Text

Component Insp Program & Hydrostatic Test Program.
	ML19347D243
Person / Time
Site:	Brunswick
Issue date:	03/02/1981
From:	; CAROLINA POWER & LIGHT CO.
To:	;
Shared Package
ML19347D242	List: ML19347D241; ML19347D243; ML19347D244;
References
	PROC-810302, NUDOCS 8103110595
	Download: ML19347D243 (78)
	v • d • e

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SECTION I i,

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Table of Contents Attachment A - Program Summary Attachment B.- Weld, Support and Bolting Inspection Program Table Formats

' Attachment C - Relief Requests Attachment D - 1.- Wel'd and Support Inspection Program Tables

- 2. Component Nondestructive Examination Tables

3. Bolting Nondestructive Examination Tables

' Attachment E -

Hydrostatic Test Program Y

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ATTACHMENT A ASME SECTION XI COMPONENT INSPECTION PROCRAM BRUNSWICK STEAM ELECTRIC PLANT Program Summary The Component Inspection Program shall be conducted in accordcnce with Subsections IWA, IWB, and IWC of Section XI of the 1977 edition of the ASMI Boiler and Pressure Vessel Code through the Summer,1978 Addendum, except for specific

- relief requested in accordance with 10CFR50.55a(g) (5) (iii) identified in Attachment C.

The Weld Inspection Program was developed employing the classification guidelines contained in 10CFR50.2(v) for Quality Group A. Regulatory Guide 1.26, Revision 2, was used for classification of items in Quality Groups B and C, except that the FSAR was used to classify main steam lines down stream of the outboard containment isolation valves. According to the FSAR, these lines are non-safety class lines. Quality Groups A, B, and C are the same as ASME Clases 1, 2, and 3, respectively.

The weld, support and bolting NDE requirements are presented by coded Weld and Support Inspection Program Tables, Conronent Nondestructive Examination Tables, and Bolting Nondestructive Examination Tables. The codes used for these tables are defined in Attachment B. The Weld and Support Inspection Program Tables of Attachment D are arranged ~by system. Compontnt Nondestructive Examination Tables and Bolting Nondestructive Examination Tables are arranged by Class and System.

- Attachment C provides justification for exceptions taken to code examination requirements as provided for in 10CFR50.55a(g) (iii).

Class'3 systems and supports will be inspected to the requirements of Table IWD-2500-1 of the code. The examination will be conducted to the extent practicable within the limitations of the component, or system portion, design and geometry.

It should be noted that Section XI, cat- otes B-N-3, B-L-1, and B-M-1, are not applicable to the Brunswick Plant.

The Brunswick Hydrostatic Test Program is_ described in Attachment E.

ATTACHMENT B ASME SECTION XI WELD INSPECTION PROGRAM BRUNSWICK STEAM ELECTRIC PLANT Weld, Support and Bolting Inspection Program Table Formats

1. The Weld and Support Inspection Tables are coded as follows:

a. Subsystem / Description. A brief description of the line segment under consideration.

b. Item Number. A unique, sequential number assigned to each line segment.

c. Line Number. A non-unique number used to identify the line.

The first set of numbers is arbitrarily assigned to a system's line. The second set of numbers shows the nominal piping diameter in inches. The third set of numbers identifies the pipe specification used to construct the line.

d. ISID. The In-Service Inspection Drawing on which the line segment is located.

e.. Coordinates. The locatica on the ISID where one end of the line segment is found.

f. Normal Operating Pressure. 'The normal operating pressure in psig.

g. Normal Operating Temperature. The normal operating temperature in *F.

h. Material s.4 Inches. Indicates material of Class 1 lines-<

4 inches nominal pipe size.

A "CS" indicates carbon steel and an "SS" indicates. stainless steel.

b' Attachment B (Cont'd)

1. Thickness. The nominal pipe wall thickness in inches.

j. Weld Inspection. The numbers in each column indicate the number of welds in the line segment which will be inspected by that method. Total numbers represent a ninimum of 25% of the welds to be inspected on the line or line segment.

1. VOL and SUR/VOL - The welds will be inspected by either volumetric and surface examination or by volumetric exam.

2. SUR - The welds will be inspected by surface examination.

3. PRT - Pressure Test per IWB-5000 or IWC-5000, as applicable.

This is only used when no other veld examination is applied.

4. F/T - Flow Test at 100% minimum rated flow. This is used in lieu of surface or volumetric exams for portions of lines which are in main flow test path.

5. A/T - Air Test of open-ended, normally dry pipe. This is only used when no other weld examination is applied.

k.- Support Inspection. The numbers in each column indicate the number of supports which will be inspected by that method. Total numbers represent a minimum of 25% of the seismic supports to be

' inspected on the line or line segment. Support count includes first seismic support beyond class boundary.

1. SUR and VT The integrsl attachment weld will_ receive a surface examination and the complete support will receive a VT-3 visual examination in accordance with IWA-2213.

2. SUR and VT The integral attachment weld will receive a surface examination and the' complete support will receive a VT-4 examination in accordance with IWA-2214.

3.- VT The support will be examined in accordance with the-VT-3 requirements per IWA-2213. .

4. VT-4 The support will be: examined in accordance with the VT-4 requirements per IWA-2214.

M. Remarks. This column is provided for. pertinent Lnformation as appropriate.

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Attachment B (Cont'd)

2. The Component Nondestructive Examination Tables are coded as follows:

a. Component Information. Consists of:

1. Name - The name of the component.

2. Number - The unique number assigned to the component.

3. Drawing Coord. - The location on the ISID where the component is located.

4. Design Operating Pressure - The design maximum operating pressure in psig.

5. Design Operating Temperature - The design maximum operating temperature in *F.

b. }k t. Indicates the number of identical items referred to.

c. Component Drawing Number. The number of the drawing showing'the component.

d. -Coord. The location of the weld or support on the component drawing.

e.Section XI Item No./ Cat. The item number and category as given in Table IWB-2500-1 or Table IWC-2500-1.

f. Section/ Base Material Thickness. The thickness of the welded

.section or the support base material in inches.

g. Inspection. The inspection applied to the weld or support.

