LER-1981-008, Forwards LER 81-008/03L-0.Detailed Event Analysis Encl |
| Event date: |
|
|---|
| Report date: |
|
|---|
| 2981981008R00 - NRC Website |
|
text
n
'~ '
COOPER NUCLEAR STATION Mjj Q] Nebraska Public Power District
"" * * "A"E" *"Jh'@ Us".".^i ?^ "
5 o
CNSS810276 May 26, 1981 Q1 I CJ
., p.
N Mr. K. V. Seyfrit, Director g
g U.S. Nuclear Regulatory Commission g.7 Office of Inspection and Enforcement O IS8[h,
ti " Q **eq g3 Region IV 611 Ryan Plaza Drive y
N,
' "jj s% -
Suite 1000 Arlington, Texas 76011
'f
- .: _ g sf
Dear Sir:
This report is submitted in accordance with Section 6.7.2.B.2 of the Technical Specifications for Cocper Nuclear Station and discusses a reportable occurrence that was d19 covered on April 25, 1981. A licensee event report form is also enc Lsed.
Report No.:
50-296-81-08 Report Date:
May 26, 1981 Occurrence Date: April 26, 1981 Facility:
Cooper Nuclear Station Brownville, Nebraska 68321 Identification of Occurrence:
A condition which could have resulted in operation in a degraded mode permitted by the limiting condition for operation established in Table 3.2.B of the Technical Specifications.
Conditions Prior to Occurrence:
The reactor was in the cold shutdown condition for refueling.
Reactor vessel level was approximately 140-150 inches.
Description of Occurrence:
Reactor vessel low level (-37") annunciator 9-3-1/8-2 at control room canel 9-3 alarmed and would not clear with the actual reactor vessel indicated level at control room panel 9-4 approximately 140-150 inches.
Designation of Apparent Cause of Occurrence:
Contacts on auxiliary switch #4 of NBI-LIS-72C were arcing causing alarm on control room panel 9-3 annuncia*.or 9-3-1/8-2.
Ob1 5
/ /
5 8106 09 of,39
Mr. K. V. Seyfrit May 26, 1981 Page 2.
l r
i Analysis of Occurrence:
NBI-LIS-72C is a Yarway Model 4418C level indicator. There are four Yarway level indicators installsd designated 72A, B, C, & D, respectively. Each Yarway indicator has four sets of magnetically operated contacts designated as switch 1, 2, 3, & 4.
Switch #1 on each of the four Yarway's is a part of the logic sequence for starting CS, DG, and RHR components. Switch #2 on each Yarway is associated with ADS initiation logic. Switch #3 is a part of HPCI initiation logic at -37" reactor vessel level. Switch #4 is a part of RCIC initiation logic and also actuates an annunciator in con-trol room panel 9-3 at -37" reactor vessel level.
t Examination of the #4 switch on Yarway 72C indicated what appeared to be an oily film between the contacts. The switch contacts had l
previously been cleaned with LPS-1, a common contact cleaner. A review of this occurrence with the personnel involved indicates that the use of LPS-1 as a Yarway contact cleaner is not standard practice.
The subject Yarway level indicator was indicating properly and switches 1, 2, & 3 would have actuated correctly to a low reactor vessel water level.
The remaining #4 switches on Yarway 72A, B, & D were operable.
Subsequent to this occurrence, a calibration and functional test L
was performed on the subject Yarway level indicators 72A, B, C, &
D.
During this test, switch #2 on Yarway 72C did not function correctly. Visual inspection of switch #2 indicated a similar oily film on the contacts. These contacts had been previously cleaned with a freon solvent after the #4 switch failure. However, due to
[
the physical location of these switches on the Yarway, thorough k
cleaning of the switch contacts is not achievable.
l This occurrence presented no adverse consequences from the stand-point of public health and safety.
Corrective Action
I Switch #4 on Yarway 72C was replaced. The remaining switches on L
Yarway 72 A, B, & D were cleaned with MS-180, a freon TF solvent.
