ML18096A759

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Safety Insp Repts 50-272/92-04,50-311/92-04 & 50-354/92-04 on 920322-0502.No Violations Noted.Major Areas Inspected: Operations,Radiological Controls,Maint & Surveillance Testing,Emergency Preparedness & Security
ML18096A759
Person / Time
Site: Salem, Hope Creek  PSEG icon.png
Issue date: 06/08/1992
From: Jason White
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML18096A758 List:
References
50-272-92-04, 50-272-92-4, 50-311-92-04, 50-311-92-4, 50-354-92-04, 50-354-92-4, NUDOCS 9206150132
Download: ML18096A759 (74)


See also: IR 05000272/1992004

Text

U. S. NUCLEAR REGULATORY COMMISSION

REGION I

Report Nos.

50-272/92-04

50-311/92-04

50-354/92-04

License Nos. DPR-70

DPR-75

NPF-57

Licensee:

Public Service Electric and Gas Company

P.O. Box 236

Hancocks Bridge, New Jersey 08038

Facilities:

Salem Nuclear Generating Station

Hope Creek Nuclear Generating Station

Dates:

March 22, 1992 - May 2, 1992

Inspectors:

T. P. Johnson, Senior Resident Inspector

S. M. Pindale, Resident Inspector

S. T. Barr, Resident Inspector

H. K. Lathrop, Resident Inspector

B. C. Westreich, Reactor

in r

,

J. C. Stone,

ing P

~ect

~

Approved:

Date

Inspection Summary

Inspection 50-272/92-04; 50-311/92-04; 50-354/92-04 on March 22, 1992 - May 2, 1992

Areas Inspected: Resident safety inspection of the following areas: operations, radiological

controls, maintenance and surveillance testing, emergency preparedness, security,

engineering/technical support, safety assessment/quality verification, and licensee event

reports, open item followup and Salem Unit 2 restart activities.

Results: The inspectors concluded that public health and safety was assured. An executive

summary follows .

9206150132 920608

PDR

ADOCK 05000272

.... G

.

.

PDR

i

EXECUTIVE SUMMARY

  • Salem::lnspection Reports 50-272/92-04; 50-311/92-04

Hope Creek Inspection Report 50-354/92-04

. March 22, 1992 - May 2, 1992

OPERATIONS (Modules 60710, 71707, 71710, 71711, 92709, 93702) *

Salem: The Salem units were operated in a safe manner. Radiation monitoring system

actuations were reported, and licensee actions were appropriate. Unit 1 refueling outage

performance to date has been acceptable. Operator response and licensee followup to a Unit

2 reactor trip on low-low steam generator level were appropriate. The licensee appropriately

. responded to and reviewed a Unit 2 water hammer event. Design change package training

for *opefators**waS"thorough**and effective.- Walkdowns of the control room determined that

Unit 2* was ready for restart.. Unit 2 mode changes, reactor startup, and zero power physics

  • testing were effectively- and-.conservatively .controlled. The licensee appropriately responded

to noted procedural- deficiencies identified during mode changes and startup.

Hope Creek: The uriit was operated in a safe manner. * Operator response to a reactor

- recirculation pump trip was good- and in accordance with procedures ..

RADIOLOGICAL CONTROLS (Modules 71707, 93702)

-Salem: Periodic inspector observation of station workers and Radiation Protection personnel

  • implementation of radiological controls and protection program requirements found that the

licensee's program was acceptably implemented. Periodic tours of both containments

determined that radiation protection personnel were knowledgeable and professional in their

duties.

The-licensee~*s respons~-and evaluation when a worker was found contaminated with a

hotcparticle was reviewed=by a regional specialist and was determined to be a thorough and

sufficient analysis.

- -

Hop_~*Creek: Periodic inspector observation of station workers *and.Radiation Protection

personnel implementation of-radiological controls and protection program .requirements found

that the licensee's program was acceptably implemented .

11

MAINTENANCE/SURVEILLANCE (Modules 61701, 61705-61710, 61726, 62703,

70313, 72700) .

    • ,_-Salem:'* Maintenance.activities associatecLwith the Unit 2 outage. and .. restart w.:ere well

planned and conducted. The Unit 2 containment integrated leak rate test was well controlled

and conservatively executed. The inspectors toured. the plant .and examined equipment,. and ..

concluded that Salem Unit 2 was ready for restart. Minor material and housekeeping

deficiencies were appropriately addressed by the licensee.

Hope Creek: * *A personnel error resulted in. an automatic start of a control room. emergency_.

  • filtration unit. Improper tagging and isolation of a hydraulic control.unitis.unresolved ..

EMERGENCY PREPAREDNESS (Modules 71707, 93702)

An unresolved item regarding common plant emergency classification guides (action levels)

remains open, and is expanded to include shutdown plant events .

. SECURITY (Modules '71707, 93702)

Routine observation of protected area access and egress showed good control by the licensee.

Licensee response to a loss of the security computer was appropriate and conservative.

ENGINEERING/TECHNICAL SUPPORT. (Modules 37700, 37828, 71707, 71711)

Salem: Maintenance on the studs of a safety injection check valve was performed without

any formal engineering evaluation. Licensee activities associated with design change package

installation and post modification testing were appropriate. Unresolved items associated with

panel fire protection *systems and fire doors were closed. High auxiliary feedwater flow and

containment pressure/spray response unresolved items were.closed. The turbine-generator

modifications were appropriately implemented. PSE&G commitments relative to the turbine-

generator failure event for Unit 2 were completed. Reactor engineering support of restart,

criticality, and zero power physics testing was good. Issues associated with reactor

engineering procedures were appropriately addressed by the licensee. The licensee was

proactive in identifying a potential emergency diesel generator overload .condition. Licensee

short and long term corrective actions were appropriate.

Hope Creek: The inspector did not identify any noteworthy findings.

Ill

SAFETY ASSESSMENT/QUALITY VERIFICATION (Modules 40500, 71707, 90712,

90713, 92700, 92701, 92702, 94702)

- 'Salem: -Both line management and independent reviews concludedJhalSalet:IJ._Unit 2 was

ready for restart. The -inspector concluded that the licensee self-assessment activities were

thorough and effective. Installation of improper detectors in the R46 main steam line

radiation monitor is unresolved.

Hope Creek: Licensee followup to plant events was thorough and effective.

Common: Salem and Hope Creek management demonstrated a proactive and thorough

approach in reviewing* the conduct of non-licensed equipment operator plant tours. The

licensee's strike contingency plans were thorough and demonstrated proactive planning.

iv

TABLE OF CONTENTS

..... ,EXECUTIVE SUMMARY .................................... ~ . . n

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

v

1.

SUMMARY OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

  • 1.1

Salem Units 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1.2

Hope Creek . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

_ l

2.

  • - OPERATIONS . . . . . . . . . . .. . . .. * . . . . .. . . . .. . . . . . .. . . .. .. . .. . . . . . 1

2.1

Inspection Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

2.2

Inspection Findings and Significant Plant Events . . . . . . . . . . . . . . . .

1

2.2.1 Salem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

2.2.2 Hope Creek . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

3.

RADIOLOGICAL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

3~1 ** **-*Inspection-Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

3. 2

Inspection Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

3.2.1 Salem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

3.2.2 Hope Creek . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

4.

MAINTENANCE/SURVEILLANCE TESTING . . . . . . . . . . . . . . . . . . . .

5

4.1

Maintenance Inspection Activity . . . . . . . . . . . . . . . . . . . . . . . . . .

5

4.2

Surveillance Testing Inspection Activity . . . . . . . . . . . . . . . . . . . . .

6

4. 3

Inspection Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

4.3.1 Salem . .. . .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .

7

4.3.2 Hope Creek . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

5.

5 .1

Inspection Activity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

5.2

Emergency Plan .and Emergency Classification Guide (ECG) . . . . . . . .

8

6.

SECURITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

6.1

Inspection Activity . . . ~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

6.2

Inspection Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

7.

ENGINEERING/TECHNICAL SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . 10

7.1

Salem . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . .. . . . . . . . . 10

7.2

Hope .Creek . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . . . . 12

8.

SAFETY ASSESSMENT/QUALITY VERIFICATION . . . . . . . . . . . . . . . . 12

8.1

Common . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 12

v

Table of Contents (Continued)

9.

LICENSEE EVENT REPORTS (LER), PERIODIC AND SPECIAL

  • *-

-REPORTS, AND .. OPEN ITEM FOLLOWUP ......... *.. . . . . . . . . . . . .

13

10.

11.

9 .1

LERs and Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

9.2

Open Items . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 14

Salem Unit 2 Restart Preparations and Activities . . . . . . . . . . . . . . . . . . . .

15

10.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .

15

10.2

Maintenance Activities and Design Change Package (DCP)

  • Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. . . .. .

15

10.3

Surveillance Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10.4

System Lineups/Engineered Safety Features (ESP) Walkdowns . . . . . . . 20

10.5

Containment Integrated Leak Rate Testing (ILRT) . . . . . . . . . . . . . . . 20

10.6

Auxiliary Feedwater Flow and Containment Spray Response . . . . . . . . 21

10. 7

Self-Assessment Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

10. 8

Turbine-Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

10~9 .. Training *. _. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10 .10 Restart Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10.11 Startup Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

10.12 Procedure Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

EXIT INTERVIEWS/MEETINGS ............................. 28

11.1

Resident Exit Meeting . *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

11.2

Specialist Entrance and Exit Meetings . . . . . . . . . . . . . . . . . . . . . . 28

11. 3

Management Meetings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

V1

DETAILS

1.

SUMMARY OF OPERATIONS

1.1

Salem Units 1and2

Unit 1 operated at or near full power until April 4, 1992, when the unit was manually

shutdown for its tenth refueling outage. At the end of the period, the unit was defueled.

Unit 2 continued in its sixth refueling outage; the unit was restarted on April 19, 1992, and

tripped from about 4% power on April 26, 1992. At the end of the period, unit 2 was in

Cold Shutdown to complete valve maintenance.

1.2

Hope Creek

The unit operated at full power during the period. Power reductions occurred due to turbine

valve testing and when the "B" reactor recirculation pump tripped automatically.

2.

OPERATIONS

2.1

Inspection Activities

The inspectors verified that the facilities were operated safely and in conformance with

regulatory requirements. Public Service Electric and Gas (PSE&G) Company management

control was evaluated by direct observation of activities, tours of the facilities, interviews and

discussions with personnel, independent verification of safety system status and Technical

Specification compliance, and review of facility records. The inspectors performed normal

and back-shift inspections, including deep back-shift (28 hours3.240741e-4 days <br />0.00778 hours <br />4.62963e-5 weeks <br />1.0654e-5 months <br />) inspections.

2.2

Inspection Findings and Significant Plant Events

2.2.1 Salem

A.

Unit 1 Shutdown For Refueling

Salem Unit 1 shutdown for its tenth refueling outage on April 4, 1992. The unit entered

Refueling (Mode 6) and completed core offload at 5: 12 p.m. on April 19, 1992.

The inspector observed portions of the outage planning activities, coordination meetings,

mode changes, refueling activities, maintenance, and design change package implementation.

The inspector concluded that the outage was progressing satisfactorily. Refueling activities

were noted as being conservative and consistent with procedures.

2

B.

Salem Unit 2 Reactor Trip

On April 26, 1992 at 2:20 a.m., the Salem Unit 2 reactor tripped from approximately 4%

power. Operators were transferring steam generator feedwater from auxiliary feed water

(AFW) to main feedwater control, when a low-low level condition in the No. 24 steam

generator caused a reactor trip signal. Systems responded normally to the trip. The licensee

made an ENS call and notified the resident at home.

Prior to the No. 24 steam generator low-low level condition, the No. 23 steam generator had

been overfed while in manual control to its high-high water level setpoint. This caused the

only main feed pump operating to trip. Both AFW pumps were running, and the licensee re-

initiated flow to the steam generators. A few minutes later, the licensee restarted the main

feedwater pump and placed it into service. While transferring feed to the main feedwater

pump, the reactor tripped on No. 24 low-low steam generator level.

The licensee entered the reactor trip procedures, Emergency Operating Procedure (EOP)-

TRIP-1 and 2, which required initiation of a manual steamline isolation because a high AFW

flow rate resulted in lowering primary system average temperature. Other plant response

included receiving an automatic AFW pump start signal (although they were already running)

prior to the trip. The licensee cooled down the plant and entered Mode 5 (Cold Shutdown)

while investigating the cause of the trip and performing repairs. A Significant Event

Response Team (SERT) was formed by the licensee to determine causes and corrective

actions for the reactor trip.

