ML18052B402
| ML18052B402 | |
| Person / Time | |
|---|---|
| Site: | Palisades  |
| Issue date: | 12/12/1986 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML18052B401 | List: |
| References | |
| EM-09-02, EM-9-2, NUDOCS 8712080080 | |
| Download: ML18052B402 (108) | |
Text
ATTACHMENT 1 Consumers Power Company Palisades Plant Docket 50-255 PALISADES PROCEDURE EM-09-02 INSERVICE TESTING OF PLANT VALVES December 1, 1987
- - -- ~- -- - -- -- - - ....
1-971-2080080- 87i201 PDR ADOCK 05000255 p PDR OC1187-0216-NL02
Proc No EM-09-02 Revision 11 Date 12/12/86 PALISADES NUCLEAR PLANT ENGINEERING MANUAL PROCEDURE Revision and Approval Summary TITLE: INSERVICE TESTING OF PLANT VALVES
- 1. Prepared . 2. QA Concurrenq~
j/"1
'v~~
- 'er /Jd,.,..,,,., /0,{/.?_.
/(ev. tf-Responsible Individual Date
- 3. Reconunend Approval/Q-List ~ No 4. PRC Reviewed
--)/2<~~- "~
Jii?sponsible Department Head 10&.ht.
' Date
~d~!tR ID e
~~3131
- 5. Approved 6. ATMS Incorporated
~over ~'f~
(
I)
Date
/~
7.
Date Date Date Date em0685-0008h-93-95*
PALISADES NUCLEAR PLANT Pree No EM-09-02 ENGINEERING MANUAL PROCEDURE Revision 11
- TITLE: INSERVICE TESTING OF PLANT VALVES Table of Contents Page i 1.0 PURPOSE 1 2 .-a SCOPE .. ...... ... l
3.0 REFERENCES
- 1 4.0 RESPONSIBILITIES * ... 1 4.1 ISI ENGINEER * * * ... 1 4.2 SYSTEM ENGINEER ........... l 4.3 TECHNICAL SPECIFICATION SURVEILLANCE PROGRAM ADMINISTRATOR (TSSPA) *** ........ 2 5.0 PROCEDURE ... ........
5.1 PROGRAM DESCRIPTION 2 5.2 VALVE TESTING REQUIREMENTS ..... 2 5.2.l Category A and B Exercise Testing (IWV-3400) * .... 2 5.2.2 Category C Safety and Relief Valve Testing (IWV-3500) .... 3 5.2.3 Category C Check Valve Testing (IWV-3520) 3 5 *.2.4 Category A Valve Leak Testing (IWV-3422) * ...... 4 5.2.5 Category D Valves 5 5.3 PROGRAM ADMINISTRATION
- 5 5.3.l Test Procedures 5 5.3.2 Scheduling * * * * * * *
- 5 5.3.3 Modified Test Frequencies ........... 5 5.3.4 Nonconformances/Data Evaluation .... 6 5 .4 RECORDS .... . 7 6.0 ATTACHMENTS 7
- em0685-0008g-93-~5
'lI Proc No EM-09-02 'ii PALISADES NUCLEAR PLANT t ENGINEERING MANUAL PROCEDURE Revision 11 Page ii TITLE: INSERVICE TESTING OF PLANT VALVES Table of Contents ATTACHMENTS , "Valves Tested by P&ID" , "Valve Reference List in Alpha/Numeric Order" , "Cold Shutdown Testing Basis" , "Relief Request Basis"
. )
em0685-0008g-93-95
PALISADES NUCLEAR PLANT Proc No EH-09-02 ENGINEERING MANUAL PROCEDURE Revision 11 Page 1 of 7 TITLE: INSERVICE TESTING OF PLANT VALVES 1.0 PURPOSE To establish a program for the Inservice Testing (!ST) of selected plant valves in accordance with ASHE Boiler and Pressure Vessel (B&PV)
Code,Section XI 1983 edition.
2.0 gcoPE This procedure provides general requirements for the performance, administration, and evaluation of Inservice Testing and exercising of selected Plant valves. Attachment l gives a complete listing of those valves included under this program and specifies the frequency and the procedure to be used for each test.
3.0 REFERENCES
3.1 ASHE Boiler and Pressure Vessel Code,Section XI, Subsection !WV, 1983 edition.
3.2 10CFRS0.55(a)(g)(4) 3.3 Palisades Administrative Procedure 9.22, "Technical Specifications
- 3.4 3.5 Surveillance Procedure Scheduling and Issue" 10CFRlO, Appendix J Technical Specifications 4.3.c 3.6 NRC letter dated January 13, 1978 3.7 FSAR 4.3.9, 6.9.2.2 4.0 RESPONSIBILITIES 4.1 !SI ENGINEER
!SI Engineer is assigned to evaluate test results and identify equipment deficiencies to the System Engineer and is responsible for the development and administration of the IST program for plant valves.
4.2 SYSTEM ENGINEER System Engineer is responsible for the maintenance and technical aspects of the test performance of the equipment in his assigned system *
- em0685-0008a-93-95
PALISADES NUCLEAR PLANT Proc No EM-09-02 ENGINEERING MANUAL PROCEDUR& Revision 11 Page 2 of 7 TITLE: INSERVICE TESTING. OF PLANT VALVES 4.3 TECHNICAL SPECIFICATION SURVEILLANCE PROGRAM ADMINISTRATOR (TSSPA)
Technical Specification Surveillance Program Administrator (TSSPA) is responsible to oversee scheduling and administrative performance of the required Technical Specification Surveillance Tests.
- s.o PROCEDURE 5.l PROGRAM DESCRIPTION s.1.+ The Palisades Inservice Valve Test Program is summarized in the Attachment 1 and in alpha numberic order in Attachment 2. The valves were selected in accordance with reference 3.l, reference 3.6 and general discussions with the NRC.
s.1.2 Where testing a piece of equipment is impractical as required by Subsection IWV, specific relief shall be requested to perform alternate testing in lieu of the required testing. Attachment 4, Relief Request Basis, contains valves meeting this condition.
5.l.3 IWV-3412 and IWV-3522 requires the owner to specifically identify ~
valves which cannot be full or part stroked during normal operation_
and are full stroked during cold shutdown. Attachment 3, Cold Shutdown Test Basis, provides this information.
5.2 VALVE TESTING REQUIREMENTS 5.2.l Category A and B Exercise Testing (IWV-3400)
- a. Category A and B active valves shall be exercised to the position required to fulfill their function unless such operation is not practical during plant operation. If only limited operation is practical during plant operation, the valve shall be part-stroke exercised during plant operations, and full stroked during cold shutdowns. Valves that cannot be exercised during plant operation shall be specifically identified by the Owner and shall be full~stroke exercised durin1 cold shutdowns. Full-stroke exercising durin1 cold shutdown for all valves not full-stroke ezercised durin1 plant operation shall be on* a frequency determined by the intervals between shutdowns as follows: for intervals of 3 months or longer, exercise during each shutdown; for intervals of less than 3 months, full-stroke exercise is not required unless 3 months have passed since last shutdown exercise.
- b. For exercising Category A and B active valves, the necessary valve disk movement shall be determined by exercising the valve while observing an appropriate indicator which signals the required change of disk position, or observing indirect evidence, such as changes in system pressure, flow rate, level, or temperature, which reflect stem or disk position. Valves with remote position _)
indicators shall be observed at least once every 2 years to verify that valve operation is accurately indicated.
em0685-0008a-93-95
PALISADES NUCLEAR PLANT Proc No EM-09-02 ENGINEERING MANUAL PROCEDURE Revision 11 Page 3 of 7 TITLE: INSERVICE TESTING OF PLANT VALVES
- c. For power operated valves, the stroke time shall be measured to the* nearest second or 10% of the maximum allowable stroke time, whichever is less, whenever such a valve is full-stroke* tested.
- d. Fail-Safe valves - IWV-3415 requires that valves with fail-safe positions also be tested by removing actuator power or air to verify that the valves actually move to their fail positions. At Palisades, normal operation of these valves has exactly the same effect as removing the power or air supply; ie, on a fail-shut valve, going to the shut position on the switch removes power from the solenoid valve which, in turn, removes the air supply. These valves, therefore, need not be additionally tested.
5.2.2 Category C Safety and Relief Valve Testing (Table IWV-3510-1)
- a. All Category C Safety and Relief Valves shall have their setpoints verified every 5 years; the valve tests shall be distributed over a 60 month period, such that (N/60)xZ valves have been tested each refueling outage (N is the number of months from the start of the 60 month period to the end of each refueling and Z is the number .
of relief valves id the program.
- b. When any valve fails to function properly during a regular test, additional valves in the system shall be tested such that the total number tested in (CN+l2)/60)Z. If any of the additional valves fail to function properly all valves in the system in this category shall be tested.
5.2.3 Category C Check Valve Testing
- a. Category C check valves shall be exercised to the position required to fulfill their function unless such operation is not practical during plant operation. If only limited operation is practical during plant operation, the check valve shall be part-stroke exercised during plant operation and full-stroke exercised during cold shutdowns. Valves that cannot be exercised during plant operation shall be specifically identified by the Owner and shall be full-stroke exercised during cold shutdowns. Full-stroke exercising during cold shutdowns for all valves not full-stroke exercised during plant operation shall be on a frequency deter-mined by the intervals between shutdowns as follows: for intervals of 3 months or longer, exercise during each shutdown; for intervals of less than 3 months, full-stroke exercise is not required unless 3 months have passed since the last shutdown exercise.
- b. Category C normally open check valves whose function is to prevent reversed flow shall be tested in a manner that proves that the disk travels to the seat promptly on cessation or reversal of flow. Confirmation that the disk. i"s on its seat shall be by visual observation, by an electrical signal initiated by a position indicating device, by observation of appropriate pressure em0685-0008a-93-95
'J PALISADES NUCLEAR PLANT Pree No EM-09-02 ,l ENGINEERING MANUAL PROCEDURE Revision 11 Page 4 of 7 TITLE: INSERVICE TESTING OF PLANT VALVES indication* in the system, by obervation of pumps for reverse rotation, or by any other positive means.
- c. Category C normally closed check valves whose function is to open on reversal of pressure differential shall be tested by proving that the disk moves promptly away from the seat when the closing pressure differential is removed and flow through the valve is initiated, or when a mechanical opening force is applied to the disk. Confirmation that the disk moves away from the seat shall be by visual observation, by electrical signal initiated by a position indicating device, by observation of substantially free flow through the valve as indicated by appropriate pressure indications in the system, or by other positive means. This test may be made with or without flow through the valve. If it is made without flow through the valve, a mechanical exerciser shall be used to move the disk. The force or torque delivered to the disk by the exerciser must be limited to less than 10% of the equivalent force or torque represented by -the minimum emergency condition pressure differential acting on the disk, or to 200% off.
the actual observed force or torque required to perform the
- exercise on the valve when the valve is new and in good operatinS-condition, whichever is less, except that for vacuum breaker --
valves the exerciser force or torque delivered to the disk may be equivalent to the desired functional pressure differential force.
The disk movement shall be sufficient to prove that the disk moves freely off the seat. For swing or tilting disk valves, if the test is made by use of fluid flow through the valve, the pressure differential for equivalent flow shall be no greater than that observed during the preoperational test. For other types of check valves, it shall be shown that disk movement is sufficient to provide a flow area at least 50% of the area of the seat port, or to permit flow adequate for the function of the valve.
5.2.4 Cateogry A Valve Leak Testing (IWV-3420)
- a. Category A valves shall be leakage tested, except that valves which function in the course of plant operation in a manner that demonstrates functionally adequate seat leak-tightness need not be additionally leakage tested. In such cases, the valve record shall provide the basis for the conclusion that operational observations constitute satisfactory demonstration.
- b. Category A valves, which are containment isolation valves, shall be tested in accordance with Federal Regulation 10CFR50 Appendix J, per relief request in Attachment 4 page 12.
Containment isolation valves which also provide a pressure isolation function shall additionally be tested in accordance with item c.
- c. Valve leak rate testing other than containment isolation valves shall be performed in accordance with. IWV-3420. EM-09-02 Revision 11 has no valves meeting this requirement *.
em0685-0008a-93-95
PALISADES NUCLEAR PLANT Proc No EM-09-02 ENGINEERING MANUAL PROCEDURE Revision 11
- 5.2.S TITLE:
Category D Valves INSERVICE TESTING OF PLANT VALVES Page 5 of 7 EM-09-02 Revision 11 has no valves meeting this requirement.
5.3 PROGRAM ADMINISTRATION 5.3.1 Test Procedures Each valve test required under this program shall be performed under a Technical Specification Surveillance Procedure, Operating Procedure, or Maintenance Procedure written to comply with all requirements of this Engineering Manual Procedure and Reference 3.1 as amended by the Technical Specifications. A single procedure may be used to test a group of valves, but applicable data-taking requirements, precautions, operating requirements, setpoints, etc, shall be addressed for each valve.
5.3.2 Scheduling*
The basic scheduling mechanism for monthly, quarterly, and refueling outage tests shall be in accordance with Reference 3.3 and will be administered by the Technical Specifications Surveillance Program Administrator (TSSPA).
5.3.3 Modified Test Frequencies It is the responsibility of the ISI Engineer or other assigned individual to notify the TSSPA of Any Change in the testing frequency for a particular valve. This change shall be documented in the test record.
5.3.4 Nonconf ormances/Data Evaluation
- a. If any valve fails to exhibit the required change of valve stem or disk position by this testing, corrective action shall be initiated immediately. When corrective action is required as a result of tests made during cold shutdown, the condition shall be corrected before startup. A retest showing acceptable operations shall be run following any required corrective action before the valve is returned to service.
- b. For power operated valves, three evaluations are performed on the as-received stroke time.
- 1. The Shift Supervisor compares the recorded stroke time with the limiting value of stroke time. This initial evaluation will ensure the valves are capable of performing their function; if the valve fails to stroke in the required time or exhibits other unsatisfactory actions, it shall be so stated on the test and a corrective action document initiated. The Shift Supervisor shall also review the Technical Specifications for potential LCO conditions.
em0685-0008a-93-95
. ..' PALISADES NUCLEAR PLANT Proc No EM-09-02 ENGINEERING MANUAL PROCEDURE Revision ll Page 6 of 7 TITLE: INSERVICE TESTING OF PLANT VALVES Additionally, per item a (IWV-3417) if the power operated valve fails to exhibit the required change of position, corrective action shall be initiated immediately.
- 2. A followup evaluation is performed by the ISI Engineer. Per reference 3.l if an increase in stroke time of 25% or more from the previous test for valves whose previous stroke times were greater than 10 sec, or 50% or more for valves whose previous stroke times were less than or equal to 10 sec is observed, test frequency shall be increased to once each month until corrective action is taken, at which time the original test frequency shall be resumed. In any case, any abnormality or erratic action shall be reported. In the case of valves which are stoked tested during non-operational plant conditions,. increased test frequency is inefficient in corrective action. In those cases, repairs should be effected and subsequent testing completed prior to leaving the required plant condition.
- 3. The ISI Engineer shall also establish a reference, which shall be used to identify trend changes. A reference strok*
time is derived from consistant performance following the latest valve maintenance. This reference value is then increased by 25% for valves which stroke in more than 10 seconds, and 50% for valves which stroke in 10 seconds or less. Those values are considered the alert stroke time.
For valves which trend upward and exceed this value, the ISI Engineer shall coordinate with the cognizant System Engineer to initiate maintenance or determine new reference values as approprite. Increased test frequency is not required, but may be implemented at the discretion of the ISI Engineer or System Engineer. The valves reference values and alert stroke times shall be maintained *and controlled by the ISI Engineer, and become part of the valve test records.
5.4 RECORDS 5.4.l For monthly, quarterly, and refueling outage tests, the working copy of the Technical Specifications Surveillance Procedure and any applicable Work Orders shall constitute the permanent test record.
These documents are maintained as lifetime Plant records. Any additiqnal documents such as relief valve test reports should be maintained with the above records, or filed separately under the same UFI index numbers as Technical Specifications Suveillance Procedures and also with a lifetime retention period.