, 1. VOL - volumetric examination

2. SUR - surface examination f

l 3. VT VT-2 visual examination L h. Note No. The number of any applicable note. Notes are shown at the bottom of the page.-

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Attachment B (Cont'd) 6 3. The Bolting Nondestructive Examination Tables are coded as follows:

a. Description. A .ief description of the item.

b' .Section XI Item No./ Cat. The item number and category as given in Table IWB-2500-1 or Table IWC-2500-1.

c. Size. The nominal bolt size in inches,

d. No. The number of identical items referred to.

. e. Component Drawing Number. The number of the drawing of the overall component.

f. Inspection. The. inspection applied to the item.

1. VOL - volumetric exam tation

2. SUR - surface examination

3. VT VT-1 visual examination

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g. Note Number. The number of any applicable note. Notes are shown at the. bottom of the page.

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AITACHMENT C RELIEF REQUESTS ASME SECTION XI WELD INSPECTION PROGRAM BRUNSWICK STEAM ELECTRIC PLANT

1. Specific Relief Requested:

Volumetric inspection of the reactor pressure vessel welds as required by IWB-2500, B-B.

Applicable to:

Bottom head welds J31 and J42.

In Lieu of Test:

Visual inspection during hydrostatic test.

Justification:

These welds are considered inaccessible for volumetric examin-ation due to physical space constraints and high radiation lexels.

The welds are located on the bottom head within the vessel sup-port shirt among the control rod drive penetrations. Reference

' attached sketch B-1 for the actual location of the welds. Besides the physical access limitations, the radiation levels in this average 100 - 200 mr/hr during refueling outages.

Adequate assurance of the weld integrity is verified by the visual examination performed during the RPV hydro.

2.- Specific Relief Requested:

Volumetric' inspection of circumferential welds in pressure retaining piping as required by IWB-2500, B-J, Applicable to:

. Circumferential welds in the following Type A penetrations :

.7A, B, C,~ D 8

9A, B 10 11 12-13A, B 14 16A, B.

17 b

Attachment C (Cont'd) l

2. (Cont'd) !

In Lieu of Test:

None Justification:

The design of the Brunswick Plant was finalized before the access requirements of ASME Section XI were published. Therefore,

-these penetrations, as shown on attached sketch B-3, were fabricated in such a manner that volumetric examination of the pressure retaining welds is virtually impossible. Adequata assurance of the veld integrity ia verified by the hydrostatic pressure tests.

3. Specific Relief Requested:

Visual examination of valve interior surfaces as required by IWB-2500, B-M-2.

Applicable.to:

All Class I-valves greater than 4 inches in diameter.

In Lieu of Test:

Functional Test and/or Pressure Test Justification:

Performance of the required inspections would require disassembly of.the valves.- Disassembly for inspection purposes or.ly would expose personnel to unnecessary. levels of radiation.

-A functional test will.be performed each period throughout the interval on all valves., Ce-tain valves within pressure test boundaries will be pressure tested. We feel that the. functional testing and the pressure testing of these valves is a more signi-

'ficant test of valve integrity than a visual of the internals.

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4.. Specific Relief Requested:

Basic calibration blocks shall contain circumferential.and longitudinal notches in accordance with Appendix III - 3430.

Attachment C (Cont'd)

4. (Cont'd)

Applicable to:

Calibration reflectors to establish a primary reference response of the equipment and to construct a distance - amplitude correction curve.

In Lieu of Test:

Use of calibration block with drilled holes in accordance with Section XI of the 1974 edition of the ASME Boiler and Pressure Vessel Code through the Summer, 1975 Addendum.

Justification:

Primary reference can be determined within the required guidelines using basic calibration block as described in the 1975 edition of the ASME Boiler and Pressure Vessel Code.

5. Specific Relief Requested:

Examination categories B-J, C-B, C-F require certain examinations to be surface and volumetrically examined.

Applicable to:

Category B-J 2 inches and greater circumferential welds and longitudinal velds, also branch pipe connection welds greater than 2 inches in diameter. Category C-B nozzles in vessels over 1/2 inch in nominal thickness.

Category C-F pressure retaining piping welds over .375 inch nominal wall thickness, both circumferential and longitudinal welds.

In Lieu of Test:

The welds will' receive either a full volumetric examination or a surface and volumetric examination where applicable.

Justification:

The volumetric examination'of the total weld is a more demanding exam.' Current requirements call for'a surface exam and volumetric exam of the lower 1/3 "T" of the weld. By allowing the use of either method we contend that we are increasing the integrity of

=our in-service inspection program.

Attachment C (Cont'd)

6. Specific Relief Requested:

Examination category B-A, pressure retaining welds in reactor vessel, items Bl.11 and Bl.12, circumferential and longitudinal shell welds, respectively.

Applicable to:

All reactor vessel shell welds, circumferential and longitudinal.

In Lieu of Test:

Reactor vessel beltline region welds and vessel circumferential and longitudinal welds will be examined in accordance with the requirements of category B-A and B-B of the ASME Boiler and Pressure Vessel Code,Section XI, Winter, 1974 edition with Summer, 1975 Addendum.

Justification:

The Summer, 1978 Addendum of Section XI calls for a volumetric examination of essentially 100% of the RPV circumferential and longitudinal welds and the vessel beltline region welds. However, BSEP Unit Nos. 1 and 2 were constructed under earlier code require-ments, because of the space limitations between the pressure vessel and the sacrificial shield, it is impossible to perform a 100% of weld length per the Summer 1978 code. Instead, we will examine at least 10%.of the longitudinal weld lengths, and 5% of the circumferential weld lengths with the minimum length of weld examined equal to one wall thickness per the Summer, 1975 code.

