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LER-1981-041, /01T-0:on 810506,during Surveillance walkdown,23 Pipe Supports Failed Support Functionality Criteria Per IE Bulletin 79-14.Caused by Supports Exceeding Design Criteria. Supports to Be Modified or Replaced |
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8 6U 61 DOCKCT fvUf/GLH ul 6J EVENT DATE 74 75 HCPOHT DATE 80 EVENT DESCRIPTIOfJ AND PROBABLE CONSEQUENCES h o 2 10n 5-6-81. with Unit I shutdown for a refuelina/ torus modification out-I to la i lace, the AE conducted a surveillance walkdown of pipe supports per IE3 I
179-14 and then notified the site that a total o f 23 supports had failed 1 o 4 o s Ithe support functionality criteria ftr IEB 79-14.
This is a repetitive I l o lo I Luxu rren ce : see LER 50-_321/1981-039.
There were no effects on nublic lo'i71[h_ealth or safety.
No systems operabilities were affected.
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40 41 42 43 44 47 CAUSC DESCRIPTION AND CCRnECTIVE ACTIONS h Li.J O_j IThe desian reauirements of the supports were exceeded.
Overall, six i
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The supports will be modified or ren-I m llaced as necessary prior to Uni t I startup such that the requirements l
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50-321/1981-041 Licensec:
Georgia Powcr Company Facility Name':
Edwin I. llatch Docket #:
50-321
Narrative
Report for LER 50-321/1981-041 On'5-6-81, with Unit 1 shutdown for a refueling / torus modif-ication outage, the AE conducted a surveillance walkdown of pipe supports per IEB 79-14 and notified the site that a total-of 23 supports had failed the support functionality criteria for IEB 79-14.
The supports and associated types of failures are as follows:
Pipo Support Failures of~ Functionality Requirements 1.
L21-X29-H800:
Spring is bottomed out.
2.
B21-X29-II804 :
Stress in structural members resulting from weight plus DBE scismic loads excccds the matcrial yield stress.
3.
B31-Il001 :
The support does not act in the designed direction.
4.
T45-H002:
Support is not carrying the weight load of the pipe.
5.
N11-MSil-1:
Stress in structural members resulting. from weight plus DBE scismic loads exceeds the material yield stress.
6.
N11-MSH-2:
Stress in structurai members resulting from weight plus DBE scismic loads exceeds the material yield stress.
7.
N11-MSH-16:
Deflection of the support resulting from weight plus DBE scismic loads exceeds 1/4".
8.
N11-MSH-43:
Load in the standard support component (hyd-raulic snubber) exceeds the MFGRs recommended allowable based en the pressure relief valve setting for the unit.
9.
N11-MSH-46:
Load in~the standard support component (hyd-raulic snubber) excceds the MFGRs recommended allowabic based on the pressure relief valve setting for the unit.
10.
N11 -MSi!-47 :
Load in the standard support component (hyd-raulic snubber) exceeds the MFGRs recommended allowable based on the pressure relief valve setting for the unit.
11.
P41-SWil-10:
Stress in structural members resulting from weight plus DBE scismic loads exceeds the material yield 1
stress.
12.
P41 - SWil-9 2 :
De flection of the support resulting from weight plus DBE seismic loads exceeds 1/4".
13.
P41 -SWil-101 :
Stress in structural members resulting from
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weight plus DBE seismic loads exceeds the material yield stress.
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P41-SWil-102 :
Stress in structural members resulting from weight plus DBE scismic loads exceeds the material yield stress.
15.
P41-SWH-105:.
Stress in structural members resulting from weight plus DBE scismic loads exceeds the material yield stress.
16.
P41-SWH-113:
Stress in structural members resulting from weight plus DBE scismic loads exceeds the material yield stress.
17.
P41-SWH-116:
Stress in structural members resulting from weight plus DBE seismic loads exceeds the material yield stress.
18.
P41-SWH-119:
Stress in structural members resulting from weight plus DDE scismic loads exceeds the material yield stress.
19 P41-SWH-150:
Stress in structural members resulting from weight plus DBE scismic loads exceeds the material yield stress.
20.
P41-SWH-153:
Stress in structural members resulting from weight plus DBE scismic loads exceeds the material yield stress.
21.
P41-SWH-154:
Stress in structural members resulting from weight plus DBE scismic loads exceeds the material yield stress.
22.
P41-SWH-157:
Stress in structural members resulting from weight plus DBE scismic loads exceeds the material yield stress.
23.
P41-SWH-165B:
The support is not acting in the analyzed direction.
This is a
repetitive occurrence; see LER 50-321/1981-039.
There were no offects on public health or safety.
No systems operabilitics ucre affected.
The support functionality criteria failures occurred because the design requirements of the supports were exceeded.
Six types of failures were detected in the twenty-three supports:
1.