.)
em0685-0008a-93-95
PALISADES NUCLEAR PLANT Pree No EM-09-02 ENGINEERING MANUAL PROCEDURE Revision 11 Page 7 of 7 TITLE: INSERVICE TESTING OF PLANT VALVES 6.0 ATTACHMENTS Attachment 1, "Valves Tested by P&ID" Attachment 2, "Valve Reference List in Alpha/Numberic Order" Attachment 3, "Cold Shutdown Testing Basis" Attachment 4, "Relief Request Basis"
- em0685-0008a-93-95
Proc No EM-09-02 Attachment l Revision 11 Page l of 29 VALVES TESTED BY P&ID LEGEND VALVE TYPE TESTING REQUIREMENTS GA Gate QO Quarterly Operating GL Globe cs Cold Shutdown RV Relief LT Leak Test AGL Angle F Five Years B Butterfly PI Remote Position Indication Verified Every Refueling HS/CS Hot or Cold Shutdown RO 18 Months - Refueling Outage ACTUATOR TYPE POSITION, SAFETY POSITION AO Air to Open 0 Open AC Air to Close c Closed M Manual LO Locked Open SA System Actuated LC Locked Closed MO Motor Operated EL Electrically Locked sv Solenoid Actuated TABLE NOTES: , I
, , I'
- 1. Where full stroke or part stroke testing is not specifically indicated, full stroke testing is implied.
Check valve flow testing at a substantial flow approximately equivalent to normal operating flow is considered to be full stroke testing.
- 2. Tests requiring cold shutdown conditions are also performed during refueling outages.
- 3. RR/CS Basis Page # references which Relief Request (RR) or Cold Shutdown (CS) Test Basis is applicable.
- 4. IWV-3421 excludes category A valves from leak testing if they function in the course of plant operations in a manner that demonstrates functionally adequate seat tightness.
em0685-0008b-93-95
em0685-000~-95
\ Proc No E.
Attachment Revision 11 Page 3 of 29 VALVES TESTED BY P&ID P&ID NUMBER:. M-202 SYSTEM: CHEMICAL & VOLUME CONTROL SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Categor:l (Inches) T:lee T:i:ee Position Test Page No tive Safet:i: Remarks
- CK-2093 2 lB/E-3 c lt CK SA c QO 0 M0-20
- CK-2099 2 lB/C-3 c it CK SA c QO 0 M0-20
- CK-2105 2 18/B-3 c It CK SA c QO 0 M0-20
- CK-2138 2 lA/B-4 c 3 CK SA c QO CS-3 cs 0 CL2.2
- CK-2139 2 lA/B-4 c 3 CK SA c QO CS-3 cs 0 CL2.2
- **CK-2141 2 lA/C-7 c 3 CK SA c QO CS-3 cs 0 CL2.2
- CK-2161 2 lA/D-7 c 3 CK SA c QO CS-3 cs 0 CL2.2
- **CK-2171 2 lA/C-7 c 4 CK SA c QO CS-3 cs 0 CL2.2
- **CV-2009 2 l/G-4 A 2 GL AO,M 0 QO,LT CS-4 CS,LT c Q0-6, R0-32-36, G-CL.2
- CV-2130 2 lA/F-3 B 2 GL AO 0 QO c Q0-5
- **CV-2136 2 lA/F-4 B 2 GL AO 0 QO c Q0-5
- CV-2155 2 lA/E-7 B 3 AGL -AO 0 QO 0 Q0-5
- H0-2087 2 lA/F-7 8 4 GA MO,M 0 QO CS-5 cs c Q0-6
- H0-2140 2 lA/C-6 B 3 GA MO,M c QO 0 Q0-5
- H0-2169 2 lA/D-2 B 4 GA MO,M c QO cs 0 Q0-6 em0685-0008c-93-95
Proc No EM-09-02*
Attaclunent l Revision 11 Page 4 of 29 VALVES TESTED BY P&ID SYSTEM: CHEMICAL & VOLUME CONTROL SYSTEM P& ID NUMBER: M-202 Section RR/CS Test Valve Procedures Size Valve Normal XI Basis Alterna-Valve Coordi- Valve Pa e No tive Safet Remarks (Inches) T Position Test Number Class nates Cate or lA/D-3 8 4 GA MO,M c QO cs 0 Q0-6
'**M0-2170 2 c SA c F c,o RM-100
- RY-2092 2 18/F-2 ll RV SA c F c,o RM-100
- RV-2098 2 18/D-3 c 3/4 RV SA c F c,o RM-100
- RV-2104 2 18/8-3 c 3/4 RV em0685-000---95
-* .---*******----~-----
Proc No 2 Attachment Revision 11 Page 5 of 29 VALVES TESTED BY P&ID P&ID NUMBER: M-203 SYSTEM: ENGINEERING SAFEGUARDS SYSTEM Valve Section llR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Categorl (Inches) Tll!e Tn!e Position Test Page No tive Safety Remarks
' **CK-3101 1 l/C-7 A,C 12 CK SA c QT,LT CS-7 HS 0 Q0-8 (Part Stroke) Note 4 cs Q0-8 (Full Stroke)
- CK-3103 l 2/F-8 A,C 6 CK SA c QT,LT CS-9 cs 0 Q0-8 (Full Stroke) Note 4
- CK-3116 1 l/B-7 A,C 12 CK SA c QT,LT CS-7 HS 0 Q0-8 (Part Stroke) Note 4 cs Q0-8 (Full Stroke)
- CK-3118 1 2/D-8 A,C 6 CK SA c QT,LT CS-9 cs 0 Q0-8 (Full Stroke) Note 4
- CK-3131 1 l/B-7 A,C 12 CK SA c QT,LT CS-7 HS 0 Q0-8 (Part Stroke) Note 4 cs Q0-8 (Full Stroke)
- CK-3133 1 2/C-8 A,C 6 CK SA c QT,LT CS-9 cs. 0 Q0-8 (Full Stroke) Note 4
Proc No EM-09-02 Attachment 1 Revision 1.1 Page 6 of 29 VALVES TESTED BY P&ID SAFETY INJECTION CONTAINMENT P&ID NUMBER: M-203 SYSTEM: SPRAY 1 AND SHUTDOWN COOLING Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedure ..
Number Class nates Cateaory (Inches) Type Type Position Test Page No tive Safety Remark.a
- CK-3146 1 l/B-7 A,C 12 CK SA c QO,LT CS-7 HS 0 Q0-8 (Part Strok.e) Note 4 cs Q0-8 (Full Strok.e)
- CK-3148 1
- 2/ A-8 A,C 6 CK SA c QO,LT CS-9 cs 0 Q0-8 (Full Stroke) Note 4
- CK-3216 2 2/B-2 c 8 CK SA c QO RR-3 cs 0 Q0-10 (Part Stroke)
- CK-3226 2 2/C-2 c 8 CK SA c QO RR-3 cs 0 Q0-10 (Part Stroke)
RO R0-65 (Full Stroke)
RO R0-65 (Full Stroke)
RO R0-65 (Full Stroke)
RO R0-65 (Full Stroke)
- CV-3001 2 2/C-3 B 6 GL AC c QO CS-8 cs c,o Q0-10
- CV*l002 2 2/B-3 B 6 GL ~c c QO CS-8 cs c,o Q0-10
- CV-3042 1 l/D-7 B 2 GL AO c ~.1i*,/,. 0 Q0-5, Q0-1
- CV-3046 ~ l/D-6 B 2 GL AO c 0 Q0-5, Q0-1 em0685-000 3-95
Proc No 2 Attachment Revision 11 Page 7 of 29 VALVES TESTED BY P&ID SAFETY INJECTION CONTAINMENT P&ID NUMBER: M-203 SYSTEM: SPRAY, AND SHUTDOWN CCX>LING Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position. Test J!>age No tive Safety Remarks
- **CV-3069 3 l/C-8 B 2 GL AC 0 QO,PI c Q0-5, Q0-1
- M0-3007 1 2/G-7 B 2 GL MO c QO,PI c Q0-5, Q0-1
- M0-3008 1 2/F-7 B 6 CL MO c QO,PI c Q0..,..5' Q0-1
- H0-3009 1 2/F-7 B 2 CL MO c QO,PI c Q0-5, Q0-1
- H0-3010 l 2/D-7 B 6 GL HO c QO,PI c Q0-5, Q0-1
- M0-3011 1 2/0-7 B 2 CL HO c QO,PI c Q0-5, Q0-1
- H0-3012 1 2/C-7 B 6 GL MO c QO,PI c Q0-5' Q0-1
- M0-3013 1 2/B-7 B 2 GL MO c QO,PI 0 Q0-5, Q0-1
- H0-3014 l 2/A-7 B 6 GL HO c QO,PI *o Q0-5' Q0-1
~ -
- H0-3062 l 2/B-7 B 2 GL HO c QO,PI 0 Q0-5, Q0-1
- H0-3064 1 2/c.,.7 B 2 CL MO c QO,PI 0 Q0-5, Q0-1
- tt0-3066 1 2/E-7 B 2 GL HO c QO,PI 0 Q0-5, Q0-1
- H0-3068 l 2/C-7 B 2 GL HO c QO,PI 0 Q0-5, Q0-1
- H0-3080, 2 2/F-5 B 6 GA MO 0 QO,PI o,c Q0-5
- H0-3081'. 2 2/F-5 8 6 GA MO 0 QO,PI o,c Q0-5 em0685-0008c-93-95
Proc No EH-09-02 Attachment l Revision 11 Page 8 of 29 VALVES TESTED BY P&ID SAFETY INJECTION CONTAINMENT P&ID NUMBER: M-203 SYSTEM: SPRAY, AND SHUTDOWN COOLING Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
- M0-3082 2 2/F-4 B 2 GL MO c QO,PI 0 Q0-5
- H0-3083 2 2/F-5 B 2 GL MO c QO,PI 0 Q0-5
- RV-3162 2 2/D-5 c It RV SA c F c,o RM-100
- I em0685-0008. .-95
Proc No Elt-Attachment l Revision 11 Page 9 of 29 VALVES TESTED BY P&ID P&ID NUMBER: M-204 SYSTEM:
Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
-**CK-3166 2 lA/D-3 C 24 CK SA c QO RR-6 cs C,O Q0-2 (Part *stroke)
. **CK-3168 2 18/C-6 C 8 CK SA c QO RR-8 QO,RO C,O M0-22 (Part Stroke)
R0-65 (Full Stroke)
' **CK-3177 2 l/G-4 C 3 CK SA c QO RR-8 CS 0 R0-65 (Full Stroke)
. **CK-3181 2 lA/E-3 C 24 CK SA c QO RR-6 CS C,O Q0-2 (Part Stroke)
R0-65 (Full Stroke)
I j' **CK-3186 2 lA/C-6 C 3 CK SA c QO RR-8 RO 0 R0-65 (Full Stroke)
/ '**CK-3208 2 l/D-3 C 8 CK SA c QO RR-9 CS 0 Q0-10 (Part Stroke)
I . **CK-3239 2 lB/D-6 C 18 CK SA c QO RR-7 Q0 0 M0-23 (Part Stroke)
- CK-3240 2 18/D-6 C 18 CK SA c QO RR-7 Q0 0 M0-23 (Part Stroke)
- CK-3402 3 18/D-4 C 2 CK *SA c QO CS-12 CS 0 Q0-13
Proc No EM-09-02 Attachment 1 Revision 11 Page 10 of 29 VALVES TESTED BY P&ID H-204 SYSTEM:
P&ID NUMBER: Test Valve Section RR/CS Size Valve Actuator Normal XI Basis Alterna- Procedures Valve Coordi- Valve Category (Inches) Type Type Position Test Page No tive Safety Remarks Number Class nates
,, **CK-3404 3 lB/F-3 c 2 CK SA c QO CS-12 cs 0 Q0-13
- CK-3405 3 lB/F-3 c 2 CK SA c QO CS-12 cs 0 Q0-13
'k*CK-3411 3 lA/C-6 c 3 CK R0-65 (Full Stroke) 3 lB/E-4 8 2 GA AO c QO CS-12 cs 0 Q0-13
- CV-0437A' 3 18/E-5 8 2 GA AO c QO CS-12 cs 0 Q0-13
- CV-04378 3 1B/E~3 B 2 GA AO c QO CS-12 cs 0 Q0-13
- CV-0438A
- CV-3018 2 lB/G-7 B 6 GA *A 0 QO CS-10 cs c Q0-2
- CV-3027 2 lA/E-3 B 24 GA A c QO CS-14 cs c,o Q0-2
- CV-3029 lA/D-3 B 24 GA A c QO CS-14 cs c,o Q0-2
- CV-3030 2 lB/D-6 B ' 18 GA A 0 QO CS-13 cs c,o Q0-2
- CV-3031 2 lA/C-6 B 3 GA A ELC QO o,c Q0-5
- CV-3036 2 lA/C-6 B 3 GA AC ELC QO o,c Q0-5
' **CV-3037 2 lB/G-7 B 6 GA A 0 QO CS-10 cs c Q0-2
- CV-3056 2 em0685-00C
Proc No I 2*
Attachment Revision 11 Page 11 of 29 VALVES TESTED BY P&ID P& ID NUMBER: H-204 SYSTEM:
Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
- CV-3057 2 lB/D-6 B 18 GA A 0 QO CS-13 cs c,o Q0-2
- CV-3059 2 lA/D-6 B 4 GL AC ELO QO c,o Q0-5
- :rcv-3010 2 l/H-6 B 4 GA A c QO c,o Q0-5
- CV-3071 2 lA/B-4 B 4 GA A c QO c,o Q0-5
- H0-3072 2 lA/C-8 B 2 GL H c QO 0 Q0-5
- MV-3234 2 l/G-7 A,E 2 GA LC LT c R0-32-33
- MV-3234A 2 l/G-7 A,E 2 GA LC LT c R0-32-33
- RV-3164 2 lB/B-5 c 11/2 RV SA c F c,o RM-100 em0685-0008c-93-95
Proc No EH-09-02 Attachment 1 Revision 11 Page 12 of 29 VALVES TESTED BY P&ID P&ID NUMBER: M-205 SYSTEM: MAIN STEAM SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
- CK-HS401 3 2/F-8 c 4 CK SA c QO 0 H0-38, Q0-21
- CK-HS402 3 2/F-7 c 4 CK SA c QO .o M0-38, Q0-21
- CV-0501 2 l/G-8 B,C 30 CK A 0 QO RR-10 cs c GOP/GCL2
- CV-0510 2 l/G-7 B,C 30 CK A 0 QO RR-10 cs c GOP/GCL2
- CV-0521 3_ 2/G-8 B 4 GA A c QO 0 M0-38, Q0-21
- CV-0522A 2 2/H-3 B 4 CL M,AC c QO 0 M0-38, Q0-21
- CV-05228 2 2/F-7 B 4 GL H,AO c QO 0 M0-38, Q0-21
- RV-0521 3 2/E-8 c RV SA c F c,o RH-100
Proc No E 2 Attachment Revision 11 Page 13 of 29 VALVES TESTED BY P&ID MAIN STEAM, FEEDWATER, P& ID NUMBER: M-207 SYSTEM: AND CONDENSATE SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
- CK-FW701 2 lA/G-5 c 18 CK SA 0 QO
- cs c Q0-24
- CK-FW702 2 lA/G-6 c 18 CK SA 0 QO
- cs c Q0-24
- CK-FW703 3 2/C-3 c 6 CK SA c QO 0 Q0-21
- CK-FW704 2 2/A-3 c 6 CK SA c QO 0 Q0-21
- CK-FW725 3 2/B-7 c 6 CK SA c QO 0 M0-38, Q0-21
- CK-FW726 3 2/B-5 c 6 CK SA c QO 0 Q0-21
- CK-FW728 2 2/E-2 c 4 CK SA c QO 0 Q0-21
- CK-FW729 2 2/D-3 c 4 CK SA c QO 0 Q0-21
- CK-FW741 3 2/E-6 c 6 CK SA c QO 0 M0-38, Q0-21
- CK-FW743 3 2/H-6 c 6 CK SA c* QO 0 M0-38, Q0".""21
- CV-0727 2 2/G-4 B 4 GL AC c QO 0 Q0-21
- CV-0736A 2 2/C-4 B 2 GL AC c QO 0 Q0-21
- CV-0737A 2 2/A-4 B 2 . GL AC c QO 0 Q0-21
- CV-0749 2 2/E-4 B *4 GL AC c QO 0 Q0-21
- HV-FW774 3 2/F-7 B 4 GA* M c QO o,c Q0-21
- HV-FW775 3 2/F..;.7 B 4 GA H c ~r.;1*1:f'.;i,*~' o,c Q0-21 1r*RV-0701 2 l/H-4 c 6 RV SA c F c,o RM-29 em0685-0008c-93-95 A.!*., .r,.