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ATTACHMENT D

1. Weld and Support Inspection Program Tables

2. Component Nondestructive Examination Tables

3. Bolting Nondestructive Examination Tables m

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COMONENT NnNDESTRUCTIVE EXAMINATION

~

PAGE I L. 25 ISID NO. SWRI-Al CLASS 1 SYSTEM RPV REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L E NOTE COMPONENT ITEM TilICKNESS Uz NO.

INFORMATION W/S DESCRIPTION NO . - NUMBER COORD NO. CAT. (INCilES) hh LONGITUDINAL WELDS NAME: REACTOR (E-1A) SilELL COURSE NO. 1 AT PRESSURE VESSEL 165 1 SWRI-Al -

Bl.12 B-A 5.3 75" VOL. (1)

(E-1B) SilELL COURSE NO. 1 AT -

345 1 SWRI-Al -

Bl.12 B-A 5.375" VOL. (1)

NUMB [R_: BSEP 162 (E-2A) SilELL COURSE NO. 2 AT 75 1 SWRI-Al -

Bl.12 B-A 5.375" VOL. ())

(E-2B) SilELL COURSE NO. 2 AT -

255 1 SWRI-Al -

Bl.12 B-A 5.375" VOL. (1)

(E-3A) SilELL COURSE NO. 3 AT 165 1 SWRI-Al -

Bl.12 B-A 5.375" VOL. (1)

DESIGN OPERATING : (E-3B) SilELL COURSE NO. 3 AT 345 1 SWRI-Al -

Bl.12 B-A 5.375" VOL. (1)

PRESSURE 1000 psin TEMPERATURE 547 F (E-4A) SilELL COURSE NO. 4 AT 75 1 SWRI-Al -

Bl.12 B-A 5 375" VOL. (1)

(E-4B) SilELL COURSE NO. 4 AT 255 1 SWRI-Al -

Bl.12 B-A 5.3 75" VOL. (1)

CIRCUMFERENTIAL WELDS (D-A) SilELL COURSE NO. 1 TO COURSE No. 2 1 SWRI -

B1.I1 B-A 5.375" VOL (2 )

COMPONENT NONDFJTRUCTIVE EXAMINATION

. PAGE 2 _ t. 25 ISID NO. SWRI-A1

" CLASS I SYSTEM RPV COMPONENT SECTION XI SECTION DRAWING BASE MAT'L E NOTE COMPONEdT ITDI TilICKNESS Uz NO.

INFORMATION W/S DESCRIPTION NO. NUllBER COORD NO. CAT. (INCllES) E CIRCUMFERENTIAL WELDS (CONT'D)

NAME: REACTOR. .(D-B) .SiiELL' COURSE No. 2 TO PRESSURE VESSEL COURSE NO. 3 1 SWRI-Al -

Bl.I1 B-A 5.375 VOL. (2)

(D-C) SilELL COURSE NO. 3 TO NUMBER: BSEP=1&2 COURSE NO. 4' 1 SWRI-Al -

Bl.ll - B-A 5.375 VOL. (2)

(K) SilELL COURSE NO. 4 TO BOTTOM llEAD 1 SWRI-Al -

Bl.ll B-A 5.375 VOL. (2)

DESIGN OPERATING:

PRESSURE 1000 ps1s 9

TEMPERATURE 547 F (1) INSPECT 10% OF WELD LENGTil (1 FT. 7 IN.) (GRANDFATilER FROM ORIGINAL PROGRAM S-75)

(2) . INSPECT 5% OF WELD LENGTil (3 FT. 1 IN.) (GRANDFATilER FR0!! ORIGINAL PROGRAM S-75) b

C0!!PONENT FONDEST 11UCTIVE EXAMINATION PAGE 3 t, . 25 ISID NO. SWRI-A2 CLASS 1 SYSTEM RPV REV.

COMPONENT SFCTION XI SECTION DRAWING BASE MAT'L h NOTE

, COMPONENT ITEM TilICKNESS %z NO.

INFORMATION W/S DESCRIPTION NO. NUMBER COORD NO. CAT. (INCilES) hh CLOSURE ilFAD WELDS NAME: REACTOR CIRCUMFERENTIAL PRESSURE VESSEL CIRC. WELD "B" (DOLLAR PuATE) 1 SWRI-A2 -

Bl.21 B-A 3.62" VOL. (1)

CIRC. WELD "C" (llEAD TO FLANGE I SWRI-A2 -

Bl.21 B-A 3.625 VOL. (1)

CLOSURE IIEAD WELDS MERIDIONAL NUMBER: BSEP 162 MERIlsIONAL WELD "A-A" AT 30 ' 1 SWRI-A2 Bl.22 B-A 3.625 VOL. (1)

MERIDIONAL WELD "A-B" AT 90 1 SWRI-A2 Bl.22 B- A 3.625 VOL. (1)

MERIDIONAL WELD "A-C" AT 150 1 SWRI-A2 Bl.22 B-A 3.625 VOL. (1)

MERIDIONAL WELD "A-D" AT 210 1 SWPI-A2 Bl.22 B-A 3.625 VOL. (1)

DESIGN OPERATING: MERIDIONAL WELD "A-E" AT 270' 1 SWRI-A2 Bl.22 B-A 3.625 VOL. (1)

PRESSURE 1000 psig MERIDIONAL WELD "A-F" AT 330 1 SWRI-A2 Bl.22 B-A 3.625 VOL. (1)

TEMPERATURE 545 F (1) INSPECT 100% OF WELD LENGTil FIRST INTERVAL i

E . ) ) ) ) ) ) ) ) )

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I S P MF M E M S E M ON A R U E R E ) )

CI N P N D P T 1 2

( (

C0!!PONENT t'AtlDESTRUCTIVE EXAMINATI1N PAGE 5 t. . 25 ISID NO. SWRI-A2 CLASS 1 SYSTEM RPV COMPONENT SECTION XI SECTION DRAWING BASE MAT'L -

h NOTE COMPONENT ITEM TilICKNESS gg NO.