As a result of the calibration and functional test, switch #2 on Yarway 72C was replaced and all the switches on Yarway 72 A, B, C,
& D will be re-cleaned using a freon TF solvent and a close visual inspection of the switches will be performed.
f i
,,v,,--
,-,-r.--
F 4
e L
r Mr. K. V. Seyfrit May 26, 1981 i
Page 3.
I t
Instrument and Control personnel have been advised to use only MS-180 freon solvent, vice LPS-1, for contact cleaning. This cor-rective action will be completed prior to reactor startup.
Sincerely, n,
t L. C. Lessor Station Superintendent i
I Cooper Nuclear Station l
LCL:cg a
- i 4
I 1
4
.i
. 44 I
e l
l 1
i l
l
- ~,,.
_.,. __.. -. ~. _. _ _ - _. - -__.
|
|---|
|
|
| | | Reporting criterion |
|---|
| 05000298/LER-1981-001-03, /03L-0:on 810102,hydraulic Shock Suppressor RF-S4 Discovered Inoperable.Caused by Improper Installation. Suppressor Reoriented Properly | /03L-0:on 810102,hydraulic Shock Suppressor RF-S4 Discovered Inoperable.Caused by Improper Installation. Suppressor Reoriented Properly | | | 05000298/LER-1981-001, Forwards LER 81-001/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-001/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-002, Forwards LER 81-002/03L-0.Detailed Event Analysis Encl | Forwards LER 81-002/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-002-03, /03L-0:on 810213,brass Filings Found in Oil Sump of Outboard Motor Bearing of RHR Svc Water Booster Pump. Caused by Loose Inboard Motor Fan & Set Screw.Fan Repaired & Second Set Screw Added | /03L-0:on 810213,brass Filings Found in Oil Sump of Outboard Motor Bearing of RHR Svc Water Booster Pump. Caused by Loose Inboard Motor Fan & Set Screw.Fan Repaired & Second Set Screw Added | | | 05000298/LER-1981-003-03, /03L-0:on 810223,RHR-MO-26B Motor Amps Increased & Remained Excessively High When Valve Reached Closed Position.Caused by Limit Switch on Limitorque SMB-O Valve Motor Operator Not Opening & de-energizing Starter | /03L-0:on 810223,RHR-MO-26B Motor Amps Increased & Remained Excessively High When Valve Reached Closed Position.Caused by Limit Switch on Limitorque SMB-O Valve Motor Operator Not Opening & de-energizing Starter | | | 05000298/LER-1981-003, Forwards LER 81-003/03L-0.Detailed Event Analysis Encl | Forwards LER 81-003/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000298/LER-1981-004-03, /03L-0:on 810306,during Normal Operation,Relay 27x3/1G Found de-energized.Cause Unknown.Relay Replaced. Operation Verified.Corresponding Relay for Redundant Sys Found Operable | /03L-0:on 810306,during Normal Operation,Relay 27x3/1G Found de-energized.Cause Unknown.Relay Replaced. Operation Verified.Corresponding Relay for Redundant Sys Found Operable | | | 05000298/LER-1981-005, Forwards LER 81-005/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-005/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-005-03, /03L-0:on 810320,reactor Bldg Closed Cooling Water Pump 1D Tripped During Start.Caused by Installation of Undersized Fuse.Fuses Replaced | /03L-0:on 810320,reactor Bldg Closed Cooling Water Pump 1D Tripped During Start.Caused by Installation of Undersized Fuse.Fuses Replaced | | | 05000298/LER-1981-006, Forwards LER 81-006/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-006/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-006-03, /03L-0:on 810414,during Normal Surveillance Testing of Scram Discharge Header Cms,Three of Four Channels Installed Failed.Caused by Component Failure.Marginal Crystals Used in Transmitter Replaced by Manufacturer | /03L-0:on 810414,during