Proc No EM-09-02*
Attachment 1 Revision 11 Page 14 of 29 VALVES TESTED BY P&ID MAIN STEAM, FEEDWATER, P& ID NUMBER: M-207 SYSTEM: AND CONDENSATE SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates* .Category (Inches) Type Type Position Test Page No tive Safety Remarks
- RV-0702 2 l/H-4 c 6 RV SA c F c,o RM-29
- **RV-0703 2 l/H-6 c 6 RV SA c F c,o RM-29
- RV-0704 2 l/H-6 c 6 RV SA c F c,o RM-29
- H0-0743 2/G-3 B 4 GA MO 0 QO c,o Q0-21
- H0-0748 2/C-3 B 4 GA MO 0 QO c,o Q0-21
- H0-0753 2/E-3 B 4 GA MO 0 QO c,o Q0-21
- H0-0754 2/A-4 B 4 G~ MO 0 QO c,o Q0-21
- H0-0755 2/C-3 B 4 GA MO 0 QO c,o Q0-21
- M0-0759 2/A-3 B 4 GA MO 0 QO c,o Q0-21
- H0-0760 2/E-3 . B. 4 GA HO 0 QO c,o Q0-21
- M0-0798 2/G-3 B 4 GA MO 0 QO c,o Q0-21
- RV-0705 2 Shl/H-7 c 6 RV SA c F c,o RM-29
- RV-0706 2 Shl/H-7 c 6 RV SA c F c,o RM-29
- RV-0707 2 Shl/H-4 c 6 RV SA c F c,o RM-29
- RV-0708 2 Shl/H-4 c 6 RV SA c F c,o RM-29
- RV-0709 2 Shl/G-4 c 6 RV SA c F c,o RM-29 em0685-000{*-95 .
\ ...._..
Proc No E.
Attachment Revision 11 Page 15 of 29 VALVES TESTED BY P&ID MAIN STEAM, FEEDWATER, P&ID NUMBER: M-207 SYSTEM: AND CONDENSATE SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
/
- RV-0710 2 Shl/G-4 c 6 RV SA c F c,o RM-29
- RV-0711 2 Shl/G-4 c 6 RV SA c F c,o RM-29
- RV-0712 2 Shl/G-4 c 6 RV SA c F c,o RM-29
- RV-0713 2 Shl/G-7 c 6 RV SA c F c,o RM-29
- RV-0714 2 Shl/G-7 c 6 RV SA c F c,o RM-29
- RV-0715 2 Shl/G-7 c 6 RV SA c F c,o RM-29
- RV-0716 2 Shl/G-6 c 6 RV SA c F c,o RM-29
- RV-0717 2 Shl/G-6 c 6 RV SA c F c,o RM-29
- RV-0718 2 Shl/G-6 c 6 RV SA c F c,o RM-29
- -**RV-0719 2 Shl/G-4 c 6 RV SA c F c,o RM-29
- RV-0720 *2 Shl/G-4 c 6 RV SA c F c,o RM-29
- RV-0721 2 Shl/G-4 c 6 RV SA c F c,o RM-29
- RV-0722 2 l/G-4 c 6 RV SA c F c,o RM-29
- RV-0723 2 l/G-7 c 6 RV SA c F c,o RM-29
- RV-0724 2 l/G-7 c 6 RV SA c F c,o RM-29
- RV-0783 3 2/F-5 c 2t" RV SA c F 1:,*.
_c,o RM-100 em0685-0008c-93-95
Proc No EH-09-02 Attachment 1 Revision 11 Page 16 of 29 VALVES TESTED BY P&ID P&ID NUMBER: M-208 SYSTEM: SERVICE WATER SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
- CV-0823 3 lB/F-3 B J B AC c QO CS-15 cs 0 Q0-6
- CV-0824 3 18/D-4 B 16 8 AC 0 QO Q0-5
- CV-0825 3 lB/E-2 B J GA AC c QO 0 Q0-5
- CV-0826 3 lB/D-3 B J B AC c QO CS-15 cs 0 Q0-6
- CV-0847 l lB/D-3 B 16 8 AC 0 QO Q0-5
- CV-0878 J lA/C-3 B 3 GA AC c QO 0 Q0-5
- CV-0884 3 lA/D-6 B 6 B AC c QO RR-11 0 H0-7A
~*CV-0885 3 lA/D-5 B 6 B AC c QO RR-11 0 M0-7A e..0685-0008~-95
Proc No E 2 Attachmenl Revision 11 Page 17 of 29 VALVES TESTED BY P&ID P& ID NUMBER: M-209 SYSTEM: COMPONENT COOLING WATER SYSTEM Valve Section RR/cs Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedur~s .
Number Class nates Cate~ory (Inches) Type Type Position Test Page No tive Safety Remarks
. >t1 *-'J:~ (~i :.
,, **Cl(-CC910 2 2/F-7 A 10 CK SA 0 QO,LT CS-16 CS,LT c Q0-6, R0-32:-14
- Cl<-GC941 3 3/B-4 B 16 CK SA o,c QO 0 H0-18
- 1fCl(-CC943 3 3/B-4 B 16 CK SA o,c QO 0 M0-18
- Cl(-CC944 3 3/A-4 B 16 CK SA o,c QO 0 H0-18
- ~CV-0913 3 2/E-3 B 4 GA AC c QO 0 Q0-5
- CV-0937 3 3/G-7 B 18 B AC c QO 0 Q0-5
- CV-0938 3 3/G-7 B 18 B AC c QO 0 .Q0-5
/ **CV-0940 2 2/A-8 A 10 B Ac,M* 0 QO,LT CS,LT c Q0-6, R0-32-15
- CV-0944 3 3/E-2 B 10 B AO,M 0 QO RR-13 c Q0-1
- CV-0944A 3 3/E-3 B 14 B AO,M 0 QO c Q0-5, Q0-1
- 'irCV-0945 3 3/F-4 B 16 B AC 0 QO CS-17 cs 0 Q0-6
- CV-0946 3 3/E-5 B 16 B AC 0 QO CS-17 cs 0 Q0-6
- CV-0950 3 2/D-7 B 4 GA AC c QO 0 Q0-5
- CV-0977B 3 3/D-3 B 10 B AO,M 0 QO RR-13 0 Q0-1
. lf,":.::t.!, .*
- RV-0915 3 3/G-3 c RV SA c F c,o RM-100 em0685-0008c-93-95
.~.. . ~ '
Proc No EH-09-02 Attachment 1 Revision 11 Page 18 of 29 VALVES TESTED BY P&ID P&ID NUMBER: H-210 SYSTEM: RADWASTE TREATMENT SYSTEM Valve Section RR/cs Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type .Position Test Page No tive Safety Remarks
- CK-CRW407 2 lA/H-8
- CV-1001 2 2/E-5 A ll GL AO c QO,LT c Q0-5. R0-32-37
- CV-1002 2 2/C-7 A 4 GL AO 0 QO,LT c Q0-5, R0-32-47
- CV-1004 2 lA/H-8 A 3 GL AO 0 QO,LT c Q0-5, R0-32-41
- CV-1007 2 2/B-7 A 4 GL AO 0 QO,LT c Q0-5, R0-32-47
- CV-1036 2 lA/B-6 A 6 GL AO 0 QO,LT c Q0-5, R0-32-49
- CV-1037 2 lA/B-5 A 3 GL AO 0 QO,LT c Q0-5, R0-32-67
- CV-1038 2 lA/B-7 A 6 GL AO 0 QO,LT c Q0-5, R0-32-49
- CV-1044 2 lB/F-1 A 4 GL AO 0 QO,LT c Q0-5, R0-32-69
- CV-1045 2 lB/G-1 A 4 GL AO 0 QO,LT c Q0-5, R0-32-69
- CV-1064, 2 lA/F-1 A 2 GL AO 0 QO,LT c Q0-5, R0-32-25
- CV-1065 2 lA/F-2 A 2 GL AO 0 QO,LT c Q0-5, R0-32-25 em0685-000 -95
Proc No El Attachment Revision 11 Page 19 of 29 VALVES TESTED BY P&ID P& ID NUMBER: M-211 SYSTEM: DIRTY AND GASEOUS WASTE SYSTEM Valve Section RR/cs Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
- CV-1101 2 2/F-6 A 4 GL AO 0 QO,LT c Q0-5, R0-32-46
- CV-1102 2 2/F-6 A 4 GL AO 0 QO,LT c Q0-5, R0-32-46
- CV-1103 2 l/F-7 A 4 GL AO c QO,LT c Q0-5, R0-32-52
- CV-1104 2 l/F-7 A 4 GL AO c QO,LT c Q0-5, R0-32-52
. ~*
~.* ,:* ....
em0685-0008c-93-95
Proc No EM-09-02 Attachment 1 Revision 11 Page 20 of 29 VALVES TESTED BY P&ID P&ID NUMBER: M-212 SYSTEM: SERVICE & INSTRUMENT AIR SYSTEM Valve Section RR/CS Test Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Valve Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks Number
- MV-CA728 2 l/B-2 A 2 GA M c LT c R0-32-10
- HV-CA122 2 l/B-2 A 2 GA M LC LT c R0-32-10
Proc No Attachment.
a.
Revision 11 Page 21 of 29 VALVES TESTED BY P&ID P&ID NUMBER: H-213 SYSTEM: SERVICE WATER SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures . " .
Number
- CK.,..SW401 Class nates Cate1Rr¥. (Inches) Type 3 D-6 c
~ 1*.~ ~
- ; .
- ~'
16 CK Type SA Position o,c QO Test Page No tive Safety o,c Remarks H0-16 ,
~/m: *~.*.
- I
- ~ -
- CK-SW403 3 l/E-4 c 16 CK SA o,c QO O,C M0-16
- CV-1359 3 E-7 B 24 B AO 0 QO c Q0-5 em0685-0008c-93-95
Proc No EM-09-02 Attachment 1 Revision 11 Page 22 of 29 VALVES TESTED BY P&ID P&ID NUMBER: M-215 SYSTEM: PLANT HEATING SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type . Type Position . Test Page No tive Safety Remarks
- CV-1501 2 G-3 A,E 2 GA AC c LT,QO c Q0-5,R0-32-38
- CV-1502 2 G-3 A,E 2 GA AO c LT,QO c Q0-5,R0-32-38
... I
- ~
- ;.:~~
Proc No I .>?}:*
Attachment .. *.*.
Revision 11 Page 23 of 29 VALVES TESTED BY P&ID P& ID NUMBER: M-218 SYSTEM: HVAC SYSTEM Valve Section Ra/cs Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Categori ~Inches) Tu~e T1£!e Position Test Page No tive Safet~ Remarks b .
- <;V-1805 2 2/D-6 A,B 48 B AO c LT,QO c Q0-6 ,R0-32-lA
- CV-1806 2 2/D-6 A,B 48 B AO c LT,QO c Q0-6,R0-32-lA
- CV-1807 2 2/D-6 A,B 48 B AO c LT,QO c Q0-6,R0-32-lC
- CV-1808 2 2/D-6 A,B 48 B AO c LT,QO c Q0-6,R0-32-lC
- CV-1813 2 2/C-3 A 12 B AC c LT c R0-32-68
- CV-1814 2 2/B-3 A 12 B AO c LT c R0-32-68
- t.tO-f 1 2 ?./E-1 A 6 B MO c LT c R0-32-27
- ~O-P~ 2 2/E-1 A 6 B MO c LT c R0-32-27 tt"o-N 2 2/E-1 A 6 B MO c LT c R0-32-27
. ~~MV-VAlOO 2 2/E-2 A 4 GA M c LT c R0-32-18
- "~MV-y~191 2 2/Fi-2 A 4 GA M c LT c R0-32-lB
- . '{f.~MV-:-Y4'~~H 2 i/F-1 A t GL M c LT c R0-32-66
- MV-VA603 2/F-1 A t GL M c LT c R0-32-66 v .....
~*)**
- ~MY...,VA604 2 , 2/E-1 A vi ., c LT c R0-32-27
- c c R0-32-27 ttMV-11~60~c.. 2 2/E-1 A t GL M LT
- ttV-VA-L-6 2 2/F-1 A t GL H c -Ff:~~'!,.,, - c R0-32-66
- MV-1801B 2 Sh 2 A t GA H c LT ,. . *. '.
- c R0-32-48 em0685-0008c-93-95
.1; :*., .(..;"
Proc No EM"-09-02 Attachment 1 Revision 11 Page 24 of 29 VALVES TESTED BY P&ID P&ID NUMBER: M-218 SYSTEM: HVAC SYSTEM
- Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type. Type Position Test Page No tive Safety Remarks
- MV-1801C 2 Sh 2 A t GA M c LT c R0-32-48
- HV-1802B 2 Sh 2 A;E t GA M c LT c R0-32-17
- HV-1802C 2 Sh 2 A,E t GA M c LT c R0-32-17
- MV-18038 2 Sh 2 A,E t GA M c LT c R0-32-48
- MV-1803C 2 Sh 2 A,E t GA M c LT c R0-32-48
- MV-18048 2 Sh 2 A,E t GA M c LT c R0-32-17
- MV-1804C 2 Sh 2 A,E t GA M c LT c R0-32-17
- HV-1805A 2 Sh 2 A,E t GA H c LT c R0-32-48
- MV-1805C 2 Sh 2 A,E t GA M c LT c R0-32-48
- MV-1812A 2 Sh 2 A,E t GA M c LT *c R0-32-17
- HV-1812C 2 Sh 2 A,E t GA H c LT c R0-32-17
- MV-1814A 2 Sh 2 A,E t GA M c LT c R0-32-17
- HV-18148 2 Sh 2 A,E t GA M c 'LT c R0-32-17
- HV-1815A 2 Sh 2 A,E t GA M c LT c R0-32-48
- HV-18158 2 Sh 2 A,E t GA M c LT c R0-32-48 em0685-0008 95
- VALVES TESTED BY P&ID Proc No E Attachment J.
Revision 11 Page 25 of 29 P&ID NUMBER: M-219 SYSTEM: SAMPLE SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Proceduret1 Number Class nates cate1erl (Inches) Type Type Position Test Page No tive Safety Remarks
"['.. !' :*:** ~i;,::i 2
/!: :lS~*:; *
- CV-1910 2 lB/C-8 A t GL AO 0 QO,LT c Q0-5, RO-l2:".4q
- CV-1911 2 lB/B-8 A t GL AO 0 QO,LT c Q0-5, RO-<t2-.{60 em0685-0008c-93-95
'~' I ~* '
Proc No EM-09-02 Attachment 1 Revision 11 Page 26 of 29 VALVES TESTED BY P&ID SPENT FUEL POOL AND P& ID NUMBER: M-221 SYSTEM: SHIELD COOLING SYSTEMS Valve Section RR/CS- Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
' **CK-CDS401 2 l/D-2 A,C it CK SA 0 QO,LT .c QO-ll, R0-32-40
- CV-0939 2 l/D-3 A lt GA AO 0 QO,LT c Q0-5, R0-32-11
- MV-SFPll 7 2 2/C-2 A,E 6 GA M LC LT c R0-32-72
- HV-SFP118 2 2/C-2 A,E 6 GA M LC LT c R0-32-72
- MV-SFP120 2 2/D-2 A,E 8 GA M LC LT c R0-32-64
- HV-SFP121 2 2/D-2 . A,E 8 GA M LC LT c R0-32-64 em0685-000tt-95
.~ .-\~'
l;:
VALVES TESTED BY P&ID Proc No E Atta~bfnent Revi~iop U* * <:. ) :*
' *""! ' U. *~qf.' 2~ *~U~:~~~~~
f a11:e I, * *.*1* ,* . * - .'*
P&ID NUMBER: M-222 SYSTEM: MISCELLANEOUS GAS Section RR ts Test Valve Coordi- Val~' Normal XI Basis Alterna-NWPber Class nates Cate Position Test Pa e No tive Safet
-~-
- CK-1112/400 2 l/G-3 c LT c
- CV-13~8 2 l/G-3 A,C 1 GA AO c LT c
.. .. ---~.'