The licensee's investigation found that a number of level transients had occurred while

attempting to transfer to the main feed pumps. The suspected cause was due to either

mechanical binding of the feed water control valves or slow response of the steam generator

water level controllers. The licensee confirmed both causes during troubleshooting activities

and repaired the components accordingly.

The inspectors reviewed the operations logs and control room recorders, verified BOP

implementation, interviewed onshift operators, and reviewed and discussed the event with the

SERT team and plant management. The AD-16 procedure, Post Reactor Trip Review, was

also reviewed. Licensee actions were considered appropriate and effective in responding to

the event and determining appropriate causes and corrective actions.

C.

Unit 2 Water Hammer Event

On April 28, 1992, at 5:31 p.m., a water hammer event occurred on the No. 22 residual heat

removal (RHR) loop. -Operators were restoring that loop to service after repairs to the

22SJ43 check valve, which required a freeze seal. The No. 21 RHR loop was inservice,

providing decay heat removal with the reactor coolant system (RCS) at 160 degrees F and

325 psig in Mode 5 (Cold Shutdown). The unit had proceeded to Cold Shutdown after the

April 26, 1992 reactor trip to repair the check valve. Operators in the containment described

3

.. '-the.water hammer as "minor". It occurred when the No. 21 RHR flow to the Nos. 22 and

    • ' *24 safety injection-to-RCS cold legs common supply valve was opened from the control
  • room. Ail apparent inadequate fill*an.d Vent of the No. 22 RHR:loop *and Nos. 22 and 24

RCS safety injection lines was the cause for the water hammer. As a result of the water

hammer, an RHR system relief valve lifted and failed to reseat. The relief valve lift pressure

was set at 600 psig as per design; however, the maximum *RCS* and RHR.pressures noted

were about 350 psig. The RCS flow through the* relief valve caused the pressurizer level to

decrease from 21 % to 13% (cold calibration). Letdown isolated and normal charging

(makeup) restored pressurizer water,level. *The.No. 21. RHR pump remained in service

during the event and RCS temperature was maintained. Operators entered abnormal

operating procedures and isolated the relief valve by securing the No. 22 RHR loop.

The licensee reviewed reportability for RCS leaks, loss of shutdown cooling (decay heat

removal) and engineered safety features actuations and concluded that the event was not

reportable.

The licensee initiated a Significant Event Response Team (SERT) to review the 22SJ43 freeze

- .*,*' .. seal-removal.and fill-*and vent procedures; cause .of the water .hammer; 22SJ48 relief valve .~ ;*

operation; any*potential piping and supports*damage; and operator actions. Licensee

engineering and inservice inspection personnel performed piping, weld and support

. walkdowns, non-destructive examination, and stress calculations. The licensee did not

identify any problems or damage to the affected RHR, safety .'injection and reactor coolant

systems. The licensee concluded that poor communications between operators performing. the

fill and vent evolution and operators in the control-room resulted in the event.

  • The inspector became aware of the.event at the April 29, 1992 morning meeting. The

inspector reviewed logs, emergency classification guides (ECG), abnormal operating

procedures, control room chart recorder traces, computer printouts, and the SERT report.

  • ., **The',:irtspector*discussed thee event with the on shift- operators; licensee engineering and

management personnel, and the SERT members. The inspector also performed a walkdown

of portions of the RHR system and observed maintenance of 22SJ48 relief valve, and did not

have any significant observations. The inspector concluded that per the licensee's ECG, the

event was not reportable. However, issues associated with reportability per the licensee's

emergency plan are discussed in Section 5 .2 of this report.

2.2.2 Hope Creek

A.

Reactor Recirculation Pump Trip

At 2:38 p.m .. on April 21, 1992,*the "B" reactor recirculation pump tripped with the unit at.

  • 100% power. The licensed operators responded to*the transient, and entered the applicable ..

abnormal and integrated operating procedures. The unit was stabilized at about 60% power.

Reactor engineering* personnel responded to the control room and control .rods were inserted

4

  • ' . to .further reduce power. Reactor water level initially increased . from .the normal level ( + 35
... .,inches) to .the high'level*setpoint*( +42-inches). The reactor feedwater.level control system
  • * ** responded correctly and .. retilmed reactor water level to normal. ""Plant response was normal ..

The licensee's investigation determined that the"B" recirculating motor generator (MG) set -

electrically tripped (motor feeder breaker tripped) due to a blown fuse. caused .by a failed

  • potential transformer (PT) in the local MG control panel. System engineering and electrical

maintenance personnel also responded to the control room and to the local panel to assess

damage and to provide* assistance to the on-shift operators.

The licensee entered Technical Specification (TS) 3.4.1 for single loop operation and

appropriately implemented those requirements. The unit was maintained at about 50% power

while the failed PT was replaced. The idle recirculation loop was returned to service on

April 23, 1992.

  • * * * ;::: * -;./' * l:!Jpoit'}hearing .. the -:page,,-system announcement,-; the inspector -responded to the control room.

The inspector observed licensed operator actions, and procedure *and TS implementation. The

  • * --inspector.also noted *prompt,response by reactor and system engineering, and maintenance

personnel. Operations management personnel also responded to the control room. The

inspector concluded that operator response* was appropriate, shift supervisor command and .

control of the transient was good, and station *response was timely and effective.

3.

RADIOWGICAL CONTROLS

3.1

Inspection Activities

PSE&G's conformance with the radiological protection program was verified on a periodic

basis.

3.2

Inspection Findings

3.2.1 Salem

A.

Containment Tours

The inspectors performed tours of both the Unit 1 and Unit 2 containments during the period.

Items checked included radiation work permit implementation, area postings, radiation

protection (RP) technician coverage of jobs in progress, control of exclusion areas, and

control point access~* The inspector concluded that RP personnel were :knowledgeable and

professional .

5

B.

Hot Particle on Salem Worker at Guardhouse

On April 20, 1992, the licensee informed the inspector of a worker who was detected at the

security guardhouse with a hot particle on the back of his head. The individual alarmed the

portable monitor and was detained by Security personnel until radiation protection personnel

could respond. The inspector reviewed the preliminary radiological occurrence report and

concluded that the licensee's actions were appropriate. Further followup was performed by a

NRC regional specialist (see NRC Inspection 50-272 and 311/92-06).

3.2.2 Hope Creek

The inspectors did not identify any noteworthy findings.

4.

MAINTENANCE/SURVEILLANCE TESTING

4.1

Maintenance Inspection Activity

The inspectors observed selected maintenance activities on safety-related equipment to

ascertain that these activities were conducted in accordance with approved procedures,

Technical Specifications, and appropriate industrial codes and standards.

Portions of the following activities were observed by the inspector:

Work Order(WO) or Design

Change Package (PCP)

Description

Salem 2

Salem 2

Salem 1

Salem 2

Salem 2

Salem 1

Hope Creek

Hope Creek

DCP 2EC-3149

Various WOs

DCP lSC-2267

DCP (various)

Various WOs

DCP lEC-3056 through

3059

WO 920331138

WO 920120152

Safeguards Equipment Cabinet (SEC)

timing modification

22BF22 and 22SJ43 check valve repairs

SEC electrical chassis upgrade

Main turbine - generator modifications

Feedwater regulating valve troubleshooting

Control Room Human Factors Upgrades

Pressure cleaning of the

11A

11 emergency

diesel generator

Replacement of reactor building lightning

.-

. . ,Hope Creek

Hope Creek

WO 920120152

DCP 4EC-3310

Various WOs

6

Replacement of reactor building lightning

mast

Motor-Generator set potential transformer

replacements

The maintenance *activities inspected were effective with respect to meeting the safety

objectives of the maintenance program.

4.2

Surveillance Testing Inspection Activity

The inspectors performed detailed technical procedure reviews, witnessed in-progress

surveillance testing, and reviewed completed surveillance packages. The inspectors verified

that the surveillance tests were performed in accordance with Technical Specifications,

-

approved procedures, and NRC regulations.

The following surveillance tests were reviewed, with portions witnessed by the inspector:

Unit

Salem 2

Salem 2

Salem 2

Salem 2

Salem 2

Salem 2

Salem 2

Salem 1

Procedure No.

SP(0)4.0.5 .P-AF-23

SP(0)4. 7.1.5

  • * S2.RE-ST.ZZ-0002(Q)

2IC-8.1.002

Various

S2. OP-ST. TRB-0001 (Q)

S2. OP-ST. TRB-0002(Q)

PI/S-SJ-4

Hope Creek *Various

Hope Creek OP-ST.KJ-001

Main Steam Isolation Valve Emergency

Close Response Time Test

Shutdown Margin Calculation

Rod Position Indication Calibration

Initial Criticality and Zero Power Physics

Tests

Main Turbine Valve Testing

Turbine Protection System Full Functional

Test

Safety Injection Pump Flow Test

Single. Loop. Procedures

Monthly Surveillance.Run of the "A"

Emergency Diesel Generator

7

.. -* The surveillance* testing activities inspected were effective with respect to meeting the safety *

.objectives of the surveillance testing program .

. 4.3

Inspection Findings

4.3.1 Salem

See Sections 10.2, 10.3, 10.5 and 10.8 of this report.

4.3.2 Hope Creek

A.

Engineered Safety Feature (ESF) Actuation During Surveillance Testing

On April 15, 1992, during the performance of a monthly functional surveillance test of the

process radiation monitoring system, a technician de-energized the wrong power supply,

resulting~in*'an.:.automatic,:start of the "A" control room emergency filtration (CREF) unit.

After determining that the start signal was spurious, operators returned the control room

ventilation configuration to normal. An ENS call* was made, and the licensee informed the

inspector. Instrument and control (I&C) technicians had been performing a functional test of

the "C" channel of the reactor building and refuel floor exhaust radiation monitor 1SP-RY-

4856C per.procedure IC-FT.SP-031. When directed by the procedure to place the 4856C

power toggle switch in the "off' position, the technician mistakenly performed this step on

1SP-RY-4858C, a channer of the control room ventilation radiation monitoring system, which

initiated a control room ventilation isolation and start of the "A" CREF unit. Licensee

corrective actions included counselling of the technicians involved.

The inspector reviewed this incident, concluding that a lack of attention to detail was an

apparent root cause. While the two panels were relatively close together (about six feet

"apartYon the same wall; .. both were clearly labelled. The surveillance procedure was clearly

written and specific in its instructions. The inspector concluded that the licensee

appropriately followed up on the event and that the safety significance of this event was

minimal.

B~

Improper Isolation of a Control Rod Drive (CRD) Hydraulic Control Unit (HCU)

On March 24, 1992, during maintenance on HCU No. 46-39 related to repairs to directional

control valve No. 123, a large volume of high pressure water sprayed from the valve body

during disassembly. Prompt operator action stopped the discharge. No personnel

contamination; or injury occurred. Areas of theJ02 foot evaluation of the reactor building

were immediately roped off and decontamination was completed in two days. A radiological

occurrence report (ROR 92-22) and incident report (IR 92-072) were issued to document the

event, subsequent investigation and corrective actions. Additionally"station quality assurance

  • (SQA) was requested to perform an independent assessment of the event and the reasons for

its occurrence.

8

.The inspector*reviewed this.event with .operations and management personnel. While all the-.

. licensee's investigations were not yet completed when the report period ended, the inspector

noted that a *number of apparent programmatic breakdowns contributed* to the event. The

  • . inspector* concluded that the.nuclear safety significance of the incident was small; however,

the potential for personnel injury and/or equipment damage was very significant. Areas of .:

concern included:

The work request (No. 920320291) did not indicate that a system breach would be

needed, and implied that only the solenoid portion of the valves was*-to be worked .. *

The licensee followed a vendor recommendation to maintain cooling water flow to an

isolated HCU if at all possible. However, this fact was not adequately communicated

to on-coming operations personnel or to the maintenance supervisor. The tagging

request was modified in order to provide cooling water flow, but this was not noted

on the work request to alert personnel to the change.

The work control supervisor and job foreman had both signed off that the tagging was

  • adequate. As noted above, this was not the case.

This item is unresolved (URI 354/92-04-01) pending completion of licensee followup and

subsequent NRC review.

5.

EMERGENCY PREPAREDNESS

5.1

Inspection Activity

The inspector reviewed PSE&G's conformance with 10CFR50.47 regarding implementation

of the emergency plan and procedures. In* addition, licensee event notifications and reporting

  • ., requirements per lOCFR50. 72 and *'73-were reviewed. , *.

5.2

Emergency Plan and Emergency Classification Guide (ECG)

(Open) Unresolved Item (272 and 311/92-01-01; 354/92-01-02); ECGs for Salem and Hope

Creek. The inspector reviewed reportability of a Salem Unit 2 water hammer and reactor

coolant system (RCS) leak into the residual heat removal (RHR) system on April 28, 1992

(Section 2.2.1.C). The licensee concluded the.event not to be reportable.