INFORMATION W/S DESCRIPTION NO. NU:lBER COORD NO. CAT. (INCilES) yp NAME: REACTOR N0ZZLE TO VESSEL WELDS PRESSURE VESSEL NA-1A 28" RECIRC. OUTLET AT O 1 'iWRI-A l & A2 -

B3.90 B-D 5.375 VOL.

0 N-1B 28" RECIRC. OUTLET AT 180 1 1WRI-Al&A2 -

B3.90 B-D 5.375 VOL.

N-2A 12" RECIRC. INLET AT 30" 1 SWRI-Al&A2 -

B3.90 B-D 5.375 Vol..

N-2B 12" RECIRC. INLET AT 60 1 SWRI-Al&A2 -

B3.90 B-D 5 375 VOL.

NUMilER: BSEP 1&2 N-2C 12" RECIRC. INLET AT 90" 1 SWRI-Al&A2 -

B3.90 B-D 5.375 VOL.

N-2D 12" RECIRC. INLET AT 120 1 SWRI-Al&A2 -

113.9 0 ll-D 5.375 VOL.

N-2E 12" RECIRC. INLET AT 150 1 SWRI Al&A2 -

B3.90 B-D 5.375 VOI. .

DESIGN OPERATING N-2F 12" RECIRC. INLET AT 210 1 SWRI Al&A2 -

113.9 0 B-D 5.375 '

PRESSURE 1000 psip N-2G 12" RECIRC. INLET AT 240 3WRI Al&A2 B3.90 5.375 Vol..

1 -

B-D TEllPERATUPE 545 F N-2il 12" RECIRC. INLET AT 270 1 3WRI Al&A2 -

B3.90 B-D 5.375 VOL.

N-2J 12" RECIRC. INLET AT 300" 1 SWRI-Al&A2 -

113.9 0 B- D 5.375 VOL.

N-2K 12" RECIRC. INLIG AT 330 1 3NRI-Al&A2 -

B3.90 B-D 5.375 VOL.

N-3A 24" PIU. MARY STEA!! OUTLET AT 72" 1 SWRI-Al&A2 -

113.9 0 B-D 5.375 VOI..

I

MMPONENT MNDESTRUCTIVE EXAMINATION PAGE 6 t, 25 ISID NO. SWRI-A2 CLASS -1 SYSTEM RPV COMPONENT SECTION XI SECTION DRAWI 9G BASE MAT'L d NOTE b COMPONENT ITEM TilICKNESS U:n NO.

INFORMATION W/S DESCRIPTION NO. NUMBER COORD NO. CAT. (INCllES) {h NAME: REACTOR OME N VESSEL WEWS KWW PRESSURE VESSEL

- B 2 " MM STEAM OUM .

o AT 108 1 SWRI-Al&A2 -

B3.90 B-D. 5.375 VOL.

NUMBER: BSEP-1&2 -3C 2g" MMARY STEAM WM AT 252 1 SWRI-Al&A2 -

B3.90 - B-D 5.375 VOL.

DESIGN OPERATING **

~

o

^" '

AT 288 1 SWRI-Al&A2 -

B3.90 B-D 5.375 VOL.

PRESSURE 1000 psIs

~^ ^ ^ ~^ ^ ~ ~

TEMPERATU'E'545 R F N-4B 12" FEEDWATER INLET AT 135 1. SWRI-Al&A2 -

B3.90 B-D 5.375 VOL.

N-4C 12" FEEDWATER INLET AT 225 1 SWRI-Al&A2 -

B3.90 B-D 5.375 VOL.

N-4D 12" FEEDWATER INLET AT

315 1 SWRI-Al&A2 -

B3.90 B-D 5.375 VOL.

N-5A 10" CORE

SPRAY INLET AT 90 1 SWRI-Al&A2 -

B3.90 B-D 5.375 VOL.

N-5B 10" CORE SPRAY INLET AT 270" 1 SWRI-Al&A2 -

B3.90 B-D 5.375 VOL.

l l N-8A 4" JET PUMP INSTRUMEN-

TATION AT 105 1 SWRI-Al&A2 -

B3.90 B-D 5.375 VOL.

I L .

COMPONEffr FONDEST 11UCTIVE EXAMINATION PACE 7 L. 25 ISID NO. SWRI-A2 CLASS 1 SYSTEM RPV

, REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L h NOTE COMPONENT ITEM TilICKNESS n. M NO.

INFORMATICN W/S DESCRIPTION NO . - NUMBER COORD NO. CAT. (INCilES) [. h N0ZZLE TO VESSEL WELDS (CONT'D)

NAME: PRESSURE N-811 4" JET PUMP INSTRUMEN-PRESSURE VESSEL TATION AT 285 1 3WRI-Al&A2 -

Irl.90 B-D 5.375 VOL.

N-9 3" CONTROL ROD DRIVE RETURN AT 146 i SWRI-Al&A2 -

B3.90 ' 15-D 5.375 VOL.

NUMBER: BSEP 162 .N-11A 2" INSTRUMENTATION AT 40 1 3WRI-Al&A2 -

B3.90 B-D 5.375 VOL.

N-1IB 2" INSTRUMENTATION AT DESIGN OPERATING: 220" 3WRI-Al&A2 -

B3.90 fi-D 5.375 VO I. .

PRESSURE 1000 psir, N-12A 2" INSTRUMENTATION AT TEMPERATURE 54 5 F 40 1 SWRI-Al&A2 -

B3.90 Il-D 5. 375 VOL.

N-12B 2" INSTRUMENTATION AT 220" 1 3WRI-Al&A2 -

113.90 B-D 5. 375 VOL.

N0ZZLE TO VESSEL INSIDE RADIUS SECTION N-1A-IRS 28" RECIRC. OUTLET AT 0 1 3WRI Al&A2 -

113.100 Il-D 5.375 VOL.

N-115-IRS 28" RECIRC. OUTLET AT 180 1 SWRI-Al&A2 -

B3.100 B-D 5. 375 VOI.

