LER-1979-037, /03L-0:on 791116,diesel Generator Starting Air Supply Valves 1/2-4699-121 Locked in Closed Position.Caused by Operator Error.Generator Not Rendered Inoperable Due to Redundant Valve.Valve Opened & Locked |
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LICENSEE EVENT REPORT
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7 8 9 LICENSEE CODE 14 15 LICENSE NUMetri 25 26 LsCENSE TYPE J0 57 CAT 68 CON'T 3g,% l L l@ 0 l 510 l0 l0 l2 l5 l 4 l@l 1 l 1 l 1 l 6 l 7 l 9 l@ll 12 11 Il 17 lo l@
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60 61 DOCK ET NUVS E R 68 69 EVENT DATE 74 75 REPORT DATE 80 EVENT DESCRIPTION AND PROBABLE CONSEQUENCES h O
2 l On November 16, 1979 one of the two Unit 1/2 diesel aenerator startino air supply l
g; valves (1/2-4699-121) was found in the locked closed position. Valve 1/2-4699-121 is l-
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I T T i' l one of two starting air isolation valves which supply air to the diesel starting l
motocs.
Because each diesel generator is designed with two separate starting air l
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systems,-this event did not render the Unit 1/2 diesel generator inoperable.
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7 8 9 80 SYSTEM
CAUSE
CAUSE COMP.
VALVE CODE COOE SU8 CODE COMPONENT CODE SUSCODE SUBCODE l El El g l Al g l Bl g {Z lZ lZ lZ l Zl Zl g lZ [ g g g O
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10 11 12 13 18 19 20 SEQUE NTI AL OCCURRENCE RSPORT REvlSION LE R/RO EVENT YE AR REPORT NO.
CODE TYPE N O.
@ REPORT l 7l 9l l_l l0l3 7l lpl l0 l3 l lL l l_l 0l 21 22 23 24 26 27 26 29 30 31 32 TKN A ON O PLANT U
HOURS 22 58 IT E PhR 8.
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3b 36 37 40 41 42 43 44 47 CAUSE DESCRIPTION AND CORRECTIVE ACTIONS h i O l The 1/2-4699-121 valve was not properly returned to service followina an October 31, I
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1979 maintenance outage. The 1/2-4699-121 valve was immediately opened and locked.
I The importance of properly returning a system to service was reinstructed to the l
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equipment operators. The Unit One and Unit Two diesel generator starting air l
g isolation valves were also verified for proper line up.
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7 8 9 80 STA S
% POWE R OTHERSTATUS 015 0 RY DISCOVERY DESCRIPTION l El@ l 0 l 7 l 5 l@l NA l
lA]@l 00erational Event l
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ACTIVITY CO TENT RELEASED OF RELEASE AMOUNT OF ACTIVITY LOCATION OF RELEASE l Zl @ l Z l g l NA l
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7 8 9 10 11 44 45 80 PERSONNEL EXPO 3URES NUMBER TYPE DESCairTION -
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PEnSONNE L INJLRIES OESCRiPTiONh Nuv8ER l0l0l0l@l NA jgOl 7En l
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'dU 33 LOSS OF OR DAVACE TO FAC;LITY Q TYPE DE SCRIPTION
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8 3 10 80 PUB LICITY NRC USE ONLY N)) 0 (QQQ ISSUED
DESCRIPTION
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NAME OF PREPARER PHONE:
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LER NUMBER:
LER/R0 79-37/03L-0 ll.
LICENSEE NAME: Commonwealth Edison Company Quad-Cities Nuclear Power Station Ill.
FACILITY NAME: Unit One IV.
DOCKET NUMBER: 050-254 V.
EVENT DESCRIPTION
On November 16, 1979 one of the two Unit 1/2 diesel generator starting air supply valves (1/2-4699-121) was found in the locked closed position. The 1/2-4699-121 valve is one of two starting air isolation valves which supply a common air header to the diesel air starting motors.
On each diesel generator there are two 100% capacity air starting systems.