For RCS leaks, NUREG 0654 requires declaration*of an Unusual Event when RCS leak rate

exceeds the Technical Specification *(TS) limits and an Alert when the RCS leak rate exceeds

50 gpm. Salem *and Hope Creek ECG Nos. lb.and la, respectively, require an Unusual

  • ' -Event when the TS limit for RCS leak rate (mode/operational condition ,dependent) is

exceeded and a plant shutdown is required. **Salem ECG le requires an.Alert declaration if

9

.. *" the .RCS leak rate is greater than 50 gpm. and .. one charging pump cannot maintain pressurizer

level. Hope Creek ECG No. lb requires an Alert declaration ifthe.,RCS leak rate is greater

than 50 gpm as indicated'by a'TS surveillance.

For the Salem Unit 2 specific event,- the inspector concluded that the*RCS leak rate ECGs are

mode/operational condition dependent. Further, the inspector concluded that the licensee

correctly applied their specific requirements to conclude that this event was. neither an Alert*

nor an Unusual Event. However, this Salem and Hope Creek unresolved item will be.

expanded to include a further review of ECGs relative to shutdown plant events.

6.

SECURITY

6.1

Inspection Activity

PSE&G's conformance with the security program was verified on a periodic basis, including

  • * .. ,: ._., * - *:";:tfie,adequacy:.ofastaffing;~.entry*control, alarm stations, and physical boundaries.

6.2

Inspection Findings

A.

Loss of Security Computer

An apparent lightning strike at about 3:00 a.m. on April 10, 1992, resulted in a loss of.the

security computer; Eyewitness reports noted a lightning strike near the Salem units.

Operators felt the strike in the Salem control room. Security alarms sounded and the*security

computer failed. Hope Creek also had indications of a lightning strike as they lost several

The licensee initiated .compensatory measures for vital and protected areas. An initial

., .. * .,,_ * *- :**assessment-:* by;'the-licensee: determined *this-.security .event to be reportable. An ENS call was

made at 3:21 a.m. However, subsequent licensee review determined this event to be

recordable and not reportable, and the ENS call was retracted. The licensee made repairs to

the computer system and secured the compensatory posts.

The inspector was informed of the event at home. On the morning of April 10, 1992, the

inspector verified licensee actions, checked selected compensatory posts and discussed the

event with security and plant management personnel. The inspector concluded that licensee_

actions were conservative and appropriate.

B.

Correspondence

      • * The inspector*reviewed the following letters and documents:

Safeguards Events Reports (1/31 - 3/31/92), dated April 27, 1992

Protected Area Revision - Centralized Warehouse Project dated, April 27, 1992

10

Security Plan, Revision 2, dated April 27, 1992

  • *The inspectors also discussed these.Items with security management-personneL The

inspectors had no further questions at this time.

7.

ENGINEERING/TECHNICAL SUPPORT

7.1

Salem

A.

Safety Injection Check Valve Bonnet Leakage (22SJ43)

During the week of April 6, 1992, while Salem Unit 2 was increasing primary pressure and

temperature in preparation for plant startup, a body to bonnet leak of approximately 1 drop

per minute was observed by the licensee on valve 22SJ43. This is a 6 inch check valve in

the safety injection line, upstream of the No. 24 Accumulator and intermediate head safety

- * >'***f~iiijection::line:tie.-<One check valve;22SJ56, -is located downstream of the leaking valve

before connection with the Reactor Coolant System (RCS) system. At the time, the RCS

  • system *was at normal .operating temperature (NOT -: 541 F) and normal operating pressure

(NOP - 2235 psig).

The licensee iriitially hlbricilted the 12 studs holding *the bonnet to the flange. This was

acco~plished by removing one stud at a time~ lubricating and retightening the stud. It was

thought that this may tighten down the leaking flange and stop the leakage. Shortly after this

was accomplished, the leakage rate decreased to 1 drop per 8 minutes. System Engineering

personnel thought *this reduced leakage rate may have been due to the seating of 22SJ56, the

downstream. checkvalve,. after. equalizing temperature at NOT. The licensee subsequently

replaced the 12 bonnet studs with- new stainless* steel studs which would not be susceptible to

boric acid corrosion. After replacement of the studs with stainless steel, the leakage stopped.

Inspector review of the licensee. actions .after the initial stud lubrication, but prior to the

stainless* steel- stud**replacement; revealed that no engineering evaluation had been conducted

to determine if the removal of one bonnet stud at a time on the leaking check valve flange

while at NOP ancLNOT, .. woulctresultin: the loss of safety margin for the piping pressure

boundary. The licensee indicated that this was a common maintenance practice and had not

considered performing an* evaluation. At the inspectors request, an evaluation was

performed. The inspector indicated to the licensee that while performing maintenance which

could potentially- result- in* the loss of.safety' margin of piping integrity isolated by only a

check valve from the Reactor Coolant System, it would be prudent to ensure, .by .. engineering

evaluation, that safety margins were not r~uced.

  • The licensee's evaluation showed that the increase in stress in the studs adjacent to the

removed stud would result in a total stress of approximately 60 percent of the allowable yield

stress.- Using the ASME Unified Pressure Vessel Code, it was determined that the minimum

11

bolting requirement was 10 studs. During stud lubrication and replacement, there were 11

--studs present. Although this is greater than the minimum number. of, studs required, it was a

  • ,much smaller*margin .than,the:licensee-had anticipated.
  • * The inspector concluded that the licensee needed to be more sensitive to specific plant

. *

conditions and specific equipment when performing* maintenance. * This* issue was discussed *

with the licensee, and the inspector emphasized that, based on current plant. conditions, a

similar evaluation should be considered for each job to be accomplished .. The licensee agreed

with the inspector's concerns.

After the April 26, 1992, reactor trip, 22SJ43 was again observed to be slightly leaking.

While in Mode 5 following the trip, action was taken to isolate the valve by use of a freeze

seal, and the valve was repaired prior to startup. The inspector had no further questions at

this time .

. 8 *.... Potential Emergency.Diesel Generator (EDG) Overload Condition at Salem

PSE&G initiated a review at Hope Creek and Salem upon learning of the Calvert Cliffs

  • design review finding of March 24, 1992, that under some conditions, the sequential loading *

of emergency safety equipment could cause overloading and damage to the EDGs. The

licensee identified a condition at Salem concerning the potential for an overload of the "A"

and "C" EDGs at Salem Units I and 2. PSE&G concluded that the problem did not exist.at

Hope Creek.

A safety injection concurrent with a loss of offsite power could result in the simultaneous

start of a service.water (SW) pump-and a containment spray (CS) pump. The sequential

loading and automatic start of equipment is performed by the safeguards equipment cabinet

(SEC). This concurrent start could overload the IA and IC EDGs on Unit I, and the 2A and

2C EDGs.on Unit-2 ... The CS. .. pump start permissive is.armed.at 9 seconds into the sequence

and will start if a high-high containment pressure exists. The sequence remains "armed" for 5

seconds and if the high-high signal is received during that time the CS pumps will start. This

allows the CS pump start to occur up to I 4 seconds ( + 3 seconds for SEC response time)

into the sequence. The SW pumps start at I3 seconds into the sequence. A 3 to 4 second

window therefore exists for this potential overload problem.

The licensee implemented the following short term corrective actions: the Unit I (defueled

and in Mode .6) CS pumps were verified to be tagged out of service and were not required to ..

be operable. Unit 2 was at rated temperature/pressure (Mode 3) in preparation for unit

restart. The licensee tagged out the Unit 2 Nos. 2I and 25 SW pump's control power.

These SW pumps are;powered from the 2A and 2C EDGs, respectively. This condition did

not place Unit .2* in a Technical Specification Action Statement because there were four

operable SW pumps including two pumps per bay (header), and,at least.one.pump per vital

bus.

12

',For .longer term Corrective actions, the licensee implemented design change package (DCP) ..

. , 2EC-3149 for the SEC time sequence (i.e. reducing the 5 second arming signal). The DCP *

modified the eXisting* Safeguards Equipment Cabinet (SEC) for the*":A" and "C" vital buses*

  • to decrease the 5 second window in which the CS pumps can start to 1 second. This

prevented the overlap of CS and SW starting times .. The modification used a spare timer to

open a normally shut contact at 10 seconds and extinguish the CS pump start permissive until

  • the end of the, starting sequence. Another spare timer was used to close a normally open

contact at the end of the sequence to allow the CS pump permissive.

The inspector attended meetings regarding options for the modification of the SEC and

reviewed the 10CFR50.59 safety evaluation. Concerns were identified by the inspector

regarding the evaluation's lack of discussion of the original basis for the 5 second window,

and the adequacy of the 1 second window for completing the intended safety functions. These

concerns were relayed to the licensee, and the 50.59 review was subsequently modified to

address them.

The inspector reviewed the completed DCP, discussed the package with licensee engineers,

  • and observed modification. testing. Based on these reviews, it was determined. that.the actions
  • taken by the licensee were effective and timely.

7 .2

Hope Creek

The inspectors did not identify any noteworthy findings.

8.

SAFETY ASSESSMENT/QUALITY VERIFICATION

8.1

Common

A/:,; :'-**Licensee:Assessment of Non-licensed Operator Tours

The licensee conducted independent reviews of historical non-licensed equipment operator

(EO) tours at both the Hope Creek and Salem stations. The purpose of these reviews was to

verify that the information obtained by the EOs tours was accurately obtained and recorded.

At both stations, the reviews preliminarily identified that the EOs were properly performing

and documenting their assigned tours and duties. However, some minor discrepancies were

identified, and were properly being addressed at the end of this inspection period.

Hope Creek and Salem management informed the inspectors of the scope,of the investigations

and the preliminary .results. The inspectors concluded that the investigations were ~proactive,

thorough and constituted a representative sample size. Additionally, management

subsequently held briefings with EQs,to delineate management's.expectations relative to EO

tours. The inspector had no further questions.

13

.B.

Licensee 'Plans For Strikes

The inspector reviewed PSE&G's plans for coping with potential strikes. This was

  • performed per NRC inspection procedure 92709. The licensee's "Operations Contingency

Manual For Nuclear Generating Stations," dated January 1992, describes the licensee's

Nuclear Department strike contingency plan. The document includes a base document and

attachments for Salem, Hope Creek, Nuclear Services and a pre-strike checklist.

  • 'The inspector verified that the licensee adequately addressed minimum shift manning as

required by the facility Technical Specifications and administrative procedures. Discussions

were held with various General Managers at Salem, Hope Creek and Nuclear Services. The

inspector also verified that appropriate plans were in place for security, emergency

preparedness, and other support type functions. The inspector concluded that the licensee's

strike contingency plan was appropriate and demonstrated proactive planning by the licensee.

'9-~* .:Ji,;, ** '.;i~LICENSEE .EVENT REPORTS (LER),. PERIODIC AND SPECIAL REPORTS,

AND OPEN ITEM FOLWWUP

9 .1

LERs and Reports

PSE&G submitted the following licensee event reports, and special and periodic reports,

which were reviewed for accuracy and evaluation adequacy ..

Salem and Hope Creek Monthly Operating Reports for March and April, 1992

Salem Unit 2 Special Reports 92-2 and 92-4 (fire barrier) and 92-3 (2A emergency

diesel generator failures)

Salem and Hope Creek 1991 Annual Radiological Environmental Operating Report,

dated April 27, 1992

No significant observations were made.

Salem LERs

Unit 1

LER 92-02 (See Section 10.6.B)

LER 92-03, Supplement 1; and LER 92-07 concerned radiation monitoring system

(RMS) actuations due to equipment failure and/or equipment design. The licensee's

corrective actions, both short and long term, include RMS .upgrades. The LER's were

acceptable .

14

  • LER 92-04 concerned improper radiation detectors installed in the main steam line

radiation monitors (1R46A,C, and D; and 2R46,A,B,C and.E) .. The R46 detectors

  • provide indication of a primary to secondary leak. -The installed detector had a range

of 1.0 mr/hr to 100 R/hr. The requirement was a detector with a range of 0.1 mr/hr

to 10 R/hr. The licensee discovered this during I&C Calibrations on Unit 2 on

January 28, 1992. The R46 radiation monitors were installed in 1983 and purchased

as safety related class. lE per Regulatory Guide 1.97. Apparently, the detectors were

incorrectly identified in the spare parts control system.

