalled.
3.
An inspection and evaluation of the section of piping which was overpressurized determined that the piping and valves were still f'inctional.
4.
The identical relief valves on Units 1 and 2 ( 1CS-124, and 2CS-124 ) will be inspected at the next opportunity.
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| 05000269/LER-1981-001, Forwards LER 81-001/03L-0.Detailed Event Analysis Encl | Forwards LER 81-001/03L-0.Detailed Event Analysis Encl | | | 05000269/LER-1981-001-03, /03L-0:on 810105,turbine Trip from 90% Full Power Occurred.Caused by Loss of Excitation on Generator Field Resulting from Mismatch During Personnel Attempt to Raise Volt Amperes Reactive on Units 1 & 2 | /03L-0:on 810105,turbine Trip from 90% Full Power Occurred.Caused by Loss of Excitation on Generator Field Resulting from Mismatch During Personnel Attempt to Raise Volt Amperes Reactive on Units 1 & 2 | | | 05000270/LER-1981-001-03, /03X-1:on 810120,discovered That Low Pressure Svc Water Was Not Flowing to HPI Pump 2A.Caused by Blockage Due to Crud Buildup.Portions of Carbon Steel Piping Will Be Replaced W/Stainless Steel | /03X-1:on 810120,discovered That Low Pressure Svc Water Was Not Flowing to HPI Pump 2A.Caused by Blockage Due to Crud Buildup.Portions of Carbon Steel Piping Will Be Replaced W/Stainless Steel | | | 05000270/LER-1981-001, Forwards LER 81-001/03X-1.Detailed Event Analysis Encl | Forwards LER 81-001/03X-1.Detailed Event Analysis Encl | | | 05000270/LER-1981-002, Forwards LER 81-002/01T-0.Detailed Event Analysis Encl | Forwards LER 81-002/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1981-002-01, /01T-0:on 810211,electrical Penetration EMV-2 Could Not Be Pressurized.Caused by Leak at Interior Bushing. Penetration to Be Repaired or Replaced During Next Outage | /01T-0:on 810211,electrical Penetration EMV-2 Could Not Be Pressurized.Caused by Leak at Interior Bushing. Penetration to Be Repaired or Replaced During Next Outage | | | 05000269/LER-1981-003, Forwards LER 81-003/03L-0.Detailed Event Analysis Encl | Forwards LER 81-003/03L-0.Detailed Event Analysis Encl | | | 05000269/LER-1981-003-03, /03L-0:on 810125,dc Input Fuse in 1DID Vital Inverter Blew,Causing Inverter to Lose Power source.1DIB Inverter Tripped When Ac Output Breaker Apparently Opened. 1DID Trip Caused by Blown Fuse.Cause of 1DIB Trip Unknown | /03L-0:on 810125,dc Input Fuse in 1DID Vital Inverter Blew,Causing Inverter to Lose Power source.1DIB Inverter Tripped When Ac Output Breaker Apparently Opened. 1DID Trip Caused by Blown Fuse.Cause of 1DIB Trip Unknown | | | 05000287/LER-1981-003, Forwards LER 81-003/01T-0.Detailed Event Analysis Encl | Forwards LER 81-003/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1981-003-01, /01T-0:on 810226,B Steam Generator Was Pressurized to 550 Psig.Caused by Procedural Deficiency. Once-through Steam Generator Pressure Lowered.Procedures for Opening Startup Block Valves Will Be Revised | /01T-0:on 810226,B Steam Generator Was Pressurized to 550 Psig.Caused by Procedural Deficiency. Once-through Steam Generator Pressure Lowered.Procedures for Opening Startup Block Valves Will Be Revised | | | 05000270/LER-1981-003-03, /03L-0:on 810302,alarm Sounded to Indicate High Temp on Reactor Bldg Cooling Unit.Caused by Grease Starvation.Reactor Bldg Cooling Unit 2C Was Secured & Grease Added to Motor Bearings.Cooling Unit Restarted | /03L-0:on 810302,alarm Sounded to Indicate High Temp on Reactor Bldg Cooling Unit.Caused by Grease Starvation.Reactor Bldg Cooling Unit 2C Was Secured & Grease Added to Motor Bearings.Cooling Unit Restarted | | | 05000270/LER-1981-003, Forwards LER 81-003/03L-0.Detailed Event Analysis Encl | Forwards