Normal Surveillance Testing of Scram Discharge Header Cms,Three of Four Channels Installed Failed.Caused by Component Failure.Marginal Crystals Used in Transmitter Replaced by Manufacturer | | | 05000298/LER-1981-007, Forwards LER 81-007/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-007/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-007-03, /03L-0:on 810426,diesel Generator 1 Cylinder Temp Increased During Surveillance Procedure 6.5.12.1 W/Reactor in Cold Shutdown.Caused by Temporary Air Pressure Test Gauge Which Fell Off Control Air Supply | /03L-0:on 810426,diesel Generator 1 Cylinder Temp Increased During Surveillance Procedure 6.5.12.1 W/Reactor in Cold Shutdown.Caused by Temporary Air Pressure Test Gauge Which Fell Off Control Air Supply | | | 05000298/LER-1981-008-03, /03L-0:on 810426,reactor Vessel Level Switch LIS-72C,Switch-4,caused Continuous Annunciator 9-3-1/8-2 Alarm.Caused by Failure of Yarway Model 4418C Level Indicating Switch,Due to Film Buildup Between Contacts | /03L-0:on 810426,reactor Vessel Level Switch LIS-72C,Switch-4,caused Continuous Annunciator 9-3-1/8-2 Alarm.Caused by Failure of Yarway Model 4418C Level Indicating Switch,Due to Film Buildup Between Contacts | | | 05000298/LER-1981-008, Forwards LER 81-008/03L-0.Detailed Event Analysis Encl | Forwards LER 81-008/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-009, Forwards LER 81-009/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-009/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-009-03, /03L-0:on 810503,two Pacific Scientific Model PSA-10 Mechanical Shock Suppressors Found Inoperable.Cause Under Evaluation.Snubber Replaced | /03L-0:on 810503,two Pacific Scientific Model PSA-10 Mechanical Shock Suppressors Found Inoperable.Cause Under Evaluation.Snubber Replaced | | | 05000298/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000298/LER-1981-010-03, /03L-0:on 810505,static Inverter 1A Spike Suppressor Capacitor Failed Causing Inverter to Become Inoperable.Caused by Aging & Effects of High Ripple Charger | /03L-0:on 810505,static Inverter 1A Spike Suppressor Capacitor Failed Causing Inverter to Become Inoperable.Caused by Aging & Effects of High Ripple Charger | | | 05000298/LER-1981-011, Forwards LER 81-011/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-011/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-011-03, /03L-0:on 810528,during Insp of Unexpected Alarm, CS Header Break Detection Instrument Switches Found Piped to Incorrect Lines.Caused by Connection to Wrong Line at Drywell Penetration.Instruments Connected to Proper Lines | /03L-0:on 810528,during Insp of Unexpected Alarm, CS Header Break Detection Instrument Switches Found Piped to Incorrect Lines.Caused by Connection to Wrong Line at Drywell Penetration.Instruments Connected to Proper Lines | | | 05000298/LER-1981-012, Forwards LER 81-012/03L-0.Detailed Event Analysis Encl | Forwards LER 81-012/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-012-03, /03L-0:on 810519,during Testing HPCI-PS-68D Tripped at 89 Psig Instead of 100 Psig Tech Spec Limit. Caused by Random Instrument Drift.Instrument Immediately Recalibr & Returned to Svc | /03L-0:on 810519,during Testing HPCI-PS-68D Tripped at 89 Psig Instead of 100 Psig Tech Spec Limit. Caused by Random Instrument Drift.Instrument Immediately Recalibr & Returned to Svc | | | 05000298/LER-1981-013, Forwards LER 81-013/03L-0.Detailed Event Analysis Encl | Forwards LER 81-013/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-013-03, /03L-0:on 