~ . ,.
. *. *'W~:
- ,,.,:..-')1*iiifir~1*"-**-c-1 :.,?;. *;'Ji.'
/}~ ;* /,_t:. e . ,\ .!J .\.*.. - li .* '
r\ .;
.i .*
'*' ' L -~.:iJ
,, d.
em0685-0008c-93-95 '*' :. ~~~ *3J I(;,_ - .~1 '.;
. /' ~**
- 't ... _:... ..*.. _, ,_.__ . . . .:n..~..:~i-------~; ..
Proc No EM-09-02 Attachment 1 Revision 11 Page 28 of 29 VALVES TESTED BY P&ID P& ID NUMBER: M-224 SYSTEM: GAS ANALYZING SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
.1 **MV-VA14 l 2 l/E-7 A,E 1/4 GL M c LT c R0-32-28
- HV-VA142 2 l/E-7 A,E 1/4 GL M c LT c R0-32-28
- SV-2412A 2 2/B-10 A,E 1/2 GL sv c LT c R0-32-40B
- SV-24128 2 2/8-9 A,E 1/2 GL sv c LT c R0-32-408
- SV-2413A 2 2/E-10 A,E 1/2 GL sv c LT c R0-32-21A
- SV-24138 2 2/E-9 A,E 1/2 GL sv c LT c R0-32-21A
- SV-2414A 2 2/C-10 A,E l /2 GL sv c LT c R0-32-40A
- SV-24148 2 2/C-9 A,E 1/2 GL sv c LT c R0-32-40A
- SV-2415A 2 2/F-10 A,E 1/2 CL sv c LT c R0-32-21
- SV-24158 2 2/F-9 A,E 1/2 GL sv c LT c R0-32-21 em0685-000 -95
Proc No El 2 Attachment Revision 11 Page 29 of 29 VALVES TESTED BY P&ID P&ID NUMBER: M-226 SYSTEM: SLOWDOWN SYSTEM Valve Section RR/CS Test Valve Coordi- Valve Size Valve Actuator Normal XI Basis Alterna- Procedures Number Class nates Category (Inches) Type Type Position Test Page No tive Safety Remarks
- CV-0738 2 l/C-7 B 2 AGL AO 0 QO c Q0-5
- CV-0739 2 l/C-7 B 2 AGL AO 0 QO c Q0-5
- CV-0767 2 l/F-8 B 2 AGL AO 0 QO c Q0-5
- CV-0768 2 l/E-8 B 2 AGL AO 0 QO c Q0-5
- CV-0770 2 l/E-7 B 2 AGL AO 0 QO . c Q0-5
- CV-0771 2 l/F-7 B 2 AGL AO 0 QO c Q0-5 em0685-0008c-93-95
Pt'oc No EM-09-02 Attachment 2 Revision 11 Page l of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER VALVE NUMBER COORDINATES RELATED TESTS COMMENTS 411 -257 M-215-H/3 R0-32-39 MZ-39, Stt'uctural Spacer
- CK-01558 M-201-3/E-4 R0-32-42 MZ-42
- CK-N2/400 M-222-1/G-3 R0-32-11 MZ-26
- CK-CD401 M-221-1/D-2 Q0-11, R0-32 MZ-11
- CK-MS401 M-205-2/F-8 M0-38, Q0-21
- CK-SW401 M-213/D-6 M0-16
- CK-MS402 M-205=2/F-7 M0-38, Q0-21
- CK-SW402 M-213/D-5 M0-16
- CK-CRW403 M-210-2/E-5 Q0-11, R0-32-37 MZ-37
- CK-SW403 M-213/D-4 M0-16
- CK-CRW407 M-210-lA/H-8 Q0-11, R0-32-41 MZ-41
- CK-CRW408 M-210-lA/B-S Q0-11, R0-32-67 MZ-67
- CK-FW701 M-207-lA/G-5 Q0-24
- CK-FW702 M-207-lA/G-6 Q0-24
- CK-FW703 M-207-2/C-3 Q0-21
- CK-FW704 M-207-2/A-3 Q0-21
- CK-FW725 M-207-2/B-7 M0-38, Q0-21
- CK-FW726 M-207-2/B-5 Q0-21 "1."*CK-FW728 M-207-2/E-2 Q0-21
-!."*CK-FW729 M-207-2/D-3 Q0-21
- CK-FW741 M-207-2/E-6 M0-38, Q0-21
- CK-FW743 M-207-2/H-6 M0-38, Q0-21
- **CK-CC910
- CK-CC941 em0685-0008d-93-93 M-209-2/F-7 M-209-3/B-4 Q0-6, R0-32-14 M0-18 MZ-41, CS-16
Proc No EM-09-02 Attachment 2 Revision 11 Page 2 of 13 VALVE REFERENCE LIST 1 IN ALPHA/NUMERIC ORDER VALVE NUMBER COORDINATES RELATED TESTS COMMENTS
- CK-CC943 M-209-3/B-4 M0-18
- CK-CC944 M-209-3/A-4 M0-18
- CK-2093 M-202-lB/E-3 M0-20
- CK-2099 M-202-lB/C-3 M0-20
- CK-2105 M-202-lB/B-3 M0-20
- CK-2138 M-202-lA/B-4 CL2.2 CS-3
- CK-2139 M-202-lA/B-4 CL2.2 CS-3
- CK-2141 M-202-lA/C-7 CL2.2 CS-3
- CK-2161 M-202-lA/D-7 CL2.2 cs-3
- CK-2171 M-202-lA/C-7 CL2.2 cs-3
- CK-3101 M-203-1/C-7 Q0-8 CS-7
- CK-3102 M-203-1/D-7 Q0-8,FM-04 RR-2
- CK-3103 M-203-2/F-8 Q0-8 CS-7
- CK-3104 M-203-2/G-8 Q0-8, R0-65 RR-4
- CK-3116 M-203-1/B-7 Q0-8 cs-7
- CK-3117 M-203-1/D-5 Q0-8, FH-04 RR-2
- CK-3118 M-203-2/0-8 Q0-8 CS-9
- CK-3119 M-203-2/E-8 Q0-8, R0-65 RR-4
- CK-3131 M-203-1/B-7 Q0-8 CS-7
- CK-3132 M-203-1/D-4 Q0-8, FM-04 RR-2
- CK-3133 M-203-2/C-8 Q0-8 CS-9
.)
- CK-3134 M-203-2/D-8 Q0-8, R0-65 RR-4
- CK-3146 *M-203-1/B-7 Q0-8 CS-7
- CK-3147 M-203-1/D-2 Q0-8*, FM-04 RR-2 em0685-0008d-93-93
Proc No EM-09-02 Attachment 2 Revision 11 Page 3 of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER VALVE NUMBER COORDINATES RELATED TESTS COMMENTS
- CK-3148 M-203-2/A-8 Q0-8 CS-9
- CK-3149 M-203-2/B-8 Q0-8, R0-65 RR-4
- CK-3166 M-204-lA/D-3 Q0-2 RR-6
- CK-3168 M-204-18/C-6 M0-22, R0-65 RR-8
- CK-3177 M-204-1/G-4 R0-65 RR-8
- CK-3181 M-204-lA/E-3 Q0-2 RR-6
- CK-3183 M-204-lA/C-4 M0-22, R0-65 RR-8
- cK-3186 M-204-lA/C-6 R0-65 RR-8
- CK-3192 M-204-1/E-4 Q0-8, R0-65 cs-11 ,,._.
- .l
- CK-3201 M-204-lA/E-5 Q0-8, R0-65 cs-11
- CK-3208 M-204-1/D-3 Q0-10 RR-9
- CK-3216 M-203-2/B-2 Q0-10 RR-3
- CK-3220 M-204-1/B-3 Q0-10 RR-9
- CK-3226 M-203-2/C-2 Q0-10 RR-3
- CK-3230 M-204-lA/D-3 Q0-10 RR-9
- CK-3239 M-204-18/D-6 M0-23, R0-65 RR-7
- CK-3240 M-204-18/D-6 M0-23, R0-65 RR-7
- CK-3250 M-203-2/G-8 Q0-8, R0-65 RR-5
- CK-3251 M-263-2/E-8 Q0-8, R0-65 RR-5
- CK-3252 M-203-2/C-8 Q0-8, R0-65 RR-5
- CK-3253 M-203-2/B-8 Q0-8, R0-65 RR-5
- CK-3400 M-204-18/E-4 Q0-13 CS-12
- CK-3401 M-204-18/E-5 Q0-13 CS-12
- CK-3402 M-204-18/D-4 Q0-13 cs-12 em0685-0008d-93-93
. \ .. *~
Proc No EM-09-02 ..1 Attachment 2 ;
i Revision 11 Page 4 of 13
-- VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER COORDINATES RELATED TESTS COMMENTS VALVE NUMBER M-204-18/D-5 Q0-13 CS-12
- CK-3403 M-204-18/F-3 Q0-13 CS-12
- CK-3404 M-204-18/F-3 Q0-13 CS-12
- CK-3405 M-204-18/D-3 Q0-13 CS-12
- CK-3406 M-204-18/D-3 Q0-13 CS-12
- CK-3407 M-203-2/E-5 Q0-8, R0-65 RR-1
- CK-3408 M-203-2/E-5 Q0-8, R0-65 RR-1
- CK-3409 M-201-1/C-3 R0-65 RR-1
- CK-3410 M-204-lA/C-6 Q0-8, R0-65 RR-8
- CK-3411 M-201-3/E-4 Q0-5, R0-32-42 MZ-42
- CV-0155 M-204-18/E-4 Q0-13 CS-12
- CV-0437A M-204-18/E-5 Q0-13 CS-12
- CV-04378 M-204-18/E-3 Q0-13 CS-12
- CV-0438A M-204-18/E-3 Q0-13 CS-12
- CV-04388 M-205-1/G-8 GOP/GCL2 RR-10
- CV-0501 M-205-1/G-7 GOP/GCL2 RR-10
- CV-0510
- CV-0521 M-205-2/C-8 Q0-21, M0-38
- CV-0522A M-205-2/H-3 Q0-21, M0-38
- CV-05228 M-205-2/F-7 Q0-21, M0-38
- CV-0727 M-207-2/G-4 Q0-21
- CV-0736A M-207-2/C-4 Q0-21
- CV-0737A M-207-2/A-4 Q0-21 M-226-1/C-7 Q0-5 Pen 55
- CV-0738 M-226-1/C-7 Q0-5 Pendl6
- CV-0739 -
em0685-0008d-93-93
Proc No EM-09-02 Attachment 2 Revision 11 Page 5 of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER VALVE NUMBER COORDINATES RELATED TESTS COMMENTS
- CV-0749 M-207-2/E-4 Q0-21
- CV-0767 M-226-1/F-8 Q0-5 Pen 5
- CV-0768 M-226-1/E-8 Q0-5 Pen 6
,~*CV-0770 M-226-1/E-7 Q0-5 Pen 6 1:*CV-0771 M-226-1/F-7 Q0-5 Pen 5
- CV-0823 M-208-lB/F-3 Q0-6 CS-15
- CV-0824 M-208-lB/D-4 Q0-5 Pen 13
- CV-0825 M-208-lB/E-2 Q0-5
- CV-0826 M-208-lB/D-3 Q0-6 CS-15
- CV-0847 M-208-lB/D-3 Q0-5 Pen 12 1.."*CV-0861 M-208-lB/F-5 Q0-5
- CV-0864 M-208-lB/B-5 Q0-5
- CV-0867 M-208-lB/F-7 Q0-5
- CV-0873 M-208-lB/F-7 Q0-5
>':*CV-0878 M-208-lA/C-3 Q0-5
- CV-0884 M-208-lA/D-6 M0-7A RR-11
- CV-0885 M-208-lA/D-5 M0-7A RR-11 1:*CV-0910 M-209-2/F-7 Q0-6, R0-32-14 MZ-14, CS-16
- CV-0911 M-209-2/A-7 Q0-6, R0-32-15 MZ-15, CS-16
,~*CV-0913 M-209-2/E-3 Q0-5
>'**CV-0937 M-209-3/G-7 Q0-5
"'*CV-0938 M-209-3/G-7 Q0-5
>':*CV-0939 M-221-1/D-3 Q0-5, R0-32-11 MZ-11
>':*CV-0940 M-209-2/A-8 Q0-6, R0-32-15 MZ-15, CS-16 em0685-0008d-93-93
Pree No EM-09-02 Attachment 2 Revision 11 Page 6 of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER COORDINATES RELATED TESTS COMMENTS VALVE NUMBER .
M-209-3/E-2 QO-l RR-13
- CV-0944
- CV-0944A M-209-3/E-3 Q0-1, Q0-5 M-209-3/F-4 Q0-6 CS-17
- CV-0945 M-209-3/E-5 Q0-6 CS-17
- CV-0946
- CV-0950 M-209-2/D-7 Q0-5 M-209-3/D-3 Q0-1 RR-13
- CV-09778 M-210-2/E-5 Q0-5, R0-32-37 HZ-37
- CV-1001 M-210-2/C-7 Q0-5, R0-32-37 HZ-37
- CV-1002 i
M-210-lA/H-8 Q0-5, R0-32-41 HZ-41
- CV-1004 M-210-2/B-7 Q0-5, R0-32-47 MZ-47
- CV-1007 M-210-lA/B-6 Q0-5, R0-32-49 HZ-49
- CV-1036 M-210-lA/B-5 Q0-5, R0-32-67 HZ-67
"*CV-1037 M-210-lA/B-7 Q0-5, R0-32-49 MZ-49
- CV-1038 M-210-lB/F-l Q0-5, R0-32-69 MZ-69
- CV-1044 M-210-lB/G-l Q0-5, R0-32-69 MZ-69
- CV-1045 M-210-lA/F-l Q0-5, R0-32-25 MZ-25
- CV-1064 M-210-lA/F-2 Q0-5, R0-32-25' MZ-25
- CV-1065 M-211-2/F-6 Q0-5, R0-32-46 MZ-46
- CV-1101 M-211-2/F-6 Q0-5, R0-32-46 MZ-46
- CV-1102 M-211-1/F-7 Q0-5, R0-32-52 MZ-52
- CV-1103 M-211-1/F-7 Q0-5; R0-32-52 MZ-52
- CV-1104
.)_
M-222-1/G-3 R0-32-26 MZ-26
- CV-1358
- CV-1359 M-213/E-7 Q0-5 M-215-G-3 Q0-5, R0-32 MZ-38
- CV-1501 em0685-0008d-93-93
Proc No EM-09-02 Attachment 2 Revision ll Page 7 of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER VALVE NUMBER COORDINATES RELATED TESTS COMMENTS
- CV-1502 M-215-G-3 Q0-5, R0-32-38 MZ-38
- CV-1503 M-215-H-3 Q0-5, R0-32-39 MZ-39
- CV-1805 M-218-2/D-6 Q0-6, R0-32-lA MZ-lA
- CV-1806 M-218-2/D-6 Q0-6, R0-32-lA MZ-lA
- CV-1807 M-218-2/D-6 Q0-6, R0-32-lC MZ-lC
- CV-1808 M-218-2/D-6 Q0-6, R0-32-lC MZ-lC
- CV-1813 M-218-2/C-3 R0-32-68 MZ-68
- CV-1814 M-218-2/B-3 R0-32-68 MZ-68
- CV-1910 M-219-lB/C-8 Q0-5, R0-32-40 MZ-40 ..