Some supports have stresses in structural members result-ing from weight plus DBE scismic loads exceeding the materials yield stresses.
2.
Spring bottomed out.
3.
Supports not acting in analyzed and designed directions.
4.
Support not carrying the weight load of pipe.
5.
Deflection of support resulting from weight plus DBE.
6.
The load in the standard support component (hydraulic snubber) exceeds the manufacturer's recommended a)1owabic based on the pressure relief valve setting for the unit.
The supports will be modified or replaced as necessary prior to Unit l's startup such that the requirements of Tech Specs 6.9.1.8.i are satisfied.
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| 05000366/LER-1981-001-03, /03L-0:on 810102,during Refueling,Drywell Isolation Valve 2T48/F209 Found Leaking When LLRT Performed on Drywell to Torus Dp Sys.Caused by Scratches on Valve Seat Due to Valve Closing on Debris | /03L-0:on 810102,during Refueling,Drywell Isolation Valve 2T48/F209 Found Leaking When LLRT Performed on Drywell to Torus Dp Sys.Caused by Scratches on Valve Seat Due to Valve Closing on Debris | | | 05000366/LER-1981-001, Forwards LER 81-001/03L-0.Detailed Event Analysis Encl | Forwards LER 81-001/03L-0.Detailed Event Analysis Encl | | | 05000321/LER-1981-001, Forwards LER 81-001/01T-0 | Forwards LER 81-001/01T-0 | | | 05000321/LER-1981-001-01, /01T-0:on 801228,HPCI Steam Line Pressure Switches 1E41-N001a,c,d Actuated Outside Tech Specs.Caused by Switch Setpoint Drift.Switches Recalibr | /01T-0:on 801228,HPCI Steam Line Pressure Switches 1E41-N001a,c,d Actuated Outside Tech Specs.Caused by Switch Setpoint Drift.Switches Recalibr | | | 05000366/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000366/LER-1981-002-03, /03L-0:on 810106,reactor Core Isolation Cooling Steamline Pressure Switches 2E51-NO19A & C Were Found to Actuate Below Tech Spec Limits.Caused by Setpoint Drift. Switches Recalibr | /03L-0:on 810106,reactor Core Isolation Cooling Steamline Pressure Switches 2E51-NO19A & C Were Found to Actuate Below Tech Spec Limits.Caused by Setpoint Drift. Switches Recalibr | | | 05000321/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000321/LER-1981-002-03, /03L-0:on 810101,more than 5 Gpm Leaked Into Drywell W/Reactor at 401 Mwe.Caused by Mechanical Seal Leaking Water from Reactor Recirculation pump,1B31-C001A. Seal Replaced | /03L-0:on 810101,more than 5 Gpm Leaked Into Drywell W/Reactor at 401 Mwe.Caused by Mechanical Seal Leaking Water from Reactor Recirculation pump,1B31-C001A. Seal Replaced | | | 05000366/LER-1981-003-03, /03L-0:on 810223,core Max Fraction of Limiting Power Density Found to Be Greater than Frtp During Startup. Caused by Time Delays for Adjusting Rods,Running Transient Incore Probe Scans & Processing Time for Computer | /03L-0:on 810223,core Max Fraction of Limiting Power Density Found to Be Greater than Frtp During Startup. Caused by Time Delays for Adjusting Rods,Running Transient Incore Probe Scans & Processing Time for Computer | | | 05000321/LER-1981-003-03, /03L-0:on 810130,HPCI Governor Valve Stuck Open. Caused by Lift Rod Being Bent & Galled Due to Interference Between Lift Rod Fork Connector & Valve Lever.Damaged Rod Replaced,Upper Guide Bushing Honed & Fork Modified | /03L-0:on 810130,HPCI Governor Valve Stuck Open. Caused by Lift Rod Being Bent & Galled Due to Interference Between Lift Rod Fork Connector & Valve Lever.Damaged Rod Replaced,Upper Guide Bushing Honed & Fork Modified | | | 05000366/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000321/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000366/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000366/LER-1981-004-03, /03L-0:on 810122,nozzle Loads Found Exceeding Vendor Allowables for Reactor Core Isolation Cooling Steam Turbine During Reanalysis of Piping & Hangers Per IE Bulletin 79-14.Caused by Ae Error in Sys Design | /03L-0:on 810122,nozzle Loads Found Exceeding Vendor Allowables for Reactor Core Isolation Cooling Steam Turbine During Reanalysis of Piping & Hangers Per IE Bulletin 79-14.Caused by Ae Error in Sys Design | | | 05000321/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000321/LER-1981-004-03, /03L-0:on 810106,w/unit in Steady State Power Operation,Qa Audit Showed That Temporary Procedure