810528,during Testing of Station Battery Rated Load Test W/Plant in Cold shutdown,125 Volt Batteries 1A & 1B Discharged at Rate Greater than Required.Caused by Error in Reading Procedure.Procedure Will Be Revised | /03L-0:on 810528,during Testing of Station Battery Rated Load Test W/Plant in Cold shutdown,125 Volt Batteries 1A & 1B Discharged at Rate Greater than Required.Caused by Error in Reading Procedure.Procedure Will Be Revised | | | 05000298/LER-1981-014, Forwards LER 81-014/03L-0.Detailed Event Analysis Encl | Forwards LER 81-014/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-014-03, /03L-0:on 810608,during Testing,Hpci Pump Turbine Tripped on Overspeed Prior to Reaching Rated Sys Flow.Sys Declared Inoperable.Caused by Improper Valve line-up Procedure.Valve Throttled & Tested | /03L-0:on 810608,during Testing,Hpci Pump Turbine Tripped on Overspeed Prior to Reaching Rated Sys Flow.Sys Declared Inoperable.Caused by Improper Valve line-up Procedure.Valve Throttled & Tested | | | 05000298/LER-1981-015, Forwards LER 81-015/03L-0.Detailed Event Analysis Also Submitted | Forwards LER 81-015/03L-0.Detailed Event Analysis Also Submitted | | | 05000298/LER-1981-015-03, /03L-0:on 810531,twelve Penetrations Were Found Leaking Excessively.Ten Caused by Normal Wear & Two by Improper Limitorque Operation.Valve Repairs Performed | /03L-0:on 810531,twelve Penetrations Were Found Leaking Excessively.Ten Caused by Normal Wear & Two by Improper Limitorque Operation.Valve Repairs Performed | | | 05000298/LER-1981-016, Forwards LER 81-016/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-016/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-016-03, /03L-0:on 810610,core Thermal Power Calculation Performed by Process Computer Found Incorrect Due to Incorrect Feedwater Flow Value in Computer.Caused by Personnel Error in Changing Conversion Coefficient | /03L-0:on 810610,core Thermal Power Calculation Performed by Process Computer Found Incorrect Due to Incorrect Feedwater Flow Value in Computer.Caused by Personnel Error in Changing Conversion Coefficient | | | 05000298/LER-1981-017-03, /03L-0:on 810613,reactor Core Isolation Cooling Sys Steam Supply Valve RCIC-MOV-M016 Failed to Open.Caused by Improperly Wired Motor Operator Circuit.Jumper Installed | /03L-0:on 810613,reactor Core Isolation Cooling Sys Steam Supply Valve RCIC-MOV-M016 Failed to Open.Caused by Improperly Wired Motor Operator Circuit.Jumper Installed | | | 05000298/LER-1981-017, Forwards LER 81-017/03L-0.Detailed Event Analysis Encl | Forwards LER 81-017/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-018-03, /03L-0:on 810625,pressure Switch NBI-PS-52A Found W/Trip Point Less Conservative than Tech Spec.Apparently Caused by Setpoint Drift.Switch Readjusted.Setpoints for Switches Reset | /03L-0:on 810625,pressure Switch NBI-PS-52A Found W/Trip Point Less Conservative than Tech Spec.Apparently Caused by Setpoint Drift.Switch Readjusted.Setpoints for Switches Reset | | | 05000298/LER-1981-018, Forwards LER 81-018/03L-0.Detailed Event Analysis Encl | Forwards LER 81-018/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-019-03, /03L-0:on 810728,during Surveillance to Prove Operability of Diesel Generator 1,fuel Supply Hose Developed Leak.Caused by Excessive Localized Flexure & Vibration. Hose Replaced | /03L-0:on 810728,during Surveillance to Prove Operability of Diesel Generator 1,fuel Supply Hose Developed Leak.Caused by Excessive Localized Flexure & Vibration. Hose Replaced | | | 05000298/LER-1981-019, Forwards LER 