The licensee is continuing their investigation for root cause(s). The R46 channels

provide an alarm/indication function only. The steam generator blowdown (Rl9) and

condenser air ejector (Rl5) radiation monitors provide additional monitoring for

primary to secondary leakage. No primary to secondary leakage occurred during the

period of improper detector installation ( 1983-1992). The licensee intends to submit a

supplemental LER. This issue is considered unresolved until completion of licensee

    • , * * *-- ' .. review*,and,subsequent NRG followup .. .(URI..50-272/92-04-02).

Unit 2

LER 92-04 concerned a radiation monitoring system actuation due to improper vital

bus overcurrent relay installation. This event was reviewed in NRC Inspection

311/92-03. This LER was acceptable.

LER 92-05 concerned an engineered safety features actuation due to a procedure *

inadequacy. This event was reviewed in NRC Inspection 311/92-03. This LER was

acceptable.

LER 92-06 (See Section 10.2.D)

Hope Creek

LER 92-04 discussed an inadvertent emergency core cooling system initiation signal

and subsequent injection to the reactor vessel due to personnel error on March 8,

1992. This event was reviewed in NRC Inspection 50-354/92-02, Sections 2.2.2.A

and 5.2.B. Corrective actions appeared adequate to prevent a similar occurrence

during the completion of the remainder of the design change scheduled in the fourth

refueling outage. This LER was well written.

9.2

Open Items

The following previous inspection items were followed up during this inspection and are

tabulated below for cross reference purposes .

...

Salem

272&311/92-01-01

272&311/91-28-02

272&311/92-01-06

272&311/92-01-03

272&311/90-80-01

272/90-27-01

311/87-29-03

311/91-05-01

Hope Creek

354/92-01-02

Report Section

5.2

10.6.A

10.6.A

10.6.B

10.1.F

10.2.F

10.2.F

10.2.C

5.2

15

Open

Open

Open

Closed

Closed

Closed

Closed

Closed

Open

10.

Salem Unit 2 Restart Preparations and Activities

10.1

Introduction

Salem Unit 2 was shutdown for its sixth refueling outage after the turbine failure event of

November 9, 1991. (See NRC Inspection 50-311/91-81). The licensee performed fuel

offload and reload activities, maintenance and modification work, system and component

testing, and repaired the turbine generator.

The inspectors performed an inspection to ascertain Unit 2's readiness for restart.

10.2

Maintenance Activities and Design Change Package (DCP) Implementation

A.

Service Water Piping Replacement

The licensee continued modifications to the nuclear service water piping at Unit 2. This

included replacing the piping with 6 % molybdenum austenitic stainless steel. Piping replaced

included the Nos. 21 and 22 room cooler headers, the mechanical penetration rooms in the

auxiliary building, the containment piping below elevation 102 foot level, and the No. 2

service water bay. The inspector reviewed the DCPs and related installation in NRC

Inspection 50-272 and 311/92-01. Recent inspection activities included verification of piping

installation, hydrostatic testing, system restoration and testing .. The inspector did not have

any significant findings .

16

B.

  • Safeguards Equipment Cabinet (SEC)

The SEC starts and stops safety related equipment due to accident and/or loss of power

signals from the solid state protection system. There are three SECs per unit. Over the last

several years, theJicensee has experienced multiple equipment actuations and unit shutdowns

  • due to SEC failures. DCP No. 2SC-2267 upgraded the Unit 2 SEC Control Electronics Units

(CEUs) to increase SEC reliability.* Additional changes were implemented to facilitate

periodic SEC functional testing.

The inspector reviewed the DCP executive summary and safety evaluation. The inspector

periodically observed DCP installation and post-installation testing. Additionally, the

inspector reviewed the associated training material (lesson plans and student handouts) to

support the DCP implementation. The inspector did not have any significant findings.

C.

Undervoltage (UV) Relays

The licensee developed a modification (DCP No. 2EC-3084) to replace the nine Unit 2

~1.6% UV relays that monitor the three 4kv vital buses. There are three 4kv vital buses,

each which use three 91. 6 % UV relays. The existing UV relays have become obsolete and

had experienced problems in maintaining the required tolerance at the relay trip setpoints.

The DCP also relocated the relays to address human factors deficiencies and to facilitate

periodic relay testing.

The inspector reviewed portions of the DCP documentation, including the associated safety

evaluation. Additionally, the inspector witnessed portions of the UV relay installation and

testing, and conducted a *post-installation walkdown of the modification. The inspector

concluded that the modification was effectively engineered and installed. Unresolved Item

311/91-05-01 is closed.

D.

Radiation Monitoring System (RMS) Upgrades

The licensee implemented short term corrective actions relative to the Unit 2 RMS. This

included installation of an uninterruptible power supply (UPS) for the Nos. 21, 22, and 23

RM panels (DCP 2SC-2229); and a modification to replace the following RMS channels

(DCP 2EC-3086):

2R1A - control room

2Rl 1A/12A/12B - containment atmosphere

2R19A/B/C/D - steam generator blowdown

2R41A/B/C - plant ventilation

17

  • ' ::The*.Jnspector*reViewed the DCPs including the .safety evaluation, executive summary, and

.. associated checklists. The inspector verified in-field installations and testing activities.

Subsequent to these DCPs, three Unit 2 actuations occurred as follows*(LER 92-06):

Date/Time

March 29, 1992/2:40 p.m.

. March 31, 1992/5:45 p.m.

April 1, 1992/4:23 p.m.

Monitor

2R11A

2R41C

2Rl1A

These all occurred due to monitor downscale abnormalities including a "paper tear alarm" and

a low flow alarm. This was caused by a chart recorder paper malfunction and a momentary

low system ventilation flow. The associated containment isolations occurred as required.

These conditions were associated with the new RMS*electronics. The licensee removed these

'-~*;;,;2.:~Lct:)isolatio1i 1 functions::as:.;they0were determined'..tO be unnecessary ... The alarm remained

functional.

The inspector reviewed these events and the associated LER, and discussed them with

licensee engineering and management personnel. The inspector concluded that the LER was

acceptable.

E.

Control Room

Design change Nos. 2EC3056 through 2EC3059 implemented several Unit 2 control room

  • * modifications to address Human :.Engineering* Discrepancies identified during the Salem

Detailed Control Room* Design Review. This final phase of the modification (Phase Ill)

replaced the overhead annunciator (OHA) system, extended the operator control consoles,

  • ' inodified' :and'Teconfigured,the * operator.desk 1 area;* and, modified the control room lighting and

pushbutton covers to improve visibility and reduce glare. Additionally, the audible responses

of the annunciator systems were changed, and additional silence, acknowledge, and reset

pushbuttons were added to improve human factors deficiencies. The changes to the OHA

system were the most significant changes, which relocated several OHAs and added several

new OHAs. Also, the OHA windows were all relabelled and renumbered, and were

rearranged so that associated OHAs were grouped by system.

The inspector observed major portions of the control room modification. The inspector also

reviewed the DCP safety evaluation. *Personnel involved *with the workimplementation *were *

    • . found to be knowledgeable regarding the .assigned tasks. . The licensee modified the simulator

prior to the outage*completion and trained the operators on the control room modification.

      • ,*:- ... ~.~-*The inspector also *reviewed the associated *alarm response procedures,. which. were recently

issued. The inspector found the procedures to be of good quality and consistent with the new

18

<<.OH.A' window layout, demonstrating good _coordination between the procedure writing and

.DCP implementation personnel. The inspector concluded that this DCP. was conservatively

implemented.

F.

10 CFR 50 Appendix R and Penetration Seals

During the Unit 2 refueling outage PSE&G continued to effect changes to the plant to bring it

into further compliance with 10CFR50 Appendix R requirements. Two of these changes

were controlled by*ocPs 2EC-3091 and 2SC-2271. DCP 2EC-3091 involved cutting the

  • control cable for* the pressurizer relief valve 2PR7 and installing a new cable and two new

junction boxes. The reason for this change was that this safe shutdown cable could not be

individually fire wrapped due to the way it was configured in the cable tray and needed to be

separated to be properly wrapped. DCP 2SC-2271 involved the installation of a dry pipe

sprinkler system, supplemented by early warning smoke detection for Panel 335, which

contains redundant channels of pressurizer pressure and level instrumentation. The sprinkler

<< ',.'*;.-- 'S:9stem\\was*installed,to.,compensate for the lack-of physical separation of these redundant

channels as required by 10CFR50 Appendix R, Section III.G.2.

Inspector activities included review of the executive summaries and safety evaluations for

both DCPs and inspection of the installation of the DCPs in all areas outside containment. In

addition, the licensee documented closure of the panel 335 DCP in a letter to NRR dated

March 26, 1992. Unresolved items 272/90-27-01 and 311/87-29-03 are considered closed.

The inspector also reviewed the status of fire doors relative to unresolved item 50-272 .and

311190-80-01. The issue* concerned the closure ability of the station fire doors and associated

interim compensatory measures. The licensee responded to these concerns in a letter dated

June 8, 1990. Corrective actions included confirming fire watch patrols, repairing damaged

doors, re-emphasizing to site personnel theimportance of ensuring fire door closure upon

o. 'USe/'3.nd completing ,a survey to review ventilation-caused ;fire door closure problems. The

inspector verified corrective actions, and toured the facility to check on fire door status. The

inspector concluded that corrective actions taken were adequate. The longer term ventilation

balance issue continues to be pursued by licensee personnel. Based on this, the unresolved it

is considered closed.

G.

Reactor Vessel Level Instrumentation System (RVLIS)

Upgrading of the RVLIS was accomplished by design change package (DCP) 2EC-3037.

The old system's electronics were subject to frequent failures and spare parts were often

unavailable. *In addition to providing improved reliability,. the new system (a Westinghouse

RVLIS-8086 unit) .also provided refueling level indication as well as reactor vessel level.

  • ** * RVLIS is required for accident monitoring .. It.consists of.two separate.and redundant trains

with remote display in the Unit 2 control room.

19

    • *1The inspector's review of the implementation of this DCP included:
  • Review of the design change package and associated 10CFR50~59.safety evaluation.

The safety evaluation was well-written, technically accurate and sufficiently detailed to

support the safety determinations.

    • A physiCal walkdown of system components outside of*the reactor containment.* The

only discrepancy noted was a lack of component identification, which had already

been identified by the licensee and corrective action was being taken ..

A demonstration of the operation of the remote display panel with its various functions

in the control room by licensee operations personnel.

A review of the familiarization training given to operators and instrument and control

technicians prior to completing the installation of the upgraded RVLIS. The training

.. ,:.<*<:' *.:stmaterials>(e:g. ;Jesson plans) appeared adequate.* Several operators indicated the

training could have been more rigorous, however, they were knowledgeable about the

  • system and how it differed from the old systei;n.

A *review of the system operating and surveillance procedures indicated that they .

appeared appropriately upgraded for the new RVLIS .

The inspector concluded that upgrade to RVLIS had been implemented in accordance with the

DCP and that affected licensee personnel were knowledgeable about system operation, testing

and Technical Specification related requirements.

H.

Main Steam Isolation Valves (MSIV)

.;*DCP2EC-~3073*.was'-iniplementedby PSE&G at.Unit2 during this outage and made the same

changes to the Unit 2 MSIVs as made on the Unit 1 MSIVs during that unit's last refueling

outage. These changes included MSIV hydraulic actuator refurbishment and modification,

MSIV internal modifications, MSIV vent valve actuator replacement, and MSIV limit switch

replacement. The purposes of these modifications were to reduce condensate build-up in the

MSIV actuator and thereby improve valve closure performance and to improve the qualified

life of the valve position limit switches.

The inspector verified proper implementation of this DCP through review of the executive

summary and safety evaluation of each package of the DCP, through observation.of the work

performed on MSIV components, and through inspections of the MSIV.,rooms after all ..

modification work had been completed. No deficiencies were identified with the

  • implementation of this DCP.

20

10.3

Surveillance Testing

A significant amount of surveillance testing activities were observed by the inspectors both

during the Unit 2 outage and during unit startup activities. Among the tests observed were

several complex surveillances involving coordination of multiple station groups and

disciplines. Listings of the surveillance tests observed can be found in NRC Inspection 50-

272 and 311/92-03 and in Section 4.2 of this report. The inspectors concluded that the

surveillance tests were conducted safely and in accordance with station procedures.

10.4

System Lineups/Engineered Safety Features (ESF) Walk.downs

During the weeks of March 23 and 31, 1992, in preparation for Unit 2 startup following the

refueling outage, walkdowns of the high pressure safety injection (charging) and service water

systems were conducted.

A number of minor discrepancies were identified with equipment and valve position labeling

which were identified to plant personnel. Material condition, housekeeping, and lighting

problems were also identified and were in the process of being addressed by licensee

personnel. System lineups were reviewed in the control room and in the plant, and were seen

to be in the appropriate positions for plant startup as indicated by the Tagging Request and

Information System (TRIS). The inspector concluded that these systems were appropriately

aligned for their intended safety functions.