N-2A-IRS 12" RECIRC. INI.ET AT 30" 1 SWRI-Al&A2 -

B3.100 li-D 5.375 VOI. .

C0!iPONENT FONDESTRUCTIVE EXAMINATION PAGE 8 c. 25 I ISID NO. SWRI-A2 CLASS 1 SYSTEM RPV

, REV.

COMPONENT SECTION XI '

SECTION DRAWING BASE MAT'L h NOTE e COMPONENT ITDI TilICKNESS gg NO.

INFORMATION W/S DESCRIPTION NO. NU:!BER COORD NO. CAT. (INCHES) 3p N0ZZLE TO VESSEL INSIDE RADIUS NAME: REACTOR SECTION (CONT'D)

PRESSURE VESSEL N-2B-IRS 12" RECIRC. INLET AT 60 1 SWRI-A16A2 -

B3.100 B-D 5 . 37 5 VOL.

NUMBER: BSEP 1&2 N-2C-gRS12"RECIRC. INLET -

AT 90 1 SWRI-Al&A2 -

B3.100 B-D 5 . 37 5 VOL.

N-2D-IRS 12" RECIRC. INLET

^ ' ~ ~

DESIGN OPERATING:

PitESSURE 1000 psig N-2E-IRS 12" PECIRC. INLET TEMPERATURE 545 F AT 150 1 SWRI-Al&A2 -

B3.100 B-D 5 . 37 5 VOL.

N-2F-IRS 12" RECIRC. INLET AT 210 1 9' SRI-Al & A2 -

B3.100 B-D 5 . 37 5 VOL.

N-2G-IRS 12" RECIRC. INLET AT 240 1 SWRI-Al&A2 -

B3.100 B-D 5. 375 VOL.

N-211-IRS 12" RECIRC. INLET AT 270 1 SWRI-Al&A2 -

B3.100 B-D 5. 375 VOL.

N-2J-IRS 12" RECIRC. INLET AT 300 1 SWRI-Al&A2 -

B3.100 B-D 5. 375 VOL.

N-2K-IRS 12" RECIRC. INLET AT 330 1 SWRI-Al&A2 -

B3.100 B-D 5. 37 5 VOL.

COMPONENT bONDESTRUCTIVE EXAM NATION

. PACE 9 L. 25 ISID NO. SWRI-A2

' CLASS 1 SYSTEM RPV

., REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L h NOTE COMPONENr ITDI TitICKNESS gg NO.

INFORMATION W/S DESCRIPTION NO. NU'tBER COORD NO. CAT. (INCllES) zp N0ZZLE TO VESSEL INSIDE RADIUS NAME: REACTOR SECTION (CONT'D)

PRESSURE VESSEL N-3A-IRS 24" PRIMARY STEAM AT 72 1 3WRI-Al&A2 -

B3.100 B-D 5.375 VOL NUMBER: BSEP 162 N-3B-IRS 24" PRIMARY STEAM AT ..

108 1 3WRE-Al&A2 -

B3.100 B-D 5.375 VOL.

N-3C-IRS 24" P7IMARY STEAM AT -

252 1 SWRI-A1&A2 -

B3.100 3-D 5.375 VOL.

DESIGN OPERATING:

N-3D-IRS 24" PRIMARY STEAM AT PRESSURE 1000 psig 288" 1 3WRI-Al&A2 -

B3.100 B-D 5.375 VOL.

TEMPERATIIRE 545 F N-4A-IRS 12" FEEDWATER INLET AT 45 1 3WRI-Al&A2 -

B3.100 B-D 5.375 VOL.

N-4B-IRS 12" FEEDWATER INLET AT 135 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

N-4C-IRS 12" FEEDWATER INLET AT 225" I iWRI-A1&A2 -

B3.100 B-D 5.375 VOL.

N-4D-IRS 12" FEEDWATER INLET AT 315 1 3WRI-A1&S2 -

E3.100 B-D 5.375 VOL.

N-5A-IRS 10" CORE SPRAY INLET AT 90 1 3WRI-A1&A2 -

B3.100 B-D 5.375 VOL.

n .

COMPONENT FONDESTRUCTIVE EXAMINATION PAGE 10 L. 25 ISID NO. SWRI-A2 ,

CLASS 1 SYSTEM RPV R EV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L b NOTE COMPONENT I ITEM TilICKNESS S! z NO.

INFORMATION W/S DESCRIPTION NO. NUMBER COORD NO. CAT. (INCilES) $h N0ZZLE TO VESSEL INSIDE RADIUS NAME: REACTOR PRESSURE VESSEL

( ONT'D)

N-5B-IRS 10" CORE SPRAY INLET NUMBER: BSEP 1&2 AT 270" 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

N-8A-IRS 4" JET PUMP INSTR. '

AT 105 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

N-8B-IRS 4" JET PUMP INSTR.

AT 285 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

DESIGN OPERATING:

PRESSURE 1000 psi 8 ~~ 5 "

AT 146 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

TEMPERATURE 545 F N-llA-IRS 2" INSTRUMENTATION AT 40 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

N-llB-IRS 2" INSTRUMENTATION AT 220" 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

N-12A-IRS 2" INSTRUMENTATION AT 40 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

N-12B-IRS 2" INSTRUMENTATION AT 220 1 SWRI-Al&A2 -

B3.100 B-D 5.375 VOL.

, . . _ _ . _ . , . _ . . . ~ . __. . . _ . _ _ . . _ _ _

COMPONENT PnNDESTRUCTIVE EXAMINATICN

. .PAGE g t,. 25 ISID NO. SWRI-A2 CLASS 1 SYSTEM RPV

, REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L d NOTE

- COMPONENT ITEM TilICKNESS Nz NO.

INFORMATION W/S DESCRIPTION NO. NUMBER COORD NO. CAT. (INCHES) ~h h

~

NAME: REACTOR'- BOTTOM HEAD N0ZZLE TO.