Change HNP-818 Was Not Approved by Plant Manager within 14 Days of Implementation.Caused by Deletion of Requirement | /03L-0:on 810106,w/unit in Steady State Power Operation,Qa Audit Showed That Temporary Procedure Change HNP-818 Was Not Approved by Plant Manager within 14 Days of Implementation.Caused by Deletion of Requirement | | | 05000366/LER-1981-005-01, /01T-0:on 810126,reactor Pressure Vessel Core Spray Loops Discovered Inoperable.Caused by Procedure HNP-2-1230 Being Performed,Closing Manual Injection Valves 2E21-F007A & B.Valves Reopened & Procedure Changed | /01T-0:on 810126,reactor Pressure Vessel Core Spray Loops Discovered Inoperable.Caused by Procedure HNP-2-1230 Being Performed,Closing Manual Injection Valves 2E21-F007A & B.Valves Reopened & Procedure Changed | | | 05000366/LER-1981-005, Forwards LER 81-005/01T-0 | Forwards LER 81-005/01T-0 | | | 05000321/LER-1981-005-03, /03L-0:on 810113,during Steady State Operation, Drywell Temp Recorder IT47-R612 Found to Be Inoperative. Caused by Misalignment of Cam Follower Contact W/Main Programming Cam.Follower Adjusted to Maintain Contact W/Cam | /03L-0:on 810113,during Steady State Operation, Drywell Temp Recorder IT47-R612 Found to Be Inoperative. Caused by Misalignment of Cam Follower Contact W/Main Programming Cam.Follower Adjusted to Maintain Contact W/Cam | | | 05000321/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000366/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000366/LER-1981-006-03, /03L-0:on 810123,standby Gas Treatment Sys Filter train,2T46-D001A,removed Less Halogenated Hydrocarbon Refrigerant Gas than Required by Tech Specs During Testing by Vendor.Caused by Defective Charcoal in Filter Bed | /03L-0:on 810123,standby Gas Treatment Sys Filter train,2T46-D001A,removed Less Halogenated Hydrocarbon Refrigerant Gas than Required by Tech Specs During Testing by Vendor.Caused by Defective Charcoal in Filter Bed | | | 05000321/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000321/LER-1981-006-03, /03L-0:on 810119,standby Liquid Control Pump a Discharge Relief Valve 1C41-F029A Operated Outside Tech Spec.Caused by Setpoint Drift.Valve Reset | /03L-0:on 810119,standby Liquid Control Pump a Discharge Relief Valve 1C41-F029A Operated Outside Tech Spec.Caused by Setpoint Drift.Valve Reset | | | 05000321/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000321/LER-1981-007-03, /03L-0:on 810203 & 19,unit 1 Cable Spread Room Sprinkler Sys Was Inoperable for Period Greater than 14 Days & Special Repts Were Not Issued.Caused by Personnel Error. Personnel Reinstructed | /03L-0:on 810203 & 19,unit 1 Cable Spread Room Sprinkler Sys Was Inoperable for Period Greater than 14 Days & Special Repts Were Not Issued.Caused by Personnel Error. Personnel Reinstructed | | | 05000366/LER-1981-007-03, /03L-0:on 810126,discovered That on 810124 & 25 Reactor Coolant Sampled from Wrong Sample Line.Caused by Lack of Communication Among Personnel Who Collect & Analyze Reactor Coolant.Personnel Instructed & Coolant Sampled | /03L-0:on 810126,discovered That on 810124 & 25 Reactor Coolant Sampled from Wrong Sample Line.Caused by Lack of Communication Among Personnel Who Collect & Analyze Reactor Coolant.Personnel Instructed & Coolant Sampled | | | 05000366/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000321/LER-1981-008-03, /03L-0:on 810216,in Normal Operations at 309 Mwt, 1E51-N012A,B,C & D Actuated at 10.2,11.3,11.2 & 10.7 Psig, Respectively.Caused by Switch Setpoint Drift.Barksdale Switches Recalibr | /03L-0:on 810216,in Normal Operations at 309 Mwt, 1E51-N012A,B,C & D Actuated at 10.2,11.3,11.2 & 10.7 Psig, Respectively.Caused by Switch Setpoint Drift.Barksdale Switches Recalibr | | | 05000321/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000366/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000366/LER-1981-008-03, /03L-0:on 810119,pressure Switches Were Found Out of Tolerance.Caused by Setpoint Drift.Pressure Switches Recalibr & Returned to Svc | /03L-0:on 810119,pressure Switches Were Found Out of Tolerance.Caused by Setpoint Drift.Pressure Switches Recalibr & Returned to Svc | | | 05000366/LER-1981-009-03, /03L-0:on 810212,reactor Coolant Not Analyzed Once Per 24-h as Required by Tech Spec.Caused by Reactor Vessel Hydro During Time