10.5

Containment Integrated Leak Rate Testing (ILRT)

During the week of March 23, 1992 the inspector performed a review of the Type A

Integrated Leak Rate Test (ILRT) for Salem Unit 2. Review of the test procedure and

performance of the test revealed no deficiencies. The procedure was adequately prepared and

addressed the appropriate prerequisites, precautions and directions for the conduct of testing.

The pressurization and leak rate determination portions of the testing were observed by the

inspector and were conducted in a conservative and controlled manner. Licensee personnel

involved were knowledgeable in the test requirements, performance, precautions and

acceptance criteria. The testing was observed in the control room, the Data Acquisition

Center, and the Testing Control Station. Licensee activities were also observed during

containment inspections while increasing containment pressure, at test pressure, and while in

the 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> leak rate determination period. Personnel were competent and had a thorough

knowledge of the test procedure, data obtained, expected results and plant systems inspected.

The test equipment complied with procedural requirements and was appropriately calibrated.

The inspector concluded that the test procedure and the conduct of the test were well

controlled, and executed in a conservative and acceptable manner.

21

10.6

Auxiliary Feedwater Flow and Containment Spray Response

A.

Unresolved Items 50-272 and 311/91-28-02; and 50-272 and 311/92-01-03

The auxiliary feedwater (AFW) flow was found by the licensee to exceed the AFW flow

assumed in the steam line break (SLB) accident analysis. This condition could result in

containment exceeding its design pressure and a potential loss of shutdown margins due to the

overcooling of the primary system. The licensee, with assistance from Westinghouse,

completed their evaluation of this condition. Their evaluation concluded that Salem Unit 1

had sufficient shutdown margin (SDM) to assure that calculated peak containment pressure

remained below the containment design pressure for all SLB events.

For Salem Unit 2, Cycles 5 and 6, the licensee concluded that the calculated peak

containment-pressure remained below the containment design pressure for all SLB events.

However, in order to reach that conclusion, the reactivity associated with the most reactive

control rod was assumed to be available for shutdown. This was based on the fact that

neither stuck rods nor problems with rods were noted during Cycles 5 and 6. Although a

specific calculation for the most limiting case was not performed, the licensee believes that

calculated peak containment pressure for the limiting SLB with the minimum SDM (1. 846 %

delta-klk) would have been less than 10% over the containment design pressure (47 psig).

This spM includes the most reactive rod being stuck out.

The corrective action* taken or proposed for the upcoming Salem Unit 1, Cycle 11 and Salem

Unit 2,- Cycfo 7 included:

AdminiStrativelyincreased the SDM requirements for Modes 1 through 4 to > 1.85%

delta~k/k urrent-Technical Specifications (TS) 3.1.1.1 SDM requirement in > 1.6%

delta; k/k. (This was imposed on Salem Unit 1 for the remainder of Cycle 10, has

been imposed-_ on Salem Unit 2 for cycle~1~ and will be imposed on Salem Unit I for

Cycle IL)

Administratively increased the SDM requirement for Mode 5 to .z. 1.25 % delta k/k.

Current TS 3.1.1.2 SDM requirement is .L 1.0% delta k/k.

-Admiilistratively lowered the containment high-high pressure setpoint to < 15 psig.

The current TS setpoint is < 23.5 psig.

Administratively lowered the instrument response time for containment spray initiation

  • to 33 seconds. Current TS response time is 45 seconds.

22

With these changes in place, the maximum calculated containment pressure for Salem Unit 2,

Cycle 7, is 45 .5 psig for the limiting SLB accident.

The permanent solution currently being considered by the licensee is to change the

mechanical trim on the AFW flow control valves. This would limit the flow to the steam

generators. If approved, these modifications would be implemented in 1993 during the

eleventh refueling outage at Salem Unit 1 and seventh refueling outage at Salem Unit 2. The.

licensee is also considering requesting a change to the TS to permanently change the SDM to

> 1.85% delta k/k and the high-high containment pressure setpoint to < 15 psig.

The licensee expects to issue the supplement to Licensee Event Report (LER) 91-36. The

licensee, with Westinghouse assistance, has determined that this issue is not reportable under

10 CFR Part 21 requirements.

The previous unresolved items are currently being reviewed by the NRC.

The licensee

intends to submit permanent TS changes relative to SDM, containment pressure setpoint, and

time response. This was committed to in a letter dated April 22, 1992.

B.

(Closed) Unresolved Item 50-272 and 311/92-01-06

The licensee submitted LER 92-02, dated February 18, 1992, that detailed the results of the

increase in fluid travel time for containment spray system. The original calculation assumed

a 28 second fluid travel time. The recalculated travel time was found to be 47 seconds. The

Technical Specifications (TS) instrument response time for containment spray flow was 45

seconds. The Updated Final Safety Analysis Report assumed a total delay time (instrument

response plus fluid travel time) of 59 seconds. The new calculation results in exceeding the

UFSAR 59 second limitation. A review of instrument response time tests from the last four

refueling outages was used to establish the bounding value for instrument response. This was

determined to be less than 33 seconds. The resulting total delay time value was found to be

80 seconds (instrument response and fluid travel time).

The containment response was re-evaluated using the 80 second total delay time. This

evaluation showed that containment design pressure of 47 psig would not be exceeded. For

loss-of-coolant accidents (LOCAs), the peak containment pressure was calculated to be 45.73,

an increase of 0. 2 psig.

For steam line break (SLB) analysis at Salem Unit 1, Cycle 10, the calculated peak pressure

is 45.93 psig. For Salem Unit 2, Cycle 7, the calculated peak containment pressure is 45.5

psig.

The licensee plans to permanently change the containment spray instrument response time

from 45 seconds to 33 seconds. This will yield a total response time of 80 seconds. Until

the change is approved, the licensee has administratively limited the instrument response time

23

at Salem Unit 1 and 2 to 33 seconds. The licensee committed to this in a letter dated April

22, 1992. Based on review of this event, the UFSAR will be revised by the licensee as

appropriate. This unresolved item is considered closed.

10. 7

Self-Assessment Activities

A.

Line Management

The inspector reviewed licensee line management's self-assessment activities relative to Unit

2 restart readiness. The inspector held discussions with the Plant Manager, Outage Manager

and selected department heads. Line management routinely reviewed restart readiness at the

periodic outage meetings, at the daily accountability meetings, at Station Operations Review

Committee (SORC) meetings, and at other special meetings. Three of the department heads

(Operators, Maintenance and Technical) provided shift coverage during the week prior to

startup. Their function was to provide onshift management presence and activity

coordination.

Startup items reviewed by the licensee included open work orders, design changes, open

issues and commitments, temporary modifications, performance indicators, operator

readiness, surveillance and post-modification testing, system lineups, post trip review and

SERT recommendations from the November 1991 turbine generator failure, and Unit 1

refueling outage impact. The licensee concluded that Unit 2 was ready for startup.

The inspector concluded that line management self assessment activities were thorough and

effectively assessed Unit 2 readiness for restart.

B.

Independent Review Committees

The inspector met with representatives from the Salem onsite Quality Assurance (QA)

organization to assess Unit 2 restart readiness activities. The inspector noted that QA

completed several activities, including final walkdowns of modification field work,

containment walkdown, a review of the Deferred Outage Work List, inservice leakage

examinations, verification of Deficiency .Report tracking and closure, and a review of restart

commitments. QA also provided shift coverage in the control room to monitor unit startup

activities. The inspector reviewed portions of the QA activities and found them to be

thorough and comprehensive, and concluded that appropriate oversight and review was

provided by QA to assure that the unit was prepared for startup from the extended outage.

10.8

Turbine-Generator

In light of the November 9, 1991, turbine-generator overspeed event at Unit 2 and the

findings of the subsequent NRC Augmented Inspection Team (AIT), the inspectors reviewed

the repairs and modifications made to the Unit 2 turbine and generator during this outage,

with special attention paid to those items the licensee had committed to complete prior to unit

24

restart. PSE&G responded to the findings of the AIT, as documented in NRC Inspection

Report 50-311191-81, in a letter dated February 10, 1992, which listed a number of

corrective actions that had been taken or were planned by the licensee.

As a means of assessing PSE&G's performance in implementing the above mentioned repairs

and their compliance with the above mentioned commitments, the resident staff inspected

selected repair and modification work activities, discussed the accomplished and planned

work with members of the Salem Operations, Technical, and Maintenance Departments, and

reviewed changes made in plant procedures and operating practices. The repair work

monitored by the inspectors included the rework of the high pressure turbine, the replacement

of the three low pressure turbines, repair to the No. 22 low pressure turbine casing, the

replacement of the generator stator and rotor, the rework of the generator exciter, and the

repairs made to the_main condenser. Modifications to the turbine and its control systems that*

were inspected included: . the installation of filters on the auto-stop trip system (AST) oil

lines; the replacement of the ET-20 and OPC-20-1 and 2 solenoids; the lowering of the 63-3

AST pressure switch trip. setpoint; the installation of local turbine speed indication at the

Front Standard and a recorder for turbine speed in the control room; the installation of a

back-up AST-20~2 trip solenoid that is not isolated during overspeed testing; and the

installation of two new overspeed trips for turbine protection (an electrical overspeed which

will trip the turbrne at 110% of rated speed, and a reverse power trip that will prevent the

generator output breakers from prematurely opening). The inspectors reviewed the following

newly revised procedures to verify identified deficiencies had been resolved:

IOP:.3~ '~Hor-Standby to Minimum Load"

  • OP ill-1.3.7, '_'Turbine Automatic Trip Mechanisms Operational Tests" (S2.0P-

PT.TRB:..:0001)

  • -

NC~NA-AP~zz:.oo30(Q), "Commitment Management"

sc~-oM-AP:zz,..OOOl(Q), "Outage Scheduling:

2JC:.6. t~004~ -"Turbine EH Control System Overspeed Protection Channel Calibration"

2IC-18. l.006, "SSPS Reactor Trip Breaker & Permissive P4 Test Prior to S/U - Train

A"

2IC-1-8.l-.007~~,llSSPS Train B Reactor Trip Breaker 7 Permissive P4 Test Prior to

S/U" -

S2.0P-'ST.T-RB-0001 and 2, "Main Turbine Valve Test"

S2.0P-PT.nIB-0002, "Turbine Startup Solenoid Functional Test"

The inspectors' -review of lieensee actions determined that all startup commitments had been

satisfied and that the corrective actions taken by PSE&G, both in the equipment and

procedure areas, were aggressive in their attempt to prevent the recurrence of any similar

events in the future~- _ The inspectors also observed initial turbine roll activities. The

inspectors also noted that PSE&G performed very well relative to repairing the turbine-

generator ancf preparing it for service.

25

,,,.10.9

Training

. The inspector reviewed the operator training performed relative. to. design. changes and

modifications. During the third segment of licensed operator requalification (January 13 -

"March 20, 1992), formal lessons regarding RVLIS, Service Water, RMS *upgrades, and

control room upgrades were given. During the simulator .portion of .requalification training,

  • operators were trained on the enhancements made to the control room. This included

modifications to the annunciator system, control board arrangements, operator desk changes

and procedure upgrades. The inspector discussed the training with operators and* training

personnel. The inspector determined that training appeared to be effective based on the

observed operator skill levels noted during control room observations.

10.10 Restart Preparations

A.

Mode Changes

The licensee proceeded from Mode 6 (Refueling) to Mode 2 (Startup) using the Integrated

  • *Operating Procedures (IOPs).

The inspector observed IOP-2, "Cold Shutdown To Hot Standby," IOP-3, "Hot Standby to

Minimum Load" implementation, including the prerequisites and the check-off sheets. The

inspector concluded that.these mode changes were acceptable with some noted procedure

issues (see Section 10.12).

B.

Plant Tours

The inspectors performed tours of Salem Unit 2 facility including: containment, auxiliary

and turbine buildings, service water and circulating water structures, and other accessible

  • **areas.-*The inspector*checked for material condition of-system, equipment components, and

structures; and housekeeping and cleanliness. The following items were noted:

deficiency tags remaining on recently refurbished systems,

plant areas still contaminated,

housekeeping and material condition deficiencies, and

a few labelling problems.

The licensee also performed plant tours and identified similar type issues. Licensee and

inspector identified items were appropriately addressed and corrected by the licensee. The

inspector concluded that plant and equipment were ready to support restart .

...