- CV-1911 M-219-lB/B-8 Q0-5, R0-32-40 MZ-40
- CV-2009 M-202-l/G-4 Q0-6,R0-32-36,GCL2 Pen 36, CS-4
- CV-2083 M-202-l/F-4 Q0-6, R0-32-44 MZ-44, CS-2
- CV-2099 M-202-l/F-4 Q0-6, R0-32-44 MZ 44, CS-2
- CV-2130 M-202-lA/F-3 Q0-5
- CV-2136 M-202-lA/F-4 Q0-5
- CV-2155 M-202-lA/E-7 Q0-5
- CV-3001 M-203-2/C-3 Q0-10 cs-8
- CV-3002 M-203-2/B-3 Q0-10 CS-8
- CV-3018 M-204-lA/D-7 Q0 **CV-3027 M-204-lB/G-7 Q0-2 CS-10
- CV-3029 M-204-lA/E-3 Q0-2 CS-14
- CV-3030 M-204-lA/D-3 Q0-2 CS-14
- CV-3031 M-204-lB/D-6 Q0-2 CS-13
- CV-3036 M-204-lA/C-6 Q0-5 em0685-0008d-93-93
Proc No EM-09-02 Attachment 2 Revision 11 Page 9 of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER VALVE NUMBER COORDINATES RELATED TESTS COMMENTS*
- M0-2169 M-202-lA/D-2 Q0-6 CS-6
>':*M0-2170 M-202-lA/D-3 Q0-6 CS-6
- M0-3007 M-203-2/G-7 Q0-5, Q0-1
- M0-3008 M-203-2/F-7 Q0-5, Q0-1
'~*M0-3009 M-203-2/F-7 Q0-5, Q0-1
- M0-3010 M-203-2/D-7 Q0-5, Q0-1
- M0-3011 M-203-2/D-7 Q0-5, Q0-1
- M0-3012 M-203-2/C-7 Q0-5, Q0-1
- M0-3013 M-203-2/B-7 Q0-5, Q0-1
- M0-3014 M-203-2/A-7 Q0-5, Q0-1
- M0-3062 M-203-2/B-7 Q0-5, Q0-1
- M0-3064 M-203-2/C-7 Q0-5, Q0-1
- M0-3066 M-203-2/E-7 Q0-5, Q0-1
- M0-3068 M-203-2/G-7 Q0-5, Q0-1
- M0-3072 M-204-lA/C-8 Q0-5
- M0-3080 M-203-2/F-5 Q0-5
- M0-3081 M-203-2/F-5 Q0-5
- M0-3082 M-203-2/F-4 Q0-5
- M0-3083 M-203-2/F-4 Q0-5
- MV-VAS-L-6 M-218-2/E-l R0-32-66 MZ-66
:*MV-VAS 100 M-218-2/D-5 R0-32-18 MZ-18
- MV-VASlOl M-218-2/D-l R0-32-18 MZ-18
>':-!:MV-SFP 117 M-221-2/C-2 R0-32-72 MZ-72
'~*MV-SFP 118 M-221-2/C-2 R0-32-72. MZ-72 em0685-0008d-93-93
Proc No EM-09-02 Attachment 2 Revision 11 Page 10 of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER VALVE NUMBER COORDINATES RELATED TESTS COMMENTS
- MV-SFP120 M-221-2/D-2 R0-32-64 MZ-64
- MV-SFP121 M-221-2/D-2 R0-32-64 MZ-64
- MV-CAS122 M-212-1/B-2 R0-32-10 MZ-10
- MV-VAS141
- M-224.-1/E-7 R0-32-28 MZ-28
'°'*MV-VAS142 M-224-1/E-7 R0-32-28 MZ-28
- MV-VAS601 M-218-2/F-l R0-32-66 MZ-66
- MV-VAS603 M-218-2/F-l R0-32-66. Mz-66
- MV-VAS604 M-218-2/E-l R0-32-27 MZ-27
- MV-VAS605 M-218-2/E-l R0-32-27 MZ-27
- MV-CAS728 M-212-1/G-2 R0-32-10 MZ-10
- MV-FW774 M-207-2/F-7 Q0-21 Ultimate Heat Sink
- MV-FW775 M-207-2/F-7 Q0-21 Ultimate Heat Sink
- MV-18018 M-218-2 R0-32-48 MZ-48
- MV-1801C M-218-2 R0-32-48 MZ-48
- MV-18028 M-218-2 R0-32-17 MZ-17
- MV-1802C M-218-2 R0-32-17 MZ-17
- MV-18038 M-218-2 R0-32-17 MZ-48
- MV-1803C M-218-2 R0-32-17 MZ-48
- MV-18048 M-218-2 R0-32-17 MZ-17
-t."*MV-1804C M-218-2 R0-32-17 MZ-17
- MV-1805A M-218-2 R0-32-48 MZ-48
"'*MV-1805C M-218-2 R0-32-48 MZ-48
- MV-1812A M-218-2 R0-32-17 MZ-17
- MV-1812C M-218-2 R0-32-17 MZ-17 em0685-0008d-93-93
Pree No EM-09-02 Attachment 2 Revision 11 Page 11 of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER VALVE NUMBER* COORDINATES RELATED TESTS COMMENTS
- HV-1814A M-218-2 R0-32-17 MZ-17
- HV-18148 M-218-2 R0-32-17 MZ-17
- HV-1815A M-218-2 R0-32-48 MZ-48
- HV-18158 M-218-2 R0-.32-48 MZ-48
- HV-3234 M-204-1/G-7 R0-32-33
- MZ-33
- HV-3234A M-204-1/G-7 R0-32 Pen 33
- PRV-10428 M-201-2/F-7 RM-56
- PRV-10438 M-201-2/F-7 RM-56
- PRV-1067 M-20i-2/A-6 Q0-6. cs-1
- ~~
-~
- PRV-1068 M-201-2/A-6 Q0-6 cs-1
- PRV-1069 M-201-2/8-7 Q0-6 cs-1
- PRV-1070 M-201-2/8-7 Q0-6 CS-1
- PRV-1071 M-201-2/C-8 Q0-6 CS-1
- PRV-1072 M-201-2/C-7 Q0-6 CS-1
- RV-0521 M-205-2/E-8 RM-100
- RV-0701 M-207-1/H-4 RM-29
- RV-0702 M-207-1/H-4 RM-29
-:'.'"*RV-0703 M-207-1/H-6 RM-29
- RV-0704 M-207-1/H-6 RM-29
- RV-0705 M-207-1/H-7 RM-29
- RV-0706 M-207-1/H-7 RM-29
- RV-0707 M-207-1/H-4 RM-29
- RV-0708 M-207-1/H-4 RM-29
- **RV-0709 em0685-0008d-93-93 M-207-1/G-4 RM-29
Proc No EM-09-02 Attachment 2
- I Revision 11 i Page 12 of 13 ~ ~
VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER COORDINATES RELATED TESTS COMMENTS VALVE NUMBER
- RV-0710 M-207-l/G-4 RM-29
- RV-0711 M-207-l/G-4 RM-29
- RV-0712 M-207-l/G-7 RM-29
- RV-0713 M-207-l/G-7 RM-29
- RV-0714 M-207-l/G-6 RM-29
- RV-0715 M-207-l/G-6 RM-29
- RV-0716 M-207-l/G-6 RM-29
- RV-0717 M-207-l/G-6 RM-29
- RV-0718 M-207-l/G-6 RM-29
- RV-0719 M-207-l/G-4 RM-29
- RV-0720 M-207-l/G-4 RM-29
- RV-0721 M-207-l/G-4 RM-29
- RV-0722 M-207-l/G-4 RM-29
-!."*RV-0723 M-207-l/G-7 RM-29
- RV-0724 M-207-l/G-7 RM-29
- RV-0783 M-207-2/F-5 . RM-100
- RV-0915 M-209-3/G-3 RM-100
- RV-1039 M-201-2/E-5 RM-41
- RV-1040 M-201-2/E-5 RM-41
- RV-1041 M-201-2/E-5 RM-41
- RV-2092 M-202-18-2 RM-100
- RV-2098 M-202-18-3 RM-100
- RV-2104 M-202-lB-3 RM-100
- RV-3162 M-203-2-5 RM-100 em0685-0008d-93-93 I
J
Proc No EM-09-02 Attachment 2 Revision 11 Page 13 of 13 VALVE REFERENCE LIST IN ALPHA/NUMERIC ORDER VALVE NUMBER COORDINATES RELATED TESTS COMMENTS
- RV-3164 M-204-18-5 RM-100
- SV-2412A M-224-2/B-10 R0-32-408 MZ-408
- SV-24128 M... 224-2/B-9 R0-32-408 MZ-408
- SV-2413A M-224-2/E-10 R0-32-21A MZ-21A
- SV-24138 M-224-2/E-9 R0-32-21A MZ-21A
- SV-2414A M-224-2/C-10 R0-32-40A MZ-40A
- SV-24148 M-224-2/C-9 R0-32-40A MZ-40A
- SV-2415A M-224-2/F-10 R0-32'.""21 MZ-21
- SV-24158 M-224-2/F-9 R0-32-21 MZ-21 em0685-0008d-93-93
Proc No EM-09-02 Attachment 3 Revision ll Page l of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Primary Coolant System (M-201)
VALVES: **PRV-1067, **PRV-1068, **PRV-1069, ~'"*PRV-1070, **PRV-1071 and PRV-1072 CATEGORY': B CLASS: 1 FUNCTION: 1) Reactor Coolant Pressure Boundary Isolation Valves
- 2) Reactor Vessel vent valves, Primary Coolant System high point vent valves (from Pressurizer),. added per Nureg 0737 TEST REQUIREMENT Exercise Quarterly BASIS Exercising of these valves during operation breaches the Primary Coolant system and Reactor Coolant Pressure Boundary.
ALTERNATIVE TESTING Exercise during cold shutdowns, but not necessarily more frequently than once each quarter *
- em0685-0008e-93-95
i
- I Proc No EM-09-02 1 Attachment 3 ;
Revision 11 * ;
Page 2 of 19 '
COLD SHUTDOWN TESTING BASIS SYSTEM: Chemical and Volume Control (M-202)
VALVES: **CV-2083, **CV-2099 CATEGORY: A CLASS: 2 FUNCTION Containment isolation valve for primary coolant pump seal controlled bleedoff line to volume control tank.
TEST REQUIREMENT Exercise quarterly, leak test each refueling outage.
BASIS Shutting this valve during primary coolant pump operation (ie, any hot plant-*
condition) stops pump seal leakoff flow. Since this flow provides both seal.:.-
lubrication and cooling, interruption can cause seal failure and will cause a relief valve to lift, resulting in the unnecessary loss of primary coolant as radioactive waste.
ALTERNATIVE TESTING Exercise each cold shutodwn, but not necessarily more frequently than once each quarter. Leak test each refueling outage.
em0685-0008e-93-95
Proc No EM-09-02 Attachment 3 Revision 11 Page 3 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Chemical and Volume control (M-202}
VALVES: **CK-2138, **CK-2i39, **CK-2141, **CK-2161, **CK-2171 CATEGORY: C CLASS: 2 FUNCTION Prevent backflow of charging system water into the concentrated boric acid tanks while providing a flow path for boric acid injection to the charging pump suctions.
TEST REQUIREMENT Exercise quarterly.
BASIS These valves only open when there is flow of concentrated boric acid or highly borated SIRW tank water. Opening any of these valves during normal plant operation would result in a reactivity excursion from the injection of boric acid into the PCS. The resulting reactor power/PCS temperature excursion could result in a reactor trip. During hot shutdown, since significant PCS boration does not occur, exercising these valves would result in the unnecessary generation of large quantities of radioactive waste, especially late in core life.
ALTERNATIVE TESTING Exercise during cold shutdown, but not necessarily more frequently than once each quarter.
em0685-0008e-93-95
- Proc No EM-09-02 Attachment 3 Revision 11 Page 4 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Chemical and Volume Control (M-202)
VALVE: **CV-2009 CATEGORY: A,B CLASS: 2 FUNCTION .
Containment isolation valve for letdown flow.
TEST REQUIREMENT Exercise quarterly, .leak test each refueling outage.
BASIS Interrupting letdown flow at normal operating temperature is undesirable because reinitiation of .flow can thermally shock the regenerative heat exchanger. In addition, closing this valve at PCS pressures greater than 600 psia will cause relief valve **RV-2006 to lift unless the letdown line is
- isolated prior to exercising this valve. The isolation function can only be verified safely at lower PCS pressures and *temperatures.
ALTERNATIVE TESTING Exercise during cold shutdown. Leak test each refueling outage. The isolation function of this valve will be verified during each start-up from cold shutdown at a PCS pressure of 500-600 psia.
em0685-0008e-93-95
Proc No EM-09-02
- COLD SHUTDOWN TESTING BASIS Attachment 3 Revision 11 Page 5 of 19 SYSTEM: Chemical and Volume Control (M-202)
VALVE: **M0-2087.
CATEGORY: B CLASS: 2 FUNCTION Outlet isolation valve for the volume control tank. Valve shuts on a safety injection signal so that full charging pump flow becomes concentrated boric acid.
TEST REQUIREMENT Exercise quarterly.
BASIS:
Exercising this valve requires interruption of charging and letdown flow. If' this were to occur while the PCS is hot, the regenerative heat exchanger could be thermally shocked when charging/letdown flow is reestablished.
ALTERNATIVE TESTING:
Exercise during cold shutdowns, but not necessarily more frequently than once each quarter *
- em0685-0008e-93-95
Proc No EM-09-02 Attachment 3 Revision 11 Page 6 of 19 COLD SHUTDOWN TESTING_BASIS SYSTEM: Chemical and volume Control (M-202)
VALVES: **M0-2169, **M0-2170 CATEGORY: B CLASS: 2 FUNCTION Valves open on safety injection signal to open the concentrated boric acid gravity feed path to the charging pump suctions.
TEST REQUIREMENT Exercise quarterly.
BASIS Opening these valves during normal plant operation would result in a significant reactivity addition from the inJection of concentrated boric acid:
into the PCS. The resulting reactor power/PCS temperature excursion could cause a reactor trip. During hot shutdown, since significant PCS boration does not occur, exercising these valves can result in the unnecessary generation of large quantities of-radioactive waste, especially late in core life.
ALTERNATIVE TESTING Exercise during cold shutdown, but not necessarily more frequently than once each quarter.
em068S-0008e-93-9S
Proc No EM-09-02 Attachment 3 Revision 11 Page 7 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Engineered Safeguards (M-203)
VALVES: **CK-3101, **CK-3116, **CK-3131, **CK-3146 CATEGORY: C CLASS: 1 FUNCTION Prevent backflow of primary coolant into safety injection* piping while providing a flow path for safety injection water into the four PCS cold legs.
TEST REQUIREMENT Exercise quarterly.
BASIS During hot plant conditions, the t.PSI pumps will not develop sufficient head.~:.
to overcome PCS pressure, so full flow testing can only be performed during cold shutdown conditions. Part stroke exercising using a charging pump can be performed during hot or cold shutdowns. Part stroke exercising is not desirable during normal plant operation, however, because highly borated water would be injected into the PCS, potentially resulting in a reactor trip.
ALTERNATIVE TESTING Part stroke exercise during hot shutdowns. Full stroke exercise during each cold shutdown. Exercising is not required more frequently than once each quarter *
- em0685-0008e-93-95
Pree No EM-09-02 Attachment 3 Revision 11 Page 8 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Engineered Safeguards (M-203)
VALVES: **CV-3001, **CV-3002 CATEGORY: B CLASS: 2 FUNCTION Serve as containment isolation valves which open in accident conditions to initiate containment spray.
TEST REQUIREMENT Exercise quarterly.
BASIS Exercising these valves during normal operation could result in draining the,¥<
- - containment headers. -~
ALTERNATIVE TESTING Exercise during cold shutdowns, but not necessarily more frequently than once each quarter.
em0685-0008e-93-95
Pree No EM-09-02 Attachment 3 Revision 11 Page 9 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Engineered Safeguards (M-203)
VALVES: **CK-3103, **CK-3118, **CK-3133, **CK-3148 CATEGORY: C CLASS: 1 FUNCTION Prevent backflow of PCS/safety injection tank water into the LPSI piping and pumps piping while providing a flow path for LPSI water into the four loop safety injection lines.
TEST REQUIREMENT Exercise quarterly.
BASIS During hot plant conditions the LPSI pumps will not develop sufficient head to overcome PCS pressure. When the PCS is cold, however, the normal shutdown cooling flow path is through these valves.