PRESSURE 7ESSEL VESSEL WELDS NUMBER: BSEP 1&2 N-10 2" CORE DIFF. PRESS / LIQUID CONTROL 180 1- SWRI-Al&A2 -

B3.90 . B-D 5 375 VOL.

N-15 2" RPV BOTTOM DRAIN 1 SWRI-Al&A2 -

B3.90 B-D 5. 375 VOL.

BOTTOM llEAD N0ZZLE TO VESSEL INSIDE RADIUS DI' SIGN OPERATING: N-10-IRS 2" CORE DIFF. PRESS /

LIQUID CONTROL AT 180 1 SWRI-Al&A2 -

B3.100 B-D 5. 375 VOL.

PRESSURE 1000 psig .

o N-15-IRS 2" RPV BOTTOM DRAIN AT TENPERATURE 545 F BOTTOM CENTERLINE 1 SWRI-Al&A2 -

B3.100 B-D 5. 375 VOL.

N0ZZLE TO IIEAD WELDS N-6A 6" INSTRUMENTATION AT 0 AND 48" RADIUS 1 SWRI-A2 -

B3.90 B-D 3.00 VOL.

N-6B 6" INSTRUMENTATION AT 180 AND 48" RADIUS- I sWRI-A2 -

B3.90 B-D 3.00 VOL.

N-7 4" llEAD VENT AT TOP CENTER-LINE 1 SWRI-A2 -

B3.90 B-D 3.00 VOL.

7: --

COMPONENT NONDESTRUCTIVE EXAMINATI@N

~

. PAGE 12 L. 25 ISID NO. SWRI-A

' CLASS 1 SYSTEM RPV COMPONENT SECTION XI SECTION DRAWING BASE MAT'L E NOTE COMPONENT ITEM TilICKNESS Uz NO.

INFORMATION- W/S DESCRIPTION NO. NUMBER COORD NO. CAT. (INCllES) h NAME: REACTOR- N0ZZLE TO HEAD INSIDE PRESSURE VESSEL RADIUS SECTIONS N-6A' IRS 6" INSTRUMENTATION AT 0 AND 48" RADIUS 1 SWRI-A2 -

B3.100 B-D 3.00 VOL.

NUMBER: BSEP 1&2 .

N-6B-IRS 6" INSTRUMENTATION AT 180 .AND 48" RADIUS 1 SWRI-A2 -

B3.100 B-D 3.00 VOL.

DESIGN OPERATING: -

PRESSURE 1000 psig N-7-IRS 4'.' ilEAD VENT AT TOP

~

~ ~

TEMPERATURE.545 F .

g

.- .m, ,. ._ _ . . _ _ . _ _ ._ . _ . ___

COMPONENT NONDESTRUCTIVE EXAMINATION

~

. .PAGE 13 L 25 ISID NO. SWRI-Al

~

CLASS 1 SYSTEM. :RPV

,. REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L E NOTE COMPONENT- ITEM TilICKNESS $z NO.

INFORMATION. W/S DESCRIPTION NO. NUMBER COORD NO. CAT. (INCllES) hh

~~ ~

NAME: REACTOR -

PRESSURE VESSEL

-N0ZZLE TO SAFE END WELDS _ (2)

A-8A-SE 4" JET PUMP INSTRU-MENTATION AT 105" *1 SWRI-Al -

B5-10 'B-P .687 VOL.

N-8B-SE 4" JET PUMP'INSTRU- .

MENTATION AT 285 1 SWRI-Al -

B5-10 B-F .687 VOL, SE 2" CORE DIFF. PRESS o

/

NUMBER: BSEP,1&2 LIQUID CONTROL AT 180 1 SWRI-Al -

B5-10 B-F .687 VOL.

N-11A-SE 2" INSTRUMENTATION

. AT 40 1 SWRI-Al- -

B5-10 B-F .687 VOL.

N-llB-SE 2" INSTRUMENTATION

- ~

DESIGN OPERAT'ING:

^I ^

PRESSURE 1000 psig B-F .687

AT 40 ) 1 SWRI-Al -

B5-10 VOL.

TEMPERATURE 545 F N-12B-SE 2" INSTRUMENTATION-AT 220 1 SWRI-Al -

B5-10 B-F .687 VOL.

i-(1) 25% OF CRD N0ZZLES TO BE EXAMINED BY VT-2 PER INTERVAL, {

4

-(2) N0ZZLE TO SAFE-END WELDS.TilAT ARE NOT LISTED WITil Tile RPV SAFE-ENDS ARE INCLUDED WITil Tile PIPING LINE WELDS j

, OF WHICH TilEY ARE A PART.

I

. I

W COMPONENT FONDC3TRUCTIVE EXAMINATION

~

PAGE E t.. 25 ISID NO. SWRI-Al-A2, CLASS 'I !:YSTEM apy- REV.

4 COMPONENT SECTION XI SECTION DRAWING BASE MAT'L h NOTE f' . COMPONENT ITEM TilICKNESS mz NO.

INF0fG4ATIdN W/S DESCRIPTION NO. NUMBER COORD 'NO. CAT. (INCllES) [.

, NAME: REACTOR.

l PRESSURE VESSEL- RPV SUPPORT' SKIRT WELD 1. SWRI-A2 -

B8.10 B-li ---- SURF.

RPV SEISMIC RESTRAINT-LUGS 4 3WRI-Al -

B8.10 B-ll ---- SURF.

ORMNM N' UMBER': BSEP 1&2 .

ALL INTERNALS-WILL BE INSPECTED IN ACCORDANCE WITil TABLE IWB-2500-1. EXAMINATION CATEGORY' B-N1-AND B-N2 CONTROL ROD DRIVE il0USINGS DESIGN OPERATING:

CONTROL ROD DRIVE Il0USING TO PRESSURE- 1000 psig FLANGE WELD 137 FP-5291 -

B14.10 B-0 .750 VOL. (1)

TEMPERATURE 545 F (1). INSPECT 10% OF PERIPilERAL CRD 1100 SINGS FIRST INTERVAL.