26

, ,.c. ... *Control Room Walkdown

The inspectors performed control room walkdowns prior to each*-mode change and

periodically during the startup. Items reviewed included instrumentation, the night order

book, the jumper log, temporary modifications, tagouts, logs; Technical Specification (TS)

. Action Statements, procedures and staffing .. Operators were.interviewed and, ;safety systems.

were verified to operable. TS implementation was acceptable and a few minor control room

  • instrumentation issues were either corrected or determined to not affect system operability or

functionality.

D.

Containment Tour

The inspectors toured the Unit 2 containment on April 16, 1992, with the unit in Hot Standby

(Mode 3) at normal operating pressure and temperature. Areas checked included all levels

outside the biological shield, inside the biological shield, the seal table room, and the letdown

  • * , .. **
  • regenetativedleatt.exchange:r.:room .. The inspector checked for equipment material condition,

housekeeping, leaks, radiological controls (see Section 3.2.1.A), and overall containment

  • integrity-and condition. Overall material and housekeeping conditions were good. A.few

damp areas were due to service water piping condensation. A few minor deficiencies were

noted and corrected by the licensee.

10.11 Startup Testing

A.

Criticality and Zero Power Physics Testing

The inspector observed the licensee's approach to achieving. Mode 2 (Startup) and making .the

Unit 2 reactor critical. Per S2.RE-RA.ZZ-0003(Q) and S2.RE-IO-ZZ-000l(Q) the operating

shift had an additional, dedicated senior reactor operator (SRO) assigned to provide direct

  • oversight'of the*reactor startup.' AseparaterSRO was* assigned for the remainder of Unit 2

activities. The reactor achieved criticality at 9:50 p.m. on April 19, 1992. The inspector

also observed portions of the following zero power physics tests:

S2.RE-ST.ZZ-0010(Q), "Isothermal Temperature Coefficient"

S2.RE-RA.ZZ-0005(Q), "Boron Endpoint Determination"

S2.RE-RA.ZZ-0008(Q), "Rod Swap Reactivity Measurement Test"

S2.RE-RA.ZZ-0006(Q), "Rod Worth Measurements"

S2.RE-RA:ZZ-0009(Q), "Prediction of Post Refueling Startup NI Currents"

S2.RE-ST.ZZ-0002(Q), "Shutdown Margin Calculation"

The inspector concluded that the control room activities during the approach to criticality and

subsequent to zero power physics testing the reactor engineers were.deliberate and well-

controlled. Additionally, good performance by the reactor operators was noted, and a high

level of SRO and management oversight was evident.

27

.. B.

Power AScension

  • *..-

'"The inspectors*witnessed the power*ascension into Mode 1 per IOP-3, :Hot Standby to

'Minimum Load." At 18% power the inspector observed the initial main turbine roll on April

25, 1992. At about 200 RPM a rubbing noise was evident from. the exciter brushes cooling

fan. The turbine was shutdown to investigate. Repairs were_ made and the_reactor

.

subsequently tripped during auxiliary feedwater shift to main feedwater (see Section 2.2.1.B).

10.12 Procedure Issues

During the Unit 2 reactor heatup and startup activities, the inspectors reviewed the

performance of procedures being used. These procedures included:

Reactor Plant Heatup, IOP-2;

Reactor Plant Startup, IOP-3 ;

  • ;. * -- * '>,.9,:',_.i'M0\\Reactor~Rhysics Testing,- multiple procedures; and.

. .. ___ . .

Main Steam Isolation Valve Emergency Close Time Response Testing, SP(O) 4.7.1.5.

A number deficiencies were identified. during these reviews. _ These included concerns with

prerequisite signoffs, procedure sequencing, category designation, methods of making

changes, numbering designation, and editorial errors. Examples of these deficiencies are

given below.

Some reactor physics procedures which required movement of control rods or other means of

adding positive reactivity were classified as Category II procedures. A Category Il procedure

requires it *be available at the-work site-but does not require step by step performance. A - ....

Category I requires the procedure be followed in a step by step manner and. should be used

for activities which could cause a reactor trip, emergency safeguards actuation, or loss of

      • 1*shutdown',cooling: :**The-0inspector concluded*.that the.addition of positive reactivity could

result in these events.

The inspectors found that the requirements for categorizing procedures as Category I, IT or

m, were found only in the Artificial Island Work Standards Handbook. This was an

uncontrolled booklet which provided information that either augments or was not found in

Nuclear Department procedures. This Handbook however, was not a formal procedure and

was not used to replace established Management Directives, *Procedures, Policies or Manuals

of the Nuclear Department. In discussions with the licensee, it. was not clear why -these

requirements were not part of a controlled Nuclear Department Administrative procedure .

... 'In the plant heatup procedure, IOP-2, some prerequisite signoffs.were not completed prior to

starting the procedure. Although administrative procedures allow-prerequisite signoffs to be

-.. signed at the point in the*procedure to which-they apply, there was.no"indication that these

prerequisite signoffs could be delayed.

28

  • .. -'** ';Rod-Swap procedure S2.RE-RA.ZZ-0008(Q) required a reference bank of control rods to be

withdrawn while one other bank was inserted in steps to determine rod worth. The procedure

required execution of steps *53;1 ..:*'5:3.14, but 5.3.1 - 5.3.22 was required to complete the

sequence for each bank. Isothermal Temperature Coefficient procedure S2.RE-RA.ZZ-

0005(Q) likewise contained some unclear instructions. In addition, that procedure referenced

the wrong Technical specification sections.

These concerns were identified to the licensee and corrective actions were taken to address

them. All the procedures identified had not undergone a Procedure Upgrade Program (PUP)

review. -The licensee *was making interim changes and indicated that the PUP. process should

also correct these deficiencies. The inspectors determined that no problems were identified

which affected proper procedure performance and expected results.

11.

EXIT INTERVIEWS/MEETINGS

The inspectors met with* Mr. :C, Vondra and* Mr. J. Hagan and other PSE&G personnel

periodically and at the end of the inspection report period to summarize the scope and

findings of their inspection activities.

Based on NRC Region I review and discussions* with PSE&G, -it was determined that this

report does not contain information subject to 10 CFR 2 restrictions.

11.2

Specialist Entrance and Exit Meetings

Inspection

Date(s)

Subject

Report No.

4/6-4/21/92

Surveillance

354/92-03

3/31-4/16/92

Radiological

272;311 ;354/92-05

Controls

4/28-5/1/92

Radiological

272&311/92-06

Controls

11.3

Management Meetings

Reporting

Inspector

Drysdale

Nimitz

Nimitz

A~

Systematic Assessment* of Licensee Performance (SALP) Management Meeting

The SALP Management Meeting was held *onsite on April 15, J992." .Meeting attendance and

the final SALP report will be issued under separate correspondence.

29

- B.

  • Enforcement Conference

,,_-_,An Enforcemerif.Coriference*to discuss-on-site storage of ammonia'relative for control room

habitability was held April 9, 1992. Attachment 1 is the meeting .attendance and Attachment

2 is the licensee's handout.

C.

Training Meeting

The inspector attended a* meeting between NRC Region -I Division of Reactor -Safety and

PSE&G Training* Department and Salem/Hope Creek Operations management. Results of the

1991 initial licensed operator examinations and SALP comments were discussed .

ATTACHMENT 1

ENFORCEMENT CONFERENCE

LIST OF ATTENDEES

APRIL 9, 1992

PUBLIC SERVICE ELECTRIC AND GAS COMPANY

S. E. Miltenberger, Vice President and Chief Nuclear Officer

R. T. Brown, Principal Engineer - Licensing and Regulation

A. Pasricha, Supervisor, Chemistry & Process

R. F. Yewdall, Senior Engineer

R. J. Dolan, Principal Engineer

D. J. Jagt, Manager - Nuclear Engineering Design

J. V. Bailey, Nuclear Engineering Sciences Manager

        • ""'F~*"X:"'Tliomson.,..-'Manager**..:~Licensing and Regulation *.

C. B. Rokes, Licensing Engineering

T:' * L' Cellmer, Radiation* Protection/Chemistry Manager

R. J. Hovey, Operations Manager - Hope Creek

NUCLEAR REGULATORY COMMISSION

S. F Shankman, Acting Deputy Director; Division of Reactor Projects (DRP), Region I (RI)

A. R. Blough, Chief, Reactor .Projects Branch 2, DRP, RI

J. R. White, Section Chief;* Reactor *Projects Section 2A, DRP, RI

C. L. Miller, Director, Project Directorate 2, Office of Nuclear Regulation (NRR)

J. H. Joyner, Chief, Facilities Radiological Safety & Safeguards Branch, RI

  • T. P. "Johnson; .. Seriior Resident Inspector, Salem & Hope Creek, DRP, RI

J. C. Stone, Senior Project Manager, NRR

R. L. Nimitz, Senior Radiation Specialist, RI

D. J. Holody, Enforcement Officer, RI

K. D. Smith, Regional Counsel, RI

OTHER

J. T. Robb, Director, Joint Owner Affairs - PECo

G. J. Beck, *Manager, Licensing Section - PECo

R. W. Oakes, Atlantic Electric Salem Site Representative

T. Kolesnik, Nuclear Engineer~ BNE

K. M. Buddenbohn, Project Engineer, DPL

' *
  • *

ATTACHMENT 2

Ps~G

Public Service

~

Electric and Gas

Company

NRC

ENFORCEMENT

CONFERENCE

CONTROL ROOM HABITABILITY

SALEM GENERATING STATION

APRIL 9. 1992

-

~

CONTROL ROOM HABITABILITY

MEETING OBJECTIVES

  • REVIEW REGULATORY CRITERIA DURING LICENSING

EVOLUTION OF ARTIFICIAL ISLAND UNITS

  • PROVIDE DISCUSSION OF EVALUATIONS PERFORMED FOR

CONTROL ROOM HABITABILITY

  • DEMONSTRATE NO SAFETY SIGNIFICANCE
  • PROVIDE A STATUS OF PSE&G'S CORRECTIVE ACTIONS
  • PROVIDE RESULTS OF PSE&G'S ASSESSMENT OF

ACTIONS TAKEN IN RESPONSE TO NRC ORDER DATED

JULY 10, 1981

  • DEMONSTRATE THAT ESCALATED ENFORCEMENT IS NOT

WARRANTED

  • REINFORCE NRC CONFIDENCE IN PSE&G'S ABILITY TO

ADDRESS DESIGN ISSUES AND PROVIDE CONTINUED

SAFE OPERATION OF SALEM AND HOPE CREEK

GENERATING STATIONS

"

.

CONTROL ROOM HABITABILITY

NRC ENFORCEMENT CONFERENCE

AGENDA

INTRODUCTION/MEETING OBJECTIVES

NRC FINDINGS I

SUMMARY OF DEFICIENCY

LICENSING BASIS

ROOT CAUSE

~NGINEERING EVALUATION

SAFETY SIGNIFICANCE

CORRECTIVE ACTION

ENGINEERING IMPROVEMENTS

REVIEW OF NRC ORDER ACTION ITEMS

PSE&G 'S ASSESSMENT OF

POTENTIAL VIOLATION

CONCLUSIONS

92EC2-2

S. E. Miltenberger

R. T. Brown

R. T. Brown

J. V. Bailey

J. V. Bailey

J. V. Bailey

J. V. Bailey

D. J. Jagt

F. X. Thomson, JR.

F. X. Thomson, JR.

S. E. Miltenberger

92EC2-3

CONTROL ROOM HABITABILITY

NRC FINDINGS

  • POTENTIAL VIOLATION

- FAILURE TO RECOGNIZE ANO EVALUATE THE

IMPACT ON CONTROL ROOM HABITABILITY FROM

THE ON-SITE STORAGE OF AMMONIUM

HYDROXIDE AT SALEM IN ACCORDANCE WITH

NRC ORDER DATED JULY 10, 1981 REGARDING

NUREG-0737 TMI ACTION ITEM III.D.3.4

  • ADDITIONAL CONCERNS

- ADEQUACY OF OTHER ACTIONS TAKEN RELATIVE

TO THE COMMITMENTS CONFIRMED BY NRC

ORDER DATED JULY 10, 1981 FOR SALEM

UNIT 1

--34

CONTROL ROOM HABITABILITY

SUMMARY OF DEFICIENCY

  • REQUIRED BY LICENSING-BASES TO MAINTAIN CONTROL

ROOM IN HABITABLE CONDITION UNDER ACCIDENT

CONDITI_DNS

- IDENTIFY AND ANALYZE HAZARDOUS CHEMICALS

STORED ONSITE

-USE R.G~ 1.78 FOR CRITERIA TO ASSURE CONTROL

ROOM TOXICITY LIMITS ARE NOT EXCEEDED

-DEFICIENCY IDENTIFIED RELATES TO IMPROPER

EVALUATION OF ONSITE STORAGE OF AMMONIUM

HYDROXIDE

92EC2-27

CONTROL ROOM HABITABILITY

LICEN*SING BASIS

  • IDENTIFY KEY MILESTONES IN EVOLUTION OF

DESIGN AND LICENSING

  • DISCUSS REGULATORY CRITERIA AND BACKGROUND

FOR ENGINEERING ASSESSMENTS MADE TO SUPPORT

LICENSING

LICENSING HISTORICAL OVERVIEW

6~

3m

5~

7~

AG 1. 78

ISSUED

.