ALTERNATIVE TESTING Exercise these valves each cold shutdown but not necessarily more frequently than once each quarter.
em0685-0008e-93-95
Pree No EM-09-02
- 1 Attachment 3 Revision ll ~
Page 10 of 19~
COLD SHUTDOWN TESTING BASIS SYSTEM: Engineered Safeguards (M-204)
VALVES: **CV-3027, **CV-3056 CATEGORY: B CLASS: 2 FUNCTION SIRW tank minimum recirculation isolation valves TEST REQUIREMENT Exercise quarterly~
BASIS
- CV-3027 and **CV-3056, their failure in the closed pos1t1on during a test, _
would reduce the capability of the safety injection system by elminating the~:
minimum flow path for high pressure ~nd low pressure pumps.
ALTERNATIVE TESTING Exercise each cold shutdown, but not necessarily more frequently than once each quarter.
em0685-0008e-93-95
Proc No EM-09-02 Attachment 3 Revision 11 Page 11 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Engineered Safeguards (M-204)
VALVES: **CK-3201, **CK-3192 CATEGORY: C CLASS: 2 FUNCTION Prevent backflow through the LPSI pumps while providing flow paths for LPSI and shutdown cooling through the individual pumps.
TEST REQUIREMENT Exercise quarterly.
BASIS During hot plant conditions, the LPSI pumps will not develop sufficient head.:'~
to overcome PCS pressure. When the plant is cold, however, these valves ca~~
be full stroke tested. Part stroke testing is not prudent during plant operation because it results in pressurizing piping up to **CV-3001 and
- CV-3002. Full stroke testing is possible when the plant is in cold shutdown, with shutdown cooling in service.
ALTERNATIVE TESTING Full stroke exercise each cold shutdown but not necessarily more frequently than once each quarter *
- em0685-0008e-93-95
Proc No EM-09-02 Attachment 3 Revision 11 Page 12 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Engineering Safeguards (M-204)
VALVES: **CK-3400, **CK-3401, **CK-3402, **CK-3403, **CK-3404, **CK-3405,
- CK-3406, **CK-3407\ **CV-0437A, **CV-04378, **CV-0438A,
- CV-04388.
CATEGORY: C and B CLASS: 2 FUNCTION The- check valves prevent backflow of SIRW tank water into the hydrazine and sodium hydroxide tanks after RAS; the CVs allow automatic or remote actuation of_ the tanks.
TEST REQUIREMENT Exercise quarterly.
BASIS Exercising th~ check valves and CVs requires taking the tanks out of service; this is not allowed by Technical Specifications during hot plant conditions.
ALTERNATIVE TESTING Exercise during cold shutdowns, but not more frequently than once each quarter.
em0685-0008e-93-95
Proc No EM-09-02 Attachment 3 Revision 11 Page 13 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: ENGINEERED SAFEGUARDS (M-204)
VALVES: **CV-3031, **CV-3057 CATEGORY: 8 CLASS: 2 FUNCTION SIRW tank outlet valves.
TEST REQUIREMENT Exercise quarterlyc BASIS Shutting **CV3031 or **CV-3057 is not allowed by the Technical Specification~
shutting either of these valves would eliminate a source of water to more than )(
one high pres.sure or low pressure safety injection pump. /
ALTERNATIVE TESTING Exercise each cold shutdown, but not necessarily more frequently than once each quarter.
1 em0685-0008e-93-95
E'roc No EM-09-02 Attachment 3 Revision 11 E'age 14 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Engineered Safeguards (M-204)
VALVES: **CV-3029, **CV-3030 CATEGORY: B CLASS: 2 FUNCTION Containment sump valves.
TEST REQUIREMENT Exercise quarterly.
BASIS
- CV-3029 and **CV-3030, their failure in the open pos1t1on during a test .*.
would reduce the capability of the safety injection system, by eliminating a
->~
~
source of water to more than one high pressure or low pressure safety injection. pump.
ALTERNATIVE TESTING Exercise each cold shutdown, but not necessarily more frequently than once each quarter.
em0685-0008e-93-95
Proc No EM-09-02 Attachment 3 Revision 11 Page 15 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Main Steam (M-205)
VALVES: **CV-0501, **CV-0510 CATEGORY: BC CLASS: 2 FUNCTION Shut on steam generator low pressure from a MSLB to limit the PCS cooldown rate and the resultant reactivity insertion. Technical Specifications specify a maximum closing time of 5 seconds.
TEST REQUIREMENT Exercise quarterly.
BASIS
-*-~-*
These valves cannot be exercised during normal plant operation because it would result in a reactor trip. They may be exercised during cold or hot
- shutdown conditions.
ALTERNATIVE TESTING Exercise each hot or cold shutdown, but not necessarily more freqently than once each quarter.
em0685-0008e-93-95
Proc No EM-09-02 Attachment 3 Revision ll "'\
Page 16 of 19 J COLD SHUTDOWN TESTING BASIS SYSTEM: Service Water (M-208)
VALVES: **CV-0823, **CV-0826 CATEGORY: B CLASS: 3 FUNCTION Service water discharge from component cooling heat exchanger.
TEST REQUIREMENT Exercise quarterly.
BASIS During operation, exercising of these valves would cause a thermo-shock to heat exchangers E-54A and E-548 ALTERNATIVE TESTING Exercise valves to pos1t1on required to fulfill their safety function each cold shutdown, but not necessarily more frequently than once each quarter.
)
em0685-0008e-93-95
Pree No EM-09-02 Attac~ent 3 Revision 11 Page 17 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Component Cooling (M-209)
VALVES: **CK-0910, **CV-0911, **CV-0940 CATEGORY: A, AC CLASS: 2 FUNCTION Containment isolation valves for component cooling supply and return from containment.
TEST REQUIREMENT Exercise quarterly, leak test each refueling outage.
BASIS These valves cannot be exercised in any hot plant mode because the resulting ___ _
loss of cooling water flow to the primary coolant pumps would cause seal failures
- ALTERNATIVE TESTING Exercise during cold shutdowns but not necessarily more frequently than once each quarter. Leak test each refueling outage *
- em0685-0008e-93-95
Proc No EM-09-02 Attachment 3 Revision ll Page 18 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: Component Cooling (M-209)
VALVES: **CV-0945, **CV-0946 CATEGORY: B CLASS: 3 FUNCTION Component cooling water inlet to component cooling heat exchanger.
TEST REQUIREMENT Exercise quarterly.
BASIS During operation, exercising of **CV-0945 or **CV-0946 would cause a thermo-shock to heat exchangers E-54A, E-548, E-60A and E-608.
ALTERNATIVE TESTING Exercise valves to position required to fulfill their safety function each cold shutdown, but not necessarily more frequentiy than once each quarter.
em0685-0008e-93-95
Pree No EM-09-02 Attachment 3 Revision 11 Page 19 of 19 COLD SHUTDOWN TESTING BASIS SYSTEM: HVAC (M-218)
VALVES: **CV-1805, **CV-1806,. **CV-1807, **CV-1808 CATEGORY: A,B . CLASS: 2 FUNCTION Containment Purge Air Exhaust TEST REQUIREMENT Exercise quarterly.
BASIS Valves are normally closed during operation for containment i~tegrity. ~
ALTERNATIVE TESTING ....-
Exercise valves to position required to fulfill their safety function each cold shutdown, but not necessarily more frequently than once each quarter.
em0685-0008e-93-95
Proc No EM-09-02 Attachment 4 Revision 11 Page 1 of 13 RELIEF REQUEST BASIS SYSTEM: Engineering Safeguards (HPSI/M-201 and M-203)
VALVES: **CK-3408, **CK-3409, **CK-3410 CATEGORY: C CLASS: 1 FUNCTION Prevent PCS back leakage into the Hot Leg High Pressure Safety Injection lines.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF Full stroke testing during hot plant conditions is not possible since PCS pressure is greater than HPSI pump discharge pressure. Part stroke testing **
- CK-3410 during hot plant conditions is not practical due to nozzle thermal.
- transient concerns. Full stroke testing **CK-3410 during cold shutdown is not
- practical since Technical Specifications require disabling the HPSI pumps for PCS overpressure concerns.
Part stroke **CK-3408 and **CK-3409 quarterly. Part stroke **CV-3410 during cold shutdowns, but not more frequently than once each quarter. Full stroke exercise all three vales during refueling outages (reactor head removed or equal) *
- em0685-0008f-93-95 I
__J
Proc No EM-09-02 Attachment 4 -
Revision 11 Page 2 of 13 RELIEF REQUEST BASIS SYSTEM: Engineering Safeguards (Safety Injection/M-203).
VALVES: **CK-3102, **CK-3117, **CK-3132, **CK-3147 CATEGORY: C CLASS: 1 FUNCTION Prevent PCS leakage into Safety Injection Tanks T-82A, B, C and O.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF
':.Full flow testing) to stroke these valves is not practical in any plant mode otherthan~when the core is off loaded for the 10 year vessel IS!. Part ".
stroking is possible but undesirable during normal operationSo due- to the :~.
probability of tank levels being reduced below minilllW!t Technical
- ~
Specificication requirements.
ALTERNATIVE TESTING Part stroke exercise during hot shutdoWris. Disassemble* valves and verify freedom of disk motion on a five year basis such that two valves are inspected each five years and all four valves are inspected each ten,year interval. The ten year intervals will correspond to Palisades ten-year Inservice Inspection intervals.
em0685-0008f-93-95
Proc No EM-09-02 Attachment 4
- SYSTEM:
RELIEF REQUEST BASIS Engineering Safeguards (Containment Spray/M-203)
Revision 11 Page 3 of 13 VALVE: **CK-3216, **CK-3226 CATEGORY: C CLASS: 2 FUNCTION Serve as a containment isolation valve while providing a containment spray flow path.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF Full stroke testing under any plant condition is not practical since it requires 1n1t1ating containment spray. Part stroke testing requires taking ~~:
both spray headers out of service to ensure spray is not introduced into -
containment; cold shutdown is required.
ALTERNATIVE TESTING Part stroke every cold shutdown, but not more frequently than once each quarter *
- em0685-0008f-93-95
Proc No EM-09-02 Attachment 4 Revision 11 Page 4 of 13 RELIEF REQUEST BASIS SYSTEM: Engineering Safeguards (HPSI/M-203)
VALVE: **CK-3104, **CK-3119, **CK3134, **CK3149 CATEGORY: C CLASS: 1 FUNCTION Prevent back leakage of PCS/SI tank water into the HPSI System.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF System operation is not practical during power operation or hot shutdown conditions since it would introduce highly boated water into the PCS, and the.-
piping design pressure is below that of the PCS pressure. Full stroke testing during cold shutdown is not practical due to PCS overpressure concerns.
ALTERNATIVE TESTING Part stroke exercise during cold shutdown, but not more frequently than once each quarter. Full stroke exercise during refueling outages (reactor head removed or equal).
em0685-0008£-93-95
Proc No EM-09-02 Attachment 4 Revision 11 Page 5 of 13 RELIEF REQUEST BASIS SYSTEM: Engineering Safeguards (HPSI/M-203)
VALVES: **CK-3250, **CK-3251, ~"*CK-3252, **CK-3253 CATEGORY: C CLASS: l FUNCTION Prevent backleakage of PCS or SI tank water into the redundant HPSI system.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF System operation is not practical during power operation since it would introduce highly boated water into the PCS. Full stroke exercising is not -f*.
possible in hot shutdown since PCS pressure is greater than HPSI pump discharge pressure. Full stroke testing in cold shutdown is not practical due to PCS overpressure concerns.
ALTERNATIVE TESTING Part stroke exercise in hot or cold shutdown, but not more frequently than once each quarter. Full stroke exercise during refueling outages (reactor head removed or equal) *
- em0685-0008f-93-95
Pree No EM-09-02 Attachment 4 Revision 11 Page 6 of 13 J RELIEF REQUEST BASIS SYSTEM: Engineering Safeguards (M-204)
VALVES: **CK-3166, **CK-3181 CATEGORY: C CLASS: 2
- FUNCTION Prevent backflow of water from the SIRW tank into containment sump.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF Full stroke testing is not practical during any plant condition since this would require flooding the containment sump and pumping this uncontrolled water into the ESS and PCS systems. Part stroke testing during hot plant conditions is not permissable since it requires disabling more safeguards equipment than allowed by Technical Specifications.
ALTERNATIVE TESTING Part stroke exercise each cold shutdown, but not more frequently than once each quarter.
em0685-0008f-93-95
Proc No EM-09-02 Attachment 4 Revision 11 Page 7 of 13 RELIEF REQUEST BASIS SYSTEM: Engineering Safeguards (M-204)
VALVES: **CK-3239, **CK-3240 CATEGORY: C CLASS: 2 FUNCTION Prevent backflow of containment sump water into the SIRW tank when SIS is in the recirculate mode (containment pressurized) while providing a flow path from the SIRW tank to the ESS pump suctions for safety injection flow.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF Full stroke exercising these valves with flow is not possible during any plant condition except a LOCA because it would require the use of the containme~t .-
spray system along with one low pressure safety injection pump. Also valve disassembly and manual stroking is not practical because the valves cannot be isolated from the water in the SIRW tank. Part stroke testing can be performed when inservice testing safety related pumps.
ALTERNATIVE TESTING Part stroke quarterly
- em0685-0008f-93-95
Attachment 4 Revision 11 Page 8 of 13 e
Proc No EM-09-02 RELIEF REQUEST BASIS SYSTEM: Engineering Safeguards (HPSI/M-204)
VALVES: **CK-3168, **CK-3177, **CK-3183, **CK-3186, **CK-3411 CATEGORY: C CLASS: 2 FUNCTION Prevent backflow through the individual HPSI pumps.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF Full stroke exercising during hot plant conditions is not possible since PCS pressure is greater than HPSI pump discharge pressure. Part stroke exercising *
- CK-3177, **CK-3181 and **CK-3411 during hot plant operations is not
- practical since the piping design pressure is less. than PCS pressure. Full stroke exercise during cold shutdown is impractical due to PCS overpressure concerns.
ALTERNATIVE TESTING Full stroke exercise during refueling outages (reactor head removed or equal).
Part stroke **CK-3168 and **CK-3183 quarterly.
em0685-0008£-93-95
Proc No EM-09-02 Attachment 4 Revision ll Page 9 of 13 RELIEF REQUEST BASIS SYSTEM: Engineering Safeguards (Containment Spray/M-204)
VALVES: **CK-3208, **CK-3220, **CK-3230 CATEGORY: C CLASS: 2 FUNCTION Prevent backflow of water through the containment spray pumps.
TEST REQUIREMENT Exercise per IWV-3522 BASIS FOR RELIEF Full stroke exercising these valves can not be perfromed using normal system lineups, with the exception of containment spray initiation. Alternate test ~
paths exist capable of carrying approximately 80% required flow.
ALTERNATIVE TESTING Part stroke the check valves every cold shutdown at 80% flow capacity.
em0685-0008f-93-95
Proc No EM-09-02 Attachment 4 ~
Revision 11 Page 10 of 13 RELIEF REQUEST BASIS SYSTEM: Main Steam VALVES: **CV-0501, **CV-0510 CATEGORY: B, C CLASS: 2 FUNCTION Main Steam Isolation Valve TEST REQUIREMENT Exercise per IWV-3412 and IWV-3413 BASIS .FOR RELIEF Operating procedures are in place to ensure the valves stroke closed in less than five seconds prior to leaving cold shutdown.
ALTERNATIVE TESTING Follow the operating procedures to allow stroke testing the valves three times, timed to less than five seconds prior to leaving cold shutdown.
- __ )
em0685-0008f-93-95
Proc No EM-09-02 Attachment 4 Revision 11 Page 11 of 13 RELIEF REQUEST BASIS SYSTEM: Service Water (M-208)
VALVES: **CV-0884, **CV-0885 CATEGORY: 8 CLASS: 3 FUNCTION Provide service water to the Emergency Diesel Generator sets on demand.
TEST REQUIREMENT Exercise per IWV-3410 BASIS FOR RELIEF Technical Specifications require the EOGs to be functionally tested on a monthly basis. This entails starting, loading and continued operation to verify operability of the EOG and its support systems. TheBe valves are normally closed and fail open on a diesel start. Impared operability will bfi detected through the performance of the EOG tests.