Closure of the 1/2-4699-121 valve subsequently did not render the Unit 1/2 diesel generator inoperable. The diesel starting air isolation valves are normally locked open valves which are closed only when the diesel is taken out of service for maintenance.
The Unit 1/2 diesel generator was last taken out of service on October 31, 1979 to resolve a problem concerning the governor and fuel filters.
(R0 79-33/03L).
VI.
PROBABLE CONSEQUENCES OF THE OCCURRENCE:
Although this event took away the redundancy designed in the starting of the Unit 1/2 diesel, safe reactor operation was still maintained. The redundant starting air supply system was available to start the Unit 1/2 diesel generator had the need arose.
In addition the Unit 1/2 diesel generator was demonstrated to be operable after the maintenance performed on October 31, 1979, and again during surveillance testing on November 9, 1979 Vll.
CAUSE
THe cause of this occurrance was personnel error.
The 1/2-4699-121 valve was not re-opened following the performance of maintenance on the Unit 1/2 diesel generator.
Vill.
CORRECTIVE ACTION
The 1/2-4699-121 valve was immediately opened and locked.
All other diesel generator starting air supply valves were checked to verify that they were locked open.
It was stressed to the equipment operators to make sure that any valve whose position has been changed for maintenance must be returned to its required position following the completion of maintenance.
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| 05000265/LER-1979-001-03, /03L-0 on 790104:during Monthly Operability Test, Inlet Air Heater on a Standby Gas Treatment Sys Was Found Inoperable.Caused by Setpoint Drift of Flow Switch 1/2-7541-8A | /03L-0 on 790104:during Monthly Operability Test, Inlet Air Heater on a Standby Gas Treatment Sys Was Found Inoperable.Caused by Setpoint Drift of Flow Switch 1/2-7541-8A | | | 05000254/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000265/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000254/LER-1979-001-03, /03L-0 on 790107:high Steam Line Flow Alarm & Automatic Isolation of Reactor Core Isolation Cooling Steam Supply Line Occurred.Caused by Failure of Micro Switch Inside Steam Line High Flow Differential Pressure Switch | /03L-0 on 790107:high Steam Line Flow Alarm & Automatic Isolation of Reactor Core Isolation Cooling Steam Supply Line Occurred.Caused by Failure of Micro Switch Inside Steam Line High Flow Differential Pressure Switch | | | 05000265/LER-1979-002, Forwards LER 79-002/03L-0 | Forwards LER 79-002/03L-0 | | | 05000265/LER-1979-002-03, /03L-0 on 790110:during Routine Insp of Reactor Water Cleanup Pump Rooms,Small Leak Was Found on 2-1205B Cleanup Pump Suction Line.Cause Unknown.Leak Was Isolated & Linear Indication on Flange Ground Out | /03L-0 on 790110:during Routine Insp of Reactor Water Cleanup Pump Rooms,Small Leak Was Found on 2-1205B Cleanup Pump Suction Line.Cause Unknown.Leak Was Isolated & Linear Indication on Flange Ground Out | | | 05000254/LER-1979-002-03, /03L-0 on 790110:during Freon Test,Noted That Freon Penetration Through Charcoal Absorbers Exceeded Tech Spec Max.Caused by One of Charcoal Clamping Levers Not Being Fully Latched | /03L-0 on 790110:during Freon Test,Noted That Freon Penetration Through Charcoal Absorbers Exceeded Tech Spec Max.Caused by One of Charcoal Clamping Levers Not Being Fully Latched | | | 05000254/LER-1979-002, Forwards LER 79-002/03L-0 | Forwards LER 79-002/03L-0 | | | 05000265/LER-1979-003-03, /03L-0 on 790214:during High Temp Isolation Calibr Procedure,Temp Switch TS 2-2373A Was Found to Trip in Excess of Tech Spec Limit.Caused by Setpoint Drift.Switch Recalibrated & Retested | /03L-0 on 790214:during High Temp Isolation Calibr Procedure,Temp Switch TS 2-2373A Was Found to Trip in Excess of Tech Spec Limit.Caused by Setpoint Drift.Switch Recalibrated & Retested | | | 05000254/LER-1979-003, Forwards LER 79-003/03L-0 | Forwards LER 79-003/03L-0 | | | 05000265/LER-1979-003, Forwards LER 79-003/03L-0 | Forwards LER 79-003/03L-0 | | | 05000254/LER-1979-003-03, /03L-1 on 790119:MSIV Local Leak Rate Showed Seven Valves Leaking Excessively.Causes Unspecified.Valve Stroke Adjusted,Certain Valves Dismantled,Discs & Seats Were Lapped & Machined | /03L-1 on 790119:MSIV Local Leak Rate Showed Seven Valves Leaking Excessively.Causes Unspecified.Valve Stroke Adjusted,Certain Valves Dismantled,Discs & Seats Were Lapped & Machined | | | 05000254/LER-1979-004, Forwards LER 79-004/01T-0 | Forwards LER 79-004/01T-0 | | | 05000254/LER-1979-004-01, /01T-0 on 790122:piece of Control Rod Drive Return Nozzle Thermal Sleeve Retaining Ring Was Missing.Cause Unknown | /01T-0 on 790122:piece of Control Rod Drive Return Nozzle Thermal Sleeve Retaining Ring Was Missing.Cause Unknown | | | 05000265/LER-1979-004-03, /03L-0 on 790211:suction Isolation Valve Mo 2-1001-50 Failed to Close from Control Room.Caused by Failed Circuit Breaker in Valve Motor Control Center. 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Caused by Mechanical Failure of Valve.Valve Was Replaced | | | 05000254/LER-1979-005, Forwards LER 79-005/03L-0 | Forwards LER 79-005/03L-0 | | | 05000265/LER-1979-005-03, /03L-0 on 790223:2A Recirculation Motor Generator Field Breaker Opened,Causing Flow Mismatch.Caused by Loosening of Coupling Between Main Shaft & Recirculation Motor Generator Set Tachometer.Tachometer Coupling Reset | /03L-0 on 790223:2A Recirculation Motor Generator Field Breaker Opened,Causing Flow Mismatch.Caused by Loosening of Coupling Between Main Shaft & Recirculation Motor Generator Set Tachometer.Tachometer Coupling Reset | | | 05000265/LER-1979-005, Forwards LER 79-005/03L-0 | Forwards LER 79-005/03L-0 | | | 05000254/LER-1979-006-03, /03L-0 on 790125:during Primary Containment Isolation Valve Closure Timing,Valve AO 1-1601-21 Failed to Close in 10 Seconds.Caused by Improper Adjustment of Valve Speed Control from Operational Wear.Control Was Readjusted | /03L-0 on 790125:during Primary Containment Isolation Valve Closure Timing,Valve AO 1-1601-21 Failed to Close in 10 Seconds.Caused by Improper Adjustment of Valve Speed Control from Operational Wear.Control Was Readjusted | | | 05000254/LER-1979-006, Forwards LER 79-006/03L-0 | Forwards LER 79-006/03L-0 | | | 05000254/LER-1979-007, Forwards LER 79-007/03L-0 | Forwards LER 79-007/03L-0 | | | 05000254/LER-1979-007-03, /03L-0 on 790201:main Steam Line Leak Detection Temp Switches TS 1-261-16A,MTS 1-261-18A & TS 1-261-15C Tripped in Excess of Setpoint.Caused by Instrument Setpoint Drift.Temp Switches Recalibrated | /03L-0 on 790201:main Steam Line Leak Detection Temp Switches TS 1-261-16A,MTS 1-261-18A & TS 1-261-15C Tripped in Excess of Setpoint.Caused by Instrument Setpoint Drift.Temp Switches Recalibrated | | | 05000254/LER-1979-008, Forwards LER 79-008/03L-0 | Forwards LER 79-008/03L-0 | | | 05000254/LER-1979-008-03, /03L-0 