SALEM UN IT 1

8/76

-

IL ISSlEl_j

TMI 2

TMI

NRC

EVENT

AI

ORDER

SALEM UNIT 2

4/80

5/81


*

~------]

t_FSAR SlllMITTED

IL ISIUll _j

~

POMER

HOPE CREEK

4/86

Biii

L

FSAA

Ol. _j

1l Jl 1l

1~ 1l

Js

1~

7~ 1l

Jo

el1

el

J3

el4 el Js J

92EC2-5

CONTROL ROOM HABITABILITY

LICENSING BASIS

SALEM UNIT 1

AUG

I 71 - SALEM FSAR SUBMITTED

  • FORMAT AND CONTENT CONSISTENT WITH AEC 1966

GUIDE

- NO- SPECIFIC REQUIREMENT TO IDENTIFY TOXIC

HAZARDS-

  • DESIGN CONSISTENT WITH AEC PROPOSED GENERAL

DESIGN CRITERIA -- (GDC) OF 1967

- CONTROL ROOM HABITABILITY DUE TO TOXIC

HAZARDS NOT SPECIFICALLY ADDRESSED IN 1967

GDC

JUNE '74 - REGULATORY-GUIDANCE ISSUED (R.G. 1.78)

  • PROVIDED GUIDANCE ON ASSESSING CONTROL ROOM

HABITABILITY- DURING-HAZARDOUS CHEMICAL RELEASE

  • AMMONIUM HYDROXIDE NOT LISTED ON TABLE C-1 OR

DOT REFERENCE

  • TWO-MINUTE TOXIC LIMIT AMBIQUITY
  • NO REQUIREMENT TO IMPLEMENT

CONTROL ROOM HABITABILITY

HISTORICAL OVERVIEW

REGULATORY GUIDE 1.78JUNE1974

ASSUMPTIONS FOR EVALUATING THE HABITABILITY OF A

C,,.mia1I

NUCLEAR POWER PLANT CONTROL ROOM DURING A

POSTULATED HAZARDOUS CHEMICAL RELEASE

The lili r:I chemlcaa given In Table C-1 la net aJl~nduaive

but lndlcet* the ctiemlc:als molt ccmmaily encountered. See

alao 'G.llde for Emergency SetVicee for Hezardoua Miterials

(1973) *Spille, Flree, Evacuation Are&e" copiee of Wiich may be

ot::taJned rrom the u. s DepErtment or Transportation, omce or

Hazardous mstetials, Waahlngton, D.C.

TABLE C-1

SOME HAZARDOUS CHEMICALS POTENTIALLY INVOLVED IN ACCIDENTAL

RELEASES FROM STATIONARY AND MOBILE SOURCESa

Toxicin Limil'

Toxicity Limir

p,,,,,C

mg/m3d

Chemic*/

ppm

Acetaldehyde

200

360

Ethylene oxide

200

Acetone

2000

4800

Fluorine

2

Acrylonitrile

40

70

Formaldehyde

10

mg/m:J

180

4

12

Anhydrous ammonia

100

70

Helium

asphyxiant

Aniline

10

38

Hydrogen cyanide

20

Benzene

50

160

Hydrogen sulfide

500

Butadiene

0.1%e

2200

Methanol

400

Butenes

asphyxiant

Nitrogen (compressed

Carbon d1ox1de

1.0%e

1840

or liQuifiedl

Carbon monoxide

0.1%e

1100

Sodium oxide

-

Chlorine

15

45

Sulfur dioxide

5

Ethyl chloride

10000

26000

Sulfuric acid

-

Ethyl ether

800

2400

Vinyl chloride

1000

Ethylene dichloride

100

400

Xylene

400

a This list is not all-inclusive but indicates the hazardous chemicals most commonly encountered.

b Adapted from Sax's "Dangerous Properties of Industrial Materials."

22

750

520

asphyxiant

2

26

2

2600

1740

c Parts of vapor or gas per million parts of air by volume at 25°C and 760 torr (standard temperature and pressure!.

d Approximate milligrams of particulate per cubic meter of air, at standard temperature and pressure, based on

listed ppm values.

e Percent by volume.

tp2EC2-55

CONTROL ROOM HABITABILITY

LICENSING BASIS

SALEM UNIT 1

APR '76 FSAR UPDATED

CONTROL

  • NO ASSESSMENT REQUIRED RELATIVE TO CONTROL

ROOM HABITABILITY

AUG '76 SALEM UNIT 1 OPERATING LICENSE ISSUED

  • CONTROL ROOM DESIGN MET 10CFR50 APPENDIX A

GDC 19

CONTROL ROOM HABITABILITY

LICENSING BASIS

SALEM UNIT 1

DEC '80 - PSE&G TMI ACTION STATUS PROVIDED

  • LETTER PROVIDED STATUS OF TMI ACTIONS FOR

SALEM UNITS

REVIEW WAS COMPLETE AND CONCLUDED NO

MODIFICATIONS REQUIRED

  • BASIS WAS RESPONSE TO SALEM UNIT 2 FULL

POWER LICENSE REQUIREMENT

JULY '81 - NRC ORDER

92EC2-30

  • ORDER ISSUED CONFIRMING TMI COMMITMENTS

MADE PER DEC '80 LETTER FOR SALEM UNIT 1

CONTROL ROOM HA6ITA6ILITY

LICENSING BASIS'

SALEM UNIT 2

  • SEP '77 EVALUATED ONSITE STORAGE OF CHEMICALS

LISTED IN A.G. 1.78, TABLE C-1

- IDENTIFIED AMMONIUM HYDROXIDE

-QUALITATIVE JUDGEMENT OF AMMONIUM HYDROXIDE

PERFORMED TO DISCOUNT IMPACT ON CONTROL ROOM

HABITABILITY

-CONCLUDED NO IMPACT ON CONTROL ROOM

HABITABILITY USING CHEMICALS IN TABLE C-1

  • JULY 'BO SUBMITTED RESPONSE TO TMI ACTION ITEMS

- ITEM III .D.3.4 RELATED TO CONTROL ROOM

HABITABILITY

-DISCUSSED RIVERBORNE HAZARDOUS CHEMICALS

- IDENTIFIED SULFURIC ACID AND NITROGEN

APPLICABLE TO SALEM AS DISCUSSED IN UFSAR

  • JAN '81 NRC ISSUED SER SUPPLEMENT 5 FOR SALEM

UNIT 2

  • MAY '81 FULL POWER LICENSE ISSUE

92EC2-54

CONTROL ROOM HABITAbILITY

LICENSING BASIS'

HOPE CREEK

MAR '83 HOPE CREEK SUBMITTED FSAR

  • EVALUATED ONSITE TOXIC HAZARDS PER R.G. 1.78

-AMMONIUM HYDROXIDE NOT STORED AT HOPE CREEK

- REFERENCED APPROVED SALEM FSAR FOR STORAGE

OF TOXIC HAZARDS AT SALEM

- CONCLUDED NO IMPACT ON CONTROL ROOM

HABITABILITY

APR *as HOPE CREEK OPERATING LICENSE ISSUED

92EC2-8

CONTROL ROOM HABITABILITY

LICENSING BASIS

  • IEN 83-62 FAILURE OF TOXIC GAS DETECTORS

-ENGINEERING REVIEW CONSIDERED HAZARD

ASSOCIATED WITH AMMONIA STORAGE

-REVIEW CONCLUDES NO IMPACT ON CONTROL ROOM

AS A RESULT OF DISPERSION FACTORS DESCRIBED

IN THE UFSAR

. .

92EC2-41

CONTROL ROOM HABITABILITY

LICENSING BASIS

SUMMARY

  • CONTROL ROOM HABITABILITY WAS EVALUATED

USING R.G. 1.78 GUIDANCE

  • AMMONIUM HYDROXIDE WAS IDENTIFIED AND

QUALITATIVELY EVALUATED

-NOT SPECIFICALLY LISTED ON TABLE C-1

-SOME AMBIGUITY IN INTERPRETATION OF R.G.

1.78 FOR CHEMICALS NOT LISTED

  • OTHER APPLICABLE CHEMICALS CONTAINED IN

TABLE C-1 WERE QUANTITATIVELY EVALUATED AS

DISCUSSED IN THE UFSAR

CONTROL ROOM HABITABILITY

ROOT CAUSE

ALTHOUGH A QUALITATIVE EVALUATION WAS PERFORMED,

PSE&G AGREES THAT THE EVALUATION WAS INADEQUATE

AND NOT PROPERLY DOCUMENTED

ROOT CAUSE IS

  • INADEQUATE DEPTH OF EVALUATION FOR CONTROL ROOM

HABITABILITY

  • CONTRIBUTING CAUSES

-AMBIGUITY IN APPLICATION OF A.G. 1.78

- INSUFFICIENT DOCUMENTATION OF ANALYSIS

- - - - - -----------------

~

CONTROL ROOM HABITABILITY

ENGINEERING EVALUATION

PRELIMINARY EVALUATION (FALL '91)

  • EVALUATED POSTULATED NH40H STORAGE TANK FAILURE

WITH EPA ACCEPTED COMPUTER MODEL "CHARM*

-ADDRESS IMMEDIATE OPERABILITY CONCERN

-ADDRESSED A.G. 1.78 CRITERIA (100PPM FOR

AMMONIA)

-RESULTS DID NOT EXCEED A.G. 1.78 TOXIC

LIMITS AT CONTROL ROOM INTAKE

-CONTROL ROOM HABITABILITY WAS NOT IMPACTED

'32EC2-21

CONTROL ROOM HABITABILITY

ENGINEERING EVALUATION

--- *---------

-*

-*

-*

-*

-

-

DETAILED EVALUATION

  • EVALUATED POSTULATED NH40H STORAGE TANK

FAILURE WITH COMPUTER CODE *vAPoR*

- ADDRESSES R. G. 1. 78 CRITERIA (100PPM)

-RESULTS PROVIDED TOXIC CONCENTRATIONS IN

EXCESS OF A.G. 1.78 LIMITS

-CONTROL ROOM HABITABILITY POTENTIALLY

IMPACTED

- FURTHER EVALUATION IDENTIFIED VERY

CONSERVATIVE ASSUMPTIONS USED

.....

CONTROL ROOM HABITABILITY

ENGINEERING EVALUATION

CONSERVATISM IN *vAPOR* COMPUTER MODEL

  • INST ANT ANEOUS PUFF

-TOTAL TANK CONTENTS ARE RELEASED

INSTANTANEOUSLY

  • STRAIGHT LINE FROM SOURCE TO RECEPTER

- NO VERTICAL RISE

  • -SOLAR AND RADIATION HEAT EFFECT

- TREATS SOURCE _SPILL AS IF OUTSIDE

  • CALCULATION DONE AT TURBINE BUILDING

MAXIMUM DESIGN TEMPERATURE OF 115 F

  • TANK ASSUMED TO BE- AT MAXIMUM DESIGN VOLUME
  • NO CREDIT TAKEN FOR:

- THERMAL RISE -

- BUOYANCY EFFECT

- FAN- JET EFFECT

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SE:CTION "A-A"

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400

350

250

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150

100

50

0

COMPARISON OF OBSERVED VERSUS

  • ~VAPOR

11

COMPUTED EVAPORATION RATE

Edgewood #6

Edgewood #10

LPG-CS37

LPG-PL68

EVAPORATION RATE COMPARISON

l§§j VAPOR * Obs. Data

REFERENCE:

MODELING THE IMPACT OF AN

ACCIDENTAL HAZARDOUS CHEMICAL RELEASE

by

S. A. VIGEANT and C. A. MAZZOLA

CONTROL ROOM HABITABILITY

ENGINEERING EVALUATION

COMPARISON OF MODELS

92EC2-36

CHARM

- PLUME RISE

- JET EFFECr

- INDOOR

--

VAPOR

- STRAIGHT LINE SOURCE

TO INTAKE

- NO CREDIT FOR RELEASE JET

- SOLAR/RADIANT HEAT

EFFECT ON SOURCE

- SEQUENTIAL PUFF RELEASES - SINGLE PUFF RELEASE

INSTANTANEOUS

2-47

CONTROL ROOM HABITABILITY

ENGINEERING EVALUATION

  • MODIFIED CHARM

-RE-ANALYZED PER R.6. 1.78 CRITERIA

(CONSISTANT WITH CURRENT LICENSING

REQUIREMENTS)

- NEW RESULTS CONCLUDE NO IMPACT ON

CONTROL ROOM HABITABILITY

2EC2-53

CONTROL ROOM HABITABILITY

ENGINEERING EVALUATION

SUMMARY

  • BASED ON

-CONSERVATISM OF VAPOR COMPUTER MODEL

- MODIFIED *cHARM* RESULTS

  • CONTROL ROOM HABITABILITY CRITERIA IS MET

92EG2-40

CONTROL ROOM HABITABILITY

SAFETY SIGNIFICANCE

  • ENGINEERING EVALUATIONS INDICATE CONTROL

ROOM HABITABILITY LIMITS HAVE NOT BEEN

EXCEEDED .