ALTERNATIVE TESTING Perform monthly EOG operability testing in accordance with Technical Specifications.
em0685-0008f-93-95
Proc No EM-09-02 Attachment 4
- Revision 11 Page 12 of 13 RELIEF REQUEST BASIS VALVES: ALL CATEGORY A VALVES TEST REQUIREMENT Leak test per IWV-3420 BASIS FOR RELIEF Category A valves per ASME Section XI are defined as "valves for which seat leakage is limited to a specific maximum amount in the closed position in fulfillment of their function." Accordingly, containmen't isolation valves in water and steam systems covered by Section XI are also designated as Category A valves. The Appendix J Type C testing is considered more limiting than the ASHE Section XI Category A test requirements.
ALTERNATIVE TESTING Perform leak testing of all Category A valves per Appendix J, each refueling~
o~tage.
em0685-0008f-93-95
'I*- '*'
Proc No EM-09-02 Attachment 4 Revision ll Page 13 of 13 RELIEF REQUEST BASIS SYSTEM: COMPONENT COOLING (M-209)
VALVES: **CV-0944, **CV-09778 CATEGORY: B CLASS: 3 FUNCTION Component Cooling isolation valves to/from the Rad Waste Evaps TEST REQUIREMENT Exercise per IWV-3410 and IWV-3413.
BASIS FOR RELIEF
- CV-0944 and **CV-09778 are normally open valves which close on* SIS. There -":
are no position switches to locally or remotely stroke the CVs. The SIS tes~
is manpower intensive and would be extremely difficult to coordinate stroke-~~~
timing. Relief is requested from the timing requirement of IWV-3413 on ~(
- CV-0944 and **CV-09778.
ALTERNATIVE TESTING
- CV-0944 and **CV-09778 shall be stroke tested during every cold shutdown, but not more frequently than once each quarter, through the performance of the SIS test, without stroke timing the valves.
em0685-0008f-93-95
ATTACHMENT Consumers Power Company Palisades Plant Docket 50-255 ENGINEERING MANUAL PROCEDURE EM-09 INSERVICE TESTING OF SELECTED SAFETY RELATED PUMPS January 18, 1989 22 Pages OC0189-0006-NL02
Pree No EM-09-04 Revision 13 Pt.LISADfS NUCLEAR PLANT Date 12/28/88 ENGlNEERING MANUAL PROCEDURE
- TITLE:
Revision and Approval Summary INSERVICE TESTING OF SELECTED SAFETY-RELATED PUMPS
- 1. Prepared 2. QA Concurrence
.-/h~/t~ t:? ,J~. kc.~:cl_ ; I J *1 .*. - /7 ;*"7 /1)
/.--'LJ* If,;-, 1..,/_ . . r, 4* ,_. ,
~~~~~
Date
- 3. Q-List ~ No 4. PRC Reviewed
~K~f'f Recommend Approval
~
Responsible Department Head
- 5. Approved TCH
@~prover
- 6. Word Processing Incorporated
- 7. Periodic Review GESchrader 1/12/88 Date Date Date Date Date em0485-0020f-93~91*
l; PALISADES NUCLEAR PLANT Pree No EM-09-04 ENGINEERING MANUAL PROCEDURE Revision 13 Page i
- TITLE: INSERVICE TESTING OF SELECTED SAFETY-RELATED PUMPS Table of Contents 1.0 PURPOSE ..... 1 2.0 -SCOPE
- ... .. 1
3.0 REFERENCES
1 4.0 DEFINITIONS AND RESPONSIBILITIES 1.
5.0 PROCEDURE ... 2 5.1 FREQUENCY AND SCHEDULING OF TESTS (IWP-3400) .... 2 5.2 REFERENCE CONDITIONS (IWP-3110, 3111 and 3112)
- 3 5.3 DATA EVALUATION (IWP-3220) * ....... 3 5.4 NONCONFORMANCES 5 5.5 RECORDS 5 ATTACHMENTS Attachment 1, "Table 1 - Selected Safety Related Pumps" Attachment 2, "Table 2 - Allowable Ranges Of Test Quantities" Attachment 3, "Inservice Testing of Pumps Requests For Exemptions To Section XI"
- em0485-0020e-93-154
i; PALISADES NUCLEAR PLANT Proc No EM-09-04 ENGINEERING MANUAL PROCEDUB E Revision 13 Page 1 of 6 TITLE: INSERVICE TESTING OF SELECTED SAFETY-RELATED PUMPS 1.0 PURPOSE To establish procedures for inservice testing and evaluation of selected pumps, per ASME B&PV Code 1983 edition, with addenda through Summer 1983, for all Class 1, 2 and 3 units meeting the requirements of IWP-1100 and IWP-1200.
2.0 SCOPE 2.1 This procedure provides general requirements for the performance and administration of the Inservice Testing Program for selected pumps.
Attachment 1 provides a complete listing of those pumps included in this program. This procedure complies with all requirements of Reference 3.1, ASME Boiler and Pressure Vessel Code,Section XI, Subsection IWP, 1983, Addenda to Summer 1983, with the exception of the relief requests contained in Attachment 3.
2.2 Relief requests shall be submitted to the Nuclear Licensing Departmei¢ upon identification of need~ The Nuclear Licensing Department shall review the submittal requests, ask appropriate questions and prepare the requests for submittal to the United States Nuclear Regulatory Commission within 60 days of the identification of need.
Identification of need is defined as the point in time a Corrective.
Action document* (DR, ER, AIR etc) is initiated or a revision to this procedure is begun.
3.0 REFERENCES
3.1 ASME Boiler and Pressure Vessel Code,Section XI, Subsection IWP, 1983, Addenda to Summer 1983 3.2 10CFRSO.SSa 3.3 Technical Specification 4.3.c 3.4 Technical Specification 4.6.3 3.5 FSAll 6.9.2.1 3.6 Palisades Administrative Procedure 10.41, "Procedure on Procedures" 3.7 Palisades Administrative Procedure 9.11, "Engineering Analysisn 4.0 DEFINITIONS AND RESPONSIBILITIES 4.1 Alert Range - That range (Attachment 2) for a given pump parameter outside the normal operating range in which an increased testing frequency is specified.
em0485-0020a-93-154
PALISADES NUCLEAR PLANT Proc No B~-i-09-04 ENGINEERING MANUAL PROCEDURE Revision 13' Page 2 of 6 TITLE: INSERVICE TESTING OF SELECTED SAFETY-RELATED PUMPS 4.2 Required Action Range - That region (Attachment 2) outside the upper and lower limits of the alert range in which the pump is considered inoperable until further action is taken.
4.3 Pump Record - Information showing the history of a pump, including the original manufacturer's test data, surveillance test results and significant maintenance actions. At Palisades, the pump record includes the vendor print files (original pump data), the Uniform Filing Index (UFI) (t~st results), the maintenance orde~ files contained on AMMS (pump maintenance documentation and post-maintenance test results) the applicable surveillance test procedure basis document (source of test limits and basis) and the pump trend/data programs.
4.4 ISI Coordinator - That individual assigned by the Plant Projects Superintendent to oversee performance of the pump testing program, evaluate test data and identify the need for corrective action to the appropriate System Engineer.
4.5 Technical Specification Surveillance Program Administrator (TSSPA) -
The individual responsible for the administration of the Technical Specification Surveillance Program.
4.6 5.0 5.1 System Engineer - Service manager for the system in question.
PROCEDURE FREQUENCY AND SCHEDULING OF TESTS (IWP-3400)
- 5. l. l Inservice tests shall be run on each pump in the program nominally each quarter dur;ng normal plan~ operation. This test frequency should be maintained during shutdown periods 'if this can be reasonably accomplished, although this is not mandatory. IWP-3400 requires that pumps not tested during plant shutdown be tested within 7 days after the plant returns to normal operation. Upon startup from an outage, the pump units listed in Attachment l, shall be scheduled for testing in accordance with the Technical Specification.
- 5. l.2 If a pump is operated more frequently than once per quarter, it need not be started or stopped specifically for the test. In order to take credit for normal pump operation, however, all required test* data must be recorded per Reference 3.1, ASME Boiler and Pressure Vessel Code,Section XI, Subsection IWP, 1983, Addenda to Summer 1983.
em0485-0020a-93-154
PALISADES NUCLEAR PLANT Proc No EM-09-04 ENGINEERING MANUAL PROCEDURE Revision 13 Page 3 of 6 TITLE: INSERVICE TESTING OF SELECTED
.SAFETY-RELATED PUMPS 5.1.3 If a pump is replaced or a repair is made which may have affected the pump performance parameters as determined by the !SI Coordinator (based on the Code requirements and pump de~ign requirements), the inservice test must be reviewed within a maximum of 96 hours0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br /> after returning the pump to service to verify existing reference values or to establish new values. Return to service in this context implies operating during normal Plant operation. It should be noted that Tech Specs may require this test to be performed and data evaluated prior to this 96 hour0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br /> limit (IWP-3111).
5.1.4 If pump parameters determined during an inservice test fall within the alert range, the test frequency shall be doubled; ie, the ISI Coordinator and TSSPA shall cause the test. to be performed at least every 45 days until the cause of the deviation is corrected and the e%isting reference values verified or a new set established.
5.2 REFERENCE CONDITIONS (IWP-3110, 3111 and 3112) 5.2.1 The reference values for pump operating parameters are determined from the initial inservice test performed when the pump is known to be operating acceptably. It is permissible to have more than one set of
~ef erence values to allow the test to be run under different plant conditions or equipment operating ~odes. These additional sets of reference values shall be determined in accordance with Paragraph IWP-3112 and documented in the record of tests~
5.2.2 As specified in Step 5.1.4, when a reference value or set of values may have been affected by repair or routine servicing of the pump, a new reference value or set of values shall be determined or the previous value reconfirmed by an inservice test run prior to, or within 96 hours0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br /> after return of the pump to normal service (see Step 5.1.3). Deviations between the previous and new*set of reference values shall be identified, and verification that the new values represent acceptable pump operation shall be performed via Step 5.3.5 or equal. In general, this is accomplished by making the Technical Specifications test a retest requirement on the* work order used to take the pump out of service.
5.3 DATA EVALUATION (IWP-3220) 5.3.1 The initial evaluation of Technical Specification Surveillance test data and determination of pump operability is conducted by the operator who performed the test and is reviewed by the Shift Supervisor. This review meets the 96. hour requirement of IWP-3220 as data obtained is being compared to acceptance criteria based upon IWP-3100-2 (Attachment 2). Individual pump LCO requirements require reviews more expiditious than the 96 hour0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br /> IWP limit.
em0485~0020a-93-154
PALISADES NUCLEAR PLANT Proc No E!M-09-04 ENGINEERING MANUAL PROCEDURE Revision 13' Page 4 of 6 TITLE: INSERVICE TESTING Of SELECTED SAFETY-RELATED PUMPS A followup evaluation is performed by the ISI Coordinator or hfs designate to monitor trends in pump hydraulic performance (pump d/p and flow for given suction pressure and speed) and mechanical performance (vibration, bearing temperature). In addition, when the test results are used as new reference values such as ~fter maintenance or for a new system configuration, the ISI Coordinator evaluation must verify that the new values represent acceptable pump performance. In the latter case, a revision to the record of tests may be required.
Following graphing and data evaluation, the ISI Coordinator notes any abnormal conditions under remarks, signs the completed test, and forwards the test to the System Engineer for identification and completion of necessary corrective action.
5.3.2 The allowable ranges for the pump operating parameters are defined in Attachment 2. These ranges are based on proposed OM-6, American National Standard, "Inservice Testing of Pumps". If these ranges cannot be met, reduced range limits shall be specified in the basis document for the affected test and these limits shall be used in lieu of those given in Attachment 2. These limits shall also be specified in the pump test procedure. If any measured parameter falls outside the acceptable range, the evaluator shall initiate corrective action per Step 5.4 below. It shall be noted, Technical Specifications may require more stringent test ranges than OM~6 or IWP ranges.
5.3.3 Where available, the data sheets require that motor currents, voltages and other data be recorded as an additional aid for pump performance evaluation. Although this information is not required by Code, the IS! Coordinator should consider using this information and/or obtaining similar data from other pumps when necessary to evaluate a change in pump operating parameters.
5.3.4 If trends can be detected in pump parameters, the reviewers should attempt to predict when the parameter will enter the alert or required action ranges. This prediction should then be used to schedule necessary maintenance during a convenient outage when practical.
5.3.5 Through the performance of the review, new reference values and acceptance criteria may be required, as identified in Step 5.3.2.
This change may be accomplished per Reference 3.6, Palisades Administrative Procedure 10.41, "Procedure on Procedures". The establishment of new reference value~ shall be documented via Engineering Analysis per Reference 3.7, Palisades Administrative Procedure 9.11, "Engineering Anal-ysis".
em0485-0020a-93-154
_j
PALISADES NUCLEAR PLANT Proc No EM-09_.04 ENGINEERING MANUAL PROCEDURE Revision 13 Page 5 of 6 TITLE: INSERVICE TESTING OF SELECTED SAFETY-RELATED PUMPS 5.4 NONCONFORMANCES 5.4.1 Any variation of a measured parameter falling within the specified Required Action Range shall be documented on a corrective action document for identification and evaluation.
5.4.2 If a measured parameter falls within the specified Required Action Range, the pump shall be considered inoperable and identified to prevent its use, except in an emergency, until the condition has been dispositioned. It should be noted that this may require the submittal of an everlt report rather than a deviati9n report, and NRC notifica-tion. The corrective action is not considered complete until a successful inservice test is completed following repairs and the new operating parameters evaluated by the ISI Coordinator and System Engineer. Evaluation shall generaily be via Reference 3.7, Palisades Administrative Procedure 9.ll, "Engineering Analysis".
5.4.3 It should also be noted that the disposition truly also include *,_,,
accepting the pump performance as-is as long as an analysis shows the pump is operating acceptably- and is capable of *performing its design function. However, reference values should not be changed unless the present test methods and system configuration will not allow repeatable testing using the old reference values~ Analysis shall generally be via Reference 3.7, Palisades Administrative Procedure 9.ll, "Engineering Analysis".
5.5 RECORDS 5.5.l The results of the quarterly inservice tests for each pump shall be recorded on trending program(s) in a format adequate to identify trends in pump performance. Parameters to be recorded in the pump record include, as available (Where possible actual measured values are always preferred to calculated values.):
- a. Pump differential pressure as calculated by the evaluator (measured discharge pressure minus calculated or measured suction pressure), or as directly measured.
- b. Pump flow.
- c. Pump vibration.
- d. Motor current.
- e. Bearing temperatures.
- f. Entries ref~rencing significant maintenance actions or other pertinent comments.
em0485-0020a-93-154
PALISADES NUCLEAR PLANT Proc No EM-09-04 ENGINEERING MANUAL PROCEDURE Revision 13
- Page 6 of 6 TITLE: INSERVICE TESTING OF SELECTED SAFETY-RELATED PUMPS s.s.2 After transferring the required data to the trending program(s), the completed working copies of the procedures shall be routed as indicated on each procedure and filed in the Uniform Filing Index (UFI).
s.s.J At the end of each year, the ISI Coordinator shall assemble trend data and any other pertinent information, and file them under the same Administrative UFI index number 22*21*8 with the same retention period as the completed Tech Spec surveillance procedures. Quarterly reports may also be generated upon request and filed in a similar maner.
S.S.4 When the required action limits for pump parameters change, the ISI Coordinator must ensure that the specified test procedure limits are also changed to appropriate new values. Since the first level Shift Supervisor review provides inunediate verification of pump operability, these limits shall be kept current. The ISI Coordinator shall notify the TSSPA of any revisions to pump tests, which must be completed by the next inservice test interval.
em0485-0020a-93-l54
Proc No EM-09-04 Attachment 1 Revisior, 13 Page 1 of 1 TABLE 1 Selected Safety Related Pumps ASME Tech Spec Pump Class Surv Proc P7A, B, c, Service Water Pumps 3 Q0-14 P8A, B, c, Auxiliary Feedwater Pumps 3 M0-38 P52A, B, c, Component Cooling Pumps 3 Q0-15 P54A, B, c, Containment Spray Pumps 2 Q0-10, Q0-16 PSSA, B, c, Charging Pumps 2 Q0-17 P56A, B, Boric Acid Pumps 2 Q0-18 P66A, B, HP Safety Injection Pumps 2 Q0-19 P67A, B, LP Safety Injection Pumps 2 Q0-20 Based on ASME B&PV Section XI, 1983 edition. Includes those Class 1, 2 and 3 pumps important to reactor safety which transfer automatically and restart on an emergency power supply under accident conditions.
em0485-0020b-93-154
Proc Attachment l Revision 13 '="
Page 1 of 1 TABLE 2 *.