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D T 0 g 5 S A S~ R A i N L .N S EN U R 0 s E O C O A~ EO O E 1 p R I TI L SI C P U T NT C T O E T A EA : P G S R A N N! J .S R I N U 'N U R I OP : E E R I O G S E M PO E V I I C W I I S P A MF M L M S A R S E M X ON A A U E R A E R E E CI_ N V N D D V D P T

COMPONENT NONDESTRUCTIVE. EXAMINATION.

PAGE 20 01-

ISID NO. [25023 CLASS- 1 SYSTEM IIPc1 -

REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L h NOTE COMPONENT- ITEM: TillCKNESS c. z NO.

INFORMATION W/S DESCRIPTION' NO. NUMBER COORD .NO. CAT. (INCL!ES) h NAME:' CLASS l' VALVES (GATE)

PRESSURE RETAIN-

E41-F002,'F003 2 - -

B12.4 n-M-2 Lt4 VF-1 (1)

ING VALVESc

' 14 UMBER: SEE DESCRIPTION

, DRAWING-COORD:

VARIOUS I

D'ESIGN OPERATING: ,

' Pressure 1200 psig Temperature 80 F l

l l

i (1) EXAMINATION PERFORMED ON ONE COMPONENT ONLY.

~

COMPONENT NONDESTRUCTIVis EXAMINATION PAGE 21 0F , 1 ISID NO. 2 *iO 2 4 _

CLASS 1 SYSTEM CORE SPRAY REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L 0 NOTE COMPONENT ITEM TilICKNESS hg NO.

INFORMATION W/S DESCRIPTION NO. NU:1BER COORD NO. CAT. (INCIIES) zp NAME: CLASS 1 VALVES (GATE)

PRESSURE RETAIN-ING VALVES E 21-F007 B, F007A, F005B, 4 FP-6016 -

B12.4 B-f t-2 N/\ VT-1 (1)

F005A FP-6023 nut 1BER: SEE DESCRIPTION VALVES (CllECK)

E 21-F006B, F006A 2 FP-6043A&B -

312.4 B-M-2 N/A VT-1 (1)

DRAWING COORD:

VARIOUS DESIGN OPERATING:

PRESSURE 1000 psit TEMPERATURE 547 F I

(1) EXA!!INATION PERFOR! LED ON ONE COMPONENT ONI,Y.

' ' ' ~

COMPO'NENT NONDEST'RUCTIVE EXAMIOATION' PACE 22 '01 5 i ISID NO. 25025 & 25026 CLASS- .I SYSTEM (El1) RESIDUAL llEAT REMOVAL-REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L h NOTE C'OMPONENT ITEM TilICKNESS o. z NO.

INFORMATION DESCRIPTION NO. NU'iBER NO. CAT.

W/S COORD (INCilES) $h NA!!E: CLASS.1 VALVES F015A, F015B 2 FP-6013 -

B12.40 15 - 1 1 - 2 N/A VT-1 *

^ VALVES F050A, F050B. 2 FP-6042' -

B12.40 B-ti-2 N/A VT-i

VALVES F060A, F060B 2 FP-6014 -

B12.40 B-M-2 N/A VT-1

DES 'TI VAINE F067- 1 FP-6010 -

B12.40 B-M-2 N/A VT-1 VALVE F009 ,

1 FP-6008 -

B12.40 B-M-2 N/A VT-1 VALVE F008 1 FP-6007 -

B12.40 B-51-2 N/A VT-I l

l STATE >IENT: NO VALVE CASING WELDS NO B-M-1 REQUIREMENTS.

EXAMINATION PERFORMED ON ONE COMPONENT ONLY.

COMPONENT NONDESTRUCTIVE EXAMINATION PAGE 1 01- i 1,s ISID NO. 25025'625026 CLASS- 2' ~ SYSTEM (Ell) RESIDUAL IIEAT RD10 VAL-REV.

COMPONENT SECTION XI SECTION DRAWING BASE MAT'L h NOTE COMPONENT- ITEM TilICKNESS o. z NO.

INFORMATION- W/S DESCRIPTION NO. NUMBER COORD NO. CAT. (INCilES) h

~

NAME: ' RESIDUAL :- E SilELL GIRTil S EAM WELD-CIRCUM-IIEAT _ EXCllANCERS FERENCE 172" l '- FP-5652 -

Cl.10 C-A .975" VOL.

1A & IB SilELL TO DISilED llEAD WELD-HUllBER: la & IB. CIRCUMFERENCE 172" 1 FP-5652 -

Cl.20 C-A .975" VOL. '*

~

DRAWING COORDE WELD-CIRCUMFERENCE 174.35" 1 FP-5652 .

C1.20 C-A 1.125" VOL.

1S0-25025 -E3 ISD-25026.-E5 -

TUBE SilEET TO SilELL WELD-CIR-CUMFERENCE 174. 35" 1 FP-5652 -

Cl.30 C-A .875 VOL.

DESIGN OPERATING: C2.20 .540 *

. - N ZZLE N-3 TO SilELL WELD 1 FP-5652 -

C-n VOL.

PRESSURE 450 w ig .540 N0ZZLE- N-4 TO SilELL WELD 1 FP-5652 -

C2.20 C-- n VOL.

TDIPERATURE 32-400 F -

IIEAT EXCilANGER TIE-DOWN

~ BRACKETS 4 FP-5652 -

C3-10 C-C 1.000 SURF.

IIEAT EXCllANGER SUPPORT RING-CIRCUllFERENCE 174.35" 1 FP-5652 -

C3.10 C-C .500 SURF. *

EXA>lINATIONS.TO 'BE PERFol01ED ON ONE COMPONENT ONLY.