81-019/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-019/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-020, Forwards LER 81-020/03L-0. Detailed Event Analysis Also Submitted | Forwards LER 81-020/03L-0. Detailed Event Analysis Also Submitted | | | 05000298/LER-1981-020-03, /03L-0: on 810728, During Procedure Returning Diesel Generator 1 to Svc After Flexible Fuel Line Leak, Control Air Line Fitting Failed Causing Generator to Shut Down. Caused by Broken Air Line Due to Crimped Ferrule | /03L-0: on 810728, During Procedure Returning Diesel Generator 1 to Svc After Flexible Fuel Line Leak, Control Air Line Fitting Failed Causing Generator to Shut Down. Caused by Broken Air Line Due to Crimped Ferrule | | | 05000298/LER-1981-021, Forwards LER 81-021/03L-0.Detailed Event Rept Submitted | Forwards LER 81-021/03L-0.Detailed Event Rept Submitted | | | 05000298/LER-1981-021-03, /03L-0:on 810728,during Performance of Surveillance Procedure on Diesel Generator 2,injection Line Failed.Caused by Metal Fatigue & Vibration.Component Replaced | /03L-0:on 810728,during Performance of Surveillance Procedure on Diesel Generator 2,injection Line Failed.Caused by Metal Fatigue & Vibration.Component Replaced | | | 05000298/LER-1981-022-03, /03L-0:on 810912,blown Fuse in Valve Motor Circuit Disabled Valve & Reactor Core Isolation Cooling Sys.Caused by Motor Grounded by Grease That Penetrated Defective Seal in Valve Operator & Into Armature.Motor & Seal Replaced | /03L-0:on 810912,blown Fuse in Valve Motor Circuit Disabled Valve & Reactor Core Isolation Cooling Sys.Caused by Motor Grounded by Grease That Penetrated Defective Seal in Valve Operator & Into Armature.Motor & Seal Replaced | | | 05000298/LER-1981-022, Forwards LER 81-022/03L-0.Detailed Event Analysis Also Submitted | Forwards LER 81-022/03L-0.Detailed Event Analysis Also Submitted | | | 05000298/LER-1981-023-03, /03L-0:on 811026,uncalibr Temp Switch Installed in MS-TS-1480 During 1981 Refueling Outage.Caused by Technician Error.Technicians Counseled.Will Color Code Switches & Revise Surveillance Procedure | /03L-0:on 811026,uncalibr Temp Switch Installed in MS-TS-1480 During 1981 Refueling Outage.Caused by Technician Error.Technicians Counseled.Will Color Code Switches & Revise Surveillance Procedure | | | 05000298/LER-1981-023, Forwards LER 81-023/03L-0.Detailed Event Analysis Submitted | Forwards LER 81-023/03L-0.Detailed Event Analysis Submitted | | | 05000298/LER-1981-024-03, /03L-0:on 811106,safety Relief Valve 71-D Failed to Close After Test.Caused by Failure of Solenoid Plunger to Drop Out When Solenoid de-energized.Solenoid Replaced | /03L-0:on 811106,safety Relief Valve 71-D Failed to Close After Test.Caused by Failure of Solenoid Plunger to Drop Out When Solenoid de-energized.Solenoid Replaced | | | 05000298/LER-1981-024, Forwards LER 81-024/03L-0.Detailed Event Analysis Encl | Forwards LER 81-024/03L-0.Detailed Event Analysis Encl | | | 05000298/LER-1981-025-04, /04T-0:on 811224,during Full Power,Discharge Was Made from Floor Drain Sample Tank W/O Adequate Sampling & Analysis of Batch.Caused by Personnel Error.Liquid Discharge Procedures Being Revised.Personnel Reprimanded | /04T-0:on 811224,during Full Power,Discharge Was Made from Floor Drain Sample Tank W/O Adequate Sampling & Analysis of Batch.Caused by Personnel Error.Liquid Discharge Procedures Being Revised.Personnel Reprimanded | | | 05000298/LER-1981-025, Forwards LER 81-025/04T-0.Detailed Event Analysis Encl | Forwards LER 81-025/04T-0.Detailed Event Analysis Encl | |
|