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LER-1979-063, /03L-0:on 790812,during Cold Shutdown,Rhr Svc Water Pumps Found Incapable of Delivering Rated Flow of 4000 Gpm at 384 Psi.Caused by Normal Wear on Impeller Wear Rings & Bushings.Pumps Rebuilt & Reinstalled |
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With the reactor in cold shutdown, while perf orming the IGR Service Water Pump j
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1 rated flcu f rom each pump of 4000 GPM at 384 psi as required by Technical Specifi-l io 4
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[ August 12,1979, E11-C001A on August 16, 1979, and Ell-COOID c:. August 20, 1979.
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Public health and safety were not af fected by this incident.
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s S upplement tv LER 50-321/1979-063 On August 12, 1979, with the reactor in cold sh6tdown, while performing the RER service water pump operability procedure (kip-1-3167), RHR service i
water pumps Ell-C001B' and Ell-C001D were f ound to be incapable of delivering a rated flow of 4000 gpa at 384 psi as required by Technical Specifications 4.5.C.I.b.
The Ell-C001B pump id a flew of 3000 gpm at 384 psi and the Ell-C001D pump had a flow of 3340 gpm at 380 psi.
Af ter the discharge flow indicators were checked to insure proper calibration, the
'B' and 'D' pumps were pulled for inspection. The impeller wear rings, pump casing wear rings, and pump bushings were found to be worn; also, a section of a-cloth ynn; f ound in the
'B' pump. Due to the a-cloth being in the 'B' pump, maderwater divers were brought in and the intake cleaned of all debris.
On August 16, 1979, while the 'B' and 'D' RHR service water pumps were being repaired, the 'A' RHR service water pump failed to pass rated flow.
The 'A' pump, Ell-COO LA, had a flow of 3900 gpm at 385 psi.
Four days later on August 20, 1979, the 'C' RHR service water pump failed to pass rated flow.
The 'C' pump had previously passed due to the flew indicator reading high by 200 gpm.
The flow f or Ell-C001C, af ter recalibrat'.g the flow indicator, was 4000 gpa at 360 psi.
After the
'B' and 'D' pumps were repaired, they were reinstalled and passed the rated flow at the required pressure. The 'B ' pump was plac ed back in service on August 20, 1979 and the 'D' punp placed back in service on Augsut 21, 1979.
RHR service water pumps ' A' and 'C' were then pulled for inspection.
The
'A' pump had worn wear rings and the 'C' pump had a bushi a turning in the housing.
Both pumps were rebuilt and reinstalled.
The pumps then passed rated flow at the correct pressure.
The 'A' and
'C' pumps were re turned to service on August 24, 1979.
1r. addition to the pumps being repaired and the flow indicators being recalibrated, the flow transmitter in each RHR service water loop had a bad.Soard and_was required to_be repaired.
Also, the RHR service water instrumentation located b1 the Control Room was changed to provide mere accurate readings.
There were no ef f ects to public health and saf ety as the un i was already in cold shutdown.
The actual operatin;; time for these pumps are 2253.6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> en Ell-C001 A.
2754.25 hours2.893519e-4 days <br />0.00694 hours <br />4.133598e-5 weeks <br />9.5125e-6 months <br /> on Ell-C031B, 1347.25 heurs oa Ell-C001C, and 104.'.73 h mrs on Ell-COO L D.
The pumps are designed for a performance curve with no allowances given for wear with a rated flow of 4000 gpn at 384 psi at the present river level.
They punp raw river water.
prov'ide bet ter service A study will be made to determine what can be done to from these pumps.
A follow-up report will be submitted as soon as the study is completed.