LER 81-003/03L-0.Detailed Event Analysis Encl | | | 05000270/LER-1981-004-03, /03L-0:on 810304,motor Driven Emergency Feedwater Pump 2B Was Declared Inoperable Due to Arcing in Motor.Cause Unknown.Motor Was Disassembled & Failure Found in Coil Slot | /03L-0:on 810304,motor Driven Emergency Feedwater Pump 2B Was Declared Inoperable Due to Arcing in Motor.Cause Unknown.Motor Was Disassembled & Failure Found in Coil Slot | | | 05000270/LER-1981-004, Forwards LER 81-004/03L-0.Detailed Event Analysis Encl | Forwards LER 81-004/03L-0.Detailed Event Analysis Encl | | | 05000269/LER-1981-004-03, /03L-0:on 810212,primary Level Indication for Elevated Water Storage Tank Was Declared Inoperable Following Low Water Level Alarms.Caused by Loose Connectors on Air Compressor Starter Terminals.Connections Tightened | /03L-0:on 810212,primary Level Indication for Elevated Water Storage Tank Was Declared Inoperable Following Low Water Level Alarms.Caused by Loose Connectors on Air Compressor Starter Terminals.Connections Tightened | | | 05000269/LER-1981-004, Forwards LER 81-004/03L-0.Detailed Event Analysis Encl | Forwards LER 81-004/03L-0.Detailed Event Analysis Encl | | | 05000287/LER-1981-004-03, /03L-0:on 810312,valve 3FDW-105 Failed to Close Electrically After Chemical Sampling of Steam Generator B. No Apparent Cause Found.Valve Manually Closed & Circuit Breaker Opened,Disabling Valve | /03L-0:on 810312,valve 3FDW-105 Failed to Close Electrically After Chemical Sampling of Steam Generator B. No Apparent Cause Found.Valve Manually Closed & Circuit Breaker Opened,Disabling Valve | | | 05000287/LER-1981-004, Forwards LER 81-004/03L-0.Detailed Event Analysis Encl | Forwards LER 81-004/03L-0.Detailed Event Analysis Encl | | | 05000287/LER-1981-005-03, /03L-0:on 810323,engineering Safeguard Valve 3CS-5 Failed to Operate.Caused by Operator Failure Since Valve Could Be Operated Manually.Valve Operator Will Be Inspected During Next Outage | /03L-0:on 810323,engineering Safeguard Valve 3CS-5 Failed to Operate.Caused by Operator Failure Since Valve Could Be Operated Manually.Valve Operator Will Be Inspected During Next Outage | | | 05000287/LER-1981-005, Forwards LER 81-005/03L-0.Detailed Event Analysis Encl | Forwards LER 81-005/03L-0.Detailed Event Analysis Encl | | | 05000269/LER-1981-005, Forwards LER 81-005/01T-0.Detailed Event Analysis Encl | Forwards LER 81-005/01T-0.Detailed Event Analysis Encl | | | 05000270/LER-1981-005, Forwards LER 81-005/01T-0.Detailed Event Analysis Encl | Forwards LER 81-005/01T-0.Detailed Event Analysis Encl | | | 05000269/LER-1981-005-01, /01T-0:on 810222,low Power Injection Check Valve Discovered Leaking Excessively During Intersystem LOCA Leak Test.Caused by Buildup of Crud in Pivot Gap Area.Disc Hinge & Hinge Pin Replaced.Crud to Be Analyzed | /01T-0:on 810222,low Power Injection Check Valve Discovered Leaking Excessively During Intersystem LOCA Leak Test.Caused by Buildup of Crud in Pivot Gap Area.Disc Hinge & Hinge Pin Replaced.Crud to Be Analyzed | | | 05000270/LER-1981-005-01, /01T-0:on 810318,four Closure Studs on Reactor Coolant Pump 2A2 Had Corrosion Wastage in Pump Closure Area. Caused by Leakage from Pump Closure Gaskets.Stud 20 Replaced.Studs 1,2 & 3 Left in Place | /01T-0:on 810318,four Closure Studs on Reactor Coolant Pump 2A2 Had Corrosion Wastage in Pump Closure Area. Caused by Leakage from Pump Closure Gaskets.Stud 20 Replaced.Studs 1,2 & 3 Left in Place | | | 05000270/LER-1981-006, Forwards LER 81-006/03L-0.Detailed Event Analysis Encl | Forwards LER 81-006/03L-0.Detailed Event Analysis Encl | | | 05000270/LER-1981-006-03, /03L-0:on 810409,valve 2PR-8 Failed to Open During on-line Insp.Caused