on 790202:temp Switch TS-1-1360-15D Had Trip Setpoint in Excess of Tech Spec Limit.Caused by Setpoint Drift.Switch 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Monitor Failed Upscale & Failed Again on 790601 & 02.Caused by Failure of GM-tube in Sensor Conventor Unit.Tube Finally Replaced W/Amperex 18529 | | | 05000254/LER-1979-011, Forwards LER 79-011/03L-0 | Forwards LER 79-011/03L-0 | | | 05000254/LER-1979-011-03, /03L-0 on 790202:drywell Vent Valve AO 1-1601-23 Closed in Excess of Tech Spec Max Time Limit.Caused by Worn & Leaking Seals on Air Operating pistons.U-cup Piston Seals Replaced | /03L-0 on 790202:drywell Vent Valve AO 1-1601-23 Closed in Excess of Tech Spec Max Time Limit.Caused by Worn & Leaking Seals on Air Operating pistons.U-cup Piston Seals Replaced | | | 05000265/LER-1979-011, Forwards LER 79-011/03L-0 | Forwards LER 79-011/03L-0 | | | 05000265/LER-1979-011-03, /03L-0 on 790521:three Cables Not Installed in Accordance W/Drawings.Caused by Error in Cable Routing During Initial Const.Reroute of Cables Will Take Place During Nov 1979 Refueling Outage | /03L-0 on 790521:three Cables Not Installed in Accordance W/Drawings.Caused by Error in Cable Routing During Initial Const.Reroute of Cables Will Take Place During Nov 1979 Refueling Outage | | | 05000265/LER-1979-012-03, /03L-0 on 790622:nut Inadvertantly Droppoed Into Diesel Generator Winding During Preventive Maint.Outage Time of Generator Extended 20 Minutes Beyond 1.5-h Time Limit. 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Caused by Dirt in Valve Internals.Internals Removed,Cleaned & Reassembled | /03L-0 on 790217:check Valves 1-263-2-31B & 1-263-42A Failed to Check Flow Through Instrument Lines. Caused by Dirt in Valve Internals.Internals Removed,Cleaned & Reassembled | | | 05000254/LER-1979-013, Forwards LER 79-013/03L-0 | Forwards LER 79-013/03L-0 | | | 05000265/LER-1979-013, Forwards LER 79-013/03L-0 | Forwards LER 79-013/03L-0 | | | 05000265/LER-1979-013-03, /031-0 on 790712:while Performing Motor Operated Valve Operability Test,Thermal Overload Relay for Pump Suction Valve 1C RHR Tripped & Could Not Be Reopened.Caused by Loose Electrical Connections at Breaker | /031-0 on 790712:while Performing Motor Operated Valve Operability Test,Thermal Overload Relay for Pump Suction Valve 1C RHR Tripped & Could Not Be Reopened.Caused by Loose Electrical Connections at Breaker | | | 05000254/LER-1979-014, Forwards LER 79-014/03L-0 | Forwards LER 79-014/03L-0 | | | 05000265/LER-1979-014, Forwards LER 79-014/03L-0 | Forwards LER 79-014/03L-0 | | | 05000265/LER-1979-014-03, /031-0 on 790723:steam Inlet Valve Mo 2-1301-16 Failed to Close During Reactor Core Isolation Cooling Monthly Valve Operability Test.Caused by Component Failure of Torque Switch on Valve Mo 2-1301-16.Switch Replaced | /031-0 on 790723:steam Inlet Valve Mo 2-1301-16 Failed to Close During Reactor Core Isolation Cooling Monthly Valve Operability Test.Caused by Component Failure of Torque Switch on Valve Mo 2-1301-16.Switch Replaced | | | 05000254/LER-1979-014-03, /03L-0 on 790214:automatic Blowdown Timers Exceeded Tech Spec Limits During Tests.Caused by Instrument Setpoint Drift.One Timer Readjusted,Another Replaced | /03L-0 on 790214:automatic Blowdown Timers Exceeded Tech Spec Limits During Tests.Caused by Instrument Setpoint Drift.One Timer Readjusted,Another Replaced | |
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