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P001 DIGINAL
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| 05000366/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000366/LER-1979-001-03, /03L-0 on 781229:in Cold Shutdown While Performing HNP-2-3154,reactor Water Level Instrument Switch 1 Was Found Inoperative Due to Broken Foot, & Switch 3 Actuated at 122.2 in H2O Input | /03L-0 on 781229:in Cold Shutdown While Performing HNP-2-3154,reactor Water Level Instrument Switch 1 Was Found Inoperative Due to Broken Foot, & Switch 3 Actuated at 122.2 in H2O Input | | | 05000321/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000321/LER-1979-001-03, /03L-0 on 790109:during Steady State Power at 2400 Mwt,Plant Personnel Inadvertently Opened Both Doors of Reactor Bldg 130-ft Airlock R106.For Reasons Unknown,Switch Which Allows Defeat of Interlock Was Operated | /03L-0 on 790109:during Steady State Power at 2400 Mwt,Plant Personnel Inadvertently Opened Both Doors of Reactor Bldg 130-ft Airlock R106.For Reasons Unknown,Switch Which Allows Defeat of Interlock Was Operated | | | 05000321/LER-1979-002, Forwards LER 79-002/03L-0 | Forwards LER 79-002/03L-0 | | | 05000321/LER-1979-002-03, /03L-0 on 790111:during Normal Operation,Hpci Steam Supply valves,E41-F002 & E41-F003,automatically Isolated Due to Equipment Room High Differential Temp & Cold Outside Air Flowing Across Inlet Air Temp Elements | /03L-0 on 790111:during Normal Operation,Hpci Steam Supply valves,E41-F002 & E41-F003,automatically Isolated Due to Equipment Room High Differential Temp & Cold Outside Air Flowing Across Inlet Air Temp Elements | | | 05000366/LER-1979-002, Forwards LER 79-002/03L-0 | Forwards LER 79-002/03L-0 | | | 05000366/LER-1979-002-03, /03L-0 on 791231:in Cold Shutdown While Performing HNP-2-3456,overvoltage Trip Setpoint for Reactor Protection Sys Motor Generator Set B Was Found at 133.5 Volts Alternating Current.Caused by Setpoint Drift | /03L-0 on 791231:in Cold Shutdown While Performing HNP-2-3456,overvoltage Trip Setpoint for Reactor Protection Sys Motor Generator Set B Was Found at 133.5 Volts Alternating Current.Caused by Setpoint Drift | | | 05000321/LER-1979-003-03, /03L-0 on 790114:during Normal operation,hi-flow Alarm Occurred on Stack Effluent Radiation Monitor.Sample Pump Was Found Not Running.Restart Failed,As Did Spare Pump. Caused by Failure of Operating Pump Carbon Valves | /03L-0 on 790114:during Normal operation,hi-flow Alarm Occurred on Stack Effluent Radiation Monitor.Sample Pump Was Found Not Running.Restart Failed,As Did Spare Pump. Caused by Failure of Operating Pump Carbon Valves | | | 05000321/LER-1979-003, Forwards LER 79-003/03L-0 | Forwards LER 79-003/03L-0 | | | 05000366/LER-1979-003, Forwards LER 79-003/03L-0 | Forwards LER 79-003/03L-0 | | | 05000366/LER-1979-003-03, /03L-0 on 790102:in Cold Shutdown While Performing HNP-2-3173 on Reactor Pressure Switch 2B21-N021C,setpoint Found Above 600 Psig for Switch No 2.Caused by Switch Setpoint Drift | /03L-0 on 790102:in Cold Shutdown While Performing HNP-2-3173 on Reactor Pressure Switch 2B21-N021C,setpoint Found Above 600 Psig for Switch No 2.Caused by Switch Setpoint Drift | | | 05000321/LER-1979-004-03, /03L-0 on 790119:during Performance of Procedure HNP-1-3302,armature Winding of HPCI Injecting Valve Motor (E41-F006) Burned When Valve Was Opening.Minor Internal Disorder Probably Led to Overheat | /03L-0 on 790119:during Performance of Procedure HNP-1-3302,armature Winding of HPCI Injecting Valve Motor (E41-F006) Burned When Valve Was Opening.Minor Internal Disorder Probably Led to Overheat | | | 05000366/LER-1979-004, Forwards LER 79-004/03L-0 | Forwards LER 79-004/03L-0 | | | 05000366/LER-1979-004-03, /03L-0 on 790104:review of HNP-2-3610-0 (RHR Pump Operability) Data Sheet Revealed Pump Delta Requirements Not Met.Caused by Personnel Error Resulting from New Procedures | /03L-0 on 790104:review of HNP-2-3610-0 (RHR Pump Operability) Data Sheet Revealed Pump Delta Requirements Not Met.Caused by Personnel Error Resulting from New Procedures | | | 05000321/LER-1979-004, Forwards LER 79-004/03L-0 | Forwards LER 79-004/03L-0 | | | 05000366/LER-1979-005-03, /03L-0 on 790103:under Frequency Trip Setpoint Found at 54.1HZ for Motor Generator Set A.Caused by pre-op Test on Sys.Surveillance Test HNP-2-3456 Contains Setpoint More Conservative than Tech Specs | /03L-0 on 790103:under Frequency Trip Setpoint Found at 54.1HZ for Motor Generator Set A.Caused by pre-op Test on Sys.Surveillance Test HNP-2-3456 Contains Setpoint More Conservative than Tech Specs | | | 05000366/LER-1979-005, Forwards LER 79-005/03L-0 | Forwards LER 79-005/03L-0 | | | 05000321/LER-1979-005, Forwards LER 79-005/03L-0 | Forwards LER 79-005/03L-0 | | | 05000321/LER-1979-005-03, /03L-0 on 790118:while Performing HNP-1-350-M,TDR G31-R616D Failed to Actuate at Its Setting of 15-s.Two-h Time Limit Exceeded W/Sys Down for Repair.Caused by Loose Screw on Diaphragm,Resulting in Component Failure | /03L-0 on 790118:while Performing HNP-1-350-M,TDR G31-R616D Failed to Actuate at Its Setting of 15-s.Two-h Time Limit Exceeded W/Sys Down for Repair.Caused by Loose Screw on Diaphragm,Resulting in Component Failure | | | 05000366/LER-1979-006, Forwards LER 79-006/03L-0 | Forwards LER 79-006/03L-0 | | | 05000366/LER-1979-006-03, /03L-0 on 790102:reactor Pressure Instrument Ft&C, Relay 2B21-K34A Failed to Operate W/Actuation of 2B21-N021A. Caused by Open Coil | /03L-0 on 790102:reactor Pressure Instrument Ft&C, Relay 2B21-K34A Failed to Operate W/Actuation of 2B21-N021A. Caused by Open Coil | | | 05000321/LER-1979-006, Forwards LER 79-006/03L-0 | Forwards LER 79-006/03L-0 | | | 05000321/LER-1979-006-03, /03L-0 on 790122:during Normal Startup,Reactor Operated Above 1% for Over 24-h W/O Critical Mass Peaking Factor Being Calculated.Caused by Computer Limitations for Low Power Operation | /03L-0 on 790122:during Normal Startup,Reactor Operated Above 1% for Over 24-h W/O Critical Mass Peaking Factor Being Calculated.Caused by Computer Limitations for Low Power Operation | | | 05000321/LER-1979-007, Forwards LER 79-007/03L-0 | Forwards LER 79-007/03L-0 | | | 05000321/LER-1979-007-03, /03L-0 on 790120:reactor Core Isolation Cooling Min Flow Valve (E51-F019) Failed to Close Automatically. Caused by Failure of Open Limit Switch,Resulting in Damage to Valve Operator & Torque Switch | /03L-0 on 790120:reactor Core Isolation Cooling Min Flow Valve (E51-F019) Failed to Close Automatically. Caused by Failure of Open Limit Switch,Resulting in Damage to Valve Operator & Torque Switch | | | 05000321/LER-1979-008-03, /03L-0 on 790121:reactor Max Cooling Rate Exceeded Due to Injection of Condensate Feedwater Into Reactor Vessel During Slowdown.Caused by Pressure Decreasing Below Condensate Booster Pump Discharge Pressure | /03L-0 on 790121:reactor Max Cooling Rate Exceeded Due to Injection of Condensate Feedwater Into Reactor Vessel During Slowdown.Caused by Pressure Decreasing Below Condensate Booster Pump Discharge Pressure | | | 05000366/LER-1979-008, Forwards LER 79-008/03L-0 | Forwards LER 79-008/03L-0 | | | 05000366/LER-1979-008-03, /03L-0 on 790110:reactor Core Isolation Cooling Steam Line Differential Pressure Low Switch Found to Actuate at 119 in H2O & High Switch at +122 in H2O.Caused by Switch Setpoint Drift | /03L-0 on 790110:reactor Core Isolation Cooling Steam Line Differential Pressure Low Switch Found to Actuate at 119 in H2O & High Switch at +122 in H2O.Caused by Switch Setpoint Drift | | | 05000321/LER-1979-008, Forwards LER 79-008/03L-0 | Forwards LER 79-008/03L-0 | | | 05000366/LER-1979-009-03, /03L-0 on 790111:low Switch & High Switch of 2E51-NO18 Operated Contrary to Tech Specs.Caused by Switch Setpoint Drift.Corrected by Performance of HNP-2-5202 Procedure | /03L-0 on 790111:low Switch & High Switch of 2E51-NO18 Operated Contrary to Tech Specs.Caused by Switch Setpoint Drift.Corrected by Performance of HNP-2-5202 Procedure | | | 05000366/LER-1979-009, Forwards LER 79-009/03L-0 | Forwards LER 79-009/03L-0 | | | 05000321/LER-1979-009, Forwards LER 79-009/03L-0 | Forwards LER 79-009/03L-0 | | | 05000321/LER-1979-009-03, /03L-0 on 790123:during Normal Operation,While Performing Maint on Reactor Water Cleanup Pumps,Personnel Unable to Sample Primary Coolant Every 4-h.Caused by Stopped Up Redundant Sample Line | /03L-0 on 790123:during Normal Operation,While Performing Maint on Reactor Water Cleanup Pumps,Personnel Unable to Sample Primary Coolant Every 4-h.Caused by Stopped Up Redundant Sample Line | | | 05000321/LER-1979-010-03, /03L-0 on 790124:during Normal pre-conditional Ramp,Determined That a Reactor Coolant Chemistry Sample Could Not Be Obtained.Caused by Both Reactor Water Cleanup Pumps Being Inoperable & Primary Sample Line Clogged | /03L-0 on 790124:during Normal pre-conditional Ramp,Determined That a Reactor Coolant Chemistry Sample Could Not Be Obtained.Caused by Both Reactor Water Cleanup Pumps Being Inoperable & Primary Sample Line Clogged | | | 05000321/LER-1979-010, Forwards LER 79-010/03L-0 | Forwards LER 79-010/03L-0 | | | 05000366/LER-1979-010, Forwards LER 79-010/03L-0 | Forwards LER 79-010/03L-0 | | | 05000366/LER-1979-010-03, /03L-0 on 790117:in Cold Shutdown,While Performing HNP-2-3820,switches 2B21-N301 F,H & L Did Not Actuate.Caused by Switch Diaphragm Failure | /03L-0 on 790117:in Cold Shutdown,While Performing HNP-2-3820,switches 2B21-N301 F,H & L Did Not Actuate.Caused by Switch Diaphragm Failure | | | 05000321/LER-1979-011, Forwards LER 79-011/03L-0 | Forwards LER 79-011/03L-0 | | | 05000366/LER-1979-011, Forwards LER 79-011/03L-0 | Forwards LER 79-011/03L-0 | | | 05000366/LER-1979-011-03, /03L-0 on 790117:during Normal Startup Test & Reactor in Cold Shutdown,Review of HNP-2-3160 (RHR Pump Operability) Revealed Required Flow Not Being Met.Caused by Procedural Error by Personnel | /03L-0 on 790117:during Normal Startup Test & Reactor in Cold Shutdown,Review of HNP-2-3160 (RHR Pump Operability) Revealed Required Flow Not Being Met.Caused by Procedural Error by Personnel | | | 05000321/LER-1979-011-03, /03L-0 on 790124:while in Cold Shutdown,Both Doors of Reactor Bldg Were Opened,Violating Secondary Containment. Bracket Into Which Dead Bolt Projects Was Bent,Preventing Interlock from Functioning.Bracket Was Repaired | /03L-0 on 790124:while in Cold Shutdown,Both Doors of Reactor Bldg Were Opened,Violating Secondary Containment. Bracket Into Which Dead Bolt Projects Was Bent,Preventing Interlock from Functioning.Bracket Was Repaired | | | 05000366/LER-1979-012, Has Been Voided | Has Been Voided | | | 05000321/LER-1979-012-03, /03L-0 on 790124:during Shutdown,High Pressure of 200 to 300 Psig Existed in RHR Heat Exchangers.Caused by Slow Leak Past E11-F015A Valve | /03L-0 on 790124:during Shutdown,High Pressure of 200 to 300 Psig Existed in RHR Heat Exchangers.Caused by Slow Leak Past E11-F015A Valve | | | 05000321/LER-1979-012, Forwards LER 79-012/03L-0 | Forwards LER 79-012/03L-0 | | | 05000366/LER-1979-013, Forwards LER 79-013/03L-0 | Forwards LER 79-013/03L-0 | | | 05000321/LER-1979-013-01, /01X-1 on 790131:scram Received on Intermediate Range Monitor Hi-Hi Trip at Notch 26 of Rod 42-15.Caused by Notches Being Withdrawn Past Point Required to Achieve Criticality.Procedures Revised | /01X-1 on 790131:scram Received on Intermediate Range Monitor Hi-Hi Trip at Notch 26 of Rod 42-15.Caused by Notches Being Withdrawn Past Point Required to Achieve Criticality.Procedures Revised | | | 05000366/LER-1979-013-03, /03L-0 on 790125:while in Refuel Mode,Control Rod & Control Rod Drive Removal Was Begun Before Performing one- Rod Out Refueling Interlock Operability Test.Caused by Omission of This Step in Procedure.Procedure to Be Revised | /03L-0 on 790125:while in Refuel Mode,Control Rod & Control Rod Drive Removal Was Begun Before Performing one- Rod Out Refueling Interlock Operability Test.Caused by Omission of This Step in Procedure.Procedure to Be Revised | | | 05000321/LER-1979-013, Foward LER 79-013/01X-1 | Foward LER 79-013/01X-1 | | | 05000321/LER-1979-014, Forwards LER 79-014/03L-0 | Forwards LER 79-014/03L-0 | |
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