by Faulty Valve Operator Diaphragm.Valve Repaired & Verified Operable | /03L-0:on 810409,valve 2PR-8 Failed to Open During on-line Insp.Caused by Faulty Valve Operator Diaphragm.Valve Repaired & Verified Operable | | | 05000287/LER-1981-006, Forwards LER 81-006/03X-1.Detailed Event Analysis Encl | Forwards LER 81-006/03X-1.Detailed Event Analysis Encl | | | 05000287/LER-1981-006-03, /03X-1:on 810324,reactor Protection Sys Channel a High Pressure Trip Found Out of Calibr.Caused by Transmitter Drift.Pressure Transmitter Recalibr | /03X-1:on 810324,reactor Protection Sys Channel a High Pressure Trip Found Out of Calibr.Caused by Transmitter Drift.Pressure Transmitter Recalibr | | | 05000269/LER-1981-006, Forwards LER 81-006/03L-0.Detailed Event Analysis Encl | Forwards LER 81-006/03L-0.Detailed Event Analysis Encl | | | 05000269/LER-1981-006-03, /03L-0:on 810328,RCS Subcooling Margin Monitors Were Discovered Inoperable When Computer Alarm Printer & Rider in Control Room Indicated All Analog Points in Alarm Condition.Caused by Failed Low Level Amplifier | /03L-0:on 810328,RCS Subcooling Margin Monitors Were Discovered Inoperable When Computer Alarm Printer & Rider in Control Room Indicated All Analog Points in Alarm Condition.Caused by Failed Low Level Amplifier | | | 05000269/LER-1981-007-01, /01T-0:on 810410,fire Barrier Door for West Penetration Room Was Inoperable W/O Proper Fire Watches Maintained.Caused by Personnel Error.Individual Involved Counseled Re Importance of Communication | /01T-0:on 810410,fire Barrier Door for West Penetration Room Was Inoperable W/O Proper Fire Watches Maintained.Caused by Personnel Error.Individual Involved Counseled Re Importance of Communication | | | 05000269/LER-1981-007, Forwards LER 81-007/01T-0.Detailed Event Analysis Encl | Forwards LER 81-007/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1981-007, Forwards LER 81-007/03L-0.Detailed Event Analysis Encl | Forwards LER 81-007/03L-0.Detailed Event Analysis Encl | | | 05000270/LER-1981-007, Forwards LER 81-007/01T-0.Detailed Event Analysis Encl | Forwards LER 81-007/01T-0.Detailed Event Analysis Encl | | | 05000287/LER-1981-007-03, /03L-0:on 810329,inner Door Seal of Reactor Bldg Personnel Lock Found to Leak at Rate Greater than That Allowed by Procedure.Caused by Faulty Installation of Strong Backs.Gasket Shinned & Strong Backs Reinstalled | /03L-0:on 810329,inner Door Seal of Reactor Bldg Personnel Lock Found to Leak at Rate Greater than That Allowed by Procedure.Caused by Faulty Installation of Strong Backs.Gasket Shinned & Strong Backs Reinstalled | | | 05000270/LER-1981-007-01, /01T-0:on 810326,during Periodic Test,Auto/Manual Transfer Switches for B1T-8 & B2T-5 Incorrectly Placed in Manual Position & Not Returned After Test Completion.Caused by Personnel Error.Switches Restored to Auto Position | /01T-0:on 810326,during Periodic Test,Auto/Manual Transfer Switches for B1T-8 & B2T-5 Incorrectly Placed in Manual Position & Not Returned After Test Completion.Caused by Personnel Error.Switches Restored to Auto Position | | | 05000287/LER-1981-008-03, /03L-0:on 810422,during Seismic Block Wall Insp, Discovered Breach of Fire Barrier in Penetration 3-T-T-1. Caused by Pulling of Electrical Cables Through Barrier. Breach Repaired Using RTV Foam | /03L-0:on 810422,during Seismic Block Wall Insp, Discovered Breach of Fire Barrier in Penetration 3-T-T-1. Caused by Pulling of Electrical Cables Through Barrier. Breach Repaired Using RTV Foam | | | 05000269/LER-1981-008-01, /01T-0:on 810513,loss of Valve Position Noticed. Valve CCW-8 Determined to Be Electrically Inoperable.Caused by Open Circuit in Several Conductors in Control Cable. Control