- ~ . . . _. .. _. . ._ _,

c PACE 24 - 01 i ISID WO.-1997

~

CLASS ~ . 1. ~ SYSTEM REACTOR WATER CLEANUP ,

, REV. ,

i COMPONENT-SECTION XI SECTION DRAWING BASE MAT'L E NOTE [

' COMPONENT ITEM TIIICKNESS Nz NO.

INFORMATION W/S DESCRIPTION NO. NUMBER COORD NO. CAT. (INCllES) EO sa .

' ~

NAME: CLASS 1 PRESSURE;RETAIh- ^

ING VALVES' B-II-2 G11-F027,'F001,lF004 3 - -

B12.4 N/A VT-1 (1)

NUMBER: .SEE. VALVES '(GLOBE)

DESCRIPTION-s G31-F042 '1 - -

B12.4 B-M-2 N/A VT-1

~

DRAWINC COORD: VALVES (CliECK) .

G31-F039 1 - -

B12.4 -B-M-2 N/A VT-l VARIOUS l DESIGN OPERATING:

1 PRESSURE

psig

TEMPERATURE * , F. ,

o VARIOUS-a h

I e

f I

..(1) EXAMINATION PERFORMED 0;I ONE COMPONENT ONLY.

f 4

~l COMPONENT.NONDESTRUCTIVF3 EXAMINATION.

PAGE 25 OI- '.5

~~

ISID NO. 25029

CLAS'S , T1 SYSTEM ~ RCIC REV.

' ~

COMPONENT SECTION XI SECTION DRAWING- BASE MAT'L h NOTE

!+ COMPONENT,' 2TDI THICKNESS o. : NO.

Ys INFORMATIONf W/S . DESCRIPTION NO. NUMBER- COORD 'NO. CAT. -(INCHES) $3 se NAME: '. RCIC T VALVES' (CATE)- .

NUMBER: 'SEE- E51-F008. F007; F013 3 - -

B12.4 n-tl-2 N/A VT-1 (1)

SYSTEM P&ID:

, :s DRAWING COORD:

SEE SYSTEM.

P&ID-DESIGN _0PERATING:

PRESSLIRE;*[psig-TDIPERATURE

F '

f t 6 VAR 10'S U

i i..

+

i. . - _

(1).. EXAMINATION PERFORilED ON ONE COMPONENT ONLY.

P4 'NG NONDESTRUCTIVt: EXAMINATION REV. O CLASS 1 SYSTD1 REACTOR PRESSURE VESSEL PAGE I OF 10 SECTION XI { COMPONENT ITD1 SIZE DRAWING INSPEC- NOTE DESCRIPTION NO. CAT. INCilES NO. NUMBER _ TION NO.

REACTOR VESSEL .

CLOSURE STUDS B6.20 li-C- t 5.500 64 -

Vol..oR "

Vol..hstMr.( i )

B6_10 #t 1 5.500 64 -

l (?

CLOSURE IIEAD NUTS B6.10 B-G-1 3.00 64 -

SURF LIGAMENTS BETWEEN STUD ll0LES AND TilREADS IN BASE MATERIAL 116.40 B-G-1 -

64 -

Vol. .

CLOSURE WASilERS B6.50 B-G-1 - 65 -

VT-1 CLOSURE STUD BUSillNGS B6.50 B-G-1 -

64 -

VT-1 CONTROL ROD DRIVE 1100 SING Fl.ANGE BOLTS B7.10 B-G-2 .875 1416 -

VT-1 l

N0ZZLE N-6A FLANGE BOLTING llEAD SPRAY N0ZZLE B7.50 It-G-2 1.375 12 FP-5006 VT-1 N0ZZLE N-6B FLANGE P0LTING BLANKED B7.50 B-G- 2 1.375 12 FP-5006 VT-1 N0ZZLE N-7 FLANGE It0LTING RPV VENT LINE B7.50 B-G-2 1.375 8 FP-5063 V r- 1 1

I t

l (1) WilEN BOLTING IS IN PLACE (2) WilEN It0LTING IS RE110VED e

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l ATTACHNENT E ASME SECIION XI HYDROSTATIC TEST PROGRAM '

BRUNSWICK STEAM ELECTRIC PLANT The hydrustatic and system pressure tests shall be conducted in accordance with Subsection IWA-5000, IWB-5000, IWC-5000, and IWD-5000 of Section XI of the 1977 edition of theLASME Boiler and Pressure Vessel Code through the Summer, 1978 j Addendum.

The hydrostatic and system pressure tests program was developed in conjunction with the weld inspection program employing the classification guidelines contained in 10CFR50.2(v) for Quality Group A and Regulatory Guide 1.26, Revision 2 for Quality Groups B and C, except that the FSAR was used to classify main steam

' lines downstream of the outboard containment isolation valves. According to the FSAR,.these lines are non-safety class lines. Quality Groups A, B, and C are the.same as ASME Classes 1, 2, and 3, respectively. The In-service diagrams show the Class 1, 2 and 3 piping lines that will be included in the hydrostatic and system pressureLtest program.

The pressure retaining components within the reactor coolant pressure boundary

will 'be subjectJto-the following system pressure tests, at a frequency specified

.in' Table IVB-2500-1. and visually examined by the methods specified in Table LIWB-2500-1, Categroy B-P:

' System leakage test, IWA-5211(a)

~

-1.

-2; System hydrostatic test, IWA-5211(d)

The-pressure retaining components within each Class 2 and 3 boundary will be

.subj ect to the following system pressure tests, at a frequency specified in Tables-IWC-2500-1~and IWD-2500-1 and-visually examined by the methods specified

in Tables IWC-2500-1, Category C-H and IWD-2500 Categories D-A. D-B, and D-C:

1. A system pressure test conducted during a system functional test [IWA-5211(b)] or a system in-service test.[IWA-5211(c)].

- 2 .~ A~ system hydrostatic pressureJtestL[ IRA-5211(d)]Lfor these systems or 1 portions of' systems not included'in-(1) above, and for repaired or replaced

~

components,for altered. portions of a system.

~~

ML19347D243

Text

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