  • NO SAFETY SIGNIFICANCE

92EC2-18

CONTROL ROOM HA6ITAEILITY

CORRECTIVE ACTIONS

SHORT TERM

  • ESTABLISHED LIMITS ON CONCENTRATION
  • ESTABLISHED LIMITS IN STORAGE VOLUME BASED ON

TEMPERATURE

  • CHANGED ROUTING AND ACCESS OF TANKER THROUGH

AUXILLARY GUARDHOUSE

  • CONTROL ROOM AT HOPE CREEK TO BE IN

RECIRCULATION WHEN TANKER ENTERS THROUGH MAIN

GUARDHOUSE

  • CONTROL ROOM AT SALEM TO BE IN RECIRCULATION

WHEN TANKER IS ON-SITE AND UNLOADING

  • COMPLETED OLFACTORY TEST ON AMMONIA FOR ALL

LICENSED OPERATORS

  • NEW PROCEDURE IN PLACE FOR SALEM CONTROL ROOM

OPERATORS ON DETECTION OF AMMONIA

CONTROL ROOM HABITABILITY

CORRECTIVE ACTIONS

LONG TERM

  • LETTER ISSUED REVISING PROCUREMENT

PROCEDURE (GM NUCLEAR SERVICES TO GM

PROCUREMENT MATERIAL CONTROL)

..

  • REVISING PROCUREMENT PROCEDURES

..

92EC2-19

(NAP-19) TO LIMIT QUANTITIES OF NEW

CHEMICAL TO <100 LBS. CONTAINERS UNLESS

ANALYZED

  • REVISING PROCEDURE ON CONTROL OF

CHEMICALS (NAP-38) TO REQUIRE REVIEW

FOR CONTROL ROOM HABITABILITY BEFORE

USE

-CURRENTLY IN PRACTICE

- '

CONTROL ROOM HABITABILITY

CORRECTIVE ACTIONS

LONG TEAM

-REVISING DCP PROCESS TO REQUIRE EVALUATION

FOR POTENTIAL IMPACT OF CHEMICALS ON CONTROL

ROOM HABITABILITY

  • REVIEWED ALL ONSITE CHEMICALS

- SPILL PLAN

- RIGHT TO KNOW LAW

  • OTHER CHEMICALS EVALUATED

- HYDRAZINE

- SODIUM HYDROXIDE

  • ENGINEERING DEPARTMENT PROCEDURES HAVE BEEN

STRENGTHENED TO ENSURE MORE COMPREHENSIVE

REVIEWS

- - - - - - - - - - - - - -

J

(.. .

.;

CONTROL ROOM HA8ITA8ILITY

ENGINEERING IMPROVEMENT INITIATIVES

SAFETY EVALUATIONS AND DESIGN CHANGES

  • SAFETY EVALUATIONS (50. 59)

-ARE MORE DEFINED AND COMPREHENSIVE TODAY TO

INCLUDE NONSAFETY SYSTEM INTERACTION ON

SAFETY SYSTEM

  • DESIGN CHANGES

-FORMALIZED DESIGN BASES/INPUT

&USE OF DESIGN CONSIDERATIONS AND

SPECIALTY REVIEW CHECKLISTS

- INTERFACE RECORD SHEET

- MULTIPLE REVIEWS

&PEER REVIEW (IN ADDITION TO INDEPENDENT

DESIGN VERIFICATION)

&CROSS DISCIPLINE AND SPECIALTY

(PROGRAMMATIC) REVIEW

!-

'.

CONTROL ROOM HABITABILITY

cNGlNttRING IMPROVEMENT INITIATIVES

j::.-.: .. *

  • _
  • PROJECT MANAGEMENT/ORGANIZATIONAL RESPONSIBILITIES

- A PROJECT TEAM CONCEPT

-NUCLEAR DEPARTMENT RESOURCE ALLOCATION PROGRAM

(NDRAP)

- INTEGRATED MANAGEMENT SYSTEM

& PROJECT EVALUATION PACKABE (PEP)

. & PROJECT SCOPE PROPOSAL (PSP)

- EXPANDED PROJECT TEAM MEMBERSHIP

& SYSTEMS ENGINEERS

&QA

- A DEDICATED DCP CLOSllE 6ROUP

- ENGINEERING ASSESSMENT GROUP

- PAA GROUP

- INSTALLATION ANl TEST GROUP

- IN-HOUSE CONSULTANTS

&THERMODYNAMICS/HYDRAULICS

& NUCLEAR ENGINEERING

&ELECTRICAL ENGINEERING

&METALLURGY/MATERIALS

&CHEMISTRY

CONTROL ROOM HABITABILITY

ENGINEERING IMPROVEMENT INITIATIVES

  • CHANGE PACKAGE IMPROVEMENTS

- PREASSEMBLED DCP WORKBOOKS

- EXECUTIVE SUMMARY

-MODIFICATION DOCUMENTS VS. CHANGE DOCUMENTS

-STATION DEPARTMENT CHANGE PACKAGE CHECKLIST

- CLOSEOUT CHECKLIST

  • ADDITIONAL IMPROVEMENTS

- CONFIGURATION BASELINE DOCUMENTS (CBDs)

- DIMS

-COMPUTER AUTOMATED ENGINEERING DRAWING

(CAED) FACILITY

-PROCEDURE REVISION REQUEST PROCESS

- PERFORMANCE INDICATOR SYSTEM

CONTROL ROOM HA6ITAbILITY

REVERIFICATION OF

TMI COMMITMENTS (PER 7/10/81 ORDER)

PURPOSE:

TO REVERIFY ADEQUACY OF ACTIONS TAKEN

RELATIVE TO COMMITMENTS CONFIRMED BY JULY 10,

1981 ORDER

  • TEAM OF FIVE (5) ENGINEERS FORMED TO ADDRESS

CONCERN

  • A SAMPLING OF 10 OF 33 ITEMS REVIEWED

-SELECTED ENGINEERING - RELATED ITEMS JUDGED

TO BE MOST SUSECPTIBLE TO PROBLEMS

  • AREAS REVIEWED INCLUDED:

-EVALUATION/ANALYSIS ORIGINALLY PERFORMED TO

ADDRESS ITEM

- VERIFICATION THAT SPECIFIC COMMITMENTS WERE

PROPERLY IMPLEMENTED

-VERIFICATION THAT FIXES ARE STILL IN PLACE

-ANY SUBSEQUENT CHANGES/EVALUATION THAT

IMPACT ISSUE

CONTROL ROOM HABITABILITY

REVERIFICATION OF.

TMI COMMITMENTS (PER 7/10/81 ORDER)

j::.-~ .. .... .

  • TYPICAL ISSUES REVIEWED

-LICENSING CORRESPONDENCE ON ISSUES

-REQUIRED TECH. SPEC. AMENDMENTS

-REQUIRED PROCEDURE REVISIONS

-DESIGN CHANGE PACKAGES/SUPPORTING

ANALYSIS

  • REQUIRED TESTING, DCP CLOSEOUT

-FIELD CHECK OF INSTALLED EQUIPMENT

1'

...

CONTROL ROOM HABITABILITY

REVERIFICATION OF

TMI COMMITMENTS (PER 7/10/81 ORDER)

TMI ITEMS REVIEWED

  • II. B. 3 POSTACCIDENT SAMPLING
  • I I . D . 1 RELIEF AND SAFETY VALUE TEST

REQUIREMENTS

  • II. D. 3 VALVE POSITION INDICATION

AND FLOW

  • I I. F. 1 ACCIDENT MONITORING
  • II.F.2 INSTRUMENTATION FOR DETECTION OF

INADEQUATE CORE COOLING

  • III.D.1.1 PRIMARY COOLANT OUTSIDE CONTAINMENT
  • III. D. 3. 3 INPLANT RADIATION MONITORING

~

CONTROL ROOM HABITABILITY

REVERIFICATION OF

TMI COMMITMENTS (PER 7/10/81 ORDER)

JI 7.

RESULTS

  • ALL ORIGINAL COMMITTED MODIFICATIONS

INSTALLED, EVALUATIONS COMPLETED AND

PROCEDURES REVISED

~ DCP CLOSURE DOCUMENTATION WAS NOT

PROPERLY COMPLETED

-TECH SPEC NOT PROPERLY UPDATED TO

REQUIRE ANNUAL VERIFICATION OF AUX FEED

SPOOL PIECE

CONTROL ROOM HABITABILITY

PSE&G ASSESSMENT OF POTENTIAL VIOLATION

...

.

.

o.1-

-

  • -

-**

NRC FINDING:

PSE&G'S FAILURE TO RECOGNIZE OR EVALUATE THE

POTENTIAL IMPACT ON CONTROL ROOM HABITABILITY

FROM THE: ON~SITE STORAGE OF AMMONIUM

HYDROXIDE

  • PSE&G BELIEVES THAT THE PRESENCE OF

AMMONIUM HYDROXIDE AT SALEM WAS RECOGNIZED

DURING THE REVIEW OF CONTROL ROOM

HABITABILITY PER REG GUIDE 1.78

  • ALTHOUGH A QUALITATIVE EVALUATION WAS

PERFORMED, PSE&G AGREES THAT THE EVALUATION

WAS INADEQUATE AND NOT PROPERLY DOCUMENTED

CONTROL ROOM HA8ITA6ILITY

PSE&G ASSESSMENT OF POTENTIAL VIOLATION

  • SEVERAL MITI6ATIN6 FACTORS APPLY

- FESUL.TS OF ENGINEERING EVALUATIONS DEMONSTRATE THAT

CONTROL ROOM HABITABILITY HAS ALWAYS BEEN MET

- PSEC& HAS BEEN IN COMPLIANCE WITH SALEM LICENSIN6

REQUIREMENTS

- DEMONSTRATED NO SAFETY SI6NIFICANCE

- SOME AMBIGUITY DID EXIST ON THE NEED TO PERFORM A

THOROUGH EVALUATION OF AliltONIUM HYDROXIDE DUE TO ITS

EXCLUSION FROM TABLE C.1 (RES GUIDE 1.78)

-COMPREHENSIVE COFIECTIVE ACTIONS TAKEN/UNJERWAY

- PROMPT REPORTING OF POTENTIAL DEFICIENCY TO NRC (PER

50. 72)

-NOT LIKELY TO BE IDENTIFIED BY ROUTINE SURVEILLANCES

OR QA ACTIVITIES

- SIGNIFICANT IMPROVEMENTS HA VE BEEN MADE IN

ENBINEERING PEFFORMANCE OVER THE PAST SEVERAL

YEARS/CONTINUING FOCUS ON MAINTAINING AN IMPROVING

TROO

-PAST PERFORMANCE ON IDENTIFICATION AND RESOLUTION OF

DEFICIENCIES HAS BEEN 6000 *

- OPEN, PROACTIVE AND COMPREHENSIVE INVESTIGATION OF

DEFICIENCY

  • PSE&6 BELIEVES THAT ESCALATED ENFORCEMENT SHOULD NOT BE

APPLIED TO THIS ISSUE

.

. ~. .

~

.;.1.::. ; -* -**.

CONTROL ROOM HABITABILITY

CONCLUSIONS.

DOCUMENTED IMPROPERLY

  • CBC PROJECT PREVIOUSLY ESTABLISHED TO

ADDRESS KNOWN DEFICIENCIES IN DESIGN BASIS

DOCUMENTATION

  • IN COMPLIANCE WITH CONTROL ROOM

HABITABILITY LICENSING REQUIREMENTS

  • OVERALL PERFORMANCE HAS BEEN IMPROVING

-SEVERAL INITIATIVES UNDERWAY TO ENSURE

CONTINUED IMPROVEMENT

  • ESCALATED ENFORCEMENT NOT WARRANTED