Cable Replaced & Valve Electrically Cycled | /01T-0:on 810513,loss of Valve Position Noticed. Valve CCW-8 Determined to Be Electrically Inoperable.Caused by Open Circuit in Several Conductors in Control Cable. Control Cable Replaced & Valve Electrically Cycled | | | 05000270/LER-1981-008-03, /03L-0:on 810508,solenoid Valve for 2FDW-316 Stuck in Manual Position,Disabling Automatic Level Control of B Steam Generator from Emergency Feedwater Sys.Valve Replaced Per Procedure | /03L-0:on 810508,solenoid Valve for 2FDW-316 Stuck in Manual Position,Disabling Automatic Level Control of B Steam Generator from Emergency Feedwater Sys.Valve Replaced Per Procedure | | | 05000287/LER-1981-008, Forwards LER 81-008/03L-0.Detailed Event Analysis Encl | Forwards LER 81-008/03L-0.Detailed Event Analysis Encl | | | 05000270/LER-1981-008, Forwards LER 81-008/03L-0.Detailed Event Analysis Encl | Forwards LER 81-008/03L-0.Detailed Event Analysis Encl | | | 05000269/LER-1981-008, Forwards LER 81-008/01T-0.Detailed Event Analysis Encl | Forwards LER 81-008/01T-0.Detailed Event Analysis Encl | | | 05000269/LER-1981-009, Forwards LER 81-009/03L-0.Detailed Analysis Encl | Forwards LER 81-009/03L-0.Detailed Analysis Encl | | | 05000287/LER-1981-009-03, /03L-0:on 810507,containment Isolation Valve 3CS-6 Was Discovered in Intermediate Position,Resulting in Loss of Containment Integrity.Cause Undetermined.Valve 3CS-6 Verified Operable | /03L-0:on 810507,containment Isolation Valve 3CS-6 Was Discovered in Intermediate Position,Resulting in Loss of Containment Integrity.Cause Undetermined.Valve 3CS-6 Verified Operable | | | 05000269/LER-1981-009-03, /03L-0:on 810622,during Normal Operations,Startup Transformer CT-1 Locked Out.Cause Not stated.CT-1 Transformer & Bus Work Checked & Protective Relaying Checked for Malfunction Prior to Return to Svc | /03L-0:on 810622,during Normal Operations,Startup Transformer CT-1 Locked Out.Cause Not stated.CT-1 Transformer & Bus Work Checked & Protective Relaying Checked for Malfunction Prior to Return to Svc | | | 05000270/LER-1981-009-03, /03L-0:on 810415,during Low Pressure Svc Water Pump Periodic Test,Valves 2LPSW-19 & 2LPSW-21 Were Closed Resulting in RB Rbcu Being Out of Svc.Caused by Personnel Error.Valve 2LPSW-19 Opened & Personnel Counseled | /03L-0:on 810415,during Low Pressure Svc Water Pump Periodic Test,Valves 2LPSW-19 & 2LPSW-21 Were Closed Resulting in RB Rbcu Being Out of Svc.Caused by Personnel Error.Valve 2LPSW-19 Opened & Personnel Counseled | | | 05000287/LER-1981-009, Forwards LER 81-009/03L-0.Detailed Event Analysis Encl | Forwards LER 81-009/03L-0.Detailed Event Analysis Encl | | | 05000287/LER-1981-010-03, /03L-0:on 810517,broken Airline to Valve 3LPSW-525 Was Discovered.Caused by Breakage of Brass Nipple Between Air Supply Isolation Valve & Accumulator Tank.Brass Nipple Replaced | /03L-0:on 810517,broken Airline to Valve 3LPSW-525 Was Discovered.Caused by Breakage of Brass Nipple Between Air Supply Isolation Valve & Accumulator Tank.Brass Nipple Replaced | | | 05000269/LER-1981-010-03, /03L-0:on 810602,turbine Driven Emergency Feedwater Pump Declared Inoperable.Caused by Governor Valve Sticking in Open Position Due to Sys Contamination.Linkage Pin Removed,Governor Valve Freed & Stem Cleaned | /03L-0:on 810602,turbine Driven Emergency Feedwater Pump Declared Inoperable.Caused by Governor Valve Sticking in Open Position Due to Sys Contamination.Linkage Pin Removed,Governor Valve Freed & Stem Cleaned | | | 05000269/LER-1981-010, Forwards LER 81-010/03L-0.Detailed Event Analysis Encl | Forwards LER 81-010/03L-0.Detailed Event Analysis Encl | |
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