Period When Next Conductivity Measurement Was to Be Taken | /03L-0:on 810212,reactor Coolant Not Analyzed Once Per 24-h as Required by Tech Spec.Caused by Reactor Vessel Hydro During Time Period When Next Conductivity Measurement Was to Be Taken | | | 05000366/LER-1981-009, Forwards LER 81-009/03L-0 | Forwards LER 81-009/03L-0 | | | 05000321/LER-1981-009-03, /03L-0:on 810206,nitrogen Storage Tank Inventory Went Below 2000 Gallon Tech Spec Requirement.Caused by Supplier Delaying Shipment.Shipment Received.Supplier Instructed Not to Delay Shipments | /03L-0:on 810206,nitrogen Storage Tank Inventory Went Below 2000 Gallon Tech Spec Requirement.Caused by Supplier Delaying Shipment.Shipment Received.Supplier Instructed Not to Delay Shipments | | | 05000321/LER-1981-009, Forwards LER 81-009/03L-0 | Forwards LER 81-009/03L-0 | | | 05000366/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000366/LER-1981-010-03, /03L-0:on 810222,reactor Core Isolation Cooling Auto Flow Controller Did Not Control Turbine Properly While in Auto Position During Quickstart Test.Caused by Loose Ribbon Connector on Flow Control M-4 Station | /03L-0:on 810222,reactor Core Isolation Cooling Auto Flow Controller Did Not Control Turbine Properly While in Auto Position During Quickstart Test.Caused by Loose Ribbon Connector on Flow Control M-4 Station | | | 05000321/LER-1981-010, Forwards LER 81-010/01T-0 | Forwards LER 81-010/01T-0 | | | 05000321/LER-1981-010-01, /01T-0:on 810211,AE Reported That Diesel Generator 1A,1C,2A,2B & 1B Outlet Svc Water Piping & Associated Seismic Supports Exceeded Tech Spec.Caused by Design Omission.Design Mods Made | /01T-0:on 810211,AE Reported That Diesel Generator 1A,1C,2A,2B & 1B Outlet Svc Water Piping & Associated Seismic Supports Exceeded Tech Spec.Caused by Design Omission.Design Mods Made | | | 05000321/LER-1981-011-03, /03L-0:on 810214,liquid Radwaste Sample Tank, WSTB1,discharged Prior to Analysis,Contrary to Ets.Caused by Technician Error in Collecting Unit 2 Radwaste Sample in Prelabeled Unit 1 WSTB-1 Bottle | /03L-0:on 810214,liquid Radwaste Sample Tank, WSTB1,discharged Prior to Analysis,Contrary to Ets.Caused by Technician Error in Collecting Unit 2 Radwaste Sample in Prelabeled Unit 1 WSTB-1 Bottle | | | 05000321/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000366/LER-1981-011-03, /03L-0:on 810204,nonrated Window Discovered in 3-h Rated Fire Wall.Caused by Design,Mfg & Const/Installation Error.Direct Conversion Reactor Study 81-48 Submitted & Fire Watch Established | /03L-0:on 810204,nonrated Window Discovered in 3-h Rated Fire Wall.Caused by Design,Mfg & Const/Installation Error.Direct Conversion Reactor Study 81-48 Submitted & Fire Watch Established | | | 05000366/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000321/LER-1981-012-03, /03L-0:on 810228,turbine Failed to Trip on Overspeed.Caused by Dried Lubrication Around Overspeed Tripping Mechanisms Causing Binding.Mechanism Disassembled, Cleaned,Relubricated & Reassembled | /03L-0:on 810228,turbine Failed to Trip on Overspeed.Caused by Dried Lubrication Around Overspeed Tripping Mechanisms Causing Binding.Mechanism Disassembled, Cleaned,Relubricated & Reassembled | | | 05000321/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000366/LER-1981-012-02, /02L-0:on 810224,during Surveillance Testing, Standby Liquid Control Pump B Failed to Start,Losing Squibb Valve B Continuity.Caused by Failure of Control Fuse in Circuit Breaker.Fuse Replaced | /02L-0:on 810224,during Surveillance Testing, Standby Liquid Control Pump B Failed to Start,Losing Squibb Valve B Continuity.Caused by Failure of Control Fuse in Circuit Breaker.Fuse Replaced | | | 05000366/LER-1981-012, Forwards LER 81-012/02L-0 | Forwards LER 81-012/02L-0 | | | 05000366/LER-1981-013, Forwards LER 81-013/03L-0 | Forwards LER 81-013/03L-0 | | | 05000321/LER-1981-013-03, /03L-0:on 810228,HPCI Sys Was Declared Inoperable When Oil Line Near Rear Bearing Broke.Caused by Person Stepping on Oil Line & Turbine Vibration Finishing Separation.Line Repaired | /03L-0:on 810228,HPCI Sys Was Declared Inoperable When Oil Line Near Rear Bearing Broke.Caused by Person Stepping on Oil Line & Turbine Vibration Finishing Separation.Line Repaired | |
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