Allowable Ranges Of Test Quantities 3 Test Alert Range Required Action Range Qty" Acceptable Range Low Values High Values Low Values High Values 1 1 Pi AP Centrifugal Pump .90 to 1.10 APr <.90 APr >l.10 APr AP Positive Displacemen~ Pumps .93 to 1.10 APr .90 to < .93Pr < .90 APr >1.10 APr AP Vertical Line Shaft Pumps .95 to 1.10 APr .93 to < .95APr < .93APr > l. lOAPr Q Centrifugal Pumps
- 90 to 1.10 Qr <.90 Qr >1.10 Qr Q Positive Displacement and .95 to 1.10 Qr .93 to < .95 Qr <.93 Qr >1.10 Qr Vertical Line Shaft Pumps v When 0 -< Vr -< 0.5 mil 0 to 1 mil None 1 to 1. 5 mil None > 1. 5 mi 1 v When 0.5 mil < Vr < 2.0 mil 0 to 2 Vr mil None 2 Vr mil to 3 Vr mil None >3 Vr mil v When 2.0 mil < Vr < 5.0 mil 0 to (2 + Vr) mil None (2 + Vr) mil to (4 + Vr) mil None >(4 + Vr} mil v When Vr > 5.0 mil 0 to 1.4 Vr mil None 1.4 Vr mil to 1.8 Vr mil None >1.8 Vr mil 2 2 2 2 2 Tb (Table IWP-3100-2)
- 1. As specified in pump records.
- 2. As specified in pump records.
- 3. Vr, Pr, etc, are reference values (specified in pump records}.
- 4. Definitions:
Pi - Pump inlet pressure AP - Pump differential pressure Q - Pump flow rate V - Vibration amplitude Tb Bearing temperature em04E5-0020c-93-154
- Proc No EM-09-04 INSERVICE TESTING OF PUMPS . Attachment 3 Requests for Exemptions to Section XI Revision 13 Page l of 12 EQUIPMENT: Auxiliary Feedwater Pumps **P-8A, **P-88 and **P-8c*
FUCTION: To provide cooling water to the secondary side of the steam generators upon loss of main feedwater.
ASHE SECTION .XI: 3 CODE CLASS REQUIREMENT:
ASHE Section XI, 1983 edition requires the measurement o.f both pump differential pressure and flow rate at each inservice test interval.
RELIEF BASIS:
The Auxiliary Feedpumps do not have installed differential pressure gauges.
Differential pressure is determined by recording discharge pressure and subtracting a calculated static inlet pressure. The Auxiliary Feedwater system does not have,pump recirculation flow indication and it does not have pump discharge flow indication which meets the accuracy requirements of ASHE~
Section XI, Table IWP-4110-1. . ~
ALTERNATE TESTING:
'\
Inser~ice testing ~hall be cond~cted by trending a calculated differential pressure versus a fixed resistance recirculation flow
- e~0485-0020d-93-154
( ,
Proc No EM-09-04 INSERVICE TESTING OF PUMPS At tachmentr, 3 Requests for Exemptions to S?ction Xl Revision 13 /
Page 2 of 12 EQUIPMENT: Component Cooling Water Pumps **P-52A, **P-52B and **P-52C.
FUNCTION: Pump water in the component cooling water system to transfer heat from radioactive or potentially radioactive systems to the service water system.
ASME SECT XI: 3 CODE CLASS REQUIREMENT:
ASME Section XI, 1983 Edition, Subsection !WP requires differential pressure and flowrate to be measured during inservice pump testing.
RELIEF BASIS:
Installed instrumentation is not available to measure differential pressure, pump or system flowrate. Pump differential pressure is determined by measuring discharge pressure and subtracting a calculated static inlet pressure. The Component Cooling Water System is a closed loop fixed re~istance system, so either flow ~ calculated differential pressure would be responsive to pump hydraulic performance. , Relief is requested from 'the IWP-3100 requirement to measure pump flowrate and differential pressure.
ALTERNATE TESTING:
Pump calculated differential pressure and vibratio~ shall be taken at each test interval. To aid in pump monitoring motor current shall be taken.
em0485-0020d-93-154
Proc No EM-09-04
- INSERVICE TESTING OF PUMPS Attachment 3 Requests for Exemptions to Section XI Revision 13 Page 3 of 12
- EQUIPMENT:
FUNCTION:
Containment Spray Pumps **P-54A, **P-548 and **P-54C.
To provide containment pressure control after a MSLIB or LOCA inside containment.
ASHE SECTION XI: 2 CODE CLASS REQUIREMENT:
ASME Section XI, Subsection IWP 1983 requires the measurement of p~p differential pressure within a 2% accuracy.
RELIEF BASIS:.
The Containment Spray Pumps do not have installed* differential pressure gauges. Differential pressure is determined by measuring discharge pressure and subtracting a calculated static inlet pressure.
ALTERNATE TESTING: *;*
Inservice testing shall bE! performed by determining a calculated differential:*
pressure and comparing this pressure to a measured flow within the accuracy capability of installed instrumentation
- em0485-0020~-93-154
\'
Proc No EM-09-04 INSERVICE TESTING OF PUMPS At tachu.enrr 3 Requests for Exemptions to Section XI Revision 13 '
Page 4 of 12 EQUIPMENT: Charging Pumps **P-55A, **P-55B and **P-55C FUNCTION: Provide high pressure water to the PCS for normal makeup, chemical and boric acid concentration control, and a path for concentration control, and a path for concentrated boric acid addition to the PCS.
ASME SECT XI: 2 CODE CLASS REQUIREMENTS:
ASME.Sect XI, 1983 Edition, Subsection IWP requires both differential pressure and flowrate to be measured during inservice pump testing. Bearing temperatures are required to be observed annually.
RELIEF BASIS:
The charging pumps are low capacity high pressure positive displacement pumps.
By design, a positive displacement pump will provide a specific volume of water regardless of the differential pressure, to the design discharge pressure of the pump. Monitoring flowrate is an adequate and appropriate ,
measure of the pumps hydraulic health. The pump configuration will not allow any type- of bearing temperature measurement; the pump bearings are physically located in the pump base. Relief is requested from the IWP-3100 requirement to measure pump differential pressure and bearing temperatures.
ALTERNATE TESTING:
Perform inservice testing on **P-SSA, **P-558 and **P-SSC, monitoring pump flowrate and vibration.
- I em~485-0020d-93-154
Proc No EM-09-04 Ii_ INSERVICE TESTING OF PUMPS Attachment 3 Requests for Exemptions to Section XI Revision 13 Page 5 of 12 EQUIPMENT: Boric Acid Makeup Pumps, **P-56A and **P-56B FUNCTION: Supply concentrated Boric Acid to the makeup subsystem of the volume control tank, to the charging pump suction header, and to the Safety Injection Refueling Water Tank.
ASME SECT XI: 2 CODE CLASS REQUIRMENT:
ASME Section XI, 1983 Edition, Subsection !WP requires both differential pressure and flowrate to be measured during inservice pump testing.
RELIEF BASIS:
The test circuit used has no installed instrumentation. Use of the available flow instrumentation would allow highly concentrated boric acid to enter the Volume Control Tank and charging pump suction, allowing a reactor power e~cursion. The present method of testing the pump isolates downstream flow ,_
and provides a fixed resistance recirculation path to the Boric Acid Storage Tanks. Pump differential pressure is determined by measuring discharge pressure and subtracting a calculated static inlet pressure. Relief is .~.
- I requested from the IWP-3100 requirement to measure **P-56A and **P-568 flowrate and differential pressure.
ALTERNATE TESTING:
Perform inservice pump testing on **P-56A and **P-56B monitoring pump calculated differential pressure and vibration, wit~ a fixed resistance repeatable flow path established.
emD485-0020d-93-154
Proc No *EM-09-04 INSERVICE TESTING OF PUMPS Attacrufteno; 3 Requests for Exemptions to Section XI Revision* 13' Page' 6 *of 12 EQUIPMENT: High Pressure Safety Injection Pumps, **P-66A and **P-668.
FUNCTION: To provide high pressure borated water into the PCS during emergency conditions.
ASME SECTION XI: 2 CODE CLASS REQUIREMENT:
ASME Section XI, Subsection IWP 1983 requires pump differential pressure be measured within a +/- 2% accuracy at each test interval.
RELIEF BASIS:
The HPSI Pumps do not have install~d differential pressure gauges.
Differential pressure is determined by measuring pump discharge pressure and subtracting a calculated static inlet pressure.
ALTERNATE TESTING:
Inservice testing shall be performed by comparing a calculated differential pressure to a measured flow rate within the accuracy capability of installed instrumentation.
em0485-002Ud-93-154
t Proc No EM-09-04 INSERVICE TESTING OF PUMPS Attachment 3 Requests for Exemptions to Section XI Revision 13 Page 7 of 12 EQUIPMENT: Low Pressure Safety Injection Pumps, **P-67A and ~'"*P-678.
FUNCTION: To provide low pressure borated water to the PCS during emergency conditions:
ASHE SECTION XI: 2 CODE CLASS REQUIREMENT:
ASHE SECTION XI, Subsection IWP, 1983 requires the measurement of pump differential pressure within a +/- 2% accuracy at each test interval.
RELIEF BASIS:
The LPSI Pumps do not have installed differential pressure gauges.
Differential pressure is determined by measuring discharge pressure and subtracting a calculated static inlet pressure.
ALTERNATE TESTING:
Inservice testing shall be performed by determining a calculated differential pressure and comparing this pressure to a measured flow rate within the accuracy/capability of installed instrumentation *
- cm0485-002Cd-93-154
,t Proc No EM-09-04 INSERVICE TESTING OF PUMPS Attachnfenti 3 Requests for Exemptions to Section XI Revision 13 '
Page 8 oi 12 EQUIPMENT: **FI-0212 Flow Indicator, used for Charging Pump Flow Rate Measurement.
FUNCTION: This indicator measures the Charging Pump flow rate to the Primary Coolant system during normal operation and test conditions.
ASME SECTION XI: 2 CODE CLASS REQUIREMENT:
ASME SECTION XI, 1983 Edition, Part IWP-4120 requires an indicated range of three times the reference value or less.
BASIS FOR RELIEF:
- FI-0212 does not meet the indicated range requirements of the Code.
However, past test data' has shown it is capable of repeatability for inservice pump testing. Relief is requested from the IWP-4120 range requirement.
ALTERNATE TESTING:
Continue' the use of **FI-0212 with its present indicated range.
em048S~0020d-93-154
l J Proc No EM-09-04
.. INSERVICE TESTING OF PUMPS Requests for Exemptions to Section XI Attachment 3 Revision 13 Page 9 of 12
- EQUIPMENT:
FUNCTION:
ASME SECT XI:
Suction (inlet) pressure gauges Measure inlet pressures on pumps listed in Attachment 1.
2 or 3 as applicable CODE CLASS REQUIREMENT:
ASKE Section XI, 1983 Edition Tables IWP-3100-1 and IWP-3100-2 require pump inlet pressure to be measured prior to start of the pump (static pressure) in addition to the 'dynamic press':lre which is used for pump differential pressure calculations.
BASIS FOR RELIEF:
Palisades has no installed inlet pressure gauges on the tested pumps.
Consequently, inlet pressures are based on inlet line and tank elevations and flow losses. In all cases 9 the flow losses are small enough to be ignored and tank volumes are large enough to discount changes between static and dynamic conditions.
ALTERNATE TESTING:
Palisades will perform inlet pressure calculations with no plant specified limits applied. This number will be applied to determine the pump diff eren-tial pressures.
em04S5-0020d-93-154
.. t Pro.c No~EM-09-04 INSERVICE TESTING OF PUMPS Attachment 1 3~
Requests for Exemptions to Section XI Revision 13 ...__
Page 10 of 12 EQUIPMENT: Pump Discharge Flow Measurement (Q).
FUNCTION: To determine the pump delivered flow rate for pumps equipped with flow indication.
ASME SECTION XI: 2 or 3 (as applicable)
CODE CLASS REQUIREMENT:
ASME Section XI, 1983 Edition, Table IWP-4110-l require pump flow (Q) to be measured within an accuracy of +/-2% full scale. Table IWP-3100-2 requires the upper acceptable range limit for flow to be no greater than 1.02 times the reference value.
BASIS FOR RELIEF:
Because of the restrictive upper limit for flow, it is possible for acceptable variations of instrument accuracy to place a pump into the alert range. Assume a Q reference value of 300 gpm as read on a 0-450 gpm gauge with.10 gpm graduations. The following inaccuracies are assumed:
- 9 gpm - for 2% instrument loop error 5 psi - equal to 1/2 a graduation for reading error The total error by the root of the sum of the squares methods is:
I 92 + 52 = io.3 gpm This error when added.to the actual flow of 300 gpm equals 310 gpm. This reading exceeds the upper acceptable range limit of 306 gpm. In fact, loop error alone exceeds the 1.02 x reference value limit.
ALTERNATE TESTING:
Palisades will use the range limits proposed by ANSI/ASME OM-6, Table 6100-1 for flow:
CENTRIFUGAL PUMPS Alert Range Required Action Range Acceptable Range Low Value High Value Low Value High Value 0.90-1.10 QR <0.90 QR >1.10 QR Positive Displacement and Vertical Line Shaft Pumps Alert Range Required Action Range Acceptable Range Low Value High Value Low Value High Value 0.95-1.10 QR 0.93 to <0.95 QR ------------ <0.93 QR >1.10 QR em0485-0020d-93-154
Proc No EM-09-04 INSERVICE TESTING OF PUMPS Attachment 3
.. Requests for Exemptions to Section XI Revision 13 Page 11 ol 12 EQUIPMENT: Pump Discharge Pressure Gauges
.*.:."1 .
FUNCTION:
Determine the Pumps Listed in Attachment ASME SECTION XI: 2 or 3 (as applicable)
CODE CLASS REQUIREMENT:
ASME Section XI, 1983 Edition, Table IWP-4110-1 requires discharge pressure to be measured within an accuracy range of +/-2% full scale. Table IWP-3100-2 requires the upper acceptable range limit for differential pressure to be no
- greater than 1.02 times t-he differential pressure reference value.
BASIS FOR RELIEF:
The differential pressure accuracy is directly affected by the accuracy of th&,
discharge pressure reading. Because of the restricitve upper limit for * ;:*,_ ....,.
differential pressure, it is possible for acceptable variations in iilstrumel accuracy to place a pump unit into the alert range. Assume a differential * ~
pressure reference value of 300 psid as read on a 0-450 psig gauge with 10 _,.,.,,..;,;*
- graduations. The following errors are assumed: * '"'.:::_*>
. ~
9 psi for 2% instrument loop errors 5 psi reading error (equal to one half a graduation)
The total error by the root of the sum of the squares method is:
I 92 + 5 z = 10.3 psi This error when added to the actual differential pressure of 300 psid equals 310 psid. This reading exceeds the upper acceptable range limit of 306 psid.
In fact, loop error alone ~xceeds the 1.02 x reference value limit.
em0485-0020d-93-154
~* ..
Pr-,,c Nq E~-09-04 INSERVICE TESTING OF PUMPS At tachnlerlt -~
Requests for Exemptions to Section XI Revision 13 Page 12 of 12 ALTERNATE TESTING:
Palisades will use the range limits proposed by ANSI/ASME OM-6, Table 6100-1 for diff~rential pressure.
CENTRIFUGAL PUMPS Alert Range Required Action Range Acceptable Range Low Value High Value Low Value High Value
- 0. 90-1.10 APR <0.90 APR >l.10 APR Positive Displacement Alert Range Required Action Range Acceptable Range Low* value High Value Low Value High Value 0 .93-1.10 APR 0.90 to <0.93APR ------------ ~0.90 APR >l.10 APR Vertical Line Shaft Pumps Alert Range Required Action Range Acceptable Range Low Value High Value Low Value High Value 0.95-1.10 APR 0.93 to <0.95APR * ------------ <0.93 APR >1.10 em0~85-0020d~93-154